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FORMULAE
WARNING SIGNS OF REDUCING OVERBALANCE
1. Increasing Drill Rate.
2. Increasing Torque and Drag.
3. Increased Cuttings Size.
4. Increased Background/Trip Gas.
5. Presence of Connection Gas
6. Improper Hole Fill during Trip.
7. Increased Chlorides and Mud Temperature.
8. Decreasing Shale Density.
WARNING SIGNS/INDICATORS OF A KICK
1. Increase in FLOW RATE.
2. Increase in PIT LEVEL.
3. DRILLING BREAK.
4. FLOW with PUMPS OFF.
5. Increase in SPM/Decrease in Pump Pressure.
PROPERTY OF:
D R I L L I N G F O R M U L A E
NINTH PRINTED EDITION
FEB 2002
CONTENTS
P A R T 1 : V O L U M E S
P A R T 2 : T R I P P I N G
P A R T 3 : S T U C K P I P E
P A R T 4 : W E L L C ON T R O L
P A R T 5 : C A S I N G / C E M E N T I N G
P A R T 6 : H Y D R A U L I C S
P A R T 7 : M I S C E L L A N E O U S
P A R T 8 : C O N V E R S I O N F A C T O R S
This is not an official publication of GlobalSantaFe Corporation. Use of
the information contained herein is strictly at the discretion of the user.
i
INDEX
Page PART 1: VOLUMES
1.1 Volume Formula, Strokes, Time
1.2 Drill Pipe Sizes and Capacities
1.3 Casing Capacities
1.4 Common Annular Volumes
1.5 Drill Collar Weights and Capacities
PART 2: TRIPPING
2.1 Buoyancy Factor (also see page 4.2)
2.2 Ton Miles
2.3 Ton Miles for Wiper Trip and Mixed String, Steel
Displacement and Closed End Displacement
2.4 Weights/Foot
2.5 Slug Volume and Weight, Length of Dry Pipe
2.6 Level/Pressure Drop when Tripping
2.7 Pressure Drop Pulling Wet Pipe and Collars
PART 3: STUCK PIPE
3.1 Free Length of Stuck Pipe
3.2 Stretch of Pipe
3.3 Maximum Overpull
ii
INDEX (continued)
Page PART 4: WELL CONTROL
4.1 Pressures, Weights and Gradients
4.2 Equivalent Mud Weights and Buoyancy Factors
4.3 Kill Mud Weight, ICP, FCP
4.4 Step Down Chart
4.5 Influx Heights/Gradients
4.7 Fracture Mud Weight, Gradient and Pressure
4.8 MAASP, Maximum Casing Pressure
4.9 Volume Increase, Trip Margin
4.10 Boyles Law, Gas Expansion for T° and ‘Z’
4.11 Gas Percolation Rate
4.12 PSI/Barrel, Mud to Bleed Due to Bubble Rise (Volumetric)
4.13 Shut in Procedures, Start Up Procedure
4.14 Kill Methods
4.15 Barite Required
4.16 Volume Increase due to Weighting Up
4.17 Usable Fluid Volume, Accumulator Volume Required
4.18 Accumulator Precharge Pressure
4.19 Combined Stripping and Volumetric Formulae
4.20 Deviated StepDown Calculation
PART 5: CASING/CEMENTING
5.1 Buoyant Force
5.3 Balance Mud Weight, Sacks Required
5.4 Balanced Plugs
iii
INDEX (continued)
Page PART 6: HYDRAULICS
6.1 Annular Velocity, ECD
6.2 ECD
6.3 GPM for Optimisation, Surface HHP Rule of Thumb
6.4 Critical Velocity
6.5 GPM to obtain Critical Velocity, TFA
6.6 Pressure Drop across Bit, Nozzle Area
6.7 Nozzle Sizes
6.8 TFA Comparison Chart, Average Nozzle Sizes
6.9 Jet Velocity
6.10 HHP at Bit, HSI
6.11 % HHP, Impact Force
6.12 Psi/Stroke/Weight Relationship, PV, YP, Apparent Viscosity
6.13 Hydraulic Rules of Thumb
PART 7: MISCELLANEOUS
7.1 Critical RPM, Test Volume
7.2 Mud Building Formulae
7.3 Mass Balance Equation
7.4 Micron Sizes, Cone Capacities, pH, Marsh Funnel,
7.5 Pressure Gradients
PART 8: CONVERSION FACTORS
8.1
iv
GUIDE TO THE USE OF DRILLING FORMULAE
1. All formulae titles are listed in bold type as a main
entry.
2. A statement identifying the purpose of the formula
usually follows the entry.
3. A sample problem is given in each formula. These
numbers are given for an example only. In the
actual application of each formula, the real numbers
are to be provided by you.
4. The title of the formula is listed again followed by
the formula in bold type.
5. This section shows how the elements of the formula
are applied and worked through. You must provide
the correct numbers that apply to the problem you
are solving.
6. Solution to the formula, based on the sample
information given in (3)
1. BOYLES LAW
2. This formula expresses relationship
between gas volume and gas pressure.
3. Original Pressure (P
1
) = 6000 psi
Original Volume (V
1
) = 20 bbl
Current Pressure (P
2
) = 1000 psi
4. BOYLES LAW
5. P
1
x V
1
x = P
2
x V
2
Find V
2
barrels 120 =
=
=
=
1000
120000
1000
20 x 6000
P
V x P
V
2
1 1
2
v
N O T E S
vi
N O T E S
1.1
PART 1: VOLUMES
SQUARE SIDED TANK VOLUME, bbls
5.6146
ft Depth, x ft Width, x ft Length,
=
CYLINDRICAL TANK VOLUME, bbls
5.6146
7854 ft x Depth,
2
ft) (Diameter, x
=
.
PIPE VOLUME
/m
3
m ,
s millimetre ,
2
ID
or ft bbl ,
inches ,
2
ID
=
1,273,000 1029
ANNULAR VOLUME, bbl/ft
Dh = Hole wall diameter, inches
dp = Tubular OD, inches
STROKES TO PUMP
= Volume ÷ Pump Output/Stroke
TIME, minutes
= Strokes ÷ SPM
or
= Volume ÷ Pump Output/Stroke ÷ SPM
ANNULAR VOLUME, bbls/ft (2 Tubings)
1029
) D  D  (D
2
3
2
2
2
1
=
D
1
= Outer Casing
D
2
= OD of Inner Tubing
D
3
= OD of Inner Tubing
1029
)
2
dp 
2
(Dh
=
1.2
DRILL PIPE SIZES AND CAPACITIES
OD
(in)
Nominal Weight
(lbs/ft)
ID
(in)
Barrels
per foot
IU EU IEU
8.5 3.063 .0091
9.5 9.5 2.992 .0087
3.5 11.2 2.900 .0082
13.3 13.3 13.3 2.764 .0074
15.5 15.5 15.5 2.602 .0066
11.85 11.85 3.476 .01174
4.0 14.00 14.00 14.00 3.340 .01084
15.70 15.30 3.240 .01020
12.75 4.000 .01554
13.75 13.75 3.958 .01522
4.5 16.60 16.60 16.60 3.826 .01422
18.15 18.15 3.754 .01369
20.00 20.00 20.00 3.640 .01287
16.25 16.25 4.408 .01887
5.0 19.50 19.50 4.276 .01776
20.50 20.50 4.214 .01725
6.625 25.2 5.965 .0346
5” HWDP, 49.3 lbs/ft, 3” ID Bore, NC50
Capacity = .0087 bbls/ft
Displacement = .01795 bbls/ft
4½” HWDP, 41.0 lbs/ft, 2¾” ID Bore, NC46 (4” IF)
Capacity = .0073 bbls/ft
Displacement = .0149 bbls/ft
4” HWDP, 29.7 lbs/ft, 2
9
/
16
” ID Bore, NC40 (4” FH)
Capacity = .0064 bbls/ft
Displacement = .0108 bbls/ft
3½” HWDP, 25.3 lbs/ft, 2
1
/
16
” ID Bore, NC38 (3
1
/
2
” IF)
Capacity = .0041 bbls/ft
Displacement = .0092 bbls/ft
1.3
CAPACITY OF CASING
OD
(in)
Wt/Ft
(lbs)
ID
(in)
Drift
Diameter
(ins)
Barrels
per
foot
Annular
Capacity
bbls/ft
3.5”
17.0 6.538 6.413 .04152 .0296
20.0 6.456 6.331 .0405 .0286
23.0 6.366 6.241 .0394 .0275
26.0 6.276 6.151 .0383 .0264
7 29.0 6.184 6.059 .0371 .0253
32.0 6.094 5.969 .0361 .0242
35.0 6.004 5.879 .0350 .0231
38.0 5.920 5.795 .0340 .0222
5”
32.30 9.001 8.845 .0787 .0544
36.00 8.921 8.765 .0773 .053
9
5
/
8
40.00 8.835 8.679 .0758 .0516
43.50 8.755 8.599 .0745 .0502
47.00 8.681 8.525 .0732 .0489
53.50 8.535 8.379 .0708 .0465
5”
48.0 12.715 12.559 .1571 .1328
54.5 12.615 12.459 .1546 .1304
13
3
/
8
61.0 12.515 12.359 .1521 .1279
68.0 12.415 12.259 .1497 .1255
72.0 12.347 12.191 .1481 .1239
5”
18
5
/
8
87.50 17.755 17.567 .3062 .2821
5”
94.0 19.124 18.936 .3553 .3311
20 106.5 19.00 18.812 .3507 .3265
133.0 18.73 18.542 .3408 .3166
1.4
COMMON ANNULAR VOLUMES
Bit Diameter Tubular
OD
bbls/ft
26” to 5” = .6324
17.5” to 5” = .2733
17.5” to 9.5” = .2098
17.5” to 8” = .2353
12.25” to 5” = .1215
12.25” to 6.625” = .1032
12.25” to 8” = .0836
8.5” to 5” = .0459
8.5” to 6.25” = .0322
8.5” to 6.5” = .0292
1.5
DRILL COLLAR WEIGHTS, lb/ft
ID, inches
OD, ins
1.5”
1.75”
2”
2.25”
2.5”
2.8125”
3”
3.25”
4.5 48 46 43 41
4.75 54 52 50 47 44
5.0 61 59 56 53 50
5.25 68 65 63 60 57 53
5.5 75 73 70 67 64 60 57
5.75 83 80 78 75 72 67 64
6.0 90 88 85 83 79 75 72 68
6.25 98 96 94 91 88 83 80 76
6.5 107 105 102 99 96 92 88 85
6.75 116 114 111 108 105 101 98 94
7.0 125 123 120 117 114 110 107 103
7.25 134 132 130 127 124 119 116 112
7.5 144 142 140 137 134 129 126 122
7.75 154 152 150 147 144 139 136 132
8.0 165 163 160 157 154 150 147 143
8.25 176 174 171 168 165 161 158 154
8.5 187 185 182 179 176 172 169 165
8.75 198 196 194 191 188 183 180 176
9.0 208 206 203 200 195 192 188
9.25 220 218 215 212 207 204 200
9.5 233 230 228 224 220 217 213
9.75 246 243 240 237 233 230 226
10.0 256 254 250 246 243 239
10.25 270 267 264 259 257 252
10.5 284 281 278 273 270 266
10.75 298 295 292 287 285 280
11.0 306 302 299 295
11.25 321 317 314 310
11.5 336 332 329 325
11.75 352 348 345 340
12.0 368 363 361 356
CAPACITIES
bbls/ft .0022 .003 .0039 .0049 .0061 .0077 .0087 .0103
2747 lbs of steel will displace 1 bbl
1000 lbs of steel will displace .364 bbl
1.6
N O T E S
2.1
PART 2: TRIPPING
BUOYANCY FACTOR
Used to calculate weight of a STEEL tubular in mud.
Dry Weight/Foot = 90 lbs
Mud Weight = 11.2 ppg
BUOYANCY FACTOR
65.44
65.44 ppg) Wt, Mud  (
=
( )
65.44
65.44 2 . 11 −
=
65.44
54.24
=
= .829
BUOYED WEIGHT, lbs/ft
= Dry Weight, lbs/ft x Buoyancy Factor
= 90 x .829
= 74.61 lbs/ft
If SG mud weight is used, replace 65.44 with 7.856.
For PCF use 490.
See page 4.2 for list of Buoyancy Factors.
2.2
TON MILES
For complete round trip
W = Buoyed Weight of Drill Pipe = 17.52 lbs/ft
D = Total Length of Drill String = 10,000 ft
L = Average Stand Length = 93 ft
M = Total Weight of Blocks, Hook and
Drill String Compensator (if any) = 40,000 lbs
C = Buoyed Weight of BHA minus the
Buoyed Weight of equal length of Drill Pipe = 27,240 lbs
TON MILES
2,640,000 10,560,000
.5C) + (M x D L) + (D x D x W
+ =
2,640,000 10,560,000
) 620 , 13 000 , 40 ( x 000 , 10 93) + (10,000 x 10,000 x 17.52
=
+
+
2,640,000 10,560,000
000 , 200 , 536 600 1,768,293,
= +
= 167.4 + 203.1
=
370.5 Ton Miles
DRILLING TON MILES
No Reaming at Connections = (RTTM after Drilling  RTTM before Drilling) x 2*
Ream Once at Connections = (RTTM after Drilling  RTTM before Drilling) x 3**
Ream Twice at Connections = (RTTM after Drilling  RTTM before Drilling) x 4**
RTTM = Round Trip Ton Miles * Remove for Top Drive ** Gives extra safety margin for Top Drives
CORING TON MILES
= (RTTM after Coring  RTTM before Coring) x 2
CASING TON MILES
5280 4000 1000
ft Depth, Shoe
x
lbs Casing, of Wt. Buoyed Total lbs Wt, Block
=
+
2.3
WIPER TRIP TON MILES
+
28387 56774
Pulled Stands Trip Wiper x Wt Block Pulled Stands Trip Wiper x pulled Stands the / after Wt String
2
1
=
TON MILES FOR MIXED STRING
Use same formula for TON MILES but replace W with W
AVG
W
AVG
= Average Buoyed lbs/ft of Drill Pipe
C = Average Buoyed Weight of Equal Length of Drill Pipe
eg. 3½” DP = 2187 ft x 15.5 lbs/ft = 33,898 lbs
5” DP = 6766 ft x 19.5 lbs/ft = 131,937 lbs
Total = 8953 ft = 165,835 lbs
Avg. Wt = 165835 ÷ 8953 = 18.52 lbs/ft
If 10 ppg then W
AVG
= 18.52 x .847*
= 15.69 lbs/ft *Buoyancy Factor
STEEL DISPLACEMENT
For volume taken up by steel tubular.
Dry weight of Pipe = 21.9 lbs/ft (see next page)
DISPLACEMENT, bbls/ft
2747
lbs/ft Weight, Dry
=
=
21.9
2747
= .00797 bbls / ft 2747 = weight, lbs of 1 bbl of steel
CLOSED END DISPLACEMENT, bbls/ft
= Steel Displacement, bbls/ft + Pipe Capacity, bbls/ft
2.4
WEIGHTS PER FOOT
Figures taken from API RP 7G
5” Drill Pipe, IEU, Nom. Wt 19.5, XH
Grade E = 20.9 lbs/ft
Grade X = 21.4 lbs/ft
Grade G = 21.9 lbs/ft
Grade S = 22.5 lbs/ft
3½” Drill Pipe, EU, Nom. Wt 15.5, NC 38
Grade E = 16.39 lbs/ft
Grade X = 16.69 lbs/ft
Grade G = 16.88 lbs/ft
Grade S = 17.56 lbs/ft (NC 40)
6
5
/
8
” Drill Pipe, IEU, Nom. Wt 25.2, FH
Grade E = 27.3 lbs/ft
Grade X = 27.15 lbs/ft
Grade G = 28.2 lbs/ft
Grade S = 29.63 lbs/ft
6
5
/
8
” Drill Pipe, IEU, Nom. Wt 27.7, FH
Grade E = 29.06 lbs/ft
Grade X = 30.11 lbs/ft
Grade G = 30.11 lbs/ft
Grade S = 31.54 lbs/ft
5” Heavy Wall Drill Pipe = 49.3 lbs/ft
Drill Collars and Casing
Use tables on page 1.5 to get actual wt/ft
for specific ODs and IDs.
2.5
SLUG VOLUME/WEIGHT/LENGTH
How big should your slug be or how heavy?
Mud Weight = 10 ppg
Pipe Capacity = .01776 bbls/ft
Required Level drop in mud below Rotary
Table (L.dry) = 200 ft
Slug Weight = 11.5 ppg
VOLUME OF SLUG, bbls
ppg) Wt, Mud  ppg Wt, (Slug
bbls/ft Cap, Pipe x ft L.dry, x ppg M.Wt,
=
=
10 x 200 x .01776
( . ) 115 10 −
=
3552
15
.
.
= 23.68 bbl
SLUG WEIGHT, ppg
ppg M.Wt,
bbls Vol, Slug
bbls/ft Cap, Pipe x L.dry x ppg M.Wt,
= +
(using a Slug Volume of 25 bbls)
=
10 x 200 x .01776
+ 10
25
=
+
35.52
25
10
= 1.42 + 10 = 11.42 ppg
LENGTH OF DRY PIPE, ft
L. dry Length Slug 
Weight Mud
Weight Slug
x Length Slug


.

