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Piston Motors
Technical
Information
Series 90 Axial Piston Motors
Technical Information
Revisions
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trademarks of the Sauer-Danfoss Group.
Technical Overview..........................................................................................................................................................10
specifications Features and options...................................................................................................................................10
Specifications..................................................................................................................................................10
Operating parameters.................................................................................................................................11
Fluid specifications.......................................................................................................................................11
Efficiency graphs...........................................................................................................................................12
Motor performance as a function of operating speed .............................................................12
Efficiency vs. speed.......................................................................................................................12
Motor performance as a function of pressure and speed.........................................................12
Efficiency plotted at various pressures and speeds.........................................................12
Series 90 family of Series 90 hydrostatic pumps and motors can be applied together or combined with
pumps and motors other products in a system to transfer and control hydraulic power. They are intended for
closed circuit applications.
Series 90 variable displacement pumps are compact, high power density units. All
models utilize the parallel axial piston/slipper concept in conjunction with a tiltable
swashplate to vary the pump’s displacement. Reversing the angle of the swashplate
reverses the flow of oil from the pump and thus reverses the direction of rotation of the
motor output.
Series 90 motors also use the parallel axial piston/slipper design in conjunction with a
fixed or tiltable swashplate. They can intake/discharge fluid through either port; they are
bidirectional. They also include an optional loop flushing feature that provides additional
cooling and cleaning of fluid in the working loop.
· Compact, lightweight
Roller bearing
Output shaft
P100 490E
Fixed swashplate
Cylinder block
Name plate
Made in USA
P101 372E
Place of Manufacture
Output shaft
Cradle swashplate
Maximum angle
Cylinder block control piston
Name plate
Made in USA
P101 372E
Place of Manufacture
Piston
Roller bearing
Loop flushing
valve
Output
shaft
Valve plate
P104 253E
Swashplate
Name plate
Made in USA
P101 372E
Place of Manufacture
Pictorial circuit This configuration shows a hydrostatic transmission using a Series 90 axial piston
diagram variable displacement pump and a Series 90 fixed displacement motor.
Control handle Displacement control valve
Reservoir
Orificed check
valve
Vacuum gauge
Heat exchanger
Purge relief valve
Charge pressure P102 000
relief valve
Reversible variable Servo control cylinder Multi-function valve Fixed displacement motor
displacement pump
To
pump
case
Servo
pressure
relief valves
Charge pump
Input shaft Output shaft
Multi-function valve Motor swashplate
Pump swashplate
Servo control cylinder Loop flushing valve
Pump Motor
Working loop (high pressure) Working loop (low pressure) Suction line Control fluid Case drain fluid
System schematic
M3 L2 M3 M1
A A
M1
M4
M5
M2
B B
L1
S L2 M2 P104 286E
Overview Specifications for the Series 90 motors are listed here for quick reference. For definitions
and additional information, see Operating Parameters, page 13, Features and Options,
page 19, and the Series 90 Model Code Supplement.
Motor type In-line, axial piston, closed loop, positive displacement motors
Direction of rotation Bi-directional, see outline drawings for rotation vs. flow direction information
Installation position Discretionary: Housing must be filled with hydraulic fluid
Other system requirements Independent braking system, overpressure protection, suitable reservoir, proper filtration
Specifications
Operating parameters
95
η t = 210 bar (300 0 psi)
Efficiency (%)
00 ps i)
ba r (6 0
90 η v = 4 20
a r (6000 ps i)
η t = 42 0 b
85
80
0 25 50 75 100
Speed (% of rated continuous speed) P104 288E
6000 420
85%
5000 350
90%
4000 280
92%
bar
psi
3000 210
93%
2000 140
1000 70
0 0
0 25 50 75 100
P104 289E
Speed % of rated continuous speed
Overview Maintain operating parameters within prescribed limits during all operating conditions.
This section defines operating limits given in the table Operating parameters, page 11.
Speed limits Continuous speed is the highest input speed recommended at full power condition.
Operating at or below this speed should yield satisfactory product life. In a machine
propel application, maximum motor speed during unloaded, on - road travelling on level
ground should not exceed this limit.
Maximum speed is the highest operating speed permitted. Exceeding maximum speed
reduces product life and can cause loss of hydrostatic power and braking capacity. Never
exceed the maximum speed limit under any operating conditions.
Consult Pressure and speed limits, BLN-9984, when determining speed limits for a
particular application.
