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Ye Ni Pulp & Paper Mill

30 MMSCFD
200~500 PSIG
60~100
Deg F
32 Inch

Gas Flow Rate=


Pressure
Temperature
Shell Diameter

Actual Flow @ 200 Psig & 100 Deg F=

200 PSIG
100 Deg F
9.56 Inch ( ID )

2.216236 EQU 13.5 MMSCFD of 200 psi & 100Deg F


25.65088 Cu ft / Sec
0.724601 Cu M / Sec

0.49868 Ft 2
2
0.046328 M

Vessel Area

Gas Velocity in Shell

Dens X V2=kg/M3

214.73
560

51.43802 Ft/Sec
15.64052 M/Sec

18.3 4476.655 <230 Pa


11.84 2896.371

35.4 SM3

1 Sq FT=

0.092903 M3

15.67831 M/Sec

Maximum
Minimum

Maximum Allowable Momemtum Criteria Dens X V2=kg/M3


KOD
75 Pa
Coalescer Filter /Filter Separator
125 Pa
Dry Gas Filter
230 Pa

ESTIMATION OF GAS VELOCITY


FPS SYSTEM

STANDARD VOLUME FLOW RATE = Qs


STANDARD VOLUME FLOW RATE = Qs*106 /24
STANDARD VOLUME FLOW RATE =

41666.67 Qs

PsQs/ZsTs = PQ/ZT
49.98693
Q=

Ps*Qs*Z*T / Zs*Ts*P

Q=

Q=

14.73*41666.67Qs*Z*T / Zs*520*P

Q=

Q=

1180.288462 Qs*Z*T / Zs*P

Ps=

14.73 PSIA

Qs=

49.98693 MMSCFD

Z=

48.4556 DEG F

Zs=

Q=

Ps=
Qs=
0.977799
0.999974

0.9155

T=

CUFT / HR

508.4556 DEG R

T=

0.9984

Ts=

Zs=

60 DEG F

P=

608.93 PSIG

Qf=

44106.59657 CUFT/HR

520 DEG R

d=

Ts=

623.66 PSIA

P=

3
1248.96 M /HR

1.0586 MMCFD
0.785714286 d2 (FT2)

Area A=

Z=

Qf=

Area A=

0.492126 FT

d=
FOR A= 0.2M2

d=
VELOCITY=
VELOCITY=

5.905512
Qf/3600*A

FT/SEC

VELOCITY=

64.38486307 FT/SEC

VELOCITY=

ESTIMATION OF GAS FLOW RATE FROM VELOCITY AND NOISE L

ASSUME OPTIMUM GAS VELOCITY = 55 FT/SEC AT F


V=

Q= 55 FT/SEC =

d=

5.905512

Q= 55 FT/SEC =

Ps=

14.73 PSIA

Qs=

49.98693 MMSCFD

Z=

0.9155

T=

48.4556 DEG F

Zs=

508.4556 DEG R

0.9984

Ts=

60 DEG F

P=

520 DEG R

608.93 PSIG

623.66 PSIA

2
0.832121036 P*d *Zs/Z*T

Qs=

ASSUME Zs =0.999
ASSUME Z =0.95
T= 75 deg F=
N-Pipe Dia.
( inch )

4
6
8
10
12
14
20
24
2

Mean Pressure

MMSCFD

0.999
0.95
535 RANKINE
PSIG

PSIG

PSIG

PSIG

300

400

500

40

100

200

1.4323
3.2226
5.7290
8.9516
11.8385
15.7156
32.3152
47.3539
0.3581

3.0024
6.7554
12.0097
18.7651
24.8169
32.9445
67.7421
99.2675
0.7506

5.6194
12.6436
22.4775
35.1210
46.4476
61.6594
126.7869
185.7903
1.4048

8.2363
10.8533
18.5317 24.4198
32.9452 43.4130
51.4769 67.8328
68.0783 89.7089
90.3742 119.0890
185.8318 244.8766
272.3130 358.8358
2.0591
2.7133