\

=
Note: Slug Length = Slug Volume ÷ Pipe Capacity
2.6
LEVEL/PRESSURE DROP WHEN TRIPPING (DRY PIPE)
Due to pulling out of the hole
Mud Weight = 10.5 ppg
Metal Disp. = .00797 bbls/ft (see page 2.3)
Casing Capacity without any pipe
in hole = .1522 bbls/ft
Stand Length = 93 ft
LEVEL DROP/STAND
bls/ft) Disp, Metal  bls/ft Cap, (Casing
ft Length, Stand x bbls/ft Disp, Metal
=
) .00797 1522 (.
93 x .00797
=
−
14423 .
74121 .
=
= 5.14 ft
______________________________________
PRESSURE DROP, psi
= Level Drop, ft x M. Wt, ppg x .052
= 5.14 x 10.5 x .052
= 2.8 psi
LEVEL DROP FOR DRILL COLLARS
LEVEL DROP, ft
ft Length, Collar x
bbls/ft Capacity, Casing
bbls/ft nt, Displaceme Metal
=
2.7
PRESSURE DROP WET PIPE
If returns are not routed back to Trip Tank
via Mud Bucket, then use
PRESSURE DROP/STAND
ft Length, Stand x
Capacity Annular
Cap.) DP + Disp. (Metal x Gradient Mud
Gradient in psi/ft
Capacity/Disp. in bbls/ft
NOTE: Annular Capacity = Casing Capacity – (Metal Displacement + Pipe Capacity)
LENGTH OF COLLARS TO PULL
Amount of collars to pull to achieve a required level drop.
Level drop required = 25 ft
Casing capacity = .1552 bbls/ft
Metal displacement = .0546 bbls/ft
LENGTH OF COLLARS TO PULL, ft
bbls/ft Disp. Metal
bbls/ft Capacity, Casing
x ft required, Drop Level =
.0546
.1522
x ft 25 =
2.787 x 25 =
= 70 ft
2.8
N O T E S
3.1
PART 3: STUCK PIPE
Formulae for STEEL Pipe Only!
FREE LENGTH OF STUCK PIPE
e = Differential Stretch of Pipe = 24 inches
Differential Pull to obtain ‘e’ = 30,000 lbs
Wdp = Drill Pipe PLAIN END* Weight = 17.93 lbs/ft
*Excludes Tool Joints  see Table 1, p.4 in RP7G,
Jan 1, 1995. Plain end weight for 5” (19.5 lbs/ft) Drill Pipe = 17.93 lbs/ft
FREE LENGTH OF STUCK PIPE, ft
lbs Pull, al Differenti
Wdp x e x
=
735,294
=
735,294 x 24 x 17.93
30,000
=
316,411,714
30 000 ,
= 10,547 ft
3.2
STRETCH OF SUSPENDED STRING
Stretch due to its own weight.
Length of String (L) = 10,520 ft
Mud Wt = 11 ppg
STRETCH, inches
  ppg) Wt, Mud x (  x
ft , L
=
2
1.44 65.44
96,250,000
  11) x (1.44  65.44 x
96,250,000
2
10,520
=
  (15.84)  65.44 x 1.1498 =
49.6 x 1.1498 =
= 57 inches
GENERAL STRETCH FORMULA
Stretch due to weight on end of steel pipe.
Length of Pipe = 800 ft
Casing Weight attached to end of Pipe = 350,000 pounds
Pipe OD = 5”
Pipe ID = 4.276”
Example shows stretch of pipe when running casing to seafloor wellhead.
STRETCH, inches
)
2
ID Pipe 
2
OD (Pipe x
ft Length, Pipe x pounds Force, Stretching
1,963,500
=
=
350 000 , x 800
1,963,500 x (5  4.276 )
2 2
=
280,000,000
x 6.7158 1963500 , ,
473 , 186 , 13
000 , 000 , 280
=
= 212 . inches
3.3
PLAIN END WEIGHT, lbs/ft
Weight of steel pipe (excluding tool joints).
)
2
ID Pipe
2
OD (Pipe x − = 2.67
OD = inches
ID = inches
MAXIMUM OVERPULL (MOP)
Overpull in pounds, allowed on stuck pipe.
MOP (Single Grade Only e.g. S)
B.st  ) x (S) (Pa .9 =
Pa = max. allowable design load in tension,
e.g. 560760 lbs for 5”, Grade S
B.st = Buoyed String Weight (Hook Load less Hook Weight),
e.g. = 229,500 lbs
= (560,760 x .9)  229,500
500 , 229 684 , 504 − =
= 275,184 pounds
3.4
N O T E S
4.1
PART 4: WELL CONTROL
HYDROSTATIC PRESSURE (all depths TVD)
CONSTANTS:
PPG x FT x .052 = PSI, SG x MT x .1 = kg/cm
2
,
SG x FT x .433 = PSI, SG x MT x 9.8 = kPa,
SG x MT x 1.42 = PSI, Kg/m
3
x MT ÷ 102 = kPa,
PPG x MT x .171 = PSI, PPG x MT x 1.176 = kPa,
SG x MT x .098 = BARS, PPG x FT x .358 = kPa,
PCF x FT x .0069 = PSI,
MT = metres, FT = feet
PRESSURE, psi
= Mud Weight x Constant x Depth, (TVD)
PRESSURE GRADIENT, psi/ft
= Mud Weight x Constant
OR
= Pressure, psi ÷ TVD, ft
MUD WEIGHT
= Pressure, psi ÷ TVD, ft ÷ Constant
OR
= Pressure Gradient, psi/ft ÷ Constant
FORCE
= Pressure x Area
LENGTH TO CREATE A PRESSURE, ft
= Pressure, psi ÷ Gradient psi/ft
OR
= Pressure, psi ÷ Mud Weight ppg ÷ .052
FORMATION PRESSURE, psi
= (Mud Wt, ppg x .052 x Bit TVD, ft) + SIDPP, psi
4.2
BUOYANCY FACTORS AND MUD WEIGHT EQUIVALENTS
PPG BUOYANCY
FACTOR
PSI/FT SG Kg/M
3
PCF
8.34 .873 .433 1.0 1000 62.4
8.4 .872 .436 1.01 1008 62.8
8.6 .868 .447 1.03 1032 64.3
8.8 .865 .457 1.06 1056 65.8
9.0 .862 .468 1.08 1080 67.3
9.2 .860 .478 1.10 1104 68.8
9.4 .856 .488 1.13 1128 70.3
9.6 .853 .499 1.15 1152 71.3
9.8 .850 .509 1.18 1176 73.3
10.0 .847 .519 1.20 1200 74.8
10.2 .844 .530 1.22 1224 76.3
10.4 .841 .540 1.25 1248 77.8
10.6 .839 .551 1.27 1272 79.3
10.8 .836 .561 1.29 1296 80.8
11.0 .833 .571 1.32 1320 82.3
11.2 .829 .582 1.34 1344 83.8
11.4 .826 .594 1.37 1368 85.3
11.6 .823 .603 1.39 1392 86.8
11.8 .820 .613 1.41 1416 88.3
12.0 .817 .623 1.44 1440 89.8
12.2 .814 .634 1.46 1464 91.3
12.4 .810 .644 1.49 1488 92.8
12.6 .808 .655 1.51 1512 94.3
12.8 .804 .665 1.53 1536 95.8
13.0 .801 .675 1.56 1560 97.3
13.2 .798 .686 1.58 1584 98.7
13.4 .795 .696 1.61 1608 100.3
13.6 .792 .706 1.63 1632 101.8
13.8 .789 .717 1.65 1656 103.3
14.0 .786 .727 1.68 1680 104.8
14.2 .783 .738 1.70 1704 106.3
14.4 .780 .748 1.73 1728 107.8
14.6 .777 .758 1.75 1752 109.3
14.8 .774 .769 1.77 1776 110.8
15.0 .771 .779 1.80 1800 112.3
15.2 .768 .790 1.82 1824 113.8
15.4 .765 .800 1.85 1848 115.3
15.6 .763 .810 1.87 1872 116.8
15.8 .759 .821 1.89 1896 118.3
16.0 .755 .831 1.92 1920 119.8
16.3 .751 .848 1.96 1956 122
16.6 .746 .862 1.99 1992 124
17.0 .740 .883 2.04 2040 127
17.3 .735 .900 2.08 2076 130
17.6 .731 .914 2.11 2112 132
18.0 .725 .935 2.16 2160 135
18.3 .720 .952 2.20 2196 137
18.6 .716 .966 2.23 2232 139
19.0 .710 .987 2.28 2280 142
4.3
KILL MUD WEIGHT/ICP/FCP
Bit TVD = 10,000 ft
Mud Weight = 10.6 ppg
SIDPP = 800 psi
Slow Circulating Rate Pressure @ 40 SPM = 900 psi
KILL MUD WEIGHT, ppg
= (SIDPP, psi ÷ .052 ÷ TVD, ft) + Mud Wt, ppg
= (800 ÷ .052 ÷ 10,000) + 10.6
= 1.54 + 10.6
= 12.14 ppg
ICP (Initial Circulating Pressure)
= Slow Circulating Rate Pressure, psi + SIDPP, psi
= 900 + 800
= 1,700 psi
FCP (Final Circulating Pressure)
= Slow Circulating Rate Pressure, psi x
Kill Mud Wt
Old Mud Wt
= 900 x
1214
10 6
.
.
= 900 x 1.1453
= 1,031 psi
Note: After a correct StartUp the actual SCR pressure = Actual ICP  SIDPP
If using units other than PPG, Feet and PSI then refer to page 4.1 for constants.
4.4
STEP DOWN CHART*
Used to calculate pressure drop versus strokes as KILL MUD is
pumped to the BIT. There are 2 ways this can be done:
FIXED STROKE INTERVAL OR FIXED PRESSURE INTERVAL
FIXED STROKE INTERVAL
PSI Drop/100 Strokes = * 100 x
Strokes Bit to Surface
FCP  ICP
*(This number should be replaced if you use a different
stroke interval e.g. 50, 200, 300 etc)
FIXED PRESSURE INTERVAL
Strokes/50 PSI Drop =
FCP)  (ICP
* * psi 50 x Strokes Bit to Surface
**(This number should be replaced if you use a different
pressure interval e.g. 40, 60, etc)
EXAMPLE: ICP = 1600, FCP = 900
Surface to Bit Strokes = 1084
Fixed Strokes Fixed Pressure
100 x
1084
900)  (1600
=
) 900 1600 (
50 x 1084
−
=
= 65 psi approx. = 77 strokes approx.
STROKES PSI STROKES PSI
0 1600 (ICP) 0 1600 (ICP)
100 1535 77 1550
200 1470 154 1500
300 1405 231 1450
400 1340 308 1400
500 1275 385 1350
600 1210 462 1300
700 1145 539 1250
800 1080 616 1200
900 1015 693 1150
1000 950 770 1100
1084 900 (FCP) 847 1050
924 1000
1001 950
1084 900 (FCP)
With Kill Mud at the Bit the pressure is then held constant for remainder of Kill.
Used for WAIT and WEIGHT Method.
Note: See page 4.20 for Deviated Step Down
4.5
INFLUX HEIGHT/GRADIENT
SIDPP = 800 psi
SICP = 900 psi
Collar Length = 538 ft
Annular Volume around Collars = .0836 bbls/ft
Annular Volume around Pipe = .1215 bbls/ft
Mud Weight = 10.6 ppg
Total Annular Volume around Collars
= Collar Length, ft x Collar Annular Volume, bbls/ft
= 538 ft x .0836 bbls/ft
= 45 barrels
If INFLUX is LESS THAN volume around collars e.g. 20 barrels
INFLUX HEIGHT, ft
= Influx Volume, bbls ÷ Annular Volume around Collar bbls/ft
= 20 ÷ .0836
= 239 ft
If INFLUX is GREATER THAN volume around collars e.g. 75 bbls
INFLUX HEIGHT, ft
t f Length, Collar +
bbls/ft Pipe, around Volume Annular
bbls) Vol, Ann. Collar  bbls Vol., (Influx
=
538 +
1215 .
) 45 75 ( −
=
= +
30
1215
538
.
= + 247 538
= 785 feet
4.6
INFLUX HEIGHT/GRADIENT (continued)
Using example on previous page where:
Influx Volume = 20 bbls
Influx Height = 239 ft
INFLUX GRADIENT, psi/ft
=
ft Height, Influx
psi SIDPP,  psi SICP,
 ) x ppg Wt, (Mud .052
=
( . 10 6
239
x .052) 
900  800
=
.5512 
100
239
= .5512  .4184
psi/ft .1328 =
Gradient of .2 or less = Gas
Gradient of .4 or more = Water
In between could be oil or mixture of oil, water and gas.
4.7
FRACTURE MUD WEIGHT/GRADIENT/PRESSURE
Fracture can be calculated using a Leak Off Pressure Test.
Shoe TVD = 8000 ft
Leak Off Test (LOT) was 2000 psi with 10.0 ppg mud in hole.
FRACTURE MUD WEIGHT (MAX. EQUIV. MUD WT), ppg
= (LOT, psi ÷ Shoe TVD, ft ÷ .052) + Mud Wt, ppg
= (2000 ÷ 8000 ÷ .052) + 10.0
= 4.81 + 10.0
= 14.81 ppg
FRACTURE GRADIENT, psi/ft
= Fracture Mud Wt, ppg x .052
= 14.81 x .052
= .77 psi/ft
FRACTURE PRESSURE, psi
= Fracture Mud Wt, ppg x .052 x Shoe TVD, ft
= 14.81 x .052 x 8000 ft
= 6161 psi
4.8
MAASP
Maximum pressure allowed on casing pressure gauge during operations.
Fracture Mud Wt, ppg = 14.81 (See example on previous page)
Current Mud Wt, ppg = 10.6 ppg
Shoe TVD, ft = 8000 ft
MAASP, psi
( )
( )
8000 x .052 x 4.21
8000 x .052 x 10.6  14.81 =
=
=
ft TVD, Shoe x x ppg M.Wt, Current  ppg Wt, M. Frac. .052
= 1751 psi
MAXIMUM SURFACE CASING PRESSURE
Approximate max. pressure at Casing Pressure gauge during a well kill operation.
(Occurs when influx of gas is almost at surface). Using Wait and Weight.
Formation Pressure (Fp) = 6000 psi (See page 4.1 for formula)
Pit Gain = 20 bbls
Kill Mud Weight = 11.5 ppg
Surface Annular Volume = .1279 bbls/ft
MAXIMUM CASING PRESSURE, psi
1,000,000 x bbls/ft Vol, Ann. Surface
ppg Wt, Mud Kill x bbls Gain, Pit x psi Fp,
x 200 =
1,000,000
=
x .1279
11.5 x 20 x 6000
x 200
127,900
1,380,000
x 200 =
10.7897 x 200 =
= 200 x 3.2848
= 657 psi
4.9
VOLUME INCREASE
Approximate volume gain at surface due to gas expansion when
circulating out a kick.
Formation Pressure (Fp) = 6000 psi (see page 4.1 for formula).
Pit Gain = 20 bbls
Surface Annular Volume = .1279 bbls/ft
Kill Mud Wt = 11.5 ppg
VOLUME INCREASE, bbls
bbls 146 =
36.5 x
1334.6 x
11.5
15348
x
11.5
.1279 x 20 x 6000
x
4 =
4 =
4 =
4 =
ppg Wt, Mud Kill
bbl/ft Vol, Ann. x bbls Gain, Pit x psi Fp,
x = 4
TRIP MARGIN
Approximate Mud Wt. value to be added after killing a kick.
Yield Point of Mud = 14
Hole Diameter (Dh) = 12¼”
Pipe Outside Diameter (dp) = 5”
TRIP MARGIN, ppg
7.25
1.19
=
5)  (12.25
x 14 .085
=
dp)  (Dh
x Point Yield
=
.085
= 0.164 ppg
4.10
BOYLES LAW
This formula expresses relationship between gas volume and gas
pressure.
Original Pressure (P
1
) = 6000 psi
Original Volume (V
1
) = 20 bbls
Current Pressure (P
2
) = 1000 psi
BOYLES LAW
P
1
x V
1
= P
2
x V
2
Find V
2
barrels 120 =
1000
120,000
=
1000
20 x 6000
=
P
V x P
= V
2
1 1
2
GAS EXPANSION FOR T
o
AND ‘Z’
This formula is based on Boyles Law and Charles Law, incorporating
temperature and compressibility effects.
1 1 2
2 2 1 1
2
Z x T x P
Z x T x P x V
= V
T
o
= F
o
+ 460
Z = Variable (get from client)
P = psi + 14.7
4.11
GAS PERCOLATION RATE, ft/hr
How fast is gas percolating (migrating) up the hole.
SIDPP at time Zero = 700 psi
SIDPP after 15 mins = 725 psi
Mud Weight = 10.5 ppg
GAS PERCOLATION RATE, ft/hr
) x ppg Wt, (Mud
psi/hour increase, SIDPP
=
.052
Increase per 15 minute interval = 25 psi
Increase per hour = 4 x 25 psi = 100 psi
ft/hr 183 =
.546
100
=
) x (10.5
100
.052
=
(SIDPP can be replaced with SICP)
4.12
PSI/BARREL
A factor representing the pressure exerted by 1 barrel of mud in the annulus.
Mud Weight = 11 ppg
Annular Volume = .1215 bbls/ft
PSI/BARREL
psi/barrel 4.7 =
.1215
.572
=
.1215
x 11
=
.052
bbls/ft Volume, Annular
x ppg Weight, Mud
=
.052
(Can be used for inside Pipe by using Pipe Capacity instead of Annular Volume).
MUD TO BLEED DUE TO BUBBLE RISE (VOLUMETRIC)
Method of bringing gas to surface without SIDPP reading and unable to
circulate.
Pressure rise allowed while well is shut in = 100 psi
Current psi/barrel factor = 14 psi (see above formula)
VOLUME TO BLEED, bbls
barrels 7 =
14
100
=
factor psi/bbl Current
psi Gauge, Pressure Casing on Rise Pressure
=
e.g
If SICP = 800 psi,
Allow 50 to 100 psi for Safety.
Let SICP rise with well shut in due to gas migration to 800 + Safety, e.g.
875 psi.
Allow SICP to continue to rise to 875 + 100 = 975 psi.
At 975 psi carefully manipulate choke to maintain 975 psi while
bleedingoff 7 barrels of mud (see above answer).
Once 7 bbls has been bled, shut in and allow SICP to rise to 975 + 100 = 1075.
Again continue to hold at 1075 psi while bleeding 7 bbls.
Process is repeated until gas arrives at choke.
Shut in and remove gas by Lubricating Method.
4.13
SOFT SHUT IN PROCEDURE (Drilling)
Choke open while Drilling
1. Pick up off bottom to clear first tooljoint.
2. Check flow  (if Positive go on).
3. Open H.C.R. or Failsafe.
4. Close Annular or Ram (if space out
known).
5. Close Remote Adjustable Choke.
6. Close Gate Valve at Choke in case it
leaks.
7. Complete Shut In e.g. monitor for leaks,
contact toolpusher, hang off, install Kick
Joint etc.
SOFT SHUT IN PROCEDURE (Tripping)
Choke open while Drilling
1. Install Safety Valve.
2. Close Safety Valve.
3. Open H.C.R. or Failsafe.
4. Close Annular or Ram (if space out is known).
5. Close Remote Adjustable Choke.
6. Close Gate Valve at Choke in case it leaks.
7. Complete Shut In e.g. monitor for leaks,
contact toolpushert etc.
8. Prepare course of action e.g. strip to
bottom, kill at current depth, etc.
START UP PROCEDURE
Bring Pumps up to Kill Speed holding CASING PRESSURE constant.
For deep water ‘floater’ application, Casing pressure may require to be
lowered during start up by an amount equal to Choke Line Friction Loss.
One way to do this is to monitor kill line pressure during start up i.e.
bring pumps up to kill speed holding kill line pressure constant by
manipulating the choke on the choke line. Once up to speed the Casing
Pressure would have reduced by choke line friction loss.
HARD SHUT IN PROCEDURE (Drilling)
Choke closed while Drilling
1. Pick up off bottom to clear first tooljoint.
2. Check flow  (if Positive go on)
3. Open H.C.R. or Failsafe.
4. Close Annular or Ram (if space out known).
5. Close Gate Valve at Choke in case it leaks.
6. Complete Shut In e.g. monitor for leaks,
contact toolpusher, hang off,
install Kick Joint etc.
HARD SHUT IN PROCEDURE (Tripping)
Choke closed while Drilling
1. Install Safety Valve
2. Close Safety valve
3. Open H.C.R. or Failsafe.
4. Close Annular or Ram (if space out known).
5. Close Gate Valve at Choke in case it leaks.
6. Complete Shut In e.g. monitor for leaks,
contact toolpusher. etc.
6. Prepare course of action e.g. strip to bottom, kill
at current depth, etc.
4.14
DRILLERS METHOD
1st Circulation.
Start Up  bring pumps up to speed holding casing
pressure constant.
Once up to speed look at drill pipe pressure and hold this constant
for one complete circulation.
2nd Circulation.
Start Up  bring pumps up to speed holding casing
pressure constant.
Once up to speed, continue to hold casing pressure constant until
kill mud is at the bit. At this point, switch over to drill pipe
pressure and hold constant until kill mud reaches surface.
Note : As the Annulus may not be clean after 1st Circulation, it is
recommended that the procedure for Wait and Weight be
used in place of 2nd Circulation.
WAIT AND WEIGHT METHOD
Start Up  bring pumps up to speed holding casing pressure
constant.
Once up to speed look at drill pipe. This should read
approximately ICP*.
Allow drill pipe pressure to fall to FCP in accordance with step
down chart or graph.
With kill mud at bit hold drill pipe pressure at FCP until kill mud
reaches surface.
*If drill pipe pressure is greater than or less than ICP then
(without shutting down) redo step down chart based on new ICP
and FCP. If you feel that difference is too great or have any
doubts then shut down and discuss possible cause of pressure
difference.
Recalculate slow circulating rate pressure.
New SCR = New ICP  SIDPP
then recalculate FCP
= New SCR, psi x
Wt Mud Old
Wt Mud Kill
4.15
BARITE REQUIRED
Amount added to mud to obtain kill weight.
Original Mud Wt (W
1
) = 10 ppg
Kill Mud Wt (W
2
) = 11.5 ppg
Pit Volume = 840 barrels
BARITE REQUIRED, pounds/barrel
rel pounds/bar 94 =
23.5
2205
=
23.5
1.5 x
=
11.5)  (
10)  (11.5
=
1470
35
1470
W2)  (
) W  (W
=
1 2
35
1470
TOTAL BARITE, pounds
= Mud Volume in Pits, bbls x Barite Required, lbs/bbl
= 840 x 94
= 78,960 pounds
4.16
VOLUME INCREASE/100 BARRELS OF MUD
(due to adding barite)
Mud of barrels 0 barrels/10 6.3 =
94
15
=
15
rel pounds/bar Required, Barite
=
(each 15 sacks of Barite added increases
volume by approx 1 barrel).
TOTAL VOLUME after weight up
840 +
5292
=
840 +
840 x 6.3
100
100
=
Volume Pit +
Volume Pit x Mud of barrels 100 Barrels/
=
100
= 53 + 840
= 893 barrels
4.17
USABLE FLUID VOLUME
Gallons of usable fluid in a single Accumulator Bottle.
Multiply by number of bottles to get total.
USABLE FLUID VOLUME, gals/bottle


.

