RIVELIN CONSULTANTS LIMITED

CLIENT PROJECT Location Sub-Location REF

UNITED ENGINEERING SERVICES LTD. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION References 1. Client Drawing DET-1 2. AISC 360-05 Specification for structural steel buildings 3. AISC LRFD Manual 1999 4. DNV 2.7-1 Std. for Certification, Offshore containers 5. Load analysis from Client 6. W-shapes dimensions to ASTM A6M Padeye dimensions: Min distance from pinhole to edge, y-direction, a = Min distance from pinhole to edge, x-direction, b = Pinhole diameter, dh = Pin diameter, dpin = Padeye plate thickness, t = Padeye width, w = Padeye effective outer distance, ro = Cheek plate diameter, dc = Cheek plate thickness, tc = Distance from fixed edge to pinhole centre, h1 = Loading:

Date By Job Ref Page

9-May-11 M Rampersad 241-002

OUTPUT

76.2 56.1 50.8 48.3 20.0 165.0 101.6 50.8

mm mm mm mm

mm mm mm mm mm 152.4 mm

Ref 5

Angle θ = Angle θ = Sling force RS = Horizontal component (x-direction) RSx = Vertical component (y-direction) RSy =
Rs=45 kN Rsy=45 kN a=77
r0=102

90.0 1.571 45.0 0.1 45.0

deg rad kN kN kN

t=20

Rsx=0.1 kN

tc=0

dc=51 b=57 dpin=49

dpin=49 h1=153 dh=51 dc=51 w=165

6mm‐E60 xx

0 N/mm Ref 2.8 mm Check forw ≥ 2b eff + d a ≥ 1.5 mm Check for a ≥ 1. Fu GEOMETRIC CHECKS Date By Job Ref Page 9-May-11 M Rampersad 241-002 OUTPUT A36 2 245.33b eff CODE CHECKS Tension on Net effective area General formula P n = 2tb eff F u 2tb eff F u = Design strength in tension = ØPn Ø= Design strength in tension.0 45.75 [unitless] y-axis x-axis .0 kN OK OK 56.75 672. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION Padeye material Select grade of padeye steel Yield strength.33b eff 1. Fy Ultimate tensile strength.6A sf F u Design strength in shear = ØPn Ø= a+dh/2 y b+dh/2 x 0.0 N/mm 2 400.1 45. Clause C-D5 b eff = 2t+16mm ≤b 2t+16= Check for w ≥ 2b eff + d 2b eff + d = 162. ØPn = Check against Rs Check against Rsx Check against Rsy 0.0 0.33b eff = 74.0 [unitless] kN kN kN kN 896.0 mm beff < b OK Ref 3 Clause D3-1b Ref 3 Clause D3-1b Ref 3 Clause D3-1a (a) Eqn D3-1 OK with Rs in tension OK with Rsx in tension OK with Rsy in tension Ref 3 Clause D3-1a (b) Eqn D3-2 Shear on the effective area General formula P n = 0.RIVELIN CONSULTANTS LIMITED CLIENT PROJECT Location Sub-Location REF UNITED ENGINEERING SERVICES LTD.

8F y A pb Design strength in bearing = ØRn Ø= 0. ØRn = Check against Rsx Check against Rsy Ref 3 Clause D1 (a) Eqn D1-1 965.0 mm2 kN kN kN kN OK with Rsx in bearing OK with Rsy in bearing Yield in gross section General formula Pn = FyAg Where A g = Gross cross-sectional area through padeye in the direction of the force Design strength in yield = ØtPn Øt = 0.1 45.4 586.90 [unitless] .0 782.8 45.7 319.6A sf F u = ØPny = Check against actual Rsy Check shear due to R sx For the R sx component. A sf = 2 [t(a+d h /2) + 2yt c ] = where y = √[(d c 2 -d h 2) /4] = P ny = 0.75 [unitless] y-axis x-axis Check bearing (both axes are the same) Projected bearing area (same either axis).0 kN OK with Rsy in shear 3260. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION Check shear due to R sy For the R sy component.0 mm mm 975.RIVELIN CONSULTANTS LIMITED CLIENT PROJECT Location Sub-Location REF UNITED ENGINEERING SERVICES LTD.4 kN 731. A pb = d pin (t+2t c ) = 1.2 0.6A sf F u = ØPnx = Check against actual Rsx Date By Job Ref Page 9-May-11 M Rampersad 241-002 OUTPUT 2 4064. A sf = 2 [t(b+d h /2) + 2xt c ] = where x = √[(d c 2 -(d h 2 /2)] = P nx = 0.2 425.0 mm2 mm kN kN kN OK with Rsx in shear Ref 3 Clause J8 (a) Eqn J8-1 Bearing on projected pin area General formula (assuming milled. drilled.0 44.8F y A pb = Design strength in bearing.5 kN 45. reamed or bored holes) R n = 1.

