CUSTOMER P'LANT

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A-101-JT (AIR)
PAFt M,O,DIERNIZATI,O!N' AND EXPANS!I'OIN PROJECT '.0 T 1'0 A,MMO!NII,A , 10'5,0'T JD UREA PiLANT
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TEC JOB NO.

FlRTIUlll!'lltS LlMilTED '('AFt) liS,LAMIC REPUIIUC O'f PAK,I:STAN

TOTO ENGINII,RING
IAd!!277-51

COJlPOIllATION
OWNER'S IlL NO.

MITSU'II,!II$,HI HEAVY INDUSTRIES, LTD.
HIROSHIMA MACHINERY WOIIKS
AlX SHE.ETS 195,HIElETS (1!I';I,CWDijI'1IG COVER)

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A4X19 SHEETS TOTAL PLAN RECORD

DBAWER : GOVERNOR rOLDIR : 363161 TITLE : PROGRAMING LmT rO'RGOV.

POWER5vsnlwU'1 TURiBO MIACHIN!IRV ENG. DEPT. 1ST PLANT EINGINEIRJI!IIIIGSeCTIOIN

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54A4

._RAMI"G DATA SIBB'!' I'OR DG 505 GOVBU. .763-45386 1/ 1.OIl.

. then push RUN."M:P RA TE SPEED CONTROL TEETH SEEN BY MPU ..Tvalve. 4-20M..4. Yes No v' Used to ramp the speed reference from zero to idle or min speed setting when run is pushed.kes controt AUTOMATIC START Yes NoX' Push RUN. START START RAMP -. The valve limiter ramps open until governor takes eeeeel. /. The valve limiter rmut then be raised by the operator until governor takes coasrol. 20-1601A ACTUATOR Yes v·No __ ~1ost Woodward actuaton are 20-160 m.-- START RA. Actulltors move to max position. rpmJsec MPU GEAR RATIO This lear ratio is the result of dividinJ the speed of the MPU gur by the speed of the turbine shaft It rIled spl!llled. SERIAL :N1. ACTUATOR Yes No 98 . SEMIAUTOMATIC Yes__ No V ..0 1JMBER OF MPU USED 2 v. operator opens T&T valve until governor la. 23 (Number of teeth on gear).TlVIBER APPLICATION TlJRBlJ

E START lMruAL START _ _ YesLNo_ Pusn RUN. Open T&:T valve. Open T&:. then push RUN again.2/ WOODWARD 585009 ~------------------505 PROGRAM MODE WORKSHEET 505 PROGRAM MODE WORKSHEET GOVERNOR.

Normal go'vemor operation upper limit.. when the Gen and Utility breaker contacts are closed.. when the Gen and Utility breaker contacts are closed.rpm he used as ultimate protection..3 ' % breaker Used to set control resp'0nse..· for Woodward TM-type acruators.2 OFFSET % The '% ICNlUol' 11 is al when acNailOr 112 begins to open.. SPEED RESET 0l'tTLIl\T£ 6 __ -. SPEED SD'R ONLINE __ SPEED GAIN OFFLIJ\TE. A starting value is 61k.'763 . Used to set control resporue. Cl 10 this 99 .3l1li-7"---· .1)'1"£ __ 3 __ % Used 10 set control response.L: . A Slming value is 3 'ii.. rpm S

NCHRONOUS SPEED 'rpm Turbine generalor 50 or 60 Hz speed in rpm. Not //7 10 sSl .JL.. '_ . A starting value is 3 %.J. rpm OVERSPEED TRIP Governor trip only. Eater 0 if both actuators open (ogether.. If value unknown sel to 5 %. Use Actl &: Act2. when the Gen and Utility breaker contacts are open. If Yalue unknown.1.... ACTUATOR NO... Absolute max speed governor will centrel at. Recommended USE BOTH ACTUATORS Yes __ No.. set to 5'%. SPEED REFERENCE MAX SPEED REFERENCE ---'1-"/--:'1. when the Gen and Utility breaker contacts are open. % Used to set control re::sponse. SPEED GAIl" 01. when the Gen and Utiliry contacts are closed. % Used to set cencrcl response..S. 6' SPEED SDR OFFLINE 5.. Cemrol resets speed if utility tie breaker opens.___" .. when the Gen and Utility breaker contacts are open.l!e is 6 %.....4 5386 3{ WOODWARD --------------~~~~~~~~~~~~-----------------------505 PROGRAM MODE WORKSHEET S85009 ACTUA TOR DITHER Yes__ No. A statting vaJl. _ l
1AX CONTROL SPEED --11/-"0 6.3_... SPEED RESET OFFLINE % Used 10 set control response.. If no skip (0 SPEED GAIN ONLINE.

