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V Semester

MECHANICAL ENGINEERING DEPARTMENT

V Semester

V Semester

DEPARTMENT OF MECHANICAL ENGINEERING

INDEX

EXP. NO 1 2 3 4 5 6 7 8 9 10 OBJECTIVE DATE GRADE REMARKS

CONTENTS

V Semester

Exp.No 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Slider Crank Mechanism Cam Governor Gyroscope Whirling Speed of Shaft Balancing (Static & Dynamic) Vibration (Longitudinal) Vibration (Torsional) Gear Train Gears

Page No 1 4 9 14

99

19 24 29

77 88

V Semester

1.1 Objective, 1.2 Apparatus, 1.3 Theory, 1.4 Description of Apparatus, 1.5 Procedure, 1.6 Specification, 1.7 Observation Table 1.8 Calculation, 1.9 Graph, 1.10 Result & Discussion, 1.11 Precautions, 1.12 Sources of error, 1.13 Viva-voce questions

1.1 Objective: To draw the slider displacement versus crank angle and time versus velocity curve for a slider crank mechanism (reciprocating engine mechanism) and compare the results with theoretical values. 1.2 Apparatus: Slider crank mechanism, graph sheet. 1.3 Theory: Fig. 1.1 shows the line diagram of a slider crank mechanism.

Fig.1.1, Slider Crank Mechanism When the crank OC has moved through an angle from IDC ( Inner Dead Centre), slider has moved from G to F so that the displacement of the slider FG = x Let, crank radius = OC = r, Length of connecting rod = CS = l If is the angular speed of the crank, it is found that:Displacement, x= r. [ (1-cos ) + n - (n2 sin2 )] --- --- --- (1)

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

Velocity of slider or piston, vpo= vp = dx / dt = (dx / d)*( d / dt) = (dx /d). vp = r [ sin + sin 2/ 2 (n2 - sin2 )] Acceleration of slider or piston , ap = d2x / dt2 = dv / dt = (dv / d)*( d / dt) = .(dv / d) = 2 r [ cos + (cos 2) / n ] 1.4 Description of Apparatus: The apparatus consists of a slider, which reciprocates inside the cylinder as the crank rotates. A graduated scale is provided to read the displacement of the slider corresponding to the crank rotation. When crank is rotated the slider slides to and fro in a linear motion. The motion of the slider can be read on a scale attached to the frame. A graduated wheel is provided to read the crank rotation. 1.5 Procedure:1. 2. 3. 4. 5. 6. 7. 8. 9. Bring the wheel and the slider to respective reference marks. For a given angle of rotation of the crank note down the displacement of the slider. Plot a graph between the slider displacement and the crank rotation. Assume that crank is rotating with a uniform angular speed of one rad per sec (1 rad /sec). Convert the crank rotation angle into time and plot the slider displacement versus time. By graphical differentiation determine the velocity time graph. By differentiation twice determine the acceleration graph. Calculate values of displacement, velocity and acceleration from equation. Compare the results.

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

Slider S.No. Crank Time displacement rotation ( Sec.) Slider Velocity (m/s) Theor. Slider Acceleration (m/s2) Pract. Remark

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 1.8 Calculations: 1.9 Graph: Plot a graph between the slider displacement and the crank rotation 1.10 Result & Discussion: 1.11 Precautions: 1. 2. Displacement of slider should be measured at equal interval of crank rotation. Smooth curves should be drawn in plotting the graph.

1.12 Sources of Errors: 1. Clearances in the joints. 2. Inaccurate graduation. 3. Inaccuracy in performing experiments. 1.13 Viva-voce questions

V Semester

1.1 Objective, 1.2 Apparatus, 1.3 Theory, 1.4 Description of Apparatus, 1.5 Procedure, 1.6 Observation Table 1.7 Calculation, 1.8 Graph, 1.9 Result & Discussion, 1.10 Precautions, 1.11 Sources of error, 1.12 Viva-voce questions.

