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51212999 Sample QC Manual

51212999 Sample QC Manual

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A Brief Introduction The sample text in this document should be used as a guide in preparing a QC Man ual that will

comply with the ASME Boiler & Pressure Vessel Codes Section I, Sec tion VIII Div. 1, Section VIII Div. 2 and Section VIII Div. 3, for Shop and Fiel d Activities and also for Repairs and Alterations according to the National Boar d Inspection Code. It is important to understand that this is only a guide and s hould be modified accordingly to reflect the QC System currently in use and for the Scope of Certificates of Authorization, which are being sought. For ease of reading, certain references have been made to various sample forms that many man ufacturers use in meeting the various Code requirements. When preparing your sys tem, the forms, and title of forms used by your organization should be reference d in place of these samples. For identification of the sample forms referenced i n this Manual they have been identified in blue text. Individuals responsible fo r performing various duties within this Manual in meeting Code requirements have been indicated as TITLE OF RESPONSIBLE in red. The Company Legal Name, and Addr ess are shown in purple. Throughout this sample the various paragraphs identifie d with ASME are Code requirements, placing your mouse over ASME will open a popup window which identifies the referencing Code paragraph or Check List item. This document is provided as a GUIDE ONLY and is not to be used VERBATIUM The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I, ASME B31.1, Section VIII Div. 1, Div. 2, and Div. 3 it should not b e used verbatim, without review of the system and modification to reflect the sy stem which is actually in use.

QUALITY CONTROL MANUAL of Company Legal Name AND ACTUAL ADDRESS for the SHOP FABRICATION, FIELD ASSEMBLY, AND REPAIR of BOILERS, HEAVY WALL, REACTORS, C OLUMNS AND STORAGE VESSELS & PARTS FOR THE PETRO-CHEMICAL INDUSTRY AND GENERAL P RESSURE VESSELS ACCORDING TO SECTION I, SECTION VIII Division 1, 2 & 3 and ASME B31.1 OF THE ASME BOILER AND PRESSURE VESSEL CODE and for REPAIRS AND ALTERATION S TO BOILERS & PRESSURE VESSELS IN ACCORDANCE WITH THE NATIONAL BOARD INSPECTION CODE CONTROLLED COPY: YES NO MANUAL NUMBER: E Edition: 1 - 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I, ASME B31.1, Section VIII Div. 1, Div. 2, and Div. 3 it should not b e used verbatim, without review of the system and modification to reflect the sy stem which is actually in use.

QUALITY CONTROL MANUAL TABLE OF CONTENTS Section Preface 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Cover Page Table of Contents Statement of Policy and Authority Glossary Manual Contro l Organization Drawings, Design Calculations & Specifications Material Control E xamination and Inspection Nonconformities Welding Nondestructive Examination Hea t Treatment Calibration Records, MDR, Code Stamping And National Board Authorize d Inspector Field Sites Repairs & Alterations Exhibit Index Description Section: Preface Page: 1 of 1 Revision: 0 Date: 22 November 2009 Revision 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Date 22 November 2009 22 November 2009 22 November 2009 22 November 2009 22 Nove mber 2009 22 November 2009 22 November 2009 22 November 2009 22 November 2009 22 November 2009 22 November 2009 22 November 2009 22 November 2009 22 November 20 09 22 November 2009 22 November 2009 22 November 2009 22 November 2009 22 Novemb er 2009 Nov. 22, 09 Approved TITLE OF RESPONSIBLE Accepted Authorized Inspector Nov. 22, 09 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I, ASME B31.1, Section VIII Div. 1, Div. 2, and Div. 3 it should not b e used verbatim, without review of the system and modification to reflect the sy stem which is actually in use.

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and verify the resolution of such problems. and Div. NBIC.2 0. provide their sol utions.6 0. In case of any conflict in understanding the requirement s of this Manual. 1. responsibility an d organizational freedom to identify Quality Control problems. Pressure Vessels and Parts controlled from this loca tion in accordance with Section I. . This Manual has been prepared i n the English language and translated into "Native Language" for use by non-Engl ish speaking personnel.7 CEO 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.3. Div. this Manual and good engineering practice.1 Section: 0 Page: 1 of 1 Revision: 0 Date: 22 November 2009 STATEMENT OF POLICY AND AUTHORITY This Manual describes the Quality Control System to be followed at Company Legal Name for the Shop Fabrication at Address and Field Assembly of ASME Code Stampe d Boilers. and at field sites controlled f rom this location. and for the administration and implementation of the Quality Control System at this location. the English version shall govern.5 0. The Management of Company Legal Name i s totally committed to meet all of the requirements of the ASME Boiler and Press ure Vessel Code. 3 it should not b e used verbatim. without review of the system and modification to reflect the sy stem which is actually in use. 2. 0. Section VIII Division 1. Pressure Piping. Th is Manual also covers the requirements for the Repair & Alteration of Boilers an d Pressure Vessels according to the NBIC. The TITLE OF RESPONSIBLE has the authority. The TITLE OF RESPONSIBLE is responsible for the preparation. When the re are differences of interpretation of the Code or this Manual that cannot be r esolved through the organizational structure described in this Manual.2. and to stop work if further processing would result in a nonconformance of the Code or this Manual.3 0. such prob lems shall be brought directly to me for resolution in accordance with the ASME Code.4 0.QUALITY CONTROL MANUAL 0.1. Div. Section VIII Div. ASME B31. and the Quality Control System described in this Manual. and Div. revision and issuan ce of this Quality Control Manual.

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Company Legal Name ACCEPTANCE AI AIA AIS APPROVAL ASME CERTIFY CMTR CODE MATERIAL MDR MAWP MDMT MTR NAT´L BD.1. Section VIII Div.0. The act of accepting. ASME B31.QUALITY CONTROL MANUAL GLOSSARY 1. SB or SFA specification or any other specification permitted by the applic able Construction Code Manufacturer’s Data Report as defined in the ASME Code. The act of approving. 2. the lowest expected temperature the vessel is expected to operated at when in service. verification that the applicable requirements were met. Div. along with a brief description of their meaning. Minimum Desi gn Metal Temperature. 1. or personnel qualifications comply with specified requirements. Material Test Report The National Board of Boiler a nd Pressure Vessel Inspectors. Authorized Inspector regularly employed by an Authorized Inspection Agency as defined in the Code and holds an A Endorsement on their val id National Board commissioning card. Authorized Inspection Agency: one designat ed as such by the appropriate legal Authority of a State or Municipality of the USA or Province of Canada and Accredited by the ASME. by signing-off on a document after verification tha t all the requirements have been met. A Certifie d Material Test Report. tested and inspected in accordance with the required material specification and the requirements of AM-101 The ASME Boiler & Pressure Vessel Code of Constr uction Edition and/or Addenda’s and reference Sections. Max imum Allowable Working Pressure an item is permitted to operate at. NBIC NCR The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. indicating that the material supplied has been manufactu red. 3 it should not b . National Board Inspection Code Nonconformance Rep ort.1 GENERAL Section: 1 Page: 1 of 2 Revision: 0 Date: 22 November 2009 The following Section covers the terms and abbreviations used through this Manua l. by signing-off an d dating on a document for an operation after. Authorized Inspector Super visor. processes.0 1. The Company who’s Quality Cont rol System is documented in this Manual. and Div. prod ucts. The American Society of Mechanical Enginee rs The act of verifying and attesting in writing that documents. Material manufactured to a n SA.

without review of the system and modification to reflect the sy stem which is actually in use.e used verbatim. .

. which are used within this Quality Control Manual. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 1... Welding Procedure Qualific ation Record. ASME B31. . Section VIII Div. A document with step-by-step instr uctions describing how actions shall be performed in order to produce results in accordance with the specified requirements. WPS WPQ Etc.. and Div. 2. 3 it should not b e used verbatim.1. Welding Procedure Specification.. Section: 1 Page: 2 of 2 Revision: 0 Date: 22 November 2009 To issue a document. with signature and date. Enter any abbrevia tions or acronyms. without review of the system and modification to reflect the sy stem which is actually in use.QUALITY CONTROL MANUAL GLOSSARY NDE PQR PREPARE PROCEDURE Nondestructive Examination. We lders and Welding Operators Performance Qualification Record. Div.

4 2.1 2.0 GENERAL Section: 2 Page: 1 of 3 Revision: 0 Date: 22 November 2009 2. revised exhibit pages are issued individually with a revi sed "Exhibit Index" page and Table of Contents page. Code Editions and Addenda are reviewed by the TITLE OF RESPONSIBLE to determine the need for revis ions to the Quality Control System and procedures.0 2. requiring the recipient to acknowledge receipt of the Manual by dating the trans mittal letter and returning this to the TITLE OF RESPONSIBLE.1 The TITLE OF RESPONSIBLE is responsible for the administration and distribution of this Manual and all revisions thereto. . the TITLE OF RESPONSIBLE shall personally contact the recipient. Revisions will be made by Section . or for Editions prior to the Edition bec oming mandatory.1. they shall be made and distributed withi n six months of the Addenda issue date.5 2.10 Revised Sections of the Manual are distributed by the TITLE OF RESPONSIBL E using the Manual Transmittal Sheet and will include a revised Table of Contents page showi ng the latest Revision Number and date of each Section of the Manual.0.8 2.1.1.QUALITY CONTROL MANUAL MANUAL CONTROL 2. The approval of the TITLE OF RESPONSIBLE and acceptance of the Authorized Inspector is documented on the Table of Contents page by signature an d date in the space provided. Manual holders within the works shall acknowledge receipt of a new Manua l by signing and dating the Manual Transmittal Sheet and returning this to the T ITLE OF RESPONSIBLE.1.1. For internal Manual holders who do not acknowledge receipt within 10 days.9 2.1. verify that the Manual is current and obtain a signed copy of the Manual Transm ittal Sheet. 2. Controlled Manuals issued outside the works shall be sent by Post.1.1. Revisions are indicated on the affected page in it alic type showing the changed portion of text.1.2 2. except for Exhibits. Each Manual will bear the same control number on its title page as is shown on the list: For Manuals in the En glish language they shall be identified with the letter "E" after their control number. CONTROLLED MANUAL DISTRIBUTIO N The TITLE OF RESPONSIBLE will issue copies of the Manual in accordance with th e "List of Manual Holders" (Exhibit 2-1) maintained by the TITLE OF RESPONSIBLE using the Manual Transmittal Sheet (Exhibit 2-2).1. and the si gnature and date of the TITLE OF RESPONSIBLE and the Authorized Inspector.7 2. The TITLE OF RESPONSIBLE sign ing and dating the Summary of Change page of each Code Section shall document th is review.3 2. Revisions to this Manual will be approved by the TITLE OF RESPO NSIBLE and submitted to the Authorized Inspector for their review and acceptance prior to issue. When revisions are required.1. Only Controlled copies of this Manual shall be used within the works and at field sites.6 2.

The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. .11 Manual holders within the works shall acknowledge receipt of revisions an d the destruction of superseded Manual Sections by signature and date on the Manual Transmittal Sheet and returning this to the TITLE OF RESPONSIBLE.2. 1.1. Section VIII Div. without review of the system and modification to reflect the sy stem which is actually in use. and Div. ASME B31. Div.1. 2. 3 it should not b e used verbatim.

15 Manuals distributed to personnel of Company Legal Name or Manuals sent to the Authorized Inspection Agency cannot be decontrolled.1.2. verify that the Manual is cu rrent and obtain a copy of the signed Manual Transmittal Sheet. 2.1.2 2.2. The signature of the Authorized Inspector shall never b e scanned or in any other way stored electronically. requiring the r ecipient to acknowledge receipt of the Revisions and that the obsolete pages have been destroyed by the recipient signing and dating the transmittal letter and returning this to the TI TLE OF RESPONSIBLE. the TITLE OF RESPONSIBLE shall personally contact the recipient.14 If acknowledgment of receipt is not received in thirty (30) days the TITL E OF RESPONSIBLE will advise external Manual holders that their Manual will be decontrolled if acknowl edgment of receipt is not received within an additional 30 days. 2. for a period of at least 3 years.16 The TITLE OF RESPONSIBLE shall retain one copy of each revision of the Ma nual and the original of the current Manual. 2.3. for information only.0 2. Revisions to the Electronic versi on of this Manual are only made after approval by the TITLE OF RESPONSIBLE and a cceptance of the Authorized Inspector by signature and date on the hard copy ver sion. Such unc ontrolled Manuals shall be clearly marked on the cover page. and the Authori zed Inspector.17 A curre nt copy of the Quality Control Manual is available for use by the Authorized Ins pector at the shop and at the field sites.0 2.2 2.3.1.1 2. In the event of discrepanci es between the electronic version and the hard copy version of this Manual the h ard copy version shall govern. and not recorded on the List of Manual Holders.1 2. by the server administrator and/or passwords. Revisions made to the electronic version are indicated in red showing the changed portion of text. for use by the Authorized Inspector.1.1.13 Revisions issued outside the works shall be sent by Post.QUALITY CONTROL MANUAL MANUAL CONTROL Section: 2 Page: 2 of 3 Revision: 0 Date: 22 November 2009 2. ELECTRONIC DISTRIBUTION The TITLE OF RESPONSIBLE sh all be responsible for maintaining the original and at least one hard copy of th is Manual with the dated signatures of the TITLE OF RESPONSIBLE. current at the date of issue but which are not kept up-to-date and may only be issued to outside organizations.3 2.1. Access to the file to make modifications stored on the company s computers shall be limited to the TITLE OF RESPONSIBLE. 2.3.2.3. 2.3. 2. UNCONTROLLED MANUALS Uncontrolled Man uals are Manuals. The TITLE OF RESPONSIBLE sha ll be responsible to present to the Authorized Inspector all proposed revisions to the Manual in hard copy form for review and acceptance prior to being placed on the company’s’ server for public access.4   .12 For internal Manual holders who do not acknowledge receipt within 10 days .

2. Section VIII Div. . without review of the system and modification to reflect the sy stem which is actually in use. 1. 3 it should not b e used verbatim.5 2. and Div.3. Div. 2.3. ASME B31.1.6 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.

