Series 90 Axial Piston Motors

Technical Information

Series 90 Axial Piston Motors Technical Information Revisions
HistoRy of Revisions Table of Revisions
Date September 2008 April 2007 March 2004 Page 26 18 Changed flange to shaft length dimension should be [5.15 ±0.001] Remove allowable shaft loading data - consult factory Fourth edition Rev. DB DA D

© 2008 Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations aren’t in conflict with agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group.
Front cover illustrations: F101 147, F101 434, P101 867

2

520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Contents
GeneRaL DesCRiPtion Series 90 family of pumps and motors ................................................................................................... 5 Fixed displacement motor .......................................................................................................................... 6 Cross section.................................................................................................................................... 6 Name plate ....................................................................................................................................... 6 Variable displacement motor..................................................................................................................... 7 Cross section.................................................................................................................................... 7 Name plate ....................................................................................................................................... 7 Fixed displacement motor, cartridge mount ........................................................................................ 8 Cross section.................................................................................................................................... 8 Name plate ....................................................................................................................................... 8 Pictorial circuit diagram ............................................................................................................................... 9 System schematic........................................................................................................................................... 9

teCHniCaL sPeCifiCations

Overview .........................................................................................................................................................10 Features and options ..................................................................................................................................10 Specifications .................................................................................................................................................10 Operating parameters ................................................................................................................................11 Fluid specifications ......................................................................................................................................11 Efficiency graphs ..........................................................................................................................................12 Motor performance as a function of operating speed .............................................................12 Efficiency vs. speed ......................................................................................................................12 Motor performance as a function of pressure and speed........................................................12 Efficiency plotted at various pressures and speeds ........................................................12

oPeRatinG PaRameteRs

Speed limits ....................................................................................................................................................13 System pressure ............................................................................................................................................13 Case pressure .................................................................................................................................................13 Hydraulic Fluids.............................................................................................................................................14 Temperature and viscosity ........................................................................................................................14

system DesiGn PaRameteRs

Fluid and filtration........................................................................................................................................15 Independent braking system...................................................................................................................15 Reservoir ..........................................................................................................................................................15 Overpressure protection ...........................................................................................................................16 Case drain........................................................................................................................................................16 Sizing equations ...........................................................................................................................................17 Variables ...............................................................................................................................................17 External shaft loading and bearing life ................................................................................................18 Shaft loading .................................................................................................................................18 Shaft loading parameters .........................................................................................................18 External shaft load orientation ...............................................................................................18 Allowable shaft loading .............................................................................................................18

featuRes anD oPtions

Two-position hydraulic control (PT) ......................................................................................................19 Control schematic diagram ......................................................................................................19 Legend ..................................................................................................................................................19 Two-position electrohydraulic displacement control (NA, NB, NC, ND) ....................................19 Coil and connector options.................................................................................................................19
520L0604 • Rev DB • September 2008

3

Series 90 Axial Piston Motors Technical Information Contents
featuRes anD oPtions (continued) Loop flushing .................................................................................................................................................20 Recommended charge pump displacement .....................................................................20 Equation ...............................................................................................................................................20 Where ....................................................................................................................................................20 Schematic diagram of loop flushing valve .........................................................................20 Loop flushing flow curves.........................................................................................................20 Loop flushing valve cross section ..........................................................................................20 Speed sensor..................................................................................................................................................21 Speed Sensor .................................................................................................................................21 Specifications ................................................................................................................................21 Pulse frequency ............................................................................................................................21 Speed sensor with Turck® Eurofast connector ..................................................................21 Speed sensor with Packard® Weather-Pack connector ..................................................21 Shaft options ..................................................................................................................................................22 Series 90 shaft options ...............................................................................................................22 Displacement limiters (055MV only) .....................................................................................................23 Displacement limiter adjustment screws............................................................................23

instaLLation DRawinGs

90M42 fixed motor SAE Mount ...............................................................................................................24 Splined output shaft options...................................................................................................25 Flow direction ...............................................................................................................................25 90K55 fixed motor cartridge mount......................................................................................................26 Splined output shaft options...................................................................................................27 Flow direction ...............................................................................................................................27 90M55 fixed motor SAE mount ...............................................................................................................28 Splined output shaft options...................................................................................................29 Flow direction ...............................................................................................................................29 90M55 variable motor cartridge mount ..............................................................................................30 Splined output shaft option ....................................................................................................31 Flow direction ...............................................................................................................................31 90V55 variable motor SAE mount ..........................................................................................................32 Splined output shaft option ....................................................................................................33 Flow direction ...............................................................................................................................33 90K75 fixed motor cartridge mount......................................................................................................34 Splined output shaft options...................................................................................................35 Flow direction ...............................................................................................................................35 90M75 fixed motor SAE mount ...............................................................................................................36 Splined output shaft options...................................................................................................37 Flow direction ...............................................................................................................................37 90M100 fixed motor SAE mount.............................................................................................................38 Splined output shaft options...................................................................................................39 Flow direction ...............................................................................................................................39 90M130 fixed motor SAE mount.............................................................................................................40 Splined output shaft options...................................................................................................41 Flow direction ...............................................................................................................................41

4

520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information General description
seRies 90 famiLy of PumPs anD motoRs Series 90 hydrostatic pumps and motors can be applied together or combined with other products in a system to transfer and control hydraulic power. They are intended for closed circuit applications. series 90 variable displacement pumps are compact, high power density units. All models utilize the parallel axial piston/slipper concept in conjunction with a tiltable swashplate to vary the pump’s displacement. Reversing the angle of the swashplate reverses the flow of oil from the pump and thus reverses the direction of rotation of the motor output. Series 90 pumps include an integral charge pump to provide system replenishing and cooling oil flow, as well as control fluid flow. They also feature a range of auxiliary mounting pads to accept auxiliary hydraulic pumps for use in complementary hydraulic systems. A complete family of control options is available to suit a variety of control systems (mechanical, hydraulic, electric). series 90 motors also use the parallel axial piston/slipper design in conjunction with a fixed or tiltable swashplate. They can intake/discharge fluid through either port; they are bidirectional. They also include an optional loop flushing feature that provides additional cooling and cleaning of fluid in the working loop. • · · · · · · · · Series 90 – advanced technology today Seven sizes of variable displacement pumps Five sizes of fixed displacement motors One variable displacement motor SAE and cartridge mount configurations Efficient axial piston design Proven reliability and performance Compact, lightweight Worldwide sales and service

520L0604 • Rev DB • September 2008

5

Series 90 Axial Piston Motors Technical Information General description
fixeD DisPLaCement motoR Cross section

Loop flushing valve Valve plate Piston Roller bearing

Output shaft

P100 490E

Fixed swashplate Cylinder block

Name plate

Model-No./Ident-No.

501829

Model Code 90M100 NC 0 N 7 N 0

Model Number

Model Code

C7 W 00 CBA 00 00 83

Serial-No.

A - 00 - 13 - 67890

Serial Number

Made in USA

P101 372E

Place of Manufacture

6

520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information General description
vaRiabLe DisPLaCement motoR Cross section

Minimum angle control piston Roller bearing Valve plate Piston Output shaft Cradle swashplate

Cradle swashplate Cylinder block Control valve
P104 287E

Maximum angle control piston

Name plate

Model-No./Ident-No.

501829

Model Code 90M100 NC 0 N 7 N 0

Model Number

Model Code

C7 W 00 CBA 00 00 83

Serial-No.

A - 00 - 13 - 67890

Serial Number

Made in USA

P101 372E

Place of Manufacture

520L0604 • Rev DB • September 2008

7

Series 90 Axial Piston Motors Technical Information General description
fixeD DisPLaCement motoR, CaRtRiDGe mount Cross section
Cylinder block Charge relief valve

Piston Roller bearing

Loop flushing valve

Output shaft

Valve plate

P104 253E

Swashplate

Name plate

Model-No./Ident-No.

501829

Model Code 90M100 NC 0 N 7 N 0

Model Number

Model Code

C7 W 00 CBA 00 00 83

Serial-No.

