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MDMT Calculations for a Pressure Vessel - Abdel Halim Galala

MDMT Calculations for a Pressure Vessel - Abdel Halim Galala

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DESIGN CALCULATIONS OF PRESSURE VESSEL

According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.)

Page : 89 of 116 Sheet : 1 of 12 Rev. : 0

Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0 Vessel : Gasoline Surge Feed Drum Item No. : 1-D-2 Capacity : 16.729 M3

Date : 6.4.2003
Job No. : 7434-33

Client : APRC Type : Horizontal

O. Lowest MDMT Without Impact Test [UG-20(f)] , [UCS-66] & [FIG.UCS-66] Min. Design Metal Temperature, MDMT 10
THICK.
o

F
THICK. MM

-12
P No Gr No

o

C
CURVE

1. Pressure Parts Materials a. Shell Plate : ASME SA516 Grade 70 (normalized) b. Formed Heads : ASME SA516 Grade 70 (normalized) c. Flanges : ASME SA105 (normalized/tempered) (Castings) d. Nozzle Necks : ASME SA106 Grade B (Seamless Pipe Nozzles)

INCH

0.6 0.5 0.94

14 12 24

1 1 1 1

2 2 2 1

D D B B

M1. Nozzle Mark : N4, 1-1/2"NPS, Sch. XXS, 300# WNRF(Located entirely within 0.4 a centrally located circle of head's leg 10.16 M2. Nozzle Mark : N12 24" NPS, Sch. 30, 300# WNRF (Manhole Located at Shell with Reinforcement 0.56 14.27 M3. Nozzle Mark : Leg 20"NPS, Sch. 30 (Leg Located at Shell with Reinforcement0.5 12.7 M4. Nozzle Mark : N1 10"NPS, Sch. 60, 300# WNRF (Located at Shell) 0.5 12.7 0.5 12.7 M5. Nozzle Mark : N1 8" NPS, Sch. 80 300# WNRF (Located at Shell) M6. Nozzle Mark : N10 & N14 6" NPS, Sch. 80, 300# WNRF (Located at Shell 0.43 10.97 M7. Nozzle Mark : N3 & N7 3" NPS, Sch. 160, 300# WNRF (Located at Shell) 0.44 11.13 M8. Nozzle Mark : N6 & N9 2" NPS, Sch.160, 300# WNRF (Located at Shell) 0.34 8.74 M9. Nozzle Mark : N2, N3, N11 & N13 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Shell 0.4 10.16 9.09 M10. Nozzle Mark : N15 1" NPS, Sch.XXS, 300# WNRF (Piping branch from N 0.36 M11. Nozzle Mark : N8A & N8B 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Shell, F 10.16 0.4 M12. Nozzle Mark : N16 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Shell, F 0.4 10.16 M13. Nozzle Mark : N5A & N5B, 1/2" NPS, Sch.XXS, 300# WNRF (Located at Leg 0.29 7.47
Note : Rest of nozzles are N17, N18 and N19 which represent the instruments for LC & LG.

e. Fittings :
Half Coupling : ASME SA 105

Tees : ASME SA234 WPB
N1, 3/4" 3000# 0.4 10.97

1

1

B

f. Stud Bolts : g. Nuts :

ASME SA193 Grade B7, Galvanized ASME SA194 Grade 2H, Galvaanized

2.5 2.5

63.5 63.5

2. Non-Pressure Parts Materials a. Saddle Plate : ASME SA516 Grade 70 b. Lifting Lug Reinf. Plate : ASME SA516 Grade 70 (if required)