3.2 Notification of approved and accepted changes to this Manua l are sent to all those assigned responsibilities with in the program by the TIT LE OF RESPONSIBLE through the use of email as described in paragraph 2.3.1 When the electronic version of the Manual is di stributed as a file.3. and Div. 1.1. when printed they shall show a date stamp and are only valid for 24 hours.1.QUALITY CONTROL MANUAL MANUAL CONTROL Section: 2 Page: 3 of 3 Revision: 0 Date: 22 November 2009 2. shall document acknowledgment o f this notification and in understanding their individual responsibility under t his program.3.3.1 The TITLE OF RESPONSIBLE will provid e the Review Team current necessary number of hard copies versions of the Manual for review and use during the Joint Review. 3 it should not b e used verbatim.1. to be placed on individual computers.10. distribution shall be controlled in the same manner as the hard copy version described in paragraph 2 .9 2. 2.9. which they shall print and maintain on file. The recipient returning the email to the TITLE OF RESPONSIB LE.3. Hard copies of this Manual may be printed for reference only.10 File Distribution 2.11.1 The TITLE OF RESPONSIBLE through email shall notify individuals having a ccess to the Manual.11.0. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Serv er Access 2.3. 2 .8 Electronic versions of this Manual will not have an identification number.7 2. . Div.3.3. ASME B31. 2.3.11 Hard Copy for Joint Reviews 2. 2.9. Section VIII Div. without review of the system and modification to reflect the sy stem which is actually in use. and are not controlled.

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Section VIII Div. DELEGATION OF DU TIES Each person in a supervisory position may delegate the performance of their duties to competent and when required qualified certified personnel under their supervision. The organization chart of Company Legal Name establishing the lines of Authority and communications for the proper imple mentation of this Manual are given in Figure 1 of this Section. 2. 1. without review of the system and modification to reflect the sy stem which is actually in use. Div. they may not delegate their responsibility. Each person i n a supervisory position may carry out the duties of personnel under their super vision.QUALITY CONTROL MANUAL ORGANIZATION 3. 3 it should not b e used verbatim.1.1. perform and verify work affecting the quality are shown in this Section. provided they are qualified and when required certified to perform this work.0. .0 3.1 3.1. ASME B31.2 Example Only – Names of individuals are not required or recommended The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.1. However.1 The interrelation of all personnel who manage. 3. and Div.0 GENERAL Section: 3 Page: 1 of 1 Revision: 0 Date: 22 November 2009 3.

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1. The Design Engineer shall be responsible for specifying materials to be used in Code work and they shall be limited to either SA or SB as per the applicable section of the Code and for which allowable stresses are listed in Section II Part D of the Code or as permitted in other areas of the Code. Sub stitution of material shall require revision of drawings. The dated signature of the TITLE OF RESPONSIBLE shows approval. the TITLE OF RESPONSIBLE reviews the Customer’s design specification with consultation from the TITLE OF RESPONSIBLE for adequacy. The client s drawings and specific ations shall never override the Code. and for compliance to applicable Code requirements by the TITLE OF RESPONSIBLE. the material may be substit uted with approval of the TITLE OF RESPONSIBLE and the acceptance of the AI. Charpy impact test requirements.3 ves sels or parts. PREPARATION OF DRAWINGS.3 4. material specifications including type and grade. For ASME Section I. minimum design metal t emperature at MAWP. Such drawings shall includ e as a minimum details of Code Edition and Addenda.0 GENERAL All inquires are received in Company Legal Name by the TITLE OF RESP ONSIBLE. The calcula tion sheets shall be numbered consecutively with the revision status on each pag e and Code Paragraphs and Formula shall be noted on the calculation sheets. including verification that maximum and minimum design metal temperatures. and this number is used to identify all documents r elated to this order. CALCULATIONS AND SPECIFICATIONS The TITLE OF RESPONSIBLE selects a Design Engineer to prepare the drawings. (for Div.1.1. Div.4 4. calculations.2 & 3 Design Pressure) and temperature. tolerance s. When the inquiry bec omes an order the TITLE OF RESPONSIBLE assigns the item a Manufacture s Serial n umber taken from a register.1. welded and bolted joints.0. dimensions. Revisi ons to the above design documents are prepared and approved in the same way as t he originals. Any disapproved documents are returned to the Design Engineer for correction and res ubmitted.3 4.0 4. parts list and calcula tions.0. 4. requirement or exemp tion from impact testing and when requested by the client or if the item is to b e installed in the United States or Canada that the vessel is to be National Boa rd registered. Completed drawings and design calculations along with the Materia l Purchase Specifications are submitted to the TITLE OF RESPONSIBLE for review a nd approval for Code compliance. DESIGN CALCULATIONS & SPECIFICATIONS 4. and when cold forming is performed that fiber elongation has been considered. loadings.0. Section VIII Div.2 or Div.1. If due to difficulties in procurement. This review is not documented.2 4. MAWP.2 4.1 4. PWHT. On receipt of an inquiry for a Code item.1 4. ND E.QUALITY CONTROL MANUAL Section: 4 Page: 1 of 5 Revision: 0 Date: 22 November 2009 DRAWINGS.0. to be designed by Company Leg al Name. Any deficiencies are r econciled with the customer.4     . hydrostatic or pneumatic test pressure. and Material Purchase Specification (Exhibit 4-1).1. the mandatory Code Edition & Addenda requirements for the order s hall be the basis of the design calculations.

1. 2.6 4. 3 it should not b e used verbatim.1.7 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.1. and Div. Section VIII Div.5 4. Div. without review of the system and modification to reflect the sy stem which is actually in use. .4.1. 1. ASME B31.

1.QUALITY CONTROL MANUAL Section: 4 Page: 2 of 5 Revision: 0 Date: 22 November 2009 4.1. Section VIII Div. .1.7. 2.1 For Section VIII Div. ASME B31.2 & Div. without review of the system and modification to reflect the sy stem which is actually in use. and Div. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.3 items reconciliation by the Registered Pr ofessional Engineer with the Users Design Specification and the Manufacturers De sign Report is also required. 3 it should not b e used verbatim. Div.

QUALITY CONTROL MANUAL 4.2.0 4.2.1 COMPUTER AIDED DESIGNS Section: 4 Page: 3 of 5 Revision: 0 Date: 22 November 2009 DRAWINGS, DESIGN CALCULATIONS & SPECIFICATIONS When computer aided design calculations are used for Company designed Code items , the Design Engineer is responsible for the input of correct design data and fo r the verification that the correct output has been obtained, and the TITLE OF R ESPONSIBLE shall be responsible for the approval. Computer aided design calculat ions shall show the program name and version number on the output and the pages shall be numbered. If commercially available or in-house developed computer aide d design software is used the TITLE OF RESPONSIBLE, shall verify the accuracy of computer programs for each element used, prior to use by performing manual calc ulations or by an alternate method and comparing the results against those of th e program, these results shall be maintained and made available to the Authorize d Inspector. Any revisions to the program will require re-verification. The TITL E OF RESPONSIBLE will review the Code Addenda to determine if computer programs are affected. Required revisions will be made within six months of the Addenda d ate. The review of programs and all revisions are documented on a dated record s igned by the TITLE OF RESPONSIBLE, showing the program name and version number a nd Code Edition and/or Addenda. Computer aided calculations output are available for review and acceptance by the Authorized Inspector. The TITLE OF RESPONSIBLE shall provide the Authorized Inspector with any manual calculations requested t o verify the computer output. STANDARD CALCULATIONS & DRAWINGS When standard des ign calculations or drawings are used for Company designed Code items, the TITLE OF RESPONSIBLE is responsible for the verification that the drawings and/or cal culations comply with the applicable Code Edition and/or Addenda. Verification b y the TITLE OF RESPONSIBLE to assure compliance of standard drawings and calcula tions is documented on a dated record indicating the drawing and/or calculations number, the revision level of the documents verified and the applicable Code Ed ition and/or Addenda they are valid for. The TITLE OF RESPONSIBLE shall provide this record and all drawings and calculations to the Authorized Inspector for re view. DESIGN BY OTHERS When drawings or calculations are provided to Company Leg al Name by others, the TITLE OF RESPONSIBLE reviews these documents for complian ce to the Code. Any discrepancies are brought to the attention of the design con cern for correction to meet Code requirements. When design documents meet Code r equirements, including maximum and minimum design metal temperatures and Charpy impact test requirements, they are approved by the TITLE OF RESPONSIBLE, who sig ns and dates each document. The TITLE OF RESPONSIBLE shall be responsible to obt ain the necessary documentation of the verification of computer programs used fo r calculations when these calculations are provided by an outside organization. 4.2.2 4.2.3 4.2.4 4.2.5 4.2.6 4.3.0 4.3.1 4.3.2 4.3.3 4.4.0 4.4.1 4.4.2

4.4.3 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I, ASME B31.1, Section VIII Div. 1, Div. 2, and Div. 3 it should not b e used verbatim, without review of the system and modification to reflect the sy stem which is actually in use.

QUALITY CONTROL MANUAL 4.5.0 4.5.1 4.5.2 DISTRIBUTION OF DRAWINGS AND CALCULATIONS Section: 4 Page: 4 of 5 Revision: 0 Date: 22 November 2009 DRAWINGS, DESIGN CALCULATIONS & SPECIFICATIONS All design calculations and Material Purchase Specifications are filed in the De sign Engineers job file. The TITLE OF RESPONSIBLE shall be responsible for submi ttal of the drawings and calculations to the Authorized Inspector for review pri or to start of fabrication. The Authorized Inspector shall not be held responsib le for the accuracy of the calculations. The job is released to the shop after a pproval by the TITLE OF RESPONSIBLE, and review of the drawings and calculations by the Authorized Inspector. The Design Engineer prepares a Document Transmitta l Sheet (Exhibit 4-2) indicating the document number and revision level. Each pe rson receiving the document is required to sign and date the sheet for acknowled ging receipt. In case of revisions to documents, the obsolete copy shall be retu rned to the TITLE OF RESPONSIBLE. Superseded documents existing in the company s hall be withdrawn and substituted with the new revision and cancelled copies sha ll be destroyed or marked "CANCELLED". Superseded documents are retrieved and de stroyed, except for one copy kept on file in the Engineering Department for reco rd purposes. These documents shall be marked in red "CANCELLED". One set of the above documents is provided to the TITLE OF RESPONSIBLE for use by the TITLE OF RESPONSIBLE. ADDITIONAL REQUIREMENTS FOR SECTION VIII, DIVISION 2 & DIVISION 3 V ESSELS User s Design Specification: 4.5.3 4.5.4 4.5.5 4.5.6 4.5.7 4.5.8 4.6.0 4.6.1 4.6.1.1 A User s Design Specification, which sets forth, expected operating cond itions and required vessel supports shall also specify whether or not a fatigue (cyclic) analysis is required. 4.6.1.2 If required, sufficient details shall be provided to the vessel manufacturer as a basis for a fatigue analysis in accorda nce with Appendix 5 of Division 2. 4.6.1.3 The design specification shall also s pecify amount of corrosion or erosion allowance, if required, and whether lethal fluid or gas is to be contained. 4.6.1.4 The User s Design Specification for Se ction VIII, Division 3 items shall include all requirements as specified in the Code, and fatigue analysis shall be mandatory. 4.6.1.5 A Professional Engineer r egistered in one or more states of the United States of America or provinces of Canada who is experienced in pressure vessel design shall certify the User’s Desig n Specification for both Section VIII Div.2 and Div.3 items. He must certify to compliance with the above requirements. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I, ASME B31.1, Section VIII Div. 1, Div. 2, and Div. 3 it should not b e used verbatim, without review of the system and modification to reflect the sy stem which is actually in use.

 

 

 

6. Statement of openings without closures and Limitin g thermal gradients across sections. which might reflect on the stress analysis.2.3 items the design shall be by analysis and the Manufacturer’s Design Repo rt shall include a Design Analysis. 4. conside ration of effects of heating.8 Co mpany Legal Name may subcontract the certification of the Design Report to a reg istered Professional Engineer.2 Manufacturer s Design Report: Section: 4 Page: 5 of 5 Revision: 0 Date: 22 November 2009 DRAWINGS.3 Items the registered professional engin eer shall be other than the individual who certified the User’s Design Specificati on for the item. Loadings to be considered are shown in AD-110. Div. complies with the re quirements of Section VIII. and Div. 3 it should not b e used verbatim.4 Changes made to information provide d in the User s Design Specification and/or Manufacturer s Design Report shall b e reconciled with the registered professional engineer who certified the origina l documents. This Manufacturer s Design Report must be certified by a professi onal engineer registered in one or more states of the United States of America o r provinces of Canada who is experienced in pressure vessel design.6. 4. a fat igue (cyclic) analysis is mandatory and shall become part of the Manufacturer s Design Report. Division 2 (AG-302).6. 4. Fatigue Analysis. shall be reconciled in the final Manufacturer s Design Report. as shown on the drawings.3 For Div.2.2.7 Provision of adequate overpressure protection or nozzles of adequate cross sectional area for mounting of overpressure protection device s shall be considered. as complying with all applicable requirements of Section VIII. DESIGN CALCULATIONS & SPECIFICATIONS 4.1 The TITLE OF RESPONSIBLE or if necessary a design agent is responsible f or producing a Manufacturer s Design Report consisting of calculations and drawi ngs establishing that the design.2.6.6. However the TITLE OF RESPONSIBLE shall be respons ible for its adequacy.2. for the conditions set for th in the User s Design Specification. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.10 The Design Engineer shall indicate the supplementary p urchase.5 Any revisions.6. 4.2.2 items). as reflected by the fatigue curves of Append ix 5.2. 4.6. must be considered where a fatigue (cyclic) analysis is required by AD-160 (Div. Section VIII Div. As Built Drawings. 4. 4.6. 1.1. 2.6.6.2 When required by the rules of sub -paragraph AD-160 and based upon the listed expected operating conditions.QUALITY CONTROL MANUAL 4. without review of the system and modification to reflect the sy stem which is actually in use.2.9 For Div. examination and test requirements in the Material Purchase Specificatio n.                 . 4.2. 4. ASME B31.6.2. Division 2 or Division 3.6 The TITLE OF RESPONSIBLE shall take into consideration the following points: restricted r equirements on allowable materials.

1. a) The relative location of the various pressure parts. flow and pressure calculations demonstrating that the superheater will not b e overpressurized under any steam flow. DESIGN CALCULATIONS & SPECIFICATIONS When the pressure parts of a forced-flow steam generator according to Section I.7. t he owner shall provide or cause to be provided a boiler pressure system design d iagram. which supplies the following information. 2.7. with respect to the path of water-steam flow. with no fixed steam and waterline are designed for different pressure levels. 1. and Div. without review of the system and modification to reflect the sy stem which is actually in use. .0 4. e) Copy of this diagram shall be att ached to the Master Data Report 4.2. certified by a Professional Engineer experienced in the mechanical desig n of power plants.2 For an isolable or separately fired superheater which discharges steam directly to a process stream. ASME B31. c) The maximum allowab le working pressure of the various pressure parts. Section VIII Div. Div. 3 it should not b e used verbatim.7. 4. d) The location and set press ure of the overpressure protection devices. indicating the expect ed variation in pressure along the path of water-steam flow.QUALITY CONTROL MANUAL 4.1 The TITLE OF RESPONSIBLE shall assure that the pressure system design di agram or the calculations are certified by a Professional Engineer experienced i n the mechanical design of power plants and made available to the Authorized Ins pector.7.1 ADDITIONAL REQUIREMENTS FOR SECTION I Section: 4 Page: 6 of 5 Revision: 0 Date: 22 November 2009 DRAWINGS. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. b) A line showing the expected maximum sustained pressure. the required stop valve and safety valves may be omitted wh en.

