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51212999 Sample QC Manual

51212999 Sample QC Manual

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A Brief Introduction The sample text in this document should be used as a guide in preparing a QC Man ual that will

comply with the ASME Boiler & Pressure Vessel Codes Section I, Sec tion VIII Div. 1, Section VIII Div. 2 and Section VIII Div. 3, for Shop and Fiel d Activities and also for Repairs and Alterations according to the National Boar d Inspection Code. It is important to understand that this is only a guide and s hould be modified accordingly to reflect the QC System currently in use and for the Scope of Certificates of Authorization, which are being sought. For ease of reading, certain references have been made to various sample forms that many man ufacturers use in meeting the various Code requirements. When preparing your sys tem, the forms, and title of forms used by your organization should be reference d in place of these samples. For identification of the sample forms referenced i n this Manual they have been identified in blue text. Individuals responsible fo r performing various duties within this Manual in meeting Code requirements have been indicated as TITLE OF RESPONSIBLE in red. The Company Legal Name, and Addr ess are shown in purple. Throughout this sample the various paragraphs identifie d with ASME are Code requirements, placing your mouse over ASME will open a popup window which identifies the referencing Code paragraph or Check List item. This document is provided as a GUIDE ONLY and is not to be used VERBATIUM The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I, ASME B31.1, Section VIII Div. 1, Div. 2, and Div. 3 it should not b e used verbatim, without review of the system and modification to reflect the sy stem which is actually in use.

QUALITY CONTROL MANUAL of Company Legal Name AND ACTUAL ADDRESS for the SHOP FABRICATION, FIELD ASSEMBLY, AND REPAIR of BOILERS, HEAVY WALL, REACTORS, C OLUMNS AND STORAGE VESSELS & PARTS FOR THE PETRO-CHEMICAL INDUSTRY AND GENERAL P RESSURE VESSELS ACCORDING TO SECTION I, SECTION VIII Division 1, 2 & 3 and ASME B31.1 OF THE ASME BOILER AND PRESSURE VESSEL CODE and for REPAIRS AND ALTERATION S TO BOILERS & PRESSURE VESSELS IN ACCORDANCE WITH THE NATIONAL BOARD INSPECTION CODE CONTROLLED COPY: YES NO MANUAL NUMBER: E Edition: 1 - 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I, ASME B31.1, Section VIII Div. 1, Div. 2, and Div. 3 it should not b e used verbatim, without review of the system and modification to reflect the sy stem which is actually in use.

QUALITY CONTROL MANUAL TABLE OF CONTENTS Section Preface 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Cover Page Table of Contents Statement of Policy and Authority Glossary Manual Contro l Organization Drawings, Design Calculations & Specifications Material Control E xamination and Inspection Nonconformities Welding Nondestructive Examination Hea t Treatment Calibration Records, MDR, Code Stamping And National Board Authorize d Inspector Field Sites Repairs & Alterations Exhibit Index Description Section: Preface Page: 1 of 1 Revision: 0 Date: 22 November 2009 Revision 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Date 22 November 2009 22 November 2009 22 November 2009 22 November 2009 22 Nove mber 2009 22 November 2009 22 November 2009 22 November 2009 22 November 2009 22 November 2009 22 November 2009 22 November 2009 22 November 2009 22 November 20 09 22 November 2009 22 November 2009 22 November 2009 22 November 2009 22 Novemb er 2009 Nov. 22, 09 Approved TITLE OF RESPONSIBLE Accepted Authorized Inspector Nov. 22, 09 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I, ASME B31.1, Section VIII Div. 1, Div. 2, and Div. 3 it should not b e used verbatim, without review of the system and modification to reflect the sy stem which is actually in use.

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revision and issuan ce of this Quality Control Manual.2.6 0. When the re are differences of interpretation of the Code or this Manual that cannot be r esolved through the organizational structure described in this Manual.1 Section: 0 Page: 1 of 1 Revision: 0 Date: 22 November 2009 STATEMENT OF POLICY AND AUTHORITY This Manual describes the Quality Control System to be followed at Company Legal Name for the Shop Fabrication at Address and Field Assembly of ASME Code Stampe d Boilers. Pressure Piping. and for the administration and implementation of the Quality Control System at this location. 0. and at field sites controlled f rom this location. provide their sol utions. and Div. The TITLE OF RESPONSIBLE is responsible for the preparation.3 0. NBIC. Div. 1. Pressure Vessels and Parts controlled from this loca tion in accordance with Section I. Section VIII Division 1. without review of the system and modification to reflect the sy stem which is actually in use. and the Quality Control System described in this Manual. The Management of Company Legal Name i s totally committed to meet all of the requirements of the ASME Boiler and Press ure Vessel Code. This Manual has been prepared i n the English language and translated into "Native Language" for use by non-Engl ish speaking personnel. In case of any conflict in understanding the requirement s of this Manual. . 2. this Manual and good engineering practice.1.4 0. Section VIII Div. and verify the resolution of such problems. and to stop work if further processing would result in a nonconformance of the Code or this Manual. Div.2 0. 3 it should not b e used verbatim. the English version shall govern.QUALITY CONTROL MANUAL 0. responsibility an d organizational freedom to identify Quality Control problems. such prob lems shall be brought directly to me for resolution in accordance with the ASME Code.3. and Div. The TITLE OF RESPONSIBLE has the authority.7 CEO 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. ASME B31. Th is Manual also covers the requirements for the Repair & Alteration of Boilers an d Pressure Vessels according to the NBIC.5 0.

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NBIC NCR The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Authorized Inspector regularly employed by an Authorized Inspection Agency as defined in the Code and holds an A Endorsement on their val id National Board commissioning card. Max imum Allowable Working Pressure an item is permitted to operate at. indicating that the material supplied has been manufactu red. Authorized Inspection Agency: one designat ed as such by the appropriate legal Authority of a State or Municipality of the USA or Province of Canada and Accredited by the ASME. by signing-off an d dating on a document for an operation after. processes. or personnel qualifications comply with specified requirements. 1. verification that the applicable requirements were met. A Certifie d Material Test Report. The act of accepting. The American Society of Mechanical Enginee rs The act of verifying and attesting in writing that documents. along with a brief description of their meaning. Div.1 GENERAL Section: 1 Page: 1 of 2 Revision: 0 Date: 22 November 2009 The following Section covers the terms and abbreviations used through this Manua l. by signing-off on a document after verification tha t all the requirements have been met. 3 it should not b . Minimum Desi gn Metal Temperature. Section VIII Div. Company Legal Name ACCEPTANCE AI AIA AIS APPROVAL ASME CERTIFY CMTR CODE MATERIAL MDR MAWP MDMT MTR NAT´L BD.1. ASME B31. SB or SFA specification or any other specification permitted by the applic able Construction Code Manufacturer’s Data Report as defined in the ASME Code. The Company who’s Quality Cont rol System is documented in this Manual. Material Test Report The National Board of Boiler a nd Pressure Vessel Inspectors. Material manufactured to a n SA. tested and inspected in accordance with the required material specification and the requirements of AM-101 The ASME Boiler & Pressure Vessel Code of Constr uction Edition and/or Addenda’s and reference Sections. 2. and Div. prod ucts. Authorized Inspector Super visor. The act of approving. the lowest expected temperature the vessel is expected to operated at when in service.QUALITY CONTROL MANUAL GLOSSARY 1. National Board Inspection Code Nonconformance Rep ort.0 1.0.

e used verbatim. . without review of the system and modification to reflect the sy stem which is actually in use.

.QUALITY CONTROL MANUAL GLOSSARY NDE PQR PREPARE PROCEDURE Nondestructive Examination.. We lders and Welding Operators Performance Qualification Record.. Welding Procedure Qualific ation Record. 2.1. which are used within this Quality Control Manual.. 3 it should not b e used verbatim. Welding Procedure Specification. 1. without review of the system and modification to reflect the sy stem which is actually in use. Section: 1 Page: 2 of 2 Revision: 0 Date: 22 November 2009 To issue a document. . The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Enter any abbrevia tions or acronyms. Div. Section VIII Div. WPS WPQ Etc.. and Div. with signature and date. A document with step-by-step instr uctions describing how actions shall be performed in order to produce results in accordance with the specified requirements. ASME B31.

9 2. 2. Manual holders within the works shall acknowledge receipt of a new Manua l by signing and dating the Manual Transmittal Sheet and returning this to the T ITLE OF RESPONSIBLE. Only Controlled copies of this Manual shall be used within the works and at field sites. except for Exhibits. requiring the recipient to acknowledge receipt of the Manual by dating the trans mittal letter and returning this to the TITLE OF RESPONSIBLE.1.1 The TITLE OF RESPONSIBLE is responsible for the administration and distribution of this Manual and all revisions thereto. CONTROLLED MANUAL DISTRIBUTIO N The TITLE OF RESPONSIBLE will issue copies of the Manual in accordance with th e "List of Manual Holders" (Exhibit 2-1) maintained by the TITLE OF RESPONSIBLE using the Manual Transmittal Sheet (Exhibit 2-2).0 2. revised exhibit pages are issued individually with a revi sed "Exhibit Index" page and Table of Contents page. For internal Manual holders who do not acknowledge receipt within 10 days.4 2.8 2. verify that the Manual is current and obtain a signed copy of the Manual Transm ittal Sheet. Revisions are indicated on the affected page in it alic type showing the changed portion of text.5 2.1.1.1.1.1. the TITLE OF RESPONSIBLE shall personally contact the recipient. or for Editions prior to the Edition bec oming mandatory. and the si gnature and date of the TITLE OF RESPONSIBLE and the Authorized Inspector. The TITLE OF RESPONSIBLE sign ing and dating the Summary of Change page of each Code Section shall document th is review.1. Each Manual will bear the same control number on its title page as is shown on the list: For Manuals in the En glish language they shall be identified with the letter "E" after their control number.1.1. Code Editions and Addenda are reviewed by the TITLE OF RESPONSIBLE to determine the need for revis ions to the Quality Control System and procedures.0 GENERAL Section: 2 Page: 1 of 3 Revision: 0 Date: 22 November 2009 2.0.3 2. Controlled Manuals issued outside the works shall be sent by Post. .6 2.1. The approval of the TITLE OF RESPONSIBLE and acceptance of the Authorized Inspector is documented on the Table of Contents page by signature an d date in the space provided. Revisions to this Manual will be approved by the TITLE OF RESPO NSIBLE and submitted to the Authorized Inspector for their review and acceptance prior to issue.1 2.7 2.1. Revisions will be made by Section . When revisions are required.QUALITY CONTROL MANUAL MANUAL CONTROL 2. they shall be made and distributed withi n six months of the Addenda issue date.2 2.10 Revised Sections of the Manual are distributed by the TITLE OF RESPONSIBL E using the Manual Transmittal Sheet and will include a revised Table of Contents page showi ng the latest Revision Number and date of each Section of the Manual.

11 Manual holders within the works shall acknowledge receipt of revisions an d the destruction of superseded Manual Sections by signature and date on the Manual Transmittal Sheet and returning this to the TITLE OF RESPONSIBLE. 2. without review of the system and modification to reflect the sy stem which is actually in use. and Div. . 1.1. ASME B31.2. Div.1. Section VIII Div. 3 it should not b e used verbatim. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.

In the event of discrepanci es between the electronic version and the hard copy version of this Manual the h ard copy version shall govern.13 Revisions issued outside the works shall be sent by Post. 2.3.0 2.2 2.1. 2.2.16 The TITLE OF RESPONSIBLE shall retain one copy of each revision of the Ma nual and the original of the current Manual. requiring the r ecipient to acknowledge receipt of the Revisions and that the obsolete pages have been destroyed by the recipient signing and dating the transmittal letter and returning this to the TI TLE OF RESPONSIBLE.14 If acknowledgment of receipt is not received in thirty (30) days the TITL E OF RESPONSIBLE will advise external Manual holders that their Manual will be decontrolled if acknowl edgment of receipt is not received within an additional 30 days.3.4   .17 A curre nt copy of the Quality Control Manual is available for use by the Authorized Ins pector at the shop and at the field sites.12 For internal Manual holders who do not acknowledge receipt within 10 days . 2.1 2.QUALITY CONTROL MANUAL MANUAL CONTROL Section: 2 Page: 2 of 3 Revision: 0 Date: 22 November 2009 2. verify that the Manual is cu rrent and obtain a copy of the signed Manual Transmittal Sheet. for a period of at least 3 years. ELECTRONIC DISTRIBUTION The TITLE OF RESPONSIBLE sh all be responsible for maintaining the original and at least one hard copy of th is Manual with the dated signatures of the TITLE OF RESPONSIBLE.2 2. by the server administrator and/or passwords. the TITLE OF RESPONSIBLE shall personally contact the recipient.2. Revisions made to the electronic version are indicated in red showing the changed portion of text.3. for use by the Authorized Inspector.1 2.3 2. 2. Access to the file to make modifications stored on the company s computers shall be limited to the TITLE OF RESPONSIBLE. Such unc ontrolled Manuals shall be clearly marked on the cover page.1. The signature of the Authorized Inspector shall never b e scanned or in any other way stored electronically.1. for information only.15 Manuals distributed to personnel of Company Legal Name or Manuals sent to the Authorized Inspection Agency cannot be decontrolled. 2.0 2.1.2. and not recorded on the List of Manual Holders.3.1. 2. Revisions to the Electronic versi on of this Manual are only made after approval by the TITLE OF RESPONSIBLE and a cceptance of the Authorized Inspector by signature and date on the hard copy ver sion. current at the date of issue but which are not kept up-to-date and may only be issued to outside organizations. UNCONTROLLED MANUALS Uncontrolled Man uals are Manuals. The TITLE OF RESPONSIBLE sha ll be responsible to present to the Authorized Inspector all proposed revisions to the Manual in hard copy form for review and acceptance prior to being placed on the company’s’ server for public access.1. and the Authori zed Inspector.3.

2. without review of the system and modification to reflect the sy stem which is actually in use. 1.3.5 2. Div.6 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. .3.2.1. Section VIII Div. ASME B31. and Div. 3 it should not b e used verbatim.