\

Press. Operating Acc.
Press. Precharge

Press. Operating Min.
Press. Precharge
x Vol. Bottle =
API RP53 gives recommended pressures for various units:
Precharge Pressure is normally 1000 psi
Minimum Operating is normally 1200 psi
Accumulator Operating Pressure is 3000 psi for most current units
Check API RP 53 for 500 psi units
Minimum Operating Pressure is the pressure required to operate a Ram
against full rated Wellbore Pressure.
MINIMUM OPERATING PRESSURE
=
Ratio Closing Ram
Pressure Working Rated Maximum Ram BOP
Note: This calculated value of minimum operating pressure is normally
applied in the Usable Fluid equation only when the result is greater than
the API recommendation of 1200 psi
ACCUMULATOR VOLUME REQUIRED
GALLONS OF FLUID REQUIRED,


.

\

÷
Press. Operating Acc.
Pressure Precharge

Press. Operating Min.
Pressure Precharge
V = R
V
R
= Volume required to perform chosen
functions, (either from API specs, client requirements
or local regulations).
4.18
ACCUMULATOR PRECHARGE PRESSURE
A method of measuring average Accumulator Precharge Pressure by operating the unit
with charge pumps switched off.
Accumulator Starting Pressure (Ps) = 3000 psi
Accumulator Final Pressure (Pf) = 2200 psi
Total Accumulator Volume = 180 gallons
Volume of Fluid Removed = 20 gallons
AVERAGE PRECHARGE PRESSURE, psi
psi 917 =
8250 x .1111 =
800
6,600,000
x .1111 =
2200  3000
3000 x 2200
x
180
20
=
Pf  Ps
Ps x Pf
x
bbls Volume, or Accumulat Total
bbls Removed, Fluid of Volume
=
4.19
COMBINED STRIPPING AND VOLUMETRIC FORMULAE
The following calculations are used for stripping pipe in the hole when
influx migration is a potential problem.
V
k
= Kick Volume, bbls
A
1
= Open Hole Capacity, bbls/ft
A
2
= Drill Collar to Open Hole Capacity, bbls/ft
V
1
= Closed End Displacement of 1 stand of drill pipe, bbls
V
2
= Volume to Bleed, bbls
Mg = Mud Gradient, psi/ft
Ig = Influx Gradient, psi/ft
SICP = Shut in Casing Pressure, psi
Pw = Chosen Working Pressure, psi
Ps = Safety Pressure for Hydrostatic Pressure lost when BHA penetrates kick, psi
Pchoke = Choke Pressure Reading, psi
Step 1 Calculate Ps, psi
Ig)  (Mg x
A
V

A
V
= Ps
1
k
2
k

.

\

Step 2 Choose Pw
Between 50 and 200 psi
Step 3 Calculate V
2
bbls
Mg
A
x P = V
2
W 2
Step 4 Strip into hole without bleeding mud, until SICP increases to Pchoke
1
.
Pchoke
1
= SICP + Ps + Pw
Step 5 Continue stripping in the hole holding casing pressure constant at Pchoke
1
. This will
require mud to be bled from the well. Fill pipe regularly.
Step 6 The amount of mud gained in the Trip Tank over and above the drill pipe closed end
displacement (V
1
) will be the effect of gas expansion. (Some rigs have a Stripping Tank to
allow for bleedoff of V
1
every stand).
Step 7 When gain in Trip Tank due to gas expansion equals V
2
, continue to strip with choke closed
to build casing pressure up to Pchoke
2
.
Pchoke
2
= Pchoke
1
+ Pw
Step 8 Continue stripping in hole holding casing pressure constant at Pchoke
2
.
Step 9 Repeat Steps 6, 7 and 8 (increasing Pchoke by Pw each time V
2
is measured in Trip Tank)
until back to bottom.
Step 10 Kill well as per standard well control techniques.
4.20
DEVIATED STEP DOWN CALCULATION
The following can be used to calculate step down pressure on a deviated well.
SIDP = 300 psi
ICP = 800 psi MD 0 1000’ 2000’ 3000’ 4000’ 5000’
FCP = 550 psi TVD 0 1000’ 2000’ 2500’ 3000’ 3400’
SCR = 500 psi
P circ (x) = Pressure to circulate at depth of interest
P circ (x)
( )
( ) ( )

.

\

+

.

\

+
total TVD
x TVD
x SIDPP  SIDPP
total MD
x MD
x SCR  FCP SCR =
For x = 3000 ft TVD (4000 ft MD)
( )

.

\

+

.

\

+
3400
3000
x 300  300
5000
4000
x 500  550 500 =
( )   ( )  
) ) ( ( 265  300 + 40 + 500 =
.8823 x 300  300 .8 x 50 500 = + +
= 540 + 35
= 575 psi
Equivalent using Vertical Step Down calculation
= 600 psi
4.21
N O T E S
4.22
N O T E S
5.1
PART 5: CASING/CEMENTING
BUOYANT FORCE ON CASING
Effect of cementing operation on a String of Casing. Most dangerous
with Shallow strings of large diameter. Heavy cement may want to float
the casing out of the hole.
C
1
= Casing Length = 1500ft
Cwt = Casing Wt/Ft = 106.5 lbs/ft
Ccap = Casing Cap = .3507 bbls/ft
Wcmt = Cement Weight = 15.4 ppg
B.F. cmt = Cement Buoyancy Factor = .765
M.Wt = Mud Weight = 9.0 ppg
BUOYANCY FORCE
( ) ( ) ( )  
( ( )  ( 
) (  
( )  
) (
number) MINUS a is (this lbs 19200 
=
M.Wt  W x C x  B.F. x C x C = cmt cap cmt wt 1
=
12.8  x 1500 =
94.27  81.47 1500 =
6.4 x 14.73  81.47 1500 =
9.0  15.4 x .3507 x  ) .765 x 106.5 1500 42
42
A minus number means a force upward: a positive number means a force
downward.
5.2
N O T E S
5.3
BALANCE MUD WEIGHT
Weight of Mud to displace cement if Buoyant force is upward.
Wcmt = Cement Weight = 15.4 ppg
Cwt = Casing Wt/ft = 106.4 lbs/ft
B.F.cmt = Cement Buoyancy Factor = .765
Ccap = Casing Capacity = .3507 bbls/ft
BALANCE MUD WEIGHT
ppg 9.9 =
5.5  15.4 =
14.729
81.396
 15.4 =
.3507 x
.765 x 106.4
 15.4
42
=
Ccap x
B.F.cmt x Cwt
 Wcmt =
42
SACKS OF CEMENT
Volume of Cement required = 500 bbls
Yield/sack of cement = 1.15 cu. ft/sack
SACKS
sacks 2441 =
1.15
2807.3
=
1.15
x 500 5.6146
=
ft cu. , Yield/Sack
6 x bbls Cement, of Volume
=
5.614
5.4
BALANCED PLUGS
CEMENT VOLUME REQUIRED, bbls
ft Length, Plug Required x
Hole of Dia.
=
2


.

\

1029
WATER SPACER AHEAD, bbls
Choose a volume but be careful that loss of
hydrostatic does not cause kick.
LENGTH OF SPACER IN ANNULUS, ft (V1)
bbls/ft Volume, Ann.
bbls Volume, Spacer
=
VOLUME OF SPACER BEHIND CEMENT, bbls (V2)
= V1 x Pipe Cap, bbls/ft
LENGTH OF BALANCED CEMENT COLUMN, ft
bbls/ft) Cap, Pipe + bbls/ft Vol, (Ann,
bbls Volume, Cement
=
MUD TO DISPLACE PLUG INTO POSITION, bbls
)  (  V2  bbls/ft Cap, Pipe x plug L.  C.base =
STROKES TO DISPLACE
oke Output/Str Pump
bbls Displace, to Mud
=
C.base = Base of Plug, ft
L.Plug = Length of Cement Plug, ft
V2 = Spacer volume behind cement, bbls
5.5
EXAMPLE
Plug Length required = 400 ft
Water Spacer ahead = 20 bbls
Annular Volume = .1215 bbls/ft
Pipe Capacity = .01776 bbls/ft
Hole Capacity = .1458 bbls/ft
Depth of Plug base = 10,000 ft
Pump Output = .109 bbls/stroke
Cement Volume Required, bbls
= .1458 x 400 ft
= 58.32 bbls
Length of Spacer in Annulus, ft
=
20
.1215
=
164.6 ft
Volume of Spacer behind Cement, bbls
= 164.6 x .01776 = 2.92 bbls
Length of Balanced Cement Column
=
58.32
.1215 + .01776
=
58.32
.13926
=
418.8 ft
Mud to Displace into Position, bbls
( )
167.24 =
bbls 2.92  bbls 170.16 =
.01776 x 418.8  ft 10,000 =
Strokes to Displace
=
167.24
.109
=
1534 strokes
5.6
N O T E S
6.1
PART 6: HYDRAULICS
ANNULAR VELOCITY ft/min
Flow Rate = 450 gallons per minute (GPM)
Dh = Hole Diameter = 12¼”
dp = Pipe OD = 5”
ANNULAR VELOCITY, ft/min
125.0625
11029.5
2
5 
2
12.25
450 x 24.51
=

.

\

=

.

\

=
2
dp 
2
Dh
GPM x
24.51
= 88.2 ft/min
EQUIVALENT CIRCULATING DENSITY (ECD)*
For low mud weight.
Mud Wt = 11 ppg
Yield Point = 13
Dh = Hole Diameter = 12¼”
dp = Pipe OD = 5”
ECD, ppg
ppg 11.18 =
.18 + 11 =
7.25
1.3
+ 11 =
5)  (12.25
.1 x 13
+ 11 =
dp)  (Dh
x Point Yield
+ ppg Wt, Mud =
.1
*Field Approximation
6.2
EQUIVALENT CIRCULATING DENSITY*
For Mud Weights greater than 13 ppg.
Mud Weight = 15 ppg
Yield Point = 18
Plastic Viscosity = 30
Dh = Hole Diameter = 12¼”
dp = Pipe OD = 5”
V = Annular Velocity = 90 ft/min
ECD, ppg
( )
( )
( )
( ) ( )
( )
ppg 15.26 =
.2655 + 15 =
19.2414) x (.0138 + 15 =
1.2414)) (18 x (.0138 + 15 =
2175
2700
18 x .0138 + 15 =
7.25 x 300
2700
18 x
7.25
0.1
+ 15 =
5  12.25 x 300
90 x 30
18 x
5  12.25
0.1
15
+


.

\


.

\

+


.

\



.

\

+


.

\



.

\

+ + =


.

\



.

\
 +
+
dp  Dh x
V PV
YP x
dp  Dh
+ Wt M. =
300
0.1
*Field Approximation
ECD USING ANNULAR PRESSURE LOSS
ECD ppg = (Annular Pressure Loss ÷ .052 ÷ TVD, ft.) + Mud Wt., ppg
6.3
GALLONS PER MINUTE FOR OPTIMIZATION: Roller Cone Bits
= Bbls/Stroke x SPM x 42
Recommended range is between 30 and 70 GPM/inch of Bit Diameter.
E.g. 30 GPM x 12¼” = 367.5 GPM
70 GPM x 12¼” = 857.5 GPM
HHP REQUIRED AT SURFACE (INPUT)
This is the 10 D rule.
HHP required at surface.
= 10 (Bit Size)
2
6.4
CRITICAL VELOCITY, ft/min
Mud Velocity above which flow changes from Laminar to Turbulent.
Mud Wt = 11 ppg
Plastic Viscosity = 30
Yield Point = 15
Dh = Hole Diameter = 12¼”
dp = Pipe OD = 5”
CRITICAL VELOCITY, ft/min
( )
( )
( )
ft/min 256 =
4.265 x 60 =
79.75
340.17
x 60 =
79.75
307.77 + 32.4
x 60 =
79.75
284.974) x (1.08 + 32.4
x 60 =
79.75
81210 1.08 + 32.4
x 60 =
79.75
80310 + 900 1.08 + 32.4
x 60 =
79.75
165 x (52.5625) 9.26 + 900 1.08 + 32.4
x 60 =
5)  (12.25 x 11
11 x 15 x 5)  (12.25 9.26 + 30 1.08 + 30) x (1.08
x 60 =
2 2

.

\

dp)  (Dh x M.Wt
M.Wt x YP x dp)  (Dh + PV + PV 8
x 60 =
2 2
9.26 1.08 1.0
6.5
GPM TO OBTAIN CRITICAL VELOCITY
Critical Velocity = 256 ft/min
Dh = Hole Diameter = 12¼”
dp = Pipe OD = 5”
GPM
GPM 1306 =
24.51
32016
=
24.51
125.0625 x 256
=
24.51
) 5  (12.25 x 256
=
2 2
24.51
) dp  (Dh x Velocity Critical
=
2 2
TOTAL FLUID AREA (TFA) FOR PDC AND ROCK BITS
As a RULE OF THUMB and a possible starting point for designing hydraulics
D = Bit Diameter = 12¼”
AVERAGE TFA, square inches
=
1
/
10
(D)
= 0.1 (12.25)
=1.225 sq ins
6.6
PRESSURE DROP ACROSS THE BIT
Two formulae : one for Total Area of the Nozzles, sq. ins.
: the other for nozzle size in 32nds.
GPM = 450
M. Wt. = 12 ppg
Nozzles = 3 x 12/32nds
or = .3313 sq. ins.
PRESSURE DROP, psi
( )
( )
( )
( )
psi 2038
186624
380251260
OR psi 2038
432
380251260
OR
1192.33
2430000
144 144 44 1
12 x 202500 x 156.482
OR
.10976 x 10863.1
12 x 202500
12 12 2 1
12 x 450 x 156.482
OR
.3313 x 10863.1
12 x 50 4
2
2
2
2 2 2
2
2
2
J J J
Wt M. x GPM x
OR
Area Nozzle x
ppg Wt, M x GPM
2
2
3
2
2
2
1
2
2
2
=
= =
= =
+ +
= =
+ +
= =
+ +
= =
156.482
10863.1
NOZZLE AREA
NOZZLE AREA, square inches
Bit
2
P x
Wt. Mud x GPM
10863.1
=
(See page 6.8 for table of Nozzle Size/TFA comparison)
6.7
NOZZLE SIZES
For bits with 2, 3 or more nozzles.
M. Wt = 12 ppg
Pressure Drop at Bit = 2038 psi
GPM = 450
No. of Jets = 3
NOZZLE SIZE
11.99 =
3.3926 x 3.536 =
11.51 3.536 =
.0767 x 150 3.536 =
.00589 150 3.536 =
2038
12
3
450
3.536 =
Bit at Drop Pressure
ppg Wt, M.
Jets of No.
GPM
= 3.536
Interpretation of answers.
Example: If answer is between 11.8 and 12.2,
choose 3 x 12/32nds.
Example: If answer is between 11.5 and 11.8,
choose 1 x 11/32nds and 2 x 12/32nds.
Example: If answer is between 11.2 and 11.5,
choose 2 x 11/32nds and 1 x 12/32nds.
6.8
T.F.A. COMPARISON CHART
T.F.A Comparison Chart (Total Flow Area)
Jet
Size
T.F.A
of
1 Jet
T.F.A
of
2 Jets
T.F.A
of
3 Jets
T.F.A
of
4 Jets
T.F.A
of
5 Jets
T.F.A
of
6 Jets
T.F.A
of
7 Jets
T.F.A
of
8 Jets
T.F.A
of
9 Jets
7/32” .038 .076 .114 .152 .190 .228 .266 .305 .342
8/32” .049 .098 .147 .196 .245 .295 .344 .393 .442
9/32” .062 .124 .186 .249 .311 .373 .435 .497 .559
10/32” .077 .153 .230 .307 .383 .460 .537 .614 .690
11/32” .093 .186 .278 .371 .464 .557 .650 .742 .835
12/32” .110 .221 .331 .442 .552 .663 .773 .884 .994
13/32” .130 .259 .389 .518 .648 .778 .907 1.037 1.167
14/32” .150 .300 .450 .600 .750 .900 1.050 1.200 1.350
15/32” .172 .344 .516 .688 .860 1.032 1.204 1.376 1.548
16/32” .196 .392 .588 .784 .980 1.176 1.372 1.568 1.764
18/32” .249 .498 .747 .996 1.245 1.494 1.743 1.992 1.241
20/32” .307 .613 .921 1.228 1.535 1.842 2.148 2.455 2.762
22/32” .371 .742 1.113 1.484 1.855 2.226 2.597 2.969 3.339
24/32” .441 .883 1.325 1.767 2.209 2.650 3.092 3.534 3.976
AVERAGE NOZZLE SIZE IN 32nds
TFA = Total Fluid Area in square inches = 0.6
0.7854 = Constant
3 = for 3 Nozzles (use 4 if 4 nozzle bit)
( )
16.148
32 x 0.5046
32 x 0.2547
32 x
3 x 0.7854
0.6
=
=
=


.

\

=


.

\

= 32
0.7854
x
3 x
TFA
for 3 nozzle bit = 16 : 16 : 16 approx
6.9
NOZZLE (JET) VELOCITY, ft/sec
Speed at which mud travels through each nozzle.
Often called Jet Velocity.
GPM = 450
Nozzle Size = 3 x 12/32nds
or = .3313 square inches
NOZZLE VELOCITY, ft/sec
ft/sec 436 =
ft/sec 435 =
432
188235
=
1.0336
450
=
144 + 144 + 144
188235
=
.3313 x 3.12
450
=
12 + 12 + 12
450 x 418.3
=
2 2 2
Area) (Nozzle
GPM
=
J + J + J
GPM x
=
2
3
2
2
2
1
3.12
418.3
6.10
HYDRAULIC HORSEPOWER AT BIT (HHP)
GPM = 450
Pressure Loss at Bit = 2038 psi
Total Pump Pressure = 3000 psi
Bit Diameter = 12¼”
HHP AT BIT
HHP 535 =
1714
917100
=
1714
2038 x 450
=
1714
psi Bit, at Loss Pressure x GPM
=
TOTAL HHP
HHP 787.6 =
1714
3000 x 450
=
1714
psi Pressure, Pump Total x GPM
=
HSI OF BIT DIAMETER
HSI 4.5 =
117.86
535
=
12.25 x .7854
535
=
2
2
Bit
2
OD) (Bit
P x GPM
OR
Dia Bit x
Bit at HHP
=
1346 .7854
P
Bit
= Pressure Loss across the Bit
HSI = Horsepower per Square Inch of Bit Diameter.
6.11
% HHP AT BIT
Percentage of total HHP. Optimum hydraulics range is 50 to 65%.
(Generally 50% for Roller Cone and 65% for Fixed Cutter Bits)
There are two formulae: one using HHP, the other using Pressure.
HHP Total = 787.6; Total Pressure = 3000
HHP at Bit = 535; Pressure Loss at Bit = 2038
% HHP
67.9% =
67.9% =
3000
100 x 2038
=
787.6
100 x 535
=
Pressure Pump Total
x Bit at Loss Pressure
=
HHP Total
x Bit at HHP
=
100 100
IMPACT FORCE, lbs
GPM = 450
M.Wt = 12 ppg
Jet Velocity = 435 ft/sec
IMPACT FORCE, lbs
lbs 1216 =
1932
435 x 12 x 450
=
1932
ft/sec Velocity, Jet x ppg M.Wt, x GPM
=
6.12
PRESSURE/STROKE/MUD WEIGHT RELATIONSHIP
Effect on pump pressure due to changes in SPM or Mud Weight.
Current Pressure = 3000 psi
Current SPM = 80
Current Mud Wt = 11
New SPM = 90
New Mud Wt = 12
NEW PRESSURE, psi NEW PRESSURE, psi
(for SPM change) (for Mud Weight change)
psi 3797 =
psi 3273 = 1.2656 x 3000 =
1.0909 x 3000 = (1.125) x 3000 =
11
12
x 3000 =
80
90
x 3000 =
2
2

.

\


.

