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AL4 DPO Transmission Rebuild Manual

AL4 DPO Transmission Rebuild Manual

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Published by icechieff
AL4 DPO Transmission Rebuild Руководство по ремонту и восстановлению акпп АЛ4 ДП0
AL4 DPO Transmission Rebuild Руководство по ремонту и восстановлению акпп АЛ4 ДП0

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Published by: icechieff on Jul 05, 2011
Copyright:Attribution Non-commercial

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01/05/2016

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1- RECOMMENDED TOOLS

2 - DISMANTLING

Fig: E5AP16XC

Fig: B2CP37GC

[1] tool for removing-refitting the epicyclic gear train Release nut (1) ; using a pin drift.
nut (-).0342 N.

Fig: E5AP16YC

[2] tool for inserting the epicyclic gear train nut
(-).0342 P.

B2CG3SPO

GB

44

Fig: B2CP37HD

Put tool [1] into place.

Fig : B2CP37 JC

Remove:
• the nut (1)
• the tool [1]
• the epicyclic gear trains
• the screws (2)
• the bearing (3)

B2CG3SPO

GB

Fig: B2CP37KC

Remove circlip (4).

45

Fig: B2CP37LC

Remove:
• the primary planet wheel carrier (5)
• the needle thrust bearing (6)
• the secondary crown wheel (7)
• the sun wheel (8)
• the secondary planet wheel carrier (9)

3- REFITTING

Refit all the parts of the epicyclic gear train.

Fit:
• the circlip (4)
• the bearing (3) (tighten the screws (2) progressively)
Tighten the bolts (2) to 2,6 m.daN.
Refit the epicyclic gear trains into the mechanism
housing.

Refit nut (1).
Put tool [1] into place.
Pre-tighten the nut (1) to 45 m.daN.
Loosen the nut (1).
Tighten nut (1) to 40 m.daN.

Fig: B2CP37MC

Remove tool [1].
Lock nut (1) ; by means of tool [2].

htening torque
at four points.

B2CG3SPO

GB

46

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