W Warning
Unintended vehicle or machine movement hazard.
Exceeding maximum speed may cause a loss of hydrostatic drive line power and
braking capacity. You must provide a braking system, redundant to the hydrostatic
System pressure transmission, sufficient to stop and hold the vehicle or machine in the event of
hydrostatic drive power loss.
System pressure is the differential pressure between system ports A and B. It is the
dominant operating variable affecting hydraulic unit life. High system pressure, which
results from high load, reduces system life. System pressure must remain at or below
continuous pressure during normal operation to achieve expected life.
Case pressure All pressure limits are differential pressures referenced to low loop (charge) pressure.
Subtract low loop pressure from gauge readings to compute the differential.
Under normal operating conditions, the maximum continuous case pressure must not
exceed 3 bar (44 psi). Maximum allowable intermittent case pressure during cold start
must not exceed 5 bar (73 psi). Size drain plumbing accordingly.
C Caution
Possible component damage or leakage
Operation with case pressure in excess of these limits may damage seals, gaskets, and/or
housings, causing external leakage. Performance may also be affected since charge and
system pressure are additive to case pressure.
Hydraulic Fluids Ratings and data are based on operating with hydraulic fluids containing oxidation, rust
and foam inhibitors. These fluids must possess good thermal and hydrolytic stability to
prevent wear, erosion, and corrosion of pump components. Never mix hydraulic fluids of
different types.
Fire resistant fluids are also suitable at modified operating conditions. Please see Sauer-
Danfoss publication 520L0463 for more information. Refer to publication 520L0465 for
information relating to biodegradable fluids.
Temperature and Temperature and viscosity requirements must be concurrently satisfied. The data shown
viscosity in the table Fluid specifications, page 11, assume petroleum-based fluids are used.
The high temperature limits apply at the hottest point in the transmission, which is
normally the motor case drain. The system should generally be run at or below the rated
temperature. The maximum temperature is based on material properties and should
never be exceeded.
Cold oil will generally not affect the durability of the transmission components, but
it may affect the ability of oil to flow and transmit power; therefore temperatures
should remain 16 °C [30 °F] above the pour point of the hydraulic fluid. The minimum
temperature relates to the physical properties of component materials.
For maximum unit efficiency and bearing life the fluid viscosity should remain in the
recommended operating range. The minimum viscosity should be encountered
only during brief occasions of maximum ambient temperature and severe duty cycle
operation. The maximum viscosity should be encountered only at cold start.
Heat exchangers should be sized to keep the fluid within these limits. Testing to verify
that these temperature limits are not exceeded is recommended.
Fluid and filtration To prevent premature wear, it is imperative that only clean fluid enter the hydrostatic
transmission circuit. A filter capable of controlling the fluid cleanliness to ISO 4406 class
22/18/13 (SAE J1165) or better under normal operating conditions is recommended.
The filter may be located either on the inlet (suction filtration) or discharge (charge
pressure filtration) side of the charge pump. The selection of a filter depends on
a number of factors including the contaminant ingression rate, the generation of
contaminants in the system, the required fluid cleanliness, and the desired maintenance
interval. Filters are selected to meet the above requirements using rating parameters of
efficiency and capacity.
Filter efficiency may be measured with a Beta ratio¹ (βX). For simple suction-filtered closed
circuit transmissions and open circuit transmissions with return line filtration,
a filter with a β-ratio within the range of β35-45 = 75 (β10 ≥ 2) or better has been found to
be satisfactory. For some open circuit systems, and closed circuits with cylinders being
supplied from the same reservoir, a considerably higher filter efficiency is recommended.
This also applies to systems with gears or clutches using a common reservoir. For these
systems, a charge pressure or return filtration system with a filter β-ratio in the range of
β15-20 = 75 (β10 ≥ 10) or better is typically required.
Because each system is unique, only a thorough testing and evaluation program can fully
validate the filtration system. Please see Design Guidelines for Hydraulic Fluid Cleanliness,
520L0467, for more information.
Reservoir The reservoir should be designed to accommodate maximum volume changes during
all system operating modes and to promote de-aeration of the fluid as it passes through
the tank.
A suggested minimum total reservoir volume is 5/8 of the maximum charge pump
flow per minute with a minimum fluid volume equal to 1/2 of the maximum charge
pump flow per minute. This allows 30 seconds fluid dwell for removing entrained air at
the maximum return flow. This is usually adequate to allow for a closed reservoir (no
breather) in most applications.