3. Serv er Access 2.10.3. 3 it should not b e used verbatim. 2. distribution shall be controlled in the same manner as the hard copy version described in paragraph 2 .3.10 File Distribution 2. 2 .3. 2.1 The TITLE OF RESPONSIBLE through email shall notify individuals having a ccess to the Manual. Hard copies of this Manual may be printed for reference only.1. Div.9. shall document acknowledgment o f this notification and in understanding their individual responsibility under t his program.11.11. ASME B31. which they shall print and maintain on file.11 Hard Copy for Joint Reviews 2.3.8 Electronic versions of this Manual will not have an identification number.3. without review of the system and modification to reflect the sy stem which is actually in use. and are not controlled.7 2.2 Notification of approved and accepted changes to this Manua l are sent to all those assigned responsibilities with in the program by the TIT LE OF RESPONSIBLE through the use of email as described in paragraph 2.3.0.1 When the electronic version of the Manual is di stributed as a file. .QUALITY CONTROL MANUAL MANUAL CONTROL Section: 2 Page: 3 of 3 Revision: 0 Date: 22 November 2009 2. 2.9 2.1. when printed they shall show a date stamp and are only valid for 24 hours. Section VIII Div. and Div. to be placed on individual computers.3.9. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.1.3. 1. The recipient returning the email to the TITLE OF RESPONSIB LE.3.1 The TITLE OF RESPONSIBLE will provid e the Review Team current necessary number of hard copies versions of the Manual for review and use during the Joint Review.

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Each person i n a supervisory position may carry out the duties of personnel under their super vision.1. DELEGATION OF DU TIES Each person in a supervisory position may delegate the performance of their duties to competent and when required qualified certified personnel under their supervision.1.1 The interrelation of all personnel who manage.2 Example Only – Names of individuals are not required or recommended The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. ASME B31. perform and verify work affecting the quality are shown in this Section.QUALITY CONTROL MANUAL ORGANIZATION 3. . provided they are qualified and when required certified to perform this work. Section VIII Div.1. 3 it should not b e used verbatim.0 3. 1. and Div.1 3. 2.0.1. However. without review of the system and modification to reflect the sy stem which is actually in use. Div. The organization chart of Company Legal Name establishing the lines of Authority and communications for the proper imple mentation of this Manual are given in Figure 1 of this Section.0 GENERAL Section: 3 Page: 1 of 1 Revision: 0 Date: 22 November 2009 3. 3. they may not delegate their responsibility.

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the material may be substit uted with approval of the TITLE OF RESPONSIBLE and the acceptance of the AI. hydrostatic or pneumatic test pressure. DESIGN CALCULATIONS & SPECIFICATIONS 4.3 4. Revisi ons to the above design documents are prepared and approved in the same way as t he originals.1. PREPARATION OF DRAWINGS. loadings. The client s drawings and specific ations shall never override the Code. For ASME Section I.1.1.1.QUALITY CONTROL MANUAL Section: 4 Page: 1 of 5 Revision: 0 Date: 22 November 2009 DRAWINGS. Any disapproved documents are returned to the Design Engineer for correction and res ubmitted.1 4. the TITLE OF RESPONSIBLE reviews the Customer’s design specification with consultation from the TITLE OF RESPONSIBLE for adequacy. Div. Any deficiencies are r econciled with the customer. minimum design metal t emperature at MAWP. The Design Engineer shall be responsible for specifying materials to be used in Code work and they shall be limited to either SA or SB as per the applicable section of the Code and for which allowable stresses are listed in Section II Part D of the Code or as permitted in other areas of the Code. including verification that maximum and minimum design metal temperatures.0. Charpy impact test requirements. The dated signature of the TITLE OF RESPONSIBLE shows approval. parts list and calcula tions. calculations.2 4. When the inquiry bec omes an order the TITLE OF RESPONSIBLE assigns the item a Manufacture s Serial n umber taken from a register. Such drawings shall includ e as a minimum details of Code Edition and Addenda. Sub stitution of material shall require revision of drawings. material specifications including type and grade.1. The calcula tion sheets shall be numbered consecutively with the revision status on each pag e and Code Paragraphs and Formula shall be noted on the calculation sheets. MAWP.0. welded and bolted joints. On receipt of an inquiry for a Code item.2 or Div. and this number is used to identify all documents r elated to this order.4 4.0. to be designed by Company Leg al Name.0 GENERAL All inquires are received in Company Legal Name by the TITLE OF RESP ONSIBLE. Section VIII Div.0.3 ves sels or parts.2 & 3 Design Pressure) and temperature. tolerance s. the mandatory Code Edition & Addenda requirements for the order s hall be the basis of the design calculations. and for compliance to applicable Code requirements by the TITLE OF RESPONSIBLE.2 4. Completed drawings and design calculations along with the Materia l Purchase Specifications are submitted to the TITLE OF RESPONSIBLE for review a nd approval for Code compliance.0 4. PWHT. ND E.1 4.1. This review is not documented. and when cold forming is performed that fiber elongation has been considered. CALCULATIONS AND SPECIFICATIONS The TITLE OF RESPONSIBLE selects a Design Engineer to prepare the drawings. and Material Purchase Specification (Exhibit 4-1). (for Div. 4. dimensions. requirement or exemp tion from impact testing and when requested by the client or if the item is to b e installed in the United States or Canada that the vessel is to be National Boa rd registered.4     .3 4. If due to difficulties in procurement.

1.4.7 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 2. 1. Div.1. Section VIII Div. 3 it should not b e used verbatim. ASME B31.1.6 4. without review of the system and modification to reflect the sy stem which is actually in use. and Div.1.5 4. .

Section VIII Div. 1. 3 it should not b e used verbatim.QUALITY CONTROL MANUAL Section: 4 Page: 2 of 5 Revision: 0 Date: 22 November 2009 4. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Div.1. 2. ASME B31. and Div. without review of the system and modification to reflect the sy stem which is actually in use.2 & Div.3 items reconciliation by the Registered Pr ofessional Engineer with the Users Design Specification and the Manufacturers De sign Report is also required. .1 For Section VIII Div.7.1.

QUALITY CONTROL MANUAL 4.2.0 4.2.1 COMPUTER AIDED DESIGNS Section: 4 Page: 3 of 5 Revision: 0 Date: 22 November 2009 DRAWINGS, DESIGN CALCULATIONS & SPECIFICATIONS When computer aided design calculations are used for Company designed Code items , the Design Engineer is responsible for the input of correct design data and fo r the verification that the correct output has been obtained, and the TITLE OF R ESPONSIBLE shall be responsible for the approval. Computer aided design calculat ions shall show the program name and version number on the output and the pages shall be numbered. If commercially available or in-house developed computer aide d design software is used the TITLE OF RESPONSIBLE, shall verify the accuracy of computer programs for each element used, prior to use by performing manual calc ulations or by an alternate method and comparing the results against those of th e program, these results shall be maintained and made available to the Authorize d Inspector. Any revisions to the program will require re-verification. The TITL E OF RESPONSIBLE will review the Code Addenda to determine if computer programs are affected. Required revisions will be made within six months of the Addenda d ate. The review of programs and all revisions are documented on a dated record s igned by the TITLE OF RESPONSIBLE, showing the program name and version number a nd Code Edition and/or Addenda. Computer aided calculations output are available for review and acceptance by the Authorized Inspector. The TITLE OF RESPONSIBLE shall provide the Authorized Inspector with any manual calculations requested t o verify the computer output. STANDARD CALCULATIONS & DRAWINGS When standard des ign calculations or drawings are used for Company designed Code items, the TITLE OF RESPONSIBLE is responsible for the verification that the drawings and/or cal culations comply with the applicable Code Edition and/or Addenda. Verification b y the TITLE OF RESPONSIBLE to assure compliance of standard drawings and calcula tions is documented on a dated record indicating the drawing and/or calculations number, the revision level of the documents verified and the applicable Code Ed ition and/or Addenda they are valid for. The TITLE OF RESPONSIBLE shall provide this record and all drawings and calculations to the Authorized Inspector for re view. DESIGN BY OTHERS When drawings or calculations are provided to Company Leg al Name by others, the TITLE OF RESPONSIBLE reviews these documents for complian ce to the Code. Any discrepancies are brought to the attention of the design con cern for correction to meet Code requirements. When design documents meet Code r equirements, including maximum and minimum design metal temperatures and Charpy impact test requirements, they are approved by the TITLE OF RESPONSIBLE, who sig ns and dates each document. The TITLE OF RESPONSIBLE shall be responsible to obt ain the necessary documentation of the verification of computer programs used fo r calculations when these calculations are provided by an outside organization. 4.2.2 4.2.3 4.2.4 4.2.5 4.2.6 4.3.0 4.3.1 4.3.2 4.3.3 4.4.0 4.4.1 4.4.2

4.4.3 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I, ASME B31.1, Section VIII Div. 1, Div. 2, and Div. 3 it should not b e used verbatim, without review of the system and modification to reflect the sy stem which is actually in use.

QUALITY CONTROL MANUAL 4.5.0 4.5.1 4.5.2 DISTRIBUTION OF DRAWINGS AND CALCULATIONS Section: 4 Page: 4 of 5 Revision: 0 Date: 22 November 2009 DRAWINGS, DESIGN CALCULATIONS & SPECIFICATIONS All design calculations and Material Purchase Specifications are filed in the De sign Engineers job file. The TITLE OF RESPONSIBLE shall be responsible for submi ttal of the drawings and calculations to the Authorized Inspector for review pri or to start of fabrication. The Authorized Inspector shall not be held responsib le for the accuracy of the calculations. The job is released to the shop after a pproval by the TITLE OF RESPONSIBLE, and review of the drawings and calculations by the Authorized Inspector. The Design Engineer prepares a Document Transmitta l Sheet (Exhibit 4-2) indicating the document number and revision level. Each pe rson receiving the document is required to sign and date the sheet for acknowled ging receipt. In case of revisions to documents, the obsolete copy shall be retu rned to the TITLE OF RESPONSIBLE. Superseded documents existing in the company s hall be withdrawn and substituted with the new revision and cancelled copies sha ll be destroyed or marked "CANCELLED". Superseded documents are retrieved and de stroyed, except for one copy kept on file in the Engineering Department for reco rd purposes. These documents shall be marked in red "CANCELLED". One set of the above documents is provided to the TITLE OF RESPONSIBLE for use by the TITLE OF RESPONSIBLE. ADDITIONAL REQUIREMENTS FOR SECTION VIII, DIVISION 2 & DIVISION 3 V ESSELS User s Design Specification: 4.5.3 4.5.4 4.5.5 4.5.6 4.5.7 4.5.8 4.6.0 4.6.1 4.6.1.1 A User s Design Specification, which sets forth, expected operating cond itions and required vessel supports shall also specify whether or not a fatigue (cyclic) analysis is required. 4.6.1.2 If required, sufficient details shall be provided to the vessel manufacturer as a basis for a fatigue analysis in accorda nce with Appendix 5 of Division 2. 4.6.1.3 The design specification shall also s pecify amount of corrosion or erosion allowance, if required, and whether lethal fluid or gas is to be contained. 4.6.1.4 The User s Design Specification for Se ction VIII, Division 3 items shall include all requirements as specified in the Code, and fatigue analysis shall be mandatory. 4.6.1.5 A Professional Engineer r egistered in one or more states of the United States of America or provinces of Canada who is experienced in pressure vessel design shall certify the User’s Desig n Specification for both Section VIII Div.2 and Div.3 items. He must certify to compliance with the above requirements. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I, ASME B31.1, Section VIII Div. 1, Div. 2, and Div. 3 it should not b e used verbatim, without review of the system and modification to reflect the sy stem which is actually in use.

 

 

 

However the TITLE OF RESPONSIBLE shall be respons ible for its adequacy.7 Provision of adequate overpressure protection or nozzles of adequate cross sectional area for mounting of overpressure protection device s shall be considered. 4.4 Changes made to information provide d in the User s Design Specification and/or Manufacturer s Design Report shall b e reconciled with the registered professional engineer who certified the origina l documents. Loadings to be considered are shown in AD-110.10 The Design Engineer shall indicate the supplementary p urchase.6.2.2 When required by the rules of sub -paragraph AD-160 and based upon the listed expected operating conditions.3 Items the registered professional engin eer shall be other than the individual who certified the User’s Design Specificati on for the item. Division 2 (AG-302). 4.6.2. complies with the re quirements of Section VIII.2. Section VIII Div. as complying with all applicable requirements of Section VIII.2 items).2. as reflected by the fatigue curves of Append ix 5. Statement of openings without closures and Limitin g thermal gradients across sections.3 For Div. for the conditions set for th in the User s Design Specification. which might reflect on the stress analysis. Div.2.6. 4.6.2.6 The TITLE OF RESPONSIBLE shall take into consideration the following points: restricted r equirements on allowable materials. Fatigue Analysis.6. 4.2. 4. 3 it should not b e used verbatim. DESIGN CALCULATIONS & SPECIFICATIONS 4. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. must be considered where a fatigue (cyclic) analysis is required by AD-160 (Div.6. and Div.6. as shown on the drawings. conside ration of effects of heating.6.2.3 items the design shall be by analysis and the Manufacturer’s Design Repo rt shall include a Design Analysis.6. 4.QUALITY CONTROL MANUAL 4. ASME B31.                 .1 The TITLE OF RESPONSIBLE or if necessary a design agent is responsible f or producing a Manufacturer s Design Report consisting of calculations and drawi ngs establishing that the design.6. shall be reconciled in the final Manufacturer s Design Report. without review of the system and modification to reflect the sy stem which is actually in use. examination and test requirements in the Material Purchase Specificatio n.2. 2. Division 2 or Division 3.2 Manufacturer s Design Report: Section: 4 Page: 5 of 5 Revision: 0 Date: 22 November 2009 DRAWINGS. 4.1.8 Co mpany Legal Name may subcontract the certification of the Design Report to a reg istered Professional Engineer. 4. a fat igue (cyclic) analysis is mandatory and shall become part of the Manufacturer s Design Report.5 Any revisions. 1. This Manufacturer s Design Report must be certified by a professi onal engineer registered in one or more states of the United States of America o r provinces of Canada who is experienced in pressure vessel design.9 For Div. As Built Drawings. 4.2.6.

c) The maximum allowab le working pressure of the various pressure parts. certified by a Professional Engineer experienced in the mechanical desig n of power plants.7. the required stop valve and safety valves may be omitted wh en.1.7.2 For an isolable or separately fired superheater which discharges steam directly to a process stream. and Div.7. 2. with no fixed steam and waterline are designed for different pressure levels.QUALITY CONTROL MANUAL 4. a) The relative location of the various pressure parts. Div. e) Copy of this diagram shall be att ached to the Master Data Report 4. ASME B31.0 4. b) A line showing the expected maximum sustained pressure.7. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Section VIII Div. DESIGN CALCULATIONS & SPECIFICATIONS When the pressure parts of a forced-flow steam generator according to Section I. 3 it should not b e used verbatim. indicating the expect ed variation in pressure along the path of water-steam flow.1 The TITLE OF RESPONSIBLE shall assure that the pressure system design di agram or the calculations are certified by a Professional Engineer experienced i n the mechanical design of power plants and made available to the Authorized Ins pector. flow and pressure calculations demonstrating that the superheater will not b e overpressurized under any steam flow. . with respect to the path of water-steam flow. 1.1 ADDITIONAL REQUIREMENTS FOR SECTION I Section: 4 Page: 6 of 5 Revision: 0 Date: 22 November 2009 DRAWINGS.2. d) The location and set press ure of the overpressure protection devices. 4. without review of the system and modification to reflect the sy stem which is actually in use. which supplies the following information. t he owner shall provide or cause to be provided a boiler pressure system design d iagram.