~. when the MIN SPEED REFERENCE _ SPEED REF RATE __."163-45386 41 WOODWARD S85009 -:-.. rpm 10 Slightly less than sync: sp. rpm/sec Rate of speed change (or normal operarien. 7_· CONTACT 1J###BOT_TEXT###quot;"PuiS You may configure up to len contact inputs in addition 10 the six hardwired inputs . CAS REFERENCE #__ NoL" Enter number (1 R. EXTERNAL STOP ft__ No_L Enter number (I to' 10) or enter O/NO for this contact. 100 .. OVERRIDE MPU FAULT # No Enter number (l to 10) or enter OINO for this contact.. EXTERNAL RUN #__ Ne..eed that governor resets generator breaker opens._ rpm Nanna! governor operation lower limit. ENABLE REMOTE #__ No V Enter number (1 [0' 10) or enter O/NO for this coarsct. ENABLE CASCADE No V Enter number (J to 10) or enter O/NO for this contact.. v- OVERS PEED TEST Enter number (I to' 10) or enter OINO for this contact..k::::_ Enter number (I to 10) or enter 0/1

0 for this contact.II CAS REFERENCE # No Enter number (l v- LOWER 10 10) or enter OINO for this contact..~::_::_=_=::_:__:_:__:_:_::_=_:::_:::_:_::_~====_----------- 505 PROGRA1'>1MODE WORKSHEET BELO\V SYNC SPEED 0 .J\ISE 10 10) or enter OINO for this contact..6_1_1_. N°L IDLE/RATED :_l__:. No_ [0' Emer number (1 10) or enter O/NO for this contact... "-..

VALVE LThUTER RAISE " N·/ "' O. select off or on line speed PID dynamics...JTDOW?\ LOGIC TIEBRK OPEN SHUTDOWN Yes No V GEl'i""BRKOPEN SHtJTDOWN Yes No V ACTl OVER C1JR SHUTDN Yes_LNo_ ACT! ~1>R CUR SHlJTDN YesLNo_ ACT20VERCURSHUTDN Yes NO_{ ACT2 ~1>R Yes CUR SHUTDN No V LOST AUX F1.: Enter number (1 10 10) or enter DINO for this contact. #_No£ Elller number (1 10 10) or enter OINO for this contact.l£. [0 A VX REFERENCE No Enter number !t v_ RAISE 10 10) (1 or enter DINO for this contact.. START ENABN~~' Enter number (1 to 10) or enter O/NO for this ccntact. VALVE LThfITER LO\VER ... N°L' Used 10 SHt.MICS SELECT Enter number (I to 10) or enter OINO for this contact...]J'o.JL_ ..763 . 101 . Used as a SPD DYNA.: REFERENCE EOLer number 585009 N°L' (l LO\VER 10) or enter DINO for this contact...45386 sl ____________~~~~~~~~~~~~~--------------------~100DWARD 505 PROGRAM MODE WORKSHEET AID. stan permissive contact.rCHUTDN S Yes_No. .

. skip to USEAUX INPUT. AUX lJl\TIS = PRESSURE AUX uxrrs Yes ____ = TEMP No At]X UNITS = KW No ]]. Units/sec reference set point can be 102 . kW ---------------. AUX REF RA TE Rate at which pressure/temperature changed. w Units Max pressure!temp/l. rVERT AUX INPUT No AUX MN at 4 MA AUX MAX at lOMA Units Min pressureJtemp/l:which will correspond to 4 mit. AUXILIARY CONTROL AUXILLUY Yes__ CONTROL No1_: USE KW INPUT Yes No__ If No. USE xux INPlJT Yes No Yes No' If No.. Units AUX REF LOWERLIMIT AUX REF UPPER LIM:IT Upper limit of governor pressure/temperarure Lower limit of governor pressureltem:peramre ran!'e. input.'163 -4 5386 b/ WOODWARD 585009 -----~5~O)~-~P~R-O-G-R-A-~-1-M-O-D-E--W-O-RK--'S-H-E-E-T---------------- CLR RESETS SID RELAY YesLNo_ Resets the shutdown relay upon pushing the clear key. input is temperature. K\V MAX LOAD Max section.KW MAX kW generator can carry. Same as LOAD in Droop Skip to AUX MAX at 20 MA. Units range.:w which will correspond to 20 rnA input.

% ser al 1'% for sian.rneter for K\V MAX LOAD KW MAX@20 MA (0 k\' Limits the Max kW the turbine/generator can carry. Not more than 100%. set at 351: for stan. DROOP SPEED ~~OO~o stability. sel al 5% for Start.. skip to KW DROOP.. COil trolling parameter for SPEED DROOP % Not more than 100%. NoL_· VALVE LThfITER RATE %/sec Rate at which the valve limiter moves the actuator. S TIEBKR OPEN AUX DSBL Yes. Max kW which will correspond 103 .No __ Disables the Auxiliary opened. % If value unknown. input. If required a typical value is 5%. iw 20 m.J vame » 5 %.L_. Required for auro and semi-auto stan.-Selects actuator position V.. K\V ThrpUT DROOP Yes_NOL_e Selects generator stability. kW feedback as the controlling para. Control when the Utility Tie breaker is VALVE LThlITER VALVE LIl\fITER Yes__ Used to limit the actuator from min to max. AUX RESET AUXSDR % If value unknown. ):i:. feedback as the If NO.7/ _______________________________ 505 PROGRAM MODE WORKSHEET WOODWARD 585009 AUX DROOP AUX GAIN [f value uiliown. 4 mA is zero kW. Typi1ca. -..