The reservoir outlet to the charge pump inlet should be above the bottom of the
reservoir to take advantage of gravity separation and prevent large foreign particles from
entering the charge inlet line. A 125 mm screen over the outlet port is recommended.
The reservoir inlet (fluid return) should be positioned so that flow to the reservoir
1
Filter βx-ratio is a measure of filter efficiency defined by ISO 4572. It is defined as the ratio of the number of
particles greater than a given diameter (“x” in microns) upstream of the filter to the number of these particles
downstream of the filter.
Reservoir is discharged below the normal fluid level, and also directed into the interior of the
(continued) reservoir for maximum dwell and efficient de-aeration. A baffle (or baffles) between the
reservoir inlet and outlet ports will promote de-aeration and reduce surging of the fluid.
Overpressure Series 90 motors (as well as other system components) have pressure limitations. As
protection Series 90 motors are not equipped with overpressure protection, it is necessary that relief
valves or pressure limiters are present elsewhere in the high pressure circuit to protect
components from excessive pressures.
Series 90 pumps are designed with a sequenced pressure limiting system and high
pressure relief valves. When the preset pressure is reached, the pressure limiter system
acts to rapidly de-stroke the pump in order to limit the system pressure. For unusually
rapid load application, the high pressure relief valve function is available to also limit the
pressure level. Refer to publication BLN-10029 for more information.
For systems with relief valves only, high pressure relief valves are intended for transient
overpressure protection and are not intended for continuous pressure control. Operation
over relief valves for extended periods of time may result in severe heat build up. High
flows over relief valves may result in pressure levels exceeding the nominal valve setting
and potential damage to system components.
Case drain A case drain line must be connected to one of the case outlets (L1 or L2) to return
internal leakage and loop flushing flow to the system reservoir. The higher of the two
case outlets should be used to promote complete filling of the case. Since case drain
fluid is typically the hottest fluid in the system, it is advantageous to return this flow
through the heat exchanger.
Sizing equations The following equations are helpful when sizing hydraulic motors. Generally, the sizing
process is initiated by an evaluation of the machine system to determine the required
motor speed and torque to perform the necessary work function. Refer to Selection of
drive line components, BLN-9985, for a more complete description of hydrostatic drive
line sizing. First, the motor is sized to transmit the maximum required torque. The pump
is then selected as a flow source to achieve the maximum motor speed.
V • ∆p • η V • ∆p • η
Output torque M = g m
(N•m) Output torque M = g m
(lbf•in)
20 • π 2•π
Q • ∆p • η
Output power P = t (kW) Q • ∆p • η
Output power P = t (hp)
600 1714
Q • 1000 • η Q • 231• η
Motor speed n = v
(min-1(rpm)) Motor speed n = v (min-1(rpm))
Vg Vg
Re = Me /L
90 Re 270 Re
To offset the internal bearing loads and optimize bearing life, the external load should be
oriented at around 180° if possible.External overhung adapters (or outboard bearings) are
recommended for installations with high radial and/or axial loads. Tapered input shafts
or clamp-type couplings are recommended for installations where radial shaft loads are
present. Splined shafts are not recommended installations where radial loads are present.
Please contact your Sauer-Danfoss representative for a bearing life analysis if:
• continuously applied external radial load exceeds 25% of the maximum allowable.
• design life is greater than 10 000 hours.
Me at 90°, 180°, N•m [lbf•in] consult factory consult factory consult factory consult factory consult factory
270°
Tin N (lbf ) consult factory consult factory consult factory consult factory consult factory
Tout N (lbf ) consult factory consult factory consult factory consult factory consult factory
Two-position Displacement can be changed hydraulically under load from maximum displacement
hydraulic control to minimum displacement and vice-versa, by applying a hydraulic signal to port X1. The
(PT) slow orifice option will give an appropriate motor shift rate. More abrupt shifts can be
achieved with the fast orifice option. The fast orifice option may be required on dual path
(differential steer) applications to prevent steering errors during shifting.
P104 290E
Loop flushing An integral non-adjustable loop flushing valve is incorporated into Series 90 motors.
Installations that require fluid to be removed from the low pressure side of the system circuit
W Warning because of cooling requirements or contamination removal will benefit from loop flushing.