Section VIII Division 1.1 5.1. is used in ASME Code con struction.1. special testing. The Material Purchase Specification shall include as a minimum.4 5.1 5.3 5. which materials are on stock.4 5.3. in accordance with the applicable documents and the Code requirements.0 5. to find ou t.QUALITY CONTROL MANUAL MATERIAL CONTROL 5.8. Changes to t he Purchase Order will be only be made from revised Material Purchase Specificat ions which have been approved in the same manner as the originals and with concu rrence of the Authorized inspector.3 – 5. 2 or 3 and all other purchase requirements of the applicable construction Code and of that specification given in Section II.2. RECEIVING INSPECTION Incoming materials shal l not be released (except as described in 5. which is used to assure that only material. Materials are received in the works by the TITLE OF RESPONSIBLE.0. The TITLE OF RESPONSIBLE is responsible t o assure that the arrived material is placed in an appropriate area awaiting ins pection and prepares the Receiving Inspection Report (Exhibit 5-2) also to perfo rm the control indicated below: 5. type or grade .1 5.2.3.3 5. prepares the Purchase Order (Exhibit 5-1) and attaches a copy of the approved Material Purchase Specification. w hich has been properly ordered. which must be ordered th e TITLE OF RESPONSIBLE.2 .3. the Material Purchase Specifications that are then approved by the TITLE OF RESPONSI BLE.3.10) before the receiving i nspection has take place as described in 5. and Charpy impact tests a t minimum design metal temperature.5 5.2 5. UHA when hot forming. MATERIAL REQUISITIONS The TITLE OF RESPONSIBLE is responsible to prep are. such as UG-79.2 5.0 5.1.2.0 GENERAL Section: 5 Page: 1 of 4 Revision: 0 Date: 22 November 2009 This Section describes the system.9 & 5. to the appropriate vendor.2. For all Code material.2.3. the TITLE OF RESPONSIBLE checks with the TITLE OF RESPONSIBLE. and a copy to TITLE OF RESPONSIBLE for use during receiving inspection. this includes material specification.1.3. any additional requirements of the Code Section.3. received and inspected. marking and material test report required. The requirements for Code stamping and Partial Data Reports shall be included either in the Purchase Orde r or reference the attached Material Purchase Specification when purchasing ASME Code Parts. The Material Purchase Specification shall pr ovide all Code requirements. The TITLE OF RESPONSIBLE then transmits the Purchase Order along wi th the approved Material Purchase Specification. The approved Material Purchase Speci fications is then sent to the TITLE OF RESPONSIBLE.1.0 5.2.1 5. permitted by the applicable design Code Section I. PURCHASE ORDERS Before purch asing.

Section VIII Div. 1.1. 3 it should not b e used verbatim. and Div. 2. . Div.The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. without review of the system and modification to reflect the sy stem which is actually in use. ASME B31.

QUALITY CONTROL MANUAL Section: 5 Page: 2 of 4 Revision: 0 Date: 22 November 2009 • Verify the quantity of the material against the Bill of Laden. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. . Div. 3 it should not b e used verbatim. and Div.1. 1. without review of the system and modification to reflect the sy stem which is actually in use. ASME B31. Section VIII Div. visual examinatio n for shipping damage and for stainless steel rust traces. 2.

Upon receipt of the Receiving Inspection Report.7 5.8 show a nonconformity.3.1 5. The TITLE OF RESPONSIBLE then verifies th e Receiving Inspection Report and the MTR.3. use templat es to control forming and radius of shell and heads and to record this informati on on the Receiving Inspection Report.3. signs and da tes the Receiving Inspection Report in the release block. t he TITLE OF RESPONSIBLE shall establish which tests must be performed in order t o assure Code compliance. At this time if any additional material testing is required.3. Material.4. Temporary attachments welded to pressure parts shall be identified with at least the P-Number of the material. a WPS shall be established as described in Section 8 of this Manual to prove weldability.3.3. prior to fixing. Only when the final Receiving Inspection Report has been completed ma y welding begin.4 The TITLE OF RESPONSIBLE transmits the Receiving Inspection Report to the TITLE OF RESPONSIBLE to show that material is awaiting inspection.3. When acceptable the TITLE OF RESPONSIBLE. a coded marking or the entire material marking is transferred by the TITLE OF RESPONSIBLE. the TITLE OF RESPONSIBLE shall verify that the mat erial is correctly marked in accordance with the material specification of the C ode as given on their copy of the Material Purchase Specification. CMTR or C of C to the material specif ication in the Code and any additional requirements given in the Material Purcha se Specification.QUALITY CONTROL MANUAL MATERIAL CONTROL Section: 5 Page: 3 of 4 Revision: 0 Date: 22 November 2009 5.0 5. in a box marked with the required materia l marking or codification. MATERIAL TRACEABILITY Before cutting Code material into two or more pieces where the original markings would be lost or destroyed. which ha s no assigned P-Number.8 5. For material. The TITLE OF RESPONSIBLE will authorize release by returning the Receivin g Inspection Report to the TITLE OF RESPONSIBLE marked with "Released Except for Welding".1 those attachments too small for the marking. When materials released in accordance wi th paragraph 5. Permanent attachments welded to pressure parts shall be identified as in 5. The TITLE OF RESPONSIBLE may release material for fabrication prior to final a cceptance.6 5. actual dimensions and minimum thickness found. which is released in this manner. The TITLE OF RESPONSIBLE shall also note on the TRAVELER at the final operation prior to welding that work may not proceed beyond this point un til signed by the TITLE OF RESPONSIBLE.9 5. and sends a copy to th e TITLE OF RESPONSIBLE thus allowing the material to be released for fabrication . shall be positively ident ified. The coded marking.3 5. Temporary and permanent attachments to pressur e parts shall be welded using a qualified WPS.3.4. to be stamped and visible after wel ding shall be stored. 5. traceable to the MTR or CMTR an d the required material marking shall be acceptable to the Authorized Inspector. which cannot be resolved through the pr ovisions of this Manual and the Code they shall be replaced with conforming mate rial. and verified by the TITLE OF RESPONSIBLE.5 5. Record the fu ll material markings.4.4.2 .

Section VIII Div.4.1. and Div. . 3 it should not b e used verbatim. ASME B31. Div.5. 1. 2.4. without review of the system and modification to reflect the sy stem which is actually in use.3 5.4 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.

3. 1.1 5.3. 3 it should not b e used verbatim.QUALITY CONTROL MANUAL MATERIAL CONTROL 5.3 . a Welding Material Purchase Specification is prep ared by the TITLE OF RESPONSIBLE copies are then sent to the TITLE OF RESPONSIBL E for use in receiving inspection.8 & 5.5 Accepted welding consumables are then stored in th e welding material storeroom.5. the receiving inspection is as follows: 5. which meet the requirement of this program.2 5. For non-standard material.6.3. STOCK MATERIAL If the Receiving Inspecti on Report exists.5.7.2 5.3. Based on predetermined stock levels the TITLE OF RESPONSIBLE.0 CUSTOMER SUPPLIED MATERIAL Section: 5 Page: 4 of 4 Revision: 0 Date: 22 November 2009 All Code material supplied by the customer or his designee is received and inspe cted as described in 5.2 5.8 shall be performed. ASME B31. and Div. When no Receiving Inspection Report exists the inspectio ns described in 5.3 5.5. utilization of sto ck material shall be accomplished by the TITLE OF RESPONSIBLE reviewing the exis ting Receiving Inspection Report and certificates against the applicable Code Ed ition and/or Addenda of the applicable construction Code and Section II for the material specification.6.3.8.2 5.0 5. Nonconforming material is handled as described in Section 7 of this Manual.3 5.1 5.8. The TITLE OF RESPONSIBLE shall review the Partial Data Report for completeness and t hen submit it to the Authorized inspector prior to it being used in fabrication. Welding consumables are received in the works by the Storekeeper. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.0 5. Section VIII Div.8. WELDING MATERIALS All welding consumables shall be purchased in accordance with Welding Material Purchase Specification (Exhibit 5-3) prepared by the TITLE OF RESPONSIBLE for common welding materials used in production this is a standard f orm.0 5.8. RECEIVING INSPECTION OF CODE STAMPED PARTS Any i tem received with a Partial Data Report shall be inspected by the TITLE OF RESPO NSIBLE for possible damage and identification with the Partial Data Report. for common we lding materials informs the TITLE OF RESPONSIBLE the need to order welding mater ial the TITLE OF RESPONSIBLE then prepares a Purchase Order and attaches a copy of the Welding Material Purchase Specification and sends to the appropriate vend or. 2.1. without review of the system and modification to reflect the sy .1 5.6. 5.1 5. Div.9.8.7.7.4 • Verify the marking on the consumables identification label against the Welding M aterial Purchase Specification.8. When found to be acceptable appr oval for usage shall be given by signature and date of the TITLE OF RESPONSIBLE on the Receiving Inspection Report and recording the applicable Code Edition and /or Addenda on the MTR or CMTR.5.

stem which is actually in use.

QUALITY CONTROL MANUAL MATERIAL CONTROL 5.9.0 5.9.1 SUBSTITUTION OF MATERIAL Section: 5 Page: 5 of 4 Revision: 0 Date: 22 November 2009 Is permitted only as described in paragraph 4.1.7, 5.2.5, and 4.1.8 for Division 2 & 3 5.10.0 NONCONFORMING MATERIAL 5.10.1 Material, which does not meet all Purchase Order, purchase specifications , and Code requirements, is identified as nonconforming and handled as described in Section 7 of this Manual. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I, ASME B31.1, Section VIII Div. 1, Div. 2, and Div. 3 it should not b e used verbatim, without review of the system and modification to reflect the sy stem which is actually in use.

2 6. inspection and tests within our works.1. prepared by TITLE OF RESPONSIBLE from drawings. 6. Over and above those Authorized Inspector inspection points the AI is free to make any and all such inspections they consider necessary.1.7 6.4 • • H No work may proceed beyond this operation until the Authorized Inspector has acc epted it. The TITLE OF RESPONSIBLE and the Authorized Inspector initial and date the TRAVELER in the s pace provided to document their review and to release the TRAVELER to start Code fabrication.8 . Authorized Inspector inspection points are designated on the TRAVE LER as follows: 6. R Is a review point. but must be seen prior to the Stamping of the ite m.1. • 6.1. The TRAVE LER provides space in columns for both the TITLE OF RESPONSIBLE and the Authoriz ed Inspector to sign and date on the applicable line for those operations they h ave accepted.1.5 6.0 6. fabrication operations and procedures and lists the control operations sequences they occur for each item.6 All operations shown on the TRAVELER are manufacturers hold points.1.QUALITY CONTROL MANUAL EXAMINATION & INSPECTION 6. The completed TRAVELER covers the requirements for inspection.1.0 GENERAL Section: 6 Page: 1 of 3 Revision: 0 Date: 22 November 2009 This Section describes the documents used and their use for complying with the C ode requirements for examination.1.1 6. When complete d. e xamination and tests and the procedures used for these operations.1 6. During fa brication the TITLE OF RESPONSIBLE shall be responsible for the safe keeping of the TRAVELER and to notify the TITLE OF RESPONSIBLE of approaching inspections o r examinations. SHOP FA BRICATION The fabrication of Code items is controlled through the use of the TRA VELER (Exhibit 6-1).1. W No work may proceed beyond this operation until the Authorized Inspector has a ccepted it or has given his written permission to waive this inspection point al lowing work to proceed. which would cover the review of doc uments and would not require acceptance of the Authorized Inspector before proce eding with the next operation. The TITLE OF RESPONSIBLE is responsible for notifying the Author ized Inspector well in advance of the approaching inspection points.0.3 6. the TITLE OF RESPONSIBLE reviews the TRAVELER and drawings with the Authorize d Inspector for designation of Authorized Inspector inspection points.

1. 2.1. Div. .9 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Section VIII Div. and Div. without review of the system and modification to reflect the sy stem which is actually in use.1. ASME B31.6. 3 it should not b e used verbatim.

5.2 For items not tested until field assembly is completed.1.2 When a pressure vessel is not provided with an opening or other means of access to inspect internal surfaces.3. The TITLE OF RESPONSIBLE will assure that the Authorized Inspector has been notified sufficiently in advance of each test so that he may witness them and complete his inspections.0 6. 6.0 6.5.2 6.3. test pressure and holding time. HYDROSTATIC TESTS Code requi red hydrostatic tests are witnessed by the TITLE OF RESPONSIBLE and the Authoriz ed Inspector.2.1 FINAL INSPECTION Section: 6 Page: 2 of 3 Revision: 0 Date: 22 November 2009 The Authorized Inspector will make the final inspection following the hydrostati c or pneumatic test required by the Code.1.0 6. the inspection is made after fabrication of the pa rt is completed.3. TEST GAUGES At least one directly connected cal ibrated pressure gauge.1 6.3 6.5.2.1 6. and Div. following a preliminary test to determine and stop any leakage fro m flanges and fittings.2. 2. Upon completion of test and final inspection.1 For parts not tested. Section VIII Div.3.4.QUALITY CONTROL MANUAL EXAMINATION & INSPECTION 6.0 6. visible to the operator controlling the pressure. an inspection point for the TITLE OF RESPONSIBLE a nd the Authorized Inspector will be indicated on the TRAVELER to permit internal inspection before starting the final closure weld. Div. as specified in the procedure shown on the TRAVE LER.4 6.2.3. . without review of the system and modification to reflect the sy stem which is actually in use. and ha ving a dial graduated over a range of about double the intended maximum test pre ssure but in not less than 1. 6. The TITLE OF RESPONSIBLE shall record the pressur e gauge used on the TRAVELER.2. prior to being shipped to the field. 1.1 6. the TRAVELER and supporting d ocuments are returned to the TITLE OF RESPONSIBLE for review and filing as descr ibed in Section 10 of this Manual. p ressure increase increments. dial range of gauges and other special requirements applicable to the type of test. ASME B31. 6. The hydrostatic test shall be perfor med by the TITLE OF RESPNSIBLE. PNEUMATIC TESTS Pneumatic tests are conducted by the Shop Foreman using a written procedure prepared by the TITLE OF RESPONSI BLE to include minimum metal test temperature. 6. 3 it should not b e used verbatim. the inspection is made after fabrication of the it em is completed.5 times nor more than 4 times that pressure shall b e used for all types of tests.1.4.2 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. prior to being Code Stamped.