actuated through keypad or external switch. control runs in droop when utility tie breaker is closed and isoch when utiliry lie breaker is open. Typical value = 5 %. IDLE SPEED RA TED SPEED ISDO rpm rpm i'.lVIP RATE If value unknown set 10 ) rpm/sec rpm/sec. DROOPJISOC Yes SWITCH No If "Yes". control runs in droop at all times. SPEED 1 MIN SPEED 1 MAX SPEED 2 No rpm CRITICAL CRITICAL CRITICAL Yes ---- rpm CRlTICAL CRITICAL IDLE/RATED SPEED 2 MIN SPEED 2 MAX . 4·20 rnA input from external k\V sensor required. CRITICAL SPEEDS SPEEDS CRITICAL CRITICAL Yes_No£ SPEED RATE rpm The rate that the speed reference will ramp within the critical speed settings.'763-45386 i/ WOODWARD 585009 ~_:_::_::_:~--~ __ --------------505 PROGRAM MODE WORKSHEET KW Th'PUT DROOP % Not more than 100%.t II 104 . SYN C RA. If' No". TIEBRK SYNC RAMP Yes No Required for loadsharing configuration. rpm rpm IDLE/RATED Yes_LNo_ Ramp from a selected idle speed to a selected rated speed.

.. DEGREES Yes Display = FAHREl\TJfEIT No units = . SPD REF LOWER LIMIT The min rpm setpeinr..L/. PRESS = KG/CM*2 Yes Kilograms No per square centimeter. C far remperarure. PRESS Yes Kilopascals.8.No_ If "Nc".IIL6. RlT MIN RPM AT 4MA rpm Min rpm which will correspond 10 4 rnA input.Jl:. F. reference will ramp from idle 10 rated 7 rpm/sec uxrrs CHANGE UNITS Yes_No_L . DEGREES Yes No Display units = = CENTIGRADE 'c. = KPA Na PRESS Yes Pounds = PSI No per square inch... REMOTE !1\rpUT RlT SPEED REF CNTRL Yes. skip to RMT Load Sharing step. and . Factory default units are PSI (or pressure. thai the remote input reference to..1_ /o6a7 RMT MAX RPM AT 20MA Max rpm rpm which will correspond to 20 rn.L.l\ input. 36/1 CUI rpm lower the speed 105 .763-45386 9/ ______ --:--:-:-:-::--=-:::::--~ __ -__ --------------WOODWARD 505 PROGRAM MODE WORKSHEET 585009 IDLE/RA TED REF RATE Rate III which the sp_d speed. _:w:.

CAS UNITS = PRESSURE Yes No CAS UNITS = TEMP Yes No CAS UNITS = K\V Yes No INVERT CAS INPtIT Yes No Units CAS MIN @ 4 MA CAS MAX @ 20 MA CAS REF LOWER LIMIT CAS REF UPPER LIMIT CAS REFERENCE Min pressure. thaI cascade can raise the speed reference to. s CASCADE CONTROL CASCADE COlROL Yes_No£ . that cucade can lower the speed reference 10. SPD REF LO\VER LIMIT SPD REF UPPER LThHT rpm The min rpm setpcint. Units Max pressure. temp. temp. 106 . rpm The max rpm serpoint. or KW which will correspond to 20 mil. input. or ~W which will correspond to 4 mA.3 7 RMT SPEED REF RATE J" rpm/sec Rate at which the remou: ecntrel will raise or lower the speed reference. La 6. input.WOODWARD 585009 -----:-S=-OS:-:::::PR::-:O::-:G=:R:::-A7"':M:-::-:-M-:"O=-D=-E=-· -::W:-:-:O::-::IlK::-::·-::-:"5~H::-:E::-:E:-::T:------------ SPD REF UPPER LUvIIT rpm The max rpm setpoil'u. that the remote input can raise the speed reference 10. ----------- Units Units RATE Units/sec Rate at which the cascade reference will raise or lower. RMT LOAD SHARING Yes No LOAD SHARING GAIN Should always be 5 %.

"'"D _ RELA Y OIJtPtJf RELA Y OUTPUT 10 five relays. Shutdown). RUN Jl..lODE RATE _ RUN' MODE DB . RMT SPEED REF RELAY :. including hand valve relays. No__ Emer number (I to 5) or enter Q/NO for this relay. No Enter number (1 to 5) or enter OINO for this relay. AUX SWITCH RELAY :. Electrical Overspeed Trip. other than the three pre-assigned relays (Alarm. IOi .. lit rpm/sec which the cascade control can vary the speed CAS DROOP % No: more than 100%.11/ ______ --::-:-:--::-:::-=-::::-::-:-:-:-:-:-=:::-=-::-:-::::-=-:-.::::==505 PROGRAM MODE WORKSHEET WOODW ARD S85009 MAX SPEED REF RATE The max rate reference. AUX Sv\TfCH POTh'T VAL vs LIMITER No Eater number units RELAY (1 to 5) or enter DINO for this relay. SPEED S\vlTCH No 1 RPM _ rpm SPEED SWITCH 2 RELAY Enter number (1 to 5) or enter D/NO for this relay.. Yes __ NoL' You may conflJure up MAX CONTRL SPD RELAY No Enter :n:lmber (1 to 5) or enter OINO for this relay.. SPEED SWITCH 2 RPM SPD SWTCH HYSTERESIS _ rpm rpm Enter the rpm below the switch point where speed switches I & 2 will de-energize.55C.. SPEED S'WITCH 1 RELAY # No Enter number (1 10 5) or enter D/NO for this relay.. Typical .