\

∗
Wt. M. Old
Wt. M. New
x psi Pressure, Current =
SPM Old
SPM New
x psi Pressure, Current =
2
* A more accurate answer can be obtained by using the power 1.86 instead of ‘squaring’.
This needs a special function key on your calculator.
PLASTIC VISCOSITY/YIELD POINT
PV = Fann 600 Reading  Fann 300 Reading
(General Rule: keep as low as possible)
YP = Fann 300 Reading  PV
(General Rule: no less than Mud Weight.ppg)
Fann 600 reading = 2PV + YP
Fann 300 reading = YP + PV
APPARENT VISCOSITY
2
Reading 600 Fann
=
6.13
HYDRAULIC RULES OF THUMB
General rules of optimization of hydraulics (remember that technology is
extending values given below).
Flow Rate: 30  70 gpm/inch of Bit diameter
(values higher than 70 are not uncommon, values lower than 70
may not provide adequate hole cleaning, especially in high angle
wells)
HSI: 2.5 to 7
(values up to 12 are not uncommon)
%Pressure Loss at Bit: 50  65%
(May be different depending on requirement for Hole Cleaning;
Generally 50% for Roller Cone and 65% for Fixed Cutter Bits)
Jet Velocity: 350  450 feet/second
(may vary with changes to above)
6.14
N O T E S
6.15
N O T E S
7.1
PART 7: MISCELLANEOUS
CRITICAL RPM (accurate to + or  15%)
RPM to avoid due to excessive vibration.
L = Length of one joint of pipe = 31ft
OD = Pipe OD = 5”
ID = Pipe ID = 4.276”
CRITICAL RPM
RPM 226 =
6.579 x 34.3964 =
43.284 x
961
33055
=
)
2
4.276 +
2
(5 x
2
31
33055
=
)
2
ID +
2
(OD x
2
L
=
33055
Rule of thumb: for 5” drill pipe, do not exceed 200 RPM for any depth.
TEST VOLUME
Approximate volume of Mud to pump to achieve a desired test pressure.
Test pressure required = 7500 psi
V
m
= Mud volume between testing pump and other end of
system (e.g. closed ram), = 15 bbls.
TEST VOLUME, bbls
bbls .34 =
7500 x .000003 x 15 =
psi Pressure, Test x .000003 x
m
V =
7.2
MUD BUILDING FORMULAS
V
C
= Volume of clay based mud, bbls.
V
F
= Final volume of mud required, bbls.
MW
F
= Final mud wt.
MW
C
= Clay based Mud wt.
V
W
= Volume of starting water.
MW
W
= Weight of water, ppg.
1470
Req. Barite
+
910
Req. Clay
+
W
V = Check Volume 5.
)
F
MW  (35
)
C
MW 
F
(MW 1470
C
V = Req. Barite 4.
)
C
MW  (21.66
)
W
MW 
C
(MW 910
w
V = Req. Clay 3.
)
W
MW  (21.66
)
C
MW  (21.66
C
V =
W
V 2.
)
C
MW  (35
)
F
MW  (35
F
V =
C
V 1.
Note: Bentonite increases pit volume by approx. 1 bbl every 9 sxs.
Barite increases pit volume by approx. 1 bbl every 15 sxs.
7.3
EXAMPLE FOR MUD BUILDING
500 bbls., of clay based mud weighing 9.5 ppg is required.
Weight of water = 8.4 ppg, weight of clay based mud = 8.8 ppg.
1. V = 500
35  9.5
35  8.8
= 486.6 bbls
2. V = 486.6
21.66  8.8
21.66  8.4
= 472 bbls
3. Clay Req. = 472
910 (8.8  8.4)
21.66  8.8
= 13,360 pounds
4. Barite Req. = 486.6
1470 (9.5  8.8)
35  9.5
= 19,636 pounds
5. Vol. Check = 472 +
13360
910
+
19636
1470
= 472 + 14.7 + 13.3
= 500 bbls
C
W
MASS BALANCE EQUATION:
States that Density x Volume of the individual
components = sum of Volumes x Final Density.
F sum 3 3 2 2 1 1
D V = V D + V D + V D
Pits 1, 2 and 3 contain the following:
Pit 1 = 80 bbls. of 11.2 ppg mud
Pit 2 = 240 bbls. of 10.0 ppg mud
Pit 3 = 100 bbls. of 8.4 ppg drillwater
What will be the weight of mud if all three pits are mixed together?
( ) ( ) ( ) ( ) 11.2 x 80 + 10 x 240 + 8.4 x 100 = 80 + 240 + 100 D
896 + 2400 + 840 = 420 D
4136
420
= D
9.85 ppg = D
F
F
F
F
7.4
MICRON SIZES
Clay and Bentonite  less than 1
Barite  2  60
Silt  2  74
API Sand  greater than 74
Talcum Powder  5  50
Kitchen Flour  1  80
MICRON CUT POINTS
Centrifuge  3  5 Micron
Desilter 3”  4” Cones 12  60 Micron
Desander 5”  12” Cones 30  60 Micron
PRESSURE AT CONE MANIFOLD
A rule of thumb for required pump pressure at cone manifold
on Desilters or Desanders.
= 4 x M. Wt (ppg)
CONE CAPACITIES
4” 50 GPM/cone
6” 100 GPM/cone
8” 155 GPM/cone
10” 500 GPM/cone
12” 600 GPM/cone
pH
Measure of effective acidity or alkalinity of mud.
Range is 0  14. pH 7 is neutral.
Greater than 7 is ALKALINE.
Less than 7 is ACID.
MARSH FUNNEL
Time for fresh water to drain
= 26 secs ± 1/2 second per quart.
7.5
NORMAL FORMATION PRESSURE
.465 psi/ft or 8.94 ppg.
FRESH WATER GRADIENT
.433 psi/ft. or 8.33 ppg
OVERBURDEN GRADIENT
1.0 psi/ft. or 19.3 ppg
VOLUME OF A CONE AREA OF A CONE
=
1
/
3
π r
2
h = π r s
h = vertical height r = radius s= length along cone from base to point
VOLUME OF A SPHERE AREA OF A SPHERE
=
4
/
3
π r
3
= 4 π r
3
r = radius
VOLUME OF A PYRAMID
=
1
/
3
Base Area x Vertical Height
7.6
N O T E S
8.1
PART 8: CONVERSION FACTORS
All Gallons are U.S. unless otherwise stated
MULTIPLY BY TO OBTAIN
Acres .4047 hectares
Acres 43560. square feet
Acres .00156 square miles
Atmospheres 76. Cms of mercury
Atmospheres 760. Millimetres of mercury
Atmospheres 29.92 Inches of mercury
Atmospheres 33.90 Feet of water
Atmospheres 1.0333 Kgs/sq cm
Atmospheres 14.70 psi
Atmospheres 1.058 Tons/sq ft
Atmospheres 101325. Newtons/m
2
Barrel 5.6146 Cubic ft
Barrel .15897 Cubic metres
Barrelsoil 42. Gallonsoil
Barrel of water .1588 Metric tons
Barrel (36 A.P.I.) .1342 Metric tons
Barrel/hour .0936 Cubic ft per minute
Barrel/hour .7 Gallons per minute
Barrel/hour 2.695 Cubic ins/sec
Barrel/day .02917 Gallons per minute
Bbls/ft .52161 Cubic metres/metre
Bars 100000. Newtons/m
2
Bars .9869 Atmospheres
Bars 2089. Lbs/sq ft
Bars 14.50 psi
Bars 100 Kilopascals
Bars/mt 4.421 psi/ft
Btu .2520 Kilogram  calories
Btu .2928 Watt hour
Btu 777.5 Footlbs
Btu .0003927 Horsepower  hours
Btu 107.5 Kilogram  metres
Btu .0002928 Kilowatt  hours
Btu/min 12.96 Foot  lbs/sec
Btu/min .02356 Horsepower
Btu/min .01757 Kilowatts
Btu/min 17.57 Watts
Centigrams .01 Grams
Centilitres .01 Litres
8.2
Centimetres .3937 Inches
Centimetres .01 Metres
Centimetres 10. Millimetres
Centimetres of mercury .01316 Atmospheres
Centimetres of mercury .4461 Feet of water
Centimetres of mercury 136.0 Kgs/sq metre
Centimetres of mercury 27.85 Lbs/sq ft
Centimetres of mercury .1934 psi
Centimetres/second 1.969 Feet/min
Centimetres/second .03281 Feet/sec
Centimetres/second .036 Kilometres/hr
Centimetres/second .6 Metres/min
Centimetres/second .02237 Miles/hr
Centimetres/second .0003728 Miles/min
Centimetres/second/second .03281 Feet/sec/sec
Centipoise 1.0 Millipascal seconds
Cubic centimetres .00003531 Cubic feet
Cubic centimetres .06102 Cubic inches
Cubic centimetres .000001 Cubic metres
Cubic centimetres .0002642 Gallons
Cubic centimetres .001 Litres
Cubic centimetres .002113 Pints (liq)
Cubic feet .1781 Barrels
Cubic feet 28320. Cubic cms
Cubic feet 1728. Cubic inches
Cubic feet .02832 Cubic metres
Cubic feet 7.48052 Gallons
Cubic feet 28.32 Litres
Cubic feet 59.84 Pints (liq)
Cubic feet/minute 472.0 Cubic cm/sec
Cubic feet/minute .1247 Gallons/sec
Cubic feet/minute .472 Litres/sec
Cubic feet/minute 62.43 Lbs of water/min
Cubic feet/minute 10.686 Barrels per hour
Cubic feet/minute 28.8 Cubic in/sec
Cubic feet/second .646317 Million gals/day
Cubic feet/second 448.831 Gallons/min
Cubic feet/second 1699. Litres/min
Cubic inches 16.39 Cubic centimetres
Cubic inches .0005787 Cubic feet
Cubic inches .00001639 Cubic metres
Cubic inches .004329 Gallons
Cubic inches .01639 Litres
Cubic inches .03463 Pints (liq)
8.3
Cubic metres 6.2905 Barrels
Cubic metres 1000000. Cubic centimetres
Cubic metres 35.31 Cubic feet
Cubic metres 61023. Cubic inches
Cubic metres 1.308 Cubic yards
Cubic metres 264.2 Gallons
Cubic metres 1000. Litres
Cubic metres 2113. Pints (liq)
Decigrams .1 Grams
Decilitres .1 Litres
Decimetres .1 Metres
Degrees (angle) 60. Minutes
Degrees (angle) .01745 Radians
Degrees (angle) 3600. Seconds
Degrees/sec .01745 Radians/sec
Degrees/sec .1667 Revolutions/min
Degrees/sec .002778 Revolutions/sec
Dekagrams 10. Gram
Dekalitres 10. Litres
Dekametres 10. Metres
Fathoms 6. Feet
Feet 30.48 Centimetres
Feet 12. Inches
Feet .3048 Metres
Feet .3600 Varas (Texas)
Feet .3333 Yards
Feet of water .02950 Atmospheres
Feet of water .8826 Inches of mercury
Feet of water .03048 Kgs/sq cm
Feet of water 62.43 Lbs/sq ft
Feet of water .4335 psi
Feet/min .508 Centimetres/sec
Feet/min .01667 Feet/sec
Feet/min .01829 Kilometres/hr
Feet/min .3048 Metres/min
Feet/min .01136 Miles/hr
Feet/sec .68182 Miles per hour
Feet/sec/sec 30.48 Cms/sec/sec
Feet/sec/sec .3048 Metres/sec/sec
8.4
Footpounds .002186 Btu
Footpounds .000000505 Horsepowerhrs
Footpounds .0003241 Kilogramcalories
Footpounds .1383 Kilogram  metres
Footpounds .0000003766 Kilowatthrs
Footpounds 1.3558 Newtonmetres
Footpounds/min .001286 Btu/min
Footpounds/min .01667 Footpounds/sec
Footpounds/min .0000303 Horsepower
Footpounds/min .0003241 Kgcalories/min
Footpounds/min .0000226 Kilowatts
Footpounds/sec .07717 Btu/min
Footpounds/sec .001818 Horsepower
Footpounds/sec .01945 Kgcalories/min
Footpounds/sec .001356 Kilowatts
Gallons .02381 Barrel
Gallons .83267 Gallons (Imperial)
Gallons .00378 Cubic metres
Gallons 3785. Cubic centimetres
Gallons .1337 Cubic feet
Gallons 231. Cubic inches
Gallons .003785 Cubic metres
Gallons 3.785 Litres
Gallons 8. Pints (liq)
Gallons 4. Quarts (liq)
Gallons (Imperial) 1.20095 Gallons
Gallons (Imperial) 277.419 Cubic inches
Gallons (Imperial) 4.546 Litres
Gallons of water 8.3453 Pounds of water
Gallons/min 1.429 Barrels per hour
Gallons/min .1337 Cubic ft/min
Gallons/min 34.286 Barrels/day
Gallons/min .06308 Litres/sec
Gallons/min 8.0208 Cubic ft/hr
Gallons/min .002228 Cubic ft/sec
Gallons of water/min 6.0086 Tons water/24 hrs
Grains/U.S. gallons 17.118 Parts/million
Grains/U.S. gallons 142.86 Lbs/million gal
Grains/Imperial gallons 14.286 Parts/million
Grams 980.7 Dynes
Grams 15.43 Grains
Grams .001 Kilograms
Grams 1000. Milligrams
Grams .03527 Ounces (Avoir.)
Grams .002205 Pounds
8.5
Grams/cm .0056 Pounds/inch
Grams/cubic cm 62.43 Pounds/cubic foot
Grams/cubic cm .03613 Pounds/cubic inch
Grams/litre 8.345 Pounds/1000 gals
Grams/litre .062427 Pounds/cubic foot
Grams/litre 1000. Parts/million
Hectare 2.47105 Acres
Hectograms 100. Grams
Hectolitres 100. Litres
Hectowatts 100. Watts
Horsepower 42.44 Btu/min
Horsepower 33000. Footlbs/min
Horsepower 550. Footlbs/sec
Horsepower 1.014 Horsepower (metric)
Horsepower 10.70 Kgcalories/min
Horsepower .7457 Kilowatts
Horsepower 745.7 Watts
Horsepower (boiler) 33479. Btu/hr
Horsepower (boiler) 9.803 Kilowatts
Horsepowerhours 2547. Btu
Horsepowerhours 1980000. Footlbs
Horsepowerhours 641.7 Kilogramcalories
Horsepowerhours 273700. Kilogram  metres
Horsepowerhours .7457 Kilowatthours
Inches 2.540 Centimetres
Inches of Mercury .03342 Atmospheres
Inches of Mercury 1.133 Feet of water
Inches of Mercury .03453 Kgs/sq cm
Inches of Mercury 70.73 Lbs/sq ft
Inches of Mercury .4912 psi
Inches of Water .002458 Atmospheres
Inches of Water .07355 Inches of Mercury
Inches of Water .002540 Kgs/sq cm
Inches of Water .5781 Ounces/sq in
Inches of Water 5.202 Lbs/sq ft
Inches of Water .03613 psi
Kilograms 980665. Dynes
Kilograms 2.205 Lbs
Kilograms .001102 Tons (short)
Kilograms 1000. Grams
Kilograms 9.81 Newtons
Kilograms .981 decaNewtons
8.6
Kilograms/metre .6720 Lbs/ft
Kilograms/metre .98067 decaNewtons/metre
Kilogram  metres 7.233 Ftlbs
Kilogram  metres .98 Newtonmetre
Kilograms/cm
2
.9678 Atmospheres
Kilograms/cm
2
32.81 Feet of water
Kilograms/cm
2
28.96 Inches of mercury
Kilograms/cm
2
2048. Lbs/sq ft
Kilograms/cm
2
14.22 psi
Kilograms/cm
2
.981 Bars
Kilograms/cm
2
98.1 Kilopascals
Kilograms/m
3
.001 SG
Kilograms/m
3
.00833 pounds/gallon
Kgs/sq millimetre 1000000. Kgs/sq metre
Kilolitres 1000. Litres
Kilometres 100000. Centimetres
Kilometres 3281. Feet
Kilometres 1000. Metres
Kilometres .6214 Miles
Kilometres .5396 Miles (nautical)
Kilometres/hr 27.78 Centimetres/sec
Kilometres/hr 54.68 Feet/min
Kilometres/hr .9113 Feet/sec
Kilometres/hr .5396 Knots
Kilometres/hr 16.67 Metres/min
Kilometres/hr .6214 Miles/hr
Kms/hr/sec 27.78 cms/sec/sec
Kms/hr/sec .9113 Ft/sec/sec
Kms/hr/sec .2778 Metres/sec/sec
Kilopascal .1 Newton/cm
2
Kilopascal 1000. Newtons/m
2
Kilopascal .0102 Kg/cm
2
Kilopascal .145 psi
Kilowatts 56.92 Btu/min
Kilowatts 44250. Footlbs/min
Kilowatts 737.6 Footlbs/sec
Kilowatts 1.341 Horsepower
Kilowatts 14.34 Kgcalories/min
Kilowatts 1000. Watts
Kilowatthours 3415. Btu
Kilowatthours 2655000. Footlbs
Kilowatthours 1.341 Horsepowerhrs
Kilowatthours 860.5 Kilogramcalories
Kilowatthours 367100. Kilogram  metres
8.7
Knot 1. Nautical miles/hr
Knot 1.151 Statute miles/hr
Litres 1000. Cubic centimetres
Litres .03531 Cubic feet
Litres 61.02 Cubic inches
Litres .001 Cubic metres
Litres .001308 Cubic yards
Litres .2642 Gallons
Litres .0063 Bbls
Litres/min .0005886 Cubic ft/sec
Litres/min .004403 Gals/sec
Metres 100. Centimetres
Metres 3.281 Feet
Metres 39.37 Inches
Metres .001 Kilometres
Metres 1000. Millimetres
Metres/min 1.667 Centimetres/sec
Metres/min 3.281 Feet/min
Metres/min .05468 Feet/sec
Metres/min .06 Kilometres/hr
Metres/min .03728 Miles/hr
Metres/sec 196.8 Feet/min
Metres/sec 3.281 Feet/sec
Metres/sec 3.6 Kilometres/hr
Metres/sec .06 Kilometres/min
Metres/sec 2.237 Miles/hr
Metres/sec .03728 Miles/min
Microns .000001 Metres
Miles 160900. Centimetres
Miles 5280. Feet
Miles 1.609 Kilometres
Mile (Nautical) 6080.27 Feet
Mile (Nautical) 1.15 Mile (statute)
Miles/hr 44.70 Centimetres/sec
Miles/hr 88. Feet/min
Miles/hr 1.467 Feet/sec
Miles/hr 1.609 Kilometres/hrs
Miles/hr .8684 Knots
Miles/hr 26.82 Metres/min
8.8
Miles/min 2682. Centimetres/sec
Miles/min 88. Feet/sec
Miles/min 1.609 Kilometres/min
Miles/min 60. Miles/hr
Milliers 1000. Kilograms
Milligrams .0010 Grams
Millilitres .0010 Litres
Millimetres .1 Centimetres
Millimetres .03937 Inches
Milligrams/litre 1. Parts/million
Million gals/day 1.54723 Cubic feet/sec
Minutes (angle) .0002909 Radians
Newton .22481 Pounds
Newton/cm
2
10 kilopascal
Newton/cm
2
10000 Newton/m
2
Newton/m
2
.0001 Newton/cm
2
Newton/m
2
.001 kilopascal
Newton/m
2
.000145 psi
Newtonmetre .7376 Ftlbs
Newtonmetre 1.02 Kilogram  metres
Ounces 437.5 Grains
Ounces .0625 Pounds
Ounces 28.349527 Grams
Ounces (fluid) 1.805 Cubic inches
Ounces (fluid) .02957 Litres
Ounces/sq inch .0625 psi
Parts/million .0584 Grains/U.S. gal
Parts/million .07016 Grains/Imperial gal
Parts/million 8.345 Lbs/million gal
Pascal 1.0 Newton/m
2
Pounds 16. Ounces
Pounds 7000. Grains
Pounds .0005 Tons (short)
Pounds 453.5924 Grams
Pounds .4536 Kilograms
Pounds .445 Decanewton
Pounds 4.45 Newton
Pounds of Water .01602 Cubic feet
Pounds of Water 27.68 Cubic inches
Pounds of Water .1198 Gallons
Pounds/ft 1.4881 kilograms/metre
8.9
Pounds/100 ft
2
.4788 Pascals
Pounds/cubic foot .01602 Grams/cubic cm
Pounds/cubic foot 16.02 Kgs/cubic metre
Pounds/cubic foot .0005787 Lbs/cubic inch
Pounds/cubic foot .1337 pounds/gallon
Pounds/cubic inch 27.68 Grams/cubic cm
Pounds/cubic inch 27680. Kgs/cubic metre
Pounds/cubic inch 1728. Lbs/cubic foot
Pounds of water/min .000267 Cubic ft/sec
