DIGITAL LASER PRINTER

ML-2850 Series
ML-2850D / ML-2851ND
ML-2850DR/SEE
Basic Model : ML-2851ND

SERVICE
DIGITAL LASER PRINTER

Manual

The keynote of Product Smallest Duplex Built-in Mono Laser Printer (Low Noise)
- 28ppm(A4) / 30ppm(Ltr) - PCL6, PS3, 1,200x1,200dpi - 400MHz processor - USB 2.0, N/W (ML-2851ND only) - 32MB (Max.160MB : factory option) - 2K Standard, 5K High Yield - Paper Input: 250 sh CST + 1 sh MP - Standard Duplex Printing - Options: 250 sh SCF

ML-2850D

GSPN (Global Service Partner Network) North America : service.samsungportal.com Latin America : latin.samsungportal.com CIS : cis.samsungportal.com Europe : europe.samsungportal.com China : china.samsungportal.com Asia : asia.samsungportal.com Mideast & Africa : mea.samsungportal.com

Samsung Electronics Co.,Ltd. Aug. 2007 Printed in Korea. VERSION NO. : 1.00 CODE : 2850-DRSEE

Contents

1. Precautions
1.1 Safety Warning 1.2 Caution for safety 1.3 ESD Precautions 1-1 1-2 1-5

2. Product spec and feature
2.1 Product Specifications 2.1.1 Product Overview 2.1.2 Specifications 2.1.3 Model Comparison Table 2.2 Summary of Product 2.2.1 Printer Components 2.2.2 System Layout 2.2.3 Engine H/W Specifications 2.2.4 S/W Descriptions 2-1 2-1 2-1 2-7 2-9 2-9 2-12 2-17 2-27

3. Disassembly and Reassembly
3.1 General Precautions on Disassembly 3.2 Used Screw List 3.3 Cover Unit 3.3.1 CASSETTE & Front Cover 3.3.2 DUPLEX UNIT & COVER-TOP/COVER-REAR 3.3.3 Cover-Side-LEFT/RIGHT 3.4 Fuser Ass'y 3.5 LSU(Laser Scanning Unit) 3.6 Drive Ass'y 3.7 Main PBA/SMPS/HVPS 3.8 HOLDER-PAD Disassembly 3-1 3-2 3-3 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10

Exploded Views & Parts List 5.1 Sample Pattern 4-4 4.2 Control Panel 4-7 4.3 5.4 The cause and solution of the malfunction 4-56 4.2.4 5.1.2 5.6 The cause and solutions of bad environment of the software 4-58 5.2.1.1.2.1.7 Paper Jam 4-20 4.1 Procedure of Checking the Symptoms 4-22 4.1 5. Alignment & Troubleshooting 4.2 The cause and solution of Bad image 4-38 4.2.5 Toner Cartridge Service 4.6 5.2 Troubleshooting 4-21 4.2.7 5.8 Download & Reset F/W 4-21 4.1.6 How to use DCU 4-15 4.5 5.9 Transfer Roller 3-11 4.8 Main Top Cover Cover Ass'y Front Cover Rear Cover Frame Main Drive Rear Guide 5-2 5-4 5-6 5-8 5-10 5-12 5-17 5-19 .Continued 3.2.3 The cause and solution of the bad discharge 4-46 4.1 Alignment and Adjustments 4-1 4-1 4.1.1.1.3 Consumables and Replacement Parts 4-7 4.5 Abnormal Image Printing and Defective Roller 4-9 4.4 LED Status Error Message 4-8 4.

10 Duplex Unit 5.6 Information of model's code 7.2 Acronyms and Abbreviations 7.11 Cassette 5.7.5 LAN (Optional Function) 7. System Diagram 6.2 Understanding Material Code & Name 7-1 7-2 7-4 7-5 7-6 7-6 7-7 7-7 7-7 7-8 7-8 7-9 .3 Select a location for the printer 7.1 Parts Life Cycle Maintenance Table 7.8.12 SCF 5-21 5-23 5-25 5-27 6.7 Parts Life Cycle Maintenance Table 7. Reference Information 7.7.1 Block Diagram 6.8.2 Connection Dia ram 6-1 6-2 7.8 Model Information 7.Continued 5.1 Tool for Troubleshooting 7.4 Sample Tests Patterns 7.2 Toner Cartridge Criterion 7.1 Understanding for Model Code 7.9 Fuser 5.

electric shock. The reflected beam.USYNLIG LASERSTRÅLNING VED ÅBNING. ATTENZIONE . these could cause the printer to malfunction and create electric shock or fire hazards.AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE ÄLÄ KATSO SÄTEESEEN. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation.USYNLIG LASERSTRÅLNING NÅR DEKSEL ÅPNES. Service Manual 1-1 Samsung Electronics . these basic safety pre-cautions should always be followed to reduce risk of fire. EVITARE L’ESPOSIZIONE AL FASCIO. When using this product. . High voltages and lasers inside this product are dangerous. NICHT DEM STRAHL AUSSETZEN.RAYONNEMENT LASER INVISIBLE EN CAS D’OUVERTURE.OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD. Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. This printer should only be serviced by a suitably trained and qualified service engineer. and elsewhere.UNSICHTBARE LASERSTRAHLUNG. ADVARSEL.S. NÅR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. Do not make any unauthorized changes or additions to the printer. or prescribed service condition. chapter 1 Subchapter J for Class 1(1) laser products. and injury to persons. VARO! . PRECAUCION .1 Safety Warning (1) Only to be serviced by appropriately qualified service engineers.RADIAZIONE LASER INVISIBILE IN CASO DI APERTURA. WENN ABDECKUNG GEÖFFNET. UNNGÅ EKSPONERING FOR STRÅLEN. Precautions In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely. VORSICHT . although invisible.Precautions 1. can damage your eyes. it is certified as a Class I laser product conforming to the requirements of IEC 825. STRÅLEN ÄR FARLIG. VARNING . . BETRAKTA EJ STRÅLEN. (2) Use only Samsung replacement parts There are no user serviceable parts inside the printer. 1.INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER. to conform to the requirements of DHHS 21 CFR. Class I laser products are not considered to be hazardous. EXPOSITION DANGEREUSE AU FAISCEAU. UNDGÅ UDSAETTELSE FOR STRÅLNING. user maintenance. (3) Laser Safety Statement The Printer is certified in the U. CAUTION . ADVARSEL. EVITAR EXPONERSE AL RAYO. STIRR IKKE INN I STRÅLEN.RADIACION LASER IVISIBLE CUANDO SE ABRE. ATTENTION .

(11) Do not position the printer in direct sunlight. Damp and dust build up inside the machine can lead to overheating and cause a fire. Do not touch the machine or the power cord if it is still connected to the wall socket in these weather conditions. (1) Use only the correct voltage. Contact with the skin should be avoided. The toner powder contained in the toner cartridge may be harmful and if swallowed you should contact a doctor. (2) Use only the power cable supplied with the printer. Use of an incorrectly specified cable could cause the cable to overheat and potentially cause a fire.Precautions 1. If the power cable is damaged it could overheat and cause a fire or exposed cables could cause an electric shock. Do not allow paper clips. This liquid is toxic. Service Manual 1-2 Samsung Electronics . do not reuse or repair the damaged cable. (2) Please keep toner cartridges away from children.1 Toxic material This product contains toxic materials that could cause illness if ingested. (5) Never touch the plugs on either end of the power cable with wet hands. Replace a damaged power cable immediately. this can cause electric shock. (10) Avoid damp or dusty areas.2 Electric Shock and Fire Safety Precautions Failure to follow the following instructions could cause electric shock or potentially cause a fire. (4) Do not allow water or other liquids to spill into the printer. Do not allow it to become twisted. The power connector must be inserted completely otherwise a poor contact could cause overheating possibly leading to a fire. this could lead to overheating of the cables inside the wall and could lead to a fire.2. (1) If the LCD control panel is damaged it is possible for the liquid inside to leak. (8) Ensure that the power sockets and plugs are not cracked or broken in any way. (9) Use caution during thunder or lightening storms. When servicing the printer remove the power plug from the wall socket. install the printer in a clean well ventilated location. Do not position the machine near a humidifier. (3) Do not overload the power socket. weakening the cover or exposing cables causing fire and shock risks. 1. bent sharply round corners or other wise damaged. When removing the power connector grip it firmly and pull. Any such defects should be repaired immediately. failure to do so could damage the printer and potentially cause a fire or electric shock. Take care not to cut or damage the power cable or plugs when moving the machine. pins or other foreign objects to fall into the printer these could cause a short circuit leading to an electric shock or fire hazard. it could make contact with a high voltage conductor inside the machine and cause an electric shock.. wash any splashes from eyes or skin immediately and contact your doctor. (6) Use caution when inserting or removing the power connector. this can cause electric shock. This will cause the temperature inside the printer to rise possibly leading to the printer failing to work properly and in extreme conditions could lead to a fire. Do not place objects on top of the power cable. Samsung recommends that this machine be disconnected from the power source when such weather conditions are expected. If the liquid gets into the mouth or is swallowed see a doctor immediately.2 Caution for safety 1. (7) Take care of the power cable. Some chemicals can attack the coating on the power cable. (12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing.2.

3 Handling Precautions The following instructions are for your own personal safety.2. gears and fans. Service Manual 1-3 Samsung Electronics . Damage could be caused to the printer in such areas. (3) Disconnect printer interface cables and power cables. Take care to note the exact location of parts and also cable routing before dismantling any part of the machine. These will be erased if the mainboard or network card is replaced. Take great care to ensure that you do not catch your fingers. capable of supporting its weight. especially when fitting screws into plastic.4 Assembly / Disassembly Precautions Replace parts carefully. containers of water. Ensure all parts and cables are replaced correctly. (2) Ensure that power is disconnected before servicing or replacing any electrical parts. beside on open window or close to a humidifier or heater. etc on the printer. (4) Do not install the machine in areas with high dust or moisture levels. hair or clothing in any of these rotating devices. burning cigarettes. (2) The printer contains many rollers. always use Samsung parts. to avoid injury and so as not to damage the printer (1) Ensure the printer is installed on a level surface. These could cause a fire. current or temperature rating are correct. (4) Only use approved spare parts. Please carry out the following procedures before dismantling the printer or replacing any parts.2. product name. chemicals or other liquids close to the printer which if spilled could get into the machine and cause damage or a shock or fire hazard. (5) When removing or re-fitting any parts do not use excessive force. any voltage. (3) Do not place any small metal objects. Failure to do so could cause the printer to tip or fall. (6) Take care not to drop any small parts into the machine. (5) Do not place candles. (1) Check the contents of the machine memory and make a note of any user settings.Precautions 1. 1. Ensure that part number.

). capable of supporting its weight. Use caution when working on the printer. The fuser unit works at a high temperature. Failure to do so could cause the printer to tip or fall possibly causing personal injury or damaging the printer. (2) Do not put finger or hair into the rotating parts.2. Wait for the fuser to cool down before disassembly. you can get harm. fan. ensure the printer is installed on a level surface.5 Disregarding this warning may cause bodily injury (1) Be careful with the high temperature part. do not put hand or hair into the rotating parts (Paper feeding entrance. The printer weighs 7.Precautions 1.87Kg. If do.87 Kg (4) Ensure the printer is installed safely. (5) Do not install the printer on a sloping or unstable surface.35 Ibs.87kg. 7. Service Manual 1-4 Samsung Electronics . This printer weighs 7. Back injury could be caused if you do not lift carefully. After installation. double check that the printer is stable. motor. etc. 17. When operating a printer. Use safe lifting and handling techniques. Use the lifting handles located on each side of the machine. (3) When you move the printer.

some field effect transistors. Immediately before handling a semiconductor component or semiconductor-equipped assembly. such as the brushing together of clothing fabric and lifting one’s foot from a carpeted floor. 1. to prevent electrostatic charge buildup in the vicinity of the assembly. or conductive foam. Examples of typical ESDs are: integrated circuits. Service Manual 1-5 Samsung Electronics . Such components are commonly called “Electrostatically Sensitive (ES) Devices”. Do not remove a replacement ESD from its protective packaging until immediately before installing it. 6. Use only an “anti-static” solder removal device. these can generate electrical charges sufficient to damage ESDs.Precautions 1.3 ESD Precautions Certain semiconductor devices can be easily damaged by static electricity. 8. After removing an electrical assembly equipped with ESDs. Alternatively. 9. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed. Normal motions. When sprayed. Do not use Freon-propelled chemicals. 5. such as aluminum or copper foil. Use only a grounded tip soldering iron to solder or desolder ESDs. or a comparable conductive material. 4. employ a commercially available wrist strap device. and semiconductor “chip” components. 2. which should be removed for your personal safety reasons prior to applying power to the unit under test. 7. touch the protective material to the chassis or circuit assembly into which the device will be installed. or ESDs. aluminum foil. until completely plugged or soldered into the circuit. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ESDs. and observe all other safety precautions. can generate static electricity sufficient to damage an ESD. place the assembly on a conductive surface. Minimize bodily motions when handling unpackaged replacement ESDs. Most replacement ESDs are packaged with all leads shorted together by conductive foam. Immediately before removing the protective shorting material from the leads of a replacement ESD. Caution >>Be sure no power is applied to the chassis or circuit. 3. drain off any electrostatic charge on your body by touching a known earth ground. The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.

5 sec Up to 1.200 dpi effective output Service Manual 2-1 Samsung Electronics .1.5 sec less than 23.200 dpi effective output ML-2851ND Up to 28 ppm in A4 (30 ppm in Letter) Up to 14 ipm in A4 (14.1 Product Overview 28ppm(A4) / 30ppm(Ltr) PCL6.2.250 sh SCF 2.5 ipm in Letter) 15 sec 8. 5K High Yield ML-2850D/2851ND Paper Input: 250 CST + 1 MP Standard Duplex Printing (World Smallest) Options: .2 Specifications Product Specifications are subject to change without notice.160MB : option) 2K Standard.1 General Print Engine ITEM Engine Speed Warmup time FPOT Resolution Simplex Duplex From Sleep From Ready From Sleep ML-2850D Up to 28 ppm in A4 (30 ppm in Letter) Up to 14 ipm in A4 (14. See below for product specifications.1. N/W (ML-2851ND only) 32MB (Max.200x1. 2. 1.0.5 sec Up to 1.200 x 1.1.200dpi 400MHz processor USB 2.1 Product Specifications 2.5 sec less than 23.Product spec and feature 2. PS3. Product specification and feature 2.200 x 1.5 ipm in Letter) 15 sec 8.

.2~10. 2003 Server. 1 Key 1 Key (Demo.Mandrake 9.Product spec and feature 2. . Fedora Core 1~4.2 / 10.Fedora Core 1~4 .2~10. 136 PostScript3 fonts Wired Network Protocol Supporting OS Wireless Network Application Protocol Supporting OS Smart Panel Printer Setting Network Management IP Setting N/A N/A PSU for Windows/ Macintosh/LINUX N/A N/A N/A Hi-Speed USB 2.2 / 10. Vista(32/64bits) SPL & PCL6 : Win 2000/XP(32/64bits)/ 2003 server/Vista(32/64bits) PS3: Win 2000/XP(32/64bits)/ Vista(32/64bits)/ 2003 PPD.4 Windows 2000.Red Hat 8~9.2~9. Mac PPD. Ethertalk. EPSON SPL SPL.Fedora Core 1~4 .1~10.0/2000/XP(32/64bits)/2003 Server/Vista(32/64bits)NetWare 5. TCP/IP. Default Driver Install Supporting OS ML-2850D Samsung 400 MHz 32 MB 160MB(option) PostScript3.2 Mac OS 8. and SuSE 8. Linux PPD N/A N/A ML-2851ND Samsung 400 MHz 32 MB 160MB(option) PostScript3. XP.1. 6. SPL.0 SetIP N/A Hi-Speed USB 2. Linux PPD SPX/IPX.0 N/A N/A N/A 2 LED. Stop) 45 scalable.2~9. PCL6. Mac PPD.1~10. 10. Mandrake 9.x. XP. PCL6.6~9.1 . PS3 Windows 2000/XP(32/64bits)/Vista(32/ 64bits)/2003 Server(32/64bits) Various Linux OS: . 1 Key 1 Key (Demo.1. SPL. PS3 Windows 2000/XP(32/64bits)/Vista(32/ 64bits)/2003 Server(32/64bits) Various Linux OS: .x Mac OS 8.SuSE 8.SuSE 8. HTTP 1. 2003 Server.6~9.Mandrake 9.Red Hat 8~9.2 Mac OS 8.4 Various Linux OS including Red Hat 8~9.2 Controller & S/W ITEM Processor Memory Printer Languages Fonts Driver Std. EPSON SPL SPL.2Unix HP-UX N/A N/A PSU for Windows/ Macintosh/LINUX SyncThru Web Admin Service 4.0 Ethernet 10/100 Base TX (Internal) N/A N/A 2 LED.2~9. 136 PostScript3 fonts 45 scalable. Vista(32/64bits) SPL & PCL6 : Win 2000/XP(32/64bits)/ 2003 server/Vista(32/64bits) PS3: Win 2000/XP(32/64bits)/ Vista(32/64bits)/ 2003 PPD.2~10. IBM ProPrinter.2.2.1~10.1 . SNMP.4 WHQL Compatibility Windows 2000. 1 bitmap.1 Windows NT4. PCL6. IBM ProPrinter. 1 bitmap. Stop) SmartPanel for Windows/ Macintosh/LINUX SmartPanel for Windows/ Macintosh/LINUX Interface Parallel USB Wired Network Wireless Network User Interface LCD LED Key - Service Manual 2-2 Samsung Electronics . Max.6~9. PCL6.