3 5. marking and material test report required.3. this includes material specification.3 – 5. For all Code material. The TITLE OF RESPONSIBLE is responsible t o assure that the arrived material is placed in an appropriate area awaiting ins pection and prepares the Receiving Inspection Report (Exhibit 5-2) also to perfo rm the control indicated below: 5.1. such as UG-79.1. the Material Purchase Specifications that are then approved by the TITLE OF RESPONSI BLE. received and inspected.2. UHA when hot forming.2 . The Material Purchase Specification shall pr ovide all Code requirements. which must be ordered th e TITLE OF RESPONSIBLE.0 5.0. which is used to assure that only material. and a copy to TITLE OF RESPONSIBLE for use during receiving inspection.2. in accordance with the applicable documents and the Code requirements. the TITLE OF RESPONSIBLE checks with the TITLE OF RESPONSIBLE.2.3. The Material Purchase Specification shall include as a minimum.4 5.1 5.9 & 5.1.8.3. PURCHASE ORDERS Before purch asing. to find ou t. permitted by the applicable design Code Section I.QUALITY CONTROL MANUAL MATERIAL CONTROL 5.1 5.4 5. Materials are received in the works by the TITLE OF RESPONSIBLE. The approved Material Purchase Speci fications is then sent to the TITLE OF RESPONSIBLE. Changes to t he Purchase Order will be only be made from revised Material Purchase Specificat ions which have been approved in the same manner as the originals and with concu rrence of the Authorized inspector.3. any additional requirements of the Code Section.3 5. and Charpy impact tests a t minimum design metal temperature.5 5.2 5. type or grade .0 5. RECEIVING INSPECTION Incoming materials shal l not be released (except as described in 5. is used in ASME Code con struction.3. Section VIII Division 1.2. MATERIAL REQUISITIONS The TITLE OF RESPONSIBLE is responsible to prep are.10) before the receiving i nspection has take place as described in 5. special testing. w hich has been properly ordered.2 5. which materials are on stock.3. prepares the Purchase Order (Exhibit 5-1) and attaches a copy of the approved Material Purchase Specification. The requirements for Code stamping and Partial Data Reports shall be included either in the Purchase Orde r or reference the attached Material Purchase Specification when purchasing ASME Code Parts. 2 or 3 and all other purchase requirements of the applicable construction Code and of that specification given in Section II. to the appropriate vendor.3.1 5. The TITLE OF RESPONSIBLE then transmits the Purchase Order along wi th the approved Material Purchase Specification.0 5.2.1 5.1.1.2.0 GENERAL Section: 5 Page: 1 of 4 Revision: 0 Date: 22 November 2009 This Section describes the system.

. Div. and Div.The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Section VIII Div.1. 1. without review of the system and modification to reflect the sy stem which is actually in use. ASME B31. 3 it should not b e used verbatim. 2.

The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.QUALITY CONTROL MANUAL Section: 5 Page: 2 of 4 Revision: 0 Date: 22 November 2009 • Verify the quantity of the material against the Bill of Laden. 2. 1.1. visual examinatio n for shipping damage and for stainless steel rust traces. . Section VIII Div. without review of the system and modification to reflect the sy stem which is actually in use. ASME B31. and Div. Div. 3 it should not b e used verbatim.

traceable to the MTR or CMTR an d the required material marking shall be acceptable to the Authorized Inspector.QUALITY CONTROL MANUAL MATERIAL CONTROL Section: 5 Page: 3 of 4 Revision: 0 Date: 22 November 2009 5. Material.3 5.7 5.3.4.4.8 show a nonconformity. signs and da tes the Receiving Inspection Report in the release block.0 5.3. MATERIAL TRACEABILITY Before cutting Code material into two or more pieces where the original markings would be lost or destroyed. the TITLE OF RESPONSIBLE shall verify that the mat erial is correctly marked in accordance with the material specification of the C ode as given on their copy of the Material Purchase Specification. t he TITLE OF RESPONSIBLE shall establish which tests must be performed in order t o assure Code compliance. For material. The TITLE OF RESPONSIBLE may release material for fabrication prior to final a cceptance. shall be positively ident ified. CMTR or C of C to the material specif ication in the Code and any additional requirements given in the Material Purcha se Specification.9 5. 5. use templat es to control forming and radius of shell and heads and to record this informati on on the Receiving Inspection Report.4 The TITLE OF RESPONSIBLE transmits the Receiving Inspection Report to the TITLE OF RESPONSIBLE to show that material is awaiting inspection. prior to fixing. At this time if any additional material testing is required.3.1 5.4. When materials released in accordance wi th paragraph 5. to be stamped and visible after wel ding shall be stored. and verified by the TITLE OF RESPONSIBLE. a coded marking or the entire material marking is transferred by the TITLE OF RESPONSIBLE. a WPS shall be established as described in Section 8 of this Manual to prove weldability. Temporary and permanent attachments to pressur e parts shall be welded using a qualified WPS.3.3. The coded marking. actual dimensions and minimum thickness found. When acceptable the TITLE OF RESPONSIBLE.4.2 .5 5. which cannot be resolved through the pr ovisions of this Manual and the Code they shall be replaced with conforming mate rial. Temporary attachments welded to pressure parts shall be identified with at least the P-Number of the material. Upon receipt of the Receiving Inspection Report. The TITLE OF RESPONSIBLE then verifies th e Receiving Inspection Report and the MTR.3. Only when the final Receiving Inspection Report has been completed ma y welding begin. which is released in this manner.3. The TITLE OF RESPONSIBLE shall also note on the TRAVELER at the final operation prior to welding that work may not proceed beyond this point un til signed by the TITLE OF RESPONSIBLE.3. which ha s no assigned P-Number. and sends a copy to th e TITLE OF RESPONSIBLE thus allowing the material to be released for fabrication . Permanent attachments welded to pressure parts shall be identified as in 5.1 those attachments too small for the marking. Record the fu ll material markings.8 5. The TITLE OF RESPONSIBLE will authorize release by returning the Receivin g Inspection Report to the TITLE OF RESPONSIBLE marked with "Released Except for Welding". in a box marked with the required materia l marking or codification.6 5.

1. Div. ASME B31. .4 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.5. without review of the system and modification to reflect the sy stem which is actually in use.4.3 5. and Div. Section VIII Div. 3 it should not b e used verbatim. 1.4. 2.

3 . which meet the requirement of this program.1 5.8.7.3 5. 2.5 Accepted welding consumables are then stored in th e welding material storeroom.3.1 5.6.8. 1. utilization of sto ck material shall be accomplished by the TITLE OF RESPONSIBLE reviewing the exis ting Receiving Inspection Report and certificates against the applicable Code Ed ition and/or Addenda of the applicable construction Code and Section II for the material specification.5.5. Div.3 5. For non-standard material.5. The TITLE OF RESPONSIBLE shall review the Partial Data Report for completeness and t hen submit it to the Authorized inspector prior to it being used in fabrication.6.2 5.8. WELDING MATERIALS All welding consumables shall be purchased in accordance with Welding Material Purchase Specification (Exhibit 5-3) prepared by the TITLE OF RESPONSIBLE for common welding materials used in production this is a standard f orm.0 5.8 shall be performed. 5.0 5.8.8. the receiving inspection is as follows: 5.0 CUSTOMER SUPPLIED MATERIAL Section: 5 Page: 4 of 4 Revision: 0 Date: 22 November 2009 All Code material supplied by the customer or his designee is received and inspe cted as described in 5. Based on predetermined stock levels the TITLE OF RESPONSIBLE.1.2 5. ASME B31. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.7.8. Welding consumables are received in the works by the Storekeeper.2 5.1 5. a Welding Material Purchase Specification is prep ared by the TITLE OF RESPONSIBLE copies are then sent to the TITLE OF RESPONSIBL E for use in receiving inspection. Section VIII Div. When no Receiving Inspection Report exists the inspectio ns described in 5. for common we lding materials informs the TITLE OF RESPONSIBLE the need to order welding mater ial the TITLE OF RESPONSIBLE then prepares a Purchase Order and attaches a copy of the Welding Material Purchase Specification and sends to the appropriate vend or.3.QUALITY CONTROL MANUAL MATERIAL CONTROL 5. 3 it should not b e used verbatim.3. STOCK MATERIAL If the Receiving Inspecti on Report exists.8 & 5.6.3. RECEIVING INSPECTION OF CODE STAMPED PARTS Any i tem received with a Partial Data Report shall be inspected by the TITLE OF RESPO NSIBLE for possible damage and identification with the Partial Data Report.1 5.2 5.9.4 • Verify the marking on the consumables identification label against the Welding M aterial Purchase Specification.7.5. and Div. When found to be acceptable appr oval for usage shall be given by signature and date of the TITLE OF RESPONSIBLE on the Receiving Inspection Report and recording the applicable Code Edition and /or Addenda on the MTR or CMTR.0 5. Nonconforming material is handled as described in Section 7 of this Manual. without review of the system and modification to reflect the sy .3.

stem which is actually in use.

QUALITY CONTROL MANUAL MATERIAL CONTROL 5.9.0 5.9.1 SUBSTITUTION OF MATERIAL Section: 5 Page: 5 of 4 Revision: 0 Date: 22 November 2009 Is permitted only as described in paragraph 4.1.7, 5.2.5, and 4.1.8 for Division 2 & 3 5.10.0 NONCONFORMING MATERIAL 5.10.1 Material, which does not meet all Purchase Order, purchase specifications , and Code requirements, is identified as nonconforming and handled as described in Section 7 of this Manual. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I, ASME B31.1, Section VIII Div. 1, Div. 2, and Div. 3 it should not b e used verbatim, without review of the system and modification to reflect the sy stem which is actually in use.

During fa brication the TITLE OF RESPONSIBLE shall be responsible for the safe keeping of the TRAVELER and to notify the TITLE OF RESPONSIBLE of approaching inspections o r examinations.1 6.1. When complete d.6 All operations shown on the TRAVELER are manufacturers hold points.1.7 6.0. The TITLE OF RESPONSIBLE and the Authorized Inspector initial and date the TRAVELER in the s pace provided to document their review and to release the TRAVELER to start Code fabrication. W No work may proceed beyond this operation until the Authorized Inspector has a ccepted it or has given his written permission to waive this inspection point al lowing work to proceed.1. Over and above those Authorized Inspector inspection points the AI is free to make any and all such inspections they consider necessary.8 .0 GENERAL Section: 6 Page: 1 of 3 Revision: 0 Date: 22 November 2009 This Section describes the documents used and their use for complying with the C ode requirements for examination. 6.1.1. e xamination and tests and the procedures used for these operations.5 6.1.0 6. the TITLE OF RESPONSIBLE reviews the TRAVELER and drawings with the Authorize d Inspector for designation of Authorized Inspector inspection points. The TRAVE LER provides space in columns for both the TITLE OF RESPONSIBLE and the Authoriz ed Inspector to sign and date on the applicable line for those operations they h ave accepted.2 6. Authorized Inspector inspection points are designated on the TRAVE LER as follows: 6.1 6. • 6. The completed TRAVELER covers the requirements for inspection.QUALITY CONTROL MANUAL EXAMINATION & INSPECTION 6. but must be seen prior to the Stamping of the ite m. R Is a review point.1.1. which would cover the review of doc uments and would not require acceptance of the Authorized Inspector before proce eding with the next operation. prepared by TITLE OF RESPONSIBLE from drawings.3 6. inspection and tests within our works. SHOP FA BRICATION The fabrication of Code items is controlled through the use of the TRA VELER (Exhibit 6-1).4 • • H No work may proceed beyond this operation until the Authorized Inspector has acc epted it. fabrication operations and procedures and lists the control operations sequences they occur for each item. The TITLE OF RESPONSIBLE is responsible for notifying the Author ized Inspector well in advance of the approaching inspection points.1.

9 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 3 it should not b e used verbatim. Div.1. . ASME B31. 1. Section VIII Div. 2.6. without review of the system and modification to reflect the sy stem which is actually in use.1. and Div.

2. .2 When a pressure vessel is not provided with an opening or other means of access to inspect internal surfaces.2. The hydrostatic test shall be perfor med by the TITLE OF RESPNSIBLE.1 FINAL INSPECTION Section: 6 Page: 2 of 3 Revision: 0 Date: 22 November 2009 The Authorized Inspector will make the final inspection following the hydrostati c or pneumatic test required by the Code.3.3. 6. prior to being Code Stamped. the TRAVELER and supporting d ocuments are returned to the TITLE OF RESPONSIBLE for review and filing as descr ibed in Section 10 of this Manual.1.4.1 6. and Div. prior to being shipped to the field.2 For items not tested until field assembly is completed. dial range of gauges and other special requirements applicable to the type of test.3. The TITLE OF RESPONSIBLE will assure that the Authorized Inspector has been notified sufficiently in advance of each test so that he may witness them and complete his inspections.4.2 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.2.QUALITY CONTROL MANUAL EXAMINATION & INSPECTION 6.0 6. PNEUMATIC TESTS Pneumatic tests are conducted by the Shop Foreman using a written procedure prepared by the TITLE OF RESPONSI BLE to include minimum metal test temperature.5.4 6.2 6. TEST GAUGES At least one directly connected cal ibrated pressure gauge. an inspection point for the TITLE OF RESPONSIBLE a nd the Authorized Inspector will be indicated on the TRAVELER to permit internal inspection before starting the final closure weld. Div.5 times nor more than 4 times that pressure shall b e used for all types of tests.1. and ha ving a dial graduated over a range of about double the intended maximum test pre ssure but in not less than 1.3.0 6.0 6.3. following a preliminary test to determine and stop any leakage fro m flanges and fittings. Upon completion of test and final inspection. 2. the inspection is made after fabrication of the pa rt is completed. Section VIII Div. 3 it should not b e used verbatim.2. HYDROSTATIC TESTS Code requi red hydrostatic tests are witnessed by the TITLE OF RESPONSIBLE and the Authoriz ed Inspector. 6. 6.1. test pressure and holding time.1 6.1 6.5. The TITLE OF RESPONSIBLE shall record the pressur e gauge used on the TRAVELER. 1. 6. visible to the operator controlling the pressure. without review of the system and modification to reflect the sy stem which is actually in use.5.3 6. the inspection is made after fabrication of the it em is completed.0 6. p ressure increase increments. as specified in the procedure shown on the TRAVE LER. ASME B31.2.1 For parts not tested.

