DESIGN CALCULATIONS OF PRESSURE VESSEL

According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.)

Page : 31 of 126 Shee t : 1 of 5 Rev. : 1

Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No. : 7434-33-U-2006 Dwg. No. : 7434-33-3A, Rev. 1 Vessel : Deputanizer Reflux Receiver Drum Item No. : 1-D-5 Capacity : 10.152 M3 M4. Nozzle Mark : N1 8"NPS, Sch. 80, 300# WNRF (Located at Shell) No. of nozzles, n Nozzle Neck Thickness Calculation Nozzle Size, NPS Nozzle Material Design Pressure, P Design Temperature For nominated Design Pressure & Temperature, Flange Rating
[ANSI/ASME B16.5-1996]

Date : 18.2.2004
Job No. : 7434-33

Client : APRC Type : Horizontal

1
[UG-45, UG-27 & APPENDIX 1-1]

8 INCH 200 ASME SA 106 Grade B 257.898 PSIG o 149 F 300# 18.156 65

DN

Kg/CM2G
o

C

Max. Allowable Stress of Nozzle Material @ Design Temp.(75 oC), Sn Max. Allowable Stress of Nozzle Materiall @ Test Temp.(40 oC), Snt
[Table 1A, SubPart 1, ASME Sec. II, Part D]

17100 17100

PSIG PSIG

1203.84 1203.84

Kg/CM2G Kg/CM2G

Outside Radius of Nozzle, Ron Joint Efficiency of Nozzle, En (Seamless Pipe) Nozzle Corrosion Allowance, Can Nozzle Thickness Calculation : Longitudinal Stress, t = PRon /(Sn*En + 0.4 P) By adding Corrosion Allowance, t
[APPENDIX 1.1] [UG-25]

4.3125 INCH 1 0.23622 INCH

109.5375 MM 6 MM

0.06465 INCH 0.30087 INCH 0.33848 INCH 0.5
INCH

1.642111 MM 7.642111 MM 8.597375 MM 12.7 MM

By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t Use Nozzle 8" NPS with Selected Neck Sch. 80, with Thickness 0.5" ( 12.7 MM ). [Table 2 of ANSI B 36.10M-1985-(R-1994)]

Nozzle Neck Maximum Working Pressure, MWP (New & Operating) Nozzle wall thickness less tolerance 12.5% Nozzle wall thickness less tolerance 12.5% - Corrosion allowance MWP, New & cold (9.271 MM) P = Snt E t /(Ron - 0.4 t) [App. 1.1] MWP, Operating & corroded (4.289 MM) P = Sn E t /(Ron - 0.4 t) Nozzle Flange Maximum Working Pressure, MWP (New & Operating) MWP, New & cold, 300# @ 100 oF [ASME B.165, Table 2] MWP, Operating & corroded, 300# @ 149 oF [ANSI B16.5, Table 2]