1.1 Objective: To study motion of the follower with the given profile of the cam and to determine displacement , velocity & acceleration. 1.2 Apparatus: Cam and follower apparatus , graph sheet. 1.3 Theory: Cam may be defined as a rotating & reciprocating element of a mechanism which imparts a reciprocating or oscillating motion to another element called follower. The cam are of the disc or cylindrical types and the follower are of knife edge, roller or flat faced. The usual motions for the follower are : A. S.H.M: Let S= lift of the follower X= displacement of the follower when crank has turned Then X= S / 2{I-Cos ] V= S / 2 V max = S/2 A= 2 S cos / 2 amax = 2 2 S / 2 2

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

V max

=2S/t = 2 S / o =V 2 S/ 2

Fig.2.1, Cam & Follower Apparatus 1.4 Description of Apparatus: The apparatus is shown fig. 2.1. It consists of a cam with flat-faced follower. The angle of rotation of the cam and follower displacement can be read from the graduation marked on cam and follower scale. 1.5 Procedure:1.

2.

Bring the cam & following to zero position. Rotate cam slowly and note down the angle of rotation of the cam at regular interval and the corresponding displacement of the follower.

V Semester

3. 4. 5.

Plot a graph between displacement of the follower and the angle of rotation of the cam. Plot the velocity and acceleration diagram. Determine the maximum velocity and acceleration during ascent and descent.

1.6 Observation table: S.NO. 1. 2. 3. 4. 5. 1.7 Calculations: 1.8 Graph: Plot a graph between displacement of the follower and the angle of rotation of the cam. Plot the velocity and acceleration diagram 1.9 Result & Discussion: 1.10 Precautions: 1. 2. 1. 2. 3. Cam should be rotate lowly and continuously. Lubricant the can the roller bearing to decrease friction. Effect of clearance in the roller and cam spindle. Effect of the elasticity of the links. Lateral shift in the roller follower and cam. Angle of rotation ( 0) Displacement of follower (cm)

V Semester

V Semester

V Semester

1.1 Objective, 1.2 Apparatus, 1.3 Theory, 1.4 Description of Apparatus, 1.5 Procedure, 1.6 Specification, 1.7 Observation Table 1.8 Calculation, 1.9 Graph, 1.10 Result & Discussion, 1.11 Precautions, 1.12 Viva-voce questions.

1.1 Objective: To find the controlling force (Fc) for porter governor and proell

governor.

1.2 Apparatus: Governor Arrangements, vary volt, tachometer, 1.3 Theory: Definitions of

Sensitivity:

Stability:

Hunting:

Isochronisms:

Insensitiveness:

V Semester

V Semester

1.5 Procedure:1. 2. 3. 4. 5. 6. 7. 8. Check the instrument for the proper connections. Place the governor assembly in position along with balls and arms. Tighten the screws, nut and bolt gently. Measure the initial height of the governor. Switch on the supply. Vary the height of the governor and corresponding speed with the help of vary-volt. Bring back the governor to initial position and switch off the supply. Measure the weight of the ball, sleeve and length of the links.

1.6 Specification: Weight of the sleeve Mass of the ball Length of the link Initial height of the governor, hi Weight placed on the sleeve Proell Governor: Weight of the sleeve Mass of the ball Length of the link Initial height of the governor, hi Weight placed on the sleeve =---------------------------Kg =---------------------------Kg =---------------------------mm =---------------------------mm =----------------------------Kg =-----------------------Kg =-----------------------Kg =-----------------------mm =-----------------------mm =-------------------------Kg

V Semester

S. No. Speed, N (rpm) Angular speed (rad /sec) Sleeve displacement, x in mm Height of Governor h=hi-x/2 Radius of rotation r= 12- h2 Controlling Force, Fc=m 2r Remark

S. No. Speed, N (rpm) Angular speed (rad /sec) Sleeve displacement, x in mm Height of Governor h=hi-x/2 Radius of rotation r= 12- h2 Controlling Force, Fc=m 2r Remark

1. 2. 3. 4. 5. 1.8 Calculations: 1.9 Graph: Plot a graph between the angular speed and sleeve displacement for both the governors. Plot a graph between the controlling force and radius of rotation for both the governors. 1.10 Result & Discussion: 1.11 Precautions:

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

1. 2.