3"x5". Oficio. Bottom. A5.16") from edge(Top.16") from edge(Top. JIS B5 Plain paper 16~28lb (60 to 105g/ ) Paper empty sensor 150 sheets @ 75g/ 1 sheets @ 80g/ 1 sheets @75g/ A4.2. C5. JIS B5 Plain paper 16~28lb (60 to 105g/ ) Paper empty sensor 250 sheets @ 80g/ A4. Post Card.5" x 14") 76 x 127 mm (3.4") from edge(Top. Oficio. A5.0" x 5. Legal.5" x 14") 76 x 127 mm (3. Letter. Executive. Labels. Folio. Left. Transparency. ISO B5. Left. JIS B5 Plain paper 16~28lb (60 to 105g/ ) Paper empty sensor 250 sheets @ 80g/ A4. A5. Legal.0") Media type Media weight Sensing Capacity Media sizes Media types Media weight Sensing Capacity Media sizes Media types Media weight Sensing Output Stacking Capacity Face-Down Standard Cassette Tray Optional Cassette Tray Face-Up Output Full sensing Duplex Supporting Media sizes Media types Media weight Printable Area Non-Printable Area Envelope Other Media - N/A N/A Built-in A4.ISO B5. Monarch. JIS B5 Plain paper 16~28lb (60 to 105g/ ) Paper empty sensor 150 sheets @ 75g/ Max.4") from edge(Top. Letter. Legal. Letter. Oficio Plain Paper 20~24lb (75 to 90g/ ) 10mm(0. ISO B5. Size ML-2850D 250-sheet Cassette Tray. Letter. Left. Folio. Executive. Oficio. Oficio. Legal. No. Oficio. Executive. Folio. JIS B5. Oficio Plain Paper 20~24lb (75 to 90g/ ) 10mm(0. Monarch. Legal. Legal.ISO B5. Bottom. A6. Folio. Letter. C5. 3"x5". Transparency. DL. Right) 4mm(0. Bottom.1. JIS B5. No. Right) N/A N/A Built-in A4.10. A5. Folio. Letter. Size Min. Card stock 16~43lb (60 to 163g/ ) N/A 250 sheets @ 80g/ A4. Executive. A5. DL. Left. C6 Plain Paper. Executive. Envelope. ISO B5. A6. Right) Service Manual 2-3 Samsung Electronics . Post Card. Executive.0" x 5. Bottom. Legal. Folio. ISO B5. Folio.3 Paper Handling ITEM Standard Capacity Max. Letter. Card stock 16~43lb (60 to 163g/ ) N/A 250 sheets @ 80g/ A4. A5. Letter. Capacity Printing Multi-purpose tray Capacity Media sizes Plain Paper Envelope 1 sheets @ 80g/ 1 sheets @75g/ A4. C6 Plain Paper.Product spec and feature 2. 1-sheet Multi Purpose Tray @80g/ 501 sheets @ 80g/ 216 x 356 mm (8. 1-sheet Multi Purpose Tray @80g/ 501 sheets @ 80g/ 216 x 356 mm (8.10. Legal. Oficio.0") ML-2851ND 250-sheet Cassette Tray. Right) 4mm(0. Folio. Labels. Envelope.

5 Reliability & Service ITEM Max.0 dBA Back Ground Level Less than 60W Less than 400W Less than 8W / Less than 0.25 ") 7.6 mm (14.4W (Conformity to EPA) 364 x 369 x 209. High Yield: Average cartridge Yield 5K standard pages. Electronic key(CRUM) Only Toner gauge sensor by dot count N/A Key Life detect Drum Yield 2.4W (Conformity to EPA) 364 x 369 x 209.1.33" x 14.2.000 sheets 30 min. 100.Product spec and feature 2. Sleep / Power Off Dimension (W x D x H) Weight SET SET ML-2850D 10C to 32C 20% to 80% Less than 50dBA Less than 26.000 sheets or 5 years (whichever comes first) Yes Yes ML-2851ND 50. 100.6 mm (14.000 sheets 35.33" x 14. Mode Operation ML-2850D 50.1. Declared cartridge yield in accordance with ISO/IEC 19752.1.87 Kg Service Manual 2-4 Samsung Electronics .523" x 8.0 dBA Back Ground Level Less than 60W Less than 400W Less than 8W / Less than 0.2.2. Monthly Duty MPBF MTTR SET Life Cycle RDS Comm.523" x 8.000 sheets 30 min.6 Environment ITEM Operating Environment Acoustic Noise Level(Sound Power/Pressure) Power Consumption Temperature Humidity Printing Standby Sleep Ready AVG. Electronic key(CRUM) Only Toner gauge sensor by dot count N/A ML-2851ND Standard: Average Cartridge Yield 2K standard pages.000 sheets 35. High Yield: Average cartridge Yield 5K standard pages.25 ") 7. Declared cartridge yield in accordance with ISO/IEC 19752.87 Kg ML-2851ND 10C to 32C 20% to 80% Less than 50dBA Less than 26.4 Consumables ITEM Toner Black ML-2850D Standard: Average Cartridge Yield 2K standard pages.000 sheets or 5 years (whichever comes first) Yes Yes 2.

1. Unit Sensor Paper Empty Paper Size Media Type Paper Full Service Service Item & Period ML-2850D N/A N/A 128MB(option) YES NO NO NO 1.Product spec and feature 2.9 Others ITEM Memory Upgradable Mem.1. Pick-up Roller : 50K pages FCC Part 15 Class B ICES-003 EN55022 Class B Base Line Paper : 1/5K Standard Paper : 1/2.8 Options ITEM Memory Second Cassette Wired Network Wireless Network Hard Disk Duplex Unit ML-2850D Option (128MB) 250-sheet Cassette Tray N/A N/A N/A Standard ML-2851ND Option (128MB) 250-sheet Cassette Tray N/A (Built-in) N/A N/A Standard 2.7 Packing & Accessory ITEM In-Box ML-2850D Driver & Network Install CD-ROM Power Cable USB Cable (CIS/China/Korea/India) Quick Install Guide Warranty Registration Card User's Manual (PDF File) ML-2851ND Driver & Network Install CD-ROM Power Cable USB Cable (CIS/China/Korea/India) Quick Install Guide Warranty Registration Card User's Manual (PDF File) 2. Transfer Roller : 50K pages 2.5K Stress Paper : 1/1500 Speed Resolution Be equal or better than E250DN Be equal or better than E250DN ML-2851ND N/A N/A 128MB(option) YES NO NO NO 1. Slot Upgradable Mem. Transfer Roller : 50K pages 2.1. Pick-up Roller : 50K pages FCC Part 15 Class B ICES-003 EN55022 Class B Base Line Paper : 1/5K Standard Paper : 1/2. Type Upgradable Mem. Fuser Unit : 50K pages 3.2.2.2. Fuser Unit : 50K pages 3.5K Stress Paper : 1/1500 Be equal or better than E250DN Be equal or better than E250DN Certification Power Performance Jam Rate Service Manual 2-5 Samsung Electronics .

Parts Parts Code Code Fig.10 Reliability & Service * Periodic Replacing Parts No.000 2 Pick -up Roller JC97-03062A 50.1.Product spec and feature 2.000 3 Fuser Unit JC96-04717A(220V) JC96-04718A(110V) 50. Yield (pages) 1 Transfer Roller JC66-01218A 50.000 Service Manual 2-6 Samsung Electronics .2. No.

Memory Service Manual 2-7 Samsung Electronics .) Emulation Interface Paper Input FPOT (C/M) Noise Toner Dim.3.1.6mm 250 SCF.0.200 dpi class 400 MHz 32 MB (160 MB) PCL6.0. N/W 150 CST 30 sec/8. PS3 USB 2. Memory (factory option) 20 ppm/A4 600 dpi class 166 MHz 16 MB (144 MB) PCL6 USB 2.5 sec 50 dBA 2K/5K 364 x 369 x 209.1 SEC Model Samsung ML-2851ND Samsung ML-2250 Image Print Speed Resolution Processor Memory (Max.Product spec and feature 2.1.3 Model Comparison Table 2. N/W IEEE1284 150 CST 50 sec/10 sec 51 dBA 3K/5K 358 x 452 x 278mm 250 SCF. (WDH) Options 28 ppm/A4 1.

PS3 USB 2.) Emulation Interface Paper Input FPOT (C/M) Noise Toner Dim.0.5 sec 50 dBA 2K/5K 364 x 369 x 209.Product spec and feature 2.PS3 USB 2.3.5K 407 x 453 x 370mm 250 SCF 30 ppm/Ltr 600 x 600 dpi 300 MHz 64 MB (576 MB) PCL6.PS3 USB 2.0. Memory (factory option) 30 ppm/Ltr 1. Memory Service Manual 2-8 Samsung Electronics .200 dpi class 264 MHz 16 MB (16 MB) PCL6.6mm 250 SCF.0.200 dpi class 400 MHz 32 MB (160 MB) PCL6.2 Competitor Model Samsung ML-2851ND Image Brother HL-5240 Lexmark E250D Print Speed Resolution Processor Memory (Max. N/W 250 CST 30 sec/8. N/W 250 CST N/A N/A 1K/2K 420 x 424 x 432mm 250/500 SCF. N/W 250 OT 20 sec 47 dBA 2K/2.1. (WDH) Options 28 ppm/A4 1.

2 Summary of Product This chapter describes the functions and operating principal of the main component.2.1. 2. 1 2 3 4 5 output tray control panel control board cover front cover manual tray 6 7 8 9 10 tray 1 optional tray 2 paper level indicator output support manual tray paper width guides Service Manual 2-9 Samsung Electronics .2.1 Printer Components 2.Product spec and feature 2.1 Front View * The figure above shows an ML-2851ND.

1. 1 2 3 network port a USB port optional tray 2 cable connector 4 5 6 duplex unit power receptacle power switch a.2 Rear View * The figure above shows an ML-2851ND. Service Manual 2-10 Samsung Electronics . ML-2851ND only.Product spec and feature 2.2.

2. Makes the printer pick up the print media. Cancels the print job.3 Control Panel 1 2 3 Error: Indicates the status of your printer. Cancel: Prints a demo page or configuration page.Product spec and feature 2.1. Service Manual 2-11 Samsung Electronics . Online: Indicates the status of your printer.

2 System Layout LSU DEVE FUSER DUPLEX CASSETTE Service Manual 2-12 Samsung Electronics .2.Product spec and feature 2.

and removing electronic static function. It has a separate driving mechanism. it is designed to open a cassette and a guide. Service Manual 2-13 Samsung Electronics . and so on.1 Feeding It is consists of a basic cassette. It uses rubbing pad method to feed 1 sheets of general papers and 1 envelops. It is designed for a common use with a main cassette. and the duplex feeding takes a side feeding method. jam removing function. and so on. 5) MP tray It has a paper arranging function. there is a paper level indicator. It is designed to open a rear cover to remove a jam in a rear part. and the capacity is 250 sheets. 1) Separation method Separate it from the friction pad mounted to the center of the cassette.' Both the side guide and the rear guide can be adjusted for for various types of papers from A5 to legal size paper. paper transferring function. SCF paper path function. paper transferring function. Usable papers are A4. 2) Basic cassette It takes a center loading method and applies 'friction pad separating method. an MP tray for supplying different types of media (envelope. For removing a jam occurred in a front part. special paper) duplex unit. 6) Duplex unit It has paper transferring function. paper feeding function. and main board supporting function.2. label. It is designed for basic attachment. paper guide function. 4) Registration roller It has a paper arranging function. It has a paper existence sensing function (Capacity: 250 sheets of general paper). various size papers accepting function. paper detecting function. jam removing function. driving control function. paper arranging function. paper sensing function. 3) Pick-up roller It has functions such as a paper pickup function.2. and displaying function of paper remaining amount. letter. jam removing function. 7) SCF (Second Cassette Feeder) It is the same method with the main cassette. In the front side.Product spec and feature 2. and parts related to paper transferring. and legal size paper.

.4 Fuser It is consisted of a heat lamp. 3) Pressure roller A pressure roller mounted under a heat roller is made of a silicon resin. and the surface also is coated with Teflon.2. . .Maintain a temperature of fuser cover's surface under 80(C for user. and attach a caution label at where customer can see easily when customer open a rear cover.Product spec and feature 2. When a paper passes between a heat roller and a pressure roller. The surface of a heat roller is coated with Teflon. It sticks the toner on a paper by heat and pressure to complete the printing job.Non-Cotact type Thermostat 2) Heat roller The heat roller transfers the heat from the lamp to apply a heat on the paper.2. Service Manual 2-14 Samsung Electronics .2.2nd protection device: Software cuts off when overheated . the system takes power. Safety device .3 Driver Ass'y By driving the motor.2.A fuser power is cut off when a front cover is opened . thermistor and thermostat.2.2 Transfer A transfer roller transfers toner on an OPC drum to the paper.Main Motor : DC 24V.3rd protection device: Thermostat cuts off main power. pressure roller.2. Rated RPM : 2170rpm 2. It consists of a main motor for feeding fuser and duplex reverse turn. 4) Items for safety Protecting device for overheating .1st protection device: Hardware cuts off when overheated . toner adheres to the surface of a paper permanently.Halogen lamp : 750 Watt 5% 1) Thermostat When a heat lamp is overheated.000 sheets (In 16~27 ) 2. Life span: Print over 50. a Thermostat cuts off the main power to prevent over-heating. heat roller. so toner does not stick to the surface.

Service Manual 2-15 Samsung Electronics .5 LSU (Laser Scanner Unit) It is the core part of the LBP which switches from the video data received to the controller to the electrostatic latent image on the OPC drum by controlling laser beam.2. after the /HSYNC signal is detected. The one side of the polygon mirror is one line for scanning. the image data is sent to the LSU to adjust the left margin on paper. In other words. The controller detects the /HSYNC signal to adjust the vertical line of the image on paper. The /HSYNC signal is created when the laser beam from LSU reaches the end of the polygon mirror. and turning principle of polygon mirror. exposing OPC drum. The OPC drum is turned with the paper feeding speed.2.Product spec and feature 2. and the signal is sent to the controller.

Developing Method: Non-contacting method .25KV ~ -1. and the toner cartridge unit has toner.Management of disusable toner : Collect the toner by using Cleaning Blade .Toner remaining amount detecting sensor : Yes .The life span of toner : 2. except for initial cartridge.Classifying device for toner cartridge : ID is classified by CRUM. and blade (Doctor blade) . In the print cartridge.32mW 4 -1. developing roller.2. The OPC unit has OPC drum and charging roller. 2 Cleaning Roller 0.45KV -750V -130V + -250V 1 8 Cleaning Blade 6 3 VD = -430V 5 VS = -680V +4. it creates a visual image.OPC Drum protecting Shutter : No .2kV 7 <Toner Cartridge Layout> Service Manual 2-16 Samsung Electronics .000 pages (LSA Pattern/A4 standard) .Toner : Non magnetic 1 component pulverized type toner . the OPC unit and the toner cartridge unit are in a body.Product spec and feature 2.6 Print Cartridge By using the electronic photo process.2.000 or 5.OPC Cleaning : Cleaning blade type . supply roller.

3 Engine H/W Specifications 2. U4 USB USB Port & Port & IC IC SMPS CN10 SMPS CN10 (( 24V :: 4 6 8 10 24V 4 6 8 10 5V :: 12 14 16 )) 5V 12 14 16 ASIC ASIC U8 U8 DC to DC DC to DC Converter Converter (3. and fan driving.Product spec and feature 2.1 Main Board The Engine Board and the Controller Board are in one united board. and PC interface.3V) U5 NOR Flash NOR Flash U17. U18 U17.3V) U15 DC to DC DC to DC Converter Converter (1. current driving. and it is consisted of CPU part and print part in functional aspect.3. The main board sends the Current Image of Video data to the LSU and manages the conduct of Electrophotography for printing. HVPS CN4 HVPS CN4 (( 24V :: 13 14 24V 13 14 24VS :: 9 10 )) 24VS 9 10 SDRA SDRA M M U6.3V) U5 (1. The signals from the paper feed jam sensor and paper empty sensor are directly inputted to the main board.2. clutch driving. pre-transfer lamp driving. U4 U3. It is consisted of the circuits of the motor (paper feed. pass) driving.2. U7 U6. I/O handling.3V) U15 (3. drivers. U7 Network Network Interface & IC Interface & IC EEPRO EEPRO M M U3. The CPU is functioned as the bus control. U18 Service Manual 2-17 Samsung Electronics .

5 Banks (Up to 128MB per Bank) ROMC .PCI Local Bus Specification rev2.5 Channels (1 Channels Supports DMA Operation) PCI Controller .3.CPU Core : over 300MHz .Host / Agent Mode (Support 4 Devices in Host Mode) NAND Flash Controller . PVC Service Manual 2-18 Samsung Electronics .Product spec and feature 2. HSYNC) UART .4 Channels HPVC .LSU Interface Unit .2 Complaint .RTC Core Voltage : 3V PLL .Auto Boot Mode (Using Internal SRAM. 33/66MHz .1) RTC .Step Motor : 2 Channels .10M/100Mbps .Dual/Single Beam .I2C(S-BUS) Slave Device Support(I2C Version 2.8/16Bits.3 PLL : MAIN. 4KB) MAC .Full IEEE 802.3 Compatibility Engine Controller .32Bits Only.PWM : 8 Channels .4 Banks (Up to 16MB per Bank) IOC .32KB instruction cache and 32KB data cache Operating Frequency .LVDS Pad(VDO. PCI.32Bits.2.ADC : 6 Channels I2C Controller .1(a) Asic(SPGPv3) CPU Core : ARM1020E . 100MHz . H/W EEC Generation .System Bus : 100MHz SDRAMC .6 Banks (Up to 16MB per Bank DMAC .

compressed into Flash memory.Product spec and feature 2. informs the paper feeding state to CPU. . Paper Feeding/With Toner Cartridge Sensing When paper passes the actuator (feed sensor part). When cassette is empty.Capacity : 16M Byte (NOR Flash) . The fact whether the developer is inserted or not is detected by CRUM. It is turned on or off by C23. up to 160Mbyte (Factory Option) . when printing.Type : SDRAM 100MHz/133MHz . Paper detects the on/off time of exit sensor by reading D22 of CPU. C18(REGI CLUTCH).1(b) Memory Flash Memory : It stores System Program and downloads the System Program through PC Interface. the subCRUM can read the information of toner cartridge from contact with CRUM involved in toner cartridge. When it is high.1(c) Sensor Input Circuit Paper Empty Sensing The Paper empty sensor (Photo Interrupter) on the HVPS informs the state of paper to CPU whether it is empty or not with operation of the actuator. If the information of toner cartridge is invalid. Main Motor.2.3. regi and MPF signal. . C23(PICK-UP CLUTCH). the red will be ON for informing the facts to user. Polygon motor part of LSU and HVPS). which is supplied to the each unit. If it doesn t detect the feed sensor within 1sec. In case. Service Manual 2-19 Samsung Electronics . and then sprays the image data after certain time. FAN Driving Circuit is driven by Transistor. It stores Font List. D15(MPF CLUTCH) of CPU.Capacity : 32M Byte(Basic). 32bit 2. and they are driven by paper pick-up. and in case of model for export it compresses the PCL font. and controlled by D14. C18.3. which is flown when the solenoid id de-energizing. E16(FAN DUPLEX). The paper JAM2 is informed. after paper is fed. it will show invalid sign on LED. After the front cover is opened. is cut off. etc. After the developer is mounted. DC FAN / SOLENOID Driving It is driven by transistor and controlled by D14(FAN MAIN). The cover-open sensing is operated by the D23 of CPU. (LED will be display Orange color) Cover Open Sensing The Cover open sensor is located on the HVPS. on DRAM and uses it as PCL font in case of model for export. and the normal operation or jam information is informed to the CPU. D15 of CPU. +24VS (DC fan. paper Jam0 is occurred (LED will be display Orange color). Solenoid. E16 of CPU.Random Access Time : 10 us (Max) . and it is off when the sleep mode is selected. System Working Memory Area. it detects the fact by reading the E20 of CPU. Paper Exit Sensing It detects paper state whether paper gets out from the set with operation of exit sensor on the HVPS and actuator on the frame. There are three solenoids.Serial Page Access Time : 50ns (Min) DRAM : It is used as Swath Buffer. the fan is driving by turning on the TR.2. then stores it. it detects the signal of Photo interrupter. and then informs the fact by displaying the RED. The diode protects the driving TR from the noise pulse.