Unintended vehicle or
machine movement hazard. The integral loop flushing valve is equipped with an orificed charge pressure relief valve
Excessive motor loop designed with a cracking pressure of 16 bar [232 psi]. Valves are available with several
flushing flow may result orifice sizes to meet the flushing flow requirements of all system operating conditions.
in the inability to build
required system pressure in The total system charge pump flow should be of sufficient volume to accommodate:
some conditions. Maintain
correct charge pressure • The number of motors in the system
under all conditions of • System efficiency under worst case conditions
operation to maintain • Pump control requirements
pump control performance • External needs
in hydrostatic systems.
Although charge pump sizing requires the consideration of many system variables, the
following table gives a recommendation of what charge pump displacement may be
required to accommodate the flushing flow of each available charge relief valve orifice.
P001 830
E4 E6 F0 F3 G0 G3 H0 Loop flushing
[508] relief valve
35
[363]
25
bar [psi]
[218]
15
[73]
5 Loop flushing
0 5 10 15 20 25 30 35 40
[1.3] [2.6] [4.0] [5.3] [6.6] [8.0] [9.2] [10.6]
shuttle valve
Case flow l/min [US gal/min]
P001 860E P101 426E
Mating Connector
straight right angle
P001 492 No.: K14956 No.: K14957 3 4
Id.-No.: 500724 Id.-No.: 500725 P001 755E
Shaft options Series 90 motors are available with a variety of splined, straight keyed, and tapered shaft
ends. Nominal shaft sizes and torque ratings are shown in the accompanying table.
Torque ratings assume no external radial loading. Continuous torque ratings for splined
shafts are based on spline tooth wear, and assume the mating spline has a minimum
hardness of Rc 55 and full spline depth with initial lubrication. Maximum torque ratings
are based on fatigue and assume 200 000 load reversals. The permissible continuous
torque may approach the maximum rating if the spline is immersed in circulating oil.
Available
— Not available
Displacement limiters Series 90 055MV variable motors include Motor shaft rotation
(055MV only) mechanical displacement (stroke) Shaft direction Flow direction
limiters. Both maximum and minimum Port A Port B
displacement of the motor can be Clockwise (CW) in out
limited. Counterclockwise (CCW) out in
W WARNING
Undesirable vehicle or machine speed P101 427E
hazard.
To avoid undesirable speed conditions,
adjust displacement limiters carefully. Minimum displacement
limiter screw
Make small adjustments and test in a
controlled environment. Re-torque the Seal lock-nut
sealing lock nut after every adjustment Tamper resistant cap
to prevent an unexpected changes
and external leakage. Replace tamper-
resistant caps before returning the motor
to service.
“Z” “X”
101.6 -0.05
+0.0
[4 dia. -0.002
+0.0
]
86
156 169.5 [3.39]
[6.14] [6.67]
42.00 42.00
[1.65] [1.65] 25.40
[1.00]
(4) places
Port“A” Port“B”
23.80
[0.94]
Main port
¾ dia. – 6000 psi
split flange boss per SAE J518
3/8-16UNC-2B
20 [0.787] minimum full thread depth
View“Wa”
(bottom port view)
twin ports P101 434
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
24 520L0604 • Rev DB • September 2008
Series 90 Axial Piston Motors
Technical Information
Installation drawings
Flow direction
Flow direction
Shaft rotation
Port “A” Port “B”
Clockwise (CW) Out In
Counterclockwise (CCW) In Out
8
[0.31]
186.1 99 "X”
[7.33 maximum] [3.90]
"U"
14.3
"T" "V"
[0.56]
"W"
146
[5.75]
174
[6.85]
View “X”
(front view) P101 435
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
520L0604 • Rev DB • September 2008 25
Series 90 Axial Piston Motors
Technical Information
Installation drawings
0.875 – 14 straight
90K55 fixed motor thread O-ring boss
case outlet port L11
cartridge mount 0.5625 – 18 straight
thread O-ring boss 63.7 130.80 ± 0.023
system pressure [2.51] [5.150 ± 0.001]
41.8 41.8 End cap ports gauge port M11
[1.64] [1.64] 25.4 [1.00 dia.] – 6000 psi 83.14 ± 0.54
(4) bolt split flange type per [3.273 ± 0.021]
SAE J518 (Code 62) except
20.8 [0.82] minimum
full thread depth
18.8
[0.74]
11.2
[0.44]
0.5625 – 18 straight
thread O-ring boss
system pressure
Port “A” gauge port M21
Port “B”
Loop flushing valve
View “Z”
(rear view) View “Y”
axial ported 153.7
(top view)
[6.05] 146.8 13
82.3 82.3 [5.78]
Ports “A” & “B” "Y " [0.512] 6.3
[3.24] [3.24]
[0.248]
O-ring seal
99
[3.90]
"X"
152.4
[6.00]
"Z"
159.975 ± 0.025
91.4 108 [6.2982± 0.001]
[4.25]
[3.60]
ports
“A”&“B”
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
26 520L0604 • Rev DB • September 2008
Series 90 Axial Piston Motors
Technical Information
Installation drawings
Flow direction
Shaft rotation Flow direction
Port “A” Port “B”
Clockwise (CW) Out In
Counterclockwise (CCW) In Out
176 85.5
[6.93] [3.37]
100 100
35˚ [3.94] [3.94]
(4) places
Coupling must not
protrude beyond
80 this surface
[3.15] "U"
case
230 outlet
[9.06] Cw
CCw
"V" dia.