Pounds/foot 1.488 Kgs/metre
Pounds/gallon .12 Grams/cubic cm
Pounds/gallon 120. Kgs/metre
3
Pounds/gallon .01175 Bars/metre
Pounds/gallon .1198 SG
Pounds/gallon .052 psi/ft
Pounds/gallon 7.48 lbs/cu. ft. (pcf)
Pounds/inch 178.6 Grams/cm
Pounds/sq foot .01602 Feet of water
Pounds/sq foot .0004883 Kgs/sq cm
Pounds/sq foot .006945 psi
Psi .06804 Atmospheres
Psi 2.307 Feet of water
Psi 2.036 Inches of mercury
Psi .07031 Kgs/sq cm
Psi 6.895 Kilopascals
Psi 6894.76 Newtons/m
2
Psi/ft 22.624 Kilopascals/metre
Psi/ft .2262 bars/metre
Psi/ft 19.23 pounds/gallon
Poundsforce 4.448 Newtons
Poundsforce 0.4448 Decanewtons
Secs/quart 1.057 Secs/litre
Square centimetre .1550 Square inchs
Square foot .0929 Square metres
Square foot .1296 Square vara (Texas)
Square inch 6.452 Square centimetres
Square inch 645.2 Square millimetres
Square kilometre .3861 Square mile
8.10
Square metre 10.76 Square feet
Square mile 2.590 Square kilometres
Square mile 640. Acre
Specific Gravity (SG) .0981 Bars/metre
Temp (C.) + 17.78 1.8 Temp (F.)
Temp (F.)  32 .5555 Temp (C.)
Tons (long) 1016. Kilograms
Tons (long) 2240. Pounds
Tons (long) 1.12 Tons (short)
Tonne (metric) 1000. Kilograms
Tonne (metric) 2205. Pounds
Tonne (metric) 981. Decanewtons
1000000 = 10
6
= mega = M
1000 = 10
3
= kilo = k
100 = 10
2
= hecto = h
10 = 10
1
= deca = da
1 = Base Unit
0.1 = 10
1
= deci = d
.01 = 10
2
= centi = c
.001 = 10
3
= milli = m
.000001 = 10
6
= micro = u
1/32 inch x .7937 = millimetre.
PROPERTY OF:
DRILLING FORMULAE
NINTH PRINTED EDITION FEB 2002
CONTENTS
PART 1:
VOLUMES
PART 2:
TRIPPING
PART 3:
STUCK PIPE
PART 4:
W E L L C ON T R O L
PART 5:
CASING/CEMENTING
PART 6:
HYDRAULICS
PART 7:
MISCELLANEOUS
PART 8:
CONVERSION FACTORS
This is not an official publication of GlobalSantaFe Corporation. Use of the information contained herein is strictly at the discretion of the user.
4 1.2) Ton Miles Ton Miles for Wiper Trip and Mixed String.3 1.3 Free Length of Stuck Pipe Stretch of Pipe Maximum Overpull i .2 3.1 2. Length of Dry Pipe Level/Pressure Drop when Tripping Pressure Drop Pulling Wet Pipe and Collars PART 3: STUCK PIPE 3.2 1. Steel Displacement and Closed End Displacement Weights/Foot Slug Volume and Weight.INDEX Page 1.1 3. Strokes.5 2.3 2.7 Buoyancy Factor (also see page 4.5 PART 1: VOLUMES Volume Formula. Time Drill Pipe Sizes and Capacities Casing Capacities Common Annular Volumes Drill Collar Weights and Capacities PART 2: TRIPPING 2.4 2.1 1.2 2.6 2.
17 4.7 4. Weights and Gradients Equivalent Mud Weights and Buoyancy Factors Kill Mud Weight.3 5. FCP Step Down Chart Influx Heights/Gradients Fracture Mud Weight.1 5.9 4. ICP.19 4.3 4.10 4.2 4. Trip Margin Boyles Law.1 4. Maximum Casing Pressure Volume Increase.11 4.14 4. Mud to Bleed Due to Bubble Rise (Volumetric) Shut in Procedures.13 4.18 4.5 4. Sacks Required Balanced Plugs ii . Gradient and Pressure MAASP.16 4.4 Buoyant Force Balance Mud Weight.4 4.8 4.20 PART 4: WELL CONTROL Pressures. Gas Expansion for T° and ‘Z’ Gas Percolation Rate PSI/Barrel.INDEX (continued) Page 4.15 4.12 4. Accumulator Volume Required Accumulator Precharge Pressure Combined Stripping and Volumetric Formulae Deviated StepDown Calculation PART 5: CASING/CEMENTING 5. Start Up Procedure Kill Methods Barite Required Volume Increase due to Weighting Up Usable Fluid Volume.
10 6.5 Critical RPM. PV.8 6.INDEX (continued) Page 6. Nozzle Area Nozzle Sizes TFA Comparison Chart. Impact Force Psi/Stroke/Weight Relationship.5 6.1 iii .7 6.12 6.4 6.2 7. Test Volume Mud Building Formulae Mass Balance Equation Micron Sizes. TFA Pressure Drop across Bit.13 PART 6: HYDRAULICS Annular Velocity. YP.2 6. ECD ECD GPM for Optimisation. Cone Capacities.9 6.1 7. Apparent Viscosity Hydraulic Rules of Thumb PART 7: MISCELLANEOUS 7. Average Nozzle Sizes Jet Velocity HHP at Bit.1 6. pH. Pressure Gradients PART 8: CONVERSION FACTORS 8.6 6.11 6.4 7. Marsh Funnel. HSI % HHP.3 7.3 6. Surface HHP Rule of Thumb Critical Velocity GPM to obtain Critical Velocity.
5. 2. 1.GUIDE TO THE USE OF DRILLING FORMULAE 1. Solution to the formula. This section shows how the elements of the formula are applied and worked through. 3. These numbers are given for an example only. Original Pressure (P1) Original Volume (V1) Current Pressure (P2) = = = 6000 psi 20 bbl 1000 psi 4. This formula expresses relationship between gas volume and gas pressure. P1 x V1 x = P2 x V2 Find V2 V2 = P 1 x V1 P2 = 6000 x 20 1000 120000 1000 = 6. In the actual application of each formula. All formulae titles are listed in bold type as a main entry. A sample problem is given in each formula. You must provide the correct numbers that apply to the problem you are solving. BOYLES LAW 2. A statement identifying the purpose of the formula usually follows the entry. based on the sample information given in (3) = 120 barrels iv . BOYLES LAW 5. The title of the formula is listed again followed by the formula in bold type. 3. the real numbers are to be provided by you. 4.
NOTES v .
NOTES vi .
minutes = Strokes ÷ SPM or = Volume ÷ Pump Output/Stroke ÷ SPM ANNULAR VOLUME. bbls = Length. bbl ft or . inches dp = Tubular OD. bbls/ft (2 Tubings) = 2 (D1 . inches 1029 STROKES TO PUMP = Volume ÷ Pump Output/Stroke TIME. ft 5. millimetres . inches ID 2 .D 2 ) 2 3 1029 D1 = Outer Casing D2 = OD of Inner Tubing D3= OD of Inner Tubing 1.000 ANNULAR VOLUME.6146 PIPE VOLUME = ID 2 . ft 5.PART 1: VOLUMES SQUARE SIDED TANK VOLUME. ft) x Depth. ft x Width. bbls = 2 .273.6146 CYLINDRICAL TANK VOLUME. m 3 /m 1029 1.D 2 .7854 x (Diameter. bbl/ft = (Dh 2 .dp ) 2 Dh = Hole wall diameter.1 . ft x Depth.
5 Nominal Weight (lbs/ft) EU ID (in) IEU Barrels per foot 9. 3” ID Bore.7 lbs/ft.3 15.0108 bbls/ft 3½” HWDP.01887 .00 16.01795 bbls/ft 4½” HWDP.2 . 49.0073 bbls/ft Displacement = .85 14.01554 .408 4.00 15. 29.602 3.0087 bbls/ft Displacement = .00 13.214 5.625 5” HWDP.0091 .01522 .25 19.00 16.640 4.764 2.15 20.50 20.826 3.01776 . 2¾” ID Bore.01725 .01369 .340 3.0092 bbls/ft 1.01422 .0064 bbls/ft Displacement = .5 3.0066 .5 3.3 lbs/ft.15 20.000 3.0041 bbls/ft Displacement = .240 4.0087 .5 11.25 19.992 2.0346 4.75 16. 21/16” ID Bore.3 15.063 2. NC40 (4” FH) Capacity = .DRILL PIPE SIZES AND CAPACITIES OD (in) IU 8.0149 bbls/ft 4” HWDP.0 lbs/ft.0082 .0074 .60 18.2 6.276 4.85 14.476 3.01287 .2 13.0 20.0 11.3 lbs/ft.5 13.50 5.5 9.50 14.75 13.75 16. NC46 (4” IF) Capacity = .900 2.50 25.965 . NC38 (31/2” IF) Capacity = .5 13.01174 .01020 . 25.5 11.958 3.00 16.3 15.754 3.01084 .70 12. 29/16” ID Bore. 41. NC50 Capacity = .60 20.30 4.00 15.60 18.
0489 .241 6.1571 .0544 .004 5.535 12.0253 .559 12.0 106.0758 .30 36.525 8.0 38.1304 .359 12.331 6.681 8.276 6.0 72.835 8.456 6.0231 .059 5.2821 5” .73 6.053 .0296 .0275 .679 8.0 26.0 32.0242 .3166 1.0502 .1239 5” .715 12.5” .1481 .CAPACITY OF CASING OD (in) Wt/Ft (lbs) ID (in) Drift Diameter (ins) Barrels per foot Annular Capacity bbls/ft 3.0361 .515 12.347 17.3553 .0 .567 18.879 5.615 12.0787 .3408 95/8 133/8 185/8 20 87.795 8.1497 .0 23.0773 .094 6.1279 7 17.0745 .0405 .1328 .04152 .0383 .755 8.755 19.0371 .845 8.3507 .0 20.50 94.001 8.00 40.259 12.00 43.0465 5” .3062 .184 6.0732 .151 6.5 61.366 6.0 32.0 6.1521 .0394 .00 53.920 9.1255 .542 .812 18.379 12.921 8.969 5.1546 .415 12.0708 .50 47.191 17.0264 .0 68.3 .599 8.00 18.0 29.765 8.0340 .3311 .538 6.936 18.0 54.0 35.0286 .5 133.0516 .50 48.0222 5” .413 6.0350 .3265 .124 19.459 12.
5” = = = = = = = = = = .COMMON ANNULAR VOLUMES Bit Diameter Tubular OD bbls/ft 26” 17.5” to to to to to to to to to to 5” 5” 9.5” 17.0459 .5” 8.6324 .5” 17.1032 .25” 6.2098 .4 .5” 8” 5” 6.0836 .0292 1.5” 8.625” 8” 5” 6.25” 8.2353 .1215 .5” 12.2733 .25” 12.0322 .25” 12.
0039 .5 75 5.0 165 8.0049 2747 lbs of steel will displace 1 bbl 1000 lbs of steel will displace .8125” 3” 3. lb/ft ID.0077 57 64 72 80 88 98 107 116 126 136 147 158 169 180 192 204 217 230 243 257 270 285 299 314 329 345 361 .25 9.0087 68 76 85 94 103 112 122 132 143 154 165 176 188 200 213 226 239 252 266 280 295 310 325 340 356 .5 107 6.5 11.25 11.25” 4.25 98 6.5” 1.75 198 9.5 .25” 2.75” 2” 2.25 134 7.5 48 4.5 9.5” 2.5 144 7.0103 . inches OD.75 10.75 54 5.75 11.0 11.25 176 8.75 154 8.0 90 6.0 9.75 83 6.0 CAPACITIES bbls/ft .0022 46 52 59 65 73 80 88 96 105 114 123 132 142 152 163 174 185 196 208 220 233 246 43 50 56 63 70 78 85 94 102 111 120 130 140 150 160 171 182 194 206 218 230 243 256 270 284 298 41 47 53 60 67 75 83 91 99 108 117 127 137 147 157 168 179 191 203 215 228 240 254 267 281 295 44 50 57 64 72 79 88 96 105 114 124 134 144 154 165 176 188 200 212 224 237 250 264 278 292 306 321 336 352 368 .25 68 5.364 bbl 1.DRILL COLLAR WEIGHTS.0 10.75 12.0061 53 60 67 75 83 92 101 110 119 129 139 150 161 172 183 195 207 220 233 246 259 273 287 302 317 332 348 363 .003 .75 116 7.0 125 7.25 10. ins 1.5 10.0 61 5.5 187 8.
NOTES 1.6 .
lbs/ft = Dry Weight. 2.44 − 11.44 with 7.Mud Wt.2 ) 65.44 = .829 = 74.856. See page 4.44 54.2 ppg = ( 65.1 .44 = = (65. lbs/ft x Buoyancy Factor = 90 x .829 BUOYED WEIGHT.61 lbs/ft If SG mud weight is used.PART 2: TRIPPING BUOYANCY FACTOR Used to calculate weight of a STEEL tubular in mud.2 for list of Buoyancy Factors. replace 65. For PCF use 490. Dry Weight/Foot Mud Weight BUOYANCY FACTOR = = 90 lbs 11. ppg) 65.44 .24 65.
5 Ton Miles DRILLING TON MILES No Reaming at Connections = Ream Once at Connections = (RTTM after Drilling .4 + 203.560.000 + 536.000 + 93) 10.TON MILES For complete round trip W D L M C TON MILES = = = = = = Buoyed Weight of Drill Pipe Total Length of Drill String Average Stand Length Total Weight of Blocks.52 lbs/ft 10.000 x (10.RTTM before Coring) x 2 CASING TON MILES Block Wt.600 10.200.000 + 13.560.000 lbs 27.000 = = 167.000 + 10.000 ft 93 ft 40. of Casing.000 x ( 40.293.RTTM before Drilling) x 3** (RTTM after Drilling . lbs Total Buoyed Wt. lbs Shoe Depth.000 1.2 .620) 2.640.640. Hook and Drill String Compensator (if any) Buoyed Weight of BHA minus the Buoyed Weight of equal length of Drill Pipe = = = = = 17.5C) 2.000 + D x (M + .768.000 = 17. ft = + x 1000 4000 5280 2.RTTM before Drilling) x 4** Ream Twice at Connections = RTTM = Round Trip Ton Miles CORING TON MILES = * Remove for Top Drive ** Gives extra safety margin for Top Drives (RTTM after Coring .240 lbs W x D x (D + L) 10.640.1 = 370.RTTM before Drilling) x 2* (RTTM after Drilling .000 2.52 x 10.560.
Dry weight of Pipe DISPLACEMENT. bbls/ft = Steel Displacement.9 2747 = = . bbls/ft = 21. lbs of 1 bbl of steel CLOSED END DISPLACEMENT.898 lbs = 131.3 .5 lbs/ft 8953 ft 165835 ÷ 8953 = 33.847* = 15.WIPER TRIP TON MILES String Wt after 1 / 2 the Stands pulled x Wiper Trip Stands Pulled Block Wt x Wiper Trip Stands Pulled = + 56774 28387 TON MILES FOR MIXED STRING Use same formula for TON MILES but replace W with WAVG WAVG C eg.835 lbs = 18.52 x .52 lbs/ft If 10 ppg then WAVG = 18.00797 bbls / ft 2747 = weight. Wt = = = = = = Average Buoyed lbs/ft of Drill Pipe Average Buoyed Weight of Equal Length of Drill Pipe 2187 ft x 15. bbls/ft 2.937 lbs = 165. lbs/ft 2747 21. bbls/ft + Pipe Capacity. 3½” DP 5” DP Total Avg.69 lbs/ft *Buoyancy Factor STEEL DISPLACEMENT For volume taken up by steel tubular.5 lbs/ft 6766 ft x 19.9 lbs/ft (see next page) = Dry Weight.
63 lbs/ft 65/8” Drill Pipe. Nom.56 lbs/ft (NC 40) 65/8” Drill Pipe.3 lbs/ft Drill Collars and Casing Use tables on page 1. IEU. XH Grade E Grade X Grade G Grade S = = = = 20.4 .WEIGHTS PER FOOT Figures taken from API RP 7G 5” Drill Pipe.5 to get actual wt/ft for specific ODs and IDs.3 lbs/ft 27. IEU.15 lbs/ft 28.4 lbs/ft 21. Nom.11 lbs/ft 30. IEU.5 lbs/ft 3½” Drill Pipe.9 lbs/ft 21. 2. Nom.54 lbs/ft 5” Heavy Wall Drill Pipe = 49.9 lbs/ft 22.7. Wt 19.5.2 lbs/ft 29.2.88 lbs/ft 17. Wt 27.69 lbs/ft 16. FH Grade E Grade X Grade G Grade S = = = = 27. Nom. Wt 15.06 lbs/ft 30. FH Grade E Grade X Grade G Grade S = = = = 29. EU. NC 38 Grade E Grade X Grade G Grade S = = = = 16.11 lbs/ft 31. Wt 25.39 lbs/ft 16.5.
bbls (using a Slug Volume of 25 bbls) 10 x 200 x .Mud Wt. ft x Pipe Cap.01776 = + 10 25 35. bbls = M.dry) = 200 ft Slug Weight = 11. 15 . ppg x L.01776 bbls/ft Required Level drop in mud below Rotary Table (L.68 bbl SLUG WEIGHT. ft Slug Weight . bbls/ft = + M. = = 23.Slug Length L.5 ppg VOLUME OF SLUG. 3552 .Wt. ppg x L.5 . ppg Slug Vol. ppg .42 ppg LENGTH OF DRY PIPE.Wt.52 = + 10 25 = 1.01776 (115 − 10) .Wt.SLUG VOLUME/WEIGHT/LENGTH How big should your slug be or how heavy? Mud Weight = 10 ppg Pipe Capacity = . ppg M.42 + 10 = 11.dry x Pipe Cap.dry. bbls/ft (Slug Wt. dry = Slug Length x Mud Weight Note: Slug Length = Slug Volume ÷ Pipe Capacity 2. ppg) = 10 x 200 x .
00797 bbls/ft (see page 2.14 ft ______________________________________ PRESSURE DROP.052 = 2. ft Casing Capacity.5 x .6 . ppg x .14 x 10.00797) .1522 − . ft x M. = .052 = 5. bbls/ft 2.1522 bbls/ft Stand Length = 93 ft LEVEL DROP/STAND = Metal Disp.8 psi LEVEL DROP FOR DRILL COLLARS LEVEL DROP.3) Casing Capacity without any pipe in hole = .14423 = = 5.74121 . bbls/ft x Collar Length. bls/ft) = . bbls/ft x Stand Length.Metal Disp.00797 x 93 (. ft (Casing Cap. bls/ft . ft = Metal Displacement. Wt. psi = Level Drop.LEVEL/PRESSURE DROP WHEN TRIPPING (DRY PIPE) Due to pulling out of the hole Mud Weight = 10.5 ppg Metal Disp.
ft Annular Capacity Gradient in psi/ft Capacity/Disp. Level drop required Casing capacity Metal displacement = = = 25 ft .7 .787 = 70 ft 2.) x Stand Length. in bbls/ft NOTE: Annular Capacity = Casing Capacity – (Metal Displacement + Pipe Capacity) LENGTH OF COLLARS TO PULL Amount of collars to pull to achieve a required level drop. ft = Level Drop required. bbls/ft Metal Disp. bbls/ft = 25 ft x .1552 bbls/ft . ft x Casing Capacity. then use PRESSURE DROP/STAND Mud Gradient x (Metal Disp.0546 bbls/ft LENGTH OF COLLARS TO PULL.PRESSURE DROP WET PIPE If returns are not routed back to Trip Tank via Mud Bucket.1522 . + DP Cap.0546 = 25 x 2.
8 .NOTES 2.
4 in RP7G.93 lbs/ft FREE LENGTH OF STUCK PIPE. Jan 1.5 lbs/ft) Drill Pipe = 17.see Table 1. p. 1995. Plain end weight for 5” (19.000 lbs Wdp = Drill Pipe PLAIN END* Weight = 17.93 lbs/ft *Excludes Tool Joints .000 316.93 30.1 .547 ft 3. ft = = 735.714 30.000 = = 10.PART 3: STUCK PIPE Formulae for STEEL Pipe Only! FREE LENGTH OF STUCK PIPE e = Differential Stretch of Pipe Differential Pull to obtain ‘e’ = 24 inches = 30.294 x e x Wdp Differential Pull.411. lbs 735.294 x 24 x 17.