Reading should be taken carefully. Speed should be increased gradually and slowly noting that sleeve may not come out.

V Semester

1.1 Objective, 1.2 Apparatus, 1.3 Theory, 1.4 Description of Apparatus, 1.5 Procedure, 1.6 Specification, 1.7 Observation Table 1.8 Calculation, 1.9 Graph, 1.10 Result & Discussion, 1.11 Precautions, 1.12 Sources of error, 1.13 Viva-voce questions.

1.1 Objective: To verify the law of gyroscopic couple, C=I p with the help

of motorized Gyroscope.

1.2 Apparatus: Motorized Gyroscope, weights, stopwatch & tachometer 1.3 Theory: Fig. 4.1 shows motorized gyroscope.

Fig.4.1 Gyroscope The various terms involved are: GYROSCOPE: It is rotating body, which processes perpendicular to plate of rotation, i.e. axis of rotation also changes its direction under the action of external forces. Axis of Spin: Is the axis about which a disc/rotor rotates as shown in figure Precession: It means the rotation of axes in other plane or about other axis (axis of precession) which is perpendicular to both the axis i.e. axis of spin and axis of couple.

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

Gyroscopic Couple: it is applied couple needed to change the angular momentum vector of rotating disc/Gyroscope when it processes. It acts in the plane of coupe which is perpendicular to both the other planes (plane of spin and plane of precession) it is given as:C= I p Where, I = Moment of inertia of rotor.

1.4 Description of Apparatus: 1.5 Procedure:1. Balance the initial horizontal position of the rotor. 2. Start the motor by increasing the voltage with the transformer & watch until it attains a constant speed. 3. Process the yoke frame no.2 about vertical axis by applying necessary force by hand to the same. 4. It will be observed that the rotor frame swing about the horizontal axis YY. Motor side is seen coming upward and the weight pan side doing downwards. 5. Rotate the vertical Yoke axis in the anti-clock wise direction seen from above & observe that the rotor frame swing in opposite sense. 6. Balance the rotor position on the horizontal frame. 7. Start the motor by measuring the voltage with the autotransformer & wait till it attains constant speed. 8. Put weight in the weight pan & start the stopwatch to note the time in sec required 9. Speed may be measured by the tachometer provided on control panel.

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

10 Enter the observation in the table. 1.6 Specification: 1. 2. 3. Weight of rotor Rotor diameter Rotor thickness - 6.25 kg - 301 mm - 100.45 mm

2. 3.

= p= d / dt = /2/E

2

S/22

1.9 Graph: 1.10 Result & Discussion: 1.11 Precautions: 1. 2. 3. At starting the pointer should be at zero mark. For comparison of Gyroscopic couple angular displacement for different loads should be insured before conducting the experiment. Proper lubrication should be placed gently and without impact. 1.12 Sources of Errors: 1. Rotor should run at a steady speed.

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

1.1 Objective, 1.2 Apparatus, 1.3 Theory, 1.4 Description of Apparatus, 1.5 Procedure, 1.6 Specification, 1.7 Observation Table 1.8 Calculation, 1.9 Graph, 1.10 Result & Discussion, 1.11 Precautions, 1.12 Viva-voce questions.

V Semester

1.1

1.2 Apparatus: Whirling of shaft apparatus, auto-transformer, various shafts, tachometer. 1.3 Theory: Describe whirling of shaft and effects of whirling. Deflection due to mass of shaft. 5 w L4

=

384 E I Critical speed or whirling of speed Nc= (1/2 )

( g / ) rps.

Where, L= Length of the shaft W= weight of the shaft= mass of the shaft x 9.81 I=Moment of inertia in mm4 E= Youngs modulus of elasticity= 210 N/M2 1.4 Description of Apparatus: Fig. 5.1 shows whirling of shaft apparatus.