0.6 0.8

14 20

1 1

2 2

D D

For formed heads Material Condition Curve MDMT Nominal thickness.51356 oC [Fig. E / (tn -c) [Fig. UCS-66-1] 17. No.729 M3 Date : 6. UCS-66-1] F > 0.) 1. Pressure Parts Materials a.7244 0.88889 oC .932923 MM 3 MM -48.56103 > 0.4.33333 oC [Fig.3385827") Ratio = tr .DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code.23358 INCH 0.UCS-66] ASME SA516 Grade 70 Normalized D o 10 F -12 0. 0 Vessel : Gasoline Surge Feed Drum Item No. Cah Joint efficiency.724 NO INCH INCH o o C MM Below. Edition 2001. Design General Manager (assist.) Page : 90 of 116 Sheet : 2 of 12 Rev. Cas Joint efficiency.472 INCH 12 0. UCS-66. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness. UCS-66. Abdel Halim Galala. Addenda 2002 Designed by : Eng.06912 oC b.1] Reduction in MDMT [Temp.35 o F o F 17. tr Corrosion allowance.1] Adjusted MDMT w/o impact testing Impact testing required ? [UG-20(f)] . UCS-66.2003 Job No. we have to check ratio tr. : 1-D-2 Capacity : 16. so we have to check ratio tr.2] Reduction in MDMT [Temp. Section VIII.11811 0.85 -51. Lowest MDMT Without Impact Test (cont. : 0 Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No. : 7434-33-1A.E/(tn-c) 5. : 7434-33 Client : APRC Type : Horizontal O. Division 1.77778 oC -83. UCS-66.77778 oC -82.11811 INCH 0. versus ratio in Fig. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness. : 7434-33-U-2004 Dwg. E = E* MDMT without impact testing (for thickness 1. [UCS-66] & [FIG.968917 MM 3 MM -46.46123 64 -115.551") Ratio = tr . versus ratio in Fig. For cylindrical shell Material Condition Curve MDMT Nominal thickness. Rev. E / (tn -c) [Fig.235 0.35 o 64 F o -119 F No o C MM Below. tr Corrosion allowance.85 o -55 F 0.E/(tn-c) 5. E = E* MDMT without impact testing (for thickness 0.1] Adjusted MDMT w/o impact testing Impact testing required ? ASME SA516 Grade 70 Normalized D o 10 F -12 0.55118 INCH 14 0.

20035 oC ASME SA 106 Grade B Tempered B o o 10 F -12 C 0.16 MM Below.4.47.E/(tn-c) 0. N12 24" NPS. split loose flanges of SA216 Grade WCB and LWN flanges.33333 oC 0.475 o C MM MM MDMT without impact testing (for thickness 2. E = E* MDMT without impact testing (for thickness 2. Lowest MDMT Without Impact Test (cont. Section VIII.M2.5 B o 10 F 2. versus ratio in Fig. 0 Vessel : Gasoline Surge Feed Drum Item No. Division 1.5 flanges : Material ASME/ANSI Condition Curve MDMT Impact testing exemption temp. For B16.11811 INCH 3 MM 0.22222 oC o -152. For pipe nozzle in head M1. : 7434-33 Client : APRC Type : Horizontal O.01315 < 0. tA Governing thickness. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness.5 B 10 -20 Ferritic Steel o o [UCS-66(c)(1)] F F -12 -29 o o C C Note. UCS-66.9 17. : 7434-33-1A.9374016") d. we have to check ratio tr. The same condition apply for flanges B16. : 1-D-2 Capacity : 16. No.35 [Fig.75197 INCH 0.0394 o Ferritic Steel -12 69. : 0 Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No. Can Joint efficiency. Rev.68799 10. tg1 = tA/4 [Fig. : 7434-33-U-2004 Dwg. N4 1-1/2" : Material Condition Curve MDMT Nominal thickness.2 F -27.) c. E / (tn -c) [Fig. tr Corrosion allowance.1] Reduction in MDMT [Temp.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? F -12.4 INCH 10. UCS-66.110801 MM 0.3(c)] ASME SA105 B16. UCS-66. Design General Manager (assist. [UCS-66] & [FIG. [UCS-66(c)(2).(3)&(4)] For blind flanges : . [UG-20(f)] .85 o -17. Addenda 2002 Designed by : Eng. UCS-66-1] o 135 F 57.3333 oC No .2003 Job No.) Page : 91 of 116 Sheet : 3 of 12 Rev. Edition 2001.9374016") Ratio = tr .2 F -102. 300# : Material ASME/ANSI Condition Curve MDMT Blind thickness. Abdel Halim Galala.DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code.UCS-66] ASME SA105 B16.729 M3 Date : 6.00436 INCH 0.