763-453Bo /:.!"lD VALVES HAl) STEAM VALVES Yes__ Used to configure hand valve relays. NoL' HAJ.1) VALVE 3 OPEN % Percent of actuator stroke at whicb valve is to open (relay energizes). HAt'\tl) VALVE 1 OPEN % Percent of aClUalor stroke at which valve is to open (relay energizes).!'\l) VALVE 4 RELAY # No Enter number (l 10 5) or enter OINO for this reillY· 108 . % 10 dose (relay HAA'"DVALVE 2 RELAY No Enter number (1 to 5) or enter O/NO for this relay.. HAN'"DVALVE 2 OPEN % Percent of actuator stroke at which valve is to open (relay energizes) . HAl\T]) VALVE 2 CLOSE s Percent of actuasor stToJ(e at which valve is to close (relay de-energizes) . HA.. HAN'"DVALVE 1 CLOSE Percent of actuator stroke at which valve is de-energizes) . HAA'D VALVE 3 RELAY #__ No Enter number (l to 5) 01' enter GINO for this relay.'n VALVE 1 RELAY # No Enter number (I to 5) or enter O/NO for this relay. No Enter number (1 to 5) or enter O/NO for this relay./ WOODWARD S85009 505 PROGRAM MODE WORKSHEET VALVE LThl SW POINT ------ 5C CAS IN CONTROL RELAY r. HAND VALVE 3 CLOSE s Percent of actuator stroke at which valve is to close (relay de-energ izes) . HA.. HA.

"163 .rr #_j_No_ Enter number (l 4) or enter DINO for this readout. 0=---. SPEED MIN REF @ 4 MA rpm Min rpm which will correspond to 4 rnA readout. SPEED MAX REF @ 20 !\fA Max rpm which will correspond 10 AUX INPUT READOUT #_No~ Enter number (1 to 4) or enter DINO for this readout.No -10 SPEED II

PVT READOT. ADA REF READOUT It No E~umber V (I to 4) or enter DINO for this readout.rpm SPEED MIl'\! RPM@4MA Min rpm which will correspond to 4 rnA readout. Percent of actuator stroke at whica val ve is to dose (relay de-energizes) .A 5386 lJ/ ____________ ~~~~~~~~~~~~~~----------------------WOODWARD 505 PROGRAM MODE WORKSHEET 585009 HAJ"'D VALVE 4 OPEN Percent of actuator stroke energizes). III % which val ve is 10 open (relay HA]'1J> VALVE 4 CLOSE . rpm 20 rnA readout. AUX MIN @ 4 MA M in value 'W'hich will correspond @ 20 MA Max value which will correspond 10 4 Units rnA readout. ALA MIN REF @ 4 MA Units Min value which will cerrespecd to 4 mA readout. SPEED REF READOur # No Enter number (1 v- 104) or enter DINO for this readout. AUX MAX 10 Units 20 rnA readout. . Al'\ALOG READOlIT Yes V -. SPEED lAX RPM Max rpm which will correspond e 20 MA lS:ooo 10 20 rpm rnA readout. Aj'
ALOG READOUT You m'ay configure up 10 four 4·2D rnA analog readouts.

110 . KW INPUT READOUT #__ NO. R. readout. CAS l]

"PUT READOUT # __ No£. CAS lVlIN @ 4 MA Min value which will correspond 10 Units 4 m. CAS MAX REF @ 20 MA RlT INPUT READOUT Units Max value which will correspond to 20 rnA readout. NoL· Enter number (1 to 4) or enter OINO for this readout. K\7 MA-X @ 20 MA VALVE LIMIT READOlJT ew Max kW which will correspond to 20 mA readout.'( value which will correspond 10 Units 20 rnA readout. Rl\fT· MAX @ 20 MA rpm Max value which will correspond to 20 rnA readout. v.'763-45386 l't/ WOODW ARD S85009 -:-:::-::-:::-::-:=-=-::-:-:-:-:-:-::-=-:::-::-:-::-::-:-:-~=::__----------- 505 PROGRAM MODE WORKSHEET AlJX MAX REF @ 20 MA Ma. . Enter number (1 10 4) or enter OINO for this readout. Enter number (l to 4) or enter OINO for this readout. CAS MIN REF @ 4 MA Min value which will correspond 10 Units 4 rnA readout.JL_ .A readout. 1/ No Enter number (1 1(4) or enter D/NO for this readout. CAS .. Enter number (1 to 4) or enter OINO for this readout. VALV LL\f MAX @ 20 MA % Max ~ which will correspcmd to 20 m. K\V MIN @ 4 MA kW Min I::W which will correspond to 4 rnA readout. VALV LThI MIN @ 4 MA % Min % which will correspond to 4 rnA readout. CAS REF READOUT it N0L.MAX @ 20 MA Max "<!Juewhich will correspond 10 Units 20 rnA readout.M:T MIN @ 4 MA rpm Min value which will correspond to 4 rnA readout.A.