A - 00 - 13 - 67890

Serial Number

Made in USA

P101 372E

Place of Manufacture

8

520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information General description
PiCtoRiaL CiRCuit DiaGRam
Control handle

This configuration shows a hydrostatic transmission using a Series 90 axial piston variable displacement pump and a Series 90 fixed displacement motor.
Displacement control valve Heat exchanger bypass valve Orificed check valve Reservoir Vacuum gauge Heat exchanger Charge pressure relief valve Multi-function valve Purge relief valve
P102 000

Reversible variable displacement pump

Servo control cylinder

Fixed displacement motor

To pump case Servo pressure relief valves

Charge pump Input shaft Multi-function valve Pump swashplate Servo control cylinder Pump Working loop (high pressure) Working loop (low pressure) Suction line Control fluid Motor swashplate Loop flushing valve Motor Case drain fluid Output shaft

system sCHematiC

M3 M1 M4 M5

A

A

L2

M3

M1

M

M2 B S L2 B L1 M2
P104 286E

520L0604 • Rev DB • September 2008

9

Series 90 Axial Piston Motors Technical Information Technical specifications
oveRview Specifications for the Series 90 motors are listed here for quick reference. For definitions and additional information, see Operating Parameters, page 13, Features and Options, page 19, and the Series 90 Model Code Supplement.

featuRes anD oPtions
motor type Direction of rotation installation position other system requirements Parameter Types of mounting (SAE flange size per SAE J744) Port connections Output shaft options Control options Loop flushing Speed sensor Displacement limiters  Standard In-line, axial piston, closed loop, positive displacement motors Bi-directional, see outline drawings for rotation vs. flow direction information Discretionary: Housing must be filled with hydraulic fluid Independent braking system, overpressure protection, suitable reservoir, proper filtration 042 mf SAE B Twin Spline —   —  Optional 055 mf SAE C, cartridge Twin, axial Spline, tapered, straight —   — 055 mv SAE C, cartridge Twin Spline
Two-position electrohydraulic, hydraulic

075 mf SAE C, cartridge Twin, axial Spline, tapered, straight —   —

100 mf SAE C Twin Spline, tapered, straight —   —

130 mf SAE D Twin Spline —   —

  

— Not available / not applicable

sPeCifiCations
Parameter Swashplate Max. displacement cm³/rev [in³/rev] Maximum corner power kW [hp] Theoretical torque N•m/bar [lbf•in/1000 psi] Weight SAE kg [lb] Cartridge Mass moment of inertia kg•m² [slug•ft²] 042 mf Fixed 42 [2.56] 155 [208] 0.67 [410] 15 [34] 21 [46] 0.0023 [0.0017] 055 mf Fixed 55 [3.35] 187 [251] 0.88 [530] 22 [49] 26 [57] 0.0060 [0.0044] 055 mv Variable 55 [3.35] 187 [251] 0.88 [530] 39 [86] 40 [88] 0.0060 [0.0044] 075 mf Fixed 75 [4.57] 237 [318] 1.19 [730] 26 [57] 33 [72] 0.0096 [0.0071] 100 mf Fixed 100 [6.10] 292 [392] 1.59 [970] 34 [74] — 0.0150 [0.0111] 130 mf Fixed 130 [7.90] 354 [475] 2.07 [1260] 45 [99] — 0.0230 [0.0170]

10

520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Technical specifications
oPeRatinG PaRameteRs
Parameter speed limits unit 042 mf 4200 4600 — — 055 mf 3900 4250 — — 055 mv 3900 4250 4600 5100 420 [6000] 480 [7000] 176 [46] 193 [51] 215 [57] 234 [62] 215 [57] 234 [62] 3 [44] 5 [73] 270 [71] 296 [78] 330 [87] 365 [96] 403 [106] 442 [117] 075 mf 3600 3950 — — 100 mf 3300 3650 — — 130 mf 3100 3400 — —

Continuous (max. disp.) Maximum (max. disp.) min-1(rpm) Continuous (min. disp.) Maximum (min. disp.) system pressure Continuous bar [psi] Maximum flow ratings Rated (max. disp., rated speed) l/min [US gal/min] Maximum (max. disp., max. speed) Case pressure Continuous bar [psi] Maximum (cold start)

fLuiD sPeCifiCations

viscosity mm²/sec (cSt) [SUS] Minimum Continuous Maximum temperature °C [°F] Minimum Continuous Maximum filtration Cleanliness Efficiency (suction filtration) Efficiency (charge filtration) Recommended inlet screen size

7 [49] 12-80 [70-370] 1600 [7500]
(measured at the hottest point in the system, usually the case drain)

-40 [-40] 104 [220] 115 [240] 22/18/13 or better per ISO 4406 β35-45=75 (β10≥2) β15-20=75 (β10≥10) 100-125 µm [0.0039-0.0049 in]

520L0604 • Rev DB • September 2008

11

Series 90 Axial Piston Motors Technical Information Technical specifications
effiCienCy GRaPHs motor performance as a function of operating speed The following performance graph provides typical volumetric and overall efficiencies for Series 90 motors. These efficiencies apply for all frame sizes. Efficiency vs. speed
100

ηv = 210 bar (3000 psi)
95

Efficiency (%)

η t = 210 bar (300 0 psi)

90

η v = 4 20

00 ba r (6 0

ps i)

a r (6000 ps i) η t = 42 0 b

85

80 0 25 50 75 100
P104 288E

Speed (% of rated continuous speed)

motor performance as a function of pressure and speed The performance map provides typical motor overall efficiencies at various pressures and speeds. These efficiencies also apply for all frame sizes. Efficiency plotted at various pressures and speeds
6000 420 85% 5000 350 90% 4000 280 92%

psi

bar

3000

210 93%

2000

140

1000

70

0

0

0

25

50

75

100
P104 289E

Speed % of rated continuous speed
12
520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Operating parameters
oveRview Maintain operating parameters within prescribed limits during all operating conditions. This section defines operating limits given in the table Operating parameters, page 11. Continuous speed is the highest input speed recommended at full power condition. Operating at or below this speed should yield satisfactory product life. In a machine propel application, maximum motor speed during unloaded, on - road travelling on level ground should not exceed this limit. maximum speed is the highest operating speed permitted. Exceeding maximum speed reduces product life and can cause loss of hydrostatic power and braking capacity. Never exceed the maximum speed limit under any operating conditions. Consult Pressure and speed limits, BLN-9984, when determining speed limits for a particular application. W Warning unintended vehicle or machine movement hazard. Exceeding maximum speed may cause a loss of hydrostatic drive line power and braking capacity. You must provide a braking system, redundant to the hydrostatic transmission, sufficient to stop and hold the vehicle or machine in the event of hydrostatic drive power loss. system pressure is the differential pressure between system ports A and B. It is the dominant operating variable affecting hydraulic unit life. High system pressure, which results from high load, reduces system life. System pressure must remain at or below continuous pressure during normal operation to achieve expected life. Continuous pressure is the average, regularly occurring operating pressure. Operating at or below this pressure should yield satisfactory product life. maximum pressure is the highest intermittent pressure allowed. Maximum machine load should never exceed this pressure. For all applications, the load should move below this pressure. Case PRessuRe All pressure limits are differential pressures referenced to low loop (charge) pressure. Subtract low loop pressure from gauge readings to compute the differential.

sPeeD Limits

system PRessuRe

Under normal operating conditions, the maximum continuous case pressure must not exceed 3 bar (44 psi). Maximum allowable intermittent case pressure during cold start must not exceed 5 bar (73 psi). Size drain plumbing accordingly. C Caution Possible component damage or leakage Operation with case pressure in excess of these limits may damage seals, gaskets, and/or housings, causing external leakage. Performance may also be affected since charge and system pressure are additive to case pressure.

520L0604 • Rev DB • September 2008

13

Series 90 Axial Piston Motors Technical Information Operating parameters
HyDRauLiC fLuiDs Ratings and data are based on operating with hydraulic fluids containing oxidation, rust and foam inhibitors. These fluids must possess good thermal and hydrolytic stability to prevent wear, erosion, and corrosion of pump components. Never mix hydraulic fluids of different types. Fire resistant fluids are also suitable at modified operating conditions. Please see SauerDanfoss publication 520L0463 for more information. Refer to publication 520L0465 for information relating to biodegradable fluids. Suitable Hydraulic fluids: • Hydraulic fluids per DIN 51 524, 2-HLP, • Hydraulic fluids per DIN 51 524, 3-HVLP, • API CD, CE and CF engine fluids per SAE J183, • M2C33F or G automatic transmission fluids (ATF), • Dexron II (ATF), which meets the Allison C3- and Caterpillar TO-2 test, • Agricultural multi purpose oil (STOU), • Premium turbine oils. temPeRatuRe anD visCosity

Temperature and viscosity requirements must be concurrently satisfied. The data shown in the table Fluid specifications, page 11, assume petroleum-based fluids are used. The high temperature limits apply at the hottest point in the transmission, which is normally the motor case drain. The system should generally be run at or below the rated temperature. The maximum temperature is based on material properties and should never be exceeded. Cold oil will generally not affect the durability of the transmission components, but it may affect the ability of oil to flow and transmit power; therefore temperatures should remain 16 °C [30 °F] above the pour point of the hydraulic fluid. The minimum temperature relates to the physical properties of component materials. For maximum unit efficiency and bearing life the fluid viscosity should remain in the recommended operating range. The minimum viscosity should be encountered only during brief occasions of maximum ambient temperature and severe duty cycle operation. The maximum viscosity should be encountered only at cold start. Heat exchangers should be sized to keep the fluid within these limits. Testing to verify that these temperature limits are not exceeded is recommended.