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1 6. and Div. ASME B31. 6.6. 1.0 RECORDS Section: 6 Page: 3 of 3 Revision: 0 Date: 22 November 2009 6. Section VIII Div.0 All records are returned to the TITLE OF RESPONSIBLE for retention as described in Section 12 of this Manual. .QUALITY CONTROL MANUAL EXAMINATION & INSPECTION 6. 3 it should not b e used verbatim. Div. 2.7. without review of the system and modification to reflect the sy stem which is actually in use.6.1. NONCONFORMITIES All nonconformities found during f abrication are recorded on the TRAVELER next to the operation where it occurred and are controlled and corrected as described in Section 7 of this Manual.1 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.7.

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0 GENERAL Section: 7 Page: 1 of 2 Revision: 0 Date: 22 November 2009 7. Nonconformities must be corrected before the completed component can be considered to comply with the Code. 7. identifies it by recordi ng on the TRAVELER next to the specific operation.3. If prac tical the nonconforming item is moved to a segregated area pending disposition. and if verified as nonconforming.QUALITY CONTROL MANUAL NONCONFORMITIES 7. including submittal to the Authorized Inspector for his rev iew and acceptance. this Quality Control System or other specified requirements.1 7. NONCONFORMITIES DURING RECEIVING INSPECTION The TITLE OF RESPONSIBLE noti fies the TITLE OF RESPONSIBLE who places a Nonconformity Label (Exhibit 7-1) or marks with “red” on the item and enters the reason for the nonconformity on the Rece iving Inspection Report.0 7.2. who may consult with the applicable Design Engineer.0 7.2.3.0 7. who will immediately notify the TITLE OF RESPONSIBLE. and obtains the approval of the TITLE OF R ESPONSIBLE.2 7. approved by the TITLE OF RESPONSIBLE and accepted by the Authorized Inspector. and for .0.2. Any required re visions to drawings.1. 7. It i s the duty of all employees to report suspected nonconformities to their supervi sor. 2 & 3 items reconciliation with the User’s Design Sp ecification and the Manufacturers Design Report by the registered Professional E ngineer is required.2 REPAIR/REWORK: All dispositions requiring repair or rework may be carried out us ing written procedures. The Receiving Inspection Report along with the NCR when applicable is sent to the TITLE OF RESPONSIBLE for resolution.1 A nonconformity is any condition. The Nonconformity Report is then sent to the TITLE OF RESPONSIBLE for resolution .1. If there is not adequate space to describe the nonconfo rmity on the Receiving Inspection Report a Nonconformity Report (Exhibit 7-2) wi ll be issued.1 7. The TITLE OF RESPONSIBLE then places a Nonconfo rmity Label or marks the item in “red” with the Nonconformity Report number. th e TITLE OF RESPONSIBLE consults with.2.3. the number of the Nonconformi ty Report taken from a register.1 For Section VIII Div. which does not comply with the applicable rule s of the Code.3. the TITLE OF RESPONSIB LE inspects the item. 7.1 For repairs to base metal. calculations or procurement documentation are made as descr ibed in this Manual.1 7.1. CORRECTION OF NONCONFORMITIES USE-AS-IS: When the disposition is use-as-is. the proposed disposition is submitted to the Authorized Inspector for acceptance of the method and extent of repair.3.2 7.1. NONCONFORMITIES DURING FABR ICATION As soon as a nonconforming condition is reported.

on the Nonconformity Report or TRAVEL ER. ASME B31. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 1. Div. and Div. 7. 2. 3 it should not b e used verbatim.3. without review of the system and modification to reflect the sy stem which is actually in use.1. .3 SCRAP/RETURN TO VENDOR: This disposition requires the TITLE OF RESPONSIBLE to ve rify and document on the Nonconformity Report that the item has been removed fro m the work area and tagged or clearly marked in red with "NATIVE LANGUAGE" (Scra p) to prevent its inadvertent use before disposal.designation of required inspection points. Section VIII Div.

1.QUALITY CONTROL MANUAL NONCONFORMITIES 7.2 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. When satisfied that the item meets Code requirements.5.5. 2. 7.2.5.3. the TITLE OF RESPONSIBLE and the AI sign the Nonconformity Report. Div.0 7. and allow fabrication to continue. RECORDS All records of nonconformities are made available to the Authorized Inspector for review and acceptance. including acceptance of operations. and Div. without review of the system and modification to reflect the sy stem which is actually in use.0 VERIFICATION OF CORRECTIONS Section: 7 Page: 2 of 2 Revision: 0 Date: 22 November 2009 7.1. Completed Nonco nformity Reports are returned to the TITLE OF RESPONSIBLE for filing according t o Section 12 of this Manual. which the Authorized Inspector designated as inspectio n points. Section VIII Div.1 The TITLE OF RESPONSIBLE re-inspects items after completion of dispositions desc ribed in 7.4.4. 3 it should not b e used verbatim. ASME B31. .1 7.

a nd are available for review at any time. Sec tion VIII Div. Section I and Section VIII Div.0 8.2.0. Preparation and testing of the required specimens are performed in h ouse or by an external testing laboratory. A new WPS is prepared and qualified if an esse ntial variable or when required a supplementary essential variable is changed. the Procedure Qua lification Record (PQR). The TITLE OF RESPONSIBLE maintains the WPS and PQ R file and is responsible for their distribution.1.3 8.0 8. WELDING PROCEDURE SPECIFICATION Welding Procedure Specific ations (WPS) are written by the TITLE OF RESPONSIBLE to include all essential.2.3 8. they prepare and certify. by signature and date.1.4         . QUALIFICATION OF WELDERS AND WELDING OPERATORS All welders and welding ope rators to be used for Code welding are qualified in accordance with Section IX.1.1.1. 2.0 GENERAL Section: 8 Page: 1 of 3 Revision: 0 Date: 22 November 2009 All welding on Code work is performed using procedures.4 8. & 3 under the supervision of the TITLE OF R ESPONSIBLE.2 8.6 8.QUALITY CONTROL MANUAL WELDING 8.5 8. Copies of the qualified WPS s are provided to the Shop for use by production welders.2. they prepare and certify the Welders or Welding O perators Performance Qualification Record (WPQ). to the TI TLE OF RESPONSIBLE and only those welders or operators shall be assigned to Code work.1. This list is reissued every six months or when revised. and the ranges qualified for producti on welding by these variables. which documents the essential v ariables.1 8. Section VIII Div. welders and welding oper ators qualified in accordance with Section IX. The WPS s along with the suppo rting PQR´s are submitted to the Authorized Inspector for review and acceptance. 2 and 3. T he Authorized Inspector may request re-qualification of a WPS at any time when t heir is reason to doubt the soundness of the weld being made using the specified WPS. I f acceptable. WPQ s and the ASME Qualified Welders List are available for re view by the Authorized Inspector at any time. the report of test results are reviewed by the TITLE OF RESPONSIBLE. actually used for the test weld.1.1. Based on the WPQ the TITLE OF RESPONSIBLE prepare s the ASME Qualified Welders List (Exhibit 8-1). which is distributed. within the qualified limits given.2.1. WPS s are revised whenever there is a c hange in a nonessential variable. n onessential and when required supplementary essential variables required for the process by ASME Code Section IX and the intended range of production welding. The TITLE OF RESPONSIBLE reviews the test report and if acceptable. as required by Section I.1 8.2.1. Preparation and testing o f the required test specimens is performed to meet Section IX and Section I. 8. recording the actual variables used in making the qualification test welds.2 8.1 8. 2 & 3 requirements either in-house or by an external testing la boratory. T he TITLE OF RESPONSIBLE witnesses the test coupon welding.

Section VIII Div. 3 it should not b e used verbatim. . 2. 1. Div.1. and Div. without review of the system and modification to reflect the sy stem which is actually in use. ASME B31.The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.

5. • a welder has welded using a manual or semiautomatic welding process.2 when: • A performance essential variable changes.1 8.5. which will maintain his qualification for machine and automatic welding wit h that process.0 8. prior to his expiration of qualific ation.3 8. REQUALIFICATION OF WELDERS AND WELDING OPERATORS Welders and Welding Operators are re-qualified per paragraph 8.2 8. base on the ASME Qualified Welders List and is responsible for inst ructing the welder in the correct use of the specified WPS.2 8.0 RETENTION OF WELDER AND WELDING OPERATOR QUALIFICATIONS Each qualified welder is listed on the Welders and Operators Retention Record (Exhibit 8-2) maintained b y the TITLE OF RESPONSIBLE from monthly data provided by the TITLE OF RESPONSIBL E. so as to ensure they perform production welding or are re-qualifi ed. • a welding operator has welded with a machine or automatic welding proc ess.1 8.5. The record indicates the job order number and the last date each welder or op erator has welded in each process for which they are qualified. • When he has not welded with a process during a period of 6 months or more. The TITLE OF RES PONSIBLE determines from the list when a welder or welding operator’s qualificatio n will expire. PRODUCTION WELDING Each qualified welder or welding operator is issued an id entification stamp by the TITLE OF RESPONSIBLE with which to identify each weld they make adjacent to the weld at least every 0.5. whic h will maintain his qualification for manual and semiautomatic welding with that process.1 8. 8.4. The TITLE OF RESPONSIBLE verify that all production we lders and welding operators are qualified for the production essential variables to be used.QUALITY CONTROL MANUAL WELDING 8.0 8. within the six month period. When conditions prevent stamping of welds.4. the welder or operator enters their identification on the TRAVELER next t o the relevant operation. unless. Should a welder or weld ing operator leave the employ of Company Legal Name the assigned identification stamp shall not be re-issued for a period of at least six months? Should more th an one welder be involved in performing a weld seam.4 . both welders shall mark the weld seam with their identification stamp. 8.5 Section: 8 Page: 2 of 3 Revision: 0 Date: 22 November 2009 The Authorized Inspector may request re-qualification of a Welder or Welding Ope rator at any time they question their ability to deposit a sound weld or to foll ow the variables established in the WPS. In the case of tubeto-tube sheet welds it is the responsibility of the TITLE OF RESPONSIBLE to main tain a record clearly indicating the area welded by each welder or welding opera tor.5. his qualifications for that process shall expire.3.4.3.2. • The Authorized Inspector has reason to question a welder or weld ing operator’s ability to deposit a sound weld that meets the specification or to follow the variables established in the WPS.9-meter.

1. without review of the system and modification to reflect the sy stem which is actually in use. ASME B31.1. Div. 3 it should not b e used verbatim. . 2. Section VIII Div. and Div.The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.

8. CONTROL OF WELDING CONSUMABLES Welding Consumables are ordered.2 8. Prior to being used. For coated elec trodes only a quantity sufficient to complete the weld or for a period of eight hours which ever is less will be issued.4 8.QUALITY CONTROL MANUAL WELDING 8.3 8. When left in place. Test results a re submitted for review and acceptance to the Authorized Inspector.1 8.0 8. After preparation.8. they are place in a heated oven maintained at the temperature recomm ended by their manufacturer. shall be made in accordance with a qualified WPS.0 8. The TITLE OF RESPONSIBLE supervises the welding of test plates.3 8. are prepared in accordanc e with a procedure prepared by the TITLE OF RESPONSIBLE and shown on the TRAVELE R. Section VIII Div.7.0 8. impact. W hen opened.8. Div. PRODUCTION TEST PLATES Welded test plates for ASME Code required productio n vessel tests. cleanliness and iden tification before return to a segregated oven for reconditioning if they have no t been maintained in a portable oven.6. tack welds shall be made by qualified welders. 8. WELDING RECORDS All records mentioned in this Section are available for review by the Authorized Inspector and are retained in as desc ribed in Section 12 of this Manual. and Div. 2.8.6.6.9. and the ends of each tack weld ground to ensure complete fusion into the final w eld.7.5 8. whether left in pl ace or completely removed. and the welder’s identification recorded on the TRAVELER or marked adjacent t o the weld. ASME B31.7. and if cracked or otherwise defective. Damaged or unidentified electrodes are scr aped.1 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.9.2 8. which are pre pared and tested by a testing laboratory whose test report is reviewed by the TI TLE OF RESPONSIBLE for acceptable results or the need for retest.6. covered electrodes) are stored in dry heated storage space in the storer oom.1 TACK WELDS Section: 8 Page: 3 of 3 Revision: 0 Date: 22 November 2009 Tack welds. received and stored as per paragraph 5.3 8. welds and heat affected zones. which is specified on the WPS they are working to.1 8. 1.7.8.1.2 8. Moisture sensitive welding consumables are received in sealed containers.0 8.7. Tack welds left in place shall be made only by qualif ied welders. Unconsumed electrodes returned for stor age are examined by the TITLE OF RESPONSIBLE for condition.7. 3 it should not b . it is completely removed and re placed. the TITLE OF RESPONSIBLE visually examines each t ack weld. the welding consumables ( fluxes. Welders will obtain from the TITLE OF RESPONSIBLE w eld material. who may witn ess the tests if desired.

. without review of the system and modification to reflect the sy stem which is actually in use.e used verbatim.

.

0 GENERAL Section: 9 Page: 1 of 2 Revision: 0 Date: 22 November 2009 9.2 9. using written procedures and calibrated equip ment. NDE PERSONNEL The Level III certifies. and Div. NDE Reports. in accordance with our Written Practice.QUALITY CONTROL MANUAL NONDESTRUCTIVE EXAMINATION 9. NDE PROCEDURES All Code NDE is performed using written procedures that are verified by the TITLE OF RESPONSIBLE and approved by the Level III Examiner who is qualified in the method and appointed by letter from the TITLE OF RESPONSIBL E. certified in accordance with Section V. Section VIII Div. when examiners are performing PT on Section VIII Div. or Appendix 9 for Section VIII Div.3 9. NDE REPORTS All required NDE Reports including RT fil m.2. Div.2 . which conforms to the requirements of the latest accepted edition of SNT-TC-1A. and is performed by q ualified.1 9. 9.2 9. Copies of NDE personnel qualification records for all examiners perfor ming Code NDE are kept on file by the TITLE OF RESPONSIBLE and made available to the Authorized Inspector. of Company Legal Name as our Level III in accordance by our Written Practice which meets the requirements of the latest Code accepted edition of SNT-TC-1A.1. All NDE procedures are submitted to the Authorized Inspector for his r eview and acceptance. For Section VIII Div. and distributed according to a list maintained by the TITLE OF RESPONSIBLE. are filed by the TITLE OF RESPONSIBLE for record retention as described in Section 12 of this Manual.3 9.1 9.0. A ll NDE procedures are reviewed and approved by the Level III with his signature and date.2.1. 1.0 9.1. ultrasonic (UT). 3 it should not b e used verbatim. without review of the system and modification to reflect the sy .3. are reviewed and accepted by the Level II or III prior to submittal to the Au thorized Inspector for his review.1 9.3 items or on steel castings according to Sec tion I.1. ASME B31.2. experience and qualificat ions for the method. paragraph T-150. t he personnel used for Code NDE as having the training. Section I Power Piping VT examiners are certified in accordance with our VT Wr itten Practice. MT and PT examiners they may be certified in acc ordance with Appendix 6 and 8 respectively.0 All NDE required by the Code is specified on the TRAVELER.1. NDE Personnel Recor ds are available for review by the Authorized Inspector. and certified personnel.1. 2.1.0 9. Written procedures for radiographic (RT).2 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. liquid penetrant (PT) and magnetic particle (MT) examination of ASME Code items are demonstrated to the satisfaction of the Authorized Inspector. who may request re-qual ification if there is reason to question an examiners ability to perform the exa mination.2. including RT film for Code requi red RT.3. which meets the requirements of ASME B-31.1 9.3.

stem which is actually in use. .