1] Reduction in MDMT [Temp.06976 INCH 1.11811 INCH 3 MM 0. : 7434-33-U-2004 Dwg. UCS-66. Lowest MDMT Without Impact Test (cont.66667 oC 0.8759843") Ratio = tr .06614 oF -18.6259843") Ratio = tr .27 MM Below.5 INCH 12.37008 0.UCS-66] For pipe nozzle in shell. UCS-66. tr Corrosion allowance.22222 oC o -136.56181 INCH 14. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness. : 1-D-2 Capacity : 16.06751 < 0. tr Corrosion allowance.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? For nozzle pipe in shell. E = E* MDMT without impact testing (for thickness 1. Addenda 2002 Designed by : Eng.11811 INCH 3 MM 0.E/(tn-c) 0. UCS-66. we need to check ratio tr.) [UG-20(f)] . 0 Vessel : Gasoline Surge Feed Drum Item No.77046 MM 0. M2. versus ratio in Fig. M3. Division 1.35 [Fig.729 M3 Date : 6.1] Reduction in MDMT [Temp.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? ASME SA 106 Grade B Tempered B o o -12 C 10 F 0.13363 < 0.066 F -93. Section VIII. Design General Manager (assist. : 7434-33 Client : APRC Type : Horizontal O. Leg 20" : Material Condition Curve MDMT Nominal thickness.35 [Fig.22222 oC o -142 F -96. Rev.) Page : 92 of 116 Sheet : 4 of 12 Rev. : 7434-33-1A.4.E/(tn-c) 0.7 MM Below.85 -1. UCS-66-1] o 135 F 57. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness. [UCS-66] & [FIG. versus ratio in Fig.85 o -7 F -21. No. E / (tn -c) [Fig. N12 24" : Material Condition Curve MDMT Nominal thickness. Abdel Halim Galala. UCS-66. Can Joint efficiency. Can Joint efficiency.37008 oC No ASME SA 106 Grade B Tempered B o o 10 F -12 C 0.03033 INCH 0.2003 Job No. E / (tn -c) [Fig. : 0 Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No. Edition 2001.771823 MM 0. E = E* MDMT without impact testing (for thickness 1. UCS-66-1] o 135 F 57. we have to check ratio tr.DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code.66667 oC No .

N1 10" : Material Condition Curve MDMT Nominal thickness. tr Corrosion allowance. UCS-66. tr Corrosion allowance.66667 oC 0. versus ratio in Fig.5 INCH 12.602538 MM 0.03033 INCH 0. No.1496063") Ratio = tr .85 o -7 F -21.02372 INCH 0. E = E* MDMT without impact testing (for thickness 1. UCS-66. Abdel Halim Galala. Design General Manager (assist. N1 8" : Material Condition Curve MDMT Nominal thickness.35 [Fig.11811 INCH 3 MM 0.11811 INCH 3 MM 0. we have to check ratio tr.UCS-66] For nozzle M4. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness. E / (tn -c) [Fig. E = E* MDMT without impact testing (for thickness 1. E / (tn -c) [Fig. UCS-66-1] o 135 F 57.7 MM Below.1] Reduction in MDMT [Temp. Addenda 2002 Designed by : Eng. UCS-66-1] o 135 F 57. Can Joint efficiency. Can Joint efficiency. : 7434-33 Client : APRC Type : Horizontal O.66667 oC No For nozzle M5. Rev.85 o -7 F -21.F/(tn-c) 0.729 M3 Date : 6. Lowest MDMT Without Impact Test (cont. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness. UCS-66.E/(tn-c) 0.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? ASME SA 106 Grade B Tempered B o o -12 C 10 F 0. 0 Vessel : Gasoline Surge Feed Drum Item No.5 INCH 12.7 MM Below. : 7434-33-1A.06751 < 0. Section VIII. : 7434-33-U-2004 Dwg. UCS-66.4.DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code.66667 oC 0. versus ratio in Fig.77046 MM 0.35 [Fig.22222 oC o o -142 F -97 C No . [UCS-66] & [FIG.1496063") Ratio = tr . : 1-D-2 Capacity : 16.1] Reduction in MDMT [Temp.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? ASME SA 106 Grade B Tempered B o o 10 F -12 C 0. Edition 2001. we have to check ratio tr.22222 oC o -142 F -96.) Page : 93 of 116 Sheet : 5 of 12 Rev. Division 1.2003 Job No. : 0 Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No.) [UG-20(f)] .0528 < 0.