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NONCONFORMITIES All nonconformities found during f abrication are recorded on the TRAVELER next to the operation where it occurred and are controlled and corrected as described in Section 7 of this Manual.1 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Div. 6.QUALITY CONTROL MANUAL EXAMINATION & INSPECTION 6. 1.6.7. and Div.7.0 All records are returned to the TITLE OF RESPONSIBLE for retention as described in Section 12 of this Manual.1. without review of the system and modification to reflect the sy stem which is actually in use.1 6.6. 3 it should not b e used verbatim.0 RECORDS Section: 6 Page: 3 of 3 Revision: 0 Date: 22 November 2009 6. . 2. ASME B31. Section VIII Div.

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the TITLE OF RESPONSIB LE inspects the item. Any required re visions to drawings.1 7. who will immediately notify the TITLE OF RESPONSIBLE.2.1 A nonconformity is any condition. CORRECTION OF NONCONFORMITIES USE-AS-IS: When the disposition is use-as-is.0 7. If prac tical the nonconforming item is moved to a segregated area pending disposition. the number of the Nonconformi ty Report taken from a register.1 7. the proposed disposition is submitted to the Authorized Inspector for acceptance of the method and extent of repair. NONCONFORMITIES DURING FABR ICATION As soon as a nonconforming condition is reported.3. NONCONFORMITIES DURING RECEIVING INSPECTION The TITLE OF RESPONSIBLE noti fies the TITLE OF RESPONSIBLE who places a Nonconformity Label (Exhibit 7-1) or marks with “red” on the item and enters the reason for the nonconformity on the Rece iving Inspection Report. and obtains the approval of the TITLE OF R ESPONSIBLE.1 For Section VIII Div. th e TITLE OF RESPONSIBLE consults with.3. who may consult with the applicable Design Engineer.2. which does not comply with the applicable rule s of the Code. and if verified as nonconforming. 7.3.3.QUALITY CONTROL MANUAL NONCONFORMITIES 7.2 7. calculations or procurement documentation are made as descr ibed in this Manual. identifies it by recordi ng on the TRAVELER next to the specific operation.2. 7.2 REPAIR/REWORK: All dispositions requiring repair or rework may be carried out us ing written procedures. including submittal to the Authorized Inspector for his rev iew and acceptance.2 7. approved by the TITLE OF RESPONSIBLE and accepted by the Authorized Inspector. 7. If there is not adequate space to describe the nonconfo rmity on the Receiving Inspection Report a Nonconformity Report (Exhibit 7-2) wi ll be issued. The Receiving Inspection Report along with the NCR when applicable is sent to the TITLE OF RESPONSIBLE for resolution.1.1. 2 & 3 items reconciliation with the User’s Design Sp ecification and the Manufacturers Design Report by the registered Professional E ngineer is required.0 GENERAL Section: 7 Page: 1 of 2 Revision: 0 Date: 22 November 2009 7.3.0. Nonconformities must be corrected before the completed component can be considered to comply with the Code. It i s the duty of all employees to report suspected nonconformities to their supervi sor.1 For repairs to base metal. The TITLE OF RESPONSIBLE then places a Nonconfo rmity Label or marks the item in “red” with the Nonconformity Report number. The Nonconformity Report is then sent to the TITLE OF RESPONSIBLE for resolution .1 7.1.1. and for . this Quality Control System or other specified requirements.0 7.0 7.2.

3. 3 it should not b e used verbatim. . and Div. Section VIII Div. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 1. Div. ASME B31. 2.designation of required inspection points.1. 7. on the Nonconformity Report or TRAVEL ER.3 SCRAP/RETURN TO VENDOR: This disposition requires the TITLE OF RESPONSIBLE to ve rify and document on the Nonconformity Report that the item has been removed fro m the work area and tagged or clearly marked in red with "NATIVE LANGUAGE" (Scra p) to prevent its inadvertent use before disposal. without review of the system and modification to reflect the sy stem which is actually in use.

QUALITY CONTROL MANUAL NONCONFORMITIES 7. which the Authorized Inspector designated as inspectio n points. When satisfied that the item meets Code requirements. and allow fabrication to continue. Div.4. RECORDS All records of nonconformities are made available to the Authorized Inspector for review and acceptance.1.5. 3 it should not b e used verbatim.0 7.5.2 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.4. 2.1 The TITLE OF RESPONSIBLE re-inspects items after completion of dispositions desc ribed in 7.2. Section VIII Div. 7. without review of the system and modification to reflect the sy stem which is actually in use.1 7.5. and Div. including acceptance of operations. Completed Nonco nformity Reports are returned to the TITLE OF RESPONSIBLE for filing according t o Section 12 of this Manual. ASME B31. 1. the TITLE OF RESPONSIBLE and the AI sign the Nonconformity Report. .3.0 VERIFICATION OF CORRECTIONS Section: 7 Page: 2 of 2 Revision: 0 Date: 22 November 2009 7.

0. the report of test results are reviewed by the TITLE OF RESPONSIBLE.2.1.2 8. WPS s are revised whenever there is a c hange in a nonessential variable. which documents the essential v ariables.3 8. QUALIFICATION OF WELDERS AND WELDING OPERATORS All welders and welding ope rators to be used for Code welding are qualified in accordance with Section IX.6 8.1. I f acceptable. which is distributed. a nd are available for review at any time. they prepare and certify the Welders or Welding O perators Performance Qualification Record (WPQ).1.5 8.1. The TITLE OF RESPONSIBLE maintains the WPS and PQ R file and is responsible for their distribution. The WPS s along with the suppo rting PQR´s are submitted to the Authorized Inspector for review and acceptance. Section I and Section VIII Div. 8. 2 and 3.QUALITY CONTROL MANUAL WELDING 8.1.2. the Procedure Qua lification Record (PQR).2. actually used for the test weld.2. 2 & 3 requirements either in-house or by an external testing la boratory. Preparation and testing o f the required test specimens is performed to meet Section IX and Section I. to the TI TLE OF RESPONSIBLE and only those welders or operators shall be assigned to Code work.1 8. A new WPS is prepared and qualified if an esse ntial variable or when required a supplementary essential variable is changed.0 8.4 8.1 8.1. 2. Sec tion VIII Div. WPQ s and the ASME Qualified Welders List are available for re view by the Authorized Inspector at any time. n onessential and when required supplementary essential variables required for the process by ASME Code Section IX and the intended range of production welding. Based on the WPQ the TITLE OF RESPONSIBLE prepare s the ASME Qualified Welders List (Exhibit 8-1).1.1. WELDING PROCEDURE SPECIFICATION Welding Procedure Specific ations (WPS) are written by the TITLE OF RESPONSIBLE to include all essential.2.0 8. recording the actual variables used in making the qualification test welds. Copies of the qualified WPS s are provided to the Shop for use by production welders.1. within the qualified limits given.1 8. The TITLE OF RESPONSIBLE reviews the test report and if acceptable. they prepare and certify.4         .1.2 8. T he Authorized Inspector may request re-qualification of a WPS at any time when t heir is reason to doubt the soundness of the weld being made using the specified WPS. This list is reissued every six months or when revised.0 GENERAL Section: 8 Page: 1 of 3 Revision: 0 Date: 22 November 2009 All welding on Code work is performed using procedures. Section VIII Div. & 3 under the supervision of the TITLE OF R ESPONSIBLE. as required by Section I. by signature and date. T he TITLE OF RESPONSIBLE witnesses the test coupon welding.3 8. and the ranges qualified for producti on welding by these variables. Preparation and testing of the required specimens are performed in h ouse or by an external testing laboratory. welders and welding oper ators qualified in accordance with Section IX.

1. and Div. without review of the system and modification to reflect the sy stem which is actually in use. Section VIII Div. 3 it should not b e used verbatim. . Div. 2.1.The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. ASME B31.

0 8. 8. within the six month period. PRODUCTION WELDING Each qualified welder or welding operator is issued an id entification stamp by the TITLE OF RESPONSIBLE with which to identify each weld they make adjacent to the weld at least every 0.4.2 8. so as to ensure they perform production welding or are re-qualifi ed. 8. the welder or operator enters their identification on the TRAVELER next t o the relevant operation. The TITLE OF RESPONSIBLE verify that all production we lders and welding operators are qualified for the production essential variables to be used.3. Should a welder or weld ing operator leave the employ of Company Legal Name the assigned identification stamp shall not be re-issued for a period of at least six months? Should more th an one welder be involved in performing a weld seam. which will maintain his qualification for machine and automatic welding wit h that process.5 Section: 8 Page: 2 of 3 Revision: 0 Date: 22 November 2009 The Authorized Inspector may request re-qualification of a Welder or Welding Ope rator at any time they question their ability to deposit a sound weld or to foll ow the variables established in the WPS.9-meter. The TITLE OF RES PONSIBLE determines from the list when a welder or welding operator’s qualificatio n will expire. unless.3 8.5. The record indicates the job order number and the last date each welder or op erator has welded in each process for which they are qualified. whic h will maintain his qualification for manual and semiautomatic welding with that process.5. both welders shall mark the weld seam with their identification stamp.5. his qualifications for that process shall expire.3.4.0 8. • The Authorized Inspector has reason to question a welder or weld ing operator’s ability to deposit a sound weld that meets the specification or to follow the variables established in the WPS. When conditions prevent stamping of welds.5.5.QUALITY CONTROL MANUAL WELDING 8.0 RETENTION OF WELDER AND WELDING OPERATOR QUALIFICATIONS Each qualified welder is listed on the Welders and Operators Retention Record (Exhibit 8-2) maintained b y the TITLE OF RESPONSIBLE from monthly data provided by the TITLE OF RESPONSIBL E. • When he has not welded with a process during a period of 6 months or more.2 8. REQUALIFICATION OF WELDERS AND WELDING OPERATORS Welders and Welding Operators are re-qualified per paragraph 8. • a welder has welded using a manual or semiautomatic welding process.1 8.4.1 8.1 8.2 when: • A performance essential variable changes. • a welding operator has welded with a machine or automatic welding proc ess.4 .2. prior to his expiration of qualific ation. base on the ASME Qualified Welders List and is responsible for inst ructing the welder in the correct use of the specified WPS. In the case of tubeto-tube sheet welds it is the responsibility of the TITLE OF RESPONSIBLE to main tain a record clearly indicating the area welded by each welder or welding opera tor.

1. without review of the system and modification to reflect the sy stem which is actually in use. and Div. Section VIII Div. 2. ASME B31. . Div.The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 1. 3 it should not b e used verbatim.

2. Damaged or unidentified electrodes are scr aped.9. Div.7.0 8.7. After preparation.6.7.7.8. whether left in pl ace or completely removed.2 8. received and stored as per paragraph 5. and the welder’s identification recorded on the TRAVELER or marked adjacent t o the weld. which are pre pared and tested by a testing laboratory whose test report is reviewed by the TI TLE OF RESPONSIBLE for acceptable results or the need for retest.1 8. Prior to being used.7.QUALITY CONTROL MANUAL WELDING 8. and Div. Section VIII Div.1 TACK WELDS Section: 8 Page: 3 of 3 Revision: 0 Date: 22 November 2009 Tack welds. and the ends of each tack weld ground to ensure complete fusion into the final w eld. which is specified on the WPS they are working to.5 8.6. are prepared in accordanc e with a procedure prepared by the TITLE OF RESPONSIBLE and shown on the TRAVELE R. Moisture sensitive welding consumables are received in sealed containers.8.3 8. tack welds shall be made by qualified welders. impact.1.1 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. who may witn ess the tests if desired. Unconsumed electrodes returned for stor age are examined by the TITLE OF RESPONSIBLE for condition. 8.9. it is completely removed and re placed. shall be made in accordance with a qualified WPS.4 8. they are place in a heated oven maintained at the temperature recomm ended by their manufacturer. cleanliness and iden tification before return to a segregated oven for reconditioning if they have no t been maintained in a portable oven.8. When left in place.2 8. W hen opened. 1. Tack welds left in place shall be made only by qualif ied welders. welds and heat affected zones. The TITLE OF RESPONSIBLE supervises the welding of test plates.2 8.8.8.1 8. For coated elec trodes only a quantity sufficient to complete the weld or for a period of eight hours which ever is less will be issued. Test results a re submitted for review and acceptance to the Authorized Inspector.7.0 8.3 8.3 8. covered electrodes) are stored in dry heated storage space in the storer oom. Welders will obtain from the TITLE OF RESPONSIBLE w eld material.6. the welding consumables ( fluxes. and if cracked or otherwise defective. the TITLE OF RESPONSIBLE visually examines each t ack weld.6. ASME B31.0 8. 3 it should not b . CONTROL OF WELDING CONSUMABLES Welding Consumables are ordered. PRODUCTION TEST PLATES Welded test plates for ASME Code required productio n vessel tests.0 8. WELDING RECORDS All records mentioned in this Section are available for review by the Authorized Inspector and are retained in as desc ribed in Section 12 of this Manual.

e used verbatim. without review of the system and modification to reflect the sy stem which is actually in use. .

.

Section VIII Div. All NDE procedures are submitted to the Authorized Inspector for his r eview and acceptance.2 9. paragraph T-150. certified in accordance with Section V.1. Div. NDE REPORTS All required NDE Reports including RT fil m. NDE PERSONNEL The Level III certifies.1 9. without review of the system and modification to reflect the sy . ultrasonic (UT). Section I Power Piping VT examiners are certified in accordance with our VT Wr itten Practice. in accordance with our Written Practice.0 GENERAL Section: 9 Page: 1 of 2 Revision: 0 Date: 22 November 2009 9.3. Copies of NDE personnel qualification records for all examiners perfor ming Code NDE are kept on file by the TITLE OF RESPONSIBLE and made available to the Authorized Inspector.2.1 9. and distributed according to a list maintained by the TITLE OF RESPONSIBLE. 9.3.2 9.1 9. and Div. 2.2 . MT and PT examiners they may be certified in acc ordance with Appendix 6 and 8 respectively. using written procedures and calibrated equip ment. including RT film for Code requi red RT.0.1. are reviewed and accepted by the Level II or III prior to submittal to the Au thorized Inspector for his review. Written procedures for radiographic (RT). liquid penetrant (PT) and magnetic particle (MT) examination of ASME Code items are demonstrated to the satisfaction of the Authorized Inspector. 3 it should not b e used verbatim. are filed by the TITLE OF RESPONSIBLE for record retention as described in Section 12 of this Manual.2.0 9. who may request re-qual ification if there is reason to question an examiners ability to perform the exa mination. 1.1. when examiners are performing PT on Section VIII Div.1. A ll NDE procedures are reviewed and approved by the Level III with his signature and date. of Company Legal Name as our Level III in accordance by our Written Practice which meets the requirements of the latest Code accepted edition of SNT-TC-1A.0 9.QUALITY CONTROL MANUAL NONDESTRUCTIVE EXAMINATION 9.3 items or on steel castings according to Sec tion I. For Section VIII Div. NDE Personnel Recor ds are available for review by the Authorized Inspector.1. which meets the requirements of ASME B-31.3. t he personnel used for Code NDE as having the training.2 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.3 9. NDE Reports. which conforms to the requirements of the latest accepted edition of SNT-TC-1A. NDE PROCEDURES All Code NDE is performed using written procedures that are verified by the TITLE OF RESPONSIBLE and approved by the Level III Examiner who is qualified in the method and appointed by letter from the TITLE OF RESPONSIBL E. ASME B31.0 All NDE required by the Code is specified on the TRAVELER.1.1.3 9.2.1 9. and certified personnel. experience and qualificat ions for the method.2. and is performed by q ualified. or Appendix 9 for Section VIII Div.

stem which is actually in use. .