• All welds around openings. • All attachment welds. who may request re-qualification if there is reason to question an examiners ability to perform the examination.5 9. including welds attaching non-p ressure parts.4.0 9.QUALITY CONTROL MANUAL NONDESTRUCTIVE EXAMINATION 9. unless accessibility prevents meaningfu l interpretation and characterization of defects. SUBCONTRACTED NDE SERVICES All Code NDE is performed using written procedures that are reviewed by TITLE OF RE SPONSIBLE and approved by the Level III Examiner who is a subcontractor.8   .3 9. All NDE procedures are submitted to the Authorized Inspector for their review and acceptance.3. accepted edi tion of SNT-TC1A. for the purpose of detecting possible cracks as follows. wh ichever is applicable.5.5.4 9. liquid penetrant (PT) and magnetic particle (MT) examination of ASME Cod e items are certified in accordance with T-150 of the ASME Code Section V. in accordance with their employer s Writ ten Practice.2 For Section VIII Div.5. Copies of NDE personnel qualifica tion records for all examiners performing Code NDE are kept on file by the TITLE OF RESPONSIBLE and made available to the Authorized Inspector and the ASME Desi gnee. All NDE procedures are reviewed and approved by the Level III with his signa ture and date.4. all surfaces of pressure boundary components including i nternal and external surfaces and weld metal shall be examined by wet magnetic p article method (if ferromagnetic) or by liquid penetrant method (if nonmagnetic) over the entire surface of the vessel or component following all applicable hea t treatment and autofrettage hydro test.5. 9. are filed by the TITLE OF RESPONSIBLE for record retention as described in Section 12 of this Manual.6 9. the full length of the following welds are examined by MT or PT.2 9. Written procedures for radiographic (RT).1 ADDITIONAL NDE REQUIREMENTS Section: 9 Page: 2 of 2 Revision: 0 Date: 22 November 2009 Before performance of pneumatic tests as permitted by ASME Code Section VIII Div ision 1 & 2. All required NDE Reports by the subcontractor including RT film. qualifi ed in the method and certified by letter from the TITLE OF RESPONSIBLE of Compan y Legal Name as our Level III in accordance with the subcontractors Written Prac tice which meets the requirements of the latest Code accepted edition of SNT-TC1A.5. as de monstrated to the satisfaction of the Authorized Inspector. NDE Reports. The Level III certif ies the subcontracted personnel used for Code NDE as having the training. which conforms to the requirement of the latest Code. having a throat thickness greater than 1/4" or 6mm. partial and spot Code required RT.5.5.5. including film for full.0 9. NDE Personnel Records are available for review by the Authoriz ed Inspector.1 9. are revie wed and accepted by the Level II or III prior to submittal to the Authorized Ins pector for their review. experi ence and qualifications for the method.7 9. ultrasoni c (UT).4. 9.5.

. 2. 3 it should not b e used verbatim.1. Section VIII Div. 1. without review of the system and modification to reflect the sy stem which is actually in use. Div.The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. ASME B31. and Div.

• Identification of thermocouples.2.1. the TITLE OF RESPONSIBLE shall review all records supplied by th e subcontractor to assure that they comply with the requirements of the Purchase Order and the heat treatment procedures. temperature gradients for heating and cooling.5 Upon return the TITLE OF RESPONSIBLE examines each one for damage or loss of identification.2 Heat Treatment procedures shall describe the placement and method of attachment for thermocoupl es. 10. C are shall be taken when test coupons are involved.2. identification of thermocouples. Section VIII Div.1 Heat treatment required by the Code.3 The Company Legal Name Purchase Order assures free access for the Company Legal Name representatives and the Authorized Inspector. 10.2.0 GENERAL Section: 10 Page: 1 of 2 Revision: 0 Date: 22 November 2009 10. Div. 1 0. 10. and signed and dated by the furnace operator .1. 10. • Date of heat treatment.0.5 The TITLE OF RESPONSIBLE signs and dates the Time Temperature Charts and sends them to the TITLE OF RESPONSIBLE for presentation to the Authorized Inspector and for re cord retention as described in Section 12 of this Manual.0 SUBCONTRACTED P OST WELD HEAT TREATMENT 10. ASME B31. using numbe rs.1 All heat treatment shall be performed in accordance with written procedur es prepared. 10. time at te mperature and required records as a minimum and are submitted to the Authorized Inspector for review. tags or hard stamping shall be described in the heat treatment procedures. equipment and calibration records prior to placement of a Purchase Order for Heat Treatmen t and obtains a copy of the calibration records for time-temperature recorder an d thermocouples.2. maybe performed in-house or by a qualified subcontractor in accordance with Company Legal Name procedures. and Div.3 In-house heat treatment shall be done under the responsibility of the TIT LE OF RESPONSIBLE and monitored by the TITLE OF RESPONSIBLE.4 Identification of materials or parts sent to the subcontractor s facilities for heat treatment.2 All Heat Treatment records submitted by the subcontractor shall be the ac tual furnace charts which record the procedure and revision.1 The TITLE OF RESPONSIBLE shall review and approve the subcontractor’s contr ols.1.1. support locations. • The order number. 10. • Signature and date of the TITLE OF RESPONSIBLE. • Vessel or part number. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.1.0 POST WELD HEAT TREATMENT 10. 10. 2.QUALITY CONTROL MANUAL HEAT TREATMENT 10. 10.1.2.4 The time-temperature recording charts shall indicate as a minimum the: • Procedure & revision. by the Design Engineer and approved by the TITLE OF RESPONSIBLE.1. 1. which is limited to post weld heat t reatment (PWHT) for stress relieving welds.2. using calibrated equipment. 3 it should not b   . 10. date o f heat treatment and items treated.

.e used verbatim. without review of the system and modification to reflect the sy stem which is actually in use.

4. 2.1.1 Any deviation from these requirements shall result in an NCR.1 Heat Treatment records are submitted to the Authorized Inspector for revi ew and acceptance. NCR s shall be handled per Section 7. 3 it should not b e used verbatim. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. and Div. ASME B31.3. Div. without review of the system and modification to reflect the sy stem which is actually in use.   . after acceptance they are filed in the job file. Section VIII Div.0 HEAT TREATMENT RECORDS Section: 10 Page: 2 of 2 Revision: 0 Date: 22 November 2009 10.QUALITY CONTROL MANUAL HEAT TREATMENT 10.4.3. 10.0 NONCO NFORMITIES 10. 1.

0 CALIBRATION PROC EDURES 11.   . or they are retes ted with accurate instruments. and Div.1 All equipment is identified with a Calibration Sticker (Exhibit 11-3) whi ch records the item. and due date for the next calibration. The densitometer or density step wedge comparison film is verified by the RT Level II Examiner. 11.2. 11. 11.6 Pressure gauges used for hydrostatic. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. performs the calibration of the radiographic densitometer e very 90 days.7 The Level II using a calibrated step wedge film. 11. 1 1. the TITLE OF RE SPONSIBLE removes it from the work area and arranges for calibration or replacement.0 DISCREPANT EQU IPMENT 11. examination and test equipment is identified by m arking the item or its container with a unique serial number.5 The frequency of calibration is as determined fr om the manufacturer s recommendations.1 All measurement. Div. unless out of service and clearly marked "NOT CALIBRATED". which provides certified records of c alibration. frequency of calibration. examination and test equipment used for acceptance of a Code item is calibrated in accordance with this Section. Section VIII Div. at the start of each 8-hour shift.3 The TITLE OF RESPONSIBLE is responsible for maintaining all equipment in calibration. equipment description. 1.1. or from experience with the instrument. and whenever there is reason to question their accuracy.2 All Code items checked with such discrepant instruments are nonconforming until the TITLE OF RESPONSIBLE has verified that they meet all Code requirements.0 GENERAL Section: 11 Page: 1 of 1 Revision: 0 Date: 22 November 2009 11. 11. or at each chan ge of operator.2 Each item is recorded on a List of Calibrated Equipment (Exhibit 11-1).2. pneumatic or proof testing are calib rated against a deadweight tester or calibrated master gauge once annually. or by recording the identification number of instrument used for an examination or inspection on the TRAVELER other inspectio n documentation.3. without review of the system and modification to reflect the sy stem which is actually in use.1. are available for review by the Authorized Inspector.4 Calibration may be pe rformed by a qualified testing laboratory. 2. ASME B31. 11. date of last calibration. and has suitable standards whose accuracy is traceable to the Nation al Standards or similar.0.1 When instruments are found out of calibration or damaged. w hich shows as a minimum. PWHT and mechanical test ing.1. 11. including those of subcontractors who perform NDE. which is traceable to na tional standards and calibrated annually.3. 11. 11.1.1. and dat e of next calibration.QUALITY CONTROL MANUAL CALIBRATION 11. 3 it should not b e used verbatim.2.1.3. 11.3 Traceability is provided from location of equipment. serial number.1.1.0 CALIBRATION RECORDS 11. 11.2 Calibration reco rds.1 All measurement.3.1.

.

1. . ASME B31. 2. so as to verify that the item was in calibrat ion when last used at the field site. Div.3. Section VIII Div. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. and Div. 1. without review of the system and modification to reflect the sy stem which is actually in use. 3 it should not b e used verbatim.QUALITY CONTROL MANUAL Section: 11 Page: 2 of 1 Revision: 0 Date: 22 November 2009 11. it is immediately calibrated.4 After removal of a calibrated instrument or pressure gauge from a field s ite.

Photoco py or rubbing of nameplate or stamping. CODE STAMPING and NATIONAL BOARD 12. examination procedures.0 RECORDS 12. Dimensional Records. c. certified by a Registered Professional Engineer. Material test certificates (MTR s & CMTR s). the TITLE OF RESPONSIBLE retains the following documents at Company Legal Name: a. Section VIII Div. b. and Div.1 The TITLE OF RESPONSIBLE shall be responsible for the safe keeping of all records related to Code work performed at Company Legal Name and at Field Sites.3 All data on repaired material. Final drawings. ASME B31. heat treat procedures and records. RT fil ms. Calculations and applicable specifications. 3 it should not b e used verbatim.3. 12.1. i. e.1. Hydrostatic test reports.3.1.2 12. and interpretation reports.3 ADDITIONAL REQUIREMENTS SECTI ON VIII DIV. whichever is longer.1 As a minimum.1. Partial Data Reports.1. 1.1. Nonconformity Reports.1.3. d. without review of the system and modification to reflect the sy stem which is actually in use. A ll material certificates. NDE Reports. items and assemblies.0. 12. b.4 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. manufacturing procedures. d. h. c. j.2 All the above records shall be retained for a minimum period of 5 years a nd shall be available for review by the AI.1. all documents mentioned in paragraphs 12.2 vessels. g. Div.3.1.1 shall be maintained in a safe repository by Company Legal N ame for the life of the vessel or (10) ten years.1 For Section VIII. certified by a Registered Professional Engineer.0 GENERAL Section: 12 Page: 1 of 4 Revision: 0 Date: 22 November 2009 RECORDS. Manufacturer s Data Reports.1. they may be destr oyed. f.1. Div.QUALITY CONTROL MANUAL 12. The Us er s Design Specification. 12. 12. The Manufacturer s Design Report. Records as mentioned above shall be filed and maintained in a manner which will allow access by the AI to specific information contained therein within a period not in excess of 24 hours at any time during the period of vessel manufac ture.2 After the ten years period TITLE OF RESPONSIBLE may offer the records to the ves sel user or their designated agent and if receiving rejection.1. Partial Data Reports. 12. 2. MDR. Company Legal Name shall maintain: a. In additi on to the records shown in paragraph 12.           . specificat ions and drawing used. 12. test pro cedures.

and Records of Personnel Qualifications. ASME B31. CODE STAMPING and NATIONAL BOARD For Section VIII. When satisfied that all Code requirements have been met. d.1.7 Pre-stressing procedures and verification data.1.4. d.2.0 MANUFACTURERS DAT A REPORT 12. the Authorized Inspector will authorize and verify the application of the Code Symbol Stamp to the Nameplate or directly on the correct boiler.1 . for those spaces with no information.         . b. all documents mentioned in paragraphs 12.2 Materials cer tifications.1 Upon completion of a Code item the TITLE OF RESPONSIBLE prepares the Manu facture s Data Report from design documents and final records.3 12. d.2. User’s Design Specification complete with all reference documents Manufacturer’s Data Report Manufacturer’s Design Report Manufacturer’s Construction Records: d.2.1 s hall be maintained in a safe repository by Company Legal Name for the life of th e vessel or ten years.QUALITY CONTROL MANUAL 12. d.4. whichever is longer. Div. Div.1. The TITLE OF RESPONSIBLE or thei r designee certifies it in ink when correct. all Material Test Reports.8 NDE reports and as-buil t sketches showing all relevant NDE indications.A. c.6 Record of a ll heat treatments (these records may be either the actual heat treatment charts or a certified summary description of heat treatment time and temperature).5 NDE Examination Procedures.1. 12.4 If re quired by client or if the final location is U. 3 vessels. pressu re vessel or part.1.2. d. and Div.3 Welding Procedu res.5 Company Legal Name shall take the necessary steps as maybe require to pro vide suitable protection of all records from deterioration or damage. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.1.1. Section VIII Div.2. MDR.1.4 Weld repair reports.1. d. Records of Pro cedure Qualification.1. record of repairs. 12.2 The Manufacturer s Data Repo rt shall contain no erasures.1. 2. d. 12. or Canada the Manufacturer s Data Report shall be registered with the National Board of Boiler and Pressure Vessel Inspectors.3 The completed Manufactures Data Report. and sign and date the Manufacturers Data Report.1 Section: 12 Page: 2 of 4 Revision: 0 Date: 22 November 2009 RECORDS. N A (meaning Not Applicable) shall be used in these spaces. white outs or cross-outs.1 As-built drawings. together with the final records i s then presented to the Authorized Inspector for review.4 ADDITIONAL REQUIREMENTS SECTION VIII DIV.2 12. 1. 3 it should not b e used verbatim.1.1. d. 12.S. The Manufacturer shall furnish to th e User the records listed below: a.9 Record of nonconformance’s and disposition. d.1. 12. Each space shall be comp leted on the Manufacturer s Data Report. without review of the system and modification to reflect the sy stem which is actually in use.