-0.01 ]
[0.67 +0.02 Splined shaft options
2 places (see tables)
Port “B” Port "A"
View “X”
(front view)
Speed sensor connector
61.86
[2.435]
Coupling must not protrude
beyond 58.1 [2.29] maximum
7.938 [0.3125] square key
x
38.1 [1.5] long
Ø34.900
[Ø1.3740]
Shaft option K1
P101 439
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
520L0604 • Rev DB • September 2008 27
Series 90 Axial Piston Motors
Technical Information
Installation drawings
91.4
[3.60]
ports 14.7 R. 0.8 maximum
“A” & “B” [0.58] [0.03]
"w" (4) places
132.1
Port “A” Port “B”
Axial ported Twin ported [5.20]
Port “B”
41.78
[1.645]
41.78
[1.645]
End cap ports
1.00 in dia. 6000 psi
(4) bolt split flange 0.875 – 14 straight
type per SAE J518 thread O-ring boss
(code 62) except per SAE J514 case
20.8 [0.82] minimum 103.6 outlet port L21
full thread depth Port “A” [4.08]
View“W”
(bottom view) P101 440
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
28 520L0604 • Rev DB • September 2008
Series 90 Axial Piston Motors
Technical Information
Installation drawings
Flow direction
Flow direction
Shaft rotation
Port “A” Port “B”
Clockwise (CW) Out In
Counterclockwise (CCW) In Out
57.25 73.2
[2.254] [2.88]
(2) places (2) places
84.8
[3.34] 7.87 ± 0.381
minimum [0.310 ± 0.015] Coupling must not
protrude beyond
this surface
47.62 ± 0.6
73.9 [2.91] 73.2 [1.875 ± 0.025]
case outlet [2.88]
(2) places
CCw Cw U ± 0.5 [± 0.02]
57.25
76.2 [3.00] [2.254] V dia.
case outlet (2) places
alternate position T dia. maximum
R. 7.4 ± 0.8
[0.29 ± 0.03] R. 2.5 maximum
[0.1] 2 places
(4) places
61.85 ± 0.64
[2.435 ± 0.025]
Coupling must not
protrude beyond
58.1 [2.29] maximum
7.938 -0.05
+0.0
-0.002 ] square key
[0.3125 +0.0
x
38.1 [1.50] long
34.900 ± 0.025
[1.3740 ± 0.0010]
Shaft option: K1
(keyed) P101 441
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
520L0604 • Rev DB • September 2008 29
Series 90 Axial Piston Motors
Technical Information
Installation drawings
117.6
Port X1 [4.63]
0.4375-20 Str Thd
O-Ring Boss View "Y"
"Y" (top view)
.5625-18 Str Thd
O-Ring Boss
Charge Pressure Gage 6.23 98.8
Port M3* (On Vertical CL) [158.3] [3.89] Max
O-Ring Seal
123.7
[4.87]
73.9
[2.91] "X"
Case 125
Outlet [4.92]
189.975 ± 0.025
Max [7.4793 ± 0.001] Dia
86.1 109
[3.39] [4.29] Dia 187.7
91.4 [7.39] Dia
[3.60] Alternate
Case Max
118.4 Split
Flange Outlet
[4.66]
19
[.75]
(2) Places
158
"W" 64
[6.22] [2.52]
LEFT SIDE VIEW
Min
Displacement
Limiter
Port "B"
41.78
[1.645]
(2) Places
Endcap Ports
Options
1 = Twin Code 61
8 = Twin Code 62
Twin Ported
1.00 Dia -6000 psi P101 442E
Port "A"
(4) Bolt Split
Flange Type per .875-14 Str Thd 125.7
SAE J518 (Code 62) O-Ring Boss [4.95]
Except 20.8 [0.82] Case Outlet Port L2*
Min Full Depth View "W"
(Bottom view)
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
30 520L0604 • Rev DB • September 2008
Series 90 Axial Piston Motors
Technical Information
Installation drawings
Flow direction
Flow direction
Shaft rotation
Port A Port B
Clockwise (CW) in out
Counterclockwise (CCW) out in
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
520L0604 • Rev DB • September 2008 31
Series 90 Axial Piston Motors
Technical Information
Installation drawings
166.6
90V55 variable motor [6.56]
Both Sides
SAE mount 0.5625-18 Str Thd