2762 ) = = 280.(1.520 = 96.44 .500 x 6.000 1.STRETCH OF SUSPENDED STRING Stretch due to its own weight. 3.(15. inches L .000 pounds = 5” = 4. inches = Stretching Force.000.84)] = 1.250.000 = 1.963.( 1. pounds x Pipe Length.1498 x 49. STRETCH.44 x Mud Wt.186. ppg) [ ] x 65.963. ft = 96.44 .7158 280.6 2 2 = 11 ppg x 65.520 ft Mud Wt STRETCH.000 x 800 1.4.1498 x [65.44 .Pipe ID ) 350.250.000 13. Length of Pipe Casing Weight attached to end of Pipe Pipe OD Pipe ID = 800 ft = 350.000.500 x (Pipe OD .963.2 . Length of String (L) = 10.44 x 11) [ ] = 57 inches GENERAL STRETCH FORMULA Stretch due to weight on end of steel pipe.500 x (52 .473 = = 212 inches .000 10.276” Example shows stretch of pipe when running casing to seafloor wellhead. ft 2 2 1.
g. Grade S = Buoyed String Weight (Hook Load less Hook Weight). e. e. S) = (Pa (S) x . allowable design load in tension.500 = 504.684 − 229. = 229. 2 2 = 2.PLAIN END WEIGHT.9 ) .st Pa B.g.184 pounds 3. 560760 lbs for 5”.9) .760 x .3 .g.500 lbs = (560. MOP (Single Grade Only e. lbs/ft Weight of steel pipe (excluding tool joints).st = max.B.67 x (Pipe OD − Pipe ID ) OD ID = = inches inches MAXIMUM OVERPULL (MOP) Overpull in pounds. allowed on stuck pipe.229.500 = 275.
NOTES 3.4 .
171 x . = kPa.PART 4: WELL CONTROL HYDROSTATIC PRESSURE (all depths TVD) CONSTANTS: PPG SG SG PPG SG PCF PRESSURE. = PSI.052 x Bit TVD. psi ÷ Gradient psi/ft Pressure. PRESSURE GRADIENT. = kPa. = PSI.8 ÷ 102 x 1.1 x 9.1 . = PSI. = kPa. = kPa. ft ÷ Constant Pressure Gradient.176 x . (TVD) x x x x x x FT FTx MT MT MT FTx x . ft OR = MUD WEIGHT = Pressure.0069 = PSI.098 . SG SG Kg/m3 PPG PPG MT = metres. psi = (Mud Wt. = BARS.358 FT = feet = kg/cm2. x x x x x MT MT MT MT FT x . = PSI. psi ÷ Mud Weight ppg ÷ .052 . ft) + SIDPP. psi = Mud Weight x Constant x Depth. psi/ft ÷ Constant OR = FORCE = Pressure x Area LENGTH TO CREATE A PRESSURE.42 x . psi ÷ TVD. ppg x . psi ÷ TVD. psi 4. psi/ft = Mud Weight x Constant Pressure.052 OR = FORMATION PRESSURE. ft = Pressure.433 x 1.
804 .29 1.3 74.817 .696 .37 1.717 .499 .4 15.720 .800 .2 .727 .2 9.8 109.686 .810 .436 .8 103.623 .6 13.28 1000 1008 1032 1056 1080 1104 1128 1152 1176 1200 1224 1248 1272 1296 1320 1344 1368 1392 1416 1440 1464 1488 1512 1536 1560 1584 1608 1632 1656 1680 1704 1728 1752 1776 1800 1824 1848 1872 1896 1920 1956 1992 2040 2076 2112 2160 2196 2232 2280 62.32 1.3 95.49 1.8 10.746 .4 12.433 .4 62.853 .10 1.8 12.27 1.814 .530 .68 1.23 2.25 1.53 1.710 PSI/FT SG Kg/M3 PCF 8.478 .99 2.759 .823 .4 13.58 1.900 .8 115.34 8.08 2.519 .779 .96 1.2 12.883 .8 16.3 113.3 86.70 1.3 68.0 9.0 15.748 .92 1.8 15.780 .447 .735 .847 .769 .82 1.63 1.860 .786 .34 1.765 .8 11.844 .8 88.798 .16 2.8 9.20 2.873 .03 1.4 10.3 73.561 .2 11.821 .04 2.3 18.0 1.774 .0 11.768 .952 .0 12.8 82.08 1.731 .56 1.3 101.8 76.509 .89 1.551 .792 .6 15.665 .18 1.0 10.77 1.13 1.872 .6 9.3 89.777 .829 .795 .457 .3 16.4 9.8 106.740 .6 14.6 11.4 14.706 .3 71.BUOYANCY FACTORS AND MUD WEIGHT EQUIVALENTS PPG BUOYANCY FACTOR .540 .4 11.8 118.966 .15 1.8 70.488 .0 18.763 .725 .8 85.51 1.3 116.0 13.3 80.3 104.8 67.0 17.2 13.65 1.2 10.862 .11 2.3 83.655 .771 .46 1.41 1.75 1.3 107.6 12.8 97.22 1.8 14.6 18.810 .0 14.613 .675 .6 8.634 .862 .87 1.789 .3 119.3 92.783 .868 .44 1.73 1.2 15.8 122 124 127 130 132 135 137 139 142 4.01 1.3 110.826 .0 .6 17.850 .594 .582 .987 1.808 .571 .865 .2 14.8 64.8 79.755 .820 .836 .3 17.6 19.758 .833 .841 .644 .61 1.790 .3 65.8 91.6 10.0 16.4 8.8 94.39 1.848 .80 1.3 77.738 .20 1.3 98.856 .839 .716 .85 1.06 1.914 .603 .7 100.831 .935 .801 .8 112.751 .468 .8 13.
000) + 10. psi 900 + 800 1.6 Kill Mud Wt Old Mud Wt = = = Note: 900 x 900 x 1. ft) + Mud Wt.1 for constants. Feet and PSI then refer to page 4. ppg = (SIDPP.700 psi FCP (Final Circulating Pressure) = Slow Circulating Rate Pressure.6 12.54 + 10.052 ÷ 10.000 ft Mud Weight = 10.031 psi After a correct StartUp the actual SCR pressure = Actual ICP . 4.SIDPP If using units other than PPG.1453 1.3 .14 10.14 ppg ICP (Initial Circulating Pressure) = = = Slow Circulating Rate Pressure.6 ppg SIDPP = 800 psi Slow Circulating Rate Pressure @ 40 SPM = 900 psi KILL MUD WEIGHT. ppg = = = (800 ÷ . psi + SIDPP.KILL MUD WEIGHT/ICP/FCP Bit TVD = 10.6 1. psi x 12. psi ÷ .052 ÷ TVD.
STROKES 0 100 200 300 400 500 600 700 800 900 1000 1084 PSI 1600 1535 1470 1405 1340 1275 1210 1145 1080 1015 950 900 (ICP) = 77 strokes approx. 200.4 .900) x 100 1084 = 65 psi approx.g.FCP x 100 * Surface to Bit Strokes *(This number should be replaced if you use a different stroke interval e.STEP DOWN CHART* Used to calculate pressure drop versus strokes as KILL MUD is pumped to the BIT. STROKES PSI 0 1600 (ICP) 77 1550 154 1500 231 1450 308 1400 385 1350 462 1300 539 1250 616 1200 693 1150 770 1100 (FCP) 847 1050 924 1000 1001 950 1084 900 (FCP) With Kill Mud at the Bit the pressure is then held constant for remainder of Kill. There are 2 ways this can be done:FIXED STROKE INTERVAL OR FIXED PRESSURE INTERVAL FIXED STROKE INTERVAL PSI Drop/100 Strokes = ICP . Note: See page 4. Used for WAIT and WEIGHT Method.FCP) **(This number should be replaced if you use a different pressure interval e. 40. 50. 300 etc) FIXED PRESSURE INTERVAL Surface to Bit Strokes x 50 psi * * Strokes/50 PSI Drop = (ICP .g. etc) EXAMPLE: Fixed Strokes = ICP = 1600. FCP = 900 Surface to Bit Strokes = 1084 Fixed Pressure = 1084 x 50 (1600 − 900) (1600 .20 for Deviated Step Down 4. 60.
1215 bbls/ft 10. Vol. bbls/ft 538 ft x .1215 30 + 538 . 20 barrels INFLUX HEIGHT.6 ppg Total Annular Volume around Collars = = = Collar Length.0836 239 ft If INFLUX is GREATER THAN volume around collars e.0836 bbls/ft 45 barrels If INFLUX is LESS THAN volume around collars e.0836 bbls/ft .Collar Ann.g. bbls) = + Collar Length. bbls/ft = = (75 − 45) + 538 .g. ft = = = Influx Volume. ft (Influx Vol. bbls ÷ Annular Volume around Collar bbls/ft 20 ÷ . 75 bbls INFLUX HEIGHT..INFLUX HEIGHT/GRADIENT SIDPP SICP Collar Length Annular Volume around Collars Annular Volume around Pipe Mud Weight = = = = = = 800 psi 900 psi 538 ft . ft x Collar Annular Volume.5 . bbls . ft Annular Volume around Pipe.1215 = 247 + 538 = 785 feet 4.
6 x . psi/ft SICP. 239 100 = . water and gas. psi . ft 900 .4184 = .4 or more = Gas = Water In between could be oil or mixture of oil..INFLUX HEIGHT/GRADIENT (continued) Using example on previous page where: Influx Volume Influx Height = = 20 bbls 239 ft INFLUX GRADIENT.052 ) .052) .6 .5512 . Influx Height. ppg x . psi = (Mud Wt.2 or less Gradient of . 239 = .1328 psi/ft Gradient of .800 = (10. 4.SIDPP.5512 .
MUD WT). ppg = = = = (LOT.052 x 8000 ft 6161 psi 4.0 14.052) + 10.052 x Shoe TVD.FRACTURE MUD WEIGHT/GRADIENT/PRESSURE Fracture can be calculated using a Leak Off Pressure Test. psi = = = Fracture Mud Wt.052 14.81 x .0 4.0 ppg mud in hole. ppg (2000 ÷ 8000 ÷ .81 ppg FRACTURE GRADIENT. ppg x . ppg x . EQUIV. ft ÷ . FRACTURE MUD WEIGHT (MAX.7 . ft 14.81 x . Shoe TVD = 8000 ft Leak Off Test (LOT) was 2000 psi with 10. psi ÷ Shoe TVD.81 + 10.77 psi/ft FRACTURE PRESSURE. psi/ft = = = Fracture Mud Wt.052) + Mud Wt.052 .
1279 bbls/ft MAXIMUM CASING PRESSURE.5 ppg .MAASP Maximum pressure allowed on casing pressure gauge during operations.900 = 200 x = 200 x 10. Fracture Mud Wt.81 10.8 .000 127. ft = (14.Wt.000 1. psi x Pit Gain.6) x .81 . ppg Current Mud Wt.052 x Shoe TVD.2848 = 657 psi 4.000 = 200 x 6000 x 20 x 11.1279 x 1. ft MAASP. bbls/ft x 1. ppg ) x .7897 = 200 x 3. (Occurs when influx of gas is almost at surface). Using Wait and Weight.052 x 8000 = = = 14. ppg .052 x 8000 = 4.1 for formula) 20 bbls 11. pressure at Casing Pressure gauge during a well kill operation. M.6 ppg 8000 ft (See example on previous page) = 1751 psi MAXIMUM SURFACE CASING PRESSURE Approximate max. psi = 200 x Fp. ppg Shoe TVD. bbls x Kill Mud Wt. ppg Surface Ann. Wt.000.10.21 x .000. psi = (Frac. Vol.Current M.380.5 . Formation Pressure (Fp) Pit Gain Kill Mud Weight Surface Annular Volume = = = = 6000 psi (See page 4.
VOLUME INCREASE Approximate volume gain at surface due to gas expansion when circulating out a kick.1 for formula).1279 11.25 = = 0.5 ppg =4x =4x = 4 x 1334.1279 bbls/ft 11.5) 1. Formation Pressure (Fp) Pit Gain Surface Annular Volume Kill Mud Wt VOLUME INCREASE.5 = = = = 6000 psi (see page 4.25 . 20 bbls . bbls =4x Fp. value to be added after killing a kick.9 .5 15348 11. bbl/ft Kill Mud Wt.5 = 146 bbls TRIP MARGIN Approximate Mud Wt.085 (Dh . ppg 6000 x 20 x .6 = 4 x 36. bbls x Ann. psi x Pit Gain. Vol.085 (12.164 ppg 4. ppg = Yield Point x .dp) 14 12¼” 5” = 14 x .19 7. Yield Point of Mud = Hole Diameter (Dh) = Pipe Outside Diameter (dp) = TRIP MARGIN.
7 4.BOYLES LAW This formula expresses relationship between gas volume and gas pressure.10 .000 1000 = = 120 barrels GAS EXPANSION FOR To AND ‘Z’ This formula is based on Boyles Law and Charles Law. Original Pressure (P1) = Original Volume (V1) = Current Pressure (P2) = BOYLES LAW P1 x V1 = P2 x V2 6000 psi 20 bbls 1000 psi Find V2 V2 = P1 x V1 P2 = 6000 x 20 1000 120. V2 = V1 x P1 x T2 x Z2 P2 x T1 x Z1 To Z P = = = Fo + 460 Variable (get from client) psi + 14. incorporating temperature and compressibility effects.
5 x . ppg x .052) 100 . psi/hour (Mud Wt.5 ppg GAS PERCOLATION RATE. SIDPP at time Zero SIDPP after 15 mins Mud Weight = = = 700 psi 725 psi 10.GAS PERCOLATION RATE. ft/hr = SIDPP increase.11 .546 = 25 psi = 100 psi = = 183 ft/hr (SIDPP can be replaced with SICP) 4.052 ) Increase per 15 minute interval Increase per hour = 4 x 25 psi = 100 (10. ft/hr How fast is gas percolating (migrating) up the hole.
12 . Again continue to hold at 1075 psi while bleeding 7 bbls.1215 . e. Let SICP rise with well shut in due to gas migration to 800 + Safety.052 .g If SICP = 800 psi. Allow 50 to 100 psi for Safety. MUD TO BLEED DUE TO BUBBLE RISE (VOLUMETRIC) Method of bringing gas to surface without SIDPP reading and unable to circulate. Once 7 bbls has been bled. Allow SICP to continue to rise to 875 + 100 = 975 psi. bbls/ft 11 x .7 psi/barrel (Can be used for inside Pipe by using Pipe Capacity instead of Annular Volume).1215 bbls/ft = = = 4. bbls = Pressure Rise on Casing Pressure Gauge. Pressure rise allowed while well is shut in = 100 psi Current psi/barrel factor = 14 psi (see above formula) VOLUME TO BLEED. Mud Weight Annular Volume PSI/BARREL = Mud Weight. Shut in and remove gas by Lubricating Method. ppg x . psi Current psi/bbl factor 100 14 = = 7 barrels e.052 Annular Volume.PSI/BARREL A factor representing the pressure exerted by 1 barrel of mud in the annulus. shut in and allow SICP to rise to 975 + 100 = 1075.g.1215 = = 11 ppg . 875 psi. 4. At 975 psi carefully manipulate choke to maintain 975 psi while bleedingoff 7 barrels of mud (see above answer).572 . Process is repeated until gas arrives at choke.
Close Remote Adjustable Choke. or Failsafe.SOFT SHUT IN PROCEDURE (Drilling) Choke open while Drilling HARD SHUT IN PROCEDURE (Drilling) Choke closed while Drilling 1. Complete Shut In e. or Failsafe. or Failsafe. 3.R. 1. Close Annular or Ram (if space out known). 1.R. etc.g. 6. Close Gate Valve at Choke in case it leaks.C. Close Annular or Ram (if space out is known).C. 4. Complete Shut In e.(if Positive go on) Open H. monitor for leaks. strip to bottom. contact toolpusher. 2. 3. monitor for leaks. 5.g. Close Annular or Ram (if space out known). 4. bring pumps up to kill speed holding kill line pressure constant by manipulating the choke on the choke line. strip to bottom. Install Safety Valve. 4. 6.C. contact toolpusher. For deep water ‘floater’ application. contact toolpushert etc. 4.C.13 . Open H. kill at current depth. monitor for leaks. SOFT SHUT IN PROCEDURE (Tripping) Choke open while Drilling HARD SHUT IN PROCEDURE (Tripping) Choke closed while Drilling 1. Once up to speed the Casing Pressure would have reduced by choke line friction loss. 7. etc. Pick up off bottom to clear first tooljoint. hang off. Casing pressure may require to be lowered during start up by an amount equal to Choke Line Friction Loss. Prepare course of action e.g. or Failsafe. Close Annular or Ram (if space out known). Pick up off bottom to clear first tooljoint. START UP PROCEDURE Bring Pumps up to Kill Speed holding CASING PRESSURE constant. install Kick Joint etc. 6. contact toolpusher. 5. install Kick Joint etc. 7.g. One way to do this is to monitor kill line pressure during start up i. Close Remote Adjustable Choke. 2.g. 4. 6. 5. Install Safety Valve Close Safety valve Open H. 6. Check flow . 2. 8. hang off.(if Positive go on). Close Gate Valve at Choke in case it leaks.g. 3. 5. Check flow . kill at current depth.e. Close Safety Valve. etc.R. Complete Shut In e. Close Gate Valve at Choke in case it leaks. Open H.R. monitor for leaks. Close Gate Valve at Choke in case it leaks. 3. Complete Shut In e. 2. Prepare course of action e.
Once up to speed look at drill pipe pressure and hold this constant for one complete circulation. 2nd Circulation.SIDPP then recalculate FCP = New SCR. Once up to speed look at drill pipe. *If drill pipe pressure is greater than or less than ICP then (without shutting down) redo step down chart based on new ICP and FCP. If you feel that difference is too great or have any doubts then shut down and discuss possible cause of pressure difference.bring pumps up to speed holding casing pressure constant. With kill mud at bit hold drill pipe pressure at FCP until kill mud reaches surface. Note : As the Annulus may not be clean after 1st Circulation. psi x Kill Mud Wt Old Mud Wt 4. At this point.14 . continue to hold casing pressure constant until kill mud is at the bit. This should read approximately ICP*. Once up to speed. New SCR = New ICP . it is recommended that the procedure for Wait and Weight be used in place of 2nd Circulation. Allow drill pipe pressure to fall to FCP in accordance with step down chart or graph. Recalculate slow circulating rate pressure.DRILLERS METHOD 1st Circulation. Start Up bring pumps up to speed holding casing pressure constant. switch over to drill pipe pressure and hold constant until kill mud reaches surface. WAIT AND WEIGHT METHOD Start Up . Start Up bring pumps up to speed holding casing pressure constant.
960 pounds 4.11.5 2205 23.10) (35 .5 = = = = 94 pounds/barrel TOTAL BARITE. pounds/barrel = 1470 (W2 .15 .5) 1470 x 1.5 .W2) 1470 (11. lbs/bbl 840 x 94 78. bbls x Barite Required.5 ppg 840 barrels BARITE REQUIRED. Original Mud Wt (W1) Kill Mud Wt (W2) Pit Volume = = = 10 ppg 11. pounds = = = Mud Volume in Pits.W1) ( 35 .5 23.BARITE REQUIRED Amount added to mud to obtain kill weight.
3 barrels/100 barrels of Mud (each 15 sacks of Barite added increases volume by approx 1 barrel). pounds/barrel 15 94 15 = = 6.VOLUME INCREASE/100 BARRELS OF MUD (due to adding barite) = Barite Required. TOTAL VOLUME after weight up = Barrels/ 100 barrels of Mud x Pit Volume + Pit Volume 100 6.3 x 840 + 840 100 5292 + 840 100 = = = 53 + 840 = 893 barrels 4.16 .
