BHARAT HEAVY ELECTRICAL LIMITED HARIDWAR TRANING REPORT IN ‘TURBINE SECTION’

SUBMITTED BY: RAVI PRAKASH SINGH B.Tech -FINAL YEAR(2007-08) MECHANICAL ENGINEERING ROLL NO-0404340029 B.I.E.T-JHANSI TRANING PERIOD-(9th June - 8th July 2006)

SUBMITTED TO: Mr.ALOK SHUKLA SENIOR MANAGER TURBINE GOVERNING SECTION BHARAT HEAVY ELECTRICAL LIMITED HARIDWAR

BUNDELKHAND INSTITUTE OF ENGINEERING & TECHNOLOGY,JHANSI TRANING REPORT IN ‘TURBINE SECTION’

SUBMITTED BY: RAVI PRAKASH SINGH B.Tech -FINAL YEAR(2007-08) MECHANICAL ENGINEERING ROLL NO-0404340029 B.I.E.T-JHANSI TRANING PERIOD-(9th June - 8th July 2006)

SUBMITTED TO: Dr.V K BHATT Prof & HEAD OF DEPARTMENT MECHANICAL ENGINEERING DEPARTMENT

ACKNOWLEDGEMENT
Before we get into detail of the report,I feel the heartfelt responsibility to mention my acknowledgement to several people to whom I owe the success of my venture of training and writing this report. I am grateful to Mr.ALOK SHUKLA Sr.MANAGER(TURBINE GOVERNING SECTION) who allowed me to undergo vocational summer training and guided me during training period at BHARAT HEAVY ELECTRICAL LIMITED,HARIDWAR which holds the rank amongst the top Public Sectors in india , exhibiting excellent performance with safest and most friendly enviornment, fulfilling all kinds of standards respective to its name,reputation and fame. I would like to give special thank to all the staff of BHEL TURBINE SECTION for their great and remarkable contribution, support and guidance during training period.Their constant effort made this training really a learning experience. The well planned schedule and structure helped me in understanding the systems and equipments easily and effectively.

B.I.E.T-JHANSI

Ravi Prakash Singh 24th Dec 2007

STEAM TURBINE 6. TURBINES & AUXILLIARY BLOCK 4. HEEP–AN OVERVIEW 3. HYDRO TURBINE 5. BHEL–AN OVERVIEW 2.CNC MACHINE TOOLS 10. MANUFACTURING PROCESS 8.CONTENT 1. BLADE SHOP 9. GAS TURBINE 7.BROAD SPECIFICATION OF MAJOR MACHINES TOOLS & MACHINES . NON CNC MACHINE TOOLS .

03. POWER GENERATION Power generation sector comprises thermal. Transportation. etc. hydro and nuclear power plant business as of 31. it possesses the technology and capability to produce thermal sets with super critical parameters up to 1000 MW unit rating and gas turbine generator sets of up to 240 MW unit rating. as against nil till 1969-70. Renewable Energy. 294 crore in 2000-01. eight service centres and 18 regional offices. over 150 project sites. BHEL has proven turnkey capabilities for executing power projects from concept to commissioning. . BHEL caters to core sectors of the Indian Economy viz.. The wide network of BHEL's 14 manufacturing division. four power Sector regional centres.2001. to make efficient use of the high-ash-content coal available in India. Industry. systems and services – efficiently and at competitive prices. Telecommunication. and ISO 14001 certification for environment management. Cogeneration and combined-cycle plants have been introduced to achieve higher plant efficiencies. Power Generation's & Transmission.146 MW in the country. BHEL supplies circulating fluidized bed combustion boilers to both thermal and combined cycle power plants. 6347 crore with a pre-tax profit of Rs.BHEL– AN OVERVIEW BHEL is the largest engineering and manufacturing enterprise in India in the energy related infrastructure sector today. The company manufactures 235 MW nuclear turbine generator sets and has commenced production of 500 MW nuclear turbine generator sets. BHEL has already attained ISO 9000 certification for quality management. BHEL was established more than 40 years ago when its first plant was setup in Bhopal ushering in the indigenous Heavy Electrical Equipment Industry in India a dream which has been more than realized with a well recognized track record of performance it has been earning profits continuously since 1971-72 and achieved a sales turnover of Rs. gas. Defense.1. enables the Company to promptly serve its customers and provide them with suitable products. BHEL supplied sets account for nearly 64737 MW or 65% of the total installed capacity of 99.