O-Ring Boss 0.875-14 Str Thd
System Pressure O-Ring Boss
Gage Port M1* Case Outlet Port
Charge Pressure L1*
Relief Valve
18.8
[0.74]
Both Sides
0.5625-18 Str Thd
O-Ring Boss
System Pressure Max
Gage Port M2* Displacement Motor Shift
Limiter Hydraulic Control Valve
Motor Shift
Solenoid Valve
Port X1
0.4375-20 Str Thd 209
O-Ring Boss [8.23]
View "Y"
(Top View)
249.7
.5625-18 Str Thd "Y" [9.83]
O-Ring Boss .4375-20 Str Thd
Charge Pressure 12.7 O-Ring Boss
Gage Port M3* [0.50] Servo Pressure Gage
(On Vertical CL) Port for Min
Displacement
123.7
[4.87] 72.9
[2.91]
Case
Outlet 127 +0.0, -0.002
[5.000 Dia +0.000 "X"
86.1 -0.002]
118.4 [3.39]
[4.66] 91.4 Alternate
[3.60] 0.64
Case [0.025]
Split Outlet
Flange 25˚
R .5
[0.02]
14.2 [.56]
"W" (4) Places
249.4
[9.82]
Left Side View
249.7
[9.83] 0.875-14 Str Thd
Min
O-Ring Boss
Displacement
Case Outlet
Limiter
Port L2*
Port "B"
Endcap Ports
Option:
8 = Twin Ported
1.00 DIA - 6000 psi
Split Flange Boss
per SAE J518 (Code 62)
Except 20.8 [.082] Min 41.78
Full Thd [1.645]
(2) Places
Port "A"
P101 444E
View "W"
(Bottom View)
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
32 520L0604 • Rev DB • September 2008
Series 90 Axial Piston Motors
Technical Information
Installation drawings
Flow direction
Flow direction
Shaft rotation
Port A Port B
Clockwise (CW) in out
Counterclockwise (CCW) out in
57.25
73.2 [2.254]
[2.88] (4) Places R. 2.54 [10] Max
(2) Places (2) Places
195.1
[7.68] Dia
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
520L0604 • Rev DB • September 2008 33
Series 90 Axial Piston Motors
Technical Information
Installation drawings
106.7 90.17
[4.20] [3.55]
with without 97.30
change change [3.83] 112.5
relief relief [4.43]
maximum
164.6
[6.48]
"Z"
96.8 "X"
[3.81] 114
Ports [4.49]
"A" & "B"
View "W"
(bottom view) P101 446
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
34 520L0604 • Rev DB • September 2008
Series 90 Axial Piston Motors
Technical Information
Installation drawings
Flow direction
Flow direction
Shaft rotation
Port “A” Port “B”
Clockwise (CW) Out In
Counterclockwise (CCW) In Out
112 112
[4.41] [4.41]
Ø206
[Ø8.11] Ø91 Coupling must not
35˚ [Ø3.58] protrude beyond
(4) places this surface
24.9
[0.98]
22.2 85.3 maximum 27.9
[0.87] dia. [3.36] [1.10]
(2) places case full spline
outlet length
CCw Cw
92.8
[3.65] 31.135 ± 0.090
case outlet [1.2258 ± 0.0035]
(alternate R . 2.51 [0.10]
position) maximum
Ø265 Splined shaft options
[Ø10.433]
(see table)
Port "B" Port "A"
View "X"
(Front view)
Speed sensor connector +0.0
9.525 -0.05 square key x 38.1 long
+0.0
[0.375 -0.002 ] [1.5]
38.075 ± 0.025
[1.4990 ± 0.0010]
Shaft options K2
P101 447
(keyed)
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
520L0604 • Rev DB • September 2008 35
Series 90 Axial Piston Motors
Technical Information
Installation drawings
41.78 41.78
1.0625 – 12 straight thread
[1.645] [1.645] 113.8
O-ring boss per SAE J514
End cap ports: options 3 & 7 [4.48]
case outlet port L11
axial ported 1.00 –
6000 psi (4) bolt split
flange type per SAE J518 0.5625 – 18 straight
(code 62) except 20.8 [0.82] thread O-ring boss
minimum full thread depth system pressure
gauge port M11
"Z" "X"
96.8 3.8
[3.81] [0.15]
ports
"A" & "B"
14.7 R. 0.8 [0.03]