14

520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information System design parameters
fLuiD anD fiLtRation To prevent premature wear, it is imperative that only clean fluid enter the hydrostatic transmission circuit. A filter capable of controlling the fluid cleanliness to ISO 4406 class 22/18/13 (SAE J1165) or better under normal operating conditions is recommended. The filter may be located either on the inlet (suction filtration) or discharge (charge pressure filtration) side of the charge pump. The selection of a filter depends on a number of factors including the contaminant ingression rate, the generation of contaminants in the system, the required fluid cleanliness, and the desired maintenance interval. Filters are selected to meet the above requirements using rating parameters of efficiency and capacity. Filter efficiency may be measured with a Beta ratio¹ (βX). For simple suction-filtered closed circuit transmissions and open circuit transmissions with return line filtration, a filter with a β-ratio within the range of β35-45 = 75 (β10 ≥ 2) or better has been found to be satisfactory. For some open circuit systems, and closed circuits with cylinders being supplied from the same reservoir, a considerably higher filter efficiency is recommended. This also applies to systems with gears or clutches using a common reservoir. For these systems, a charge pressure or return filtration system with a filter β-ratio in the range of β15-20 = 75 (β10 ≥ 10) or better is typically required. Because each system is unique, only a thorough testing and evaluation program can fully validate the filtration system. Please see Design Guidelines for Hydraulic Fluid Cleanliness, 520L0467, for more information. inDePenDent bRakinG system W Warning unintended vehicle or machine movement hazard. The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or reverse) may cause the system to lose hydrostatic braking capacity. You must provide a braking system, redundant to the hydrostatic transmission, sufficient to stop and hold the vehicle or machine in the event of hydrostatic drive power loss.

ReseRvoiR

The reservoir should be designed to accommodate maximum volume changes during all system operating modes and to promote de-aeration of the fluid as it passes through the tank. A suggested minimum total reservoir volume is 5/8 of the maximum charge pump flow per minute with a minimum fluid volume equal to 1/2 of the maximum charge pump flow per minute. This allows 30 seconds fluid dwell for removing entrained air at the maximum return flow. This is usually adequate to allow for a closed reservoir (no breather) in most applications. The reservoir outlet to the charge pump inlet should be above the bottom of the reservoir to take advantage of gravity separation and prevent large foreign particles from entering the charge inlet line. A 125 mm screen over the outlet port is recommended. The reservoir inlet (fluid return) should be positioned so that flow to the reservoir
Filter βx-ratio is a measure of filter efficiency defined by ISO 4572. It is defined as the ratio of the number of particles greater than a given diameter (“x” in microns) upstream of the filter to the number of these particles downstream of the filter.
1

520L0604 • Rev DB • September 2008

15

Series 90 Axial Piston Motors Technical Information System design parameters
ReseRvoiR (continued) is discharged below the normal fluid level, and also directed into the interior of the reservoir for maximum dwell and efficient de-aeration. A baffle (or baffles) between the reservoir inlet and outlet ports will promote de-aeration and reduce surging of the fluid.

oveRPRessuRe PRoteCtion

Series 90 motors (as well as other system components) have pressure limitations. As Series 90 motors are not equipped with overpressure protection, it is necessary that relief valves or pressure limiters are present elsewhere in the high pressure circuit to protect components from excessive pressures. Series 90 pumps are designed with a sequenced pressure limiting system and high pressure relief valves. When the preset pressure is reached, the pressure limiter system acts to rapidly de-stroke the pump in order to limit the system pressure. For unusually rapid load application, the high pressure relief valve function is available to also limit the pressure level. Refer to publication BLN-10029 for more information. For systems with relief valves only, high pressure relief valves are intended for transient overpressure protection and are not intended for continuous pressure control. Operation over relief valves for extended periods of time may result in severe heat build up. High flows over relief valves may result in pressure levels exceeding the nominal valve setting and potential damage to system components.

Case DRain

A case drain line must be connected to one of the case outlets (L1 or L2) to return internal leakage and loop flushing flow to the system reservoir. The higher of the two case outlets should be used to promote complete filling of the case. Since case drain fluid is typically the hottest fluid in the system, it is advantageous to return this flow through the heat exchanger.

16

520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information System design parameters
sizinG equations The following equations are helpful when sizing hydraulic motors. Generally, the sizing process is initiated by an evaluation of the machine system to determine the required motor speed and torque to perform the necessary work function. Refer to Selection of drive line components, BLN-9985, for a more complete description of hydrostatic drive line sizing. First, the motor is sized to transmit the maximum required torque. The pump is then selected as a flow source to achieve the maximum motor speed. based on si units Input flow Q =
Vg • n 1000 • ηv Vg • ∆p • ηm 20 • π Q • ∆p • ηt 600 (l/min)

based on us units Input flow Q =
Vg • n 231 • ηv Vg • ∆p • ηm 2•π Q • ∆p • ηt 1714 Q • 231• ηv Vg (US gal/min)

Output torque M =

(N•m)

Output torque M =

(lbf•in)

Output power P =

(kW)

Output power P =

(hp)

Motor speed n = Q • 1000 • η
Vg

v

(min-1(rpm))

Motor speed n =

(min-1(rpm))

Variables

SI units [US units] Vg pO pi ∆p n ηv ηm ηt = = = = = = = = Displacement per revolution Outlet pressure Inlet pressure pO – pi (system pressure) Speed Volumetric efficiency Mechanical efficiency Overall efficiency (ηv • ηm) cm3/rev [in3/rev] bar [psi] bar [psi] bar [psi] min-1 (rpm)

520L0604 • Rev DB • September 2008

17

Series 90 Axial Piston Motors Technical Information System design parameters
exteRnaL sHaft LoaDinG anD beaRinG Life Bearing life is a function of several operating conditions including shaft speed, system pressure, swashplate angle, fluid viscosity, fluid cleanliness and external loading. The bearing will not limit motor life to less than 10 000 B10 hours at rated speeds for any duty cycle assuming proper fluid conditions are maintained and no external loads are present. Particle contamination and poor viscosity reduce the life of bearings. External radial forces on the shaft transfer to the bearing and are additive to the internal bearing loads. The net effect on bearing life is thus a function of the orientation as well as the magnitude of the external shaft load. Maximum allowable external shaft load (Re) is determined from the maximum allowable bending moment (Me) in the table, Allowable shaft loading (below), given as a function of orientation as shown in the figure External shaft load orientation (right). Re = me /L Although shaft deflection increases, bearing life can be optimized by orientating the external load so that it is not additive to the internal loading. Shaft loading

L

Re

T in

T out

P101 432E

Shaft loading parameters
Re me L tin tout Maximum radial side load Maximum external moment Distance from mounting flange to point of load Maximum shaft thrust inward Maximum shaft thrust outward

External shaft load orientation
0 Re End view of shaft

90 Re

270 Re

Axis of swashplate rotation

180 Re

P101 433

To offset the internal bearing loads and optimize bearing life, the external load should be oriented at around 180° if possible.External overhung adapters (or outboard bearings) are recommended for installations with high radial and/or axial loads. Tapered input shafts or clamp-type couplings are recommended for installations where radial shaft loads are present. Splined shafts are not recommended installations where radial loads are present. Please contact your Sauer-Danfoss representative for a bearing life analysis if: • continuously applied external radial load exceeds 25% of the maximum allowable. • design life is greater than 10 000 hours. Provide information on location and direction of the external load. Allowable shaft loading
Parameter Me at 0° Me at 90°, 180°, 270° Tin Tout unit N•m [lbf•in] N•m [lbf•in] N (lbf ) N (lbf ) 042
consult factory consult factory