Stamping Unit Project. in collaboration with the Soviet Union. The Over Speed Vacuum Balancing Tunnel created for rotors up to 1300 MW (32T. the best of its kind in entire South East Asia. The total spectrum of sophisticated. Gas Turbine Project.2.HEEP: AN OVERVIEW Over the years. . Additionally. TG Facilities Augmentation. Motor Project. milling machines. manufacturing power generation equipment. EDP projects. R &D facilities have also been created under Generators Research Institute. machining centers and many more. unique and other facilities at HEEP. BHEL. The Company today enjoys national and international presence featuring in the "Fortune International500" and is ranked among the top 12 companies in the world. boring machines. Pollution Control Research Institute. BHEL has now 14 Manufacturing Divisions. 6 rpm up to 4500 rpm) is one of the 8 of its kind in the entire world. Hardwar are the state-of-the-art in manufacturing processes and can be utilized for a variety of products' manufacture. TG Facilities Modernization. 6. HEEP: FACILITIES AND INFRASTRUCTURE Modernization and regular up gradation / up gradation of facilities and other infrastructure is a continuous endeavor at HEEP. Facilities have also been added and establishments have been created for new projects in Defense and Aviation Project. Quality Facilities Augmentation.9 M – dia bladed rotor. heavy duty lathes. computerized numerically controlled machine-tools. Governing Components Project. the plant facilities and infrastructures have since been continuously upgraded under various investment projects viz. After initial setting up of the plant during the year 1964-72. Bharat Heavy Electricals Limited has emerged as world class Engineering and Industrial giant. HTL modernization and other such scheme Today the Plant has unique manufacturing and testing facilities. Blade shop. 8 Service Centres and 4 Power Sectors Regional Centres besides a large number of project sites spread over India and abroad. LSTG Project. Its business profile cuts across various sectors of Engineering/Power utilities and Industry.

rotors. Equipment layout plan is as per Drawing appended in Section III.TURBINE AND AUXILIARY BLOCK-III GENERAL Block-III manufactures Steam Turbines. Bay-I and II of size 36x378 metres and 36x400 metres respectively and Bay-III and IV of size 24x402 metres and 24x381 metres respectively. namely. one Test Stand for Hydro Turbine Guide Apparatus and two separate Test Stands for the testing of Governing Assemblies of Steam and Hydro Turbines. indicating stands for steam turbine. compressed air. one Test stand for testing 210 MW steam turbines Russian Design. Special Toolings for all products are also manufactured in the Tool Room located in the same block. Details of facilities are given in Section II. The Block is equipped with the facilities of EOT Cranes. Gas Turbines and Turbines Blades. Hydro Turbines.3. Steam. Overspeed Balancing Tunnel. The Block consists of four Bays. .

Levers. Servomotors. Centre Lathes.HYDRO TURBINES For manufacturing of Hydro Turbines. Assembly Stands for Steam Turbine and Gas Turbine assemblies and Wooden Platform for overturning heavy components. Horizontal Boring Machine. Servo motor shaft and combined Boring of coupling holes are done. Grinding machines and Drilling Machines. Spherical and Disc Valve bodies and Rotors. Guide Vanes. Guide Vanes and Shaft Machining Section – This section is equipped with Heavy duty Lathe machines upto 16 metres bed. Disc Valve. Assembly Section – In this section. Bay-I has the following sections: Circular Components Machining Section – This section is equipped with a number of large/ heavy size Horizontal and Vertical Boring Machines. Hydro Turbine Runners. Labyrinth Ring. cylinders. small size Lathes. Kaplan Turbine Runner Body and Blades are machined here. Turbine Cover.4. and governing assemblies and machines here. Runner and Servo Motor Housing Machining Section – This section is equipped with NC/CNC and conventional machines comprising Heavy and Medium size vertical and Horizontal Boring Machines. Regulating Ring. Vertical and Horizontal Boring Machines. Centre Lathes. Planers. Lower Ring. Rotors of Steam Turbines are also machined in this section. Preservation and Packing Section – Final preservation and packing of all the Hydro Turbine components / assemblies is done here. Stay Ring. CNC turning machines. Journals and Rotors of Spherical and Disc Valves are machined here. . Heavy planer. Spherical Valves. Flanges etc. Boring Machines. Cylindrical Grinding Machines. assembly and testing of Guide Apparatus. Assembly Bed. Marking Machines and Assembly Beds. Marking Table and Assembly Bed. Marking Table. Turbine shafts. The major components machined in this section are Spiral Casing with Stay Ring. Small components Machining Section – This is equipped with Planetary Grinding Machine. Drilling Machines. Small components like Bushes. Deep Drilling Machine. marking Table.