MINIMUM OPERATING PRESSURE = BOP Ram Maximum Rated Working Pressure Ram Closing Ratio Note:. client requirements or local regulations). USABLE FLUID VOLUME.17 .Acc. Precharge Press. gals/bottle Precharge Press. Operating Press. Operating Press. Operating Press. 4. Multiply by number of bottles to get total. Precharge Pressure Precharge Pressure = VR ÷ Min. Operating Press. x Min. (either from API specs.USABLE FLUID VOLUME Gallons of usable fluid in a single Accumulator Bottle. VR = Volume required to perform chosen functions. API RP53 gives recommended pressures for various units:Precharge Pressure is normally 1000 psi Minimum Operating is normally 1200 psi Accumulator Operating Pressure is 3000 psi for most current units Check API RP 53 for 500 psi units Minimum Operating Pressure is the pressure required to operate a Ram against full rated Wellbore Pressure.Acc. .This calculated value of minimum operating pressure is normally applied in the Usable Fluid equation only when the result is greater than the API recommendation of 1200 psi ACCUMULATOR VOLUME REQUIRED GALLONS OF FLUID REQUIRED. . = Bottle Vol.
bbls Ps .600.18 . bbls Pf x Ps x Total Accumulator Volume.1111 x 800 = .1111 x 8250 = 917 psi 4. psi = Volume of Fluid Removed.2200 = = = = 3000 psi 2200 psi 180 gallons 20 gallons = 6.ACCUMULATOR PRECHARGE PRESSURE A method of measuring average Accumulator Precharge Pressure by operating the unit with charge pumps switched off.000 = .Pf 20 2200 x 3000 x 180 3000 . Accumulator Starting Pressure (Ps) Accumulator Final Pressure (Pf) Total Accumulator Volume Volume of Fluid Removed AVERAGE PRECHARGE PRESSURE.
bbls Mud Gradient. psi Step 1 Calculate Ps. bbls Volume to Bleed. psi Vk Vk Ps = x (Mg .19 . continue to strip with choke closed to build casing pressure up to Pchoke2.COMBINED STRIPPING AND VOLUMETRIC FORMULAE The following calculations are used for stripping pipe in the hole when influx migration is a potential problem. bbls/ft Closed End Displacement of 1 stand of drill pipe. psi/ft Influx Gradient. psi Choke Pressure Reading. Repeat Steps 6. (Some rigs have a Stripping Tank to allow for bleedoff of V1 every stand). When gain in Trip Tank due to gas expansion equals V2. Vk A1 A2 V1 V2 Mg Ig SICP Pw Ps Pchoke = = = = = = = = = = = Kick Volume. 7 and 8 (increasing Pchoke by Pw each time V2 is measured in Trip Tank) until back to bottom. psi/ft Shut in Casing Pressure. 4. psi Chosen Working Pressure. bbls/ft Drill Collar to Open Hole Capacity. Pchoke2 = Pchoke1 + Pw Step 7 Step 8 Step 9 Step 10 Continue stripping in hole holding casing pressure constant at Pchoke2. bbls Open Hole Capacity.Ig) A2 A1 Step 2 Step 3 Choose Pw Between 50 and 200 psi Calculate V2 bbls V2 = PW x A2 Mg Step 4 Strip into hole without bleeding mud. Kill well as per standard well control techniques. The amount of mud gained in the Trip Tank over and above the drill pipe closed end displacement (V1) will be the effect of gas expansion. Pchoke1 = SICP + Ps + Pw Step 5 Step 6 Continue stripping in the hole holding casing pressure constant at Pchoke1. psi Safety Pressure for Hydrostatic Pressure lost when BHA penetrates kick. until SICP increases to Pchoke1. This will require mud to be bled from the well. Fill pipe regularly.
DEVIATED STEP DOWN CALCULATION The following can be used to calculate step down pressure on a deviated well.20 .500) x + 300 .(300 x .8823)] = (500 + 40 ) + (300 .8)] + [300 . SIDPP x TVD total MD total For x = 3000 ft TVD (4000 ft MD) 3000 4000 = 500 + (550 . 300 x 3400 5000 = [500 + (50 x .265 ) = 540 + 35 = 575 psi Equivalent using Vertical Step Down calculation = 600 psi 4.SCR ) x + SIDPP . SIDP = 300 psi ICP = 800 psi FCP = 550 psi SCR = 500 psi MD TVD 0 0 1000’ 1000’ 2000’ 2000’ 3000’ 2500’ 4000’ 3000’ 5000’ 3400’ P circ (x) = Pressure to circulate at depth of interest P circ (x) TVD(x ) MD(x ) = SCR + (FCP .
21 .NOTES 4.
NOTES 4.22 .
F.27 = 1500 x (.Wt = = = = = = Casing Length Casing Wt/Ft Casing Cap Cement Weight Cement Buoyancy Factor Mud Weight = = = = = = 1500ft 106.F.(14. 5.94.M.765 9.9.PART 5: CASING/CEMENTING BUOYANT FORCE ON CASING Effect of cementing operation on a String of Casing.0 ppg BUOYANCY FORCE = C1 x [(Cwt x B.5 lbs/ft .(42 x .73 x 6.0 ) ] = 1500 [81. cmt M.765) .5 x . Heavy cement may want to float the casing out of the hole.8 )] )] ) = .47 .4 ppg .3507 x (15.19200 lbs (this is a MINUS number) A minus number means a force upward: a positive number means a force downward.12.1 .4 .(42 x Ccap x (Wcmt .4 = 1500 [( 81.3507 bbls/ft 15. C1 Cwt Ccap Wcmt B.47 .Wt ))] = 1500 [(106. Most dangerous with Shallow strings of large diameter.cmt ) .
NOTES 5.2 .
6146 1. 14.4 x .6146 Yield/Sack.9 ppg SACKS OF CEMENT Volume of Cement required Yield/sack of cement SACKS = = = 500 bbls 1. Wcmt Cwt B.4 .765 .cmt Ccap = = = = Cement Weight Casing Wt/ft Cement Buoyancy Factor Casing Capacity = = = = 15.4 lbs/ft .4 .3 .15 = = = 2441 sacks 5. ft/sack Volume of Cement.3507 bbls/ft BALANCE MUD WEIGHT Cwt x B.F.729 = 15.5 = 9.5.765 = 15.3 1.BALANCE MUD WEIGHT Weight of Mud to displace cement if Buoyant force is upward.F. ft 500 x 5.cmt = Wcmt .396 = 15.15 cu.3507 81.4 .4 ppg 106. bbls x 5. 42 x Ccap 106. 42 x .15 2807. cu.
bbls Dia. bbls (V2) = V1 x Pipe Cap. bbls = [(C. bbls Pump Output/Stroke C.4 . ft (V1) = Spacer Volume. bbls/ft + Pipe Cap.Plug V2 = = = Base of Plug. Vol. bbls/ft VOLUME OF SPACER BEHIND CEMENT. bbls Ann. ft Length of Cement Plug. of Hole 2 = 1029 x Required Plug Length. LENGTH OF SPACER IN ANNULUS. bbls (Ann. bbls/ft ] . plug ) x Pipe Cap. bbls/ft LENGTH OF BALANCED CEMENT COLUMN. bbls Choose a volume but be careful that loss of hydrostatic does not cause kick.base . ft WATER SPACER AHEAD.V2 STROKES TO DISPLACE = Mud to Displace. ft = Cement Volume.BALANCED PLUGS CEMENT VOLUME REQUIRED. Volume.base L.L. bbls/ft) MUD TO DISPLACE PLUG INTO POSITION. bbls 5. ft Spacer volume behind cement.
bbls = (10.1215 bbls/ft .6 ft = .01776 bbls/ft .16 bbls .109 bbls/stroke Cement Volume Required. bbls = 164.01776 = 2.13926 418.24 Strokes to Displace = 167. ft = 20 164. bbls = .5 .32 = .6 x .92 bbls Length of Balanced Cement Column = 58.1215 Volume of Spacer behind Cement.000 ft .8) x .EXAMPLE Plug Length required Water Spacer ahead Annular Volume Pipe Capacity Hole Capacity Depth of Plug base Pump Output = = = = = = = 400 ft 20 bbls .109 = 1534 strokes 5.418.2.32 = .24 .1458 x 400 ft = 58.32 bbls Length of Spacer in Annulus.1458 bbls/ft 10.000 ft .01776 58.01776 = 170.92 bbls = 167.8 ft Mud to Displace into Position.1215 + .
6 .NOTES 5.
252 .52 11029.18 = 11. Mud Wt Yield Point Dh dp ECD.PART 6: HYDRAULICS ANNULAR VELOCITY ft/min Flow Rate = Dh = dp = 450 gallons per minute (GPM) Hole Diameter = 12¼” Pipe OD = 5” ANNULAR VELOCITY.1 .3 = 11 + 7. ppg + (Dh . ft/min = 24.1 = 11 + (12.5 125.51 x GPM Dh 2 .dp) 13 x .25 .dp 2 24. ppg Yield Point x .0625 = = = 88.25 = 11 + .2 ft/min EQUIVALENT CIRCULATING DENSITY (ECD)* For low mud weight.5) 1.18 ppg = = = = 11 ppg 13 Hole Diameter Pipe OD = = 12¼” 5” *Field Approximation 6.51 x 450 12.1 = Mud Wt.
dp ) 0.dp ) (Dh .. ft. ppg 6.1 30 x 90 x 18 + = 15 + 300 x (12. Mud Weight Yield Point Plastic Viscosity Dh dp V ECD.5) 0.2414)) = 15 + (.25) 7.2655 = 15.1 2700 = 15 + x 18 + (300 x 7.) + Mud Wt.25 .25 .052 ÷ TVD.2 .0138 x (18 + 1.5) (12. ppg 0.25 2700 = 15 + .2414) = 15 + .EQUIVALENT CIRCULATING DENSITY* For Mud Weights greater than 13 ppg.1 (PV + V ) = M.0138 x 18 + 2175 = 15 + (.0138 x 19.26 ppg = = = = = = 15 ppg 18 30 Hole Diameter Pipe OD Annular Velocity = = = 12¼” 5” 90 ft/min *Field Approximation ECD USING ANNULAR PRESSURE LOSS ECD ppg = (Annular Pressure Loss ÷ . Wt + x YP + 300 x (Dh .
5 GPM HHP REQUIRED AT SURFACE (INPUT) This is the 10 D rule. HHP required at surface.3 . = 10 (Bit Size)2 6.5 GPM 857. E.g.GALLONS PER MINUTE FOR OPTIMIZATION: Roller Cone Bits = Bbls/Stroke x SPM x 42 Recommended range is between 30 and 70 GPM/inch of Bit Diameter. 30 GPM x 12¼” = 70 GPM x 12¼” = 367.
CRITICAL VELOCITY.75 = 60 x 4.75 32.4 + 307.75 32.08 900 + (9.4 + (1.08 x 284.75 32.4 + 1.25 .5625) x 165) = 60 x 79.08 x 30) + 1.dp) (1.08 900 + 80310 = 60 x 79.Wt = 60 x M. Mud Wt Plastic Viscosity Yield Point Dh dp = = = = = 11 ppg 30 15 Hole Diameter = 12¼” Pipe OD = 5” CRITICAL VELOCITY. ft/min Mud Velocity above which flow changes from Laminar to Turbulent.75 32. ft/min 1.4 + 1.974) = 60 x 79.4 + 1.26 (Dh .08 30 2 + 9.17 = 60 x 79.08 PV + 1.265 = 256 ft/min ( ) ( ) 6.25 .77 = 60 x 79.5) 2 x 15 x 11 = 60 x 11 x (12.08 PV 2 + 9.26 (52.26 (12.dp) 2 x YP x M.Wt x (Dh .5) 32.4 .75 340.08 81210 = 60 x 79.
5 2 ) 24.dp 2 ) 24.51 = = = = 1306 GPM TOTAL FLUID AREA (TFA) FOR PDC AND ROCK BITS As a RULE OF THUMB and a possible starting point for designing hydraulics D = Bit Diameter = 12¼” AVERAGE TFA.51 256 x (12.0625 24.1 (12.GPM TO OBTAIN CRITICAL VELOCITY Critical Velocity = 256 ft/min Dh = Hole Diameter = 12¼” dp = Pipe OD = 5” GPM = Critical Velocity x (Dh 2 . square inches =1/10(D) = 0.51 256 x 125.25) =1.25 2 .51 32016 24.225 sq ins 6.5 .
8 for table of Nozzle Size/TFA comparison) 6. ins.33 = 156. square inches = GPM 2 x Mud Wt.3313 2 202500 x 12 10863. 10863. GPM M.1 x . psi = GPM 2 x M Wt.PRESSURE DROP ACROSS THE BIT Two formulae : one for Total Area of the Nozzles.482 x 202500 x 12 (144 + 144 + 144 )2 = OR = 380251260 (432)2 380251260 186624 = 2038 psi OR = = 2038 psi NOZZLE AREA NOZZLE AREA. : the other for nozzle size in 32nds. Wt. sq.3313 sq.1 x Nozzle Area 2 450 2 x 12 10863.482 x GPM 2 x M.1 x .1 x PBit (See page 6.482 x 450 2 x 12 (12 + 12 2 + 12 2 ) 2 = OR = 156. PRESSURE DROP. Nozzles or = = = = 450 12 ppg 3 x 12/32nds .10976 2430000 1192. Wt (J 2 1 2 + J2 2 + J3 2 2 ) = OR = 156.6 . ppg OR 10863. ins.
choose 1 x 11/32nds and 2 x 12/32nds.7 . Example:If answer is between 11. 6. Wt. choose 3 x 12/32nds. Example:If answer is between 11.2 and 11.NOZZLE SIZES For bits with 2. Example:If answer is between 11.5.8 and 12.536 150 x .536 11.536 x 3.0767 = 3.536 GPM No. of Jets NOZZLE SIZE = 3.2.99 Interpretation of answers.3926 = 11.5 and 11.51 = 3.536 150 . M.536 450 3 12 2038 = 3.00589 = 3. of Jets M. 3 or more nozzles. ppg Pressure Drop at Bit = = = = 12 ppg 2038 psi 450 3 = 3.8. Wt Pressure Drop at Bit GPM No. choose 2 x 11/32nds and 1 x 12/32nds.
392 .A Comparison Chart (Total Flow Area) Jet Size 7/32” 8/32” 9/32” 10/32” 11/32” 12/32” 13/32” 14/32” 15/32” 16/32” 18/32” 20/32” 22/32” 24/32” T.484 1.A of 6 Jets .F.152 .442 .245 .498 . COMPARISON CHART T.455 2.093 .773 .T.150 .860 .996 1.784 .092 T.743 2.259 .441 T.204 1.372 1.228 1.172 .196 .613 .518 .307 .534 T.F.650 T.559 .497 .969 3.190 .535 1.600 .305 .373 .A of 1 Jet .339 3.884 1.049 .050 1.747 .266 .147 .371 .A of 4 Jets .767 T.230 .350 1.494 1.648 .921 1.8 .537 .342 .435 .098 .690 .516 .835 .2547 ) x 32 = 0.450 .F.226 2.650 .7854 = Constant 3 = for 3 Nozzles (use 4 if 4 nozzle bit) TFA x 32 = 0.F.A.209 T.883 T.148 for 3 nozzle bit = 16 : 16 : 16 approx 6.344 .762 3.037 1.249 .A of 2 Jets .F.F.114 .311 .A of 8 Jets .764 1.663 .442 .228 .778 .344 .077 .062 .568 1.221 .F.113 1.6 0.F.130 .186 .325 T.032 1.331 .278 .376 1.614 .038 .389 .6 x 32 = 0.742 .688 .245 1.124 .153 .393 .200 1.994 1.176 1.557 .460 .249 .307 .110 .7854 x 3 = ( 0.241 2.076 .300 .F.196 .588 .750 .976 AVERAGE NOZZLE SIZE IN 32nds TFA = Total Fluid Area in square inches = 0.371 .5046 x 32 = 16.295 .842 2.552 .742 .992 2.148 2.7854 x 3 0.A of 3 Jets .464 .A of 5 Jets .A of 9 Jets .548 1.F.383 .907 1.980 1.855 2.597 3.167 1.900 1.186 .F.A of 7 Jets .
0336 = = 435 ft/sec = 436 ft/sec 6. ft/sec = 418.12 x .3313 = 188235 144 + 144 + 144 188235 432 = 450 1.3 x GPM J1 + J 2 + J 3 2 2 2 = GPM 3. GPM Nozzle Size or = 450 = 3 x 12/32nds = . Often called Jet Velocity.9 . ft/sec Speed at which mud travels through each nozzle.3313 square inches NOZZLE VELOCITY.12 (Nozzle Area) = 418.NOZZLE (JET) VELOCITY.3 x 450 12 + 12 + 12 2 2 2 = 450 3.
5 HSI PBit = Pressure Loss across the Bit HSI = Horsepower per Square Inch of Bit Diameter.6 HHP HSI OF BIT DIAMETER = HHP at Bit .7854 x Bit Dia 2 535 . psi 1714 = 450 x 2038 1714 917100 1714 = = 535 HHP TOTAL HHP = GPM x Total Pump Pressure.7854 x 12.86 OR GPM x P Bit 1346 (Bit OD) 2 = = = 4.HYDRAULIC HORSEPOWER AT BIT (HHP) GPM Pressure Loss at Bit Total Pump Pressure Bit Diameter HHP AT BIT = = = = = 450 2038 psi 3000 psi 12¼” GPM x Pressure Loss at Bit. psi 1714 450 x 3000 1714 = = 787. 6.25 2 535 117.10 .
(Generally 50% for Roller Cone and 65% for Fixed Cutter Bits) There are two formulae: HHP Total = HHP at Bit = % HHP = HHP at Bit x 100 Total HHP 535 x 100 787. lbs = = = = 450 12 ppg 435 ft/sec GPM x M.6 = Pressure Loss at Bit x 100 Total Pump Pressure one using HHP. ft/sec 1932 450 x 12 x 435 1932 = = 1216 lbs 6.% HHP AT BIT Percentage of total HHP. ppg x Jet Velocity.6.9% = 67. 535. = = 2038 x 100 3000 = 67.11 . the other using Pressure.9% IMPACT FORCE. Optimum hydraulics range is 50 to 65%. Total Pressure = Pressure Loss at Bit = 3000 2038 787.Wt.Wt Jet Velocity IMPACT FORCE. lbs GPM M.
This needs a special function key on your calculator. psi (for SPM change) New SPM = Current Pressure. Wt. PLASTIC VISCOSITY/YIELD POINT PV YP = = Fann 600 Reading .ppg) Fann 600 reading = 2PV + YP Fann 300 reading = YP + PV APPARENT VISCOSITY = Fann 600 Reading 2 6. Current Pressure Current SPM Current Mud Wt New SPM New Mud Wt NEW PRESSURE.Fann 300 Reading (General Rule: keep as low as possible) Fann 300 Reading .125) 2 = 3000 x 1.0909 = 3273 psi * A more accurate answer can be obtained by using the power 1. psi x Old SPM 90 = 3000 x 80 2 2∗ = = = = = 3000 psi 80 11 90 12 NEW PRESSURE. Old M.PV (General Rule: no less than Mud Weight. Wt.12 . = 3000 x 12 11 = 3000 x (1. psi x New M.2656 = 3797 psi = 3000 x 1.PRESSURE/STROKE/MUD WEIGHT RELATIONSHIP Effect on pump pressure due to changes in SPM or Mud Weight. psi (for Mud Weight change) = Current Pressure.86 instead of ‘squaring’.
Generally 50% for Roller Cone and 65% for Fixed Cutter Bits) Jet Velocity: 350 .65% (May be different depending on requirement for Hole Cleaning.HYDRAULIC RULES OF THUMB General rules of optimization of hydraulics (remember that technology is extending values given below).70 gpm/inch of Bit diameter (values higher than 70 are not uncommon. especially in high angle wells) HSI: 2.5 to 7 (values up to 12 are not uncommon) %Pressure Loss at Bit: 50 .13 . values lower than 70 may not provide adequate hole cleaning.450 feet/second (may vary with changes to above) 6. Flow Rate: 30 .
NOTES 6.14 .
NOTES 6.15 .