055
consult factory consult factory

frame size 075
consult factory consult factory

100
consult factory consult factory

130
consult factory consult factory

consult factory consult factory

consult factory consult factory

consult factory consult factory

consult factory consult factory

consult factory consult factory

18

520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Features and options
two-Position HyDRauLiC ContRoL (Pt) Displacement can be changed hydraulically under load from maximum displacement to minimum displacement and vice-versa, by applying a hydraulic signal to port X1. The slow orifice option will give an appropriate motor shift rate. More abrupt shifts can be achieved with the fast orifice option. The fast orifice option may be required on dual path (differential steer) applications to prevent steering errors during shifting. Control schematic diagram
L2 A
Vgmax

M3 M1

Legend A, B M3 L1, L2 M1, M2 X1

= = = = =

Main pressure lines Charge pressure gage port Drain lines Gauge port for port “A” & “B” Control pressure port

B L1

M2 X1
P101 430E

Port X1 pressurized = Min. displacement Port X1 drained = Max. displacement Min. Required Pressure = 60 psi over case pressure

two-Position eLeCtRoHyDRauLiC DisPLaCement ContRoL (na, nb, nC, nD)

Displacement can be changed electrohydraulically under load from maximum displacement to minimum displacement and vice-versa, by using a built-in solenoid valve. The “slow” orifice option will give an appropriate motor shift rate. More abrupt shifts can be achieved with a “fast” orifice option. The fast orifice option may be required on “dual path” (differential steer) applications to prevent steering errors during shift. Control schematic diagram
L2 A Vgmax M3 M1

Legend A, B M3 L1, L2 M1, M2

= = = =

Main pressure lines Charge pressure gage port Drain lines Gauge port for port “A” & “B”

Coil energized = Min. Displacement Coil de-energized = Max. Displacement Either polarity of control voltage is acceptable.
B L1 M2

Coil and connector options
Option NB 12V Packard® Weather Pack (part no. 12010973) Option ND 24V Packard® Weather Pack (part no. 12015792) Option NA or NC 12 or 24V MS connector (part no. 12015792)

Mating parts kit Part no. K03383 Ident # 712190 (female terminals)

Mating parts kit Part no. K03377 Ident # 629725 (male terminals)

Mating parts kit Part no. MS3101AIOSL-4P (female terminals)

P104 290E

520L0604 • Rev DB • September 2008

19

Series 90 Axial Piston Motors Technical Information Features and options
LooP fLusHinG W Warning unintended vehicle or machine movement hazard. Excessive motor loop flushing flow may result in the inability to build required system pressure in some conditions. Maintain correct charge pressure under all conditions of operation to maintain pump control performance in hydrostatic systems. An integral non-adjustable loop flushing valve is incorporated into Series 90 motors. Installations that require fluid to be removed from the low pressure side of the system circuit because of cooling requirements or contamination removal will benefit from loop flushing. The integral loop flushing valve is equipped with an orificed charge pressure relief valve designed with a cracking pressure of 16 bar [232 psi]. Valves are available with several orifice sizes to meet the flushing flow requirements of all system operating conditions. The total system charge pump flow should be of sufficient volume to accommodate: • • • • The number of motors in the system System efficiency under worst case conditions Pump control requirements External needs

Although charge pump sizing requires the consideration of many system variables, the following table gives a recommendation of what charge pump displacement may be required to accommodate the flushing flow of each available charge relief valve orifice. QCharge - QLeak 2 • kMo Recommended charge pump displacement
orifice option E4 E6 F0 F3 G0 G3 H0 Charge pump displacement 8 cm³ [0.49 in³] 8 cm³ [0.49 in³] 11 cm³ [0.67 in³] 14 cm³ [0.85 in³] 17 or 20 cm³ [1.04 or 1.22 in³] 26 cm³ [1.59 in³]
34, 37, or 65 cm³ [2.07, 2.26, or 3.97 in³]

Equation

QFlush =

Where

QFlush = flushing flow per motor QCharge = charge flow at operating speed kMo = number of motors fed by one pump QLeak. = sum of external leakages including the following: • motor leakage • pump leakage + internal consumers: 8 l/min [2.11 US gal/min] for displacement control pumps or for non-feedback controlled pumps at 200 bar [2900 psi] • external consumers (brakes, cylinders, other pumps)

Schematic diagram of loop flushing valve
A B

P001 830

Loop flushing flow curves
Low system pressure minus case pressure bar [psi] [508] 35 [363] 25 [218] 15 [73] 5

Loop flushing valve cross section
G0 G3 H0 Loop flushing relief valve

E4 E6 F0 F3

0

5 10 15 20 25 30 35 40 [1.3] [2.6] [4.0] [5.3] [6.6] [8.0] [9.2] [10.6] Case flow l/min [US gal/min]
P001 860E

Loop flushing shuttle valve
P101 426E

20

520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Features and options
sPeeD sensoR An optional speed sensor for direct measurement of speed is available. This sensor may also be used to sense the direction of rotation. A special magnetic ring is pressed onto the outside diameter of the cylinder block and a Hall effect sensor is located in the motor housing. The sensor accepts supply voltage and outputs a digital pulse signal in response to the speed of the ring. The output changes its high/ low state as the north and south poles of the permanently magnetized speed ring pass by the face of the sensor. The digital signal is generated at frequencies suitable for microprocessor based controls.The sensor is available with different connectors (see below). Speed Sensor

Speed sensor Magnetic ring Cylinder block

P101 429E

Specifications
supply voltage* supply voltage (regulated) Required current max. current max. frequency voltage output (high) voltage output (low) temperature range 4.5 to 8.5 VDC 15 VDC max. 12 mA at 5 VDC, 1 Hz 20 mA at 5 VDC, 1 Hz 15 kHz Supply -0.5 V min. 0.5 V max.
-40° to 110°C [-40° to 230°F]

* Do not energize the 4.5 to 8.5 VDC sensor with 12 VDC battery voltage. Use a regulated power supply. If you need to energize the sensor with battery voltage, contact your Sauer-Danfoss representative for a special sensor.

Pulse frequency
Pulse per revolution 042 48 055 52 075 58 100 63 130 69

Speed sensor with Turck® Eurofast connector
turck eurofast Connector Keyway (Ref) 4 pin 2 (Supplied Connector) Mating Connector straight right angle No.: K14956 No.: K14957 Id.-No.: 500724 Id.-No.: 500725 1

P001 492

3

P001 755E

4

Speed sensor with Packard® Weather-Pack connector
Red white black Green P002 108E

Packard weather-Pack 4 pin A (Supplied Connector) B Mating Connector C D No.: K03379 Id.-No.: 505341

P001 758E

520L0604 • Rev DB • September 2008

21

Series 90 Axial Piston Motors Technical Information Features and options
sHaft oPtions Series 90 motors are available with a variety of splined, straight keyed, and tapered shaft ends. Nominal shaft sizes and torque ratings are shown in the accompanying table. Torque ratings assume no external radial loading. Continuous torque ratings for splined shafts are based on spline tooth wear, and assume the mating spline has a minimum hardness of Rc 55 and full spline depth with initial lubrication. Maximum torque ratings are based on fatigue and assume 200 000 load reversals. The permissible continuous torque may approach the maximum rating if the spline is immersed in circulating oil.

Series 90 shaft options
shaft description 15 tooth, 16/32 pitch spline 21 tooth, 16/32 pitch spline 23 tooth, 16/32 pitch spline 27 tooth, 16/32 pitch spline 13 tooth, 8/16 pitch spline 13 tooth, 8/16 pitch spline (long) 14 tooth, 12/24 pitch spline 17 tooth, 12/24 pitch spline 34.9 mm [1.374 in] dia. straight keyed 38.07 mm [1.499 in] dia. straight keyed 44.42 mm [1.749 in] dia. straight keyed option code C3 (SAE) C6 C7 C8 F1 F2 S1 S5 K1 K2 K3 torque rating N•m Maximum: 340 Continuous: 192 Maximum: 1130 Continuous: 384 Maximum: 1580 Continuous: 509 Maximum: 2938 Continuous: 814 Maximum: 1810 Continuous: 746 Maximum: 1810 Continuous: 746 Maximum: Continuous: Maximum: Continuous: Maximum: Maximum: Maximum: 735 283 1695 599 768 1130 1582 in•lbf 3000 1700 10 000 3400 14 000 4500 26 000 7200 16 000 6600 16 000 6600 6500 2500 15 000 5300 6800 10 000 14 000 042  — — — — — — — — — — frame size availability 055 075 100 — — —  — — — —  —  — —   — — —  — —  —   —     — —  130 — — —   — — — — — —

 —

Available Not available

Recommended mating splines for Series 90 splined output shafts should be in accordance with ANSI B92.1 Class 5. Sauer-Danfoss external splines are modified class 5 fillet root side fit. The external spline major diameter and circular tooth thickness dimensions are reduced to assure a clearance fit with the mating spline. Contact your Sauer-Danfoss representative for other splined shaft options.

