STÄUBLI HOSES

FOR ALL YOUR FLUIDS
I compressed air I cooling / heating I hydraulics I gases I chemical products I steam…

Sales coordination Stäubli subsidiaries Distributors

N 210.00 eA

CONNECT WITH STÄUBLI ALL OVER THE WORLD
UNITED KINGDOM
STÄUBLI (UK) Ltd Stafford Park 17 TELFORD Shropshire TF 3 3DG Tel. : ++44 (0) 1952/292 148 Fax : ++44 (0) 1952/290 057 e-mail : connectors.uk@staubli.com

The STÄUBLI quality associated with a complete range composed of:
JAPAN
STÄUBLI KK 4-12-4, NISHINAKAJIMA YODOGAWA-KU OSAKA 532-0011 Tel.: ++81 6 6889 3308 Fax : ++81 6 6889 3118 e-mail : connectors.stkk@staubli.com

BELGIUM
STÄUBLI BENELUX Meensesteenweg 407 8501 BISSEGEM Tel.: ++32 (0) 56 36 40 03 Fax : ++32 (0) 56 36 40 10 e-mail : benelux@staubli.com

I standard, self-locking and special hoses I flexible tubes I equipped hoses

NORTH AMERICA
(USA, Canada, Mexico) STÄUBLI CORPORATION P.O. Box 189 - DUNCAN S.C. 29334 Tel. : ++1 864/433-1980 Fax : ++1 864/486-5498 Toll free Number : 800/845 - 9193 e-mail : connectors.usa@staubli.com

BRAZIL
STÄUBLI COMÉRCIO, IMPORTAÇÃO, EXPORTAÇÃO E REPRESENTAÇÕES LTDA Rua Henri Dunant 137 Conj. D 04709 110 SÃO PAULO-SP Tel.: ++55 (0) 11 5182 7600 Fax : ++55 (0) 11 5181 8334 e-mail : connectors.br@staubli.com

POLAND
STÄUBLI Lodz Sp. z o.o. ul. Wigury 21 - 90319 LODZ Tel. : ++48 42 636 85 04 Fax : ++48 42 637 13 91

The STÄUBLI service: Our sales network is composed of highly qualified technicians trained to answer to your question. Feel free to contact them for any inquiry you may have.

PORTUGAL
24/06/04 - Crédit photos : Félix Création, M. Boudier - Gilles Piel

CHINA
STÄUBLI (HANGZHOU) MECHATRONIC CO. LTD. Hangzhou Economic & Technological Development Zone, M 2-1-3 HANGZHOU 310018 Tel.: ++86 571 86912161 Fax : ++86 571 86912162 e-mail : connectors.cn@staubli.com

STÄUBLI PORTUGAL REPRESENTAÇÕES LDA Via Central de Milheiros, 171-A 4475-330 MILHEIROS - MAIA Tel.: ++351 22 978 39 56/50 Fax : ++351 22 978 39 59

SPAIN
STÄUBLI ESPAÑOLA C/. Reina Elionor, 178 1° 08205 SABADELL (Barcelona) Tel.: ++34 937 205 405 Fax : ++34 937 124 256 e-mail : connectors.es@staubli.com

FRANCE
STÄUBLI RACCORD FRANCE Parc du Moulin - 31, rue du Saule Trapu - B.P. 212 91882 MASSY Cedex Tel. ++33 (0)1 69 93 25 00 Fax :++33 (0)1 69 93 25 10 e-mail : srf@staubli.com

SWITZERLAND
STÄUBLI A.G. Seestrasse, 238 8810 HORGEN/ZURICH Tel. : ++41 (0) 43/244 22 33 Fax : ++41 (0) 43/244 22 34 e-mail : sales.couplings@staubli.com

GERMANY, AUSTRIA
STÄUBLI Tec-Systems GmbH Theodor-Schmidt-Str. 25 - Postfach 10 10 37 95410 BAYREUTH Tel.: ++49 (0) 921/883-80 Fax : ++49 (0) 921/12070 e-mail : connectors@staeubli.de

TURKEY
STÄUBLI SANAYI MAKINE VE AKSESUARLARI TICARET LTD. STI. ATATURK MAH. MARMARA SANAYI SITESI B BLOK NO:28 - 34670 IKITELLI ISTANBUL Tel. : ++90 212/472 13 00 Fax : ++90 212/472 12 29 e-mail : connectors.tr@staubli.com

ITALY
STÄUBLI ITALIA S.p.A. Via Rivera, 55 - Casella postale 117 20048 CARATE BRIANZA Tel. : ++39 (0) 362/944.1 Fax : ++39 (0) 362/944 382 e-mail : connectors.it@staubli.com