There is motor driver IC on the motor control board of Motor Ass y Unit. The resistance Rs value for sensing and voltage value for the V reference can be changed by motor driving voltage value. I = Vref / Rs. IN 0. The motor driving voltage is calculated with the following formula. Main Controller has the interfacing circuits.Product spec and feature Motor Driving The main motor driving circuits is on the BLDC Motor Ass y Unit. The AN44060A Motor Driver IC is used in this case. The exit motor driving circuits is formed when the driver IC is selected. 2 L H L H IN 1. 3 L L H H Output Current Vref / (10*Rs) = Iout Vref / (15*Rs) = Iout * 2/3 Vref / (30*Rs) = Iout * 1/3 0 The motor driving circuit is formed when the Driver IC is selected. The resistance Rs value for sensing and voltage value for the V reference can be changed by motor driving voltage value. The motor driving voltage is calculated with the following formula. The A3977 Motor Driver IC is used in this case. Service Manual 2-20 Samsung Electronics . wherein Vref is (R1 5V) / (R1+R2).

Output Voltage Control Method : Transfer Output Voltage is outputted and controlled by changing Duty of THVPWM Signal.The output fluctuation range is big because there is no Feedback control.The (+) Transfer Voltage is not outputted because the THV PWM is controlled with high.6V 26.0KV 5 %. It takes 110V/220V and outputs the +5V.5 .Output Voltage Falling Time : 100 ms Max . It detects the resistance by recognizing the voltage value.2.Input Voltage : 24 V DC 15% .2KV 15% (when cleaning.Output Control Signal (BIAS-PWM) : the CPU output is HV output when PWM is low.(Duty Variable.Output Voltage Falling Time : 50 ms Max . and the outputted high voltage is supplied to the toner. .Output Voltage: -200V ~ -600V DC 20 V .200 ) .Output Loading range : 30 M ~ 1000 M . Developing Voltage (DEV) .4V) Loading contrast : 5 % or less .8KV DC 50V . 10% Duty : +650V.The (-) Transfer Voltage is outputted because the THV-Enable Signal is controlled with low .Output Voltage Fluctuation range: PWM Control . +24V to supply the power to the main board.Output Voltage : -1.2(a) HVPS (High Voltage Power Supply) Transfer High Voltage (THV+) . .Output Voltage : MAX +5.3.Output Voltage Rising Time : 50 ms Max .2 SMPS & HVPS board The SMPS supplies DC Power to the System.Input Voltage : 24 V DC 15% .Input Voltage : 24 V DC 15% .Environment Recognition Control Method : The THV-PWM ACTIVE is transfer active signal.Fluctuating transfer voltage with environmental various : +650 V(Duty 10%) ~ 5 KV (Duty 90%) . Service Manual 2-21 Samsung Electronics .Output Voltage Trigger : 6.2.Input contrast of the output stability degree : 5 % or less Loading contrast : 5 % or less .3. OPC cartridge.Output Voltage Rising Time : 100 ms Max . while permits the environmental recognition voltage. F/B.Output Voltage Falling Time : 50 ms Max .Input contrast of the Voltage stability degree :under 5 % (fluctuating input 21.Product spec and feature 2.Output Control Signal(MHV-PWM) : CPU is HV output when PWM is Low Cleaning Voltage (THV-) . 2. and transfer roller. 90% Duty : +5KV 5% Charge Voltage (MHV) . The HVPS board creates the high voltage of THV/MHV/Supply/Dev and supplies it to the developer part for making best condition to display the image. The HVPS part takes the 24V and outputs the high voltage for THV/MHV/BIAS.Output Loading range : 10M ~ 1000 M .Output Voltage Rising Time : 50 ms Max . no loading ) ->1.3KV ~ -1.

and the AC heater control part. SW2 SW2 (( Rear-Cover Rear-Cover Open Switch )) Open Switch CN1 CN1 (Main PBA CON. DEV ) .Product spec and feature Supply . It is consisted of the SMPS part.Output Voltage : -400 V ~ -800V DC 50 V(ZENER using.Input contrast of the output stability degree : under 5 % Loading contrast : 5 % or less . so it is possible to use for common use.Input Current : Under 4.0Arms / 2. SMPS has two output channels. Which are +5V and +24V.Output Voltage Falling Time : 50 ms Max . AC Input .2(b) SMPS (Switching Mode Power Supply) It is the power source of entire system.2. It is assembled by an independent module.Input Voltage fluctuating range : AC 198V ~ 264V AC 99V ~ 135V . the status when e-coil is off or rated voltage is inputted/outputted ) Service Manual 2-22 Samsung Electronics .) SW1 SW1 (( Front -Cover Front -Cover Open Switch )) Open Switch MHV MHV DEV DEV OPC OPC SUPPLY SUPPLY THV THV VARISTOR VARISTOR 2. which supplies the DC power for driving the system.Output Loading range : 10 M ~ 1000 M .0Arms (But. which supplies the power to fuser. It is mounted at the side of the set.Output Control Signal (BIAS-PWM) : the CPU is HV output when PWM is low.3.) (Main PBA CON.Frequency Fluctuating range : 47 ~ 63 Hz .Input Rated Voltage : AC 220V ~ 240V AC 110V ~ 127V .Rated Frequency : 50/60 Hz .Output Voltage Rising Time : 50 ms Max .

0V CON 324V PIN:3.Product spec and feature NO 1 2 3 4 5 6 7 8 9 ITEM CHANNEL NAME CONNECTOR PIN Rated Output Max.) F02 F02 250V 3.2W Shut down or Output Voltage Drop Remark 1ms 1ms NO 1 2 3 ITEM Stand-By PRINTING Sleep-Mode System Less than 60W Less than 400W Less than 8W F01 F01 220V :: 250V 8A 220V 250V 8A 110V :: 250V 10A 110V 250V 10A SW2 SW2 CON1 CON1 (AC POWER (AC POWER CON.) CON2 CON2 (Main PBA CON.6.9 GND PIN:4.13.16 +5V 5%(4.6 A 100mVp-p 15W 18W Shut down or Fuse Protection CH2 +24.15A F71 F71 250V 4A 250V 4A F72 F72 250V 4A 250V 4A Service Manual 2-23 Samsung Electronics .4 A 5.10 +24V 10%(21.) CON.14.) 24V :: 3 5 7 9 24V 3 5 7 9 5V :: 11 13 15 5V 11 13 15 CON1 CON1 (Heat Lamp CON.5.8.6W 127.15A 250V 3.75 5.3 A Under 500mVp-p 105.15 GND PIN: 12.25V) 3A 3.) (Heat Lamp CON.6 26.4V) 4.7. Output Current Peak Loading Current RIPPLE NOISEVoltage Maximum output Peak output Protection for loading shortage and overflowing current CH1 +5V CON 35V PIN: 11.) (Main PBA CON.

As a result. the AC control part is passive circuit.3.Maintaining temperature range : -25 85 . the AC current flows in the e-coil. When the HEATER ON signal is turned on at engine.Common Environment Condition . when the signal is off. CE. From the flashing light. 6KV . On the other hand.Normal. MIC.5mA . the Triac part (light receiving part) takes the voltage. (at 1000V-LV model / 1500Vac-HV model. Power Save 2.Surge : Bi-Wave 3kV . Triac (Q501) feature : 24A-LV model / 16A-HV model. the voltage is cut off at the gate of Triac.Falling Time : over 20ms .NOM. CSA950. TUV. The AV power controls the switch with the Triac. the Triac becomes off.Operating temperature range : 0 40 . GOST. 600V SWITCHING Phototriac Coupler (PC501) . C-Tick. and heat is occurred.Insulating Resistance : 100 or more (at DC 500V) . EPA. CCC(CCIB). the PC501 is off. iK.2(c) FUSER AC POWER CONTROL Fuser(e-coil) gets heat from AC power. and the voltage is supplied to the gate of Triac and flows into the Triac. CB. a semiconductor switch.Product spec and feature Length of Power Cord : 1830 50mm Power Switch : Use Feature .Withstanding Voltage : Must be no problem within 1 min.Rising Time : within 2Sec . so it turns the heater on/off with taking signal from engine control part.Turn On If Current : 15mA 50mA(Design: 16mA) . the LED of PC501 (Photo Triac) takes the voltage and flashes.10mA) . In other words. COLD START) under 60A PEAK (In other conditions) .FCC.Running Current : under 40A PEAK (AT 25 .High Repetive Peak Off State Voltage : Min 600V Service Manual 2-24 Samsung Electronics . and then the e-coil is turned off.2. Safty Requrement :IEC950 UL1950.Leaking Current : under 3. Semko. Nemko.Preserving Humidity Condition : 30% 90% RH . The ON/OFF control is operated when the gate of the Triac is turned on/off by Phototriac (insulting part).Operating atmospheric pressure range : 1atm EMI Requirement : CISPR . C-UL.

After the leading edge of the paper passes the Regi sensor. the feed sensor doesn’t be ON. JAM 0 . if the feed sensor is not on.After picking up.After picking up. it is JAM 0.2. and by driving the main motor. The voltage value for impressing to the transfer roller is decided by the changed value.After the leading edge of the paper passes the feed sensor. fuser roller.Even though the paper reaches to the feed sensor. * It is a status that the leading edge of the paper already passes the feed sensor. . * It is a status that the leading edge of the paper doesn’t pass the feed sensor. . The transfer voltage admitted when the paper passes the transfer roller is decided by environment recognition. paper cannot be entered due to paper is not fed. .2. .3.3(a) Control Algorithm • Feeding If feeding from a cassette.3. if the feed sensor is not on after certain time. The resistance value of the transfer roller is changed due to the surrounding environment or the environment of the set. decide to insert the paper according to the operation of the Regi sensor. and the voltage value. The BLDC motor is controlled for the such acceleration section and steady section.After the trailing edge of the paper passes the feed sensor. developing voltage and the transfer voltage are controlled by PWM (Pulse Width Modulation). re-pick up.2. JAM 1 . the main motor drives the rollers such as feeding roller. paper entered but it cannot reach to the feed sensor in certain time due to slip. 2.3.3(c) Transfer The charging voltage. (The feed sensor cannot be OFF) . etc. ITEM Description . Service Manual 2-25 Samsung Electronics .3 Engine F/W 2. After re-picking up. The BLDC main motor is operated by the BLDC clock and the enable signal. The each output voltage is changeable due to the PWM duty. which changes due to the environments. (The exit sensor cannot be ON) * The paper exists between the feed sensor and the exit sensor. Each voltage value is controlled according to 3. The on/off of the solenoid is controlled by controlling the general output port or the external output port.3. the paper cannot pass the exit sensor after certain time.Product spec and feature 2. the leading edge of the paper cannot reach the feed sensor after certain time. the drive of the pickup roller is controlled by controlling the solenoid. developing roller. insert the paper in front of the feed sensor. the paper cannot reach the exit sensor after certain time. occurrence of Jam is judged as below. If feeding from a manual feeder.2.3.4. JAM 2 DUPLEX JAM 1 DUPLEX JAM 0 .After the leading edge of the paper passes the feed sensor. 2. the trailing edge of the paper cannot pass the feed sensor after a certain time.3(b) Driver By gearing. the leading edge of the paper cannot reach the Regi sensor after certain time. and exiting roller. While paper moves.After the trailing edge of the paper passes the exit sensor.2 Timing Chart. is changed through AD converter.After picking up.

Error Polygon Motor Error Hsync Error Description Whenthe polygon motor speed doesn t become steady The polygon motor speed is steady but the Hsync is not generated Service Manual 2-26 Samsung Electronics . it has been lower than 90 over 20 seconds .3(d) Fusing The temperature change of the heat roller°Øs surface is changed to the resistance value through the thermistor.2. • Lamp Method Error OPEN HEAT ERROR LOW HEAT ERROR Description . When the polygon motor speed becomes strady.It has been higher than the Standby Reference Temperature +10 OVER HEAT ERROR over 180 seconds. If two conditions are satisfied. 2.When warming up.It has been higher than 220 over 20 seconds . the status are not satisfied. Hsync occurs.Printing has been lower than the Printing Reference Temperature -20 over 10 seconds. . it turns on the LD and drives the polygon motor. If the value from the thermistor is out of controlling range while controlling the fusing. When the printing signal occurs.Standby has been lower than the Standby Reference Temperature -20 over 10 seconds. the error shown in below occurs. The AC power is controller by comparing the target temperature to the value from the thermistor.3. .It has been higher than 230 over 3 seconds .When WarmUp End Process. . the error stated in the below table occurs. =>This can be changed in the future. the temperature is decided. When the detector detects the beam.3. which impressed to the resistance. it have been lower than the WarmUp Reference Temperature -10 over 10 seconds.3(e) LSU The LSU is consisted of the LD (Laser Diode) and the polygon motor control.2.Product spec and feature 2. By converting the voltage value. to the digital value through the AD converter. Lready occurs.

2.2 Architecture Host Software is made up of 1.) to be able to make the user to take same output as originally one what composed in Host.2. Printer Status Monitor. 4. 3. 2. Driver that translates the received document to a Printing Command language which printer can understand and transfers data to spooler.1 Overview The software of Plover system is constructed with 1) Host Software part that the application software operated in Window and Web Environment.Product spec and feature 2.4. 2. Graphic User Interface that offers the various editing functions to user in Host. 2. Web-based-Application that offers the same functions as Stand-alone Application and RDC(Remote Diagnosis Control) in Web environment. etc.4 S/W Descriptions 2. Firmware is made up of 1. and 2) Firmware parts that is a Embedded software controls printing job.4. Stand-alone Application that offers the various printing application. Network Management in Window system. GDI. PS. Kernel that control and management the whole procedure include of Control flow and Printing Job before transfer to Engine system. PSU(Printer Settings Utility). Service Manual 2-27 Samsung Electronics .2. Application (Emulation) that is a interpreter translate data received from Host to a printing language (PCL.

manage the data.Product spec and feature 2. Status monitor to monitoring the printer status by real time in Web.4. transfer them from spooler to network port. Driver that is Windows application software translate printed data to one of printer language and create spooler file. make communication logical port. Service Manual 2-28 Samsung Electronics . 3. at first. Port Monitor that manages the network communication between spooler and Network Interface Card.2. 2. or various additional application and Network Interface Card. Stand-alone Application that is a similar Window software as same as above 2. Web-based Application that offer a various printer additional functions.(this is. 4.3 Data and Control Flow The above Block Diagram is explained that: Host Side is made up of 1. and offer the result of printing). independent environment on OS. management of printing job. printer administration.

for Job Spooling function for Multi-User. Kernel receives this data from Host. Engine print the received data to required paper with the sequential developing process. Kernel receives this data from Host. Driver translate the all graphic data of it and send data to host spooler. Kernel sends the output bit-map data to Engine using Printer Video Controller (by clock type for LSU). Network interface card receives it and send to Kernel part. Engine is that prints rendered bit-map data to paper with required size and type by Kernel. Engine print the received data to required paper with the sequential developing process. In Printing. On addition. And then the spooler sends the data stream to the printer via USB port. Port monitor managing network port receives data from spooler and sends a data stream to the Network Interface Card. and then select emulation fit to data and start selected one. Multi-Printing that is occurred in Network printing and various additional printing functions. 4. Kernel informs a status of printing status and printer status to user made printing job with the Status Monitor. Emulation is that interprets the various output data from selected emulation. 10 Queuing systems in a memory. Network Interface Card is that relay the communication between Host and kernel using various network protocol. The additional printing function are realized in (1) Web environment (2) Window environment. and then select emulation fit to data and start selected one. Kernel is that manages the flow control of emulation procedure. 2. Kernel sends the output bit-map data to Engine using Printer Video Controller (by clock type for LSU). (2) Case of using Network Interface Card After user start to print the wanted document to PCL string or compressed GDI bit-map data. After emulation job end. receiving data from Host or Network card and printing with engine & rendering job. And then. the two procedures are (1) Case of using USB Port After user start to print the wanted document to PCL string or compressed GDI bit-map data. After emulation job end. Service Manual 2-29 Samsung Electronics . 3. Driver translate the all graphic data of it and send data to host spooler.Product spec and feature Firmware Side is made up of 1. If so. this Kernel use max.

any cables disturbed by the procedure must be restored as close as possible to their original positions. The latches break easily. Be sure to remove the toner cartridge before you disassemble parts. If components are removed. Unplug the power cord. 5.1 General Precautions on Disassembly When you disassemble and reassemble components. To remove such parts. press the hook end of the latch away from the part to which it is latched. Make sure all components are in their proper position. 6. release them carefully. Replace only with authorized components. you must use extreme caution. The close proximity of cables to moving parts makes proper routing a must. 2. Check to verify that documents are not stored in memory. you must perform as follows: 1. Use a flat and clean surface. Releasing Plastic Latches Many of the parts are held in place with plastic latches. 3. 4. Disassembly and Reassembly 3.Disassembly and Reassembly 3. Whenever servicing the machine. 7. note the cable routing that will be affected. Before removing any component from the machine. Service Manual 3-1 Samsung Electronics . Do not force plastic-material components.