628 F -100.22222 oC o o -147.34908 oC 0.) [UG-20(f)] .2003 Job No. : 1-D-2 Capacity : 16.02366 < 0. we have to check ratio tr. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness. N3 & N7 3" : Material Condition Curve MDMT Nominal thickness. : 0 Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No.226288 MM 0.35 [Fig.01832 INCH 0. UCS-66. No.465209 MM 0.6283 oF -25.43819 INCH 11.934 F -100 C No . Design General Manager (assist.1496063") Ratio = tr . E = E* MDMT without impact testing (for thickness 1. Section VIII. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness.96325 oC 0. Lowest MDMT Without Impact Test (cont. UCS-66. : 7434-33-U-2004 Dwg.DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code.1496063") Ratio = tr . tr Corrosion allowance. versus ratio in Fig. UCS-66.1] Reduction in MDMT [Temp.3491 oC No For nozzle M7. E / (tn -c) [Fig. UCS-66-1] o 135 F 57. N10 & N14 6" : Material Condition Curve MDMT Nominal thickness. Abdel Halim Galala. Rev.04961 < 0.) Page : 94 of 116 Sheet : 6 of 12 Rev.E/(tn-c) 0.UCS-66] For nozzle M6. Edition 2001.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? ASME SA 106 Grade B Tempered B o o -12 C 10 F 0.97 MM Below.85 -13.13 MM Below. E / (tn -c) [Fig.11811 INCH 3 MM 0. tr Corrosion allowance. Addenda 2002 Designed by : Eng.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? ASME SA 106 Grade B Tempered B o o 10 F -12 C 0. Can Joint efficiency.E/(tn-c) 0.22222 oC o -148. UCS-66.9339 oF -24. Can Joint efficiency. versus ratio in Fig.43189 INCH 10. Division 1. E = E* MDMT without impact testing (for thickness 1. [UCS-66] & [FIG.11811 INCH 3 MM 0. : 7434-33-1A.4.35 [Fig.729 M3 Date : 6. UCS-66-1] o 135 F 57.00891 INCH 0. we have to check ratio tr. 0 Vessel : Gasoline Surge Feed Drum Item No.85 -12. : 7434-33 Client : APRC Type : Horizontal O.1] Reduction in MDMT [Temp.