Assembly Test Stands for different modules of Siemens design are equipped with accessory devices. are received from Fabrication Block-II. CNC Lathes. Test Station . Some rotor forgings are imported from Russia and Germany and some are indigenously manufactured at CFFP. lathes. 5. Drilling. Turbine casing Assembly Section – Machined casings are assembled and hydraulically tested by Reciprocating Pumps at two times the operating pressure. machines. Horizontal Boring Machines. CNC Horizontal and Vertical Boring machines etc. preserved and packed here for final dispatch. Discs and Blades are assembled here. Vertical Boring. Machined Rotor. Vertical Borer.Governing Elements Assembly and Test Stand Section – This section is equipped with facilities like oil Pumping Unit. Ejector.g. Milling M/c. Painting Preservation and Packing Section – All the parts are painted. BHEL. special purpose Fir tree Groove Milling Machine etc. Rotor Machining Section – It is equipped with large size machining tools like Turning Lathe. Oil Pumps. Overspeed testing is done for emergency Governor. required for testing. Milling. Small size Grinding.Test station for testing of 210 MW USSR Steam Turbine at no load is equipped with condensers. Balancing and over speeding of Rotor is done on the dynamic balancing machine. Press and other devices for fitting Rotors and Discs.. Rotor Assembly Section – This is equipped with Indicating Stand. e. Fabrication works like casings. for . Pedestals etc. Oil containers Steam Connections etc. Horizontal Borer.STEAM TURBINES The facilities and parts manufactured in the various sections of Steam Turbine manufacture are as follows: Turbine casing Machining Section – It is equipped with large size Planer. Hardwar. Drilling. Pressur Receiver. Bearings and Miscellaneous Parts Machining Section – This section is equipped with small and medium size basic machine tools. Horizontal Boring. drilling M/c etc.

3A STEAM TURBINE .manufacture of bearings and other miscellaneous parts of turbine. ROTOR ASSEMBLY OF V94.

are for manufacture of Governing Casting. wherein castings of sealing Housings. Horizontal Boring. Slotting and Honing Machines. Dynamic Balancing Machine for balancing Impeller of Centrifugal Oil Pumps and small fittings and assembly equipment. Governing test stand is equipped with the facilities like Oil Pumping Unit. Plano-Milling machines etc. Forgings of Rotor Discs. Governing Machining Section – This section is equipped with medium size and small size lathes. medium CNC lathe. Pressure Receiver. overspeed testing of Emergency Governor etc. Liner housings. Precision Horizontal Boring. castings and fabricated Diaphragms and components are machined. CNC Milling. Diaphragm and Governing Assembly Section – It is equipped with deflection testing equipment for Diaphragms.Sealing and Diaphragm Machining Section – It is equipped with medium size Vertical Boring. for manufacture of small and medium precision components of governing and other turbine parts. Planning. planetary grinding machines etc. Servo Casings and other medium parts of governing and Main Turbine assemblies. It is also equipped with CNC machining center. Governing assembly parts are machined here. . Precision Milling. Light machine shop – In addition to normal conventional machine tools it is equipped with CNC Lathes. Milling. Drilling. Drilling Machines etc. CNC Vertical Boring. Grinding. Servomotor.

This M/c grinds the hearth serration on rotor disc faces. TieRod is a very long bolt (length approx. CNC Turning Lathe This machine is installed in Bay-I Heavy Machine Shop and is used to turn Tie Rods of Gas Turbine.GAS TURBINE All the components of Gas Turbine are machined and assembled using the facilities available for manufacturing of steam and hydro turbines except the following facilities which are procured exclusively for the manufacturing of Gas Turbine and are installed in the areas specified for gas turbine manufacturing. which have very high length / diameter ratio. This is a hydraulically operated platform which travels upto 10 M height to facilitate access to different stages of Rotor.6. External Broaching Machine This machine is installed in GT machining area and is used to make groove on the outer dia of rotor discs for the fitting of moving blades on the discs. CNC Creep Feed Grinding M/c. which are very accurately ground. Hydraulic Lifting Platform This facility is used for assembly and disassembly of G. Hirth serrations are radial grooves teeth on both the faces of rotor discs. CNC Facing Lathe This machine is installed in GT machining area and is used basically for facing rotor disc but can turn other components also. Torque is transmitted trough these serrations. . This is installed in Bay-I assembly area. This is installed in Gas Turbine machining area Bay-II Extn.T. Rotor. 10 meter & dia 350-mm) which is used to assembly and holds the gas turbine rotor discs to form a composite turbine rotor.