22

520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Features and options
DisPLaCement LimiteRs (055mv onLy) Series 90 055MV variable motors include mechanical displacement (stroke) limiters. Both maximum and minimum displacement of the motor can be limited. Adjustments can be made by loosening the seal lock nut and rotating the limiter screw. Reducing displacement increases motor speed for a given flow rate, increasing displacement reduces speed. The seal lock nut must be re-torqued after any adjustment. Series 90 variable motors are shipped with the minimum displacement limiter set at the lowest displacement setting and the maximum displacement setting set at full displacement. W WARNING undesirable vehicle or machine speed hazard. To avoid undesirable speed conditions, adjust displacement limiters carefully. Make small adjustments and test in a controlled environment. Re-torque the sealing lock nut after every adjustment to prevent an unexpected changes and external leakage. Replace tamperresistant caps before returning the motor to service. Motor shaft rotation
shaft direction Clockwise (CW) Counterclockwise (CCW) flow direction Port A Port B in out out in

Displacement limiter adjustment screws
Tamper resistant cap Seal lock-nut Maximum displacement limiter screw

P101 427E

Minimum displacement limiter screw Seal lock-nut Tamper resistant cap

520L0604 • Rev DB • September 2008

23

Series 90 Axial Piston Motors Technical Information Installation drawings
90m42 fixeD motoR sae mount

System pressure "A" gauge port M11 9/16-18UNF-2B

System pressure "B" gauge port M21 9/16-18UNF-2B

190.5 [7.5]

Case drain1 7/8-14UNF-2B 67.00 [2.64]

12.5 [0.49] 9.7 [0.38]

“Z”

“X”
+0.0 101.6 -0.05 +0.0 [4 dia. -0.002 ]

156 [6.14]

169.5 [6.67]

86 [3.39]

View“Z” (rear view)
42.00 [1.65] Port“A” 42.00 [1.65]

“Wa”
25.40 [1.00] (4) places Port“B” 23.80 [0.94]

Left side view

Main port ¾ dia. – 6000 psi split flange boss per SAE J518 3/8-16UNC-2B 20 [0.787] minimum full thread depth

View“Wa” (bottom port view) twin ports

P101 434

mm [in]
24

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Installation drawings
90m42 fixeD motoR sae mount (continued) Splined output shaft options
output shaft option C2 C3 shaft diameter t 18.67 [0.735] 19.9 [0.784] full spline length u 19.0 [0.748] 25 [0.98] major diameter v 21.72 [0.855] 25.27 [0.994] Length x 33 [1.3] 33 [1.3] Pitch diameter w 20.6375 [0.8125] 23.8125 [0.9375] number of teeth y 13 15 Pitch z 16/32 16/32

Flow direction
shaft rotation Clockwise (CW) Counterclockwise (CCW) flow direction Port “a” Port “b” Out In In Out

Loop flushing valve

8 [0.31]
186.1 [7.33 maximum] 99 [3.90] "X” "U"

14.3 [0.56]

"T" "V" "W"

146 [5.75] 174 [6.85]

View “X” (front view)

P101 435

mm [in]

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

25

Series 90 Axial Piston Motors Technical Information Installation drawings
90k55 fixeD motoR CaRtRiDGe mount
41.8 [1.64] 41.8 [1.64] End cap ports 25.4 [1.00 dia.] – 6000 psi (4) bolt split flange type per SAE J518 (Code 62) except 20.8 [0.82] minimum full thread depth 0.875 – 14 straight thread O-ring boss case outlet port L11 0.5625 – 18 straight thread O-ring boss system pressure gauge port M11 63.7 [2.51] 130.80 ± 0.023 [5.150 ± 0.001] 83.14 ± 0.54 [3.273 ± 0.021]

11.2 [0.44]

18.8 [0.74]

Port “A” Port “B”

0.5625 – 18 straight thread O-ring boss system pressure gauge port M21 Loop flushing valve

View “Z” (rear view) axial ported
82.3 [3.24] 82.3 [3.24]

153.7 [6.05] Ports “A” & “B”

View “Y” (top view)
146.8 [5.78]

"Y "

13 [0.512]

6.3 [0.248] O-ring seal

99 [3.90] 152.4 [6.00] 108 [4.25]

"X"
159.975 ± 0.025 [6.2982± 0.001]

"Z"
91.4 [3.60] ports “A”&“B”

Port “A” 0.5625 – 18 straight thread O-ring boss system pressure gauge port M21

Port “B”

Axial ported

Twin ported “W” left side view

51.8 [2.04]

R. 0.0 [0.0] maximum 86.4 [3.40]

End cap options:

View"Z" (rear view) twin ported

C = Twin-no loop flush 1 = Twin code 61 8 = Twin 25.4 [1.00 dia.] – 6000 psi (4) bolt split flange type per SAE J518 (Code 62) except 20.8 [0.82] minimum full depth D = Twin-metric ports 1.00 – 6000 psi (4) bolt split flange tupe per SAE J518 (Code 62) except M12x1.75 thread 0.87 [22] minimum full thread

Port “B”

0.5625 – 18 straight thread O-ring boss shaft speed sensing port1

41.78 [1.645] 41.78 [1.645]

18.8 [0.74]

Port “A”

17 [0.67] 63.71 [2.51]

0.875 – 14 straight thread O-ring boss case outlet port L21

114.31 [4.50]

View “W” (bottom view)

P101 438

mm [in]
26

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Installation drawings
90k55 fixeD motoR CaRtRiDGe mount (continued) Splined output shaft options
output shaft option S1 C6 shaft diameter t 24.9 [0.98] 29 [1.14] full spline length u 27.9 [1.10] 32.5 [1.28] major diameter v 31.13 [1.2258] 34.42 [1.3550] Pitch diameter w 29.634 [1.1667] 33.338 [1.3125] number of teeth y 14 21 Pitch z 12/24 16/32

Flow direction
shaft rotation Clockwise (CW) Counterclockwise (CCW) flow direction Port “a” Port “b” Out In In Out

176 [6.93]
35˚ (4) places

100 [3.94]

100 [3.94]

85.5 [3.37]

230 [9.06]

CCw

Cw

80 [3.15] case outlet

Coupling must not protrude beyond this surface "U"

"V" dia.

86.1 [3.39] case outlet (alternate position)
-0.2 17.1 +0.5 [0.67 +0.02] -0.01 2 places

"T" dia. maximum

R. 2.54 [R. 10] maximum

Splined shaft options (see tables)
Port “B” Port "A"

View “X” (front view)
Speed sensor connector 61.86 [2.435] Coupling must not protrude beyond 58.1 [2.29] maximum 7.938 [0.3125] square key x 38.1 [1.5] long Ø34.900 [Ø1.3740]

Shaft option K1
P101 439

mm [in]

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

27

Series 90 Axial Piston Motors Technical Information Installation drawings
90m55 fixeD motoR sae mount

41.78 [1.645] Endcap ports 1.00 dia. – 6000 psi (4) bolt split flange type per SAE J518 (code 62) except 20.8 [0.82] minimum full depth

41.78 [1.645]

0.875 – 14 straight thread O-ring boss case outlet port L11

103.6 [4.08]

7.87 [0.310]

0.5625 – 18 straight thread O-ring boss per SAE J514 system pressure gauge port M11 11.2 [0.44] Loop flushing valve

88.4 [3.48] Port “A” Port “B”

0.5625 – 18 straight thread O-ring boss per SAE J514 system pressure gauge port M21

View “Z” (rear view) axial ported
82.3 [3.24] 82.3 [3.24]

"y"
228.9 [9.01] Ports “A” & “B” Loop flushing valve 99 [3.88 ] 228.3 [8.99]

View “Y” (top view)
221.7 [8.73]

Approximate center of gravity

12.7 [0.50]

"x"
127.0 +0.0 -0.05 [5.000 +0.000 ] -0.002

"z"
91.4 [3.60] ports “A” & “B”

3.0 [0.12]

"w"
Port “A” 0.5625 – 18 straight thread O-ring boss per SAE J514 charge pressure gauge port M31 (to be used as gauge port only) Port “B”

Axial ported

Twin ported

132.1 [5.20]