ACT! l\UN P~S @ 4 MA ACTl MAX P~S % "lin 7c: which will correspond to 4 rn.4 5386 IS-I ______ --=::-:-=-~::::_:_:_:_::_:_::::_=_=::_:_:::_:::=_:::_:::::_::=------------WOODWARD 505 PROGRAM MODE WORKSHEET 585009 ACT! POS READOur ss .. MODBGS Yes No If "NO" skip to RS-232 Terminal.2400.1200. RTU Yes No ASCII Yes No MODBUS ADDRESS Enter a number from I to 247./ Enter number (I to 4) or enter DINO for this readout.t. C01Vfl\~"1CATIONS CO!\L1\fUNICATIONS Yes NoV. V· ACT2 lJ:Nf ~S @ 4 MA P % Min % which will correspond to 4 IllI\ readout. readout.600.4800. % ACT2 i\lAX P~S @ 20 l\IA _'-- Max % which will correspond to 20 rnA readout. e 20 lA % Max % which will correspond to 20 mA readout.9600) PARITY ODn Yes No PARITY ~01'-TE Yes No III . _ _ BAUD RATE PARITY EVEN Yes_ No Enter Modbus baud Tale (300.763 . ACTi POS READOUT No Enter number (I to 4) or enter OINO for this readout.. N 0__J(_' .

1200.2400) 112 .763-45386 (6/ WOODWARD S85009 ---:505 PROGRAM MODE WORKSHEET _ RS-232 TERlINAL Yes No_ BAUD RATE _ Enter RS·232 Terraiaal baud rate (300.

PRQG.763-45386 17/ 2.RlIUNG IiIIOMIIUIIBI'l' POll PROTHeR 203 .

o. MPU GEAR TEEm MPU GEAR TEE1H 23 Num."" iu MPU FAILED SETPO'Dn' 'I1o . . UNITe nul' SPUD ("!"".p. •• prime WPU FA1l1L1D nw:EOUT MPU FAJLED SE'rPOINT IDO.. _t WP'U FAILED SETPOINT 4& ..$ lookin. "Yes· or _t If Ihc mlP MPU FAIL ON MPU 21 ..pal LED tums on and tac aJarm relay de -e n.rilDe .. whicb Ibe . "DO· OptiOD.oA 1 After a -I. FAILURE opti.md UNIT. at TRIP ON MPU FAILURE OCC::UIS.r speed must al:llallhe MPU FAlLED SETPOINT or uoit will trip... witIiIiD tile MPUFAILED TJNEOUT ...KSBEET UNIT A l1UP SPUD SETP'ODIT 117 fJ Prime ....it' HII'" MPU FAILED TIMEOUT . Ibe TRIP ONMPU FAILURE hlf2 uo If an MPU loss--of.ear teeth lae MPU nIP ONMPU FAILURE NQ js . \IOter flla.paId in rpm at wbidl .as _~ de-caerp alllrm relay and tUID oa tM TIlIP LEO.. tIds __ will trif. durin...ber Q!r . '0 "91.2. perillNl or the ~I?.._ SB1'POINT II r ..23 MPU GEAR TEElH .'63 -4 53 B6 WOODWARD Nuuall5191 iJl/£ ProTech 203 PROGRAJ&ONG WOJil. SETPomrr TIUP SPEED 11211/".. the trips.)0 ttl'" WP'UFAILED TIMEOUT lOte'hI Time period after a _ct...on is let to "ycs·..a.' Ipad must ..

E START lMruAL START _ _ YesLNo_ Pusn RUN. Open T&:T valve. Open T&:. then push RUN again.2/ WOODWARD 585009 ~------------------505 PROGRAM MODE WORKSHEET 505 PROGRAM MODE WORKSHEET GOVERNOR.

Normal go'vemor operation upper limit.. when the Gen and Utility breaker contacts are closed.. when the Gen and Utility breaker contacts are closed.rpm he used as ultimate protection..3 ' % breaker Used to set control resp'0nse..· for Woodward TM-type acruators.2 OFFSET % The '% ICNlUol' 11 is al when acNailOr 112 begins to open.. SPEED RESET 0l'tTLIl\T£ 6 __ -. SPEED SD'R ONLINE __ SPEED GAIN OFFLIJ\TE. A starting value is 61k.'763 . Used to set control resporue. Cl 10 this 99 .3l1li-7"---· .1)'1"£ __ 3 __ % Used 10 set control response.L: . A Slming value is 3 'ii.. rpm 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NCHRONOUS SPEED 'rpm Turbine generalor 50 or 60 Hz speed in rpm. Not //7 10 sSl .JL.. '_ . A starting value is 3 %.J. rpm OVERSPEED TRIP Governor trip only. Eater 0 if both actuators open (ogether.. If value unknown sel to 5 %. Use Actl &: Act2. when the Gen and Utility breaker contacts are open. If Yalue unknown.1.... ACTUATOR NO... Absolute max speed governor will centrel at. Recommended USE BOTH ACTUATORS Yes __ No.. set to 5'%. SPEED REFERENCE MAX SPEED REFERENCE ---'1-"/--:'1. when the Gen and Utility breaker contacts are open. % Used to set control re::sponse. SPEED GAIl" 01. when the Gen and Utiliry contacts are closed. % Used to set cencrcl response..S. 6' SPEED SDR OFFLINE 5.. 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0 for this contact.II CAS REFERENCE # No Enter number (l v- LOWER 10 10) or enter OINO for this contact..~::_::_=_=::_:__:_:__:_:_::_=_:::_:::_:_::_~====_----------- 505 PROGRA1'>1MODE WORKSHEET BELO\V SYNC SPEED 0 .J\ISE 10 10) or enter OINO for this contact..6_1_1_. N°L IDLE/RATED :_l__:. No_ [0' Emer number (1 10) or enter O/NO for this contact... "-..