276” CRITICAL RPM = 33055 2 2 x (OD + ID ) 2 L = 33055 2 2 x (5 + 4. L OD ID = = = Length of one joint of pipe = 31ft Pipe OD = 5” Pipe ID = 4.000003 x Test Pressure.1 .579 = 226 RPM Rule of thumb: for 5” drill pipe.3964 x 6.15%) RPM to avoid due to excessive vibration.34 bbls 7.PART 7: MISCELLANEOUS CRITICAL RPM (accurate to + or .276 ) 2 31 33055 961 = x 43.g. = 15 bbls.284 = 34. Test pressure required = 7500 psi Vm = Mud volume between testing pump and other end of system (e.000003 x 7500 = . TEST VOLUME. do not exceed 200 RPM for any depth. psi = 15 x . bbls = Vm x . TEST VOLUME Approximate volume of Mud to pump to achieve a desired test pressure. closed ram).
1 bbl every 15 sxs. (35 . bbls. Final mud wt. Barite increases pit volume by approx.MWW ) 910 (MWC .2 . VW = 3. Volume Check = Note: Bentonite increases pit volume by approx. + 1470 910 2.MUD BUILDING FORMULAS VC VF MWF MWC VW MWW 1.MWC ) (21.MWF ) VW + Clay Req.66 . Weight of water. Barite Req. 7. ppg. 1 bbl every 9 sxs.MWW ) Vw (21. Barite Req. Final volume of mud required.66 . VC = = = = = = = Volume of clay based mud. Clay Req.MWC ) VC (35 .66 .MWF ) VF (35 . = 5. = 4. bbls. Clay based Mud wt.MWC ) VC (21. Volume of starting water.MWC ) 1470 (MWF .
66 .636 pounds 35 ..66 .8.6 bbls 35 . 35 .5 5. = 472 = 13.6 = 19.4 x 100) = (80 + 240 + 100) D F 896 + 2400 + 840 = 420 D F 4136 420 = DF 9.8 21. of 11. VC = 500 = 486. Check = 472 + 13360 19636 + 910 1470 = 472 + 14. of clay based mud weighing 9.4 910 (8.3 .4 ppg drillwater What will be the weight of mud if all three pits are mixed together? (11.8 .0 ppg mud 100 bbls.5 .5 1.8. VW = 486.4 ppg. = 486.4) 3. Clay Req. Weight of water = 8.5 ppg is required.360 pounds 21. 2 and 3 contain the following: Pit 1 Pit 2 Pit 3 = = = 80 bbls.9.8.66 . D 1 V1 + D 2 V2 + D 3 V3 = Vsum D F Pits 1.8 2.8.8.EXAMPLE FOR MUD BUILDING 500 bbls.8 ppg.6 = 472 bbls 21.3 = 500 bbls MASS BALANCE EQUATION: States that Density x Volume of the individual components = sum of Volumes x Final Density. Vol.9.7 + 13.85 ppg = D F 7.8) 4.2 x 80) + (10 x 240) + ( 8.8 1470 (9.8. weight of clay based mud = 8. of 8. Barite Req.2 ppg mud 240 bbls. of 10.
Greater than 7 is ALKALINE.MICRON SIZES Clay and Bentonite Barite Silt API Sand Talcum Powder Kitchen Flour  less than greater than 1 2 .60 Micron PRESSURE AT CONE MANIFOLD A rule of thumb for required pump pressure at cone manifold on Desilters or Desanders.74 74 5 .60 Micron 30 . MARSH FUNNEL Time for fresh water to drain = 26 secs ± 1/2 second per quart. pH 7 is neutral. = 4 x M.5 Micron 12 .12” Cones 3 .50 1 .4 . 7.80 MICRON CUT POINTS Centrifuge Desilter Desander 3” . Less than 7 is ACID. Range is 0 .4” Cones 5” . Wt (ppg) CONE CAPACITIES 4” 6” 8” 10” 12” 50 GPM/cone 100 GPM/cone 155 GPM/cone 500 GPM/cone 600 GPM/cone pH Measure of effective acidity or alkalinity of mud.60 2 .14.
433 psi/ft.3 ppg VOLUME OF A CONE = /3 π r h 1 2 AREA OF A CONE = πrs s= length along cone from base to point h = vertical height VOLUME OF A SPHERE = /3 π r 4 3 r = radius AREA OF A SPHERE =4 π r3 r = radius VOLUME OF A PYRAMID = 1/3 Base Area x Vertical Height 7. or 8.5 . FRESH WATER GRADIENT .33 ppg OVERBURDEN GRADIENT 1.NORMAL FORMATION PRESSURE .0 psi/ft.94 ppg. or 19.465 psi/ft or 8.
6 .NOTES 7.
52161 100000.0003927 107.15897 42.7 2.96 .02356 .90 1.) Barrel/hour Barrel/hour Barrel/hour Barrel/day Bbls/ft Bars Bars Bars Bars Bars Bars/mt Btu Btu Btu Btu Btu Btu Btu/min Btu/min Btu/min Btu/min Centigrams Centilitres . 14. 29.695 .P. .01757 17.metres Kilowatt . . unless otherwise stated MULTIPLY BY TO OBTAIN Acres Acres Acres Atmospheres Atmospheres Atmospheres Atmospheres Atmospheres Atmospheres Atmospheres Atmospheres Barrel Barrel Barrelsoil Barrel of water Barrel (36 A.1 .50 100 4.0333 14.01 hectares square feet square miles Cms of mercury Millimetres of mercury Inches of mercury Feet of water Kgs/sq cm psi Tons/sq ft Newtons/m2 Cubic ft Cubic metres Gallonsoil Metric tons Metric tons Cubic ft per minute Gallons per minute Cubic ins/sec Gallons per minute Cubic metres/metre Newtons/m2 Atmospheres Lbs/sq ft psi Kilopascals psi/ft Kilogram . 760. .1588 .lbs/sec Horsepower Kilowatts Watts Grams Litres 8.00156 76.0936 .4047 43560. 5.2928 777.hours Foot .1342 .57 .421 .70 1.9869 2089.hours Kilogram .I.PART 8: CONVERSION FACTORS All Gallons are U.92 33.02917 .058 101325.5 .0002928 12.5 .calories Watt hour Footlbs Horsepower .S.2520 .6146 .01 .
001 .00003531 .0 .1247 .43 10. .4461 136.85 .2 .686 28.01639 .0 .03281 1.8 .004329 .969 .3937 .32 59.002113 .036 .000001 .84 472.0005787 .00001639 .Centimetres Centimetres Centimetres Centimetres of mercury Centimetres of mercury Centimetres of mercury Centimetres of mercury Centimetres of mercury Centimetres/second Centimetres/second Centimetres/second Centimetres/second Centimetres/second Centimetres/second Centimetres/second/second Centipoise Cubic centimetres Cubic centimetres Cubic centimetres Cubic centimetres Cubic centimetres Cubic centimetres Cubic feet Cubic feet Cubic feet Cubic feet Cubic feet Cubic feet Cubic feet Cubic feet/minute Cubic feet/minute Cubic feet/minute Cubic feet/minute Cubic feet/minute Cubic feet/minute Cubic feet/second Cubic feet/second Cubic feet/second Cubic inches Cubic inches Cubic inches Cubic inches Cubic inches Cubic inches .48052 28. 16.1781 28320.01 10.02832 7.01316 .1934 1. .6 .472 62.831 1699.03463 Inches Metres Millimetres Atmospheres Feet of water Kgs/sq metre Lbs/sq ft psi Feet/min Feet/sec Kilometres/hr Metres/min Miles/hr Miles/min Feet/sec/sec Millipascal seconds Cubic feet Cubic inches Cubic metres Gallons Litres Pints (liq) Barrels Cubic cms Cubic inches Cubic metres Gallons Litres Pints (liq) Cubic cm/sec Gallons/sec Litres/sec Lbs of water/min Barrels per hour Cubic in/sec Million gals/day Gallons/min Litres/min Cubic centimetres Cubic feet Cubic metres Gallons Litres Pints (liq) 8.646317 448.0 27.02237 .0002642 .03281 .06102 .0003728 .39 . 1728.
30. 1.3 . 2113. .3048 .01745 3600.02950 .48 12.01745 .48 .03048 62.4335 .3333 . .01667 .01136 .1 .308 264.01829 .508 .2 1000.3600 . 35.3048 . .68182 30.002778 10.2905 1000000.1 .3048 Barrels Cubic centimetres Cubic feet Cubic inches Cubic yards Gallons Litres Pints (liq) Grams Litres Metres Minutes Radians Seconds Radians/sec Revolutions/min Revolutions/sec Gram Litres Metres Feet Centimetres Inches Metres Varas (Texas) Yards Atmospheres Inches of mercury Kgs/sq cm Lbs/sq ft psi Centimetres/sec Feet/sec Kilometres/hr Metres/min Miles/hr Miles per hour Cms/sec/sec Metres/sec/sec 8.Cubic metres Cubic metres Cubic metres Cubic metres Cubic metres Cubic metres Cubic metres Cubic metres Decigrams Decilitres Decimetres Degrees (angle) Degrees (angle) Degrees (angle) Degrees/sec Degrees/sec Degrees/sec Dekagrams Dekalitres Dekametres Fathoms Feet Feet Feet Feet Feet Feet of water Feet of water Feet of water Feet of water Feet of water Feet/min Feet/min Feet/min Feet/min Feet/min Feet/sec Feet/sec/sec Feet/sec/sec 6. 10. . 6.1 60. 10.43 .1667 .31 61023.8826 .
07717 .3558 .0086 17. .0000226 .001286 .785 8.0000303 .286 .) Pounds 8.Footpounds Footpounds Footpounds Footpounds Footpounds Footpounds Footpounds/min Footpounds/min Footpounds/min Footpounds/min Footpounds/min Footpounds/sec Footpounds/sec Footpounds/sec Footpounds/sec Gallons Gallons Gallons Gallons Gallons Gallons Gallons Gallons Gallons Gallons Gallons (Imperial) Gallons (Imperial) Gallons (Imperial) Gallons of water Gallons/min Gallons/min Gallons/min Gallons/min Gallons/min Gallons/min Gallons of water/min Grains/U.00378 3785.001818 .03527 .429 .003785 3.002228 6. gallons Grains/Imperial gallons Grams Grams Grams Grams Grams Grams . gallons Grains/U.002205 Btu Horsepowerhrs Kilogramcalories Kilogram . .metres Kilowatthrs Newtonmetres Btu/min Footpounds/sec Horsepower Kgcalories/min Kilowatts Btu/min Horsepower Kgcalories/min Kilowatts Barrel Gallons (Imperial) Cubic metres Cubic centimetres Cubic feet Cubic inches Cubic metres Litres Pints (liq) Quarts (liq) Gallons Cubic inches Litres Pounds of water Barrels per hour Cubic ft/min Barrels/day Litres/sec Cubic ft/hr Cubic ft/sec Tons water/24 hrs Parts/million Lbs/million gal Parts/million Dynes Grains Kilograms Milligrams Ounces (Avoir.43 . 4.419 4.1337 231.0000003766 1.02381 .118 142.002186 .286 980.86 14.S.1383 .000000505 .001 1000.546 8.20095 277.0003241 .4 . .01667 .83267 . 1.06308 8.001356 .0003241 .01945 .7 15.S.3453 1.0208 .1337 34.
Grams/cm Grams/cubic cm Grams/cubic cm Grams/litre Grams/litre Grams/litre Hectare Hectograms Hectolitres Hectowatts Horsepower Horsepower Horsepower Horsepower Horsepower Horsepower Horsepower Horsepower (boiler) Horsepower (boiler) Horsepowerhours Horsepowerhours Horsepowerhours Horsepowerhours Horsepowerhours Inches Inches of Mercury Inches of Mercury Inches of Mercury Inches of Mercury Inches of Mercury Inches of Water Inches of Water Inches of Water Inches of Water Inches of Water Inches of Water Kilograms Kilograms Kilograms Kilograms Kilograms Kilograms
.0056 62.43 .03613 8.345 .062427 1000. 2.47105 100. 100. 100. 42.44 33000. 550. 1.014 10.70 .7457 745.7 33479. 9.803 2547. 1980000. 641.7 273700. .7457 2.540 .03342 1.133 .03453 70.73 .4912 .002458 .07355 .002540 .5781 5.202 .03613 980665. 2.205 .001102 1000. 9.81 .981
Pounds/inch Pounds/cubic foot Pounds/cubic inch Pounds/1000 gals Pounds/cubic foot Parts/million Acres Grams Litres Watts Btu/min Footlbs/min Footlbs/sec Horsepower (metric) Kgcalories/min Kilowatts Watts Btu/hr Kilowatts Btu Footlbs Kilogramcalories Kilogram  metres Kilowatthours Centimetres Atmospheres Feet of water Kgs/sq cm Lbs/sq ft psi Atmospheres Inches of Mercury Kgs/sq cm Ounces/sq in Lbs/sq ft psi Dynes Lbs Tons (short) Grams Newtons decaNewtons
8.5
Kilograms/metre Kilograms/metre Kilogram  metres Kilogram  metres Kilograms/cm2 Kilograms/cm2 Kilograms/cm2 Kilograms/cm2 Kilograms/cm2 Kilograms/cm2 Kilograms/cm2 Kilograms/m3 Kilograms/m3 Kgs/sq millimetre Kilolitres Kilometres Kilometres Kilometres Kilometres Kilometres Kilometres/hr Kilometres/hr Kilometres/hr Kilometres/hr Kilometres/hr Kilometres/hr Kms/hr/sec Kms/hr/sec Kms/hr/sec Kilopascal Kilopascal Kilopascal Kilopascal Kilowatts Kilowatts Kilowatts Kilowatts Kilowatts Kilowatts Kilowatthours Kilowatthours Kilowatthours Kilowatthours Kilowatthours
.6720 .98067 7.233 .98 .9678 32.81 28.96 2048. 14.22 .981 98.1 .001 .00833 1000000. 1000. 100000. 3281. 1000. .6214 .5396 27.78 54.68 .9113 .5396 16.67 .6214 27.78 .9113 .2778 .1 1000. .0102 .145 56.92 44250. 737.6 1.341 14.34 1000. 3415. 2655000. 1.341 860.5 367100.
Lbs/ft decaNewtons/metre Ftlbs Newtonmetre Atmospheres Feet of water Inches of mercury Lbs/sq ft psi Bars Kilopascals SG pounds/gallon Kgs/sq metre Litres Centimetres Feet Metres Miles Miles (nautical) Centimetres/sec Feet/min Feet/sec Knots Metres/min Miles/hr cms/sec/sec Ft/sec/sec Metres/sec/sec Newton/cm2 Newtons/m2 Kg/cm2 psi Btu/min Footlbs/min Footlbs/sec Horsepower Kgcalories/min Watts Btu Footlbs Horsepowerhrs Kilogramcalories Kilogram  metres
8.6
Knot Knot Litres Litres Litres Litres Litres Litres Litres Litres/min Litres/min Metres Metres Metres Metres Metres Metres/min Metres/min Metres/min Metres/min Metres/min Metres/sec Metres/sec Metres/sec Metres/sec Metres/sec Metres/sec Microns Miles Miles Miles Mile (Nautical) Mile (Nautical) Miles/hr Miles/hr Miles/hr Miles/hr Miles/hr Miles/hr
1. 1.151 1000. .03531 61.02 .001 .001308 .2642 .0063 .0005886 .004403 100. 3.281 39.37 .001 1000. 1.667 3.281 .05468 .06 .03728 196.8 3.281 3.6 .06 2.237 .03728 .000001 160900. 5280. 1.609 6080.27 1.15 44.70 88. 1.467 1.609 .8684 26.82
Nautical miles/hr Statute miles/hr Cubic centimetres Cubic feet Cubic inches Cubic metres Cubic yards Gallons Bbls Cubic ft/sec Gals/sec Centimetres Feet Inches Kilometres Millimetres Centimetres/sec Feet/min Feet/sec Kilometres/hr Miles/hr Feet/min Feet/sec Kilometres/hr Kilometres/min Miles/hr Miles/min Metres Centimetres Feet Kilometres Feet Mile (statute) Centimetres/sec Feet/min Feet/sec Kilometres/hrs Knots Metres/min
8.7
Miles/min Miles/min Miles/min Miles/min Milliers Milligrams Millilitres Millimetres Millimetres Milligrams/litre Million gals/day Minutes (angle) Newton Newton/cm2 Newton/cm2 Newton/m2 Newton/m2 Newton/m2 Newtonmetre Newtonmetre Ounces Ounces Ounces Ounces (fluid) Ounces (fluid) Ounces/sq inch Parts/million Parts/million Parts/million Pascal Pounds Pounds Pounds Pounds Pounds Pounds Pounds Pounds of Water Pounds of Water Pounds of Water Pounds/ft
2682. 88. 1.609 60. 1000. .0010 .0010 .1 .03937 1. 1.54723 .0002909 .22481 10 10000 .0001 .001 .000145 .7376 1.02 437.5 .0625 28.349527 1.805 .02957 .0625 .0584 .07016 8.345 1.0 16. 7000. .0005 453.5924 .4536 .445 4.45 .01602 27.68 .1198 1.4881
Centimetres/sec Feet/sec Kilometres/min Miles/hr Kilograms Grams Litres Centimetres Inches Parts/million Cubic feet/sec Radians Pounds kilopascal Newton/m2 Newton/cm2 kilopascal psi Ftlbs Kilogram  metres Grains Pounds Grams Cubic inches Litres psi Grains/U.S. gal Grains/Imperial gal Lbs/million gal Newton/m2 Ounces Grains Tons (short) Grams Kilograms Decanewton Newton Cubic feet Cubic inches Gallons kilograms/metre
8.8
1296 6.052 7.0929 .01602 .1198 .895 6894.07031 6.48 178.000267 1.307 2.01175 .452 645.23 4.0005787 .01602 16.12 120.4448 1.Pounds/100 ft2 Pounds/cubic foot Pounds/cubic foot Pounds/cubic foot Pounds/cubic foot Pounds/cubic inch Pounds/cubic inch Pounds/cubic inch Pounds of water/min Pounds/foot Pounds/gallon Pounds/gallon Pounds/gallon Pounds/gallon Pounds/gallon Pounds/gallon Pounds/inch Pounds/sq foot Pounds/sq foot Pounds/sq foot Psi Psi Psi Psi Psi Psi Psi/ft Psi/ft Psi/ft Poundsforce Poundsforce Secs/quart Square centimetre Square foot Square foot Square inch Square inch Square kilometre .4788 .1550 .624 .0004883 . (pcf) Grams/cm Feet of water Kgs/sq cm psi Atmospheres Feet of water Inches of mercury Kgs/sq cm Kilopascals Newtons/m2 Kilopascals/metre bars/metre pounds/gallon Newtons Decanewtons Secs/litre Square inchs Square metres Square vara (Texas) Square centimetres Square millimetres Square mile 8. .76 22.2 .036 .2262 19. ft.9 .6 .68 27680.006945 . .488 .1337 27.02 .3861 Pascals Grams/cubic cm Kgs/cubic metre Lbs/cubic inch pounds/gallon Grams/cubic cm Kgs/cubic metre Lbs/cubic foot Cubic ft/sec Kgs/metre Grams/cubic cm Kgs/metre3 Bars/metre SG psi/ft lbs/cu.448 0.06804 2. 1728.057 .
) + 17.) Temp (C.10 .000001 = = = = = = = = = 106 103 102 101 Base Unit 101 102 103 106 = = = = = = = = mega kilo hecto deca deci centi milli micro = = = = = = = = M k h da d c m µ 1/32 inch x .) Kilograms Pounds Tons (short) Kilograms Pounds Decanewtons 1000000 1000 100 10 1 0. 2240. 2205.590 640. 981. . 1.78 Temp (F.7937 = millimetre.01 .Square metre Square mile Square mile Specific Gravity (SG) Temp (C.001 .12 1000.1 .0981 1. Square feet Square kilometres Acre Bars/metre Temp (F.5555 1016.32 Tons (long) Tons (long) Tons (long) Tonne (metric) Tonne (metric) Tonne (metric) 10.76 2. 8.) .8 .