INTERNATIONAL SALES COORDINATION
STÄUBLI FAVERGES - B.P. 70 - F - 74210 FAVERGES - Tel. : ++33 (0) 4 50 65 67 97 - Fax : ++33 (0) 4 50 65 60 69 Internet : http://www.staubli.com - e-mail : connectors.sales@staubli.com
is a registered trademark of STÄUBLI INTERNATIONAL AG

COMPRESSED AIR
TUBES AND HOSES
SUMMARY BY APPLICATIONS
APPLICATIONS Compressed air PRODUCTS
I AIRFLEX-S I AIRTANE I I I I I

TYPES

PAGES

Rubber hose Polyurethane hose Universal rubber hose Self-locking polyurethane hose for filtered and/or lubricated air Reinforced PVC hose Flexible polyamide tube (PA12) Flexible polyurethane polyester tube Flexible PVC tube EPDM hose for: • cold, hot or super-heated water up to +110 deg. C. • water glycol down to - 30 deg. C. Rubber hose for mineral based heat transfer fluids to operating temperatures of +140 deg. C. max. NBR/PVC self-locking hose for hot, cold and treated water HNBR self-locking hose for cooling circuits (water or water glycol) not giving off halogen gas Universal rubber hose for water up to 80 deg. C. Self-locking polyurethane hose for industrial treated water All stainless steel hose for hot water line Reinforced PVC hose for water line PTFE tube with stainless steel outer braid AISI 304 for heat transfer fluids Polyurethane micro-perforated hose for hydraulic fluids Universal rubber hose for chemical products All stainless steel hose for: • gases • steam • oils • acids Polyurethane micro-perforated hose for: • water • gases • chemical products • paint Reinforced PVC hose for chemical products Flexible polyamide tube (PA12) for: • chemical products • oils • fuels • solvants PTFE tube with stainless steel outer braid AISI 304 for: • steam to 200 deg. C • agressive fluids Flexible PVC tube

3 4 6 4 7 8 5 8
21

LORPRENE LORTAN NYLFLEX RILFLEX VINYFLEX CALOREL-EC

MADE TO MEASURE AND READY TO CONNECT
Stäubli hoses are made to measure and are fitted with: I AIRFLEX-S or AIRTANE hoses listed hereafter I a socket from our range of RCS, ERS, ERO or RCB for more information, see catalogue A 910

I TUBANE I

Cooling / Heating

I I I I I I I I I I I I I I I

CALOREL-S CALORLOCK HALOFREE LORPRENE LORTAN METAFLEX NYLFLEX

22 19

A I R F L E X- S
20 6 4 9 7 11 & 12

R UBBER HOSE I excellent reliability: high resistance to bending, pulling and twisting I meet NFT 47 252 B standard I silicon free.
STÄUBLI AIRFLEX-S Ø PS MAX X Bar

TRESS-FLON & TRESS-FLON CONVOLUTED Hydraulics Other fluids NERFLEX LORPRENE METAFLEX NERFLEX NYLFLEX RILFLEX

APPLICATION
15 to 18 6 9 15 to 18 7 8 11 & 12 INSIDE Ø mm 6 8 10 13 16 19 25

COMPOSITION
• inner hose in SBR (styrene-butadiene) • synthetic textile intermediate braid • outer hose in chloroprene (CR).

• compressed air.

CHARACTERISTICS OF THE HOSE ONLY
M.W.P M.P.A.B. WORK. OUTSIDE Ø at 20 deg. C at 20 deg. C TEMP. mm bar bar deg. C 13 20 60 - 20 to + 70 15 20 60 - 20 to + 70 17,4 18 60 - 20 to + 70 21,6 18 60 - 20 to + 70 - 20 to + 70 60 18 25,4 - 20 to + 70 60 18 30 60 - 20 to + 70 36,4 18 RADIUS BENDING mm 35 50 60 80 100 120 150 WEIGHT/ METER kg 0,160 0,195 0,245 0,350 0,460 0,625 0,840 PART NUMBERS 25 meter roll AIRFLEX-S 06 AIRFLEX-S 08 AIRFLEX-S 10 AIRFLEX-S 13 AIRFLEX-S 16 AIRFLEX-S 19 AIRFLEX-S 25 50 meter roll AIRFLEX-S 06/50 AIRFLEX-S 08/50 AIRFLEX-S 10/50 AIRFLEX-S 13/50 AIRFLEX-S 16/50 AIRFLEX-S 19/50