4. partial and spot Code required RT. All required NDE Reports by the subcontractor including RT film.5.5.5.7 9. qualifi ed in the method and certified by letter from the TITLE OF RESPONSIBLE of Compan y Legal Name as our Level III in accordance with the subcontractors Written Prac tice which meets the requirements of the latest Code accepted edition of SNT-TC1A. the full length of the following welds are examined by MT or PT.0 9.4. • All welds around openings.4 9. which conforms to the requirement of the latest Code.5. including welds attaching non-p ressure parts.8   .6 9.3. all surfaces of pressure boundary components including i nternal and external surfaces and weld metal shall be examined by wet magnetic p article method (if ferromagnetic) or by liquid penetrant method (if nonmagnetic) over the entire surface of the vessel or component following all applicable hea t treatment and autofrettage hydro test. • All attachment welds. 9. All NDE procedures are submitted to the Authorized Inspector for their review and acceptance.5. Copies of NDE personnel qualifica tion records for all examiners performing Code NDE are kept on file by the TITLE OF RESPONSIBLE and made available to the Authorized Inspector and the ASME Desi gnee. The Level III certif ies the subcontracted personnel used for Code NDE as having the training. for the purpose of detecting possible cracks as follows.0 9. ultrasoni c (UT). 9. having a throat thickness greater than 1/4" or 6mm.5. as de monstrated to the satisfaction of the Authorized Inspector. SUBCONTRACTED NDE SERVICES All Code NDE is performed using written procedures that are reviewed by TITLE OF RE SPONSIBLE and approved by the Level III Examiner who is a subcontractor. All NDE procedures are reviewed and approved by the Level III with his signa ture and date.QUALITY CONTROL MANUAL NONDESTRUCTIVE EXAMINATION 9. accepted edi tion of SNT-TC1A. in accordance with their employer s Writ ten Practice.5 9. are filed by the TITLE OF RESPONSIBLE for record retention as described in Section 12 of this Manual. experi ence and qualifications for the method.5. are revie wed and accepted by the Level II or III prior to submittal to the Authorized Ins pector for their review.5. who may request re-qualification if there is reason to question an examiners ability to perform the examination. NDE Reports. unless accessibility prevents meaningfu l interpretation and characterization of defects. NDE Personnel Records are available for review by the Authoriz ed Inspector.1 9.4.1 ADDITIONAL NDE REQUIREMENTS Section: 9 Page: 2 of 2 Revision: 0 Date: 22 November 2009 Before performance of pneumatic tests as permitted by ASME Code Section VIII Div ision 1 & 2.2 For Section VIII Div. Written procedures for radiographic (RT). including film for full.5.3 9.2 9. liquid penetrant (PT) and magnetic particle (MT) examination of ASME Cod e items are certified in accordance with T-150 of the ASME Code Section V. wh ichever is applicable.

The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. ASME B31. .1. and Div. 3 it should not b e used verbatim. 2. 1. Div. without review of the system and modification to reflect the sy stem which is actually in use. Section VIII Div.

C are shall be taken when test coupons are involved. tags or hard stamping shall be described in the heat treatment procedures. • Date of heat treatment. Section VIII Div.5 The TITLE OF RESPONSIBLE signs and dates the Time Temperature Charts and sends them to the TITLE OF RESPONSIBLE for presentation to the Authorized Inspector and for re cord retention as described in Section 12 of this Manual.1.0 SUBCONTRACTED P OST WELD HEAT TREATMENT 10. identification of thermocouples.3 In-house heat treatment shall be done under the responsibility of the TIT LE OF RESPONSIBLE and monitored by the TITLE OF RESPONSIBLE.4 Identification of materials or parts sent to the subcontractor s facilities for heat treatment.2.2. the TITLE OF RESPONSIBLE shall review all records supplied by th e subcontractor to assure that they comply with the requirements of the Purchase Order and the heat treatment procedures. 3 it should not b   . • Vessel or part number. 10.1 Heat treatment required by the Code. 10.1. Div. 10. and Div.2.3 The Company Legal Name Purchase Order assures free access for the Company Legal Name representatives and the Authorized Inspector.2 Heat Treatment procedures shall describe the placement and method of attachment for thermocoupl es.2 All Heat Treatment records submitted by the subcontractor shall be the ac tual furnace charts which record the procedure and revision.4 The time-temperature recording charts shall indicate as a minimum the: • Procedure & revision. which is limited to post weld heat t reatment (PWHT) for stress relieving welds. date o f heat treatment and items treated.0 POST WELD HEAT TREATMENT 10. time at te mperature and required records as a minimum and are submitted to the Authorized Inspector for review. 1. 2. ASME B31.2.0 GENERAL Section: 10 Page: 1 of 2 Revision: 0 Date: 22 November 2009 10.QUALITY CONTROL MANUAL HEAT TREATMENT 10. equipment and calibration records prior to placement of a Purchase Order for Heat Treatmen t and obtains a copy of the calibration records for time-temperature recorder an d thermocouples.1. 10.2.5 Upon return the TITLE OF RESPONSIBLE examines each one for damage or loss of identification. 1 0. 10.1. by the Design Engineer and approved by the TITLE OF RESPONSIBLE. • The order number. maybe performed in-house or by a qualified subcontractor in accordance with Company Legal Name procedures.1 The TITLE OF RESPONSIBLE shall review and approve the subcontractor’s contr ols.1. support locations. using numbe rs. using calibrated equipment.0. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. and signed and dated by the furnace operator . 10. • Identification of thermocouples. 10.1 All heat treatment shall be performed in accordance with written procedur es prepared. • Signature and date of the TITLE OF RESPONSIBLE. 10. temperature gradients for heating and cooling.1.2. 10.1.

e used verbatim. . without review of the system and modification to reflect the sy stem which is actually in use.

Div.   . ASME B31. after acceptance they are filed in the job file.4.3.1. NCR s shall be handled per Section 7. 3 it should not b e used verbatim.3.1 Heat Treatment records are submitted to the Authorized Inspector for revi ew and acceptance.1 Any deviation from these requirements shall result in an NCR. 2. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.4. 10. Section VIII Div.QUALITY CONTROL MANUAL HEAT TREATMENT 10.0 HEAT TREATMENT RECORDS Section: 10 Page: 2 of 2 Revision: 0 Date: 22 November 2009 10. without review of the system and modification to reflect the sy stem which is actually in use. 1. and Div.0 NONCO NFORMITIES 10.

3 Traceability is provided from location of equipment. 3 it should not b e used verbatim. 11. examination and test equipment used for acceptance of a Code item is calibrated in accordance with this Section. frequency of calibration. 1 1.1. 11. ASME B31. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 11. 11. and due date for the next calibration.3.1.   .1 All measurement. 11. unless out of service and clearly marked "NOT CALIBRATED". or at each chan ge of operator.1. 11. pneumatic or proof testing are calib rated against a deadweight tester or calibrated master gauge once annually. 11. the TITLE OF RE SPONSIBLE removes it from the work area and arranges for calibration or replacement.7 The Level II using a calibrated step wedge film. are available for review by the Authorized Inspector. which provides certified records of c alibration.2 Calibration reco rds.1 All measurement. Section VIII Div. and dat e of next calibration.1. or from experience with the instrument.1 All equipment is identified with a Calibration Sticker (Exhibit 11-3) whi ch records the item. without review of the system and modification to reflect the sy stem which is actually in use.2 All Code items checked with such discrepant instruments are nonconforming until the TITLE OF RESPONSIBLE has verified that they meet all Code requirements.1 When instruments are found out of calibration or damaged. including those of subcontractors who perform NDE. and has suitable standards whose accuracy is traceable to the Nation al Standards or similar.0 GENERAL Section: 11 Page: 1 of 1 Revision: 0 Date: 22 November 2009 11.3.1. date of last calibration.2. or by recording the identification number of instrument used for an examination or inspection on the TRAVELER other inspectio n documentation. 11.1.2 Each item is recorded on a List of Calibrated Equipment (Exhibit 11-1). w hich shows as a minimum.2.0. at the start of each 8-hour shift.0 DISCREPANT EQU IPMENT 11.2. or they are retes ted with accurate instruments. 11.3 The TITLE OF RESPONSIBLE is responsible for maintaining all equipment in calibration.1.0 CALIBRATION RECORDS 11. and Div. equipment description. 11.1.1. Div. examination and test equipment is identified by m arking the item or its container with a unique serial number. 11. performs the calibration of the radiographic densitometer e very 90 days. serial number. 1.5 The frequency of calibration is as determined fr om the manufacturer s recommendations.QUALITY CONTROL MANUAL CALIBRATION 11.3. 2.3.6 Pressure gauges used for hydrostatic.4 Calibration may be pe rformed by a qualified testing laboratory. PWHT and mechanical test ing. which is traceable to na tional standards and calibrated annually. and whenever there is reason to question their accuracy.0 CALIBRATION PROC EDURES 11. The densitometer or density step wedge comparison film is verified by the RT Level II Examiner.

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so as to verify that the item was in calibrat ion when last used at the field site. .1. Section VIII Div. 1. and Div. Div. 2. it is immediately calibrated.4 After removal of a calibrated instrument or pressure gauge from a field s ite. without review of the system and modification to reflect the sy stem which is actually in use.QUALITY CONTROL MANUAL Section: 11 Page: 2 of 1 Revision: 0 Date: 22 November 2009 11. ASME B31.3. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 3 it should not b e used verbatim.

heat treat procedures and records. CODE STAMPING and NATIONAL BOARD 12. manufacturing procedures. i. the TITLE OF RESPONSIBLE retains the following documents at Company Legal Name: a. The Manufacturer s Design Report. Section VIII Div. j. Photoco py or rubbing of nameplate or stamping.1. 12.1.1.1 shall be maintained in a safe repository by Company Legal N ame for the life of the vessel or (10) ten years. A ll material certificates.0 GENERAL Section: 12 Page: 1 of 4 Revision: 0 Date: 22 November 2009 RECORDS. ASME B31.3. all documents mentioned in paragraphs 12.1.1 For Section VIII.2 vessels. and interpretation reports.2 All the above records shall be retained for a minimum period of 5 years a nd shall be available for review by the AI.1.QUALITY CONTROL MANUAL 12. whichever is longer. Manufacturer s Data Reports. Final drawings.1.2 12. 12. b. e.           . c. certified by a Registered Professional Engineer. 12. specificat ions and drawing used. Dimensional Records. 12. 12. Hydrostatic test reports.3 ADDITIONAL REQUIREMENTS SECTI ON VIII DIV. f. Material test certificates (MTR s & CMTR s). examination procedures. 1. and Div. without review of the system and modification to reflect the sy stem which is actually in use.2 After the ten years period TITLE OF RESPONSIBLE may offer the records to the ves sel user or their designated agent and if receiving rejection. test pro cedures.0. c.4 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.1. items and assemblies. NDE Reports.1. Company Legal Name shall maintain: a. Partial Data Reports.1. The Us er s Design Specification.3.3 All data on repaired material.3. MDR. Calculations and applicable specifications. b. certified by a Registered Professional Engineer. Records as mentioned above shall be filed and maintained in a manner which will allow access by the AI to specific information contained therein within a period not in excess of 24 hours at any time during the period of vessel manufac ture.1. Nonconformity Reports.1.3.1. RT fil ms.1 The TITLE OF RESPONSIBLE shall be responsible for the safe keeping of all records related to Code work performed at Company Legal Name and at Field Sites. In additi on to the records shown in paragraph 12.1 As a minimum. 12. Div. g. they may be destr oyed. d. d. Partial Data Reports. 3 it should not b e used verbatim. Div. h.0 RECORDS 12. 2.