6 1113. h1 = Moment Mx = Moment of inertia for padeye (bd3/12).240 Nmm 4 7. Izz = Bending stress. 2w = Total longitudinal weld shear capacity. P L = Check against R sx = 1122.4 mm 15.0 mm 819. pw = Select nominal fillet weld size.0 N/mm 330.000 ksi 2 414 N/mm 6 mm 2484.2 N/mm OK in bending about zz axis 60.8.7 kN 0.875 mm 2 0. P L = Total length of weld.0 274. a = Use the directional method as per BS5950 Cl 6. ØtPnx = Check against Rsx BENDING CHECKS Bending due to R sx (about Z-Z axis) Lever arm to Rsx component.4 45.RIVELIN CONSULTANTS LIMITED CLIENT PROJECT Location Sub-Location REF UNITED ENGINEERING SERVICES LTD. ØtPny = Check against Rsy Check gross tension due to R sx A gx = at+(h 1 t-d h /2)+2t c [(d c -d h )/2]) P nx = F y A gx = Design strength in yield.0 mm2 kN kN kN OK with Rsx in bearing 152. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION Date By Job Ref Page 9-May-11 M Rampersad 241-002 OUTPUT y-axis Check gross tension due to R sy x-axis A gy = 2(tb+2t c [(d c -d h )/2]) P ny = F y A gy = Design strength in yield.486.5 45. δ = WELDING CHECKS Select welding electrode strength design strength of fillet weld.9 1002.1 kN Weld OK in longitudinal shear .9 247.3 Check longitudinal weld shear capacity P L (in direction of x-axis) PL = pwa Longitudinal weld capacity per unit length.0 45 0 mm2 kN kN kN OK with Rsy in yield ith R i i ld 4546.7.

7 N/mm 2 245.4.25 3105.7-1 as part of this calculation 2 44.002 [unitless] 0.7√(RS/dh[t+2tc]) 23. yield stress of padeye material = [F y ] this calculation DNV code [RSL] = sling load (factored) = [Rs] this calculation DNV code [H] = centre of hole to min.7-1 (if required) Tear-out stress Date By Job Ref Page 9-May-11 M Rampersad 241-002 OUTPUT 45 0.94dh = 48.0 mm 1024. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION Check transverse weld shear capacity P T (in direction of y-axis) P T = KP L K = 1.785 1.0 kN Weld OK in transverse capacity 0. 2w = Total transverse weld shear capacity.7 kN 45.000 [unitless] 0.0 N/mm OK in DNV contact stress Ref 4 Clause 4.002 [unitless] Unity check on weld OK Ref 4 Appx D3 General formula from DNV R e ≥ 3R SL /(2Ht-d h t) * Using this l l ti terminology U i thi calculation t i l DNV Code [R e ] = min.RIVELIN CONSULTANTS LIMITED CLIENT PROJECT Location Sub-Location REF UNITED ENGINEERING SERVICES LTD.25 √[1.8 mm OK in DNV pin diameter .3 N/mm 2 245.1 Shackle pin diameter General formula from DNV d pin ≥ 94% d h dpin = 0. P T = Total length of weld.5/(1+cos 2 β)] β = angle between vertical and throat of weld = β= K= Transverse weld capacity per unit length.7√(RS/dh[t+tc]) = Fy = 2 157.0 deg rad [unitless] N/mm 330.7 √(R SL /d h t) Using this calculation terminology as above Total thickness at contact area is (padeye thickness + 2Xcheek thickness) Fy ≥ 23. P T = Check against R sy = Unity check on transverse and longitudinal capacity (R SX /P L ) 2 +(R SY /P T ) 2 ≤1 (R SX /P L ) 2 = (R SY /P T ) 2 = 2 (R SX /P L ) +(R SY /P T ) = ADDITIONAL CODE CHECKS TO DNV 2.0 N/mm OK in DNV tear-out stress Contact stress Ref 4 Appx D3 General formula from DNV R e ≥ 23.3 mm 47. outer edge = [r 0 ] this calculation Fy ≥ 3RS/(2r0t-dht) 3RS/(2r0t-dht) = Fy = * Note: cheek thickness not allowed by DNV 2.

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