M3.L10.B.M3.-.+.BH.NI PLT.M3.M4.L6.ZPC(BLK).+.M3.+.SWRCH18A SCREW-TAPTITE.PH.S.+.+.- 1 9 6002-000440 Duplex 1.-.+.ZPC(BLK).BH.M3.SWRCH18A.NI PLT.B.PWH.ZPC(WHT).B.+.1 4 6003-000269 DRIVE SCREW-TAPTITE.ZPC(BLK).ZPC(BLK).+.2 Used Screw List 1 6003-000196 DUPLEX UNIT FRAME FUSER ENGINE COVER TOP CASSETTE SCREW-TAPTITE.S.B.BH.ZPC(WHT).M3.M3.SWRCH18A.-.4 1 10 2 6 6003-000301 FRAME SCREW-TAPTITE.SWRCH18A.L10.SWRCH18A 4 8 6006-001078 FRAME SCREW-TAPTITE.B.ZPC(WHT).SCREW-TAPTITE.B.B.NI PLT.BH.L10.- 1 7 6003-001256 ENGINE SCREW-TAPTITE.SWRCH18A SCREW-TAPTITE.M3.M3.BH.NI PLT.ZPC(BLK).-.BH.-.BH.ZPC(WHT).- 11 5 6003-000282 DUPLEX UNIT FRAME FUSER FRONT COVER LSU SCREW-TAPTITE.-.M3.B.ZPC(WHT).M3.NI PLT.SWRCH18A.-.-.M4.L8.+.L8.M3.+. SWRCH18A.L8.+.B.PWH.L10.-.-.M3.BH.M3.2.PWH.B.L6.M3.L10.+.M3.+.PWH.SCREW-TAPTITE.+.BH.L10.SWRCH18A. Frame 13 PWH.+.SWRCH18A SCREW-TAPTITE.PWH.+.L10.-.B.M3.SCREW-TAPTITE.B.SWRCH18A.B.BH.SWRCH18A.WSP.L8.B.SCREW-TAPTITE.M3.+.SWRCH18A.SCREW-TAPTITE.SWRCH18A.L8.SWRCH18A SCREW-TAPTITE.SWRCH18A.PWH.NI PLT.+.L6.SWRCH18A.B.L10.SWRCH18A SCREW-TAPTITE.SCREW-TAPTITE.- 1 Service Manual 3-2 Samsung Electronics .M3.NI PLT.B.-.ZPC(BLK).L8.+.SWRCH18A.L8.SCREW-TAPTITE.L6.+.B.- 3 63 1 9 1 2 1 2 6003-000261 CASSETTE 3 6003-000264 FRAME CASSETTE SCREW-TAPTITE.ZPC(WHT).B.PWH.SWRCH18A SCREW-TAPTITE.ZPC(BLK).+.L6.ZPC(BLK).-.BH.SWRCH18A.PWH.L8.Disassembly and Reassembly 3.

Remove the CASSETTE 2. especially hooks. Remove the FRONT COVER carefully. Service Manual 3-3 Samsung Electronics . Remove the TONER CARTRIGE.3 Cover Unit 3.3. 3.1 CASSETTE & Front Cover 1.Disassembly and Reassembly 3.

3.2 DUPLEX UNIT & COVER-TOP/COVER-REAR 1. Remove two SCREW in front view 2. then disassemble the Cover-Top up. Remove COVER-REAR. Turning back of SET. 4. remove two SCREWs. Service Manual 3-4 Samsung Electronics . 3. After open the COVER-REAR.Disassembly and Reassembly 3. remove DUPLEX UNIT like below figure.

After removing the hook of backside. Remove their first hook from frame-base.Disassembly and Reassembly 3.3.3 Cover-Side-LEFT/RIGHT 1. remove Cover-Side-LEFT/RIGHT. Service Manual 3-5 Samsung Electronics . 2.

Before fuser ass’y removal. In upper view. remove four screws of fuser assy.4 Fuser Ass’y 1. Remove COVER-TOP/DUPLEX/COVER-REAR.Disassembly and Reassembly 3. 4. 2. After remove guide-rear assy like below figure. 3. remove the three harness connected to fuser. Service Manual 3-6 Samsung Electronics . Remove fuser carefully not to damage HARNESSes.

Remover four Screw (M4. 2.5 LSU(Laser Scanning Unit) 1. Service Manual 3-7 Samsung Electronics .L10) of LSU and one connector from Main B’D. Before LSU ass’y removal : .Remove the COVER-TOP/COVER-RIGHT.Disassembly and Reassembly 3.

Before Drive ass'y removal : .Remove the CASSETTE/Cover-FRONT/COVER-TOP/COVER-LEFT Assy.6 Drive Ass’y 1. Remove the seven Screws and remove Drive Ass'y carefully. Remove the Connector of Drive Ass'y.Disassembly and Reassembly 3. 3. 2. Service Manual 3-8 Samsung Electronics .

Disassembly and Reassembly

3.7 Main PBA/SMPS/HVPS
1. Before Main PBA/SMPS/HVPS removal :: - Remove CASSETTE/COVER-FRONT/COVER-TOP/COVER-RIGHT 2. HVPS : Remove 6 screws and 1 HARNESS SMPS : Remove 4 screws and 3 HARNESSes Main PBA : Remove 4 screws and all HARNESSes

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Samsung Electronics

Disassembly and Reassembly

3.8 HOLDER-PAD Disassembly
1. Remove the CASSETTE from SET. 2. Disassemble HOLER-PAD after putting out three HOOKs

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Samsung Electronics

Disassembly and Reassembly

3.9 Transfer Roller
1. Open the COVER-FRONT. 2. Push HOLDER-TRANSFER, which holds the transfer roller and remove the roller from set. 3. Be carefull not to touch the sponge of Transfer Roller.

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Samsung Electronics

Press and hold the Cancel button for about 2 seconds. The patterns help to regularly maintain the product.1 Alignment and Adjustments 4. check the existence of the abnormality. With the sample patterns.1.1. Adjustment and Troubleshooting 4. Service Manual 4-1 Samsung Electronics .1 Sample Pattern This product has the several sample patterns for maintenance.1 Printing a Demo Page After setting up your printer. 4. A demo page prints out. print a demo page to make sure that the printer is operating correctly.1.Alignment & Troubleshooting 4.

2 Printing a configuration Page Press and hold the Cancel button for about 4 seconds.1.1.(print out with the menu map sheet) Service Manual 4-2 Samsung Electronics . A configuration page prints out.Alignment & Troubleshooting 4.

Alignment & Troubleshooting Service Manual 4-3 Samsung Electronics .

1 Control Panel 1 2 3 Error: Indicates the status of your printer.2 Control Panel 4.1.Alignment & Troubleshooting 4. Online: Indicates the status of your printer. Cancels the print job.2. Cancel: Prints a demo page or configuration page. Service Manual 4-4 Samsung Electronics . Makes the printer pick up the print media.1.

This chapter includes: • Introduction • Supported operating systems • Using SetIP program Introduction Once you have connected your printer to a network with an RJ-45 Ethernet cable.2 Network setup(ML-2851ND only) This chapter gives you basic information for setting up your printer for network connections. SyncThruTM Web Admin Service provides you with an efficient way of managing network devices and lets you remotely monitor and troubleshoot network printers from any site with corporate intranet access. which allows you to configure the network parameters necessary for the printer to connect to various network environments. This program is on the software CD that comes with your printer.1 • SNMP • DHCP.2 ~ 9. BOOTP Network protocols Dynamic addressing server • TCP/IP: Transmission Control Protocol/Internet Protocol • DHCP: Dynamic Host Configuration Protocol • BOOTP: Bootstrap Protocol Service Manual 4-5 Samsung Electronics .1 ~ 10.Alignment & Troubleshooting 4. 10.com.1.samsungprinter. you can share the printer with other network users. • SetIP: A utility program allowing you to select a network interface and manually configure the addresses for use with the TCP/IP protocol.2. Supported operating systems The following table shows the network environments supported by the printer: Item Network interface Network operating system Requirements • 10/100 Base-TX • Windows 2000/XP(32/64 bit)/2003/Vista • Varios Linux OS including Red Hat 8 ~ 9.2 • Mac OS 8.2 ~ 10. You can download this program from http://solution.6 ~ 9. • SyncThruTM Web Service: A web server embedded to your network print server. Protocols can be set up by the following programs: • SyncThruTM Web Admin Service: A web-based printer management solution for network administrators. Fedora Core 1 ~ 4. SuSE 8. Mandrake 9. You need to set up the network protocols on the printer to use it as your network printer.1.2.4 • TCP/IP • EtherTalk • HTTP 1.

Follow the instruction in the installation window. 5. 9. Especially.Alignment & Troubleshooting Using SetIP program This program is for the network IP setting using the MAC address which is the hardware serial number of the network printer card or interface. print the machine's network information report.apple. Start Windows Explorer and open the X drive. Click OK to confirm the settings. If you cannot find your printer name click " 8. " to refresh the list.exe to install this program. go to the http://developer. IP address. This program will allow you to fix the network parameter automatically. Double click Application > SetIP 4. select the program Bonjour for Windows due to your computer operating system. 2. Enter the network card's MAC address. From the Windows Start menu. Note If you do not know the network card's MAC address. 10. Service Manual 4-6 Samsung Electronics . Open the language folder you want to use. Insert the driver CD provided along with your machine. This program does not support Linux.) 3. subnet mask. and install the program. (X represents your CD-ROM drive. 7. and then click Apply. Click Exit to close the SetIP program.com/networking/bonjour/download/. 1. Note If you want to setup DHCP network protocol. Select the name of your printer and click " Note ". it is for the network administrator to set several network IPs at the same time. default gateway. 6. select Programs > Samsung Network Printer Utilities > SetIP. Double click Setup.

1. Remove the old toner cartridge and install a new one.4 LED Status Error Message 4. • The toner cartridge is not installed.1 Status LED Status Error Red On Description • The cover is open.3 Consumables and Replacement Parts To avoid print quality and paper feed problems resulting from worn parts and to maintain your printer in top working condition the following items will need to be replaced at the specified number of pages or when the life span of each item has expired.1.4. • The toner cartridge is low. To solve the problem. COMPONENT Pick-up Roller Transfer Roller Fuser Toner Cartridge REPLACEMENT CYCLE 50K Pages 50K Pages 50K Pages 2K Pages(Initial/Sales). • The printer has stopped printing due to a major error. contact your service representative.Alignment & Troubleshooting 4. • Your system has some problems. • The toner is totally exhausted. • The printer is in power save mode. If this problem occurs. • The printer is on-line and can receive data from the computer. 5K Pages(Sales) 4.1.. • Blinks quickly indicates that the printer is printing data. Order a new toner cartridge. the printer resumes printing. You can temporarily improve print quality by redistributing the toner. • Blinks slowly indicates that the printer is receiving data from the computer. Load paper in the tray. Blinking • A minor error is occurring and the printer is waiting for the error to be cleared. Orange Online Green On On Blinking • A paper jam has occurred. • There is no paper in the tray. Close the cover. Install the toner cartridge. When the problem is cleared. Service Manual 4-7 Samsung Electronics .

Block Spots Block Spot and Periodic Band Periodic Band by little difference of density White Spot. Horizontal black band Ghost. 7-2 7-1 No 1 2 3 4 5 6 7-1 7-2 Roller OPC Drum Charge Roller Supply Roller Developing Roller Transfer Roller Heat Roller Pressure Roller _1st Pressure Roller _2st Abnormal image period 75.7mm 47. Damaged Image by abnormal transfer Black Spots or Vertical Black Band Blackground Blackground Service Manual 4-8 Samsung Electronics .1mm 35.Alignment & Troubleshooting 4.1. check the parts shown below.7mm Kind of abnormal image White spot.5mm 26.8mm 37.6mm 62.2mm 47mm 77.5 Abnormal Image Printing and Defective Roller If abnormal image prints periodically.

6 How to use DCU 4. ALL HV & FAN ON THV(+) REFERENCE ON OFF STATUS CODE 61 WARM UP 00 01 02 03 04 20 30 40 50 69 READY READY READY READY READY (REGAL) (LETTER) (A4) (EXECUTIVE) (B5) PRINT START FEED SENSOR ON FEED SENSOR OFF PAPER OUT SLEEP MODE ERROR STATUS CODE 60 62 68 64 70 71 72 73 95 OPEN FUSER ERROR LOW TEMPERATURE ERROR OVER HEATING ERROR COVER OPEN ERROR NO PAPERR PAPER JAM 0 PAPER JAM 1 PAPER JAM 2 LSU NOT READY DIAGNOSTIC MODE DOWN UP SHIFT STOP ENTER TO ENTER DIAGNOSTIC MODE. PUSH THREE BUTTONS SIMUL ANEOUSL AND TURN THE PRINTER POWER ON. Service Manual 4-9 Samsung Electronics . To perform DCU. ML SERIES DIAGNOSTIC CONTROL UNIT 04 DEV 300 05 LSU READY 07 PAPER EMPTY 08 DEV 350 LSU MT & LD PAPER WIDTH EXIT SENSOR DEV 350 LSU MOTOR NEW CRU FEED SENSOR SELF TEST STATUS DIAGNOSTIC 09 COVER OPEN 10 COER HEATING PRINTING TEMP READY HEAT ON DIAGNOSTIC CODE 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 MAIN MOTOR OPERATING SYSTEM MAIN HIGH-VOLTAGE ON TRNSFER HIGH-VOLTAGE (-)ON THV(+) REFERANCE VOLTAGE DEV/SUPPLY HIGH-VOLTAGE ON/PTL ON LSU OPERATING SYSTEM PICKUP CLUTCH ON PEEMPTY/PWITH/NEW CRU TEST FEED & EXIT SENSOR TEST COVER OPEN SENSOR TEST FUSER TEST HOT BURN TEST CLEAN MODE PRINT THV(+)TRIGGER.Alignment & Troubleshooting 4.1. open the front discharge cover and leave the connect the harness wire(4 pin) to the CN17 of the Main control board.1 DCU Setup You can examine the malfunction of the printer.1.6.

It show 7 Segment FND on the panel and each code tells the function of the printer. 68 State Fuser Error Description The error in the fuser occurred.05: Folio.03: EXEC .02: A4 . Low Temperature Error occurs. 22: SCF The paper is passing out of the Feed Sensor. 21: MP. 06: A5/A6 The engine controller received the print order from the video controller. the paper is detected when the first paper is printed. • 60: Open Fuser Error • 62: Low Heat Error • 68: Over Heat Error The Printer Cover is open. 20: 1st. 00: Legal . The front part of paper is jammed between pickup unit and Feed sensor. it indicate the position of the paper Code 61 00~05 20. There is a short circuit in the thermistor and the thermostat while printing. No paper in the paper cassette. the printing is stopped to indicate error code. Hsync signal not output.Alignment & Troubleshooting 4. Code 60. 1) Normal Code While printing or warming up. 64 65 70 71 72 73 95 96 Cover Open CRU Error No Paper Paper Jam 0 Paper Jam 1 Paper Jam 2 LSU Not Ready LSU Not Ready Service Manual 4-10 Samsung Electronics . The printer is ready.01: Letter . LSU Scanner Motor not ready. 62. The front part of paper is jammed just after passing through the discharge sensor. The paper has passed out of the Feed Sensor. 2) Error Code When detecting the malfunction. The fuser power turned off to minimize the power consumption.1. The front part of paper is jammed between the Discharge sensor and Feed sensor. The Toner Cartridge not installed. 21.6. the cover is open or close. 22 30 40 50 69 State Warm up Ready(kind of paper) Print Start Feed Sensor On Feed Sensor off Paper Out Sleep Mode Description The printer is on.2 Code Connect DCU to the printer and turn the power on. The paper has passed out of Exit Sensor.04: B5 .

06 Service Manual 4-11 Samsung Electronics .6. Caution : High voltage probe should be used. If 00 shows in the DCU. [Shift] and [Stop] at the same time. and press the button of [Enter] to operate. press the button of [shift] and [Enter] together. Press the [Up] button to switch the voltage. Description 01 02 Transfer High Voltage(-)On(THV-) -1000 voltage output by MHV terminal. LD is functioning and the middle button is on. all LEDs are on. press the button [Up] or [Shift] to select the self+test . To enter the self-test mode.3 Self Diagnostic Mode If Error code occurs due to malfunction of the printer. Caution : High voltage probe should be used. turn the power on pressing the buttons of [Down].1. Transfer High Voltage (+)Reference on (THV +) +1300 voltage output by MHV terminal. The middle and right one of the three LEDs are on and -350 voltage output by DEV HV terminal. To stop the operation. Pickup clutch on The Solenoid in the printer is in operation. 05 LSU Operating System The scanning motor of LSU is in operation. 03 04 DEV/supply High Voltage : DEV/Supply High Voltage Test. Release the button within 2 or 3 seconds if 78 shows in the DCU. Press the button [shift] and [Enter] together. Caution : High voltage probe should be used. Main High Voltage On(THV-) -1400 voltage output by MHV terminal. Press the [Up] button to Check LD. Caution : High voltage probe should be used. perform Self Diagnostic Mode to solve the problem. The printer works only in the self-test mode to solve the malfunction problem. To stop. the right LED of the three buttons on. If the LD is normal.Alignment & Troubleshooting 4. Code 00 Main Motor Operating System Only the main motor is in operation. The left one of the three LEDs in the self-test panel is on when DEV high voltage Supply high voltage output by each HV terminal.

the printer is continuously printing without detection. same method of the code ‘07’. Hot Burn Test If the [enter] button pressed. Cleaning Mode Print Mode Print the paper to clean the OPC Drum in the Cartridge. Feed Sensor ON/OFF 2nd LED ON/OFF Exit Sensor ON/OFF 3rd LED ON/OFF Cover Open Sensor Test Test the Cover Open Sensor in th same way as code '07’ Cover Open Sensor ON/OFF1st LED ON/OFF Fuser Test If the [Enter] button pressed. the middle LED is on and temperature of the fuser is up to Printing Mode. the right LED is on and temperature of the fuser is up to READY Mode. In this mode. same method of the code ‘07’. 08 09 10 11 12 13 14 15 16 Service Manual 4-12 Samsung Electronics . THV(+) TRIGGER. electronic resistance of transfer roller and high voltage is detected. If the [Up] button pressed.Alignment & Troubleshooting Code 07 Description Paper Empty Sensor Test : If activate the Actuator of the PEMPTY Sensor. same method of the code ‘07’. Turn the power off to stop operation. the left and right of the three LEDs are on. Paper Empty Sensor ON/OFF 1st LED ON/OFF Feed & Exit Sensor Test Test the Feed sensor and Discharge sensor in the same way as '07'. Fan Test : Indicates the function of the Fan. the left LED is on and temperature of the fuser is up to overheat Mode. ALL HV : All high voltage output by each HV terminal and LSU and the fan is in operation. Manual Sensor Test : Indicates the function of the Manual Sensor. Manual Pickup Test : Indicates the function of th Manual Pickup. If you press the button once more.

without any detection.1300V -1000V +1300V -350V 0 : -550V 0 : -350V 05 06 07 LSU PickUp PEmpty LSU Run Pickup On On Off Ready LSU Stop Pickup Off 020mV Paper Empty 08 Sensor Exit Feed 09 10 11 12 13 14 15 16 Cover Fuser Hot Burn Clean Print Thv Reference PTL FAN Manual Pic kUp Manual PTL On Fan On Manual Pickup On Fuser On Hot Burn On Clean Printing Cover Open Fuser Off low adequate high PTL Off Fan Off Manual Pickup Off PTL No 17 Sensor Manual Sensor 4. After warmingup the printer is in READY Mode. 00 01 02 03 04 Function Motor MHV THV(-) THV(+) DEV Enter Motor Run Mhv On Thv Negative On Thv On Supply Dev On Up/Down Stop Motor Stop Mhv Off Thv Negative Off Thv Off DEV Dev Off Remark . and '88' shows in the DCU. It is convenient to use this mode when the engine malfunction is detected in the control board.1. the printer begins printing(trial printing and data from the PC). Turn the power on while pressing this button. vertical lines are printed.4 Self Test Button If the Self-Test button pressed. '89' shows in the DCU and the printer is warming up.Alignment & Troubleshooting No. In this mode.6. Service Manual 4-13 Samsung Electronics .