1180.288462 Qs*Z*T / Zs*P

CUFT / HR

0.327857906 Qs*Z*T / Zs*P

CUFT / sec

0.417273696 Qs*Z*T / d *Zs*P


2
60.08741226 Qs*Z*T / d *Zs*P

Qs=

38

13.4702
30.3080
53.8808
84.1888
111.3396
147.8039
303.9214
445.3585
3.3676

0.785714286

GAS VELOCITY

Z=

0.9155

T=

70

Zs=

0.9984

P=

200.00

d=

10

L=

180

51.67780031

5.1

530
214.73

ft / sec

Hrs

MKS SYSTEM

MMSCFD
CF/HR
CF/HR

Qs*106 /24
41666.67 Qs

Qs= MMSCM/D
CM/HR
CM/HR

Ps*Qs*Z*T / Zs*Ts*P
1.0156*41666.67*Qs*Z*T / Zs*288.5556*P
146.64996 Qs*Z*T / Zs*P

CU M / HR

1.0156 bars
1.415472 MMCMD

1.415472
0.977773434

0.9155
9.142 DEG C

282.142 DEG K

0.9984
15.5556 DEG C

288.5556 DEG K

41.9844 barsG

43 bars A

3
1248.9248 M /HR

0.7857143 d2 (M2)
0.15 M

Qf/3600*A M/SEC
19.623959 M/SEC

VELOCITY AND NOISE LIMIT

VELOCITY = 55 FT/SEC AT FLOWING CONDITION


50 FT/SEC

55*3600*24*d2*22/(7*4*144*1000000) MMCFD

3.28084
10.76391
0.215278
56.91162
17.35

0.0235714 d2

MMCFD

PsQs/ZsTs = PQ/ZT
Qs= P*Q*Zs*Ts / Z*T*Ps
Qs= 520*P*.025929d2*Zs/Z*T*14.73
Qs=

2
0.832121036 P*d *Zs/Z*T

MMSCFD

Qs= 0.915333139*623.66*5.905512*5.905512*.9984/.9155*508.4556
38.819 MMSCFD

Qs=

PSIG

PSIG

600

600

16.0871
36.1961
64.3486
100.5447
132.9703
176.5187
362.9662
531.8813
4.0218

16.0871
36.1961
64.3486
100.5447
132.9703
176.5187
362.9662
531.8813
4.0218

FT/SEC
M/SEC

Yenan Chaung Off Take Point


Header Inlet & Header
Flow
MMSCFD

Pipe Dia.

Design
Up Stream
Temperature Pressure
Deg F
PSIG

Velocity

Inch(Schl 80),OD/ID
Ft/Sec
10(9.56)
54.14
12(11.37)
38.3
110
150
800
14(12.5)
31.7
16(14.31)
24.2
20(17.94)
15.4
Pipe Velicity 0f 10" Line Pipe shall be acceptable.But Need to comply
Header Dia = 1.5 ( A1 + A2),A1=45.6 A2=26.1
1.5(45.6+26.1)=107.55,
For OD12 ",ID 11.37" Sch 80 = Header Area 101.5
For OD 14", ID 12.5" Sch 80 =Header Area
122.8

Flow
MMSCFD
75

Flow
MMSCFD
75
75

Regulating Skid Stream - 1(Upstream )


Design
Up Stream
Pipe Dia.
Temperature Pressure
Inch(Schl 80),OD/ID
Deg F
PSIG
6(5.76)
150
800
8(7.62)
10(9.56)
Regulating Skid Stream - 1(Down stream )
Design
Up Stream
Pipe Dia.
Temperature Pressure
Inch(Schl 80),OD/ID
Deg F
PSIG
8(7.62)
150
750
10(9.56)
8(7.62)
100
750
10(9.56)

Flow
MMSCFD
35

Regulating Skid Strea - 2(Down stream )

Flow

MMSCFD
Velocity
Ft/Sec
101.7
58.11
36.9

Velocity
Ft/Sec
61.9
39.3
56.83
36.1

Regulating Skid Stream - 2(Upstream )


Design Up Stream Velocity
Pipe Dia.
Temperature Pressure
Inch(Schl 80),OD/ID
Deg F
PSIG
Ft/Sec
6(5.76)
47.5
150
800
8(7.62)
27.1
10(9.56)
17.3

35
35

Pipe Dia.