Design General Manager (assist.16 MM Below.4 INCH 10. N3 & N13 1-1/2" : Material Condition Curve MDMT Nominal thickness. UCS-66-1] o 135 F 57. UCS-66. Edition 2001. : 7434-33-1A.2 F -102 C No . N6 & N9 2" : Material Condition Curve MDMT Nominal thickness. E = E* MDMT without impact testing (for thickness 1. Division 1.109438 MM 0.) Page : 95 of 116 Sheet : 7 of 12 Rev.33333 oC 0. we have to check ratio tr.8889 oC No For nozzle M9.DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code. Can Joint efficiency.02277 < 0.74 MM Below. E = E* MDMT without impact testing (for thickness 1.E/(tn-c) 0. UCS-66.1496063") Ratio = tr . versus ratio in Fig.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? ASME SA 106 Grade B Tempered B o o 10 F -12 C 0.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? ASME SA 106 Grade B Tempered B o o -12 C 10 F 0. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness.85 o -17.35 [Fig.11811 INCH 3 MM 0.) [UG-20(f)] . No.UCS-66] For nozzle M8. Addenda 2002 Designed by : Eng.35 [Fig. 0 Vessel : Gasoline Surge Feed Drum Item No. Section VIII. Abdel Halim Galala.11811 INCH 3 MM 0. : 7434-33-U-2004 Dwg.34409 INCH 8. : 0 Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No. UCS-66. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness. [UCS-66] & [FIG.22222 oC o -155 F -103.1] Reduction in MDMT [Temp. Rev.22222 oC o o -152.1496063") Ratio = tr .E/(tn-c) 0. versus ratio in Fig. Lowest MDMT Without Impact Test (cont.00605 INCH 0. UCS-66.15374 MM 0.88889 oC 0. tr Corrosion allowance. E / (tn -c) [Fig. E / (tn -c) [Fig.85 o -20 F -28.1] Reduction in MDMT [Temp. : 1-D-2 Capacity : 16. we have to check ratio tr.2003 Job No.4. : 7434-33 Client : APRC Type : Horizontal O. N2.729 M3 Date : 6.01299 < 0. tr Corrosion allowance. UCS-66-1] o 135 F 57. Can Joint efficiency.00431 INCH 0.2 F -27.

2 F -102 C No .00988 < 0.) [UG-20(f)] . tr Corrosion allowance. UCS-66. N15 1" : Material Condition Curve MDMT Nominal thickness.22222 oC o o -152. we have to check ratio tr.85 o -20 F -28.UCS-66] For nozzle M10. Lowest MDMT Without Impact Test (cont.) Page : 96 of 116 Sheet : 8 of 12 Rev. N8A & N8B 1-1/2" : Material Condition Curve MDMT Nominal thickness.16 MM Below. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness. Can Joint efficiency. Rev. tr Corrosion allowance.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? ASME SA 106 Grade B Tempered B o o -12 C 10 F 0.DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code. E / (tn -c) [Fig. Edition 2001.E/(tn-c) 0. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness. we have to check ratio tr.070757 MM 0.11811 INCH 3 MM 0. E = E* MDMT without impact testing (for thickness 1. Section VIII.109438 MM 0.729 M3 Date : 6.E/(tn-c) 0.00431 INCH 0. : 7434-33-1A. Division 1. E / (tn -c) [Fig.00279 INCH 0.2003 Job No. : 7434-33-U-2004 Dwg.8889 oC No For nozzle M11.1496063") Ratio = tr . [UCS-66] & [FIG. Addenda 2002 Designed by : Eng. UCS-66. versus ratio in Fig.35 [Fig. : 1-D-2 Capacity : 16. Design General Manager (assist.2 F -27.88889 oC 0. UCS-66. No.35787 INCH 9. Abdel Halim Galala. UCS-66-1] o 135 F 57. : 0 Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No.1496063") Ratio = tr .33333 oC 0. UCS-66.1] Reduction in MDMT [Temp. E = E* MDMT without impact testing (for thickness 1. : 7434-33 Client : APRC Type : Horizontal O.09 MM Below.85 o -17. versus ratio in Fig.4.1] Reduction in MDMT [Temp.11811 INCH 3 MM 0. UCS-66-1] o 135 F 57.01299 < 0. 0 Vessel : Gasoline Surge Feed Drum Item No.35 [Fig.4 INCH 10. Can Joint efficiency.22222 oC o -155 F -103.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? ASME SA 106 Grade B Tempered B o o 10 F -12 C 0.

