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Results Of New 100 KLD - MAR (Multi stage Aerobic Bio Reactor) Type STP at Rane (Madras) Ltd.

Velachery, Ch 42.

Chola Aqua Technologies, No:34, St. Marys Road, Mandaveli, Chennai 600 028. Mbl. 9444303293

1. Small foot print Area


Old STP - 5000 Sq.ft New STP - 450 Sq.ft

SMALL FOOT PRINT AREA


5000 5000

89% Space saving

A rea in Sq.ft

4000 3000 2000 450 1000 0 Old STP New STP

Chola Aqua Technologies, No:34, St. Marys Road, Mandaveli, Chennai 600 028. Mbl. 9444303293

2 .Lower Operating Power Requirement


Old STP Power per year Cost per year 2.82Lacs unit Rs :9.87Lacs New STP 0.784Lacs unit Rs :2.74Lacs

Cost / Year(Lacs)

9.87 10
C o s t / Y e a r ( In L acs)

72% Energy saving


Unit / Year(In Lacs)
3 2.5 2 1.5 1 0.5 0

Power Per Year(Lacs)


2.82

2.74

0.784

0 Old STP New STP

Old STP

New STP

Chola Aqua Technologies, No:34, St. Marys Road, Mandaveli, Chennai 600 028. Mbl. 9444303293

3. Satisfied the Authorities of TNPCB


Required by TNPCB 6.9 - 8.5 < 30 < 100 < 30 < 20 < 25 Clear Nil < 10

Parameter PH BOD (mg/L) COD (mg/L) TSS (mg/L) Oil & Grease (mg/L) Colour (Hazen Units) Odour Turbitity (NTU)

Rane Sewage 6.9 410 1650 420 58 Black/Grey Bad Odour 80

Old STP 6.9 30 300 50 25 Not clear Bad Odour 50

New STP 7.2 Nil 5 3 3 <5 Clear Nil <5

Chola Aqua Technologies, No:34, St. Marys Road, Mandaveli, Chennai 600 028. Mbl. 9444303293

3. Satisfied the Authorities of TNPCB


Satisfied the Authorities of TNPCB
100

100 90 80 70 60 50 40 30 20 10 0

Amazing Result
50 30 15
1 5 3 3

mg/L

BOD(mg/L)

COD(mg/L)

TSS(mg/L)

Oil & Grease(mg/L)

Old STP New STP Parameters


Chola Aqua Technologies, No:34, St. Marys Road, Mandaveli, Chennai 600 028. Mbl. 9444303293

4. Simplicity in Operation and Maintenance


There is no Moving parts in the New STP. So easy to operate and maintain under widely fluctuating conditions Easy to install and Dismantle Easy to move any where Enable easy operation Even by unskilled operator

Chola Aqua Technologies, No:34, St. Marys Road, Mandaveli, Chennai 600 028. Mbl. 9444303293

5 . No Disposal Problem
The NEW STP system produces very low sludge
Old STP : 16.42 Ton / Year

New STP : 0.182 Ton / Year

No Disposal Problem
16.42

20
No. O f Tons

15 10 5 0
Old STP New STP

Very Good Digests

0.182

Chola Aqua Technologies, No:34, St. Marys Road, Mandaveli, Chennai 600 028. Mbl. 9444303293

6 . Capex Savings
Conventional Plant - Old STP MAR (Multistage Aerobic Bio Reactor) New STP
Capex Savings
80% 80% 70% 60% 50% 40% 30% 20% 10% 0%

20% 80%

20%

Conventional STP

MAR type STP

Chola Aqua Technologies, No:34, St. Marys Road, Mandaveli, Chennai 600 028. Mbl. 9444303293

7. Why New MAR type STP?


Activated Sludge Process Multi Stage aerobic Bio Reactor

Large Size

Reactor size is small & compact

Suspended growth of bacteria process

Attached growth of bacteria process

Close monitoring required High Maintenance & Skilled labour required Efficiency is Maximum 65% only, Further treatment required Widely popular & Old techniques Odour & Colour Removal not Guaranteed

Monitoring not required

Low Maintenance & Simple Operation

Treatment efficiency is 99%

Most advanced technology

No Odour & Clear treated water

Chola Aqua Technologies, No:34, St. Marys Road, Mandaveli, Chennai 600 028. Mbl. 9444303293

7. Why New MAR type STP?


Comparison Between Conventional & MAR type STPs
99% 100% 90% 80% 70% 60% 50% 40% 30% 20% Efficiency Odour Removal Treated Maintenance water clearity Cost 30% 50% 50% 65% 90% 99% 100%

ConventionalParameters Type STP STP Mar

Chola Aqua Technologies, No:34, St. Marys Road, Mandaveli, Chennai 600 028. Mbl. 9444303293

8. Features of NEW STP


1. Odorless Operation with self Regulating system. 2. Non Clogging design, better oxygen transfer efficiency. 3. Simple to operate with low maintenance. 4. Attached growth process No sludge recycle and no monitoring. 5. High Bio Film surface area; compact plant with high loading rates. 6. Removes E-Coli (Coli form).

Chola Aqua Technologies, No:34, St. Marys Road, Mandaveli, Chennai 600 028. Mbl. 9444303293

8. Money Saving ALL THOUGH

In terms of initial investment, operating & maintenance cost, energy & Space Saving.

Chola Aqua Technologies, No:34, St. Marys Road, Mandaveli, Chennai 600 028. Mbl. 9444303293