V Semester

Fig.4.1 whirling of shaft apparatus 1.5 Procedure: 1. Fix the shaft properly at both the ends. 2. Check the whole apparatus for tightening of screws etc. 3. First increases the voltage slowly for maximum level and then start slowing down step by step. 4. Observe the loops appearing on the shaft and note down the number of loops and the speed at which they are appearing. 5. Slowly bring the shaft to rest and switch off the supply. 6. Repeat the same procedure for different shaft.

1.6 Specification: L= W= I= E= Youngs modulus of elasticity= 210 N/M2 1.7 Observation table: S.No 1 2 3 Shaft diameter (cm) Moment of inertia (cm4) Weight (Kg./cm) Length (cm)

V Semester

Critical speed Shaft-1 First Node Second Node Third Node 1.8 Calculations: 1.9 Graph: 1.10 Result & Discussion: 1.11 Precautions: 1. The shaft should be straight 2. The shaft should be properly tightened. 3. Voltage should not be very high. 4. Reading should be taken properly. 1.12 Sources of Errors: 3. Rotor should run at a steady speed. 4. Rotor should rotate in a vertical plane. Shaft-2 Shaft-3

1.1 Objective, 1.2 Apparatus, 1.3 Theory, 1.4 Description of Apparatus, 1.5 Procedure, 1.6 Specification, 1.7 Result & Discussion, 1.8 Viva-voce questions.

1.1 Objective: To verify the fundamental laws of balancing by using rotating masses. 1.2 Apparatus: Balancing apparatus, steel shaft, weights etc. 1.3 Theory: Fig. 6.1 shows balancing apparatus.

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

Fig.6.1 Balancing Apparatus When a disc is rotating along its centre of gravity with uniform speed, inertia forces and torques will be zero if the matter is uniformly distributed about its C.G. but if the centre of rotation and the geometrical centre of G are different the inertia force and inertia torque will have some finite values. The inertia force in this case will be balanced by the input torque but inertia force will cause deformation of the shaft in radial direction i.e. along the line joining the center of rotation and C.G. if the disc is allowed to move in one plane and is suspended by a spring to provide a restoring force the disc will oscillate due to the fact that a force of type Fsinwt, Fcoswt will act upon it. In the apparatus the C.G. is made to change from C.G. of rotation by adding some weight at a certain distance from the C.G. of rotation of disc. The unbalance added will depend upon the product weight added and the distance at which at which it is added. The balancing law can be written by applying condition of equilibrium to the system.

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

1.4 Description of Apparatus: The apparatus basically consists of a steel shaft mounted in ball bearing in a stiff rectangular main frame. A set of six blocks of different weights is provided & may by clamped in any position on the shaft, and also be easily detached from the shaft. The disc caring circular protector scale is fitted in the side of the rectangular frame. Shaft carried a disc & rim of this disc is grooved to take a tight hold provided with two cylinder metal containers of exactly the same weight. The scale is fitted to the lower member of the main frame and when used in conjunction with the circular protractor scale, allows the exact longitudinal & angular position of each angular block to be determined. A 230 V drives the shaft, single phase 50 cycles electric motor, mounted under the main frame through a belt. For static balancing of individual weights, the main frame is suspended to the support frame by chain & in this position motor driving belt is removed. For dynamic balancing of the rotating mass system the main frame is suspended from the support frame by two short links such as that the main frame & the supporting frame are in the same frame. 1.5 Procedure:Static Balancing: Remove the drive belt, the value of wrN for each block is determined by clamping each block in turn on the shaft & with a cord & container system suspended over the protector disc, the no. of steel balls, which are of equal weights, are placed into one of the container to exactly balance the block on the shaft. When the block becomes horizontal, the no. of balls N will give the value of weight for the block. For finding our wr during static balancing proceed as follows:

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

1. 2. 3. 4. 5. 6. 7.

Remove the belt. Screw the combine hook to the pulley with the groove (this pulley is different than the belt pulley) Attach the cord ends of the pass to the above combined hooks. Attach the block no.1 to the shaft at any convenient position & in vertical downward direction. Put steel balls in one of the pan till the block starts moving up. (upto horizontal position) No. of balls gives the wr value of block 1 repeat this for 2-3 times & find the avg. no. of balls. Repeat the procedure for the other blocks.