VALVE LThUTER RAISE " N·/ "' O. select off or on line speed PID dynamics...JTDOW?\ LOGIC TIEBRK OPEN SHUTDOWN Yes No V GEl'i""BRKOPEN SHtJTDOWN Yes No V ACTl OVER C1JR SHUTDN Yes_LNo_ ACT! ~1>R CUR SHlJTDN YesLNo_ ACT20VERCURSHUTDN Yes NO_{ ACT2 ~1>R Yes CUR SHUTDN No V LOST AUX F1.: Enter number (1 10 10) or enter DINO for this contact. #_No£ Elller number (1 10 10) or enter OINO for this contact.l£. [0 A VX REFERENCE No Enter number !t v_ RAISE 10 10) (1 or enter DINO for this contact.. START ENABN~~' Enter number (1 to 10) or enter O/NO for this ccntact. VALVE LThfITER LO\VER ... N°L' Used 10 SHt.MICS SELECT Enter number (I to 10) or enter OINO for this contact...]J'o.JL_ ..763 . 101 . Used as a SPD DYNA.: REFERENCE EOLer number 585009 N°L' (l LO\VER 10) or enter DINO for this contact...45386 sl ____________~~~~~~~~~~~~~--------------------~100DWARD 505 PROGRAM MODE WORKSHEET AID. stan permissive contact.rCHUTDN S Yes_No. .

. skip to USEAUX INPUT. AUX lJl\TIS = PRESSURE AUX uxrrs Yes ____ = TEMP No At]X UNITS = KW No ]]. Units/sec reference set point can be 102 . kW ---------------. AUX REF RA TE Rate at which pressure/temperature changed. w Units Max pressure!temp/l. rVERT AUX INPUT No AUX MN at 4 MA AUX MAX at lOMA Units Min pressureJtemp/l:which will correspond to 4 mit. AUXILIARY CONTROL AUXILLUY Yes__ CONTROL No1_: USE KW INPUT Yes No__ If No. USE xux INPlJT Yes No Yes No' If No.. Units AUX REF LOWERLIMIT AUX REF UPPER LIM:IT Upper limit of governor pressure/temperarure Lower limit of governor pressureltem:peramre ran!'e. input.'163 -4 5386 b/ WOODWARD 585009 -----~5~O)~-~P~R-O-G-R-A-~-1-M-O-D-E--W-O-RK--'S-H-E-E-T---------------- CLR RESETS SID RELAY YesLNo_ Resets the shutdown relay upon pushing the clear key. input is temperature. K\V MAX LOAD Max section.KW MAX kW generator can carry. Same as LOAD in Droop Skip to AUX MAX at 20 MA. Units range.:w which will correspond to 20 rnA input.

% ser al 1'% for sian.rneter for K\V MAX LOAD KW MAX@20 MA (0 k\' Limits the Max kW the turbine/generator can carry. Not more than 100%. set at 351: for stan. DROOP SPEED ~~OO~o stability. sel al 5% for Start.. skip to KW DROOP.. COil trolling parameter for SPEED DROOP % Not more than 100%. NoL_· VALVE LThfITER RATE %/sec Rate at which the valve limiter moves the actuator. S TIEBKR OPEN AUX DSBL Yes. Max kW which will correspond 103 .No __ Disables the Auxiliary opened. % If value unknown. input. If required a typical value is 5%. iw 20 m.J vame » 5 %.L_. Required for auro and semi-auto stan.-Selects actuator position V.. K\V ThrpUT DROOP Yes_NOL_e Selects generator stability. kW feedback as the controlling para. Control when the Utility Tie breaker is VALVE LThlITER VALVE LIl\fITER Yes__ Used to limit the actuator from min to max. AUX RESET AUXSDR % If value unknown. ):i:. feedback as the If NO.7/ _______________________________ 505 PROGRAM MODE WORKSHEET WOODWARD 585009 AUX DROOP AUX GAIN [f value uiliown. 4 mA is zero kW. Typi1ca. -..