to the Inspector. Jurisdictional authorities. Keep a copy of the Manufacturer’s Data Report on file in a safe repository for at least 10 years or for the intended life of the vessel. whichever is greater.2. ASME B31.2 For Section VIII Div. Keep a copy of the Manufacturer’s Data Report on file in a safe repos itory for at least 5 years or for the intended life of the vessel.5 DISTRIBUTION OF MANUFACTUERS DATA REPORTS (MDR) 12. User. The Inspector. Div.1 Section: 12 Page: 3 of 4 Revision: 0 Date: 22 November 2009 RECORDS. Upon request.2 For Code items completed in the field the TITLE er be hand carry or send by courier the applicable Code Stamp to the TITLE sponsible for the safe keeping and control of its use. The required Stamp will be issued for use only when all fabrication. and the AI has authorized Code Stamping to the TITL E OF RESPONSIBLE.2.3. d. d.2. the vessel may be regist ered and the Data Reports filed with the National Board of Boilers and Pressure Vessel Inspectors 12.2 items the Manufacture shall furnish a copy of the Manufac turers Data Report: a. Jurisdiction in which the vessel is to be installed where required by law. c. whichever is greater. c.1. d. b. the vessel may be registered and the Data Repo rts filed with the National Board of Boilers and Pressure Vessel Inspectors 12. Keep a copy of the Manufacturer’s Data Report on file in a safe repository for at least 5 years o r for the intended life of the vessel. Section VIII Div. the vessel may be registered and the Data Reports filed with the National Board of Boilers and Pressure Vessel Inspectors 12. User b.1 items the Manufacture shall furnish a copy of the Manufac turers Data Report: a. e. 2.5. and is re After its use it shall be same manner The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 1. e. 12. examinations an d inspections are completed.5.0 CODE STAMPING 12. b. CODE STAMPING and NATIONAL BOARD For Section I items a copy of the Manufacturer’s Data Report shall be furnished to : a. Keep a copy of the Manufacturer’s Data Report on file in a safe repository for at least 10 years or for the intended life of the vessel. In lieu of (d) a bove. and Div.5.3. the vessel may be registered and the Data Reports filed with the National Board of Boilers and Pressure Vessel Inspectors 12.4 For Section VIII Div.QUALITY CONTROL MANUAL 12.5. User. c.3 For Section VIII Div. whichever is greater. Jurisdiction in which the vess el is to be installed. immediately return to the TITLE OF RESPONSIBLE in the OF RESPONSIBLE shall eith OF RESPONSIBLE. User or their designated Agent. to the I nspector. e. MDR. d. b. whichever is greater. 3 it should not b . Upon request. In lieu of (c) and (d) above.3.2.2. In lieu of (c) above. Inspection Agency c.1 The TITLE OF RESPONSIBLE has custody and control of the ASME Code Symbol Stamps. In lieu of (c) and (d) above.3 items the Manufacture shall furnish a copy of the Manufac turers Data Report: a.

e used verbatim. without review of the system and modification to reflect the sy stem which is actually in use. .

3 When items are registered with the National Board.2.3. The TITLE OF RESPONSIBLE sha ll maintain a register of National Board serial numbers issued. Company Legal Name manufacturer’s serial number. and Div. Div. description of vessels or part. and the Nameplate attached to the vessel in the presence of the Authorized Inspector.1 The National Board serial numbers shall be controlled and issued consecut ively by the TITLE OF RESPONSIBLE.3 vessels the Code Stamping is app lied on a Nameplate (Exhibit 12-1. For Section I and ASME B31. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 1.3. 1 2. 3 it should not b e used verbatim. and immediately before the hydrostatic or pneumatic test. 2. which is permanently attached to the vessel.QUALITY CONTROL MANUAL Section: 12 Page: 4 of 4 Revision: 0 Date: 22 November 2009 RECORDS.0 NATIONAL BOARD 12. the TITLE OF RESPONSIB LE shall send the Manufactures Data report to the National Board within 3 weeks after certificatio n. showing date of issue.4 When Stamping the Code Symbol on the Nameplate after attachment to the ve ssel is not possible. it may be applied. with the prior concurrence of the Authorized Inspec tor. Section VIII Div.1 items the marking as shown in (Exhibit 12-4 or 12-5) s hall be directly stamped on the item.4. The TITLE OF RESPONSIBLE shall prepare the information provided on the Nameplate.1. CODE STAMPING and NATIONAL BOARD 12. and 12-3).3 For Section VIII Div.2 The National Board serial numbers shall be issued in a progressive numeri cal order from 1 without jumps or gaps and without prefix or suffix.4. and Div.1. Any nonconformance found which cannot be corrected shall require immediate removal of the Nameplate and Code Symbol. 12. ASME B31. 12. National Board serial number. without review of the system and modification to reflect the sy stem which is actually in use. after completion of all fabrication and examination.4. 12-2. and the date of dispatch of Manufacturer s D ata Report to the National Board for registration.4. 12. MDR.   . Div.

employed by the Authorized Inspection Agency with whom Company Legal Name has a contract to perform the inspection services required by the Code. 13.12 The Authorized Inspect or will review and accept all changes to the Quality Control Manual. 13.1.0 AUTHORIZED INSPECTOR 13. 13.3 For those field sites where use of a different AIA than used fo r shop fabrication is required. together with the completed Manufacturer s Data Report signed by the TITLE OF RESPONSIBLE. their services for Code inspection may be provid ed only after signing a separate contact for such work.1.4 The TITLE OF RESPONSIBLE arranges for the Authorized Inspector to have fr ee access to the shop and field site whenever Code work is being done.0.1.1. and to such parts of all p lants that are concerned with the manufacturer and supply of parts or materials for the vessel when requested.1. inspection records and any other document s required to perform their duties.1.9 The TITLE OF RESPONSIBLE or TITLE OF RESPONSIBLE will notify the Authoriz ed Inspector sufficiently in advance of hydrostatic. are submitted to the Authorized Inspector for thei r authorization to apply the Code Symbol stamp and signature. before they are issued to Manual holders. 13. are the Company s liaison with the Authorized Inspector.1. 13.1. specifications. 13.QUALITY CONTROL MANUAL AUTHORIZED INSPECTOR 13. proof tests or any other desi gnated inspection points on the TRAVELER so that they may be present to witness them. and are responsible for inf orming them of the progress of Code work so that they may perform the designated inspections. process sheets.7 The Authorized Inspector has access to and is provided with all drawings.1.5 When requested by the Authorized Inspector.6 The TITLE OF RESPONSIBLE at the shop or the TITLE OF RESPONSIBLE at a fie ld site. procedures.0 GENERAL Section: 13 Page: 1 of 1 Revision: 0 Date: 22 November 2009 13. 13.10 The final records.2 The Aut horized Inspector is regularly employed by an Authorized Inspection Agency as de fined in the Code and holds an “A” Endorsement on their valid National Board commiss ion card. calculations. 13. 13.     . repair records. 13.11 A current copy of the Quality Control Manual is available for use by the Authorized Inspector at the shop and field site.1 The Authorized Inspector is the independent third-party Inspector require d by the Code.1. 13. test and examination results.1.8 All Nonconformity Reports for Code work are submitted to the Authorized I nspector for their review and acceptance.1 This Section describes who an Authorized Inspector is and the relationshi p within our organization.1.1. inspection points will be ins erted on the TRAVELER for those operations they may wish to witness or verify before work pro ceeds. 13. when they have sat isfied themselves that all Code requirements have been met. pneumatic.

1. and Div. without review of the system and modification to reflect the sy stem which is actually in use.13. . 3 it should not b e used verbatim. Div. 2. ASME B31. Section VIII Div.13 The TITLE OF RESPONSIBLE will assist the Authorized Inspector Supervisor during their required audits. and the Authorized Inspector while monitoring the Quality Control System. 1. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.1.

.

Item number.1 This Section describes how Company Legal Name will control those operatio ns for Code items are controlled when final assembly is conducted at field sites controlled from t his location.3.4. 14 .0.1 through 4. 3 it should not b e used verbatim. which has been verified by the TITLE OF RESPONSIBLE and the MTR or CMTR to the site that the TITLE OF RESPONSIBLE will use in verifying the material mar king prior to the material being released.0 MATERIAL CONTROL 14.1 through 4.3.1.1.4.2 Code material cut to shape in the Shop shall be clearly marked with: a.2 The distribution of drawings and specifica tions is as described in paragraph 4.3. Div.1.3 All material from the Shop to the field site shall be sent with a copy of the Receiving Inspection Report. . and Div. c. 2.1. 3. 14. as described in paragr aph 5. DESIGN CALCULATIONS AND SPECIFICATIONS 14.1 of this Manual. without review of the system and modification to reflect the sy stem which is actually in use.0 GENERAL Section: 14 Page: 1 of 5 Revision: 0 Date: 22 November 2009 14.3 The TITLE OF RESPONSIBLE is responsible for providing the Authorized Insp ector with all drawings and necessary documents for review prior to the start of work.1 The organization at field site locations is as shown on the Organization Chart in figure 1 of Section 3 of this Manual.1.QUALITY CONTROL MANUAL FIELD SITES 14. Job identity number.0 AUTHORITY AND RESPONSIBILITY 14. 14.4 R evisions to the above documents are handled in the same way as the originals.7 of this Manual.3. Part number.0 DRAWINGS. that drawings and specifications may also be distributed to field site locations thro ugh the use of normal post or express carriers. ASME B31.1 Additional Code material requested by the TITLE OF RESPONSIBLE or the TIT LE OF RESPONSIBLE is requisitioned by the TITLE OF RESPONSIBLE. The full materi al markings as required by the material specification or an acceptable coded mar king. reviewed and approved as per paragraph 4.2.4. Section VIII Div.4. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. b.1 The necessary drawin gs and specifications are prepared.4. 14.5 with the exception. d. 14. 1 4.1 Reporting directly to the TITLE OF RESPONSIBLE the TITLE OF RESPONSIBLE h as the overall responsibility for all field fabrication activities.1.2 The TITLE OF RESPONSIBLE reports directly to the TITLE OF RESPONSIBLE at the Home Office.1. 14. 14.0 FIELD SITE ORGANIZATION 14.4. They are responsible for implementation of this Quality Control Manual a t the field site and for the coordination of Quality Control field activities. 14.2. 1. 14.

4. 14. When satisfied the item described on the shop TRAVELER is the same as the item received and no damage has occurred the TITLE OF RESPONSIB LE and the Authorized Inspector shall then sign and date the copy of shop TRAVEL ER in the space provided.QUALITY CONTROL MANUAL FIELD SITES Section: 14 Page: 2 of 5 Revision: 0 Date: 22 November 2009 14. and examined by the TITLE OF RESPONSIBLE for: a. for compliance with Code requirements on the TRAVELER in the shop.4.2. which have not been Code Stamped as Parts.3 of this Manual. c.4.4.4.9 Upon satisfactory completion of the above activities the TITLE OF RESPONS IBLE shall record the Manufacturers Serial Number. b. Proper tagging and identification of each item.3.4 of this Manual.3. 14.4. 14.4. 14.3.6 through 5. 14.13 . 14.9 with a verified copy of the Receiving Inspection Report sent to the TITLE OF RESPONSIBLE showing that t he material can be released for fabrication.8. the stamping shall be verified against the Da ta Report. the TITLE OF RESPONSIBLE maintains a log of sequen tial numbers assigned.3.4. d. 14.12 Receiving of all welding consumables shall be performed at the Shop loca tion as described in paragraphs 5. The required material marking as described in paragraph 14.4. which provides traceability to assembly drawings.5 The Receiving Inspection Report is then returned to the TITLE OF RESPONSI BLE for further processing as described in paragraph 5. Physical damage.8 For these items the TITLE OF RESPONSIBLE and the Authorized Inspector sha ll verify the extent of work completed as indicated on the shop TRAVELER and that no damage ha s occurred in transit.4 For all Code material received directly at the field site(s).11 14. the TITLE O F RESPONSIBLE sends the Site TITLE OF RESPONSIBLE a copy of the Purchase Order and the approved Mate rial Purchase Specification for use in receiving inspection as described in para graph 5. piece-marking numbers of each item received in a log.10 In the case of plate or pipe. which may have occ urred during transport.1 and 5.1 through 5. All welding consumables requested by the TITLE OF RE SPONSIBLE or TITLE OF RESPONSIBLE shall be ordered as described in paragraphs 5. The TITLE OF RESPONSIBLE shall return the signed copy to the TITLE OF RESPONSIBLE for filing.7 Both the TITLE OF RESPONSIBLE and the Authorized Inspector at the Shop lo cation shall certify all items shipped to the field site(s). which contains the material heat and lot number from the material test reports.4.4.6 All Code material. In case of items supplied with M anufacturers Partial Data Reports. 8. 14. thus providing the relation between the sequential number and material test reports.8. items or Code Parts are unloaded in the assigned lay-d own area.4.

3 it should not b e used verbatim. ASME B31. 2. . 14.1. Accepted welding consumables s hall be stored in a locked storage area in their original package away from the elements. in accordance with the manufacturer’s recommendations. For use by the TITLE OF RESPONSIBLE during the material verification.14 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 1. Section VIII Div.4.Accepted welding consumables shall be shipped to the field site with a copy of t he signed copy of the Weld Material Purchase Specification. without review of the system and modification to reflect the sy stem which is actually in use. and Div. Div.

3 it should not b e used verbatim. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 1. Section VIII Div. Div.15 Section: 14 Page: 3 of 5 Revision: 0 Date: 22 November 2009 Parts.4.1. . items and material that do not meet all requirements are considered nonco nforming and the TITLE OF RESPONSIBLE in accordance with Chapter 7 of this Manua l shall prepare a Nonconformity Report. and Div. ASME B31. without review of the system and modification to reflect the sy stem which is actually in use. 2.QUALITY CONTROL MANUAL 14.