0.4375 0.20128 1808.16 813.301

INCH INCH

PSIG PSIG

11.1125 5.1125 127.2943 57.25639

MM MM
Kg/CM2G Kg/CM2G

740 708.15

PSIG PSIG

Kg/CM2G 52.096 49.85376 Kg/CM2G

675 0 40 12. En Correction Factor. Can Nozzle Wall Thick.9921 61.22244 4.5% (12. NPS Nozzle Pipe Sch. (h1. te Joint Efficiency of Shell.20128 0.2. : 7434-33-3A. Rn .8661 8.5% NA) [UG-27(c) & APPENDIX 1-1] 8 INCH 80 257.15602 Kg/CM2G o 65 C ASME SA516 Grade 70 ASME SA 106 Grade B ASME SA516 Grade 70 20000 PSIG 1408 17100 PSIG 1203.5 ti Nozzle ID Without Corrosion Allowance & 12. Sv Allowable Stress of Nozzle Material. 2R = OD .5%. tn Nozzle Wall Thick.2004 Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No.4375 0. t (12. less Corr. No.h2) h1 = 2.86614 1 1 1 1 62.7 11.1125 6 5. R Nozzle Outside Diameter. OD Shell Inside Diameter in Corroded Condition.2 t Shell Inside Radius in Corroded Condition.075 193. Design General Manager (assist. Sp Shell Thickness Shell Corrosion Allowance.) Nozzle Opening Calculation With Reinforcing Nozzle Pipe Size.) Page : 32 of 126 Sheet : 2 of 5 Date : 18.23622 0.625 0 1.5 0. Sn Allowable Stress of Pad Material.425 MM MM MM MM MM MM MM MM MM MM Finished Radius of Circular Opening. : 7434-33 Client : APRC Type : Horizontal M4. F [UG-37(a)] E1 [Nozzle in solid plate] Shell Outside Diameter.5748 0.5%). Addenda 2002 Designed by : Eng. Design Pressure.86614 0. Rev. Cas Shell Thickness Shell Thickness less Corrosion Allowance less Pipe Tolerance 12. Section VIII.5 t h2 = 2. : 1-D-5 Capacity : 10. Abdel Halim Galala. h = min. E Joint Efficiency of Nozzle.152 M3 Client : APRC Job No.78125 208. Nozzle Mark : N1 8" 300# WNRF (located at shell) (cont. OD Nozzle Inside Diameter.20128 0.11122 INCH INCH INCH INCH INCH INCH INCH INCH INCH INCH Kg/CM2G Kg/CM2G Kg/CM2G & 12. : 7434-33-U-2006 Dwg.1125 22 MM MM MM MM MM MM MM MM MM MM Nozzle Wall Nominal Thickness Nozzle Wall Thickness less Pipe Tolerance 12.85 104.625 7.84 20000 PSIG 1408 0. Division 1.DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code. ID Nozzle Projection beyond Inner Vessel Wall. Allowance & 12.2*tn INCH INCH INCH INCH INCH INCH INCH INCH INCH INCH 1600 1568 784 219. 1 Vessel : Deputanizer Reflux Receiver Drum Item No. ti Reinforced Pad Thickness.5% .23622 0.62992 0.86614 0.5% NA) 22 6 22 16 12. P Design Temparture Shell Material Nozzle Material Reinforcing Pad Material Allowable Stress of Shell Material.898 PSIG o 149 F 200 DN 18.1125 5.5% Nozzle Corrosion Allowance.5% .5032 8.7323 30. d = OD . Allowance & 12.of Internal Projection (less Corr. Edition 2001.