Dynamic Balancing : It is necessary to leave the machine before the experiment. Using the value of wr obtained as above & if the angular position & planes of rotation of three of four blocks are known, the students can calculate the position of other blocks, (s) for balancing of the complete system, from the calculations, the students finally clamps all the blocks on the haft in their appropriate position & then by running the one can verify that these calculations are correct & the blocks are perfectly balanced.

V Semester

1.1 Objective, 1.2 Apparatus, 1.3 Theory, 1.4 Description of Apparatus, 1.5 Procedure, 1.6 Specification, 1.7 Observation Table 1.8 Calculation, 1.9 Result & Discussion, 1.10 Precautions.

1.1 Objective: To study the longitudinal vibration of helical spring and to determine the frequency of period of vibrator theoretically & actually by experiment. 1.2 Apparatus: Vibration apparatus, stopwatch, weights, stand scale etc.

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

1.3 Theory: Longitudinal vibration: Spring stiffness: 1.4 Description of Apparatus: Fig. 7.1 shows the line diagram of vibration apparatus.

1.5 Procedure:1. 2. 3. 4. 5. 6. 7. Fix one end of helical spring by upper screw. Determine the free length. Put some weight on platform & note down the deflection. Stretch spring length some distance & release. Count the time required in sec. for say 10,20 oscillations. Determine the actual period. Repeat the procedure for different weights.

1.6 Specification:

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

Axial length of spring = Mean diameter of spring = Wire diameter = 1.7 Observation table: For Mean Stiffness

S.No. Wt. attached W= (m x 9.81) N Deflection of spring (cm) Stiffness (k) (N/cm)

1. 2. 3. 4.

S.No. Wt. attached W= (m x 9.81) N No.of oscillations (n) Time for oscillations (t) Period (t/n)

1. 2. 3. 4. 1.8 Calculations: 1.9 Result & Discussion: 1.10 Precautions: 1. Note down the time correctly.

Ideal Institute Of Technology, Ghaziabad

V Semester

2. 3.

Note down the oscillations properly. Dont stretch spring very much.

1.1 Objective, 1.2 Apparatus, 1.3 Theory, 1.4 Description of Apparatus, 1.5 Procedure, 1.6 Specification, 1.7 Observation Table 1.8 Calculation, 1.9 Result & Discussion, 1.10 Precautions.

1.1 Objective: To study the torsional vibration (undamped) of single rotor shaft system. 1.2 Apparatus: Torsional vibration apparatus, stopwatch etc. 1.3 Theory: Torsional vibration: Modulus of rigidity: Polar moment of inertia: Fig. 8.1 shows the line diagram of a torsional vibration apparatus.

V Semester

1.4 Description of Apparatus: One end of the shaft is gripped in the chuck and heavy flywheel free to rotate in ball bearing is fixed at the other end of the haft. The bracket with fixed end of the shaft can be clamped at any convenient position along lower beam. Thus length of the shaft can be varied during the experiments.The ball bearing housing is fixed to side member of the main frame.

1.5 Procedure:1. 2. 3. 4. 5. 6. Fix the bracket at convenient position along the lower beam. Grip one end of the shaft at bracket by chuck. Fix the rotor on other end of the shaft. Twist the rotor through some angle and release. Note down the time required for 10,20 oscillation. Repeat the procedure in different length of the shaft.