actuated through keypad or external switch. control runs in droop when utility tie breaker is closed and isoch when utiliry lie breaker is open. Typical value = 5 %. IDLE SPEED RA TED SPEED ISDO rpm rpm i'.lVIP RATE If value unknown set 10 ) rpm/sec rpm/sec. DROOPJISOC Yes SWITCH No If "Yes". control runs in droop at all times. SPEED 1 MIN SPEED 1 MAX SPEED 2 No rpm CRITICAL CRITICAL CRITICAL Yes ---- rpm CRlTICAL CRITICAL IDLE/RATED SPEED 2 MIN SPEED 2 MAX . 4·20 rnA input from external k\V sensor required. CRITICAL SPEEDS SPEEDS CRITICAL CRITICAL Yes_No£ SPEED RATE rpm The rate that the speed reference will ramp within the critical speed settings.'763-45386 i/ WOODWARD 585009 ~_:_::_::_:~--~ __ --------------505 PROGRAM MODE WORKSHEET KW Th'PUT DROOP % Not more than 100%.t II 104 . SYN C RA. If' No". TIEBRK SYNC RAMP Yes No Required for loadsharing configuration. rpm rpm IDLE/RATED Yes_LNo_ Ramp from a selected idle speed to a selected rated speed.

.. DEGREES Yes Display = FAHREl\TJfEIT No units = . SPD REF LOWER LIMIT The min rpm setpeinr..L/. PRESS = KG/CM*2 Yes Kilograms No per square centimeter. C far remperarure. PRESS Yes Kilopascals.8.No_ If "Nc".IIL6. RlT MIN RPM AT 4MA rpm Min rpm which will correspond 10 4 rnA input.Jl:. F. reference will ramp from idle 10 rated 7 rpm/sec uxrrs CHANGE UNITS Yes_No_L . DEGREES Yes No Display units = = CENTIGRADE 'c. = KPA Na PRESS Yes Pounds = PSI No per square inch... REMOTE !1\rpUT RlT SPEED REF CNTRL Yes. skip to RMT Load Sharing step. and . Factory default units are PSI (or pressure. thai the remote input reference to..1_ /o6a7 RMT MAX RPM AT 20MA Max rpm rpm which will correspond to 20 rn.L.l\ input. 36/1 CUI rpm lower the speed 105 .763-45386 9/ ______ --:--:-:-:-::--=-:::::--~ __ -__ --------------WOODWARD 505 PROGRAM MODE WORKSHEET 585009 IDLE/RA TED REF RATE Rate III which the sp_d speed. _:w:.

CAS UNITS = PRESSURE Yes No CAS UNITS = TEMP Yes No CAS UNITS = K\V Yes No INVERT CAS INPtIT Yes No Units CAS MIN @ 4 MA CAS MAX @ 20 MA CAS REF LOWER LIMIT CAS REF UPPER LIMIT CAS REFERENCE Min pressure. thaI cascade can raise the speed reference to. s CASCADE CONTROL CASCADE COlROL Yes_No£ . that cucade can lower the speed reference 10. SPD REF LO\VER LIMIT SPD REF UPPER LThHT rpm The min rpm setpcint. Units Max pressure. temp. temp. 106 . rpm The max rpm serpoint. or KW which will correspond to 20 mil. input. or ~W which will correspond to 4 mA.3 7 RMT SPEED REF RATE J" rpm/sec Rate at which the remou: ecntrel will raise or lower the speed reference. La 6. input.WOODWARD 585009 -----:-S=-OS:-:::::PR::-:O::-:G=:R:::-A7"':M:-::-:-M-:"O=-D=-E=-· -::W:-:-:O::-::IlK::-::·-::-:"5~H::-:E::-:E:-::T:------------ SPD REF UPPER LUvIIT rpm The max rpm setpoil'u. that the remote input can raise the speed reference 10. ----------- Units Units RATE Units/sec Rate at which the cascade reference will raise or lower. RMT LOAD SHARING Yes No LOAD SHARING GAIN Should always be 5 %.

"'"D _ RELA Y OIJtPtJf RELA Y OUTPUT 10 five relays. Shutdown). RUN Jl..lODE RATE _ RUN' MODE DB . RMT SPEED REF RELAY :. including hand valve relays. No__ Emer number (I to 5) or enter Q/NO for this relay. No Enter number (1 to 5) or enter OINO for this relay. AUX SWITCH RELAY :. Electrical Overspeed Trip. other than the three pre-assigned relays (Alarm. IOi .. lit rpm/sec which the cascade control can vary the speed CAS DROOP % No: more than 100%.11/ ______ --::-:-:--::-:::-=-::::-::-:-:-:-:-:-=:::-=-::-:-::::-=-:-.::::==505 PROGRAM MODE WORKSHEET WOODW ARD S85009 MAX SPEED REF RATE The max rate reference. AUX Sv\TfCH POTh'T VAL vs LIMITER No Eater number units RELAY (1 to 5) or enter DINO for this relay. SPEED S\vlTCH No 1 RPM _ rpm SPEED SWITCH 2 RELAY Enter number (1 to 5) or enter D/NO for this relay.. Yes __ NoL' You may conflJure up MAX CONTRL SPD RELAY No Enter :n:lmber (1 to 5) or enter OINO for this relay.. SPEED SWITCH 2 RPM SPD SWTCH HYSTERESIS _ rpm rpm Enter the rpm below the switch point where speed switches I & 2 will de-energize.55C.. SPEED S'WITCH 1 RELAY # No Enter number (1 10 5) or enter D/NO for this relay.. Typical .