14.6. shall make the TRAVELER and all related or required documents available to the Authorized Inspector at the site location.6.5.1 Nonconformities found during field assembly are recorded on the TRAVELER next to the operation where they occurred and are controlled as described in Section 7 of th is Manual. 14.4 Code required hydrostatic or pneumatic tests shall be performed by the TI TLE OF RESPONSIBLE as specified by the procedure on the TRAVELER.6. When satisfied that all Cod e requirements have been met.6.QUALITY CONTROL MANUAL FIELD SITES 14. together with the final records are th en presented to the Authorized Inspector for review.5.8 o f this Manual. 14.6. 14. 14.1 abov e prior to any action taken.1 through 6. The procedure shall also specify the minimum metal temperature the test shall be performed at.5.5. 14.5.1.2 of this Manual.5.3 However for Nonconformities where the disposition is "Reject".5 For all Code vessels.6.1. 14. f or review and selection of inspection points as described in paragraph 6. paragraph 6.0 CORRECTION OF NONCONFORMITIES 14. 14.5. the TITLE OF RESPONSIBLE on site is authorized to make such dispositions.1. The written di sposition of the TITLE OF RESPONSIBLE shall in all cases be obtained.5 The TITLE OF RESPONSIBLE shall inform the TITLE OF RESPONSIBLE of all dis positions and . to reduce the risk of using gauges.5.0 FIELD EXAMINATION AND INSPECTION PROGRAM Section: 14 Page: 4 of 5 Revision: 0 Date: 22 November 2009 14.4 All Nonconformities may be transmitted by fax or by telex. 14. and under the supervi sion of the TITLE OF RESPONSIBLE and always in the presence of the Authorized In spector. the TITLE OF RESPON SIBLE shall verify and certify the Certificate of Field Assembly portion of the Manufacturers Data Report. 14. with the exception of 14.1 The field assembly of Code pressure vessels is controlled by assembly dra wings and the TRAVELER.3 Prior to start of work the TITLE OF RESPONSIBLE. the procedure shall specify the required t est pressure and a maximum test pressure.5.7 Upon completion of the field assembly of a Code item. 14. Under no circumstances shall the maxim um test pressure be exceeded.2 All requirements of Section 7 of this Manual shall apply. the Authorized Inspector will authorize and verify the application of the Code Symbol Stamp to the Nameplate or item as applicable and sign the Field Assembly portion of the Data Report.6 Two calibrated pressure gaug es shall be used. which is prepared and reviewed as per.9 All records are returned to the TITLE OF RESPONSIBLE at the Home Office f or retention as described in Chapter 12 of this Manual. 14.5. which have been damaged in transit.8 The completed Data Report.6. 14.2 The approved TRAVELER is sent to the TITLE OF RESPONSIBLE by the TITLE OF RESPONSIBLE.

. 1. 2. 14.all corrective actions to be taken. Section VIII Div. and Div.6 All Nonconformity Reports shall be sent to the TITLE OF RESPONSIBLE at th e Home Office for retention as described in Section 12 of this Manual.6. ASME B31. without review of the system and modification to reflect the sy stem which is actually in use.1. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 3 it should not b e used verbatim. Div.

3 it should not b e used verbatim.1. 2. . without review of the system and modification to reflect the sy stem which is actually in use. Section VIII Div. 1.QUALITY CONTROL MANUAL Section: 14 Page: 5 of 5 Revision: 0 Date: 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Div. ASME B31. and Div.

the time/temperature charts shall be forwarded to the TITLE OF RESPONSIBLE for retention as described in Section 12 of this Manual . when required shall be carried out in accordance with Section 10 of this Manual.0 HEAT TREATMENT 14.1 to the TITLE OF RESPONSIBLE for distribution to the TITL E OF RESPONSIBLE.5 of this Manual.7. 14.8.1 All required measuring and test equipment to be used for acceptance shall be cal ibrated directly prior to shipment to the field site and shall bear Calibration Sticker showing the date of calibration and the period of validity.10.9.4 and 8.5 The TITLE OF RESPONSIBLE is responsible for the issuance of welding consu mables in accordance with paragraphs 8.8. an d in addition the TITLE OF RESPONSIBLE.7.3 After acceptance by the Authorized Inspector.0 CALIBRATION OF MEASUREMENT AND TEST EQUIPMENT 14.0 NONDESTRU CTIVE EXAMINATION 14. 14. Traceability is provided from the TRAVELER. which records the equipment identification numbe . 14.2.10. 14.7. 14. all radiographs and test reports shall be forwarded to the TITLE OF RESPONSIBLE at the Home Office. they shall then be distributed to the TITLE OF RESPONS IBLE. WPS´s shall be made available to the welders for their use.2 All concerned WPS´s and supporting PQR´s shall be sent to the TITLE OF RESPON SIBLE by the TITLE OF RESPONSIBLE.2 The TITLE OF RESPONSIBLE shall be responsible for forwarding the procedur e after approval as per paragraph 10. together with the TITLE OF RESPONSIBLE shall establish the actio n necessary to protect the welding activities from adverse weather conditions su ch as wind. 14. 14.QUALITY CONTROL MANUAL FIELD SITES 14. Following the Authorized Inspectors acceptance. All WPS´s and PQR´s shall be made available to the Authorized Inspector at the field site for review . temperature and humidity.7. 14.9.1.3 and sent by the TITLE OF RESPONSIBLE to the TITLE OF RESPONSIBLE for use in assigning welders to their work.2.9.4 The List of Qualified Welders shall be prepared as described in paragraph 8.3.7.7. rain. This list along with the welder’s qualifications shall be made availa ble to the Authorized Inspector for review. 14. 14.1 All welding shall be done in accordance with Section 8 of this Manual.8.0 WELDING Section: 14 Page: 6 of 5 Revision: 0 Date: 22 November 2009 14.1 Post weld Heat Treatment.7.7.3 Welders shall be qualified as described paragraph 8.1 All NDE shall be carried out in accordance with Section 9 of this Manual. The TITLE OF RESPONSI BLE is responsible for transmitting the manufacturer’s recommendations for handlin g and storage of the welding consumables to the field location.9. Dossiers of all NDE personnel shall be maintained by the TITLE OF RESPONSIBLE and be made available to the Authorized Inspector.2 All radiographs and test reports shall be made available to the Authorize d Inspector for review.

. 14. without review of the system and modification to reflect the sy stem which is actually in use. 2. and Div. ASME B31.r of those instruments used for examination and inspection. Section VIII Div.1.10. 3 it should not b e used verbatim.2 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 1. Div.

12. 1.0 RECORDS.1 Records.2 A current hard copy of this Quality Control Manual shall be available fo r use by the Authorized Inspector at the field location.11. Code Stamping & National Board numbers shall be handled in accordanc e with Section 12 of this Manual.1 The TITLE OF RESPONSIBLE shall be responsible for the coordination with the Auth orized Inspector at the field location.11.     . 2. 3 it should not b e used verbatim. and Div.QUALITY CONTROL MANUAL FIELD SITES Section: 14 Page: 7 of 5 Revision: 0 Date: 22 November 2009 14. 14. 14. Section VIII Div. 14. Div.12. Manufacturer s Da ta Reports.1.0 AUTHORIZED INSPECTOR 14. without review of the system and modification to reflect the sy stem which is actually in use.10. NAMEPLATE AND STAMPING 14.11.3 A copy of the relevant calibration report shall accompany all measuring and test equipment. MANUFA CTURER S DATA REPORTS. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. ASME B31.

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0 GENERAL Section: 15 Page: 1 of 3 Revision: 0 Date: 22 November 2009 15. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.is defined as the work to restore a boiler or pressure v essel to a safe and satisfactory operating condition. 1. Div. the TITLE OF RESPONSIBLE will provide the Authorized Inspector with: a. when revised calculations cannot be obtained from the original manufacturer.1 The TITLE OF RESPONSIBLE is responsible for compliance with this Quality Control Manual for shop and field repairs to Code items.3 For alterations to boilers and pressure vessels. ASME B31. urer s Data Report for the item and any other ized Inspector to accept the method of repair ir required inspection points. 15. 15. calculations. provided there is no phy sical change to the object. and sent for review to the jurisdiction at the lo cation of installation. before being presented to the Authorized inspector. A reduction in minimum temperature for a pressure ve ssel.2. procedures. The Form R-1 Report of Welded Repair or Alteration prepared by the original manufacturer or another holder of a valid "S". 15. who may require that evidence of acceptance of the me thod and extent of repair or alteration by the jurisdiction or insurance carrier responsible for the inservice inspection be provided before starting work.is defined as a change in any item described in the original ASME Manufacturer s Data Report. Section VIII Div. prior to the ized Inspector with drawings.1 Shop or field repairs and alterations to boilers and pressure vessels.1 All repairs and a lterations to Code boilers and pressure vessels are subject to the acceptance of the Authorized Inspector.0 AUTHO RITY AND RESPONSIBILITY 15.QUALITY CONTROL MANUAL REPAIRS & ALTERATIONS 15.1. 15. 15. certifying that the design chan ges meet the NBIC and have been verified by their Authorized Inspector. 3 it should not b e used verbatim.0.4 R e-rating . 15. which aff ects the pressure containing capability of a boiler or pressure vessel. TRAVELER.1. without review of the system and modification to reflect the sy stem which is actually in use.1. b. 2. ASME Code and this Quality Control Manual. wh en required by the owner. start of work. provided there is no devia tion from the original construction. Revis ed calculations.0 PROCEDURES 15.     . are made in accordance with the applicable requirements o f the National Board Inspection Code (NBIC). requiring additional mechanical tests. is also an alteration.2 The TITLE OF RESPONSIBLE.2. Partial Data Reports for welded parts. user. "U" or "U2" Certificate of Authorization as applicable.0.2. c. 15. they may be prepared by a reg istered professional engineer. jurisdiction or AIA responsible for in-service i nspection of the unit.3 Alteration .2.0. For physical changes.2. and Div. provides the Author copy of the original ASME Manufact documents necessary for the Author or alteration and to designate the 15.4 For alterations consisting only of re-rating.0.a boiler or pressure vessel by increasing the maximum allowable worki ng pressure or temperature is considered an alteration.2 Repair .

b.3. 1. alternate met hods acceptable to the Authorized Inspector may be used. the requirement s of Section 12 of this Manual apply only to the Code stamping located on the ne w Part.2 vessels. The Form R-1 is distributed as listed in 15.8 All examinations and tests required by the Code f or the original construction of the boiler or pressure vessel are required for t he repair or alteration.2. 15. or TITLE OF RESPONSIBLE. and. 15.3.2.3. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.2. are presented to th e Authorized Inspector for their review. Div.1 T he repair or alteration. when requested by the Authorized Inspector.7 When a n ew part is fabricated for inclusion in the repair or alteration. When satisfied that all NBIC.4 below. The Code Symbol is N OT re-stamped. Report of Welded Repair or Alteration. du ring the repair or alteration of a boiler or pressure vessel. 15. The repair plan is then submitted to the Authorized Inspector responsible for in-service inspection for their revi ew and acceptance. the TITLE OF RESPONSIBLE verifies that th e User or his agent has prepared a detailed repair plan. keeps the Authorized I nspector informed of the progress and completion of the work so they may perform their de signated inspections. and transfer of the stamping to the new p art or location on the item.3. 15. 15.1. the Authorized Inspec tor witnesses the transfer of the nameplate to its new location.3.2 When the work is completed.7 The TITLE OF RESPONSIBLE.QUALITY CONTROL MANUAL REPAIRS & ALTERATIONS Section: 15 Page: 2 of 3 Revision: 0 Date: 22 November 2009 15. and Div. arr anges for their access to make all inspections of the vessel they deems necessary in order to ac cept the method of repair or alteration. the Authori zed Inspector will. and for alterations the original Manufacturer s Data Report. the Form R-1 is prepared and certified in ink by the TITLE OF RESPONSIBLE. 15. 15. 15.0 RECORDS 15. except that if impossible or impractical.3.3.3 The final records.2. Code and Manual requirements have been met.3.6 When the stamping is on a nameplate. 15. as required by the Code. 2. together with the completed Form R1 and any Manufactur er s Data Reports. and accept the repair or alteration after final inspection of the completed work. including a description of the relocation of Code stamp ing or nameplate when performed shall be documented on the current National Boar d Form R-1. which has been reviewed and certified by a registered professional engineer as compatible with the original User s Design S pecification and Manufacturers Design Report. ASME B31. 3 it should not b e used verbatim. Witness the marking of a facsimile or rubbing of the old and new stamping. when required. 15. without review of the system and modification to reflect the sy stem which is actually in use. it is necessary to remove the original Manufacturer s ASME Code stamping or nameplate.4 All records referenced in this Section are available for review by the Authoriz ed Inspector.5 If. subject to the approval of the jurisdiction: a. less the original Code Symbol.5 For Section VIII Div. to the jurisdictional authority for appro val before start of work.6 The TITLE OF RESPONSIBLE.         . they will authorize application of the "R" Sy mbol to the appropriate NBIC stamping (Exhibit 15) and sign the Form R-1. Witness oblite ration or removal of the old stamping. Section VIII Div.

QUALITY CONTROL MANUAL REPAIRS & ALTERATIONS Section: 15 Page: 3 of 3 Revision: 0 Date: 22 November 2009 15.3.8 When authorized and witnessed by the Authorized Inspector, the stamping o f, or attachment of a nameplate to, the repaired or altered vessel adjacent to t he original Manufacturer s stamping or nameplate, shall comply with the NBIC and Exhibit 15-1.of this Manual. 15.3.9 The TITLE OF RESPONSIBLE retains custody and control of the "R" stamp as described in 12.3.1 of this Manual. This Symbol is the property of the National Board. 15.4.0 DISTRIBUTION OF FORM R-1 15.4.1 One copy of Form R-1, Report of Welded Repair, with applicable ASME Manufacturer s Data Report attached, is filed with the Auth orized Inspection Agency responsible for the in-service inspection, when request ed a copy is sent to the jurisdiction, one copy sent to the user and a copy reta ined in the job file. 15.4.2 One copy of Form R-1, Report of Welded Alteration, with the original Manufacturer s Data Report and applicable Partial Data Report( s) attached, provided to the Authorized Inspector, Authorized Inspection Agency responsible for in-service inspection, the owner/user, jurisdiction, and to the National Board if so requested. A copy is retained in the job file. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I, ASME B31.1, Section VIII Div. 1, Div. 2, and Div. 3 it should not b e used verbatim, without review of the system and modification to reflect the sy stem which is actually in use.