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

(b) (c)

(d)

Diameter of disc= Weight if the disc= Modulus of rigidity for shaft= 0.8*106 Kg/cm2

1.7 Observation table: S.No. 1. 2. 3. 4. 5. Length of shaft (L) No. of Oscillations (n) Time taken for Periodic n oscillations time (t) (T=t/n)

1.8 Calculations: i. Find the torsional stiffness Kt Kt= GIP/L Where L= length of shaft D= Diameter of shaft Ip= P.I. of shaft G= Modulus of rigidity ii Theoretical T=2 I/kt Where, I= M.I. of disc= iii Experimental Time of oscillating T= No. of oscillation

V Semester

1.10 Precautions: 1. 2. The chuck should properly tighten the shaft. Note down the time correctly .

Aim: To study the different types of gear train. Gear Train: Sometime two or more gears are made to mesh with each other to transmit power from one shaft to another such combination is called gear train. Following are the different types of gear train, depending upon the arrangement of wheels. 1. 2. 3. 4. Simple gear train. Compound gear train. Reverted gear train Epicyclic gear train. as simple gear train. Since circumferential velocity of meshing gear are same. (fig. a)

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

1. Simple gear Train:- When there is only one gear on each shaft is Known

V Semester

d1 N1 = 60 d1 N1 N1

... =

d2 N2 60 = Z2

.

d2 N2

N2

Z1

Z1 = no. of

Teeth on Driver m = module = P.C.D./ z N1 = Speed of driver ( r.p.m.) N2 = Speed of drive ( r.p.m.)

The ratio of N1 and N2 is known as speed ratio. Train value is reciprocal of speed ratio i.e. speed ratio of driven gear to driver gear. N2 = N1 Z2 It may be noted (from fig. ) that when the number of intermediate gear are odd the motion of driven and driver are same and if number of intermediate gear are even the motion of driver & driven is opposite direction from fig. (b) Let N1= Speed of driver gear 1 Z1 = No. of teeth on driver gear N2= Speed of intermediate gear2 Z2 = No of teeth on intermediate gear N3= Speed of driven gear Z3 = No. of teeth on driven gear Since gear 1 and gear 2 are in meshing. N1 = N2 N2 = N3 Z2

Ideal Institute Of Technology, Ghaziabad

Z1

Z2 --- --- --- (i) and similarly gear 2,3 are in meshing . Z1 Z3 --- --- --- (ii)

V Semester

Multiply both equations N1 N2 = N3 N1 = N3 Z1 No. of teeth on driven No. of teeth on driver Speed of driver i .e. speed ratio = Speed of driven N2 Z2 Z1 Z2 Z3 Z3

From above we see that the speed ratio and train value in a simple train of gear is independent of the size and no. of intermediates gears. These intermediates gears are called Idler gear. Idler gear does not effect on the train value and speed ratio. COMPUND GEAR TRAIN: In compound gear train there are more then one gear on a shaft.

Let N1= Speed of the driving gear, gears. Z1= No. of teeth on driving gear respective gears. Since gear 1 in mesh with gear 2. N1 Z2

Department of Mechanical Engineering

N2, N3, N4, N5, N6 speed of respective Z2, Z3, Z4, Z5, Z6 no. of teeth on

V Semester

Speed ratio = N2 N3 = N4 N5 = = =

= Z1 Z4

(i) similarly

(ii)

N6 Z5 Speed ratio of compound gear train. Multiplying equation (i), (ii) and (iii) we get. N1 = N2 N4 N3 = N5 N6 Z2 Z1 Z4 Z3 Z6 Z5

N2 = N3, N5 = N4 N1 = N6 Z2 Z4 Z6 Product of the no. of teeth on driven = ----------------------------------product of the no. of teeth on drivers Speed of the first driver Speed ratio: = ---------------------------Speed of the last driven Z2 Z4 Z6

Speed of the last driven Product of the no. of teeth on drivers Train ratio: = ---------------------------= --------------------------------Speed of the first driven product of the no. of teeth on driven The advantage of compound train over a simple gear train is that a much larger speed reduction from first shaft to the last shaft can be obtain with small gears. Reverted Gear Train: When the axis of the first gear and last gear are co-axial , then the gear train is known as reverted gear train. In reverted gear motion of first and last gear is in same direction.