14.7 [0.58] (4) places

R. 0.8 maximum [0.03]

View “Z” (rear view) twin ported
Port “B” 41.78 [1.645] 41.78 [1.645] End cap ports 1.00 in dia. 6000 psi (4) bolt split flange type per SAE J518 (code 62) except 20.8 [0.82] minimum full thread depth

Left side view
189.5 [7.46]

Port “A”

103.6 [4.08]

0.875 – 14 straight thread O-ring boss per SAE J514 case outlet port L21

View“W” (bottom view)

P101 440

mm [in]
28

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Installation drawings
90m55 fixeD motoR sae mount (continued) Splined output shaft options
output shaft option S1 C6 shaft diameter t 24.9 [0.98] 29 [1.14] full spline length u 27.9 [1.10] 32.5 [1.28] major diameter v 31.13 [1.2258] 34.42 [1.3550] Pitch diameter w 29.634 [1.1667] 33.338 [1.3125] number of teeth y 14 21 Pitch z 12/24 16/32

Flow direction
shaft rotation Clockwise (CW) Counterclockwise (CCW) flow direction Port “a” Port “b” Out In In Out

57.25 [2.254] (2) places

73.2 [2.88] (2) places

84.8 [3.34] minimum 73.2 [2.88] (2) places

7.87 ± 0.381 [0.310 ± 0.015]

73.9 [2.91] case outlet

47.62 ± 0.6 [1.875 ± 0.025]

Coupling must not protrude beyond this surface

CCw
76.2 [3.00] case outlet alternate position

Cw

U ± 0.5 [± 0.02]

57.25 [2.254] (2) places R. 7.4 ± 0.8 [0.29 ± 0.03] (4) places Port“B” Port“A” Approximate center of gravity

V dia. T dia. maximum R. 2.5 maximum [0.1] 2 places

Splined shaft options (see table)

View “X” (front view)
Speed sensor connector 61.85 ± 0.64 [2.435 ± 0.025] Coupling must not protrude beyond 58.1 [2.29] maximum
+0.0 7.938 -0.05 [0.3125 +0.0 ] square key -0.002 x 38.1 [1.50] long

34.900 ± 0.025 [1.3740 ± 0.0010]

Shaft option: K1 (keyed)

P101 441

mm [in]

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

29

Series 90 Axial Piston Motors Technical Information Installation drawings
90m55 vaRiabLe motoR CaRtRiDGe mount
.5625-18 Str Thd O-Ring Boss System Pressure Gage Port M1* Charge Pressure Relief Valve 18.8 [.74] Both Sides .5625-18 Str Thd O-Ring Boss System Pressure Gage Port M2* Max Displacement Limiter Motor Shift Solenoid Valve Port X1 0.4375-20 Str Thd O-Ring Boss .5625-18 Str Thd O-Ring Boss Charge Pressure Gage Port M3* (On Vertical C ) L 117.6 [4.63] Motor Shift Hydraulic Control Valve 75.2 [2.96] Both Sides .875-14 Str Thd O-Ring Boss Case Outlet Port L1*

"Y"
6.23 [158.3]

View "Y" (top view)
98.8 [3.89] Max O-Ring Seal

123.7 [4.87]

73.9 [2.91] Case Outlet 86.1 [3.39] Alternate Case Outlet

"X"
125 [4.92] Max 109 [4.29] Dia 189.975 ± 0.025 [7.4793 ± 0.001] Dia

118.4 [4.66]

91.4 [3.60] Split Flange

187.7 [7.39] Dia Max

158 [6.22]

"W"

19 [.75] (2) Places 64 [2.52]

LEFT SIDE VIEW
Min Displacement Limiter Port "B" 41.78 [1.645] (2) Places Endcap Ports Options 1 = Twin Code 61 8 = Twin Code 62 Twin Ported 1.00 Dia -6000 psi (4) Bolt Split Flange Type per SAE J518 (Code 62) Except 20.8 [0.82] Min Full Depth

Port "A" .875-14 Str Thd O-Ring Boss Case Outlet Port L2* 125.7 [4.95]

P101 442E

View "W" (Bottom view)

mm [in]
30

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Installation drawings
90m55 vaRiabLe motoR CaRtRiDGe mount (continued) Splined output shaft option
output shaft option S1 shaft diameter t 24.9 [0.98] full spline length u 25.4 [1.00] major diameter v 31.14 [1.2258] Pitch diameter w 29.634 [1.1667] number of teeth y 14 Pitch z 12/24

Flow direction
shaft rotation Clockwise (CW) Counterclockwise (CCW) flow direction Port a Port b in out out in

164 [5.75] 264.9 [10.43] Dia

105 [4.14] 100.3 [3.95] 35 (4) Places

140.00 [5.512] 99.26 [3.908]

Coupling must not protrude beyond this surface "U" "W" Pitch Dia 30˚ Pressure Angle "Y" teeth, "Z" pitch Fillet root side fit per "R" "T" Dia Max

CCW

CW

84.8 [3.34] Dia Min

111.99 [4.409] (2) Places

207.81 [8.18] Dia

R. 2.54 [10] Max

"V" Dia

22.22 [0.875] Dia (2) Places

Splined shaft options (see table)
Speed Sensor Connector P101 443E

View "X" (Front View)

mm [in]

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

31

Series 90 Axial Piston Motors Technical Information Installation drawings
90v55 vaRiabLe motoR sae mount
166.6 [6.56] Both Sides 0.5625-18 Str Thd O-Ring Boss System Pressure Gage Port M1* Charge Pressure Relief Valve 18.8 [0.74]
Both Sides

0.875-14 Str Thd O-Ring Boss Case Outlet Port L1*

0.5625-18 Str Thd O-Ring Boss System Pressure Gage Port M2*

Max Displacement Limiter

Motor Shift Hydraulic Control Valve

Motor Shift Solenoid Valve

Port X1 0.4375-20 Str Thd O-Ring Boss

View "Y" (Top View) "Y"

209 [8.23] 249.7 [9.83] 12.7 [0.50] .4375-20 Str Thd O-Ring Boss Servo Pressure Gage Port for Min Displacement

.5625-18 Str Thd O-Ring Boss Charge Pressure Gage Port M3* (On Vertical C ) L 123.7 [4.87]

72.9 [2.91] Case Outlet 86.1 [3.39] Alternate Case Outlet

127 +0.0, -0.002 [5.000 Dia +0.000 -0.002] 0.64 [0.025] R .5 [0.02] 249.4 [9.82] 249.7 [9.83] 25˚

"X"

118.4 [4.66]

91.4 [3.60] Split Flange

"W"

14.2 [.56] (4) Places

Left Side View
Min Displacement Limiter Port "B" Endcap Ports Option: 8 = Twin Ported 1.00 DIA - 6000 psi Split Flange Boss per SAE J518 (Code 62) Except 20.8 [.082] Min Full Thd

0.875-14 Str Thd O-Ring Boss Case Outlet Port L2*

41.78 [1.645] (2) Places

Port "A"

View "W" (Bottom View)

P101 444E

mm [in]
32

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Installation drawings
90v55 vaRiabLe motoR sae mount (continued) Splined output shaft option
output shaft option S1 shaft diameter t 24.9 [0.98] full spline length u 27.9 [1.10] major diameter v 31.13 [1.2258] Pitch diameter w 29.634 [1.1667] number of teeth y 14 Pitch z 12/24

Flow direction
shaft rotation Clockwise (CW) Counterclockwise (CCW) flow direction Port a Port b in out out in

146 [5.75]

97 [3.80]

Coupling must not protrude beyond this surface 7.9 [.310]

0.4375-20 Str Thd O-Ring Boss per SAE J514 Servo Pressure Gage Port for Max Displacement 57.25 [2.254] (4) Places

84.8 Min [3.34] Dia

"S"

"U"

CCW

CW

"W" Pitch Dia 30˚ Pressure Angle "Y" Teeth, "Z" Pitch Fillet Root Side Fit per "R" "T" Max Dia "V" Dia

73.2 [2.88] (2) Places

R. 2.54 [10] Max (2) Places 195.1 [7.68] Dia

[14.27] .562 Dia (4) Places

57.25 [2.254] (4) Places 73.2 [2.88] (2) Places

Splined shaft options (see table)

Speed Sensor Connector

P101 445E

View "X" (front view)

mm [in]

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

33

Series 90 Axial Piston Motors Technical Information Installation drawings
90k75 fixeD motoR CaRtRiDGe mount