 

 

 

09 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 22. 09 Nov. without review of the system and modification to reflect the sy stem which is actually in use. 22.QUALITY CONTROL MANUAL EXHIBIT INDEX Exhibit N° 2-1 2-2 4-1 4-2 5-1 5-2 5-3 6-1 7-1 7-2 8-1 8-2 10-1 10-2 12-1 12-2 123 12-4 12-5 Name List of Manual Holders Manual Transmittal Sheet Material Purcha se Specification Document Transmittal Sheet Purchase Order Receiving Inspection Report Welding Material Purchase Specification TRAVELER (Name of Document to con trol examinations) Nonconformity Label Nonconformity Report ASME Qualified Welde rs List Welders & Operators Retention Record List of Calibrated Equipment Calibr ation Sticker Nameplate “U” Nameplate “U2” Nameplate “U3“ Nameplate “S” Nameplate “PP” Section: 16 Page: 1 of 1 Revision: 0 Date: 22 November 2009 Revision 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Date Nov. 09 Nov. 09 Nov. . 09 Nov. 22. 09 Nov. 22. 22. 09 Nov. 22. 1. ASME B31. 22. 22. 09 Nov. 22. 22. 09 Nov. 22. and Div. 22. 22. 22. 22. 3 it should not b e used verbatim. 09 Nov. 09 Nov. 09 Nov. 09 Nov. 09 Nov. Div. 09 Nov . Section VIII Div. 22. 09 Nov.1. 22. 22. 09 Nov. 2. 09 Nov. 09 Nov. 22.

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1. and Div.QUALITY CONTROL MANUAL LIST OF MANUAL HOLDERS TITLE Edition: DATE SENT Revision: DATE RETURNED Edition: DATE SENT Exhibit: 2-1 Page: 1 of 1 Revision: 0 Date: 22 November 2009 Revision: DATE RETURNED MANUAL NUMBER The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. ASME B31. Div. Section VIII Div. without review of the system and modification to reflect the sy stem which is actually in use. 2. 3 it should not b e used verbatim. .1.

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TITLE OF RESPONSIBLE ACKNOWLEGMENT OF RECEIPT MANUAL NUMBER: MANUAL HOLDER (Please print): MANUAL HOLDER (Signature): DATE: The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Section VIII Div. YOUR SIGNATURE IS A VERIFICATION OF RECEIPT OF THE NEW DOCUMENT(S) SHOWN ABOVE.QUALITY CONTROL MANUAL Manual Transmittal Sheet Exhibit: 2-2 Page: 1 of 1 Revision: 0 Date: 22 November 2009 TO: FROM: Enclosed / Attached is a copy of the new: Edition N° DATE: 22-Nov-09 Revision N° PLEASE ACKNOWLEDGE RECEIPT OF THIS MANUAL OR REVISIONS BY COMPLETING THE LOWER S ECTION OF THIS TRANSMITTAL SHEET AND RETURNING IT TO MY ATTENTION WITHIN TEN (10 ) DAYS FOR DOCUMENT CONTROL. and Div. 2. 3 it should not b e used verbatim.1. without review of the system and modification to reflect the sy stem which is actually in use. MANUAL SECTIONS OR EXHIBITS. Div. ASME B31. THIS FORM MUST BE RETURNED ALONG WITH ANY OBSOLETE QUALITY CONTROL MANUALS. 1. .

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ASME B31. Section VIII Div. 3 it should not b e used verbatim.1. and Div. Div. 1. 2.QUALITY CONTROL MANUAL Material Purchase Specification Exhibit: 4-1 Page: 1 of 1 Revision: 0 Date: 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. . without review of the system and modification to reflect the sy stem which is actually in use.

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Div. ASME B31. 1. and Div. without review of the system and modification to reflect the sy stem which is actually in use.1.QUALITY CONTROL MANUAL Document Transmittal Sheet Exhibit: 4-2 Page: 1 of 1 Revision: 0 Date: 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. . 2. 3 it should not b e used verbatim. Section VIII Div.

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QUALITY CONTROL MANUAL Purchase Order Exhibit: 5-1 Page: 1 of 1 Revision: 0 Date: 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Div. 3 it should not b e used verbatim. 2. and Div.1. without review of the system and modification to reflect the sy stem which is actually in use. . Section VIII Div. ASME B31. 1.

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1.QUALITY CONTROL MANUAL Exhibit: 5-2 Page: 1 of 1 Revision: 0 Date: 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.1. without review of the system and modification to reflect the sy stem which is actually in use. and Div. ASME B31. 3 it should not b e used verbatim. Div. Section VIII Div. 2. .

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and Div. Div.QUALITY CONTROL MANUAL Exhibit: 5-3 Page: 1 of 1 Revision: 0 Date: 22 November 2009 Welding Material Purchase Specification The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Section VIII Div. without review of the system and modification to reflect the sy stem which is actually in use. . ASME B31. 3 it should not b e used verbatim. 1.1. 2.

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QUALITY CONTROL MANUAL Exhibit: 6-1 Page: 1 of 2 Revision: 0 Date: 22 November 2009 TRAVELER EXAMPLE (Document used to control examinations) COMPANY LEGAL NAME PROJECT: CLIENT: JOB N° : DOCUMENT TITLE: ITEM: REQUIREMENTS: ASME SECTION VIII DI V. .1. Div. and Div. 2. 2001 ADDENDA 2002 TRAVELER Page 1 of 2 SPECIFICATION (CLIENT): C L I E N T U S E O N L Y 1(A) Signature Date 1(A) 1(B) APPROVED (Without comments) APPROVED (With comments) PLEASE PROCEED WI TH FABRICATION PLEASE PROCEED WITH FABRICATION AFTER INCORPORATION OF COMMENTS & RE-ISSUE FABRICATION MAY NOT START UNTIL REISSUED & APPROVED NO FURTHER COMMENT S CLIENT APPROVAL STATUS 2(B) 3(C) 4(D) 3(C) NOT APPROVED 4(D) INDORMATION ONLY APPROVAL REQUIRED Revision Date YES NO ONLY FOR INFORMATION Approved AI Review Revision Description JOB N° TRAVELER Page 1 of 2 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 3 it should not b e used verbatim. without review of the system and modification to reflect the sy stem which is actually in use. 1. Section VIII Div. ED. 1. ASME B31.

.3 1. 1. Div.0 1. ASME B31.5 3. 3 it should not b e used verbatim.2 3.3 3.1 1. 2.0 2.1.4 1. Section VIII Div. an d PQR’s Review of WPQ’s Review of NDE Procedures Review of NDE Operator’s Qualificatio n Material Identification H H H H H H H H R R R R R R B 2. and Div. WPS ? W PS ? H H H R W C 3.2 1.0 3.1 3. without review of the system and modification to reflect the sy stem which is actually in use. .5 1.4 3.2 NOZZLE PREFABRICATION Verification of Material Marking Transfer Check Fit-up & T ackweld Flange to Pipe N1 Check Fit-up & Tackweld Flange to Pipe N2 Etc….6 SHELL FABRICATION Review of MTR’s Verification of Material Marking Transfer Examin ation of Weld Bevels Check Fit-up & Tackwelding Longitudinal (L1) Visual examina tion of weld RT of Longitudinal Seam (L1) Etc… WPS ? H H R H H H H R The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.QUALITY CONTROL MANUAL Exhibit: 6-1 Page: 2 of 2 Revision: 0 Date: 22 November 2009 H = Hold Point W = Witness Point R = Document Review N° DESCRIPTION APPLICABLE DOCUMENTS INSPECTED BY QC Client AI A 1.6 GENERAL Review of TRAVELER Review of Drawings and Calculations Review of WPS’s.1 2.

2. ASME B31. 1.1. Div.QUALITY CONTROL MANUAL Nonconformity Label(s) Exhibit: 7-1 Page: 1 of 1 Revision: 0 Date: 22 November 2009 STOP No Further Processing NCR N°: Date: The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. . and Div. Section VIII Div. 3 it should not b e used verbatim. without review of the system and modification to reflect the sy stem which is actually in use.

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Client (When Required): Signatur e: Nonconformance Disposi tion Verified Veri ficatio n 19. NCR No. 3 it should not b e used verbatim. 1. Drawing / Part / Lot / Serial N o: 5. Scrap Return to Supplier Repair Re-grade 10. Request Waiver Yes No 13.1. . NCR Closed (Other): Signature: Signature: Signature: Date: Date: Da te: The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Section VIII Div. Item Name: 4. Disposition Approved: Signature: Date: Date: Date: 17. NCR Closed: 20. Actual Condition: Exhibit: 7-2 Page: 1 of 2 Revision: 0 Date: 22 November 2009 Page: 1 of 1. Disposition: Rework To Original Spec. ASME B31. NCR Clos ed (AI): 20. Div. Corrective Action Required Rationale (if yes): Yes No 16. Found During: 7. CAR No: 16. without review of the system and modification to reflect the sy stem which is actually in use. Accepted AI (When Required): Signature: 18. 2.QUALITY CONTROL MANUAL N o n c o n f o r m i t y Description 2. Cause Classification: Design Manufacturing Supplier Training _____________ ________________________ 11. Responsible Manager: 12. Disposition Details: Signature: Waiver No: Date: 15. Originator: Org: 3. Disposition Rational: Other (explai n) 9. and Div. R e p o r t Identify Non co nformance Date: Qty: Disposition Nonconformance Disposition 8.

. Section VIII Div. 3 it should not b e used verbatim.1. 1. ASME B31. 2. R e p o r t Co n t in u at io n P ag e The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Div.QUALITY CONTROL MANUAL N o n c o n f o r m i t y Exhibit: 7-2 Page: 2 of 2 Revision: 0 Date: 22 November 2009 Page: 2 of NCR No. and Div. without review of the system and modification to reflect the sy stem which is actually in use.

QUALITY CONTROL MANUAL ASME QUALIFIED WELDERS LIST Exhibit: 8-1 Page: 1 of 1 Revision: 0 Date: 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. . 2.1. 1. 3 it should not b e used verbatim. and Div. without review of the system and modification to reflect the sy stem which is actually in use. Section VIII Div. ASME B31. Div.

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Div. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 2. 1. 3 it should not b e used verbatim. Comments Last Name Process . and Div. ASME B31. without review of the system and modification to reflect the sy stem which is actually in use.QUALITY CONTROL MANUAL Qualification Valid Till Welders Identification Exhibit: 8-2 Page: 1 of 1 Revision: 0 Date: 22 November 2009 WELDERS AND OPERATORS RETENTION RECORD Verified on Job Number Last Verification Date Qualified First Name This Document is maintained as an Excel Spread sheet and it is pass word protect ed.1. Section VIII Div.

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2. Div. . The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. ASME B31.1.QUALITY CONTROL MANUAL List of Calibrated Equipment Description Serial N° Frequency Tolerance Date Calibr ated Exhibit: 10-1 Page: 1 of 1 Revision: 0 Date: 22 November 2009 Next Calibration Remarks This Document is maintained as an Excel Spread sheet and it is pass word protect ed. 1. and Div. Section VIII Div. without review of the system and modification to reflect the sy stem which is actually in use. 3 it should not b e used verbatim.

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Div. . Section VIII Div. ASME B31.QUALITY CONTROL MANUAL Calibration Sticker Exhibit: 10-3 Page: 1 of 1 Revision: 0 Date: 22 November 2009 Identification N°:Calibration Date:Valid Till: The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. without review of the system and modification to reflect the sy stem which is actually in use. and Div. 2. 3 it should not b e used verbatim.1. 1.

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ASME B31. 3 it should not b e used verbatim. (0. Section VIII Div.1.004 i n. . Characters shall be either indented or raised at least 0. * When Direct Stamping on item minimum letter size is 8mm The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. and Div. (4 mm) high. 1. Div.QUALITY CONTROL MANUAL “U” Nameplate Exhibit: 12-1 Page: 1 of 1 Revision: 0 Date: 22 November 2009 *Only When National Board Registered National Board Serial Number Certified By:Company Legal Name as on CertificateMAWPpsiat° FMDMT° FatpsiManufacture rs Serial N° :Year Built: The required markings on a nameplate shall be in characters not less than 5 / 32 in. 2.10 mm) and shall be legible and readable. without review of the system and modification to reflect the sy stem which is actually in use.

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1. ASME B31.QUALITY CONTROL MANUAL “U2” Nameplate Exhibit: 12-2 Page: 1 of 1 Revision: 0 Date: 22 November 2009 *Only When National Board Registered National Board Serial Number Certified By:Company Legal Name as on CertificateDesign Pressurepsiat° FMDMT° FManuf acturers Serial N° :Year Built: The required markings on a nameplate shall be in characters not less than 5 / 32 in. Div. Section VIII Div. (0. 1. and Div. * When Direct Stamping on item minimum letter size is 8mm The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Characters shall be either indented or raised at least 0.004 i n. (4 mm) high. . without review of the system and modification to reflect the sy stem which is actually in use. 2. 3 it should not b e used verbatim.10 mm) and shall be legible and readable.

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. The sta mping shall be stamped with letters and figures at least 5/8th in. (8 mm) high. and Div. ASME B31. 3 it should not b e used verbatim. 1.1.15 inch thick. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Div. 2.QUALITY CONTROL MANUAL “U3” Nameplate Exhibit: 12-3 Page: 1 of 1 Revision: 0 Date: 22 November 2009 *Only When National Board Registered National Board Serial Number Certified By:Company Legal Name as on CertificateDesign Pressurepsiat° FCDMT° FMDMT° F Manufacturers Serial N° :Year Built: The Nameplate shall be corrosion resistant and at least 0. without review of the system and modification to reflect the sy stem which is actually in use. Section VIII Div.

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The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 1. without review of the system and modification to reflect the sy stem which is actually in use. Div. 3 it should not b e used verbatim. ASME B31. and Div.1. (8 mm) high. directly on the item. 2.QUALITY CONTROL MANUAL “S” Stamping Exhibit: 12-4 Page: 1 of 1 Revision: 0 Date: 22 November 2009 *Only When National Board Registered National Board Serial Number Certified By:Company Legal Name as on CertificateMAWPpsiHeating Surface ft²Steamin g Capacity:lb/hrYear Built: The stamping shall be stamped with letters and figures at least 5/8th in. Section VIII Div. .

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(8 mm) high.QUALITY CONTROL MANUAL “PP” Stamping Exhibit: 12-5 Page: 1 of 1 Revision: 0 Date: 22 November 2009 *Only When National Board Registered National Board Serial Number Certified By:Company Legal Name as on CertificateMAWPpsiYear Built: The stamping shall be stamped with letters and figures at least 5/8th in. Section VIII Div. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 2. 3 it should not b e used verbatim. .1. and Div. ASME B31. Div. directly on the item. without review of the system and modification to reflect the sy stem which is actually in use. 1.

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