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

Let Z1 = no. of teeth on gear1 Z2, Z3, Z4, no. of teeth on respective gears. d1 = P.C.D. of gear d2, d3, d4 P.C.D. of respective gears N1= speed of gear 1 in (r. p .m). If a is the distance between the centre of shaft. (It is assume module of all gears are same) d1+d2 a= 2 or = 2 mZ3 + mZ3 ----------------2 d3+d4

Epicyclic Gear Train: In an epicyelic gear train, the axis of the shaft, over which the gear are mounted , may move relative to a fixed axis. A simple epicyclic gear train is shown in fig. where gear A and the arm C have a common axis at O1 about which they can rotate. Gear B meshes with gear A and has its axis on the arm at O2, about which the gear B can rotate, if the arm is fixed , the gear train is simple and gear a can drive gear B or vice versa, but if gear A is fixed and the arm is rotated about the axis of gear A ( i.e. O1).then the gear B is forced to rotate upon and around gear A . Such a motion is called epicyclic and the gear trains arranged in such a manner that one or ore of their members move upon and around another member are known as epicyclic gear trains (epi. Means upon and cyclic mean around). The epicyclic gear trains my be simple or compound. The epicyclic gear trains are useful for transmitting high velocity ratio with gears of moderate size in a comparatively lesser space. The epicyclic gear trains are used in the back gear of lathe, differential gears of the automobiles. Hoists, pulley blocks. Wrist watches etc. Velocity Ratio of Epicyclic Gear Train: The following two methods may be used for finding out the velocity ratio of an epicyclic gear train.

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

1.

Tabular method Consider and epicyclic gear train as shown in Fig. 13.6 Let TA=no. of teeth on gear A , and TB= no. of teeth on gear B First of all, let us suppose that the arm is fixed. Therefore the axis of both the gear are also fixed relative to each other. When gear A makes one revolution anticlockwise, the gear B will make TA/TB revolution clockwise. Assuming the anticlockwise rotation as positive and clockwise as negative, we may say that when gear A makes +1 revolution, then gear B will makes (-TA/TB) revolution. This statement of relative motion is entered in the first row of table . Secondly, if the gear A makes +x revolution, then the gear B will make -x. TA/TB revolutions. This statement is entered in second row of table. In other words, multiply the each motion (entered in the first row) by x. Thirdly , each element of an epicyclic train is given +y revolution and entered in the third row. Finally, the motion of each element of a gear train is added up and entered in the fourth row. A little consideration will show that when two conditions about the motion of rotation of two elements are known, then unknown speed of third element may be obtained by substituting the given data in third column of the forth row Table of motion Step no. 01. Condition of motion Arm C Arm fixed gear A rotates through +1 0 revolution i.e.1 rev. anticlockwise 02. Arm fixed gear A rotates through +x 0 revolutions 03. 04. Add +y revolution to all elements Total motion +y +y x +y +y y-x. TA/TB +x -x. TA/TB Revolution of elements Gear A +1 Gear B -TA/TB

V Semester

Aim : To study the Gears. Gear : Gear are defined as toothed wheels or multilobed cams which transmit power and motion from one shaft to another by means of successive engagement of teeth . The motion and power transmitted by gears is kinematically equivalent to that transmitted by friction wheels or discs. In order to understand how the motion can be transmitted by two toothed wheels, consider two plain circular wheels A and B mounted on shafts, having sufficient rough surfaces and pressing against each other as shown in fig. 10.1 (a). Let the wheel A be keyed to the rotating shaft and the wheel B to the shaft, to be rotated. A little consideration will show, that when the wheel A is rotated by a rotating shaft, it will rotate the wheel B in the opposite direction as shown in Fig. 10.1 (a). If P>F sleeping will takes place, P= is tangential force If P< F sleeping not occurs, F= is frictional force In order to avoid sleeping a number of projection (called teeth) are provided on the periphery of wheel. TERMINOLOGY: Pitch Circle: - It is an imaginary circle which by pure rolling action would give the same motion as actual gear.