[0.58] maximum
Port "A" Port "B" "W" (4) places
View "Z" 141.2
Axial ported Twin ported [5.56]
(rear view)
twin ported Left side view
208.8
Port "B" [8.22] 0.5625 – 18 straight thread
End cap ports: O-ring boss per SAE J514
options: 1 & 8 shaft speed sensor port1
twin ported
1.00 dia. – 6000 psi
(4) bolt split 41.78
flange type per SAE [1.645]
J518 (code 62) except
20.8 [0.82] minimum
41.78
full thread depth
[1.645]
option: D
1.00 – 6000 psi (4) bolt
split flange type per SAE 1.0625 – 12 straight thread
J518 (Code 62) except O-ring boss per SAE J514.
M12 x 1.75 thread 0.87 113.8
Port "A" case outlet (alternate
[22] minimum full thread [4.48]
position) port L21
View "W"
(bottom view)
P101 448
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
36 520L0604 • Rev DB • September 2008
Series 90 Axial Piston Motors
Technical Information
Installation drawings
Flow direction
Flow direction
Shaft rotation
Port “A” Port “B”
Clockwise (CW) Out In
Counterclockwise (CCW) In Out
73.2
57.25 7.87 Coupling must not
[2.88]
[2.254] 94 [0.310] protrude beyond
(2) places
(2) places [3.70] this surface
minimum 47.62 ± 0.64
3.25 "U" [1.875 0.025]
[82.6] 73.2
case [2.88] "E" maximum
outlet (2) places
CCw Cw "V" dia.
82.6 57.25 "T" dia. "D" thread
[3.25] [2.254] maximum
case outlet (2) places
(alternate
position) Approximate
R. 2.5 [0.10]
center of
maximum
gravity
Splined shaft options
Port "B" Port "A" 7.4 ± 0.8 (see table)
View "X" [0.29 ± 0.031]
(4) places
(front view) 61.85
[2.435]
Speed sensor connector Coupling must not
protrude beyond
2.22 maximum
38.075 ± 0.025
[1.499 ± 0.001]
9.525 -0.05
+0.0
square key x 38.1 long
[0.375 +0.000
-0.002 ] [1.5]
Shaft option K2
(keyed) P101 449
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
520L0604 • Rev DB • September 2008 37
Series 90 Axial Piston Motors
Technical Information
Installation drawings
41.78 41.78
[1.645] [1.645] 1.0625 – 12 straight thread
End cap ports 0.5625 – 18 straight thread O-ring boss per SAE J514
1.00 dia. – 6000 psi O-ring boss per SAE J514 case outlet port L11
(4) bolt split system pressure
flange type per SAE J518 gauge port M11 128
(code 62) except 20.8 [0.82] [5.04]
minimum full thread depth
12.95
[0.510] 0.5625 – 18 straight
104.1 thread O-ring boss per
[4.10] SAE J514 system pressure
gauge port M21
Port "A"
Port "B"
"Z"
6.4 "X"
[0.25]
103.6
[4.08]
1.0625-12
ports
straight thread
"A" & "B"
O-ring boss per
14.2 R. 0.8 [0.03]
SAE J514
[0.56] maximum
auxiliary
Port "B" 153.9 (4) places
Port "A" systems ports
Axial ported Twin ported [6.06]
View "Z" module E only
"W"
(rear view) Left side view
twin ported
230.9
Port "B" [9.09]
41.78
[1.645]
Port "A"
128
1.0625 – 12 straight [5.04]
thread O-ring boss
per SAE J514 case View "W"
outlet port L21 (bottom view) P101 454
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
38 520L0604 • Rev DB • September 2008
Series 90 Axial Piston Motors
Technical Information
Installation drawings
Flow direction
Flow direction
Shaft rotation
Port “A” Port “B”
Clockwise (CW) Out In
Counterclockwise (CCW) In Out
73.2
[2.88]
57.25 (2) places
[2.254]
(2) places
7.87 Coupling must not
Ø100.6 [0.31] protrude beyond
[Ø3.96] this surface
minimum "S" ± 0.64 [± 0.025]
95 "U" ±0.5 [± 0.02]
[3.74] 73.2
case "F" maximum