25 0.2.35433 INCH 8. Section VIII.05 9. : 1 Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No. Edition 2001. 2 & tmin.35 MM MM MM MM MM MM MM Leg 41 0.47244 0.0.47244 0. No.25 inch tc2 = 0. t ) OD of Reinf.1] Dp1 = 2 d Dp2 = 2 (Rn + nozzle wall thk.1. tmin. & tmin.1 = 0. No.855 1 12.1.7 MM MM MM 0.35355 INCH 0. Nozzle Mark : N1 8" 300# WNRF (located at shell) (cont.075 417. Division 1. Rev. : 7434-33 Client : APRC Type : Horizontal [UG-27(c) & APPENDIX 1-1] 16.589294 MM * Strength Reduction Factors : Sp / Sv fr1 = Sn / Sv fr2 = Sn / Sv fr3 = lesser of Sn/Sv or Sp/Sv fr4 = Sp / Sv . Design General Manager (assist.855 0.7 12 12 6. tc = lesser of tc1 & tc2 By Considering Equal Legs Fillet Welds : Leg of Outward Nozzle Weld = SQRT2 * tc Use Leg with Dimension E in Dwg.DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code.06257 INCH 1 0.4449 INCH 417. : tmin. tn + vessel wall thk. 7434-33-3A * For Outer Reinforcing Pad Weld [FIG.UW-16.1SKETCH (c)] Calculation of tmin. : 7434-33-3A.0.75 0.UW-16 SKETCH (c)] tmin. . tmin.980256 MM 9 MM 0.525 13. .05 12.5 0.3 (shell wall thickness) tmin.2 (nozzle wall nominal thickness) tmin.3 1/2 t min. No. : 1-D-5 Capacity : 10.75 0.25 INCH INCH INCH INCH INCH INCH INCH 19.05 22 22 19.88484 INCH 16.86614 0.3 Calculation of tc : tc1 = 0.152 M3 M4. 1 Vessel : Deputanizer Reflux Receiver Drum Item No.855 0. 7434-33-3A * Wall Thickness Required : Shell Nozzle [UG-27(c)(1)] Date : 18. Dp = the greater of Dp1 or Dp2 Calculating Size of Fillet Welds : [UW-16(c)(2)&FIG.2 ( te = thk. Abdel Halim Galala. = lesser of tmin. By Considering Equal Legs Fillet Welds : Leg of Outer Pad Weld = SQRT(2)*(tmin.4449 INCH 9.86614 0.53033 INCH 0.6 P) trn = PRn /(SnEn .4 6.7 t min. : 7434-33-U-2006 Dwg.) Page : 33 of 126 Sheet : 3 of 5 Rev.1 = 0.0029 MM 1. Pad.UW-16.3 ( shell wall thickness) tmin.1] * For Outward Nozzle Weld [UW-16(c)(2)&FIG.) Nozzle Opening Calculation With Reinforcing (cont.375 INCH INCH INCH INCH INCH 19.UG-37.75 inch tmin./2) Use Leg with Dimension D in Dwg.75 0.55118 INCH tr = PR / (SE .75 inch tmin. = lesser of tmin.) * Outside Diameter of Reinforced Pad [UG-40(b)&FIG.5 14 MM MM MM MM MM MM MM Leg 42 0.33071 0.35 8.2004 Job No.7 251.6 P) 0.47256 INCH 0. Addenda 2002 Designed by : Eng. of reinforcing element) tmin.

0. trnb2.5875 12. No.32997 0.35 8.0029 8. Sch.29872 INCH 0. trnb3 (apply to internal & external pressure) = Max.10M) 8. trnb12 I . Wall Thickness 1/16" + Cas II .48622 INCH 0. wall pipe (1-0. trnb12) trnb11 = tr + Cas (tr for shell or head at E=1) trnb12 = Min Wall Thickness per UG-16(b).1788 MM Nominal thickness of std. : 1 Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No. Wall Thickness per UG-45(a) : trna = trn + Can 0.Min.4375 INCH OK 8. Addenda 2002 Designed by : Eng.125)+ Can 0. trnb4) Wall Thickness per UG-45(b)(1). thk. 0.38125 MM MM MM MM B.38125 8. (trnb1. determined by UG-45(a).70878 0. (trnb1.322 Wall Thickness per UG-16(b).) Page : 34 of 126 Sheet : 4 of 5 Rev. Abdel Halim Galala. see below Wall Thickness per UG-45(b)(2). : 7434-33-U-2006 Dwg. nozzle wall thk.152 M3 M4. thickness of std. Nozzle Neck Wall Thickness Check Per UG-45 A. Design General Manager (assist. Std.15645 MM 8.2004 Job No.29879 INCH 0. : 1-D-5 Capacity : 10. NPS 8".32997 0. the thickness provided meets the rules of UG-45. The min.38125 12. Section VIII.5% in accordance with ASME B36. Since there is no superimposed loads. provided = t (1-0. Steam Service. 1 Vessel : Deputanizer Reflux Receiver Drum Item No.32997 NA INCH INCH INCH INCH INCH Date : 18.32997 INCH 0. or by UG-45(b) The nominal nozzle pipe wall thk.38125 MM 13.7 11. trnb12 INCH 0. Rev.38125 MM MM MM MM The min. Edition 2001. Wall Thickness per UG-16(b).589294 MM 8.32997 INCH Wall Thickness per UG-45(b)(4). and Water Service = 3/32" + Cas Selected Vessel Service in our case is : Case III (compressed air) So. trnb2 (apply to external pressure only).5 INCH 0. Nozzle Mark : N1 8" 300# WNRF (located at shell) (cont. #VALUE! MM Wall Thickness per UG-45(b)(3). Division 1. trnb4 = Min.38125 18. = Max. the vessel doesn't require a calculationon shear stresses caused by UG-22(c).125) So.51797 INCH (Under tolerance12.Min.Min.2. trnb1 = Min. Wall Thickness of Shell/Head in Compressed Air Service. nozzle thk.32997 INCH 0. trnb2) 0.38125 8. : 7434-33 Client : APRC Type : Horizontal 7. the Min. pipe wall thickness. : 7434-33-3A. Wall Thickness per UG-45(b) : trnb = Min.DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code.) Min.32997 INCH 7.1125 MM MM MM . Wall Thickness of Unfired Steam Boilers = 1/4" + Cas III . trnb3. (trnb11.