GAS TURBINE .

Wax Melting Equipment This is low temp. Gas Turbine Test Bed This test bed is installed near the Gas Turbine Machining area in Bay-II. This facility is used to finally assemble the gas turbine. which is required to arrest the blade movement during the blade tip machining of stator blade rings. It is used to mix and melt Wax and Colaphonium. Combustion chambers are not assembled here. . Combustion Chamber Assembly Platform This facility is a 3 Tier Platform installed in Bay-I assembly area and is used for assembly of Combustion Chambers of Gas Turbine. which are assembled with main assembly at the site. electric furnace installed in Gas Turbine blading area in Bay-II.

Machining on Horizontal Boring. Oil testing upto 40 Kg / c m2 is carried out with oil pumping unit. welded structures and other blanks are delivered to this section. Intermediate assembly operation is carried out on the respective assembly beds provided. high speed and high feed machining techniques with maximum utilization of machine – tool capacity and quick acting jigs and fixtures. The sub-assemblies are further assembled for hydraulic/functional testing. Vertical Boring. . as the case may be on CNC /Conventional Machines. General Assembly and testing of Steam Turbine is carried out on the main Test Bed in Bay-II. Hydraulic testing is done using a power driven triple piston horizontal hydraulic pump. which can generate a pressure of 200 Kg/Cm2. Lathes etc. which is permanently installed on this bed. Assembly Section – Casings and governing assemblies are hydraulically tested for leakage on special test Bed. Machine section – Castings.7. On Governing elements / assembly and test stand. The manufacturing process is based on the use of high efficiency carbide tipped tools. It can also be carried out using a power pack. the components / subassemblies / assemblies are tested up to a hydraulic pressure of 200 Kg / c m2 using the piston pump. STEAM TURBINE Processes carried out in various sections of steam turbine manufacture are based on the following main phases. Forgings. Assembled unit of governing and steam distribution systems is tested on Governing Test Bed.MANUFACTURING PROCESS HYDRO TURBINES The major processes involved in various Hydro Turbine Sections are as follows: Marking and checking of blanks – manual as well as with special marking M/c.

it is disassembled and inspected.OVERSPEED & BALANCING TUNNEL Painting. conserved and . Then the parts are painted. Preservation and Packing – After testing the turbine.

where after checking clearances. which have poor machinablity. After assembly and insulation assembled Gas Turbine is sent to site. It is directly sent to site after insulation. Special jigs and fixtures are made available to facilitate accurate and faster machining. These are machined keeping in view optimum utilization of machine tools and toolings. Combustion Chamber Assembly This assembly is carried out on 3 tier platform installed for this purpose in Bay-I assembly. is fitted in dome and combustion chamber is finally assembled. Forgings.packed for final dispatch. GAS TURBINE The major processes involved in manufacturing Gas Turbine in various sections of Bk-III are as Machining Castings. Finally rotor is sent for assembly on test bed. After balancing. welded structures and other blanks are received from concerned agencies in the respective sections. Proper regime and tool grades have been established to machine the materials like inconel. Parts are assembled to make subassemblies. Rotor Assembly The rotor is assembled on Hydraulic Lifting Platform and sent to main assembly. it is sent for machining. turbine side of rotor is disassembled. This work is also carried out on Hydraulic Lifting Platform. inner casing is fitted and rotor reassembled. These sub-assemblies are again machined as per technological and design requirements and are made ready for final assembly. Main Assembly Final assembly is done on test bed. Burner and piping etc. After machining of all components. . ceramic tiles are fitted in flame tube.