Design

Up Stream Velocity

Temperature Pressure
Inch(Schl 80),OD/ID
Deg F
PSIG
8(7.62)
150
400
10(9.56)
8(7.62)
100
400
10(9.56)

Ft/Sec
53.3
33.5
48.9
31.1

Flow
MMSCFD
35

Flow
MMSCFD
35
35

Flow
MMSCFD
30

Flow
MMSCFD
30
30

Flow
MMSCFD
15

Flow
MMSCFD
15
15

Be Lin Regulating Skid (Up Stream )


Design
Up Stream
Pipe Dia.
Temperature
Pressure
Inch(Schl 80),OD/ID
Deg F
PSIG
6(5.76)
150
800
8(7.62)
10(9.56)
Be Lin Regulating Skid (Down Stream )
Design
Up Stream
Pipe Dia.
Temperature
Pressure
Inch(Schl 80),OD/ID
Deg F
PSIG
8(7.62)
150
400
10(9.56)
8(7.62)
100
400
10(9.56)
Compressor Regulating Skid (Up Stream )
Design
Up Stream
Pipe Dia.
Temperature
Pressure
Inch(Schl 80),OD/ID
Deg F
PSIG
6(5.76)
150
300
8(7.62)
10(9.56)
Compressor Regulating Skid (Down Stream )
Design
Up Stream
Pipe Dia.
Temperature
Pressure
Inch(Schl 80),OD/ID
Deg F
PSIG
8(7.62)
150
200
10(9.56)
8(7.62)
100
200
10(9.56)
Simikhon Regulating Skid (Up Stream )
Design
Up Stream
Pipe Dia.
Temperature
Pressure
Inch(Schl 80),OD/ID
Deg F
PSIG
6(5.76)
150
300
8(7.62)
Compressor Regulating Skid (Down Stream )
Design
Up Stream
Pipe Dia.
Temperature
Pressure
Inch(Schl 80),OD/ID
Deg F
PSIG
6(5.76)
150
200
8(7.62)
6(5.76)
100
200
8(7.62)

Velocity
Ft/Sec
47.5
27.1
17.3

Velocity
Ft/Sec
53.3
33.5
48.9
31.1

Velocity
Ft/Sec
47.5
27.1
17.3

Velocity
Ft/Sec
88.19
56.0
80
51.0

Velocity
Ft/Sec
52.7
30.1

Velocity
Ft/Sec
77.2
44.0
70.5
40.5

Standard/Flowrat
e
3

Pressure

Normal Flowrate
3

Temperature

Presssure

Flowrate

1
Inlet/Outlet

No.

Line ReFerence

FLOWRATE CONVERSION CONVERSION FROM STANDARD FLOWRATE TO ACTUA


& PIPE SIZING
FLOWRATE

V1

P1

T1

P2

Nm /hr Sm /hr m /hr Bar.abs Kelvin Bar.abs


Yenanchaung Offtake Point
1a I/Stream 1,600psi
1b O/Stream 1,400psi
I/Stream2,600psi
1c
1d O/Stream 2,600psi
1e Skid Inlet, 600psi
Belin Offtake Point
2a
2b

I/Stream,600psi
O/Stream, 400psi

Compressor Stations
3a
3b

I/Stream,300psi
O/Stream, 200psi

Simjkhon Refinery
4a
4b

I/Stream,300psi
O/Stream,125psi

T1

Kelvin
9

m /hr m /hr m/s


V2
V2

V2
12

m
2

m
2

14

VL

mm

15
16

mm

17
18

Actual Inside
diameter of Pipe
used

Actual thickness
Schedule of Pipe
Acutal Outside
Diameter of Pipe
Used

13
Actual NPS Diameter
of pipe Used

Minimum diameter
of the required,
Dmin

11

Minimum crosssectional area


required

10
Limited Velocity

Actual Flowrate

Actual
Temperature
P1*V1/T1 =
P2*V2/T2
Actual Flowrate
V2 =
(P1*V1/T1)*(T2/P2)

ARD FLOWRATE TO ACTUAL


RATE
MINIMUM PIPE DIAMETER REQUIRE

Result

mm