1.0625 – 12 straight thread O-ring boss case outlet gauge port L11 41.78 [1.645] Endcap ports axial ported 1.00 dia. – 6000 psi (4) bolt split flange type per SAE J518 (Code 62) except 20.8 [0.82] minimum full thread depth 0.5625 – 18 straight thread O-ring boss system pressure gauge port M11

68.1 [2.68]

41.78 [1.645]

140.04 ± 0.59 [5.513 ± 0.023] 92.37 ± 0.54 [3.637 ± 0.021]

11.81 [0.465]

21 [0.83]

Port "A"

Port "B"

View "Z" (rear view) axial ported
82.3 [3.24] 82.3 [3.24]

0.5625 – 18 straight thread O-Ring boss system pressure gauge port M21 0.5625 – 18 straight thread O-ring boss charge pressure gauge point M31

Loop flushing valve

View "Y" (top view)
154.8 [6.09]

Mounting flange 96.2 [3.79] 13 6.3 [0.512] [0.248]

161.7 [6.37] "A" & "B"

"Y"

O-ring seal

106.7 [4.20] with change relief

90.17 [3.55] without change relief

97.30 [3.83]

112.5 [4.43] maximum

96.8 [3.81] Ports "A" & "B" Port "A" Port "B"

"Z"
114 [4.49]

164.6 [6.48]

"X"

Axial ported

Twin ported

View "Z" (rear view) axial ported

"W"

R. 0.8 [0.03]

189.975 ± 0.025 [7.4793 ± 0.0010] 56.6 [2.23] 61.5 [2.42] maximum

Left side view

Port "B" Endcap ports: Options: 1 & 8 twin ported 1.00 – 6000 psi (4) bolt split flange type per SAE J518 (Code 62) except 20.8 [0.82] 41.78 [1.645] minimum full thread depth Option: D 41.78 [1.645] twin ported 1.00 – 6000psi (4) bolt split flange type 21 [0.83] per SAE J518 (Code 62) except M12x1.75 thread 22 Port "A" [0.87] minimum full thread 124.3 [4.89]

0.5625 – 18 straight thread O-ring boss per SAE J514 shaft speed sensing port1

68.1 [2.68]

19 [0.75]

1.0625 – 12 straight thread O-ring boss per SAE J514 case outlet port L21

View "W" (bottom view)

P101 446

mm [in]
34

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Installation drawings
90k75 fixeD motoR CaRtRiDGe mount (continued) Splined output shaft options
output shaft option S1 C6 C7 shaft diameter t 29.9 [0.98] 29 [1.14] 32.3 [1.27] full spline length u 27.9 [1.10] 32.5 [1.28] 34.8 [1.37] major diameter v 31.13 [1.2258] 24.42 [1.3550] 37.59 [1.480] Pitch diameter w 29.634 [1.1667] 33.338 [1.3125] 36.513 [1.4375] number of teeth y 14 21 23 Pitch z 12/24 16/32 16/32

Flow direction
shaft rotation Clockwise (CW) Counterclockwise (CCW)
112 [4.41] 112 [4.41]

flow direction Port “a” Port “b” Out In In Out

Ø206 [Ø8.11] 35˚ (4) places 22.2 [0.87] dia. (2) places

Ø91 [Ø3.58] 24.9 [0.98] maximum

Coupling must not protrude beyond this surface 27.9 [1.10] full spline length

CCw

Cw

85.3 [3.36] case outlet

Ø265 [Ø10.433] Port "B" Port "A"

92.8 [3.65] case outlet (alternate position)

31.135 ± 0.090 [1.2258 ± 0.0035] R . 2.51 [0.10] maximum

Splined shaft options (see table) View "X" (Front view)
Speed sensor connector
+0.0 9.525 -0.05 square key x 38.1 long +0.0 [0.375 -0.002 ] [1.5]

38.075 ± 0.025 [1.4990 ± 0.0010] Coupling must not protrude beyond 56.39 [2.22] maximum Mounting flange reference 199.14 ± 0.64 [7.84 ± 0.025]

Shaft options K2 (keyed)

P101 447

mm [in]

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

35

Series 90 Axial Piston Motors Technical Information Installation drawings
90m75 fixeD motoR sae mount
41.78 [1.645] 41.78 [1.645] End cap ports: options 3 & 7 axial ported 1.00 – 6000 psi (4) bolt split flange type per SAE J518 (code 62) except 20.8 [0.82] minimum full thread depth

1.0625 – 12 straight thread O-ring boss per SAE J514 case outlet port L11 0.5625 – 18 straight thread O-ring boss system pressure gauge port M11 Loop flushing valve 0.5625 – 18 straight thread O-ring boss per SAE J514 system pressure gauge port M21

113.8 [4.48]

97 [3.82] Port "A" Port "B"

11.81 [0.465]

View "Z" (rear view) axial ported
82.3 [3.24] 82.3 [3.24]

View "Y" (top view)
"Y"
239 [9.41] 239.8 [9.44] 12.7 +0.0 -0.5 [0.50 +0.0 ] -0.02 Approximate center of gravity

0.5625 – 18 straight thread O-ring boss 246.1 charge pressure [9.69] gauge port M31 Ports "A" & "B"

105.8 [4.16] 90.2 non-adjacent [3.55] charge relief with out charge relief

Loop flushing valve

-0.05 Ø127+0.00 [Ø5.000 +0.000 ] -0.002

"Z"
96.8 [3.81] ports "A" & "B" Port "B" 3.8 [0.15]

"X"

Port "A"

View "Z" (rear view) twin ported

"W"
Axial ported Twin ported 141.2 [5.56]

14.7 [0.58] (4) places

R. 0.8 [0.03] maximum

Left side view

End cap ports: options: 1 & 8 twin ported 1.00 dia. – 6000 psi (4) bolt split 41.78 flange type per SAE [1.645] J518 (code 62) except 20.8 [0.82] minimum 41.78 full thread depth [1.645] option: D 1.00 – 6000 psi (4) bolt split flange type per SAE J518 (Code 62) except M12 x 1.75 thread 0.87 [22] minimum full thread

Port "B"

208.8 [8.22]

0.5625 – 18 straight thread O-ring boss per SAE J514 shaft speed sensor port1

Port "A"

View "W" (bottom view)

113.8 [4.48]

1.0625 – 12 straight thread O-ring boss per SAE J514. case outlet (alternate position) port L21

P101 448

mm [in]
36

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Installation drawings
90m75 fixeD motoR sae mount (continued) Splined output shaft options
output shaft option S1 C6 C7 shaft diameter T 24.9 [0.96] 29 [1.14] 32.3 [1.27] full spline length u 27.9 [1.10] 325 [1.26] 34.6 [1.37] major diameter v 31.13 [1.2256] 24.42 [1.3550] 37.59 [1.460] Pitch diameter w 29.634 [1.667 33.336 [1.3125] 36.513 [1.4375] number of teeth y 14 21 23 Pitch z 12/24 16/32 16/32

Flow direction
shaft rotation Clockwise (CW) Counterclockwise (CCW) flow direction Port “a” Port “b” Out In In Out

57.25 [2.254] (2) places 3.25 [82.6] case outlet

94 [3.70] minimum 73.2 [2.88] (2) places

73.2 [2.88] (2) places

7.87 [0.310]

"U"

Coupling must not protrude beyond this surface 47.62 ± 0.64 [1.875 0.025] "E" maximum "V" dia.