[2.88]
outlet (2) places
CCW CW
Ø"V" ± 0.09 [± 0.0035]
92.2 57.25
"T" dia. "E" thread
[3.63] [2.254] maximum
case outlet (2) places
(alternative position) R. 2.5 [0.10]
R. 7.37 ± 0.76 maximum
[0.29 ± 0.03] Splined shaft options
(4) places
(see chart)
Approximate
Port "B" Port "A" center of
gravity
View "X"
61.85 ± 0.64
(front view) [2.435 ± 0.025]
Speed sensor connector Coupling must not
protrude beyond
2.33 maximum
44.425 ± 0.025
[1.749 ± 0.001]
9.525 +0.0
-0.05 square key x 38.1 long
[0.375 -0.002
+0.0
] [1.5]
Shaft option K3
(keyed) P101 455
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
520L0604 • Rev DB • September 2008 39
Series 90 Axial Piston Motors
Technical Information
Installation drawings
A
Loop flushing valve
B
0.5625 – 18 straight
thread O-ring boss
system pressure
gauge port M21 1.3125 – 12 straight
146 thread O-ring boss
[5.75] case outlet Port L11
both sides
0.5625 – 18 straight View "Y"
thread O-ring boss per
SAE J514 charge pressure (top view)
gauge port M31 (to be
used as gauge port only)
"Y"
[6.000 +0.0
-0.002 dia.]
"Z"
"X"
111.8
[4.40]
split
flange
12.7
[0.50]
104.2 104.2 "W" 17.4
[4.10] [4.10]
[0.69]
View "Z" Left side view (4) places
(rear view)
298.6
[11.76]
259
[10.20]
Port "B"
B
51.9
[2.043]
(2) places
A
Port "A"
P101 456
1.3125 – 12 straight
End cap ports
thread O-ring boss
1.25 dia. – 6000 psi split flange
per SAE J514 case outlet
boss1 per SAE J518 (Code 62)
1/2-13UNC-2B except 23.6 port L21 (optional shaft
[0.93] minimum full thread
View "W" speed sensor location)
(bottom view)
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
40 520L0604 • Rev DB • September 2008
Series 90 Axial Piston Motors
Technical Information
Installation drawings
100 80.8
[3.94] [3.181]
(2) places (2) places Coupling must not protrude
Ø113 beyond this surface
[Ø4.45] 7.9
minimum R. 10.5 ± 0.6
[0.310]
[0.41 ± 0.02]
(4) places R. 0.8 [0.03]
maximum
"S"
80.8 "U"
[3.181]
(4) places "T" Dia.
maximum
CCW CW
"V" Dia.
P101 868
Flow direction
Flow direction
Shaft rotation
Port “A” Port “B”
Clockwise (CW) Out In
Counterclockwise (CCW) In Out
All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation
is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss
mm representative for specific installation drawings
[in]
520L0604 • Rev DB • September 2008 41
Series 90 Axial Piston Motors
Technical Information
Notes
Directional spool valves Sauer-Danfoss provides comprehensive worldwide service for its
Cartridge valves products through an extensive network of Global Service Partners
strategically located in all parts of the world.
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Local address:
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Sauer-Danfoss (US) Company Sauer-Danfoss ApS
Displays
2800 East 13th Street DK-6430 Nordborg, Denmark
Sensors Ames, IA 50010, USA Phone: +45 7488 4444
Phone: +1 515 239-6000 Fax: +45 7488 4400
Fax: +1 515 239-6618
Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss-Daikin LTD
Postfach 2460, D-24531 Neumünster Sannomiya Grand Bldg. 8F
Krokamp 35, D-24539 Neumünster, Germany 2-2-21 Isogami-dori, Chuo-ku
Phone: +49 4321 871-0 Kobe, Hyogo 651-0086, Japan
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www.sauer-danfoss.com