N A (meaning Not Applicable) shall be used in these spaces. 2. and sign and date the Manufacturers Data Report.7 Pre-stressing procedures and verification data.2. Div.1 s hall be maintained in a safe repository by Company Legal Name for the life of th e vessel or ten years.1. 1.3 Welding Procedu res.2 The Manufacturer s Data Repo rt shall contain no erasures. for those spaces with no information. d.4 Weld repair reports. 3 it should not b e used verbatim.3 12.1. all Material Test Reports. d.1. d. c. whichever is longer. 3 vessels. d.6 Record of a ll heat treatments (these records may be either the actual heat treatment charts or a certified summary description of heat treatment time and temperature). all documents mentioned in paragraphs 12. 12.1.4. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. or Canada the Manufacturer s Data Report shall be registered with the National Board of Boiler and Pressure Vessel Inspectors.1 As-built drawings.2.1.2 12. ASME B31. and Div.1. and Records of Personnel Qualifications. d. The Manufacturer shall furnish to th e User the records listed below: a.5 NDE Examination Procedures. The TITLE OF RESPONSIBLE or thei r designee certifies it in ink when correct.S. Records of Pro cedure Qualification.5 Company Legal Name shall take the necessary steps as maybe require to pro vide suitable protection of all records from deterioration or damage. 12. white outs or cross-outs.1. b. d. together with the final records i s then presented to the Authorized Inspector for review.         .1 Section: 12 Page: 2 of 4 Revision: 0 Date: 22 November 2009 RECORDS.0 MANUFACTURERS DAT A REPORT 12. Section VIII Div. the Authorized Inspector will authorize and verify the application of the Code Symbol Stamp to the Nameplate or directly on the correct boiler.2. MDR. d. When satisfied that all Code requirements have been met. record of repairs.9 Record of nonconformance’s and disposition.1 Upon completion of a Code item the TITLE OF RESPONSIBLE prepares the Manu facture s Data Report from design documents and final records. Div. 12.1. pressu re vessel or part.3 The completed Manufactures Data Report.1.4 If re quired by client or if the final location is U.1.1 . d. Each space shall be comp leted on the Manufacturer s Data Report.4 ADDITIONAL REQUIREMENTS SECTION VIII DIV.4.QUALITY CONTROL MANUAL 12.1.1. without review of the system and modification to reflect the sy stem which is actually in use.2 Materials cer tifications.8 NDE reports and as-buil t sketches showing all relevant NDE indications. 12.A. 12.1. CODE STAMPING and NATIONAL BOARD For Section VIII. User’s Design Specification complete with all reference documents Manufacturer’s Data Report Manufacturer’s Design Report Manufacturer’s Construction Records: d.2.1. d.2.

the vessel may be registered and the Data Repo rts filed with the National Board of Boilers and Pressure Vessel Inspectors 12. whichever is greater. b. Div. and the AI has authorized Code Stamping to the TITL E OF RESPONSIBLE.1. User b. immediately return to the TITLE OF RESPONSIBLE in the OF RESPONSIBLE shall eith OF RESPONSIBLE. User or their designated Agent. ASME B31.5.2. Keep a copy of the Manufacturer’s Data Report on file in a safe repos itory for at least 5 years or for the intended life of the vessel.2. d. e. and Div.2. e. Upon request. MDR. Upon request. Section VIII Div. 3 it should not b . the vessel may be registered and the Data Reports filed with the National Board of Boilers and Pressure Vessel Inspectors 12. the vessel may be regist ered and the Data Reports filed with the National Board of Boilers and Pressure Vessel Inspectors 12.3 items the Manufacture shall furnish a copy of the Manufac turers Data Report: a. In lieu of (d) a bove.3.5.2 For Section VIII Div. whichever is greater. Inspection Agency c.5 DISTRIBUTION OF MANUFACTUERS DATA REPORTS (MDR) 12.2.0 CODE STAMPING 12. Jurisdictional authorities. Keep a copy of the Manufacturer’s Data Report on file in a safe repository for at least 5 years o r for the intended life of the vessel. CODE STAMPING and NATIONAL BOARD For Section I items a copy of the Manufacturer’s Data Report shall be furnished to : a. In lieu of (c) and (d) above.4 For Section VIII Div.3. The Inspector. whichever is greater. e. Keep a copy of the Manufacturer’s Data Report on file in a safe repository for at least 10 years or for the intended life of the vessel.QUALITY CONTROL MANUAL 12. d. to the I nspector.3 For Section VIII Div. 1. c.2 items the Manufacture shall furnish a copy of the Manufac turers Data Report: a. b.2.3. User. 12. d. c. whichever is greater. Keep a copy of the Manufacturer’s Data Report on file in a safe repository for at least 10 years or for the intended life of the vessel. b. Jurisdiction in which the vess el is to be installed. In lieu of (c) and (d) above.1 The TITLE OF RESPONSIBLE has custody and control of the ASME Code Symbol Stamps. the vessel may be registered and the Data Reports filed with the National Board of Boilers and Pressure Vessel Inspectors 12. User.1 items the Manufacture shall furnish a copy of the Manufac turers Data Report: a. The required Stamp will be issued for use only when all fabrication. c.5. and is re After its use it shall be same manner The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Jurisdiction in which the vessel is to be installed where required by law. In lieu of (c) above. d.5.1 Section: 12 Page: 3 of 4 Revision: 0 Date: 22 November 2009 RECORDS. to the Inspector. examinations an d inspections are completed.2 For Code items completed in the field the TITLE er be hand carry or send by courier the applicable Code Stamp to the TITLE sponsible for the safe keeping and control of its use. 2.

e used verbatim. without review of the system and modification to reflect the sy stem which is actually in use. .

Any nonconformance found which cannot be corrected shall require immediate removal of the Nameplate and Code Symbol. and immediately before the hydrostatic or pneumatic test.2. 1 2. Div. and the Nameplate attached to the vessel in the presence of the Authorized Inspector.3.3 For Section VIII Div. with the prior concurrence of the Authorized Inspec tor. Div.1 items the marking as shown in (Exhibit 12-4 or 12-5) s hall be directly stamped on the item. and 12-3). For Section I and ASME B31.4. 12. and Div. which is permanently attached to the vessel. 12-2.3 vessels the Code Stamping is app lied on a Nameplate (Exhibit 12-1.4 When Stamping the Code Symbol on the Nameplate after attachment to the ve ssel is not possible. 1.1 The National Board serial numbers shall be controlled and issued consecut ively by the TITLE OF RESPONSIBLE.4.4. National Board serial number. The TITLE OF RESPONSIBLE shall prepare the information provided on the Nameplate. The TITLE OF RESPONSIBLE sha ll maintain a register of National Board serial numbers issued. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. the TITLE OF RESPONSIB LE shall send the Manufactures Data report to the National Board within 3 weeks after certificatio n. CODE STAMPING and NATIONAL BOARD 12. ASME B31.1.QUALITY CONTROL MANUAL Section: 12 Page: 4 of 4 Revision: 0 Date: 22 November 2009 RECORDS. 2. it may be applied. and the date of dispatch of Manufacturer s D ata Report to the National Board for registration. without review of the system and modification to reflect the sy stem which is actually in use. MDR. 12.   . Section VIII Div.3. Company Legal Name manufacturer’s serial number. description of vessels or part.3 When items are registered with the National Board.0 NATIONAL BOARD 12. after completion of all fabrication and examination.1. 12. showing date of issue.4. and Div. 3 it should not b e used verbatim.2 The National Board serial numbers shall be issued in a progressive numeri cal order from 1 without jumps or gaps and without prefix or suffix.

specifications.1. 13. when they have sat isfied themselves that all Code requirements have been met. repair records. 13. together with the completed Manufacturer s Data Report signed by the TITLE OF RESPONSIBLE. 13.1.0 AUTHORIZED INSPECTOR 13. 13. 13.QUALITY CONTROL MANUAL AUTHORIZED INSPECTOR 13. 13. test and examination results. inspection points will be ins erted on the TRAVELER for those operations they may wish to witness or verify before work pro ceeds.10 The final records. proof tests or any other desi gnated inspection points on the TRAVELER so that they may be present to witness them.1 This Section describes who an Authorized Inspector is and the relationshi p within our organization.1.3 For those field sites where use of a different AIA than used fo r shop fabrication is required.1. and to such parts of all p lants that are concerned with the manufacturer and supply of parts or materials for the vessel when requested. before they are issued to Manual holders.0.1. are submitted to the Authorized Inspector for thei r authorization to apply the Code Symbol stamp and signature.9 The TITLE OF RESPONSIBLE or TITLE OF RESPONSIBLE will notify the Authoriz ed Inspector sufficiently in advance of hydrostatic. calculations. 13.1 The Authorized Inspector is the independent third-party Inspector require d by the Code. 13.     .4 The TITLE OF RESPONSIBLE arranges for the Authorized Inspector to have fr ee access to the shop and field site whenever Code work is being done.1.1.11 A current copy of the Quality Control Manual is available for use by the Authorized Inspector at the shop and field site. are the Company s liaison with the Authorized Inspector.7 The Authorized Inspector has access to and is provided with all drawings. process sheets.8 All Nonconformity Reports for Code work are submitted to the Authorized I nspector for their review and acceptance.12 The Authorized Inspect or will review and accept all changes to the Quality Control Manual. procedures. their services for Code inspection may be provid ed only after signing a separate contact for such work.1.5 When requested by the Authorized Inspector.1.0 GENERAL Section: 13 Page: 1 of 1 Revision: 0 Date: 22 November 2009 13.1.1. 13. 13.1. inspection records and any other document s required to perform their duties. 13.2 The Aut horized Inspector is regularly employed by an Authorized Inspection Agency as de fined in the Code and holds an “A” Endorsement on their valid National Board commiss ion card. employed by the Authorized Inspection Agency with whom Company Legal Name has a contract to perform the inspection services required by the Code. pneumatic. 13.1.6 The TITLE OF RESPONSIBLE at the shop or the TITLE OF RESPONSIBLE at a fie ld site. and are responsible for inf orming them of the progress of Code work so that they may perform the designated inspections.

3 it should not b e used verbatim.13 The TITLE OF RESPONSIBLE will assist the Authorized Inspector Supervisor during their required audits. and the Authorized Inspector while monitoring the Quality Control System. Div. 1. ASME B31. and Div. 2.13. . without review of the system and modification to reflect the sy stem which is actually in use.1.1. Section VIII Div. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.

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4. which has been verified by the TITLE OF RESPONSIBLE and the MTR or CMTR to the site that the TITLE OF RESPONSIBLE will use in verifying the material mar king prior to the material being released.4.7 of this Manual.2 The TITLE OF RESPONSIBLE reports directly to the TITLE OF RESPONSIBLE at the Home Office.0 DRAWINGS. 14. ASME B31. reviewed and approved as per paragraph 4. 1 4.0 AUTHORITY AND RESPONSIBILITY 14. 3.2 Code material cut to shape in the Shop shall be clearly marked with: a. Part number.4.0 FIELD SITE ORGANIZATION 14. that drawings and specifications may also be distributed to field site locations thro ugh the use of normal post or express carriers. 3 it should not b e used verbatim. DESIGN CALCULATIONS AND SPECIFICATIONS 14.2 The distribution of drawings and specifica tions is as described in paragraph 4.4 R evisions to the above documents are handled in the same way as the originals. 14 .3.1 This Section describes how Company Legal Name will control those operatio ns for Code items are controlled when final assembly is conducted at field sites controlled from t his location.1.1.4.1 through 4.1 through 4.1.1 The necessary drawin gs and specifications are prepared. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.4. 14.1. 14. Item number.2. 14.1. d.4.1 The organization at field site locations is as shown on the Organization Chart in figure 1 of Section 3 of this Manual. 14.1 Additional Code material requested by the TITLE OF RESPONSIBLE or the TIT LE OF RESPONSIBLE is requisitioned by the TITLE OF RESPONSIBLE.3. b.QUALITY CONTROL MANUAL FIELD SITES 14.5 with the exception.3.1.3.2.0 MATERIAL CONTROL 14. 14. without review of the system and modification to reflect the sy stem which is actually in use.0. . 14.0 GENERAL Section: 14 Page: 1 of 5 Revision: 0 Date: 22 November 2009 14. Job identity number.1 Reporting directly to the TITLE OF RESPONSIBLE the TITLE OF RESPONSIBLE h as the overall responsibility for all field fabrication activities. and Div. as described in paragr aph 5.1 of this Manual. 1. The full materi al markings as required by the material specification or an acceptable coded mar king. Section VIII Div.3 All material from the Shop to the field site shall be sent with a copy of the Receiving Inspection Report. c.3 The TITLE OF RESPONSIBLE is responsible for providing the Authorized Insp ector with all drawings and necessary documents for review prior to the start of work. 2.1. Div. 14. They are responsible for implementation of this Quality Control Manual a t the field site and for the coordination of Quality Control field activities.

for compliance with Code requirements on the TRAVELER in the shop.4. 14. 14. When satisfied the item described on the shop TRAVELER is the same as the item received and no damage has occurred the TITLE OF RESPONSIB LE and the Authorized Inspector shall then sign and date the copy of shop TRAVEL ER in the space provided.3 of this Manual.4. 14.11 14.1 and 5. 14.4.8 For these items the TITLE OF RESPONSIBLE and the Authorized Inspector sha ll verify the extent of work completed as indicated on the shop TRAVELER and that no damage ha s occurred in transit. Proper tagging and identification of each item. Physical damage.4.6 through 5.5 The Receiving Inspection Report is then returned to the TITLE OF RESPONSI BLE for further processing as described in paragraph 5. piece-marking numbers of each item received in a log. The required material marking as described in paragraph 14.7 Both the TITLE OF RESPONSIBLE and the Authorized Inspector at the Shop lo cation shall certify all items shipped to the field site(s). The TITLE OF RESPONSIBLE shall return the signed copy to the TITLE OF RESPONSIBLE for filing. b. thus providing the relation between the sequential number and material test reports.8. All welding consumables requested by the TITLE OF RE SPONSIBLE or TITLE OF RESPONSIBLE shall be ordered as described in paragraphs 5. and examined by the TITLE OF RESPONSIBLE for: a.4.4.3.3.9 Upon satisfactory completion of the above activities the TITLE OF RESPONS IBLE shall record the Manufacturers Serial Number.3. which contains the material heat and lot number from the material test reports. which have not been Code Stamped as Parts. d. c. items or Code Parts are unloaded in the assigned lay-d own area.9 with a verified copy of the Receiving Inspection Report sent to the TITLE OF RESPONSIBLE showing that t he material can be released for fabrication.QUALITY CONTROL MANUAL FIELD SITES Section: 14 Page: 2 of 5 Revision: 0 Date: 22 November 2009 14. which provides traceability to assembly drawings.4. In case of items supplied with M anufacturers Partial Data Reports.12 Receiving of all welding consumables shall be performed at the Shop loca tion as described in paragraphs 5.13 .1 through 5. which may have occ urred during transport. 14.4 For all Code material received directly at the field site(s). the TITLE O F RESPONSIBLE sends the Site TITLE OF RESPONSIBLE a copy of the Purchase Order and the approved Mate rial Purchase Specification for use in receiving inspection as described in para graph 5.4. the stamping shall be verified against the Da ta Report.2.4.8. 14.4.3.10 In the case of plate or pipe. 14.6 All Code material. the TITLE OF RESPONSIBLE maintains a log of sequen tial numbers assigned.4. 8.4 of this Manual. 14.4.

and Div.Accepted welding consumables shall be shipped to the field site with a copy of t he signed copy of the Weld Material Purchase Specification. Section VIII Div. ASME B31.14 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 14. 3 it should not b e used verbatim. Div. . in accordance with the manufacturer’s recommendations.1.4. Accepted welding consumables s hall be stored in a locked storage area in their original package away from the elements. 2. 1. For use by the TITLE OF RESPONSIBLE during the material verification. without review of the system and modification to reflect the sy stem which is actually in use.

Div. items and material that do not meet all requirements are considered nonco nforming and the TITLE OF RESPONSIBLE in accordance with Chapter 7 of this Manua l shall prepare a Nonconformity Report. ASME B31. 3 it should not b e used verbatim. without review of the system and modification to reflect the sy stem which is actually in use. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.15 Section: 14 Page: 3 of 5 Revision: 0 Date: 22 November 2009 Parts.1. Section VIII Div. and Div.QUALITY CONTROL MANUAL 14. . 1.4. 2.