1.6.5 Paper Path LSU DEVE FUSER DUPLEX CASSETTE Service Manual 4-14 Samsung Electronics .Alignment & Troubleshooting 4.

Remove the jammed paper by gently pulling it straight out. Insert the tray 1 into the printer until it snaps into place.1 In the paper feed area In the tray 1 1. Pull the tray 1 open. Service Manual 4-15 Samsung Electronics . or if you do not see the paper in this area. Printing automatically resumes. 2.7. check the fuser area around the toner cartridge.7 Paper Jam 4. 3.1.Alignment & Troubleshooting 4.1. Make sure that all of the paper is properly aligned in the tray 1. If the paper does not move when you pull.

then the printer resumes. 2. Pull the paper straight up and out. Pull the tray 1 half. 3. Remove the jammed paper from the printer. Open and close the front cover. Service Manual 4-16 Samsung Electronics . stop and go to step 3. Load a paper into the manual feeder. In the manual tray 1. Printing automatically resumes. If the paper does not move when you pull. or if you do not see the paper in this area. 4. 3. Remove the jammed paper from the printer.Alignment & Troubleshooting In the optional tray 2 1. Insert the trays back into the printer. Pull the optional tray 2 open. 5. 2.

2.Alignment & Troubleshooting 4. The jammed paper is automatically ejected from the printer. 1 If you do not see the jammed paper or if there is any resistance when you pull. Pull the guide rear on each side down and remove the paper. Remove the jammed paper by gently pulling it straight out. Open the rear cover.7. 3.2 Around the toner cartridge 1. 1 guide rear 5.1.1. 2. Printing automatically resumes. Gently pull the paper out of the output tray. Printing automatically resumes. Open and close the front cover. Service Manual 4-17 Samsung Electronics . 4. Close the rear cover.7. 3. Open the front cover and pull the toner cartridge out. 4. Replace the toner cartridge and close the front cover.3 In the paper exit area 1. stop and go to the next step. Return the guide rear to its original position.

remove the paper from the bottom of the printer. Duplex jam 1 1. Duplex jam 0 1.Alignment & Troubleshooting 4.1. Open the rear cover. paper jam may occur. Make sure that the duplex unit is inserted correctly. 2. If the paper does not come out with the duplex unit.7.4 In the duplex unit area If the duplex unit is not inserted correctly. Close the rear cover. Pull the duplex unit out of the printer. 1 1 1 duplex unit 2. Service Manual 4-18 Samsung Electronics . 1 guide rear 3. Printing automatically resumes. Return the guide rear to its original position. Pull the guide rear on each side down and remove the paper. Remove the jammed paper from the duplex unit.

• Use only recommended print media. fan. In the printer properties window. • If paper jams occur frequently when you print on A5-sized paper. damp.5 TiPs for avoiding paper jams By selecting the correct media types.1. • Do not use creased. • Do not mix paper types in a tray. Ensure that the adjustable guides are positioned correctly. or facing up in the multi-purpose tray. • Do not overload the tray.7. • Do not remove paper from the tray while your printer is printing. • Ensure that the recommended print side of print media is facing down in the tray. • Follow the procedures.Alignment & Troubleshooting 4. most paper jams can be avoided. Service Manual 4-19 Samsung Electronics . • Flex. Ensure that the paper level is below the paper capacity mark on the inside wall of the tray. or highly curled paper. set the page orientation to be rotated 90 degrees. Load the paper into the tray with the long edge facing the front of the tray. and straighten paper before loading.

Reset method 1.Alignment & Troubleshooting 4. LED Panel 2. set will be automatically power On/O ff and it' ll Warming Up LED Panel Boot Download method 1. 4. type "Usblist2 [ Rom file name] " and Press Enter Status LED Slow blink Status LED & Ton er Save LED are both blink When download complet e.1. 5. Normal Download method 2. 4. 3. Power O n t he Print er In Dos Prompt. 2.8 Download & Reset F/W Firmware download method 1. type "Usblist2 [Rom file name]" and Press Enter Status LED Slow bli nk Status LED & Ton er Save LED are both blink When download complete. set will be automatically power On/O ff and it' ll Warming Up While Pressing Stop k ey. In Do s Prompt. LED Panel 3. 4. In Dos Prompt. 3. type "Usblist2 [Rom file name]" and Press Enter Status LED Slow blink Fast bli nk then print out configuration page Check th e OS version and total pa ge value is "0" Please set power On/ Off Service Manual 4-20 Samsung Electronics .

1.Power Module error .Panel PBA error Ready or Power save Error Lamp ON? Refer to 4.Alignment & Troubleshooting 4. Power On Green LED on? .2.Main PBA error .1 Procedure of Checking the Symptoms Before attempting to repair the printer first obtain a detailed description of the problem from the customer.4 LED Status Error Message Test Print printing Quality is Nomal? Refer to "Solution of Image Problem" END Service Manual 4-21 Samsung Electronics .No Power .2 Troubleshooting 4.

2. Scratched surface of the charge roller in the toner cartridge. Damaged develop roller in the Toner cartridge. Straight thin black vertical line occurs in the printing.Alignment & Troubleshooting 4. 3.2. Service Manual 4-22 Samsung Electronics . Deformed Doctor-blade or cleaning-blade. replace the toner cartridge and try to print out.2 The cause and solution of Bad image 1) Vertical Black Line and Band Description: 1. 2. Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer 1. Replace the transfer roller if occurred as No. Partly depression or deformation on the surface of the transfer roller. If causes 1 and 2 occur in the toner cartridge. 3. Dark black vertical band occur in the printing.

: Remove the foreign matter and burr of the exposure window. Foreign matter or toner particles between the toner cartridge roller and blade. Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer 1. 2. voids occur periodically at the top of a black image. No 3. It may occur when Burr and foreign substances are on the window of the toner cartridge frame.) Replace the toner cartridge. If the problems are not solved. No. It may occur when foreign substances are on the OPC Drum.6 Service Manual 4-23 Samsung Electronics . Foreign matter stuck onto the window : Clean the LSU window with recommended cleaner(IPA) Clean the window with a clean cotton swab. replace the toner cartridge. (toner cartridge) 4. Foreign matter stuck onto the window of internal lenses of LSU mirror. If the fuser is defective. 6. white lines or light image occur in front of the image. (In case the life of the toner cartridge has been expired. : Open the front cover and check ribs that corresponds to the position of the voids. 3. Partly depression or deformation on the surface of the transfer roller Replace the transfer roller if occured as NO.Alignment & Troubleshooting 2) Vertical White Line Description: White vertical voids in the image. Remove if found. 4. 5.

Clean each voltage terminal of the Charge.) Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer 1.1mm Develop roller = 35. Develop and Transfer roller. If the malfunction persists.2mm Transfer roller = 47mm 1. Charge roller = 26.7mm Supply roller = 47. Clean the right Gear that has relatively small gap of the teeth in the OPC. The rollers of toner cartridge may be stained. replace the toner cartridge. (remove the toner particles and paper particles) 2. (They may not occur periodically. Service Manual 4-24 Samsung Electronics . Bad contacts of the voltage terminals to toner cartridge. 2.Alignment & Troubleshooting 3) Horizontal Black Band Description: Dark or blurry horizontal stripes occur in the printing periodically. Supply.

Alignment & Troubleshooting

4) Black/White Spot
Description: 1. Dark or blurry spots occur periodically in the printing 2. White spots occur periodically in the printing

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

1. If dark or blurry black spots occur periodically, the rollers in the Toner cartridge may oner be contaminated with foreign matter or be contaminated with foreign matte or paper particles. ( Charge roller : 37.7 mm interval 26.7 OPC drum : 75.5 mm interval)

Run OPC cleaning Mode Print and run the Self-test 2 or 3 times.

2. If faded areas or voids occur in a black image at intervals of 75.5 mm, or black spots occur elsewhere, the OPC drum surface is damaged.

In case of 75.5 mm interval unremovable in 1, cleanly remove foreign substances stuck on the OPC location equivalent to black spots and white spots with a dry duster.

3. If a black image is partially broken, the transfer voltage is abnormal or the transfer roller's life has expired.

1. The transfer roller guarantees 50,000 sheets printing. If the roller's life is expired, replace it. 2. In case of 75.5 mm interval unremovable in 1, take measures as to replace the toner cartridge and try to print out. 3. Clean the inside of the set against the paper particles and foreign matter in order not to cause the trouble.

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Samsung Electronics

Alignment & Troubleshooting

5) Light Image
Description: The printed image is light, with no ghost.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

1. Develop roller is stained when the toner of toner cartridge is almost consumed.

Check if the Toner Save mode is off. Check if the density is light. No 1 : Replace the toner cartridge and try to print out.

2. Ambient temperature is below than 10°C.

No 2 : Wait 30 minutes after printer is powered on before you start printing.

3. Bad contact caused by the toner stains between the high voltage terminal in the HVPS and the one in the set.

No3 : Clean up the contaminated area by the toner.

4. Abnormal output from the HVPS. (Run self-test and check 1~4)

Replace the HVPS if the problems are not solved by the above four instructions.

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Samsung Electronics

Alignment & Troubleshooting

6) Dark Image or a Black Page
Description: The printed image is dark.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

1. No charge voltage in the engine board.

Check the state of the connector which connects the engine board and HVPS.

2. Charge voltage is not turned on due to the bad contacts between power supply in the side of the Toner cartridge and charge terminal of HVPS.

1. Clean the high voltage charge terminal. 2. Replace the HVPS if not solved by the above direction 1 and 2.

3. VD0 signal of the Main PBA is Low state.

Replace the LSU Unit or Main PBA.

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The life of the Toner cartridge has expired. or the transfer roller bushing or holder is damaged. Replace the toner cartridge and try to print out. Service Manual 4-28 Samsung Electronics . the springs are damaged. the transfer roller is improperly installed. Replace both the left and right Spring Holder. 1.Alignment & Troubleshooting 7) Uneven Density Description: Print Density is uneven between left and right. 2. The toner level is not even on the toner cartridge roller due to the bad blade. The pressure force on the left and right springs of the transfer roller is not even. Occur in the toner cartridge gently shake the toner cartridge. 3.

Alignment & Troubleshooting 8) Background Description: Light dark background appears in whole area of the printing. and hasn’t it been used long time? 2. Has the life span of the toner cartridge ended? Replace the toner cartridge when the life span of it has been ended. Is a recycled toner cartridge be used? The A/S is not guaranteed if using a recyled the toner cartridger. Does character exist less than 2% per a page. 3. 4. If the problem is still not solved. 5. Gently shake the toner cartridge. a background can occur. 2. 1. replace the toner cartridge. Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer The toner cartridge is basically designed to print 5K sheets with 5% image. If it prints more than 6K sheets with 2% coverage. Service Manual 4-29 Samsung Electronics . Is the HVPS normal? 1. Is the movement(Up and Down) of the transfer roller smooth? Clean the bushing part of the transfer roller.

replace the toner cartridge and try to print out. check the transfer roller lifetime and replace it. 3. Continue. Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer 1. 2. 75. Bad contacts caused by contamination from toner particles between high voltage terminal in the main body and the electrode of the Toner cartridge. Transfer roller lifetime(50K sheets) has expired. 4. Service Manual 4-30 Samsung Electronics . If not solved by the direction 3. The life of toner cartridge is expired. Replace the engine board if not solved by the above directions 1-2.. Occur in the toner cartridge. Bad contacts caused by contamination from toner particles between high voltage terminal in the main body and the one in the HVPS board.5 mm intervals of the OPC drum in the whole printing.5mm Clean the terminals when contaminated by toner particles.Alignment & Troubleshooting 9) Ghost (1) Description: Ghost occurs at 75.

replace the toner cartridge and try to print out. Wait about 1 hour after power on before using printer.Alignment & Troubleshooting Continue. Occur in the toner cartridge. Service Manual 4-31 Samsung Electronics . 5. Damaged cleaning blade in the toner cartridge.. Abnormal low temperature (below 10°C). 6.

5 mm intervals of the OPC drum in the whole printing. 75.Alignment & Troubleshooting 10) Ghost (2) Description: Ghost occurs at 75. Service Manual 4-32 Samsung Electronics . higher transfer voltage is required. (When printing on card stock or transparencies using manual feeder) Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer When printing on card stock thicker than normal paper or transparencies such as OHP.5mm Select 'Thick Mode' on paper type menu from the software application and after using returning to the original mode is recommended.

6mm The temperature of the fuser is maintained high. Disassemble the fuser and remove the contaminated toner particles on the roller and clean the foreign matter between Thermistor and Heat roller.8 mm or 77.6mm intervals. (Caution: can be deformed) Service Manual 4-33 Samsung Electronics .Alignment & Troubleshooting 11) Ghost (3) : Fuser Description: Ghost occurs at 62. Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer 62.8 or 77.

If the transfer roller is contaminated.Alignment & Troubleshooting 12) Stains on the Face of Page Description: The background on the face of the printed page is stained. If the transfer roller is contaminated. Toner leakage due to improperly sealed toner cartridge. And perform Self-Test 2 or 3 times to remove contamination. Replace the toner cartridge. stains on the face of page will occur. Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer 1. Service Manual 4-34 Samsung Electronics . 2. run PC Cleaning Mode Print 2 or 3 times.

1. Replace the transfer roller if contaminated severely.8mm 1. Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer 47 or 62. 62.Alignment & Troubleshooting 13) Stains on Back of Page Description: The back of the page is stained at 47 mm or 62. clean the area not to be deformed. And check the area between H/R and Thermistor.8mm : Pressure roller is contaminated.8mm intervals. Service Manual 4-35 Samsung Electronics . If contaminated. Run Self-Test to remove the contamination of the transfer roller. 2. Perform the OPC Cleaning Mode Print 2 or 3 times. Disassemble the fuser and clean the H/R(Heat Roller) and P/R (Pressure roller). 2. 47mm : Transfer roller is contaminated.

Service Manual 4-36 Samsung Electronics . Check if the Ground-OPC is defective(set inside right side). 2. Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Bad ground contacts in OPC and/or toner cartridge.Alignment & Troubleshooting 14) Blank Page Print out (1) Description: Blank page is printed. Remove contamination of the terminals of the toner cartridge and the unit. 1.

Remove contamination of the terminals of the toner cartridge. delete the data of PC and try printing again. Replace the engine board. 2. 1. Blank page is printed.Alignment & Troubleshooting 15) Blank Page Print out (2) Description: 1. 2. One or several blank pages are printed. Bad ground contacts in OPC and/or toner cartridge. When the printer turns on. 2. Service Manual 4-37 Samsung Electronics . several blank pages print. 3. Turn the power off. If not solved by the above directions 1-2. Perform the engine self test using DCU to check if the Solenoid is normal. 3. Abnormal solenoid. 1.

2. Wrong sense time caused by defective feed sensor actuator.Alignment & Troubleshooting 4. Replace the defective actuator Service Manual 4-38 Samsung Electronics .3 The cause and solution of the bad discharge 1) Wrong Print Position Description: Printing begins at wrong position on the paper.

Alignment & Troubleshooting

2) JAM 0
Description: 1. Paper is not exited from the cassette. 2. Jam-0 occurs when the paper feeds into the printer

1. Check the Solenoid by using DCU.

Replace the solenoid.

2. Check if the pad is loose due to bad sealing of the side-pad.

Replace the side-pad Assembly L or R, if necessary.

3. Check the surface of the roller-pickup for foreign matter.

Clean with soft cloth dampened with IPA(Isopropyl Alcohol) or water.

4. If continuous clusters occur, check whether the assembly slot between shaft-pickup and housing-pickup opens or is broken away.

Replace the Main PBA and/or Sensor.

5. If the paper feeds into the printer and Jam 0 occurs, perform DCU to check feed-sensor of the engine board.

Service Manual

4-39

Samsung Electronics

Alignment & Troubleshooting

3) JAM 1
Description: 1. Recording paper is jammed in front of or inside the fuser. 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the Actuator-Feed.

1. If the recording paper is jammed in front of or inside the fuser.

Replace the SMPS or Exit-Sensor.

2. If the recording paper is stuck in the discharge roller and the fuser just after passing through the Actuator-Feed, Feed Actuator may be defective.

1. Replace the Main PBA. 2. Reassemble the Actuator-Feed and Spring-Actuator if the movement is bad.

Service Manual

4-40

Samsung Electronics

Alignment & Troubleshooting

4) JAM 2
Description: 1. Recording paper is jammed in front of or inside the fuser. 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the Actuator-Feed.

1. If the paper is completely fed out of the printer, but Jam 2 occurs : Exit sensor is defective. • After the paper is completely discharged, actuator Exit should return to the original position to shut the photo-sensor. Sometimes it takes longer hour than it should and does not return.

Check if the exit sensor actuator is defective. • Check if the actuator exit is deformed (Check if the lever part is deformed in shape). • Check whether burrs occur in the assembly part of the actuator exit or not and if the actuator is smoothly operated. • Check if foreign matter and wire get caught in the actuator exit's operation.

2. If the paper is rolled in the Fuser Roller: • This occurs when a Guide claw is broken away or transformed. • It occurs when the Spring of a Guide claw is broken away or transformed. • It occurs when the Heat-Roller or Pressure-Roller is seriously contaminated with the toner. If the paper is stuck in the fuser : disassemble the fuser and remove the jammed paper, and clean the surface of the pressure roller with dry gauze.

3. Paper is accordion in the fuser.

Remove the jammed paper after disassembling the fuser : Clean the surface of the pressure roller with dry gauze. • Remove the toner particles stained on the rib. • Check the assemblage and performance of the exit.

Service Manual

4-41

Samsung Electronics

It is a case that a paper cannot reach to a registration sensor.Alignment & Troubleshooting 5) JAM Duplex Description: Recording paper is Jamned in front or inside a duplex module. Service Manual 4-42 Samsung Electronics . Replace a duplex roller.

Solenoid malfunction (the solenoid does not work properly): Perform DCU. Pad-Friction is contaminated with foreign matter. Replace the Main PBA. The face of paper is blended. 2.. 3. Check the Guide side L/R or Guide Rear in the Cassette.. if the position is correct. Use the smooth paper.) Clean the pad friction with soft cloth dampened with IPA (Isopropyl Alcohol). Replace the solenoid if necessary.(oil. 4. Service Manual 4-43 Samsung Electronics .Alignment & Troubleshooting 6) Multi-Feeding Description: Multiple sheets of paper are fed at once.