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

Pitch circle diameter (P.C.D.): It is the diameter of pitch circle. The size of gear is usually specified by the P.C.D. Pitch Point: It is common point of contact between two pitch circles. Pressure angle or angle of obliquity: it is the angle between common normal to two gear teeth at a point of contact and the common tangent at the pitch point . Slandered pressure angle are 14, 20o . Addendum: It is a radial distance of a tooth from pitch circle to the top of the tooth . Dedendum: It is a radical distance of a tooth from pitch circle. to the bottom of tooth . Clearance: Dedendum-Addendum. Circular Pitch:- Circular pitch is the distance measured along the pitch circle between two similar point on adjacent teeth .

P.C.D. Pc = Z Z = no. of teeth on wheel

m= P. C. D. -------Z

Pd= P.C.D. PcPd = ----------Z Z -------P.C.D Z --------P.C.D PcPd=

Addendum (ha) =m Dedendum ( Hf ) = 1.25 m. Clearance =( hf ) = (hf -ha) = 0.25 m Tooth thickness = 1.5708 m

V Semester

TYPES OF GEAR Gears are broadly classified in to four groups. -Spur gear -Helical gear -Bevel gear -Worm gear

Spur Gear:-Teeth are cut parallel to the axis of the shaft. Profile of the gear tooth is in the shape of involute curve and remains identical along entire width of gear wheel. As the teeth are parallel to the axis of the shaft spur gear are used only when the shaft are parallel. Spur gear impose radical load on the shafts. Helical Gear:-The teeth of these gears are cut at an angle with the axis of the shaft. Helical gear have an involute profile similar to that of spur gear. However this involute profile is in a plane which is perpendicular to the tooth elements .The magnitude of helix angle of pinion and gear is same, however the hand of helix is opposite. A right hand pinion meshes with left hand gear and vice versa. Helical gear impose radical and thrust load on the shaft. There is a special types of helical gear consisting a double helical gear with small grove between two helices. The grove is required for hobbing and grinding operation. These gears are called herringbone gear. The construction results in equal and opposite thrust reaction balancing each other and imposing no thrust load on the shaft .Herringbone gear are used only for parallel shafts. Bevel gear: - Bevel gear have a shape of truncated cone. The size of gear tooth, including the thickness and height, decreases towards the apex of the cone. Bevel gear are normally used for shafts which are right angles to each other. This however is not rigid condition and the angle can be slightly more or less then 90 degrees. The tooth of the bevel gears can be cut straight or spiral (4) Bevel gear impose radical and thrust load on the shafts.

Department of Mechanical Engineering Ideal Institute Of Technology, Ghaziabad

V Semester

Worm gear:-The warm gears consist of a warm and a warm wheel. The warm is in the form of a threaded screw, which meshes with the matching wheel. The threads on the warms can be single or multi start and usually have a small lead. Warm gear drives are used for the shafts, the axis of which do not intersect and are perpendicular or to each other. The warm impose high thrust load while worm wheel impose high radical load on the shaft. Worm gear drive are characterized by high speed reduction ratio. Law of gearing:- The common normal at the point of contact between a pair of teeth must always pass through a fixed point in order to obtained constant velocity ratio. Fixed point is called pitch point. Forms of Teeth:- Two types of teeth commonly used. (i) (ii) Cycloidal Teeth Involute Teeth

Interference :- The phenomenon when tip of tooth undercut the root on its mating gear is known as interference . Only Involute and cycloidal curves satisfy the fundamental law of gearing. In case of involute profile the common normal at the point of contact always passes through the pitch point (p) and maintains a constant inclination ( ) with common tangent to the pitch circle. The is called pressure angle . In case of cycloid curves the pitch point is fixed but inclination various , it is due to this reason cycloidal carves become obsolete . Some time combination of involutes and cycloid carves is used for gear tooth in order to avoid interference . In this case middle third of the tooth profile has an involute shape while the remaining profile is cycloidal. The disadvantage of the involute teeth is that the interference occurs with pinion having smaller no. of teeth . This may be avoided by altering the heights of addendum and dedendum of mating teeth or angle of ablightly. Envolute teeth are easy to manufacturer then cycloid teeth . Cycloidal gears are stronger then the involute gear for the same pitch. Less wear in cycloidal gear as compared to involute gears. In cycloidal gear interference does not occur.

V Semester

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