Motorcycle Jig

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ITEM NO. 1 2 3 4 5 6 7 8

PART NUMBER Jig Weldment caster parts tray Axle Fixture Neck Fixture Rail Fixture CB34_FRAME

DESCRIPTION

QTY. 1 4 1 1 1 1 1 1

D

6 5 1
C

These plans are freely available from Crime Scene Choppers, they outline the construction of our frame jig as shown in Ron Covell's new "Building a Chopper Chassis" video. Few of the dimensions or material callouts are critical. The width of part #6, the frame rail fixture, is determined by the outside width of your lower frame rails. Typically, the inside width is 8 3/8", so the outside width is 8.375 + 2 * the diamater of your frame tubing. Check the alignment of your parts carefully as you work, a warped jig is worse than no jig at all!

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3 http://www.crimescenechoppers.com

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2
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH

NAME DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS:

DATE

TITLE:
A

A

PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.

SIZE DWG. NO.

REV

NEXT ASSY APPLICATION

USED ON DO NOT SCALE DRAWING

B
3 2

jig
SHEET 1 OF 10
1

SCALE: 1:10 WEIGHT:

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ITEM NO. 1 2 3 4 5 6 7 8

QTY. 2 2 5 2 2 2 1 1

DESCRIPTION TUBE, RECTANGULAR 3.00 X 2.00 X .13 BAR STOCK, RECTANGULAR .5 x 2 Flat Bar TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, SQUARE 2.00 X 2.00 X .13 BAR STOCK, RECTANGULAR 0.25 x 2 flat bar TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, RECTANGULAR 3.00 X 2.00 X .13

LENGTH 96 96 6 23 10 3 24 24 2 1

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C

C

2 5 3 3 1 3 4 5 3 3 4 6

B

B

6 4 8

UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH

NAME DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS:

DATE

TITLE:
A

A

7
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.

SIZE DWG. NO.

REV

NEXT ASSY APPLICATION

USED ON DO NOT SCALE DRAWING

B
3 2

jig
SHEET 2 OF 10
1

SCALE: 1:8 WEIGHT:

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ITEM NO. 1 2 3 4 5 6 7 8 9 10

PART NUMBER Neck Fixture Slider Mechanism Bolt Plate HHNUT 0.5000-13-D-N Pivot Plate Neck Pivot all thread NeckCone 7 DKA-13 SDKA-13

DESCRIPTION

1/2"-13 nut welded to top of #3 1.75" x 1.75" square bar stock 3/4"-16 threaded rod 45 degree cone to hold steering neck Reid Tool Reid Tool

QTY. 1 1 1 1 2 1 1 2 1 1

.750
D

.500

8
C

8

Stitch weld 2" x .5" flat bar to 2" x 3" tube then set up in mill and machine a 1/2" slot for the length of the tube. 1 5 2

C

7.000
B

10

9 .750 6.000 6 ITEM NO. 1 2 3 1 QTY. 1 1 1

B

3 1/2" thick plate, 6" wide x 7" long with 2" x 3" rect. hole in center LENGTH 29.5 26.5

DESCRIPTION TUBE, RECTANGULAR 2 x 3 x .125 BAR STOCK, RECTANGULAR .5 x 2 Flat Bar
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH

NAME DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS:

DATE

TITLE:
A

A

PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.

SIZE DWG. NO.

REV

3
8 7 6

NEXT ASSY APPLICATION

USED ON DO NOT SCALE DRAWING

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3 2

jig
SHEET 3 OF 10
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SCALE: 1:4 WEIGHT:

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D

ITEM NO. 1 2 3 4 5 6 7 8

PART NUMBER Axle Fixture Slider Mechanism axle block Axle SSCONESKT 0.19-32x0.5-HX-N Bolt Plate HTNUT 0.5000-13-D-N LSC-12

DESCRIPTION

QTY. 1 1 1 2 2 1 1 4 5 5

D

1/2"-13 nut welded to inside face of part #6 Reid Tool

C

C

4 8 2 2

B
B

3

B

3 DETAIL B SCALE 2 : 1

1

ITEM NO. 1 2 3

QTY. 1 1 1

DESCRIPTION TUBE, RECTANGULAR 2 x 3 x .125 BAR STOCK, RECTANGULAR .5 x 2 Flat Bar
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH

LENGTH 22 19

NAME DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS:

DATE

1
A

TITLE:
A

6

PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.