00814 < 0. Rev. UCS-66.4.22222 oC o o -155 F -104 C No . tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness.35 [Fig. Can Joint efficiency.UCS-66] For nozzle M12.) [UG-20(f)] .DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code.109438 MM 0. we have to check ratio tr.4 INCH 10. : 0 Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No. Design General Manager (assist. UCS-66. 0 Vessel : Gasoline Surge Feed Drum Item No. No.47 MM Below. versus ratio in Fig. we have to check ratio tr. [UCS-66] & [FIG.33333 oC 0. UCS-66-1] o 135 F 57. : 7434-33-1A. Can Joint efficiency. Addenda 2002 Designed by : Eng. Edition 2001. : 7434-33-U-2004 Dwg.E/(tn-c) 0.3333 oC No For nozzle M13.) Page : 97 of 116 Sheet : 9 of 12 Rev. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness. E / (tn -c) [Fig. E = E* MDMT without impact testing (for thickness 1.00431 INCH 0. N16 1-1/2" : Material Condition Curve MDMT Nominal thickness. E / (tn -c) [Fig.01299 < 0.2003 Job No.1] Reduction in MDMT [Temp. : 1-D-2 Capacity : 16.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? ASME SA 106 Grade B Tempered B o o -12 C 10 F 0.2 F -102. UCS-66.35 [Fig.85 o -17. E = E* MDMT without impact testing (for thickness 1.00169 INCH 0.1] Reduction in MDMT [Temp.22222 oC o -152. UCS-66.2 F -27. Abdel Halim Galala.729 M3 Date : 6.29409 INCH 7.85 o -20 F -28. versus ratio in Fig.11811 INCH 3 MM 0.042802 MM 0. tr Corrosion allowance. tr Corrosion allowance.88889 oC 0.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? ASME SA 106 Grade B Tempered B o o 10 F -12 C 0. N5A & N5B 1/2" : Material Condition Curve MDMT Nominal thickness.E/(tn-c) 0. : 7434-33 Client : APRC Type : Horizontal O. Lowest MDMT Without Impact Test (cont.1496063") Ratio = tr . Section VIII. UCS-66-1] o 135 F 57.11811 INCH 3 MM 0.16 MM Below.1496063") Ratio = tr . Division 1.

109438 MM 0. Stud bolts : Material Curve Size MDMT Impact testing exemption [Fig. E / (tn -c) [Fig. Abdel Halim Galala.22222 oC o -152. Material Condition Curve MDMT Nominal thickness. Fittings : For equal tee : 1. Addenda 2002 Designed by : Eng. Bolting] [Size 1.11811 INCH 3 MM 0.3333 oC No .1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? 1. Edition 2001. UCS-66. : 7434-33-1A.16 MM Below. UCS-66. : 0 Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No. : 1-D-2 Capacity : 16. Division 1. NPS Sch.2 F -27.E/(tn-c) 0.) e. we have to check ratio tr. : 7434-33-U-2004 Dwg.75 o 10 F -12 o -55 F -48 [Fig.5" x 1.00431 INCH 0.4.5"] MM C o C o f. E = E* MDMT without impact testing (for thickness 1. UCS-66-1] o 135 F 57.4 INCH 10. Design General Manager (assist. Section VIII.01299 < 0.729 M3 Date : 6.33333 oC 0.5" Size. No.0669291") Ratio = tr .25" < 2. UCS-66.DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code.85 o -17.2 F -102. UCS-66. Bolting] [Size 1.5"] [UG-20(f)] . 0 Vessel : Gasoline Surge Feed Drum Item No. C Joint efficiency. Lowest MDMT Without Impact Test (cont. tr Corrosion allowance.1] Reduction in MDMT [Temp. Rev.25" < 2. [UCS-66] & [FIG.25 INCH 31.25 INCH 31.75 o 10 F -12 o -55 F -48 MM C o C o Nuts : Material Curve Size MDMT Impact testing exemption ASME SA 194 Grade 2H 0 1.2003 Job No.35 [Fig. versus ratio in Fig.5 INCH XXS ASME SA234 Grade WPB Tempered B o o 10 F -12 C 0.) Page : 98 of 116 Sheet : 10 of 12 Rev.UCS-66] ASME SA193 Grade B7 0 1. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness. : 7434-33 Client : APRC Type : Horizontal O.

tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness. Material Condition Curve MDMT Nominal thickness.34409 INCH 8. : 0 Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No.461 F -105. Section VIII. Abdel Halim Galala.UCS-66] f. E = E* MDMT without impact testing (for thickness 1. Division 1. : 7434-33-U-2004 Dwg. No.): For equal tee : 2" x 1" Size. we have to check ratio tr.DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code. Fittings (cont.74 MM Below. tr Corrosion allowance.1] Reduction in MDMT [Temp.) Page : 99 of 116 Sheet : 11 of 12 Rev. NPS Sch. Addenda 2002 Designed by : Eng. Rev. Design General Manager (assist.2003 Job No.22222 oC o -158.35 [Fig.02277 < 0.4614 oF -30.8119 oC 0. C Joint efficiency.11811 INCH 3 MM 0. 0 Vessel : Gasoline Surge Feed Drum Item No.0669291") Ratio = tr . : 7434-33 Client : APRC Type : Horizontal O. E / (tn -c) [Fig.) [UG-20(f)] . : 7434-33-1A.4. UCS-66.8119 oC No . Lowest MDMT Without Impact Test (cont.00605 INCH 0. UCS-66. [UCS-66] & [FIG. versus ratio in Fig.15374 MM 0.85 -23. : 1-D-2 Capacity : 16. Edition 2001.E/(tn-c) 0. UCS-66-1] o 135 F 57.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? 2 INCH XXS ASME SA234 Grade WPB Tempered B o o 10 F -12 C 0.729 M3 Date : 6.

2003 Job No. Edition 2001. 0 Vessel : Gasoline Surge Feed Drum Item No. UCS-66-1] o 20 F -6.56514 INCH 14.85 -51. tn (adopted thickness) (tf) Point of combination of MDMT & thkickness Required thickness. Division 1. Addenda 2002 Designed by : Eng.E/(tn-c) 0. versus ratio in Fig.0669291") Ratio = tr .11461 oC No Conclusion : MDMT without Impact Testing for Whole of Vessel 10 o F -12 o C .1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? [UG-20(f)] .1] Reduction in MDMT [Temp.77778 oC o -36.7244 F -57. : 7434-33 Client : APRC Type : Horizontal Project : Design & Procurement of ASME Pressure Vessel Job Name : Demineralization Plant Serial No. tr Corrosion allowance. Abdel Halim Galala. Section VIII.55118 INCH 14 MM Belo.11461 oC 1 > 0.DESIGN CALCULATIONS OF PRESSURE VESSEL According to ASME Code.62467 oC No ASME SA516 Grade 60 Normalized D o o 10 F -12 C 0. Design General Manager (assist. UCS-66.87153 > 0. Saddle Plate (tf) : Material Condition Curve MDMT Nominal thickness. E / (tn -c) [Fig.6063 F -38. we have to check ratio tr.7874 INCH 20 MM 0 INCH 0 MM 1 -36.729 M3 O.E/(tn-c) 0.) 2. E / (tn -c) [Fig.35 [Fig. For Non-Pressure Parts : a. No.4.35456 MM 0 INCH 0 MM 0. UCS-66.1] Reduction in MDMT [Temp. UCS-66. no need to check ratio tr.6063 oF -38. [UCS-66] & [FIG. : 0 Date : 6.51356 oC 0.7874 INCH 20 MM Above. tn (adopted thickness) Point of combination of MDMT & thkickness Required thickness. UCS-66. UCS-66-1] o 0 F -17. C Joint efficiency.7244 oF -46. E = E* MDMT without impact testing (for thickness 1. tr Corrosion allowance. Plate : Material Condition Curve MDMT Nominal thickness. : 7434-33-1A.UCS-66] ASME SA516 Grade 70 Normalized D o o 10 F -12 C 0.1] Adjusted MDMT w/o impact testing [UCS-66(b)] Impact testing required ? b.666667 oC o -71.) Page : 100 of 116 Sheet : 12 of 12 Rev.0669291") Ratio = tr . Lifting Lug Reinf. : 7434-33-U-2004 Dwg. Rev. E = E* MDMT without impact testing (for thickness 1. : 1-D-2 Capacity : 16. versus ratio in Fig. C Joint efficiency.35 [Fig. Lowest MDMT Without Impact Test (cont.

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