Hot off set). repair it by the background troubleshooting method. Check the warp or separation of the print claw and the holder plate claw. 2. Clean the surface of the heat roller with IPA or water 3. Service Manual 4-44 Samsung Electronics . clean contamination between the heat roller and the thermostor and remove the contamination of the pressure roller.6mm on the back of a paper. 2.Alignment & Troubleshooting 7) Paper rolled in the fuser Description: If contaminated at intervals of 77. If there is heavy background. and then manage it. Check the claw of the fuser whether it is deformed. Contamination of the pressure roller or heat roller (Background. 1. 1. After disassembling the fuser.

Recommend to use normal paper. 2. 1. The face of paper is curled.Alignment & Troubleshooting 8) Paper rolled on the OPC Drum Description: Paper is rolled up in the OPC. Clean fingerprints on the OPC softly with soft cloth dampened with tissue. Service Manual 4-45 Samsung Electronics . How to remove the rolled paper in the OPC. Remove the paper while turning the OPC against the ongoing direction. Paper is too much thin.

Service Manual 4-46 Samsung Electronics . and heat lamp are open or not.2. It could not operate due to a gear of a fuser is melted. 2. Check whether a thermostat. 1.Alignment & Troubleshooting 4. Check whether a thermistor is open or not.4 The cause and solution of the malfunction 1) Fuser Error Description: All LEDs blinking. Replace the fuser if a thermostat is open. AC wire. Replace the fuser if a thermistor sensor is located deep inside of a sponge. Heat lamp ON/OFF test Check whether the overheat mode circuit operates normally or not. Replace the fuser. 4. 3.

Replace a LSU 2.Alignment & Troubleshooting 2) LSU Error Description: "PMOTOR ERROR/HSYNC ERROR' 1. Service Manual 4-47 Samsung Electronics . Check whether the LSU connector is disconnected or not. Check the HSYNC signal. Replace a main board if the same error occurs again after replacing a LSU. 3. Check whether the LSU motor is rotating or not.

1. Replace the SMPS. Check the Heat Lamp. 2. Replace the Fuser. 1. 3. Service Manual 4-48 Samsung Electronics . Replace the Main PBA.Alignment & Troubleshooting 3) Not function of the gear of the fuser due to melting away Description: The motor breaks away from its place due to gear melting away.

2. Replace the defective actuator. Bending or deformation of the actuator of the paper sensor. Service Manual 4-49 Samsung Electronics .Alignment & Troubleshooting 4) Paper Empty Description: The paper lamp on the operator panel is on even when paper is loaded in the cassette. 1. 3. The function of the engine board is defective Replace the Sensor PBA. Check the Connector.

2. Service Manual 4-50 Samsung Electronics .Alignment & Troubleshooting 5) Paper Empty without indication Description: The paper lamp on the operator panel does not come on when the paper cassette is empty. Bending or deformation of the actuator of the paper sensor. 1. The function of the engine board is defective Replace the engine board. Replace the defective actuator.

if defective. 1. Replace the Main Control board or Cover Open S/W. 2. Check the insertion of the Cover Open S/W Connect. 1. Check the connector and circuit of the cover switch department in the Main Control board. Replace the hook lever.Alignment & Troubleshooting 6) Cover Open Description: The ERROR lamp is on even when the print cover is closed. The hook lever in the front cover or Guide rear may be defective. Service Manual 4-51 Samsung Electronics . 2.

Replace the Main Control board or Cover Open S/W. Check the connector and circuit of the cover switch department in the Main Control board. Service Manual 4-52 Samsung Electronics . 2. Perform DCU test 1. Check the insertion of the Cover Open S/W Connect.Alignment & Troubleshooting 7) No error LED when the cover is open Description: The Error LED does not come on even when the printer cover is open 1.

Clean the surface of the heat roller with IPA or water 3. 1. and paper does not feed into the printer.Alignment & Troubleshooting 8) Defective motor operation Description: Main motor is not driving when printing. clean contamination between the heat roller and the thermostor and remove the contamination of the pressure roller. Check the warp or separation of the print claw and the holder plate claw. and then manage it. If there is heavy background. resulting 'Jam 0'. 2. repair it by the background troubleshooting method. Contamination of the pressure roller or heat roller (Background. 2. Hot off set). 1. Service Manual 4-53 Samsung Electronics . After disassembling the fuser. Check the claw of the fuser whether it is deformed.

1. Service Manual 4-54 Samsung Electronics . all lamps on the operator panel do not come on. Check the inferiority of LED-Panel or LCD window on the front-cover if the OP panel does not appear after normal warming-up. 2. Replace the power supply cord or SMPS. Check if the power input and SMPS output are normal. 2. Replace the OP panel. 1.Alignment & Troubleshooting 9) No Power Description: When system power is turned on. Replace the control board.

Replace the MainPBA. Replace theToner Joint PBA.Alignment & Troubleshooting 10) Vertical Line Getting Curved Description: When printing. vertical line gets curved. 2. 1. 1. Replace LSU. Service Manual 4-55 Samsung Electronics . 2. If the supply of +24v is unstable in the Main Control board linking with LSU. Chect the Deve PBA in the Toner Cartridge. check drive by DCU test: LSU Check.

3) Detecting a toner cartridge supplying company: If it is not Samsung’s.1 Precautions on Safe-keeping of Toner Cartridge Excessive exposure to direct light more than a few minutes may cause damage to the cartridge.5.5.3 Distinguish function for choice cartridge • Distinguish function for choice cartridge An EEP ROM is mounted to a cartridge for distinguishing a choice toner cartridge. 4. 1) Detecting existence of a toner cartridge: It detects whether a toner cartridge is mounted or not.2.Alignment & Troubleshooting 4. • Distinguish a refilled cartridge. 2) Detecting a serial number of a toner cartridge. Items written in below are detected by checking up memory information.2.2. it cannot be detected. you should replace the toner cartridge to solve the problem thoroughly. it is not operated.1). If the data of the EEP ROM is broken. 4.2 Service for the Life of Toner Cartridge If the printed image is light due to the life of the toner. Service Manual 4-56 Samsung Electronics .5 Toner Cartridge Service It is not guaranteed for the default caused by using other toner cartridge other than the cartridge supplied by the Samsung Electronic or caused by non-licensed refill production. 4) Detecting an OPC rotating counter: It detects the life span of an OPC drum.5. (with eyes) 1) Check whether One-way screw is damaged or not 2) Check the cartridge on configuration sheet(Print out the self-test configuration) : Manufacture date and serial number of toner cartridge are different(permissible range : +/. you can temporarily improve the print quality by redistributing the toner(Shake the toner cartridge). 4. however.2.

recommend a user to replace a toner cartridge.4(b) Low Toner .Solution: If an Toner Cartridge Life cycle Probreum.2.2.Solution: Attach a suitable toner cartridge (the same supplier's) to a set. in a worst case. . . 4.4 Error related in a toner sensor It explains a message related in toner sensor in a LED.Contents: The red LED turns on when a supplier is different between a toner cartridge and a set.4(a) Invalid Toner . 4.5. the red LED is blinking. Repare the new toner cartridge.Contents: When a toner in the toner cartridge almost ended. Service Manual 4-57 Samsung Electronics .2.4(c) Replace Cartridge .5.Solution: It means that a toner in the toner cartridge has been almost ended. .Alignment & Troubleshooting 4.Contents: Turning the red LED on means the life span of a toner cartridge (except a toner part) has been ended.) 4. (A unique key has been applied.5.5.2. Therefore. a toner overflows and it may cause a system fail.

1. the printout is normal within the Windows basic programs. Sometimes. If the test printing does not work. check in which program the printing is not working. that means bad functioning of the printer (not because of software). adjust the setup the program requires. but it's not working in a particular program. that means no problems in the printer itself. If you use windows. 2.Alignment & Troubleshooting 4. check the amount of the remaining tone. Replace the printer cable. If not working in the Windows basic program. If it is not working in a certain program. the printer is not working in the printing mode. first the remove the scanner from the PC to see if the printer is properly working alone. In such case. If the test printing works. Printing is nor working in the Windows. (refer to Toner Cartridge Service 4-5) 3. Service Manual 4-58 Samsung Electronics . install the new driver again.6 The cause and solutions of bad environment of the software 1) The printer is not working (1) Description: While Power turned on. Check the power of the printer and perform the Self-Test. If the problems not solved even after the cable replaced. If the printer driver is properly set up. Check if the connection between PC and printer port is proper. The best way to find out is to open the memo pad to check the function of printing.2. Run Self-Test Mode: Turn the power on while pressing the test printing button for 2 or 3 seconds before printing works. And check the address of IRQ 7 and 378 4. Check the setup of the port of CMOS is on ECP. Check if the PC and the printer is properly connected and the toner cartridge installed. Check if the printer cable is directly connected to peripheral devices If the scanner needs to be connected to the printer. check if the printer driver in the controller is set up.

2. and EPP modes(increase printing speed) SPP normal mode support 8-bit data transfer. double-click the printer in my computer If the regular fonts are not printed this time again. Check if the connection is properly done and if the parallel port in CMOS is rightly set up. Turn the PC and printer off. ECP. Reboot the system to print. As a printer port. Service Manual 4-59 Samsung Electronics . while ECP Mode transfer the 12-bit data. Select ECP or SPP among SPP(Normal). In this case. and reboot the system to print again. 3. Secure more space using the disk utilities program. Printing error occurs even if there is enough space in the hard disk. The connection of the cable and printer port is not proper.Alignment & Troubleshooting 2) The printer is not working (2) Description: After receiving the printing order. 4. If not solved. provide more space for the hard disk. no response at all or the low speed of printing occurs due to wrong setup of the environment rather than malfunction of the printer itself. 1. Check the parallel-port-related items in the CMOS Setup. the cable must be defective so replace the cable with new one. Secure more space of the hard disk. If the regular font is not printing. the cable or the printer driver may be defective. Not working with the message 'insufficient printer memory' means hard disk space problem rather than the RAM problem.

Set up the parallel port in the CMOS SETUP. Select SPP(Normal) or ECP LPT Port the among ECP. but it actually comes from the insufficient space of the hard disk. Check the printer in My Computer.) Delete the unnecessary files to secure enough space of the hard disk and start printing job again. the printer driver may be defective or wrong setup in the CMOS Setup. EPP or SPP in the CMOS Setup. Service Manual 4-60 Samsung Electronics . (even after the cable is replaced) If the printer won't work at all or the strange fonts are repeated. Printer Driver Error. 1. (to see if the printer driver is compatible to the present driver or delete the old driver. 2. Error message from insufficient memory. (The printing job sometimes stops or due to insufficient virtual memory. if defective and reinstall the new driver) 3.Alignment & Troubleshooting 3) Abnormal Printing Description: The printing is not working properly even when the cable has no problem.

Memory is less than suggested one. 1. When expected to collide with other program. How to delete the data in the spool manager.jnl. if possible. When an application program or the printer driver is damaged. In the spool manager. usually on a hard disk or larger storage medium so that it can be printed or otherwise processed at a more convenient time (for example. 2. When some files related to OS are damaged or virus infected. Shut down all other programs except the current one. Or put the document out of the list and repeat the routine as in the above or finish the spool manager. Insufficient space of the hard disk in the directory assigned for the basic spool. when a printer is finished printing its current document). If there are some files with the extension name of ****. restore the damaged files and reinstall the program to do the printing job.Alignment & Troubleshooting 4) SPOOL Error Description: To spool which stands for "simultaneous peripheral operations online" a computer document or task list (or "job") is to read it in and store it. 6. Add up enough memory to the PC. Delete the unnecessary files to provide more space to start printing job. If the previous printing error not solved. Service Manual 4-61 Samsung Electronics . After rebooting the computer. the menu is still inactive. Select the document to be deleted and check the delete menu. If you intend to delete the current document being printed. Before choosing the document. 4. check for viruses. the data being transferred to the printer will be put out and then the document is removed. Delete the printer driver completely and reinstall it. 5. 3. Delete them and Reboot the Windows to restart printing job. the installed drivers and the list of the documents waiting to be printed are shown.

2K Standard.4 Front Cover 5.Paper Input: 250 sh CST + 1 sh MP .10 Duplex Unit 5.3 Cover Ass'y 5.0.2 Top Cover 5.6 Frame 5-2 5-4 5-6 5-8 5-10 5-12 5.7 Main Drive 5.200dpi .8 Rear Guide 5.32MB (Max.USB 2.400MHz processor .28ppm(A4) / 30ppm(Ltr) .ExplodedView and Parts list 5.5 Rear Cover 5.160MB : factory option) .1 Main 5.9 Fuser 5. 1.12 SCF 5-17 5-19 5-21 5-23 5-25 5-27 DIGITAL LASER PRINTER The keynote of Product Smallest Duplex Built-in Mono Laser Printer (Low Noise) . 5K High Yield .Standard Duplex Printing .200x1.PCL6. PS3. N/W (ML-2851ND only) .Options: 250 sh SCF Service Manual 5-1 Samsung Electronics . Exploded Views and Parts List Contents 5.11 Cassette 5.

1 Main 14 14-1 14-2 13 15 16 2 18 5 4 17 7 6 3 12 0 9 10 11 1 8 Service Manual 5-2 Samsung Electronics 20 19 .ExplodedView and Parts list 5.

1-7 5.1-16-4 5.1-15 5.1-18 5.1-19 5.1-16-2 5.1-14-2 5.1-14-1 5.1-2 5.1-9 5.1-10 5.1-6 5.1-8 5.1-20 SEC_Code ML-2851ND JC63-01572A JC92-01936B JC44-00156A JC44-00096A JC39-00817A JC39-00828A JC39-00824A JC96-04731A JC39-00820A JC39-00816A JC66-01218A JC96-04733A JC96-04736A JC63-01650A JC63-01651A JC97-03012A JC97-03013A JC97-03014A JC97-03015A JC97-03016A JC97-03017A JC96-04735A 3903-000085 3903-000042 JC96-04823B SET SHIELD-CONTROLLER PBA MAIN-CONTROLLER HVPS SMPS-PSP_TYPE2_V2C Description QT'y 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Service Remark SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SNA CBF HARNESS-FUSER AC(SMPS) CABLE FORM CONN COAX CBF HARNESS-HVPS ELA UNIT-RX DRIVE CBF HARNESS-MOTOR & SOLENOID CBF HARNESS-AC-INLET ROLLER-TRANSFER ELA UNIT-LSU MEA UNIT-DUPLEX COVER-DUPLEX COVER-REAR DUPLEX MEA-COVER TOP MEA UNIT-COVER_LEFT MEA UNIT-COVER_RIGHT MEA UNIT-COVER_REAR MEA UNIT-COVER FRONT MEA UNIT-CASSETTE ELA UNIT-SCF CBF-POWER CORD(110V) CBF-POWER CORD(220V) ELA HOU-DEVE Service Manual 5-3 Samsung Electronics .1-13 5.1-16-3 5.1-0 5.1-1 5. SNA : SERVICE not AVAILABLE Drawer# 5.1-16-1 5.1-3 5.1-12 5.1-19 5.1-5 5.1-17 5.1-4 5.ExplodedView and Parts list Main Parts List SA : SERVICE AVAILABLE.1-11 5.

2 Top Cover 5 3 7 3 0 Service Manual 5-4 1 2 9 Samsung Electronics 8 10 .ExplodedView and Parts list 5.

2-0 5.2-10 SEC_Code JC97-03012A JC63-01523A JC61-02230A JC72-01343A JC63-01528A JC67-00274A 6107-001169 JC64-00359A 6003-000196 MEA UNIT-COVER_TOP COVER-TOP STACKER-RX PMO-SUB_M_STACKER COVER-DUMMY KEY LENS-LED SPRING-CS KEY-ON_LINE SCREW-TAPTITE Description QT'y 1 1 1 2 1 1 1 1 1 Service Remark SA SNA SA SA SNA SA SA SA SNA Service Manual 5-5 Samsung Electronics .2-7 5.2-1 5.2-9 5.2-5 5.ExplodedView and Parts list Top Cover Parts List SA : SERVICE AVAILABLE.2-8 5.2-3 5. SNA : SERVICE not AVAILABLE Drawer# 5.2-2 5.

3 Cover Ass'y 4 3-1 0 2 3 Service Manual 5-6 1 3-2 Samsung Electronics .ExplodedView and Parts list 5.

SNA : SERVICE not AVAILABLE Drawer# 5.3-1 5.3-2 5.3-3-1 5.ExplodedView and Parts list Cover Ass'y Parts List SA : SERVICE AVAILABLE.3-0 5.3-3 5.3-3-2 5.3-4 SEC_Code JC96-04741C JC97-03016A JC97-03013A JC97-03014C JC63-01525C JC63-01570B JC97-03015A ELA HOU-COVER MEA UNIT-COVER_FRONT MEA UNIT-COVER_LEFT MEA UNIT-COVER_RIGHT COVER-RIGHT COVER-RIGHT_DIMM MEA UNIT-COVER_REAR Description QT'y 1 1 1 1 1 1 1 Service Remark SA SA SA SA SNA SNA SA Service Manual 5-7 Samsung Electronics .

ExplodedView and Parts list 5.4 Front Cover 3 2 0 1 Service Manual 5-8 Samsung Electronics 5 4 .

4-1 5.4-2 5.4-5 SEC_Code JC97-03016A JC63-01527A JB64-00007A JC63-01569A JC61-02267A 6003-000282 MEA UNIT-COVER_FRONT COVER-FRONT LOCKER-LATCH PUSH COVER-MANUAL BRACKET-MANUAL SCREW-TAPTITE Description QT'y 1 1 1 1 1 1 Service Remark SA SA SA SNA SNA SNA Service Manual 5-9 Samsung Electronics .4-0 5.ExplodedView and Parts list Front Cover Parts List SA : SERVICE AVAILABLE.4-3 5.4-4 5. SNA : SERVICE not AVAILABLE Drawer# 5.

ExplodedView and Parts list

5.5 Rear Cover
1 0 2

Service Manual

5-10

Samsung Electronics

ExplodedView and Parts list

Rear Cover Parts List
SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE

Drawer#
5.5-0 5.5-1 5.5-2

SEC_Code
JC97-03015A JC63-01526A JC61-02399A MEA UNIT-COVER_REAR COVER-REAR GUIDE-CHANGE_DUP

Description

QT'y
1 1 1

Service Remark
SA SNA SNA

Service Manual

5-11

Samsung Electronics

Service Manual
55 56 57 58 59 53 51 0 50 42 46
54-4

60

5.6 Frame1
60

49 52
54-1

48 54

54-3 54-2

115

41 47

40 44 43 45 37 1 3 2 4

18

35

39 38

36

17

ExplodedView and Parts list

5-12
7 8 20 19 4 9 10 25
26-1 26-2

34

21-2

21

33 32

21-1

31 5
6-1

21-3

29

30
6-2

28

6 12

13 14 11 15 16

22

24

23

26 25 23
26-3

Samsung Electronics

27

95 0 114 94 93 Frame2 Service Manual 113 96 92 105 104 102 102 103 110 107 108 1 109 106 112 111 101 81 80 66 63 64 68 70 76 72 75 71 65 87 88 69 73 74 77 78 79 75 100 99 98 97 ExplodedView and Parts list 5-13 83 82 85 75 67 86 84 87 89 91 Samsung Electronics 90 .