TRESS-FLON & TRESS-FLON CONVOLUTED
I I I I

VINYFLEX

8
14 18 23

THERMAL PROTECTIVE SLEEVE CREATION OF EQUIPPED HOSES PART NUMBER INSTALLATION AND OPERATING ADVICE

I Max. working pressure of hoses fitted with:
INSIDE Ø mm 6 8 10 13 16 19 25 RECOMMENDED STÄUBLI EAR CLAMP PART NUMBERS M.W.P (bar) at 20 deg. C 20 CL 1015 CL 1017 20 CL 1018 18 CL 1023 18 15 CL 1027 15 CL 1031 CL 1040 15

see conditions on page 23

I For more information about our connecting accessories range please see leaflet P 001. I Technical tables: M.W.P. = Max. Working Pressure M.P.A.B. = Max. Pressure to Avoid Bursting. I Marking of the hose indicated under the visual.

RECOMMENDED STÄUBLI SCREW CLAMP PART NUMBERS M.W.P (bar) at 20 deg. C ABA 8-14 20 ABA 11-17 20 ABA 13-20 18 ABA 15-24 18 ABA 19-28 18 ABA 22-32 18 ABA 26-38 18

3

A I R TA N E
POLYURETHANE HOSE I excellent resistance to abrasion, wear, rubbing and temperatures I very flexible I silicon free.
STÄUBLI AIRTANE Ø PMS : X Bar

TUBANE
FLEXIBLE POLYURETHANE POLYESTER TUBE I precisely calibrated polyurethane I excellent flexibility I excellent resistance to abrasion and ripping I meet NF E 49 101 standard I 4 colors. APPLICATION
• compressed air: connection to instant couplings...

TUBE POLYURETHANE CALIBRE ØINT/ØEXT

APPLICATIONS
• compressed air • particularly suited to automotive industry.

COMPOSITION
• inner hose : PVC • textile intermediate braid • outer hose : polyurethane yellow (RAL 1023).

CHARACTERISTICS OF THE HOSE ONLY
INSIDE Ø mm 12,5
Mini. delivery length : 10 m

OUTSIDE Ø mm 18,1

M.W.P at 20 deg. C bar 12

M.P.A.B. at 20 deg. C bar 45

WORK. TEMP. deg. C - 20 to + 75

RADIUS BENDING mm 72

WEIGHT/ METER kg 0,164

PART NUMBER AIRTANE 13

INSIDE Ø mm

M.W.P M.P.A.B. OUTSIDE Ø bar bar mm at 23 deg. C at 70 deg .C at 23 deg. C at 70 deg .C

RADIUS BENDING mm

WEIGHT/ METER kg

COLORS clear blue black red clear blue black red clear blue black red clear blue black red clear blue black red

PART NUMBERS 25 meter roll TUBANE 04 TUBANE 04/KB TUBANE 04/KN TUBANE 04/KR TUBANE 06 TUBANE 06/KB TUBANE 06/KN TUBANE 06/KR TUBANE 08 TUBANE 08/KB TUBANE 08/KN TUBANE 08/KR TUBANE 10 TUBANE 10/KB TUBANE 10/KN TUBANE 10/KR TUBANE 12 TUBANE 12/KB TUBANE 12/KN TUBANE 12/KR

I Max. working pressure of hoses fitted with:
INSIDE Ø mm 12,5 RECOMMENDED STÄUBLI EAR CLAMP PART NUMBER M.W.P (bar) at 20 deg. C CL 1021 12

2,5
see conditions on page 23

4

10

5

30

15

12

0,0092

RECOMMENDED STÄUBLI SCREW CLAMP PART NUMBER M.W.P (bar) at 20 deg. C ABA 13-20 12

L O R TA N
SELF-LOCKING POLYURETHANE HOSE
I technical characteristics according to CNOMO E 07 12 120 G recommendation I self extinghishing I excellent resistance to: • abrasion • pulling and ripping (even when used intensively) • welding projections (sparks,…) I very good resistance to grease, mineral oils, ozone and UV I reliable I silicon free.

4

6

10

5

30

15

20

0,020

5,5

8

9

4,5

27

13,5

25

0,032

STÄUBLI LORTAN Ø/COULEUR - AIR/EAU - X bar

7

10

8

4,4

24

13,2

30

0,049

8

12

9

4,5

27

13,5

35

0,076

APPLICATIONS
• filtered or lubricated air circuits • water.