14.6. 14. 14. the procedure shall specify the required t est pressure and a maximum test pressure.2 of this Manual.1.QUALITY CONTROL MANUAL FIELD SITES 14.8 o f this Manual. f or review and selection of inspection points as described in paragraph 6.6.5.3 However for Nonconformities where the disposition is "Reject".5.4 All Nonconformities may be transmitted by fax or by telex.1 through 6.5 For all Code vessels.5. to reduce the risk of using gauges. together with the final records are th en presented to the Authorized Inspector for review. the TITLE OF RESPONSIBLE on site is authorized to make such dispositions. the Authorized Inspector will authorize and verify the application of the Code Symbol Stamp to the Nameplate or item as applicable and sign the Field Assembly portion of the Data Report.1.3 Prior to start of work the TITLE OF RESPONSIBLE. and under the supervi sion of the TITLE OF RESPONSIBLE and always in the presence of the Authorized In spector.8 The completed Data Report.5.2 The approved TRAVELER is sent to the TITLE OF RESPONSIBLE by the TITLE OF RESPONSIBLE. which is prepared and reviewed as per.2 All requirements of Section 7 of this Manual shall apply.1 abov e prior to any action taken.6.6.5.5. 14. The procedure shall also specify the minimum metal temperature the test shall be performed at. 14.6 Two calibrated pressure gaug es shall be used.1 The field assembly of Code pressure vessels is controlled by assembly dra wings and the TRAVELER. 14. shall make the TRAVELER and all related or required documents available to the Authorized Inspector at the site location.5 The TITLE OF RESPONSIBLE shall inform the TITLE OF RESPONSIBLE of all dis positions and .6. Under no circumstances shall the maxim um test pressure be exceeded. 14. 14.1.0 CORRECTION OF NONCONFORMITIES 14. 14. 14. When satisfied that all Cod e requirements have been met.5.9 All records are returned to the TITLE OF RESPONSIBLE at the Home Office f or retention as described in Chapter 12 of this Manual.4 Code required hydrostatic or pneumatic tests shall be performed by the TI TLE OF RESPONSIBLE as specified by the procedure on the TRAVELER.6.5. the TITLE OF RESPON SIBLE shall verify and certify the Certificate of Field Assembly portion of the Manufacturers Data Report. with the exception of 14. 14.6. 14. The written di sposition of the TITLE OF RESPONSIBLE shall in all cases be obtained. 14.5. paragraph 6.1 Nonconformities found during field assembly are recorded on the TRAVELER next to the operation where they occurred and are controlled as described in Section 7 of th is Manual.5.7 Upon completion of the field assembly of a Code item.0 FIELD EXAMINATION AND INSPECTION PROGRAM Section: 14 Page: 4 of 5 Revision: 0 Date: 22 November 2009 14. which have been damaged in transit.

6. 3 it should not b e used verbatim. Div. and Div.1. 2. ASME B31.6 All Nonconformity Reports shall be sent to the TITLE OF RESPONSIBLE at th e Home Office for retention as described in Section 12 of this Manual. without review of the system and modification to reflect the sy stem which is actually in use.all corrective actions to be taken. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Section VIII Div. . 1. 14.

QUALITY CONTROL MANUAL Section: 14 Page: 5 of 5 Revision: 0 Date: 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 1. and Div. Section VIII Div. 3 it should not b e used verbatim. . ASME B31.1. without review of the system and modification to reflect the sy stem which is actually in use. 2. Div.

3.2 All concerned WPS´s and supporting PQR´s shall be sent to the TITLE OF RESPON SIBLE by the TITLE OF RESPONSIBLE. This list along with the welder’s qualifications shall be made availa ble to the Authorized Inspector for review.8.1 All required measuring and test equipment to be used for acceptance shall be cal ibrated directly prior to shipment to the field site and shall bear Calibration Sticker showing the date of calibration and the period of validity.8. temperature and humidity.1.0 NONDESTRU CTIVE EXAMINATION 14. they shall then be distributed to the TITLE OF RESPONS IBLE.4 The List of Qualified Welders shall be prepared as described in paragraph 8.2.0 WELDING Section: 14 Page: 6 of 5 Revision: 0 Date: 22 November 2009 14.1 Post weld Heat Treatment.1 All welding shall be done in accordance with Section 8 of this Manual. The TITLE OF RESPONSI BLE is responsible for transmitting the manufacturer’s recommendations for handlin g and storage of the welding consumables to the field location. Dossiers of all NDE personnel shall be maintained by the TITLE OF RESPONSIBLE and be made available to the Authorized Inspector.3 and sent by the TITLE OF RESPONSIBLE to the TITLE OF RESPONSIBLE for use in assigning welders to their work.9. rain.8.0 HEAT TREATMENT 14. All WPS´s and PQR´s shall be made available to the Authorized Inspector at the field site for review . 14. the time/temperature charts shall be forwarded to the TITLE OF RESPONSIBLE for retention as described in Section 12 of this Manual . when required shall be carried out in accordance with Section 10 of this Manual.2.3 Welders shall be qualified as described paragraph 8. 14.QUALITY CONTROL MANUAL FIELD SITES 14. WPS´s shall be made available to the welders for their use. Traceability is provided from the TRAVELER.10. 14.0 CALIBRATION OF MEASUREMENT AND TEST EQUIPMENT 14. which records the equipment identification numbe .9.7. 14.5 of this Manual. 14. 14.10. 14. an d in addition the TITLE OF RESPONSIBLE. 14. all radiographs and test reports shall be forwarded to the TITLE OF RESPONSIBLE at the Home Office. 14.2 All radiographs and test reports shall be made available to the Authorize d Inspector for review.7.7.7.1 to the TITLE OF RESPONSIBLE for distribution to the TITL E OF RESPONSIBLE.9.5 The TITLE OF RESPONSIBLE is responsible for the issuance of welding consu mables in accordance with paragraphs 8.3 After acceptance by the Authorized Inspector. 14.7. together with the TITLE OF RESPONSIBLE shall establish the actio n necessary to protect the welding activities from adverse weather conditions su ch as wind. Following the Authorized Inspectors acceptance.7.2 The TITLE OF RESPONSIBLE shall be responsible for forwarding the procedur e after approval as per paragraph 10.4 and 8.7.1 All NDE shall be carried out in accordance with Section 9 of this Manual.9.7.

ASME B31. 14. . and Div. 3 it should not b e used verbatim. without review of the system and modification to reflect the sy stem which is actually in use. Section VIII Div. 1. Div.10. 2.2 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.1.r of those instruments used for examination and inspection.

12.QUALITY CONTROL MANUAL FIELD SITES Section: 14 Page: 7 of 5 Revision: 0 Date: 22 November 2009 14. 1. NAMEPLATE AND STAMPING 14. 14.11. Code Stamping & National Board numbers shall be handled in accordanc e with Section 12 of this Manual.12. Section VIII Div. MANUFA CTURER S DATA REPORTS. and Div.0 RECORDS.1 The TITLE OF RESPONSIBLE shall be responsible for the coordination with the Auth orized Inspector at the field location.0 AUTHORIZED INSPECTOR 14. 3 it should not b e used verbatim.2 A current hard copy of this Quality Control Manual shall be available fo r use by the Authorized Inspector at the field location. ASME B31.     .11.11. 2.3 A copy of the relevant calibration report shall accompany all measuring and test equipment. Manufacturer s Da ta Reports. 14.1 Records. without review of the system and modification to reflect the sy stem which is actually in use. 14. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.1.10. Div.

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who may require that evidence of acceptance of the me thod and extent of repair or alteration by the jurisdiction or insurance carrier responsible for the inservice inspection be provided before starting work.2.1.4 R e-rating .0 AUTHO RITY AND RESPONSIBILITY 15.0.2. start of work.0 GENERAL Section: 15 Page: 1 of 3 Revision: 0 Date: 22 November 2009 15. provides the Author copy of the original ASME Manufact documents necessary for the Author or alteration and to designate the 15. For physical changes.1. 15. 3 it should not b e used verbatim.     . ASME B31. and Div. Div. which aff ects the pressure containing capability of a boiler or pressure vessel. A reduction in minimum temperature for a pressure ve ssel.QUALITY CONTROL MANUAL REPAIRS & ALTERATIONS 15. 1.1 Shop or field repairs and alterations to boilers and pressure vessels. 15.0 PROCEDURES 15. ASME Code and this Quality Control Manual.is defined as the work to restore a boiler or pressure v essel to a safe and satisfactory operating condition.0. 15.3 For alterations to boilers and pressure vessels.0. 15. prior to the ized Inspector with drawings.2 The TITLE OF RESPONSIBLE.4 For alterations consisting only of re-rating. TRAVELER. certifying that the design chan ges meet the NBIC and have been verified by their Authorized Inspector.a boiler or pressure vessel by increasing the maximum allowable worki ng pressure or temperature is considered an alteration. without review of the system and modification to reflect the sy stem which is actually in use. Section VIII Div. Revis ed calculations. 2. Partial Data Reports for welded parts. b.1. before being presented to the Authorized inspector.is defined as a change in any item described in the original ASME Manufacturer s Data Report. calculations. is also an alteration. provided there is no phy sical change to the object.2. when revised calculations cannot be obtained from the original manufacturer.2. the TITLE OF RESPONSIBLE will provide the Authorized Inspector with: a. 15. are made in accordance with the applicable requirements o f the National Board Inspection Code (NBIC).1 The TITLE OF RESPONSIBLE is responsible for compliance with this Quality Control Manual for shop and field repairs to Code items. jurisdiction or AIA responsible for in-service i nspection of the unit.1 All repairs and a lterations to Code boilers and pressure vessels are subject to the acceptance of the Authorized Inspector. user.2 Repair .3 Alteration . procedures. requiring additional mechanical tests. 15. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. urer s Data Report for the item and any other ized Inspector to accept the method of repair ir required inspection points.2. they may be prepared by a reg istered professional engineer.0. provided there is no devia tion from the original construction. 15. The Form R-1 Report of Welded Repair or Alteration prepared by the original manufacturer or another holder of a valid "S". c. "U" or "U2" Certificate of Authorization as applicable. wh en required by the owner. and sent for review to the jurisdiction at the lo cation of installation.

2. 15.6 When the stamping is on a nameplate. which has been reviewed and certified by a registered professional engineer as compatible with the original User s Design S pecification and Manufacturers Design Report.3. without review of the system and modification to reflect the sy stem which is actually in use. and for alterations the original Manufacturer s Data Report. ASME B31. du ring the repair or alteration of a boiler or pressure vessel. less the original Code Symbol. 15.3. the Authorized Inspec tor witnesses the transfer of the nameplate to its new location. keeps the Authorized I nspector informed of the progress and completion of the work so they may perform their de signated inspections. subject to the approval of the jurisdiction: a. as required by the Code. The repair plan is then submitted to the Authorized Inspector responsible for in-service inspection for their revi ew and acceptance. Witness oblite ration or removal of the old stamping.2.3. Code and Manual requirements have been met. 15.7 The TITLE OF RESPONSIBLE.7 When a n ew part is fabricated for inclusion in the repair or alteration. b.5 For Section VIII Div.8 All examinations and tests required by the Code f or the original construction of the boiler or pressure vessel are required for t he repair or alteration. The Code Symbol is N OT re-stamped.3. alternate met hods acceptable to the Authorized Inspector may be used. and transfer of the stamping to the new p art or location on the item. they will authorize application of the "R" Sy mbol to the appropriate NBIC stamping (Exhibit 15) and sign the Form R-1. and. 15.3 The final records.4 All records referenced in this Section are available for review by the Authoriz ed Inspector. except that if impossible or impractical. Witness the marking of a facsimile or rubbing of the old and new stamping.5 If.2.0 RECORDS 15.1 T he repair or alteration.3.3. 15.QUALITY CONTROL MANUAL REPAIRS & ALTERATIONS Section: 15 Page: 2 of 3 Revision: 0 Date: 22 November 2009 15. 15. and accept the repair or alteration after final inspection of the completed work.1. are presented to th e Authorized Inspector for their review. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. together with the completed Form R1 and any Manufactur er s Data Reports. Report of Welded Repair or Alteration.2 vessels. or TITLE OF RESPONSIBLE. 15. 1.6 The TITLE OF RESPONSIBLE. the TITLE OF RESPONSIBLE verifies that th e User or his agent has prepared a detailed repair plan. the Form R-1 is prepared and certified in ink by the TITLE OF RESPONSIBLE. When satisfied that all NBIC. including a description of the relocation of Code stamp ing or nameplate when performed shall be documented on the current National Boar d Form R-1. and Div.2 When the work is completed.3.2.4 below. Section VIII Div. when required. 15. Div. when requested by the Authorized Inspector. 3 it should not b e used verbatim. the Authori zed Inspector will. 2. arr anges for their access to make all inspections of the vessel they deems necessary in order to ac cept the method of repair or alteration.         . it is necessary to remove the original Manufacturer s ASME Code stamping or nameplate.3. 15. 15. The Form R-1 is distributed as listed in 15. to the jurisdictional authority for appro val before start of work. the requirement s of Section 12 of this Manual apply only to the Code stamping located on the ne w Part.

QUALITY CONTROL MANUAL REPAIRS & ALTERATIONS Section: 15 Page: 3 of 3 Revision: 0 Date: 22 November 2009 15.3.8 When authorized and witnessed by the Authorized Inspector, the stamping o f, or attachment of a nameplate to, the repaired or altered vessel adjacent to t he original Manufacturer s stamping or nameplate, shall comply with the NBIC and Exhibit 15-1.of this Manual. 15.3.9 The TITLE OF RESPONSIBLE retains custody and control of the "R" stamp as described in 12.3.1 of this Manual. This Symbol is the property of the National Board. 15.4.0 DISTRIBUTION OF FORM R-1 15.4.1 One copy of Form R-1, Report of Welded Repair, with applicable ASME Manufacturer s Data Report attached, is filed with the Auth orized Inspection Agency responsible for the in-service inspection, when request ed a copy is sent to the jurisdiction, one copy sent to the user and a copy reta ined in the job file. 15.4.2 One copy of Form R-1, Report of Welded Alteration, with the original Manufacturer s Data Report and applicable Partial Data Report( s) attached, provided to the Authorized Inspector, Authorized Inspection Agency responsible for in-service inspection, the owner/user, jurisdiction, and to the National Board if so requested. A copy is retained in the job file. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I, ASME B31.1, Section VIII Div. 1, Div. 2, and Div. 3 it should not b e used verbatim, without review of the system and modification to reflect the sy stem which is actually in use.