763-453Bo /:.!"lD VALVES HAl) STEAM VALVES Yes__ Used to configure hand valve relays. NoL' HAJ.1) VALVE 3 OPEN % Percent of actuator stroke at whicb valve is to open (relay energizes). HAt'\tl) VALVE 1 OPEN % Percent of aClUalor stroke at which valve is to open (relay energizes).!'\l) VALVE 4 RELAY # No Enter number (l 10 5) or enter OINO for this reillY· 108 . % 10 dose (relay HAA'"DVALVE 2 RELAY No Enter number (1 to 5) or enter O/NO for this relay.. HAN'"DVALVE 2 OPEN % Percent of actuator stroke at which valve is to open (relay energizes) . HAl\T]) VALVE 2 CLOSE s Percent of actuasor stToJ(e at which valve is to close (relay de-energizes) . HA.. HAN'"DVALVE 1 CLOSE Percent of actuator stroke at which valve is de-energizes) . HAA'D VALVE 3 RELAY #__ No Enter number (l to 5) 01' enter GINO for this relay.'n VALVE 1 RELAY # No Enter number (I to 5) or enter O/NO for this relay. No Enter number (1 to 5) or enter O/NO for this relay./ WOODWARD S85009 505 PROGRAM MODE WORKSHEET VALVE LThl SW POINT ------ 5C CAS IN CONTROL RELAY r. HAND VALVE 3 CLOSE s Percent of actuator stroke at which valve is to close (relay de-energ izes) . HA.. HA.

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"PUT READOUT # __ No£. CAS lVlIN @ 4 MA Min value which will correspond 10 Units 4 m. CAS MAX REF @ 20 MA RlT INPUT READOUT Units Max value which will correspond to 20 rnA readout. NoL· Enter number (1 to 4) or enter OINO for this readout. K\7 MA-X @ 20 MA VALVE LIMIT READOlJT ew Max kW which will correspond to 20 mA readout.'( value which will correspond 10 Units 20 rnA readout. Rl\fT· MAX @ 20 MA rpm Max value which will correspond to 20 rnA readout. v.'763-45386 l't/ WOODW ARD S85009 -:-:::-::-:::-::-:=-=-::-:-:-:-:-:-::-=-:::-::-:-::-::-:-:-~=::__----------- 505 PROGRAM MODE WORKSHEET AlJX MAX REF @ 20 MA Ma. . Enter number (1 10 4) or enter OINO for this readout. Enter number (l to 4) or enter OINO for this readout. CAS MIN REF @ 4 MA Min value which will correspond 10 Units 4 rnA readout.JL_ .A readout. 1/ No Enter number (1 1(4) or enter D/NO for this readout. CAS .. Enter number (1 to 4) or enter OINO for this readout. VALV LL\f MAX @ 20 MA % Max ~ which will correspcmd to 20 m. K\V MIN @ 4 MA kW Min I::W which will correspond to 4 rnA readout. VALV LThI MIN @ 4 MA % Min % which will correspond to 4 rnA readout. CAS REF READOUT it N0L.MAX @ 20 MA Max "<!Juewhich will correspond 10 Units 20 rnA readout.M:T MIN @ 4 MA rpm Min value which will correspond to 4 rnA readout.A.

ACT! l\UN P~S @ 4 MA ACTl MAX P~S % "lin 7c: which will correspond to 4 rn.4 5386 IS-I ______ --=::-:-=-~::::_:_:_:_::_:_::::_=_=::_:_:::_:::=_:::_:::::_::=------------WOODWARD 505 PROGRAM MODE WORKSHEET 585009 ACT! POS READOur ss .. MODBGS Yes No If "NO" skip to RS-232 Terminal.2400.1200. RTU Yes No ASCII Yes No MODBUS ADDRESS Enter a number from I to 247./ Enter number (I to 4) or enter DINO for this readout.t. C01Vfl\~"1CATIONS CO!\L1\fUNICATIONS Yes NoV. V· ACT2 lJ:Nf ~S @ 4 MA P % Min % which will correspond to 4 IllI\ readout. readout.600.4800. % ACT2 i\lAX P~S @ 20 l\IA _'-- Max % which will correspond to 20 rnA readout. e 20 lA % Max % which will correspond to 20 mA readout.9600) PARITY ODn Yes No PARITY ~01'-TE Yes No III . _ _ BAUD RATE PARITY EVEN Yes_ No Enter Modbus baud Tale (300.763 . ACTi POS READOUT No Enter number (I to 4) or enter OINO for this readout.. N 0__J(_' .

1200.2400) 112 .763-45386 (6/ WOODWARD S85009 ---:505 PROGRAM MODE WORKSHEET _ RS-232 TERlINAL Yes No_ BAUD RATE _ Enter RS·232 Terraiaal baud rate (300.

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