SIZE DWG. NO.

REV

NEXT ASSY APPLICATION

USED ON DO NOT SCALE DRAWING

B
3 2

jig
SHEET 4 OF 10
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SCALE: 1:4 WEIGHT:

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ITEM NO. 1 2 3
D

PART NUMBER Nut Plate Slider Bolt Plate DKA-15

DESCRIPTION

Reid Tool

QTY. 1 1 2 3
D

1

.500
C

1.500

2.000 2

C

7.000

8.000

B

B

7.000

UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH

NAME DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS:

DATE

TITLE:
A

A

PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.

SIZE DWG. NO.

REV

R.125
8

1/2-13 Tapped Hole
7 6

NEXT ASSY APPLICATION

USED ON DO NOT SCALE DRAWING

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3 2

jig
SHEET 5 OF 10
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ITEM NO. 1 2 3
D

QTY. 1 2 2

DESCRIPTION TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, RECTANGULAR 2.00 X .50 X .13 L 2.00 X 2.00 X .125

LENGTH 12 14.88 12
D

3 2 The distance between the angle iron faces (10.875 shown here) must be determined by the outside width of the bottom frame rails. 3

C

C

10.875

B

2

B

1 14.875

UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH

NAME DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS:

DATE

TITLE:
A

A

PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.

SIZE DWG. NO.

REV

NEXT ASSY APPLICATION

USED ON DO NOT SCALE DRAWING

B
3 2

jig
SHEET 6 OF 10
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SCALE: 1:2 WEIGHT:

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Neck Cone, make two.
D D

3/4-16 Tapped Hole 1.795
C

1.750

C

2.278 45.00°

.791

B

2.278

B

UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH

NAME DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS:

DATE

TITLE:
A

A

PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.

SIZE DWG. NO.

REV

NEXT ASSY APPLICATION

USED ON DO NOT SCALE DRAWING

B
3 2

jig
SHEET 7 OF 10
1

SCALE: 1:1 WEIGHT:

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ITEM NO. 1 2 3
D

QTY. 2 2 1

DESCRIPTION L 2.00 X 2.00 X .125 L 2.00 X 2.00 X .125

LENGTH 96 9.75
D

96.000

9.750
C C

3 Parts Tray, build from 2" x 2" x 1/8" angle, fill bottom with expanded metal

B

B

2

1
A

UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH

NAME DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS:

DATE

TITLE:
A

PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.

SIZE DWG. NO.

REV

NEXT ASSY APPLICATION

USED ON DO NOT SCALE DRAWING

B
3 2

jig
SHEET 8 OF 10
1

SCALE: 1:8 WEIGHT:

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1

.875
D

Neck Pivot Block
#10-32 Tapped Hole
D

1.500

.750

.375 1.625
C C

4.000

3/4-16 Tapped Hole
B

1.500 .750 1.500

B

4.000

1.500

Axle Block
1.500
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH

NAME DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS:

DATE

TITLE:
A

A

PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.

SIZE DWG. NO.

REV

NEXT ASSY APPLICATION

USED ON DO NOT SCALE DRAWING

B
3 2

jig
SHEET 9 OF 10
1

SCALE: 1:1 WEIGHT:

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This page shows an anternative spporach to making the slider mechanism in the event you don't have access to a mill to cut the slots in the vertical components. This axle adjuster plate clamps to the 2" x 3" tube with four 1/4" bolts. THe plate is shown full scale.

D

C

C

.250

B

B

UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH

NAME DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS:

DATE

TITLE:
A

A

PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.

SIZE DWG. NO.

REV

NEXT ASSY APPLICATION

USED ON DO NOT SCALE DRAWING

B
3 2

jig
SHEET 10 OF 10
1

SCALE: 1:4 WEIGHT:

8

7

6

5

4

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