IDLE(Z17) GEAR-FEED RDCN 24/19 Service Manual 5-14 Samsung Electronics .6-20 5.6-13 5.6-9 5.6-35 SEC_Code JC96-04738B JC61-02187B JC63-01616A JC92-01488A JC72-00983A JC31-00085A JC70-40912A JC61-00031A JC63-01619A JC63-01618A JC63-01620A JC63-01613A JC63-01621A JC61-02233A JC96-04732A JC66-01651A JC61-02220A JC61-02225A JC66-01655A JC66-01865A JC72-00382B JC66-01656A JC97-03141A JC72-00979A 6107-001167 JC72-00980A JC66-01889A JC72-00982A JC66-01692A JC61-00915A JC97-03062A JC73-00265A JC61-00910A JC61-00909A JC61-00587A JC66-01660A JC66-01634A JC63-01614A 6107-001352 JC66-00377A 6044-000001 JC66-40964A JC66-01627A ELA HOU-FRAME_220V FRAME-BASE GROUND-ZENOR PBA MAIN-ZENER PMO-LOCKER CST FAN-DC ICT SHAFT HV LARGE SPRING ETC-HV LARGE GROUND-MOTOR_MAIN GROUND-CONTROLLER GROUND-PAPER GROUND-BRKT FRONT GROUND-TRANSFER HOLDER-REGI MEA UNIT SWING GEAR RDCN 23/23 COLLAR SWING BRKT SWING SHAFT-FEED REGI CLUTCH ELECTRIC PMO-BUSHING FEED ROLLER-FEED REGI MEA UNIT-GEAR PICK UP GEAR PICK UP A SPRING-CS GEAR PICKUP B CAM-PICK UP PMO-IDLE PICK_UP SHAFT-P-PICK_UP STOPPER-M-PICK UP_R2 MEA UNIT-PICK UP RUBBER PICK_UP HOUSING-M-PICK UP2_R2 HOUSING-M-PICK UP_R2 BUSH-M-PICK_UP R SHAFT-FEED GEAR-FEED DR 16 GROUND-GUIDE TR SPRING-TS CAM-M-PICK_UP Description QT'y 1 1 1 1 4 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 Service Remark SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA RING-CS.6-14 5.6-6-2 5.BLACK.6-18 5.6-6-1 5.6-21 5.6-4 5.6-11 5.6-23 5.ID3.6-1 5.6-31 5.6-26-2 5.6-26-3 5.T0.6-29 5.6-7 5.6-21-3 5.6-24 5.6-16 5.6-34 5.6-10 5.6-27 5.6-15 5.6-21-2 5.6-17 5.6-26-1 5.6-8 5.6-26 5.6-22 5.ExplodedView and Parts list Frame Parts List SA : SERVICE AVAILABLE.SU GEAR-EXIT.6-30 5.6-12 5. SNA : SERVICE not AVAILABLE Drawer# 5.6-0 5.OD3.6-5 5.6-19 5.6-21-1 5.6-3 5.6-2 5.6-25 5.6-28 5.6-33 5.25.6-32 5.

6-46 5.6-68 5.6-54-3 5.6-74 5.6-79 5.6-54-4 5.6-65 5.6-52 5.6-69 5.6-41 5.6-76 5.6-66 5.6-73 5.6-59 5.6-47 5.6-71 5.6-39 5.6-50 5.6-54-1 5.6-40 5.6-45 5.6-56 5.6-64 5.6-48 5.6-67 5.6-57 5.6-42 5.6-55 5.6-54-2 5.6-78 5.6-49 5. SNA : SERVICE not AVAILABLE Drawer# 5.6-53 5.6-63 5.6-38 5.6-43 5.6-77 5.6-80 5.6-37 5.6-36 5.6-72 5.6-75 5.6-81 SEC_Code JC61-02226A JC33-00026A 6003-000301 JC31-00085A JC61-02232A JC63-01571A JC61-02238A JC63-01615A JC92-01439A JC61-02312A JC61-02311A JC61-02310A JC66-00875A 6044-001005 JC39-00826A JC65-00019A JC92-01829A JC61-01172A JC66-00824A JC66-00830A 6107-001163 JC66-40209A JC72-41191B JC61-02308A JC66-01662A JC63-01572A JC63-01573A JC62-00461A JC61-40001A JC70-00546A JC70-00547A JC70-00304A JC66-00387A JC66-01647A JC66-01646A 6107-001164 0604-001095 JC39-00824A JC61-02309A JC66-01022A JC66-01846A JC61-02303A JC63-01743A BRACKET-FEED SOLENOID PCIKUP SCREW-TAPTITE FAN-DC HOLDER-POWER SHIELD-POWER_SWITCH PLATE-POWER CAP GROUND-SCF PBA LED-PANEL FRAME-LSU-HOLDER-R FRAME-LSU-HOLDER_L FRAME-EXIT_HIGH GEAR-M-FUSER IDLE 1 RING-CS CBF HARNESS-LSU SW&FAN TERMINAL-CRUM PBA SUB-TERMINAL HOLDER-M-EXIT F/DOWN ROLLER-EXIT MAIN ROLLER-EXIT FR SPRING CS GEAR-M-EXIT PMO-BEARING SHAFT SUPPORT-ROLLER ROLLER-EXIT F/DOWN SHIELD-CONTROLLER SHIELD-SMPS INSULATION-SMPS FOOT-ML80 ADJUST-MANUAL L ADJUST-MANUAL R ADJUST RACK-M-MANUAL GEAR-RACK_PINION ACTUATOR-FEED ACTUATOR-DUPLEX SPRING-TS PHOTO INTERRRUPTER CBF HARNESS-HVPS FRAME-DUPLEX_PATH ROLLER-M-IDLE SCF SHAFT-DUP_ROLLER GUIDE-FRAME_DUPLEX SHEET-GUIDE_DUP_PATH Description QT'y 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 1 2 2 2 2 1 2 1 1 1 1 1 2 1 1 2 1 1 1 2 3 1 1 1 1 1 1 Service Remark SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SNA SNA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA Service Manual 5-15 Samsung Electronics .ExplodedView and Parts list Frame Parts List SA : SERVICE AVAILABLE.6-44 5.

6-96 5.6-82 5.6-93 5.6-90 5.6-102 5.6-97 5.6-111 5.6-92 5.6-88 5.ExplodedView and Parts list Frame Parts List SA : SERVICE AVAILABLE.6-83 5.6-110 5.6-105 5.6-112 5.6-107 5.6-100 5.6-115 SEC_Code JC72-00382B JC66-00598A JC66-01648A JC63-01617A JC63-00527A JC75-00095A JC61-02268A JC63-01676A JC61-02306A JC61-02400A JC61-02305A JC61-00604B JC61-02307A JC61-02196A JC61-02236A JC66-01654A JC61-00585A JC61-70958A JC61-00914A JC72-00984A JC61-70932A JC72-00985A 6107-001370 JC61-02468A JC65-00033A JC61-00588A JC61-02304A JC61-00553A JC61-02231A JC66-01649A 6107-001172 JC97-03067A JC61-00424A PMO-BUSHING FEED ROLLER-FEED ACTUATOR-EMPTY GROUND-PICK_UP SHEET-BRUSH MEC-BRUSH PICK UP BRACKET-COVER FRONT GROUND-BRUSH PICK UP GUIDE-PAPER GUIDE FRONT PAPER GUIDE-TR_RIB PLATE-E_SAW GUIDE-TR GUIDE-INPUT PLATE EARTH TRANSFER SHAFT-FEED IDLE BUSH-M-FEED IDLE SPRING ETC-TR PLATE-P-PUSH BUSHING PMO-PLATE GUIDE DEVE_L SPRING ETC-GUIDE DEVE PMO-PLATE GUIDE DEVE_R SPRING TR BUSH-TR_L TERMINAL SPRING TR PMO-BUSHING_TR(L) GUIDE-HOLDER_TR Description QT'y 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 Service Remark SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SPRING ETC-ES (Guide holder TR) HOLDER-TRANSFER LINK-COVER_REAR SPRING-CS MEA UNIT-GUIDE REAR BUSH-4 Service Manual 5-16 Samsung Electronics .6-89 5.6-108 5.6-106 5. SNA : SERVICE not AVAILABLE Drawer# 5.6-104 5.6-103 5.6-114 5.6-84 5.6-101 5.6-86 5.6-87 5.6-99 5.6-91 5.6-95 5.6-109 5.6-98 5.6-94 5.6-85 5.

ExplodedView and Parts list 5.7 Main Drive 12 0 19 11 13 14 15 12 18 4 2 3 5 1 7 6 15 8 15 20 Service Manual 5-17 15 Samsung Electronics 9 12 10 .

7-6 5.7-15 5.7-2 5.7-3 5.ExplodedView and Parts list Main Drive Parts List SA : SERVICE AVAILABLE.7-11 5.7-0 5.7-19 5.7-1 5.7-12 5.7-13 5.7-14 5.7-18 5.7-20 SEC_Code JC96-04731A JC61-02195A JC66-01641A JC66-01628A JC66-01632A JC66-01626A JC66-01633A JC66-01625A JC66-01640A JC66-01650A JC66-01798A JC66-01637A 6031-000023 JC61-02227A JC31-00090A 6003-000269 6044-001130 JC70-00548A 6107-001372 ELA UNIT-DRIVE BRACKET-GEAR GEAR-EXIT RDCN 61/28 GEAR-RDCN 83/40 GEAR-FUSER DR IN 61 GEAR-RDCN 89/55 GEAR-OPC DR IN 89 GEAR-FEED RDCN 56/25 GEAR-PICKUP IDLE 31 GEAR-RDCN 52/18 GEAR-OPC CLUTCH 29 GEAR-FUSER DR OUT 37 WASHER-PLAIN BRACKET-MOTOR MOTOR BLDC SCREW-TAPTITE RING-C HUB-CLUTCH SPRING CLUTCH Description QT'y 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 11 1 1 1 Service Remark SA SNA SA SA SA SA SA SA SA SA SA SA SNA SNA SNA SA SNA SNA SNA Service Manual 5-18 Samsung Electronics .7-8 5. SNA : SERVICE not AVAILABLE Drawer# 5.7-10 5.7-9 5.7-7 5.7-4 5.7-5 5.

8 Rear Guide 2 4 6 0 3 1 Service Manual 5-19 5 Samsung Electronics .ExplodedView and Parts list 5.

8-0 5.8-2 5.8-4 5.ExplodedView and Parts list Rear Guide Parts List SA : SERVICE AVAILABLE.8-5 5.8-6 SEC_Code JC97-03067A JC61-02198A JC66-01661A JC61-02158A JC66-01584A JC66-01583A JC73-00259A MEA UNIT-GUIDE REAR GUIDE-REAR ROLLER-IDLE_EXIT BUSH-TX SHAFT-EXIT_F/UP GEAR-EXIT RUBBER-EXIT_F/UP Description QT'y 1 1 4 3 1 1 2 Service Remark SA SNA SNA SNA SNA SA SNA Service Manual 5-20 Samsung Electronics .8-1 5.8-3 5. SNA : SERVICE not AVAILABLE Drawer# 5.

9 Fuser 11 ExplodedView and Parts list 5-21 24 27 28 23 22 Samsung Electronics 21 .8 Service Manual 36 35 34 14 0 3 2 33 19 15 7 18 9 37 31 5 29 12 6 17 16 29 1 32 26 10 3 4 30 20 13 25 22 24 27 28 5.

9-3 5.9-0 5.9-1 5.9-25 5.9-35 5.9-6 5.9-8 5.9-29 5.9-30 5.9-22 5.9-17 5.F/UP THERMISTOR-NTC ASSY SCREW-TAPTITE THERMOSTAT SCREW-TAPTITE GROUND-FUSER ROLLER-HEAT GEAR-FUSER BUSH-HR-L BUSH-HR-R PEX-ROLLER F/UP(2) SPRING-ETC GUIDE-CLAW SPRING ETC-CLAW SPRING-TS ACTUATOR-EXIT FRAME-FUSER ROLLER-PRESSURE BUSH-PR-1ST ROLLER-PRESSURE_2ND BUSH-PR-2ND LEVER-LINK JAM_R LEVER-LINK JAM_L SPRING-CS RING-C SPRING-ES LAMP-HALOGEN CAP-LAMP_L CAP-LAMP_R GEAR-FUSER RDCN 28-20 GEAR-MPF 5 WASHER-PLAIN RING-CS PHOTO-INTERRUPTER Description QT'y 1 1 3 5 3 1 1 1 4 1 1 1 1 1 2 4 4 4 1 1 1 1 2 1 2 1 1 2 2 2 1 1 1 1 1 2 2 1 Service Remark SA SNA SA SA SA SA SNA SA SNA SNA SNA SA SNA SNA SA SA SNA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SA SA SNA SNA SA SNA SNA SNA SA Service Manual 5-22 Samsung Electronics .9-36 5.9-32 5.9-10 5.9-9 5.9-20 5.9-19 5. SNA : SERVICE not AVAILABLE Drawer# 5.9-26 5.9-27 5.ExplodedView and Parts list Fuser Parts List SA : SERVICE AVAILABLE.9-2 5.9-21 5.9-16 5.9-23 5.9-28 5.9-34 5.9-31 5.9-18 5.9-4 5.9-24 5.9-12 5.9-7 5.9-14 5.9-5 5.9-15 5.9-13 5.9-33 5.9-37 SEC_Code JC96-04717A JC63-01517A JC72-40981A JC66-01312A JC70-20901A 1404-001438 6003-000196 4712-001031 6003-000282 JC63-01536A JC66-01256B JC66-01254A JC61-02334A JC61-02335A JC72-20902A 6107-001359 JC61-02154A JC61-01950A 6107-001165 JC66-01595A JC61-02197A JC66-01663A JC61-02336A JC66-01664A JC61-02337A JC66-01598A JC66-01597A 6107-001246 6044-000159 6107-001361 4713-001212 JC67-00266A JC67-00267A JC66-01638A JC66-00056A 6031-001051 6044-000001 0604-001095 ELA UNIT-FUSER COVER-FUSER PMO-ROLLER UPPER DP ROLLER-IDLE IEX-SHAFT IDLE.9-11 5.

10 Duplex Unit 0 17 18 16 19 16 17 18 15 20 14 13 2 3 1 12-1 12-2 12 4 12-1 12-2 12 4 5 6 11 7 10 8 9 Service Manual 5-23 Samsung Electronics .ExplodedView and Parts list 5.

10-2 5.10-3 5.10-18 5.10-0 5.10-8 5.10-20 SEC_Code JC96-04736A JC61-02188A JC65-00036A JC65-00035A JC61-00665A JC66-01657A 6044-000107 JC66-00900A JC66-00899A JC66-00038A 6602-001589 6602-001588 JC96-03662A JC66-00901A 6044-000107 JC61-02235A 6003-000440 JC61-02314A JC66-00896A JK72-00058A JC66-00444A 6107-001156 6003-000196 ELA UNIT-DUPLEX FRAME-DUPLEX_BASE TERMINAL-GND_DUP L TERMINAL-GND_DUP S BUSH-M-FEED.10-6 5.10-15 5.10-9 5.10-19 5.10-4 5. SNA : SERVICE not AVAILABLE Drawer# 5.10-12-2 5. DUP ROLLER-FEED_DUP2 RING-C PULLEY-M-18-DUMMY_DUP PULLEY-18_DUP GEAR-EXIT F/DOWN BELT-TIMING GEAR BELT-TIMING GEAR ELA UNIT-ROLLER_DUP ROLLER-FEED_DUP RING-C BRACKET-DUPLEX_ALIGN SCREW-TAPPING GUIDE-DUPLEX_UPPER ROLLER-M-IDLE_ DUP PCT-SILP WASHER SHAFT-IDLE ROLL.10-7 5. DUP SPRING-TS SCREW-TAPTITE Description QT'y 1 1 1 1 6 1 1 6 3 1 1 1 2 1 1 1 1 1 2 4 2 2 3 Service Remark SA SNA SA SA SA SNA SNA SA SA SA SA SA SNA SA SNA SNA SNA SNA SA SNA SA SA SNA Service Manual 5-24 Samsung Electronics .10-12 5.10-14 5.ExplodedView and Parts list Duplex Unit Parts List SA : SERVICE AVAILABLE.10-16 5.10-10 5.10-1 5.10-5 5.10-11 5.10-13 5.10-17 5.10-12-1 5.

11 Cassette 2 3 1 4 8 11 22 21 6 10 5 11 21 22 9 14 15 13 12 17 0 19 18 Service Manual 5-25 16 19 Samsung Electronics 20 7 .ExplodedView and Parts list 5.

11-18 5.11-22 SEC_Code JC97-03017A JC61-00876A JC61-00918B JC72-00971A JC70-00301A JC70-00300A JG66-40003A 6003-000264 JC61-00603A JC66-00719A 6003-000261 6107-001166 JC72-00972A JG61-70531A JC96-04743A JC61-01978A JC63-01531A 6107-001047 JC66-00529A 6003-000196 JC64-00353A JC63-01670A JC63-01671A MEA UNIT-CASSETTE FRAME-M_CASSETTE GUIDE-M-EXTENSION L2 PMO-EXTENSION SMALL ADJUST-M-CASSETTE_R ADJUST-M-CASSETTE_L GEAR-PINION SCREW-TAPTITE PLATE-P-KNOCK_UP CAM-M-KNOCK UP SCREW-TAPTITE SPRING-CS PMO-PLATE_LOCKER SPRING ETC-LOCKER.11-21 5.11-11 5.11-2 5.11-5 5.PLATE ELA HOU-HOLDER_PAD HOUSING-HOLDER PAD COVER-HANDLE_CASSETTE SPRING-ES ROLLER-M-IDLE FEED SCREW-TAPTITE INDICATOR-PAPER SHEET-GUIDE_SIDE_FAR SHEET-GUIDE_SIDE_NEAR Description QT'y 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 1 2 1 Service Remark SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA Service Manual 5-26 Samsung Electronics .11-17 5.11-20 5.11-10 5. SNA : SERVICE not AVAILABLE Drawer# 5.11-0 5.11-6 5.ExplodedView and Parts list Cassette Parts List SA : SERVICE AVAILABLE.11-15 5.11-14 5.11-9 5.11-1 5.11-19 5.11-8 5.11-7 5.11-16 5.11-3 5.11-13 5.11-12 5.11-4 5.