BFH / BEK Knee type Machines) for concave and convex aerodynamic profile forms.8. This section carries out banking by Band Saws. In this shop various types of Steam Turbine and Gas Turbine Compressor blades are machined from bar stock. drawn profile. This shop is divided into four distinct areas. It also manufactures the brazed type blades by induction brazing of drawn profile and suitably machined spacers.BLADE SHOP Introduction: Major part of Turbine Blade Machining Shop is located in Bay-IV of BlockIII. MPA-80A and T30 Machining Centers. The layout of equipments is as per technological sequence of the manufacturing process. precision and envelope forgings. besides various special purpose and general purpose machines. Blade shop implements various On Line Quality Control Techniques through Run Charts and Control charts. LP Section This area deals with all types of free standing and forged blades for steam Turbine Compressor. (HTC-600. Copy Milling Section The Semi blanks prepared from plain milling section are further machined by copy Milling Machines / CNC machines (CNC Heller and BSK – Bed type Klopp. BFK Machines) for expansion angles. These blades roots are subsequently machined on NTH. It is a batch production shop comprising of various kinds of CNC Machines and Machining Centers. rhomboid grinding on Duplex grinding machines and thickness grinding on Surface grinders. The freestanding blades are cerrobend casted in boxes to hold the blade with respect to the profile. It comprises of T-root machining centers for machining of T-root. Details of facilities are given in various schedules of Section-II. Manufacturing Facilities: Plain Milling Section It prepares accurate reference surfaces on the blade blanks by milling and grinding operation. . Compound taper grinding of radial plane is carried out by Surface grinders.

tree root inspection device. Toolings Repair Section in Blade Shop. Fir. Fitting Section. Brazed type. Moment weighing Equipment Real time Frequency analyzer for checking frequency of free standing blades. Fitted milling. Magna spray crack detection equipment. The inlet edge of the last stage of Low pressure Turbine Moving blades are hardened on a Special Purpose Flame Hardening equipment. It also has 3D copy Milling and CNC Machines with digitizing features for Tip-thinning. The manufacturing technology of each of these blades along with recommended machine tools / equipment is furnished below. . Polishing Section Blade Contours are ground and polished to achieve the desired surface finish and other aerofoil requirements.g.There is a five station 360o circular copy milling machine for machining the profile of envelope forged blades / stocks for Steam Turbine and Gas Turbine Blades. MANUFACTURING PROCESS The manufacturing process of turbine blades primarily depends on the type of blade e.g. Bar type. Tool and Cutter Grinding. There are also other small sections e. The bar type and brazed type blades are also known as drum stage glades. Free standing (Forged type). Gas Turbine Compressor blades. Contour plotter for plotting of blade profile with various magnifications. Inspection Device 3 D Coordinate Measuring Machines for taper and rhomboid checking.

Load on Table Travers Ram traverse Ram size Power Rating Weight of the m/c ATC Capacity Plan No. 1-227 (Block-I) 2. Item Description Model : : CNC Stub Borer DW 1800 .9. Y=5000. X=1400mm W = 1000 mm 400 x 400 mm 90 KW 111 T 60 Nos. Borer RAPID 6C WOTN. Item Description Model Supplier CNC Control System Spindle Dia. GERMANY FANUC 12M 200mm 4000 x 4000 mm 100 T X=20000. : : : : : : : : : : : : : : CNC Horz. Table Max.BROAD SPECIFICATION OF MAJOR/IMPORTANT MACHINE TOOLS & MACHINES A: CNC MACHINE TOOLS CNC HORIZONTAL BORERS: 1.

GERMANY CNC LATHE FOR ROTOR MACHINING .Supplier : HEYLIGENSTAEDT.

Item Description Model Supplier CNC Control System Spindle Dia. Load Capacity Weight of the m/c Plan No. Items Description Model Supplier CNC Control System : : : : CNC Centre Lathe D-1800 NYF HOESCH MFD. Borer (2 Nos.5 –90 RPM (in 4 Steps) 63 KW 100 T 72 T 27-420 (Block-III) CNC Horz. CZECH SINUMERIK 850 M 200 mm X=12500. Y=5000. Z=2000mm CNC LATHES 4.) W200 HB –NC SKODA. GERMANY SINUMERIK 3T . 3. Traverse : : : : : : : : : : : : : : : SINUMERIK – 7T 625 – 2500 mm 4000 x 4000 mm 4000 mm 0.CNC Control System Boring Dai Table Headstock Travel Spindle Speed Power Rating Max.