 

 

 

22. 2. 22. 22. 09 Nov. 22. 09 Nov. . 3 it should not b e used verbatim. 22. 09 Nov. 22.QUALITY CONTROL MANUAL EXHIBIT INDEX Exhibit N° 2-1 2-2 4-1 4-2 5-1 5-2 5-3 6-1 7-1 7-2 8-1 8-2 10-1 10-2 12-1 12-2 123 12-4 12-5 Name List of Manual Holders Manual Transmittal Sheet Material Purcha se Specification Document Transmittal Sheet Purchase Order Receiving Inspection Report Welding Material Purchase Specification TRAVELER (Name of Document to con trol examinations) Nonconformity Label Nonconformity Report ASME Qualified Welde rs List Welders & Operators Retention Record List of Calibrated Equipment Calibr ation Sticker Nameplate “U” Nameplate “U2” Nameplate “U3“ Nameplate “S” Nameplate “PP” Section: 16 Page: 1 of 1 Revision: 0 Date: 22 November 2009 Revision 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Date Nov. 22. 09 Nov. 09 Nov. 22. 22. 09 Nov. 09 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 09 Nov. 1. 22. 09 Nov. 22. 09 Nov. 22. Section VIII Div. 09 Nov. 09 Nov. 22. 09 Nov. 09 Nov. without review of the system and modification to reflect the sy stem which is actually in use. 22. 09 Nov. Div.1. 22. 22. ASME B31. 22. 09 Nov. 09 Nov. and Div. 09 Nov . 09 Nov. 22. 22.

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Section VIII Div. Div.1.QUALITY CONTROL MANUAL LIST OF MANUAL HOLDERS TITLE Edition: DATE SENT Revision: DATE RETURNED Edition: DATE SENT Exhibit: 2-1 Page: 1 of 1 Revision: 0 Date: 22 November 2009 Revision: DATE RETURNED MANUAL NUMBER The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 1. and Div. . ASME B31. without review of the system and modification to reflect the sy stem which is actually in use. 2. 3 it should not b e used verbatim.

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2. MANUAL SECTIONS OR EXHIBITS. . Section VIII Div. Div. ASME B31. 3 it should not b e used verbatim. TITLE OF RESPONSIBLE ACKNOWLEGMENT OF RECEIPT MANUAL NUMBER: MANUAL HOLDER (Please print): MANUAL HOLDER (Signature): DATE: The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. THIS FORM MUST BE RETURNED ALONG WITH ANY OBSOLETE QUALITY CONTROL MANUALS. YOUR SIGNATURE IS A VERIFICATION OF RECEIPT OF THE NEW DOCUMENT(S) SHOWN ABOVE. 1.1. without review of the system and modification to reflect the sy stem which is actually in use. and Div.QUALITY CONTROL MANUAL Manual Transmittal Sheet Exhibit: 2-2 Page: 1 of 1 Revision: 0 Date: 22 November 2009 TO: FROM: Enclosed / Attached is a copy of the new: Edition N° DATE: 22-Nov-09 Revision N° PLEASE ACKNOWLEDGE RECEIPT OF THIS MANUAL OR REVISIONS BY COMPLETING THE LOWER S ECTION OF THIS TRANSMITTAL SHEET AND RETURNING IT TO MY ATTENTION WITHIN TEN (10 ) DAYS FOR DOCUMENT CONTROL.

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2. without review of the system and modification to reflect the sy stem which is actually in use.QUALITY CONTROL MANUAL Material Purchase Specification Exhibit: 4-1 Page: 1 of 1 Revision: 0 Date: 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Section VIII Div. and Div. ASME B31. Div.1. 1. . 3 it should not b e used verbatim.

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Section VIII Div. without review of the system and modification to reflect the sy stem which is actually in use. . and Div. 2. 3 it should not b e used verbatim. ASME B31.QUALITY CONTROL MANUAL Document Transmittal Sheet Exhibit: 4-2 Page: 1 of 1 Revision: 0 Date: 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 1.1. Div.

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2. . ASME B31. without review of the system and modification to reflect the sy stem which is actually in use.1. Section VIII Div. Div. 1. and Div.QUALITY CONTROL MANUAL Purchase Order Exhibit: 5-1 Page: 1 of 1 Revision: 0 Date: 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 3 it should not b e used verbatim.

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1. 3 it should not b e used verbatim. without review of the system and modification to reflect the sy stem which is actually in use. Section VIII Div. . and Div.QUALITY CONTROL MANUAL Exhibit: 5-2 Page: 1 of 1 Revision: 0 Date: 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Div. 2. ASME B31.1.

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Div. 3 it should not b e used verbatim. Section VIII Div. . ASME B31.QUALITY CONTROL MANUAL Exhibit: 5-3 Page: 1 of 1 Revision: 0 Date: 22 November 2009 Welding Material Purchase Specification The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 2. 1.1. without review of the system and modification to reflect the sy stem which is actually in use. and Div.

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ASME B31. Div.QUALITY CONTROL MANUAL Exhibit: 6-1 Page: 1 of 2 Revision: 0 Date: 22 November 2009 TRAVELER EXAMPLE (Document used to control examinations) COMPANY LEGAL NAME PROJECT: CLIENT: JOB N° : DOCUMENT TITLE: ITEM: REQUIREMENTS: ASME SECTION VIII DI V. . ED. 1. Section VIII Div. 2001 ADDENDA 2002 TRAVELER Page 1 of 2 SPECIFICATION (CLIENT): C L I E N T U S E O N L Y 1(A) Signature Date 1(A) 1(B) APPROVED (Without comments) APPROVED (With comments) PLEASE PROCEED WI TH FABRICATION PLEASE PROCEED WITH FABRICATION AFTER INCORPORATION OF COMMENTS & RE-ISSUE FABRICATION MAY NOT START UNTIL REISSUED & APPROVED NO FURTHER COMMENT S CLIENT APPROVAL STATUS 2(B) 3(C) 4(D) 3(C) NOT APPROVED 4(D) INDORMATION ONLY APPROVAL REQUIRED Revision Date YES NO ONLY FOR INFORMATION Approved AI Review Revision Description JOB N° TRAVELER Page 1 of 2 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.1. 2. 3 it should not b e used verbatim. and Div. without review of the system and modification to reflect the sy stem which is actually in use. 1.

2 1.0 1. Section VIII Div.6 SHELL FABRICATION Review of MTR’s Verification of Material Marking Transfer Examin ation of Weld Bevels Check Fit-up & Tackwelding Longitudinal (L1) Visual examina tion of weld RT of Longitudinal Seam (L1) Etc… WPS ? H H R H H H H R The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.0 3.2 NOZZLE PREFABRICATION Verification of Material Marking Transfer Check Fit-up & T ackweld Flange to Pipe N1 Check Fit-up & Tackweld Flange to Pipe N2 Etc….3 1.2 3.0 2.4 1.3 3.1 1. an d PQR’s Review of WPQ’s Review of NDE Procedures Review of NDE Operator’s Qualificatio n Material Identification H H H H H H H H R R R R R R B 2.4 3. .1 3.1 2.5 3. without review of the system and modification to reflect the sy stem which is actually in use.. WPS ? W PS ? H H H R W C 3.5 1.6 GENERAL Review of TRAVELER Review of Drawings and Calculations Review of WPS’s. 1. and Div.QUALITY CONTROL MANUAL Exhibit: 6-1 Page: 2 of 2 Revision: 0 Date: 22 November 2009 H = Hold Point W = Witness Point R = Document Review N° DESCRIPTION APPLICABLE DOCUMENTS INSPECTED BY QC Client AI A 1.1. Div. ASME B31. 3 it should not b e used verbatim. 2.

Div. . 3 it should not b e used verbatim.QUALITY CONTROL MANUAL Nonconformity Label(s) Exhibit: 7-1 Page: 1 of 1 Revision: 0 Date: 22 November 2009 STOP No Further Processing NCR N°: Date: The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. without review of the system and modification to reflect the sy stem which is actually in use. Section VIII Div. and Div. ASME B31. 1. 2.1.

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Disposition Rational: Other (explai n) 9. NCR No.QUALITY CONTROL MANUAL N o n c o n f o r m i t y Description 2. Client (When Required): Signatur e: Nonconformance Disposi tion Verified Veri ficatio n 19. 2. without review of the system and modification to reflect the sy stem which is actually in use. ASME B31. NCR Closed: 20. Originator: Org: 3. Div. Responsible Manager: 12. Request Waiver Yes No 13. . Disposition Details: Signature: Waiver No: Date: 15. NCR Closed (Other): Signature: Signature: Signature: Date: Date: Da te: The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Corrective Action Required Rationale (if yes): Yes No 16. Drawing / Part / Lot / Serial N o: 5. CAR No: 16. Scrap Return to Supplier Repair Re-grade 10. Found During: 7. Accepted AI (When Required): Signature: 18. NCR Clos ed (AI): 20. R e p o r t Identify Non co nformance Date: Qty: Disposition Nonconformance Disposition 8. and Div. 3 it should not b e used verbatim. Disposition Approved: Signature: Date: Date: Date: 17. Section VIII Div. Disposition: Rework To Original Spec. Item Name: 4. Cause Classification: Design Manufacturing Supplier Training _____________ ________________________ 11.1. 1. Actual Condition: Exhibit: 7-2 Page: 1 of 2 Revision: 0 Date: 22 November 2009 Page: 1 of 1.

1.1. without review of the system and modification to reflect the sy stem which is actually in use. . and Div. ASME B31. Section VIII Div. 3 it should not b e used verbatim. 2. Div. R e p o r t Co n t in u at io n P ag e The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I.QUALITY CONTROL MANUAL N o n c o n f o r m i t y Exhibit: 7-2 Page: 2 of 2 Revision: 0 Date: 22 November 2009 Page: 2 of NCR No.

1.QUALITY CONTROL MANUAL ASME QUALIFIED WELDERS LIST Exhibit: 8-1 Page: 1 of 1 Revision: 0 Date: 22 November 2009 The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Div. without review of the system and modification to reflect the sy stem which is actually in use. ASME B31. . 2. 1. and Div. Section VIII Div. 3 it should not b e used verbatim.

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Div. 1. 3 it should not b e used verbatim.1. Section VIII Div. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. and Div. without review of the system and modification to reflect the sy stem which is actually in use. 2.QUALITY CONTROL MANUAL Qualification Valid Till Welders Identification Exhibit: 8-2 Page: 1 of 1 Revision: 0 Date: 22 November 2009 WELDERS AND OPERATORS RETENTION RECORD Verified on Job Number Last Verification Date Qualified First Name This Document is maintained as an Excel Spread sheet and it is pass word protect ed. Comments Last Name Process . ASME B31.

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Div. 2. 3 it should not b e used verbatim. 1. and Div. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. ASME B31. Section VIII Div.QUALITY CONTROL MANUAL List of Calibrated Equipment Description Serial N° Frequency Tolerance Date Calibr ated Exhibit: 10-1 Page: 1 of 1 Revision: 0 Date: 22 November 2009 Next Calibration Remarks This Document is maintained as an Excel Spread sheet and it is pass word protect ed. .1. without review of the system and modification to reflect the sy stem which is actually in use.

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1. 1. .QUALITY CONTROL MANUAL Calibration Sticker Exhibit: 10-3 Page: 1 of 1 Revision: 0 Date: 22 November 2009 Identification N°:Calibration Date:Valid Till: The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Div. 2. and Div. 3 it should not b e used verbatim. Section VIII Div. ASME B31. without review of the system and modification to reflect the sy stem which is actually in use.

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Characters shall be either indented or raised at least 0. Section VIII Div. (4 mm) high.1. and Div. ASME B31.004 i n. Div. without review of the system and modification to reflect the sy stem which is actually in use.10 mm) and shall be legible and readable. . (0. * When Direct Stamping on item minimum letter size is 8mm The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. 2. 1.QUALITY CONTROL MANUAL “U” Nameplate Exhibit: 12-1 Page: 1 of 1 Revision: 0 Date: 22 November 2009 *Only When National Board Registered National Board Serial Number Certified By:Company Legal Name as on CertificateMAWPpsiat° FMDMT° FatpsiManufacture rs Serial N° :Year Built: The required markings on a nameplate shall be in characters not less than 5 / 32 in. 3 it should not b e used verbatim.

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and Div. * When Direct Stamping on item minimum letter size is 8mm The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. . Characters shall be either indented or raised at least 0. Div. (4 mm) high.004 i n.1. ASME B31.QUALITY CONTROL MANUAL “U2” Nameplate Exhibit: 12-2 Page: 1 of 1 Revision: 0 Date: 22 November 2009 *Only When National Board Registered National Board Serial Number Certified By:Company Legal Name as on CertificateDesign Pressurepsiat° FMDMT° FManuf acturers Serial N° :Year Built: The required markings on a nameplate shall be in characters not less than 5 / 32 in. Section VIII Div.10 mm) and shall be legible and readable. (0. 3 it should not b e used verbatim. 1. without review of the system and modification to reflect the sy stem which is actually in use. 2.

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ASME B31. (8 mm) high.QUALITY CONTROL MANUAL “U3” Nameplate Exhibit: 12-3 Page: 1 of 1 Revision: 0 Date: 22 November 2009 *Only When National Board Registered National Board Serial Number Certified By:Company Legal Name as on CertificateDesign Pressurepsiat° FCDMT° FMDMT° F Manufacturers Serial N° :Year Built: The Nameplate shall be corrosion resistant and at least 0. The sta mping shall be stamped with letters and figures at least 5/8th in. Div. without review of the system and modification to reflect the sy stem which is actually in use. 1.15 inch thick. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Section VIII Div. 2.1. . and Div. 3 it should not b e used verbatim.

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and Div. without review of the system and modification to reflect the sy stem which is actually in use. Div. . Section VIII Div.QUALITY CONTROL MANUAL “S” Stamping Exhibit: 12-4 Page: 1 of 1 Revision: 0 Date: 22 November 2009 *Only When National Board Registered National Board Serial Number Certified By:Company Legal Name as on CertificateMAWPpsiHeating Surface ft²Steamin g Capacity:lb/hrYear Built: The stamping shall be stamped with letters and figures at least 5/8th in. directly on the item.1. 3 it should not b e used verbatim. 2. ASME B31. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. (8 mm) high. 1.

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Div. .1. 3 it should not b e used verbatim. directly on the item. without review of the system and modification to reflect the sy stem which is actually in use. 2. (8 mm) high.QUALITY CONTROL MANUAL “PP” Stamping Exhibit: 12-5 Page: 1 of 1 Revision: 0 Date: 22 November 2009 *Only When National Board Registered National Board Serial Number Certified By:Company Legal Name as on CertificateMAWPpsiYear Built: The stamping shall be stamped with letters and figures at least 5/8th in. ASME B31. 1. The text shown in this sample QC Manual should act as a guide in developing a QC program which meets the requirements of the ASME Boiler and Pressure Vessel Cod e Section I. Section VIII Div. and Div.

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