CCw
82.6 [3.25] case outlet (alternate position)

Cw

57.25 [2.254] (2) places Approximate center of gravity Port "B" Port "A" 7.4 ± 0.8 [0.29 ± 0.031] (4) places

"T" dia. "D" thread maximum R. 2.5 [0.10] maximum

View "X" (front view)
Speed sensor connector

Splined shaft options (see table)
61.85 [2.435]

Coupling must not protrude beyond 2.22 maximum

38.075 ± 0.025 [1.499 ± 0.001]

+0.0 9.525 -0.05 square key x 38.1 long [1.5] [0.375 +0.000 ] -0.002

Shaft option K2 (keyed)

P101 449

mm [in]

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

37

Series 90 Axial Piston Motors Technical Information Installation drawings
90m100 fixeD motoR sae mount

41.78 [1.645]

41.78 [1.645]

End cap ports 1.00 dia. – 6000 psi (4) bolt split flange type per SAE J518 (code 62) except 20.8 [0.82] minimum full thread depth

0.5625 – 18 straight thread O-ring boss per SAE J514 system pressure gauge port M11

1.0625 – 12 straight thread O-ring boss per SAE J514 case outlet port L11 128 [5.04]

Loop flushing valve 12.95 [0.510] 104.1 [4.10] Port "A"

0.5625 – 18 straight thread O-ring boss per SAE J514 system pressure gauge port M21

Port "B"

View "Z" (rear view) axial ported
92.2 [3.63] 49.53 [1.95] 49.53 [1.95] 92.2 [3.63]

View "Y" (top view)
0.5625 – 18 straight thread O-ring boss charge pressure gauge port M31 109.4 [4.31] with charge 93.7 relief [3.69] without charge relief 273.3 [10.76] Ports "A" & "B"

"Y"
265.7 [10.46] 272.3 [10.72] Approximate center of gravity
-0.5 12.7 +0.0 -0.02 [0.50 +0.00]

Loop flushing valve 6.4 [0.25]

127 +0.0 -0.05 +0.0 [5.00 -0.002 ]

"Z"
103.6 [4.08] ports "A" & "B" 1.0625-12 straight thread O-ring boss per SAE J514 auxiliary systems ports module E only

"X"

Port "A"

Port "B"

View "Z" (rear view) twin ported

Axial ported

Twin ported

"W"

153.9 [6.06]

14.2 [0.56] (4) places

R. 0.8 [0.03] maximum

Left side view
230.9 [9.09]

Port "B" End cap ports 1.00 – 6000 psi (4) bolt split flange type per SAE J518 (Code 62) except 20.8 [0.82] minimum full thread depth

41.78 [1.645]

41.78 [1.645] Port "A" 1.0625 – 12 straight thread O-ring boss per SAE J514 case outlet port L21

128 [5.04]

View "W" (bottom view)

P101 454

mm [in]
38

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Installation drawings
90m100 fixeD motoR sae mount (continued) Splined output shaft options
output shaft option S1 C7 F1 F2 shaft diameter t 24.9 [0.98] 32.3 [1.27] 34.5 [1.36] 34.5 [1.36] full spline length u 27.9 [1.10] 34.8 [1.37] 49.5 [1.95] 67.1 [2.64] major diameter v 31.13 [1.2258] 37.59 [1.480] 43.94 [1.730] 43.94 [1.730] Pitch diameter w 29.634 [1.1667] 36.513 [1.4375] 41.275 [1.6250] 41.275 [1.6250] number of teeth y 14 23 13 13 Pitch z Length s

12/24 16/32 8/16 8/16

47.6 [1.875] 47.6 [1.875] 66.7 [2.625] 84.3 [3.32]

Flow direction
shaft rotation Clockwise (CW) Counterclockwise (CCW) flow direction Port “a” Port “b” Out In In Out
73.2 [2.88] (2) places

57.25 [2.254] (2) places

Ø100.6 [Ø3.96] minimum 95 [3.74] case outlet 73.2 [2.88] (2) places 57.25 [2.254] (2) places R. 7.37 ± 0.76 [0.29 ± 0.03] (4) places Port "B" Port "A" Approximate center of gravity

7.87 [0.31]

Coupling must not protrude beyond this surface "S" ± 0.64 [± 0.025] "U" ±0.5 [± 0.02] "F" maximum Ø"V" ± 0.09 [± 0.0035]

CCW

CW

92.2 [3.63] case outlet (alternative position)

"T" dia. "E" thread maximum R. 2.5 [0.10] maximum

Splined shaft options (see chart)

View "X" (front view)
Speed sensor connector

61.85 ± 0.64 [2.435 ± 0.025] Coupling must not protrude beyond 2.33 maximum

44.425 ± 0.025 [1.749 ± 0.001] 9.525 +0.0 square key x 38.1 long -0.05 +0.0 [0.375 -0.002] [1.5]

Shaft option K3 (keyed)

P101 455

mm [in]

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

39

Series 90 Axial Piston Motors Technical Information Installation drawings
90m130 fixeD motoR sae mount
0.5625 – 18 straight thread O-ring boss system pressure gauge port M11

A

Loop flushing valve 0.5625 – 18 straight thread O-ring boss system pressure gauge port M21

B View "Y" (top view)
146 [5.75] both sides 1.3125 – 12 straight thread O-ring boss case outlet Port L11

0.5625 – 18 straight thread O-ring boss per SAE J514 charge pressure gauge port M31 (to be used as gauge port only)

"Y"
R. 0.8 [0.03] maximum 96.5 [3.80] case drain both sides 152.4 [6.000

117.3 [4.62] with charge relief 107.9 [4.25] without charge relief

+0.0 -0.05

+0.0 -0.002

"Z"
111.8 [4.40] split flange

dia.]

"X"

104.2 [4.10]

104.2 [4.10]

"W" Left side view
298.6 [11.76] 259 [10.20] Port "B"

12.7 [0.50] 17.4 [0.69] (4) places

View "Z" (rear view)

B

51.9 [2.043] (2) places

A

Port "A" End cap ports 1.25 dia. – 6000 psi split flange boss1 per SAE J518 (Code 62) 1/2-13UNC-2B except 23.6 View "W" [0.93] minimum full thread

P101 456 1.3125 – 12 straight thread O-ring boss per SAE J514 case outlet port L21 (optional shaft speed sensor location)

(bottom view)

mm [in]
40

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Installation drawings
90m130 fixeD motoR sae mount (continued) Splined output shaft options
output shaft option F1 C8 shaft diameter t 34.5 [1.36] 37.5 [1.48] full spline length u 42.5 [1.67] 42.5 [1.67] major diameter v 43.94 [1.730] 43.94 [13730] Pitch diameter w 41.275 [1.6250] 42.862 [1.6875] number of teeth y 13 27 Pitch z 8/16 16/32 Length s 66.7 [2.625] 66.7 [2.625]

Ø113 [Ø4.45] minimum

100 [3.94] (2) places

80.8 [3.181] (2) places
R. 10.5 ± 0.6 [0.41 ± 0.02] (4) places

Coupling must not protrude beyond this surface 7.9 [0.310] R. 0.8 [0.03] maximum "S" "U" "T" Dia. maximum "V" Dia.

80.8 [3.181] (4) places CCW CW

100.0 [3.94] (2) Places

R. 2.3 [0.09] maximum

Splined shaft options (see table)
P101 868

Flow direction
shaft rotation Clockwise (CW) Counterclockwise (CCW) flow direction Port “a” Port “b” Out In In Out

mm [in]

All SAE straight thread O-rings ports per SAE J1926 (fittings per SAE 514). Shaft rotation is determined by viewing motor from output shaft end. Contact your Sauer-Danfoss representative for specific installation drawings
520L0604 • Rev DB • September 2008

41

Series 90 Axial Piston Motors Technical Information Notes

42

520L0604 • Rev DB • September 2008

Series 90 Axial Piston Motors Technical Information Notes

520L0604 • Rev DB • September 2008

43

ouR PRoDuCts Hydrostatic transmissions Hydraulic power steering Electric power steering Electrohydraulic power steering Closed and open circuit axial piston pumps and motors Gear pumps and motors Bent axis motors Orbital motors Transit mixer drives Proportional valves Directional spool valves Cartridge valves Hydraulic integrated circuits Hydrostatic transaxles Integrated systems Fan drive systems Electrohydraulics Microcontrollers and software Electric motors and inverters Joysticks and control handles Displays Sensors

sauer-Danfoss mobile Power and Control systems – market Leaders worldwide Sauer-Danfoss is a comprehensive supplier providing complete systems to the global mobile market. Sauer-Danfoss serves markets such as agriculture, construction, road building, material handling, municipal, forestry, turf care, and many others. We offer our customers optimum solutions for their needs and develop new products and systems in close cooperation and partnership with them. Sauer-Danfoss specializes in integrating a full range of system components to provide vehicle designers with the most advanced total system design. Sauer-Danfoss provides comprehensive worldwide service for its products through an extensive network of Global Service Partners strategically located in all parts of the world.

Local address:

Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239-6000 Fax: +1 515 239-6618 Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D-24531 Neumünster Krokamp 35, D-24539 Neumünster, Germany Phone: +49 4321 871-0 Fax: +49 4321 871 122

Sauer-Danfoss ApS DK-6430 Nordborg, Denmark Phone: +45 7488 4444 Fax: +45 7488 4400 Sauer-Danfoss-Daikin LTD Sannomiya Grand Bldg. 8F 2-2-21 Isogami-dori, Chuo-ku Kobe, Hyogo 651-0086, Japan Phone: +81 78 231 5001 Fax: +81 78 231 5004

www.sauer-danfoss.com

520L0604 • Rev DB • September 2008

Sign up to vote on this title
UsefulNot useful