Item Description Model : : CNC Centre Lathe KV2-1100 CNC . Item Description Mode Supplier CNC Control System Centre Distance Swing Over Carriage Swing Over Bed Spindle Speed Power Rating Weight of the job Weight of the m/c Plan No.Centre Distance Swing Over Carriage Swing Over Bed Spindle Speed Power Rating Weight of the Job Weight of the m/c Plan No. GERMANY SINUMERIK 7T 18000 mm 2300 mm 2900 mm 5 – 125 RPM 110 KW 320 TON 216 TON 2-360 (Block-III) 6. : : : : : : : : : : : : CNC Centre Lathe D-2300 NYFS-1 HOESCH MFC. : : : : : : : : 8000 mm 1800 mm 2400 mm 0 – 125 RPM 92 KW 110 TON 124 TON 2-394 (Block-III) 5.

INDIA SINUMERIK 810 M 1500 x 400 mm X=1170 mm Y=420 mm Z=420 mm . 95. Feed Force – Z/X Axis No. 1-5000 mm/min.Supplier CNC Control System Centre Distance Centre Height Swing Over Carriage Swing Over Bed Max.5 KW DC 45000 N 3 1-120 (Block-III) Longitudinal Cutting Feed (Z-Axis) Transfer Cutting Feed (X-Axis) Main Spindle Drive Motor Max. Item Description Model Supplier CNC Control System Table Traverse : : : : : : CNC Horz. Turning Length Spindle Speed : : : : : : : RANVENSBURG. GERMANY SINUMERIK 820 T 12000 mm 900 mm 1100 mm 1400 mm 12000 mm : : : : : : : 2-600 RPM 1-5000 mm / min. CNC MILLING MACHINES 7. of Tool carriers Plan No. Milling M/c (6 Nos.) BFH-15 BATLIBOI.

2-454. CZECH . 2-466 (Block-III: TBM) 9.Spindle Speed Power Rating Max. Load Capacity Weight of the m/c Plan No. 2-460 (BlockIIITBM) 8. INDIA SINUMERIK 810 M 1500 x 400 mm X=1170 mm Y=420 mm Z=420 mm Spindle Speed Power Rating Max. : : : : : 45 to 2000 RPM 11 KW 630 Kg 4200 Kg 2-449. Item Description Model Supplier CNC Control System Table Traverse : : : : : : Universal Milling M/cs (2Nos. : : : : : 45-2000 RPM 11 KW 630 Kg 4200 Kg 2-463. Item Description Model Supplier : : : CNC Bed Type Milling M/c FSQ 80 CNC TOSKURIM. 2-453. 2-459.) BFK-15 BATLIBOI. Load Capacity Weight of the m/c Plan No.

CNC Control System Table : SINUMERIK 810 M 3000 x 800 mm TEE SLOT 28H7 Traverse : X= 3000 mm Y= 870 mm Z= 850 mm Spindle Speed Range Spindle Drive Power : : H – 2500 RPM 18 KW continuous 22 KW intermittent Spindle Head Size : 620 x 500 543 x 420 ATC Capacity Table Load Plan No. 2-356. 2500 Kg 2-484 (Block-III) incldg ram encldg ram CNC MACHINING CENTRES 10. 2-41 (Block-III: TBM) T-Root Supplier CNC Control System Indexing Table Indexing Position Plan No.) MIH. : : : : : . : : : 24 Nos. Purpose 6 Station Machining Centre (2nos. Item Description : SPL. JAPAN FANUC 7M 1900 mm dia 6 Nos.

SWITZERLAND SINUMERIK 7M 1400 x 1400 mm X= 1950 mm Y= 900 mm Z= 600 mm Spindle Speed No of Spindle Power Rating Plan No. Item Description Cenre Model Supplier CNC Control System Table Traverse : SPL Purpose FIR Tree Root M/cing : : : : : NTH 200 RIGID. : : : 30600 RPM 4 22 KW 2-354 (Block-III TBM) CNC VERTICAL BORERS 12. 3TC 4000 mm 5000 mm 4200 mm 0.11.23-30 RPM . JAPAN FANUC 6TB. Item Description Model Supplier CNC Control System Table dia Turning dia Turning Height Spindle Speed : : : : : : : : CNC Vertical Borer TMD – 40 / 50 OSAKA MACHINES.