8 4 7 Service Manual 11-2 11-4 6 11-3 9-1 9-3 9-8 9-9 9-10 5.12 SCF 9-11 5 9 9-12 11-16 9-7 9-4 9-2 9-5 9-6 11-1 11-6 11-8 11-8 11-9 11-5 11-9 11 3 8 11-31 11-26 11-20 11-19 10-1 10-2 11-28 11-5 11-25 11-10 11-7 11-11 11-27 11-30 11-29 11-21 ExplodedView and Parts list 5-27 10 11-10 11-13 11-15 11-19 11-17 11-12 11-14 11-23 10-3 11-18 11-22 11-18 11-24 8 2 Samsung Electronics 1 0 .

12-11-7 5.12-8 5.12-9-4 5.12-3 5.12-9 5.12-11-5 5.12-9-8 5.12-4 5.12-11-12 5.12-5 5.12-11-16 SEC_Code JC96-04735A JC97-03017A JC63-01607A JC63-01530A JC63-01529A JC63-01608A JC63-01650A JC63-01651A 6003-000196 JC96-04772A JC61-02228A JC61-02234A JC66-01785A JC66-00688A JC66-00396A JC66-00690A JC66-01784A JC61-02229A JC31-00011E JC72-00825A 6003-000269 6031-000023 JC97-03062A JC61-00909A JC73-00265A JC61-00910A JC96-04771A JC61-02189A JC63-00369A JC70-11028A 6003-000196 JC72-00983A JC72-00975A JC63-00527A JC75-00095A JC61-40001A JC61-00836A JC63-01609A JC63-00492A JC92-01911A JC63-01636A JC63-01635A JC33-00026A ELA UNIT-SCF MEA UNIT-CASSETTE COVER-FRONT_SCF COVER-RIGHT_SCF COVER-LEFT_SCF COVER-REAR_SCF COVER-DUPLEX COVER-REAR DUPLEX SCREW-TAPTITE ELA HOU-MOTOR_SCF BRACKET-MOTOR_SCF SUPPORT-FEED_SCF GEAR-IDLE 59 GEAR-61/47 IDLE GEAR-IDLE 23 GEAR-35 IDLE GEAR-RDCN 57/18 BRACKET-GEAR_SCF MOTOR STEP PMO-IMPELLER_DRV SCREW-TAPTITE WASHER-PLAIN MEA UNIT-PICK UP HOUSING-M-PICK UP_R2 RUBBER-PICK_UP HOUSING-M-PICK UP2_R2 ELA HOU-FRAME_SCF FRAME-SCF SHEET-COVER SENSOR IPR-GROUND TOP SCREW-TAPTITE PMO-LOCKER CST PMO-ACTUATOR EMPTY SHEET-BRUSH MEC-BRUSH ANTISTATIC FOOT-ML80 FOOT-FRONT COVER-HARNESS_SCF COVER-M-SIMM R2 PBA-SCF GROUND-PAPER_SCF GROUND-BRUSH_SCF SOLENOID-PICK UP Description QT'y 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 5 3 1 1 1 1 1 1 1 1 11 2 1 1 0.12-9-10 5.12-9-7 5.12-6 5.12-2 5.12-11-11 5.12-11 5.12-11-15 5.12-10-1 5.12-10 5.5 2 2 1 1 1 1 1 1 Service Remark SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SA SNA SA SNA SA SNA SA SA SA SNA SNA SA SA SA SNA SNA SA SA SNA SA SA SA SA SA SA SNA SA SA SNA SNA SA Service Manual 5-28 Samsung Electronics .12-11-6 5.12-9-1 5. SNA : SERVICE not AVAILABLE Drawer# 5.12-11-14 5.12-9-9 5.12-9-11 5.12-11-10 5.ExplodedView and Parts list SCF Parts List SA : SERVICE AVAILABLE.12-11-13 5.12-9-12 5.12-7 5.12-10-3 5.12-10-2 5.12-1 5.12-11-4 5.12-11-8 5.12-0 5.12-9-2 5.12-11-3 5.12-9-5 5.12-11-9 5.12-11-2 5.12-9-6 5.12-9-3 5.12-11-1 5.

12-11-17 5.12-22 5.ExplodedView and Parts list SCF Parts List SA : SERVICE AVAILABLE.12-11-19 5.12-24 SEC_Code JC61-00587A JC61-00915A JC72-00982A JC66-00394A JC72-00980A 6107-001170 JC61-00586A JC66-01653A JC66-00598A JC72-00382B BUSH-M-PICK_UP R STOPPER-M-PICK UP_R2 PMO-IDLE PICK_UP GEAR-FEED 2 PMO-GEAR PICK_UP B SPRING-TS BUSH-M-PICK_UP L SHAFT-FEED_SCF ROLLER-FEED PMO-BUSHING FEED Description QT'y 1 2 2 1 1 1 1 1 1 2 Service Remark SA SA SA SA SA SA SA SNA SA SA Service Manual 5-29 Samsung Electronics .12-11-27 5.12-11-31 5.12-11-18 5. SNA : SERVICE not AVAILABLE Drawer# 5.12-11-29 5.12-21 5.12-23 5.

System Diagram Rear Cover Micro Switch 5V 24V MCLK 12MHz SDRAM K4S281632 (16MB X 2EA) Supply OPC THV NOR Flash S29GL320M (4MB X 2EA) SPGPv3 M FAN MAIN SDRAM SODIMM K4S561632 (32MB X 4EA) Factory Option EEPROM M24C32W X 2EA S DRUM C R U M D System Diagram 6-1 T DEVELOPER Unit 25MHz Network BCM5241 12MHz Varistor SMPS 5V 24V FAN LSU USB 2.0 Isp1582 FUSER ON SCF (Option) CL SOL Thermistor Regist Clutch PickUp Clutch Empty Sensor MT BLDC ThermoStat FEED Sensor REGI_DUP PaperExit Sensor Sensor FUSER Unit Main Motor Samsung Electronics Main S/W INLET .1 Block Diagram HVPS MAIN 24V 24VS Front Cover Micro Switch DEV MHV 24VS VCLK 12MHz 6.Service Manual OPE KEY LED1 LED2 LSU LSU INTERLOCK S/W 6.

3V RD + TD3. 3V DCU _DATA DCU _CLK GND 1 2 3 4 SPGPv3 EEPROM M24C32W X 2EA 25MHz S D DRUM 3. 3V GND FE ED_S ENS Service Manual LSU 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 KEY 24V OPE LED1 SDRAM K4S281632 (16MB X 2EA) KEYCLIK LED_T LED_E LED_R GND 1 2 3 4 5 LED2 Supply OPC 4 3 LSU_5V 5V THV LSU INTERLOCK S/W 2 1 FAN_LSU 24VSN NOR Flash S29GL320M (4MB X 2EA) 3. 3V GND DUX_S ENS 3.3V SCF _RXD nSCF _DET SCF _TXD GND GND GND 1 2 3 4 5 6 7 8 9 1 2 3 .0 Isp1582 USB_IF Varistor FAN MAIN CN12 T 12MHz CN9 NETWORK_IF C R U M 4 3 2 1 CRUM CN14 SCF_IF 24V S P ICK UP _CLT 24V S RE GI_CLT M OT_DIR P WM_M OT M OT_REA DY M OT_EN NC M OT_BRE AK GND GND 24V S 24V S 3. REGI CLUTCH CN13 SENSOR USB 2.3V P /U LED1 1 2 3 4 5 6 7 8 9 10 11 12 VBUS DM DP GND 1 2 3 4 SCF (Option) 24VS 3. 3V GND RE GI_S ENS THE R1 THE R2 3. 3V GND P AP ER_E XI T 1 2 3 4 5 6 1 2 3 4 5 11 12 13 14 1 2 3 4 5 6 7 8 9 10 SOL Thermistor CL 1 2 3 4 5 6 7 8 9 10 EXIT Sensor PickUp Clutch Regist Clutch MT BLDC EMPTY REGI_DUP FEED Sensor Sensor Sensor ThermoStat FUSER Unit Main Motor Samsung Electronics INLET Main S/W 7 8 9 3.3V P /U LED2 3.3V TD+ 3.3V 3.3V DEV _DIO DEV _CLK GND 6-2 M 1 2 3 1 2 3 1 2 3 FAN LSU Network BCM5241 GND NC RD 3.2 Connection Diagram Rear Cover Micro Switch MCLK 12MHz PANEL CN17 DCU CN3 CN8 FAN_MAIN System Diagram DEVELOPER Unit 1 2 3 FAN_MAIN NC 24VS CN11 SMPS CN6 THER & P_EXIT SENSOR CN2 MAIN MOTOR & PICKUP.1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 24V S G ND P_M OT_EN LSU_RDY P_M OT_CLK LD_EN LD_P OWER1 G ND HSY NC1 LSU_SH1 G ND VDO1_m inus V DO 1_pl us G ND LS U_5V 24V S F US E R_ON G ND 24V G ND 24V G ND 24V G ND 24V G ND 5V G ND 5V G ND 5V G ND G ND PWM _DEV _DC P WM _M HV THV _RE AD P WM _M HV nT HV _EN PWM _THV 5V 24V S 24V S G ND G ND 24V 24V HVPS MAIN 24VS CN1 CN10 CN4 HVPS _IF SMPS _IF LSU_IF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CN18 Front Cover Micro Switch DEV MHV VCLK 12MHz LSU S/ W & FA N 6.

Reference information 7. • DCU (Diagnostic Control Unit) Standard : Test equipment to diagnose the Laser printer supplied by Samsung Electronics. M2 short). • DVM (Digital Volt Meter) Standard : Indicates more than 3 digits. small type. for medical service. • Cleaning Equipments Standard : An IPA(Isopropyl Alcohol)dry wipe tissue or a gentle neutral detergent and lint-free cloth. 7. Reference Information This chapter contains the tools list. M2 long. "+" type (M3 long. Service Manual 7-1 Samsung Electronics . • Vacuum Cleaner • Driver Standard : "-" type. list of abbreviations used in this manual.1 Tool for Troubleshooting The following tools are recommended safe and easy troubleshooting as described in this service manual. and a guide to the location space required when installing the printer. • Software (Driver) installation CD ROM • Tweezers Standard : For general home use. A definition of tests pages and Wireless Network information definition is also included. • Cotton Swab Standard : For general home use. M3 short.

Reference information 7.2 Acronyms and Abbreviations(1) The table below explains the abbreviations and acronyms used in this service manual. Abbreviations AP AC APC ASIC ASSY BIOS BLDC CMOS CN CON CPU dB dBA dBM DC DCU DPI DRAM DVM ECP EDC EEPROM EMI EP EPP FPOT F/W GDI GND HBP HDD H/H HV HVPS I/F I/O IC IDE Access Point Alternating Current Auto Power Control Application Specific Integrated Circuit assembly Basic Input Output System Brush-less Direct Current Complementary Metal Oxide Semiconductor connector connector Central Processing Unit decibel decibel A decibel milliwatt direct current Diagnostic Control Unit Dot Per Inch Dynamic Random Access Memory Digital Voltmeter Enhanced Capability Port Embedded Diagnostic control Electronically Erasable Programmable Read Only Memory Electro Magnetic Interference electrophotographic Enhanced Parallel Port First Printout Time firmware graphics device interface ground Host Based Printing Hard Disk Drive High temperature and high marshy place high voltage High Voltage Power Supply interface Input and Output integrated circuit Intelligent Drive electronics or Imbedded Drive Electronics Explanation Service Manual 7-2 Samsung Electronics . Where abbreviations or acronyms are used in the text please refer to this table.

Reference information Acronyms and Abbreviations(2) Abbreviations IEEE IPA IPM LAN lb LBP LCD LED L/L LSU MB MHz MPF NIC N/N NVRAM OPC OP PBA PCL PDL PPM PPS PS PTL PWM Q-PID Q ty RAM ROM SCF SMPS SPGP SPL Spool SW sync USB WECA Explanation Institute of Electrical and Electronics Engineers. Inc Isopropy Alcohol Images Per Minute local area network pound(s) Laser Beam Printer Liquid Crystal Display Light Emitting Diode Low temperature and low marshy place Laser Scanning Unit megabyte megahertz Multi Purpose Feeder Network Interface Card Normal temperature and normal marshy place nonvolatile random access memory Organic Photo Conductor Operation Panel Equipment Printed Board Assembly Printer Command Language . Printer Control Language Page Discription Language Page Per Minute Pulse Per Second Post Script Pre-Transfer Lamp Pulse Width Modulation Quick Printer Initiating Device quantity Random Access Memory Read Only Memory Second Cassette Feeder Switching Mode Power Supply Samsung Printer Graphic Processor Samsung Printer Language Simultaneous Peripheral Operation Online switch synchronous or synchronization Universal Serial Bus Wireless Ethernet Compatibility Alliance Service Manual 7-3 Samsung Electronics .

and allow for proper ventilation.Free of extreme fluctuations of temperature. and free of dust Service Manual 7-4 Samsung Electronics .Reference information 7.A firm. sunlight. dry. or ventilators .3 Select a location for the printer • Leave enough room to open the printer trays. covers. level surface . (see diagram below) • Provide the proper environment : . or humidity . heaters.Clean.Away from the direct airflow of air conditioners.

Service Manual 7-5 Samsung Electronics . The A4 ISO 19752 standard pattern samples are reproduced reduced to 70% of the actual A4 size. developer cartridge and printing speed are measured with the pattern shown below (5%). The life of the toner cartridge.Reference information 7.4 Sample Tests Patterns The sample patterns shown below are the standard test patterns used in the factory.

Reference information 7. Link Inferiority Active LED Off/On maintenance NPC Initial inferiority Link LED On Link LED Off 7.6 Information of model's code No.28ppm.28ppm/Duplex ELA UNIT-SCF Mono Laser printer. 1 2 3 4 Model code ML-2850D ML-S2850A ML-2851ND ML-D2850A/B Description Mono Laser printer.5 LAN (Network Model) • This product can be used with a wired LAN (Option) • LED Condition and Status [LED STATUS] LED Condition Active LED random blink Active LED regular blink RJ-45 Jack Link LED(Green) Active LED(Orange) Status Normal NPC &Normal packet receive Normal NPC &No Packet The link LED On.Network.Duplex 2/5K Toner Cartridge Remark Basic model Option model Basic model High yield Service Manual 7-6 Samsung Electronics . Normally linked Link LED off.

White Point.7. if printing image is not fainted. if cartridge is scratched. Cartridge Main Defects .Image Fainted : Entire Image is fainted and vertical white line emerge . failure Image contamination (Toner leakage) Image Fainted Vertical Black Line Drity printing image or conteminated reverse side . Black Point Criterion Clean Up OPC (10 times). if disappeared.1 Parts Life Cycle Maintenance Table Supplies Toner Cartridge Life-Cycle 2K : For Product 5K :For Sale Condition Toner Low Toner Empty Toner uninstalled Fuser 50K(page): Simplex 50K(page): Simplex 50K(page): Simplex Exhauseted No Indication None LCD Replaced at Exhauseted Replaced at Exhauseted Replaced at Exhauseted Engine-Codition Warning Warning LCD. Black Point : White or Black point on printing image .If continuous.2 Toner Cartridge Criterion 1) Supplies Criterion (Toner Cartridge) 1. if disappeared.(Customer fault) Remarks Service Manual 7-7 Samsung Electronics .Indication None LCD None LCD Custmoer Panel Manage Responding 10% Remains Initialized at toner change Transer Roller PickUP Roller Exhauseted Exhauseted No Indication No Indication None LCD None LCD 7. no failure.Clean up OPC (10 times) and inside of machine with cloth. (Toner Exhausted) Vertical thin line emerge.Black Line : Vertical black line emerge on printing image 2) Defect Symptoms Symptoms White. .7 Parts Life Cycle Maintenance Table 7.7. no failure. After shake cartridge right and left 5~6 times.Reference information 7. .Image contamination : Dirty printing image . no failure.

It will help to comprehend basic and derived model.• Domestic distribution . Basic : 0 2.If over 10 models with :C Description: initial same speed are L • Engine=E brought into.(Valuable description.X : Scanner • Beside abovefeature .8.product conception to product model is decided planning group 2. Description printer printer "C" .B : Bluetooth 2.Over 3rd grade .P : PS project project .1 Understanding for Model Code Model code is inscribed and managed by product standard operation. tenth model is added +1. If understand the standard operation. Product Classification Main feature Space description (Basic: .VE model.Below 4th grade .8 Model Information 7. Speed of Engine Product between Classification code . Domestic Entry Model byproduct planning Distribution group with sales responsed prospect) .S : N/W+PS • PC Bundle .T : 2nd CST sion in market despite (Entry model excepted) . etc.C&C : Engine speed .If same speed models are released Printer Laser • Default= simultaneously higher Class of Beginning Omissoin model is added +1 at Product letter of • Only color speed code.N : N/W Omitted) .Information : The first number deleted Digit Alphabet Description Alphabet - Service Manual 7-8 Samsung Electronics . Classification DIGIT Example Definition 1 M Model abbriviation 2 L 3 4 5 2 6 8 7 5 1. New model.Reference information 7.series model division Feature/Properties 8 1 1. Valuablet model divi.M : Mac Compatible of not over 3rd grade . Series model division 9 N 10 D Code Description Color Division 1.

8. the order can be processed by Ass'y material order. .Type 2 ex) 2007-007961 ex)JB96-01268A : Letter(Alphabet)) R-CHIP ELA UNIT-COVER TOP Type1 : Parts managed by entire divisions : Materials used by all samsung products. 3. 2. ( : Digit. it will help to order materials.2 Understanding Material Code & Name Material code and name is maintained by standard criteria. 1.Reference information 7. Picture and numbers are also described on Service manual. Two different description ways for material code. A/S Only material : Only for A/S. Most electrical parts are under the type 1. Ass'y material : More than two materials are assembled. Classification A/S Only Material A/S Only Material A/S Only Material A/S Only Material A/S Only Material Material Code **81-******(JB81-00039A) **75-******(JB75-00068A) **92-******(JB92-01131A) **96-******(JB96-01268A) **97-******(JB97-01089A) Material Name AS-*****(AS-FUSE) MEC-*****(MEC-CHUTE) PBA-*****(PBA MAIN-CONTROLLER) ELA-*****(ELA UNIT-COVER TOP) MEA-*****(MEA UNIT-PULLEY IDLE) Service Manual 7-9 Samsung Electronics . Type 2 : Parts managed by a division : Material used by a certain product Most mechanical parts are under type 2. If the material order is out of service. Ass'y Material and A/S Only material Code are recognizable by product name. not related to product manufacturing.Type 1 . If understand the criteria. Those are under type 2 and known by material properties and beginning letters of product name.

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