: 7434-33-3A.17319 0 0 INCH2 INCH2 INCH2 INCH2 349.91314 INCH2 2524.9873 MM2 209.54203 0. 1 Vessel : Deputanizer Reflux Receiver Drum Item No.3248 INCH2 0.DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code. A43 : A43 = (LEG)2 fr2 Area Available in Reinforcing Pad.75 MM2 8.25242 INCH2 1.2tn (E1 t .7385 0 0 MM2 MM2 MM2 MM2 0.3248 INCH2 240. A = d tr F + 2 tn tr F(1-fr1) Area Available in Shell. Rev.) Area of Reinforcement (with reinforcing Element) : Required Area.10735 INCH2 69. A5 : A5 = (Dp . Design General Manager (assist. Nozzle Mark : N1 8" 300# WNRF (located at shell) (cont. : 1-D-5 Capacity : 10. A32 or A33 Area Available in Outward Nozzle Weld. : 7434-33 Client : APRC Type : Horizontal M4.F tr)(1-fr1) A12 = 2 (t + tn)(E1 t . Abdel Halim Galala.77313 INCH2 4369.F tr)(1-f r1) A1 = The Greater of A11 or A12 Area Available in Nozzle Projecting Outward. NOTE.695 111. No need for Strength Path Calculations. Division 1.trn)(2.255 MM2 6. Section VIII.) Nozzle Opening Calculation With Reinforcing (cont.F tr) .2tn (E1 t .trn) fr2 t A22 = 2 (tn .152 M3 Date : 18. A3 : (Not applicable) A31 = 5 t ti fr2 A32 = 5 ti ti fr2 A33 = 2 h ti fr2 A3 = The Greater of A31. : 7434-33-U-2006 Dwg.10735 INCH2 69.3038 INCH2 196 MM2 0. Addenda 2002 Designed by : Eng.255 MM2 0. A2 : A21 = 5 (tn .602 MM2 1. therefore opening is adequately reinforced.28475 INCH2 0.2004 Job No.d .37353 INCH2 0. A41: A41 = (LEG)2 fr3 Area Available in Outer Reinforcing Pad Weld.8676 MM2 162.8512 MM2 828. Edition 2001. AT : AT = A1 + A2 + A41 + A42 + A43 + A5 AT is greater than A. : 1 Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No. [UG-27] 3.90116 INCH2 5742. A1: A11 = d (E1 t .2. No.674 MM2 .546 MM2 209.546 MM2 0. A42: A42 = (LEG)2 fr4 Area Available in Inward Nozzle Weld.2tn) te fr4 Total Area Available.) Page : 35 of 126 Sheet : 5 of 5 Rev.8676 MM2 0.F tr) .5tn+te) fr2 A2 = The Lesser of A21 or A22 Area Available in Inward Nozzle.28475 INCH2 828.

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