weight of the job Indexing & rotating tables φ Indexing accuracy Plan No.No. CREEP FEED GRINDING M/C Make Model CNC System : : : ELB CHLIFE. GERMANY ELTAC SFR 200 CNC SINUMERIC 3 GG : : : : : : : : : : : : : : : : : Marbaix Lapointe.3 Arc sec. 14. 1000 mm +/. dia of the disc (mountable) Max. 2-485 . CNC SURFACE BROACHING M/C Make Model CNC System Broaching capacity (pulling force) Broaching slide stroke Broaching slide width Max tool length (continuous /row) Broaching Speed (cutting stroke) Broaching Speed (return stroke) Drive power rating Broaching slide movement Maximum noise level Max. UK Champion 32 /10. 300 SINUMERIC 850 M 320 KN 10.3 mm 1500 mm 9650 mm 1-25 M/min 60 M/min 135 KW Electro-mechanical < 80 Dbs 2300 mm 3000 Kgs 1500 mm. of Ram : 2 OTHER SPECIAL PURPOSE CNC MACHINES 13.

Work-piece diameter : 200 – 2000 mm CNC BROACHING MACHINE .

: : : : 2400 mm 2050 mm +/. Indexing accuracy Max. Traverse Z.Work height Rotary & indexing table dia. Max. 2-49 . Width Bore Surface speed Plan No. Dia.axis (grinding head support) Movement on cross rail) Horizontal traverse Traverse feed rate Grinding head main support Drive motor Grinding wheel max.2 mm 16-35 M/Sec.1 ARC SEC 20000 KG : 750 mm : : 2400 mm 02 – 1200 mm /min : : : : : : 34 KW 500 mm 100 mm 203. load capacity Y-axis (grinding head movement) Vert.

5. 4.10. 2. with special sleeve bearing cups made from high grade material.000 kg BALANCING MACHINE Manufacturer: SCHENK (West Germany) Model: Dj 90 Specifications 1.000 to 80. 7. 8. 9. Maximum Swing Maximum Diameter of work piece over the Saddle Maximum Distance between Centres Diameter of Spindle bore Maximum Taper when machining by the method of Combined Feeds Maximum Length between Centres when machining by the method of Combined Freeds Maximum Weight of work piece Maximum Length of Machine over the Saddle Maximum Summary Effort of Cutting Limit Dimension of Thread Cut: 2000mm 1500 mm 8000mm 80 mm 0. 10. Model KS-1614 Specifications 1. 6. 4000 rpm . 4. 11. 10. 8. Maximum weight for one bearing pedestal Height of rotor axis above machine bed Rotor diameter (free swing over machine bed) not considering the funnel Diameter of journal Diameter of journal. Minimum distance between bearings for less than 10 tons rotor Minimum distance between bearings for more than 10 tons rotor Maximum distance between coupling plague and center of the scond bearing pedestals Rotational Speeds (a) For rotors from 5 to 10 tons 10.15 mm 1200 mm 20000 kg 8000 kg 10. provided the berings can accommodate such small rotors. 5. 9.000 kg 5000 kg 45.000 kg 1600 mm 4000 mm Max. 800 rpm Max. 7. 600 mm 1500 mm 1900 mm 13500 mm Min.NON-CNC MACHINE TOOLS PRECISION HEAVY DUTY LATHE Manufacturer: Karamatorsk Heavy Machine Tool Works (USSR). 2. 3. 3. Weight of rotor Minimum weight without considerable loss of measuring sensitivity. 6. 540 mm Max.

4. 11.m. (c) For rotors from 20 to 80 tons Maximum test speed and overspeeds (a) For rotors upto 50 tons (b) For rotors upto 50 to 80 tons Maximum centrifugal force admissible on each bearing pedestals for short period of time Balancing accuracy to be obtained depending on Selling Weight 13. 9. Min. Swing over bed Drilling dia Boring dia Swing of job in rest 800 mm 40-80 mm 80-250 mm 300 mm 110 mm 300 110 mm 3000 mm 2000 Kg 1 1 Horizontal 400 mm 1100 mm 750 r. Headstock Stemstock 5. 600 rpm Max.p. 14.p. Spindle location Distance to spindle axis: From bed wasy From floor Max Min. 71. 3. Head stock Spindle speed .000 Kg 0. 2.3 to 3 micron 12. r. Max Min Max. Ryazan (USSR) Model: PT 182 H5 SPECIFICATIONS: 1. 8. 3600 rpm 4500 rpm 3600 rpm 50. Swing of job in Headstock chuck Maximum length of job Maximum weight of job Number of spindles 6. 7. 700 rpm Max. SPECIAL DRILLING & BORING MACHINE Manufacturer: Machine Tool Works. 3600 rpm Min.(b) For rotors from 10 to 20 tons Min. 10.m.

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