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PQR No: WPS No.: Welding Process: SMAW Types (Manual, Automatic, Semi-Auto): Manual JOINTS DESIGN:(QW-402)
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10.97 mm
BASE METAL(QW-403)
Material Spec.: ASTM A106 (Pipe) Type or Grade: Gr. B P.No. / Group No.: P.No: 1 , Group No: 1 Thickness of Test Coupon: 10.97mm Dia of Test Coupon: 6" (168.3mm) Heat No: Pipe - 59B5452 Material Certificate No: Pipe - 040000813205 (MITTAL)
FILLER METALS (QW-404)- See Table - Page 2 of 3 POSITION (QW -405) Position of Groove: 6G Position of Fillet: NA Weld Progression (Uphill, Downhill): Uphill PREHEAT (QW - 406) Preheat Temp. (Min): N/A Method of Heating: N/A Temp. Monitoring Method: Digital Thermometer Interpass Temp.(In Degree Centigrade): Minimum Recorded: 89 Maximum Recorded : 125
Trailing Backing
Current & Polarity: DCEP Amps / Volts: See Page 2 of 3 Tungsten Electrode Class & Size: NA TECHNIQUE (QW-410) Travel Speed: See Page 2 of 3
String or Weave Bead: String on Root, Weave - Fill & Cap
Oscillation: N/A Multipass or Single Pass (Per Side): Multiple Pass Single or Multiple Electrodes: Single Electrode
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PQR No: FILLER METALS Weld AWS Class Dia (mm) Pass No. 1 2 3 4 5 6 7 8 E 6010 E 7018 E 7018 E 7018 E 7018 E 7018 E 7018 E 7018 3.2 3.2 3.2 4.0 4.0 3.2 3.2 3.2 SFA 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 F.No. A.No. 3 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1
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Manufacture
Trade Name
PIPEWELD
Lot No.
VT532E66 88
Certificate No. 023530 EC20330164 EC20330164 EC20323739 EC20323739 EC20330164 EC20330164 EC20330164
Ok 48.00 SF604303 Ok 48.00 SF604303 Ok 48.00 SF603207 Ok 48.00 SF603207 Ok 48.00 SF604303 Ok 48.00 SF604303 Ok 48.00 SF604303
SUMMARY OF WELDING PARAMETERS RECORDED WELD PASS PROCESS NO. Root-1 Hot-2 Fill-3 Fill-4 Fill-5 Cap-6 Cap-7 Cap-8 S.No. 1 2 3 4 SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW FILLER METAL AWS CLASS DIA E 6010 3.2 E 7018 3.2 E 7018 3.2 E 7018 4.0 E 7018 4.0 E 7018 3.2 E 7018 3.2 E 7018 3.2 CURRENT TYPE AND POLARITY DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP Report No.
Visuals O.K. PLL/BECHTEL/GASCO/21 PLL/BECHTEL/GASCO/19
TRAVEL Heat Input SPEED KJ / mm mm / min 79.8 109.8 102.6 120.6 96.0 138.6 156.0 144.0 1.40 1.45 1.76 1.63 1.92 1.15 1.06 1.11 Result Accepted Accepted Accepted
Type of Inspection
Visual Inspection Magnetic Particle Inspection Radiographic Inspection Ultrasonic Inspection
N/A
TT1
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PARENT METAL
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PQR No:
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6. GUIDED - BEND TESTS (QW-160) - Report No.:PHY-RPT-1644-01 dt 15th May 2006 Angel of Bend Specimen TYPE Mandrel Diameter No. (Degrees) SB1 SIDE BEND 4T 180 SB2 SIDE BEND 4T 180 SB3 SIDE BEND 4T 180 SB4 SIDE BEND 4T 180 7. TOUGHNESS TESTS (QW-170) - REPORT No.: Test Impact Values (Joules) Specimen Notch Specimen Temp.OC No. Location Size,(mm) A B C
Average (Joules)
Remarks
_N /A _
Date Laboratory ### LONESTAR, ABU DHABI ### LONESTAR, ABU DHABI
OTHER DETAILS: Weld Finishing: As Welded (Wire Brushed) Number of Welders: One Tack Welding Method: Temp. Bar / Bridge Tack Welds Tack Welding Parameters: As per fill pass Welder's Name(s): Sukumar Debnath Welder ID: PLU - 35 Test Coupon Welded on: 02-May-2006 We certify that the Statements in this record are correct and that test welds were prepared, welded and tested in accordance with the requirments of ASME Section IX & GASCO Spec: 5208-RP-300-6300-001 PLL QC Name, Signature & Date EBCL QC Name, Signature & Date GASCO Name, Signature & Date Test Conducted By:LONESTAR Test Witnessed By:PLL,VELOSI,BECHTEL,GASCO
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PQR No:
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