COMPOSITION
• transparent polyurethane inner hose • inner hose: transparent polyurethane • outer cover: polyurethane polyester red or blue with antisticking treatment.

INSTR UCTIONS

• installation with STÄUBLI fittings featured on page 20 (no clamps of any kind are required) • adhere to the assembly instructions indicated on the leaflet RV3550100 delivered with the product • for proper assembly, we recommend to use our R 284 900 00 tools.
INSIDE Ø mm 9,5 12,5 16,5 OUTSIDE M.W.P Ø at 40 deg. C bar mm 16 19 23 12 12 12 M.P.A.B. bar 81 81 68 MAX. ROOM TEMP. deg. C WORK. TEMP. deg. C air water RADIUS BENDING mm 50 60 80 WEIGHT/ METER kg 0,163 0,194 0,240 COLORS blue red blue red blue red PART NUMBERS 50 meter roll LORTAN 10/KB LORTAN 10/KR LORTAN 13/KB LORTAN 13/KR LORTAN 16/KB LORTAN 16/KR

- 20 to + 60 + 10 to + 40 + 10 to + 60 - 20 to + 60 + 10 to + 40 + 10 to + 60 - 20 to + 60 + 10 to + 40 + 10 to + 60

Delivery in 25 meters roll : consult us

5

C O M P R E S S E D A I R A N D O T H E R F LU I D S
TUBES AND HOSES

NYLFLEX
REINFORCED PVC HOSE I compatible with a very large range of fluids I good mechanical resistance I low pressure drop I good flexibility at temperatures over 5 deg. C. I 3 colors.

NYLFLEX Ø - PS X Bar à 20°C

LO R P R E N E
APPLICATIONS UNIVERSAL R UBBER HOSE I excellent mechanical resistance I excellent resistance to ozone in the air and therefore to ageing I flexible, even at - 25 deg. C. I withstand partial vacuum I meet NFT 47252 standard regarding diameter and pressure I electrostatics conductor I silicon free.
• compressed air • water, distilled water, sea water, certain vegetable and mineral oils • alcohols to 20 deg. C...
STÄUBLI LORPRENE Ø R/m < 106 /m PS MAX X Bar

COMPOSITION
• inner & outer PVC hose, intermediate polyester braid.

CHARACTERISTICS OF THE HOSE ONLY
M.W.P M.P.A.B. INSIDE OUTSIDE at 20 at 20 Ø Ø deg. C deg. C mm mm bar bar 4 6 10 12 14 15 15 15 60 60 60 WORK. TEMP. deg. C - 15 to + 60 - 15 to + 60 - 15 to + 60 RADIUS BENDING mm 12 18 27 WEIGHT/ METER kg 0,085 0,100 0,125 PART NUMBERS COLORS clear clear clear blue red clear blue red clear blue red clear blue red clear clear clear clear clear clear 25 meter roll NYLFLEX 04 NYLFLEX 06 NYLFLEX 08 NYLFLEX 08/KB NYLFLEX 08/KR NYLFLEX 10 NYLFLEX 10/KB NYLFLEX 10/KR NYLFLEX 12 NYLFLEX 12/KB NYLFLEX 12/KR NYLFLEX 13 NYLFLEX 13/KB NYLFLEX 13/KR NYLFLEX 16 NYLFLEX 19 NYLFLEX 25 NYLFLEX 32 NYLFLEX 38 NYLFLEX 50 50 meter roll NYLFLEX 04/50 NYLFLEX 06/50 NYLFLEX 08/50 NYLFLEX 08/KB/50 NYLFLEX 08/KR/50 NYLFLEX 10/50 NYLFLEX 10/KB/50 NYLFLEX 10/KR/50 NYLFLEX 12/50 NYLFLEX 12/KB/50 NYLFLEX 12/KR/50 NYLFLEX 13/50 NYLFLEX 13/KB/50 NYLFLEX 13/KR/50 NYLFLEX 16/50

APPLICATIONS
• compressed air even in greasy environment • nitrogen, mineral and vegetable oils, petrol, diesel, kerosene, light acids, alcohols... • water to 80 deg. C. • glycol from - 20 to + 70 deg. C at 10 bar.

COMPOSITION
• black smooth inner in nitrile • intermediate textile braid • chloroprene outer.

8

10

16

15

60

- 15 to + 60

37

0,145

12

19

15

60

- 15 to + 60

45

0,215

13

20 26 27 34 42 48 64

15 15 15 15 12 10 8

60 60 60 48 35 35 26

- 15 to + 60 - 15 to + 60 - 15 to + 60 - 15 to + 60 - 15 to + 60 - 15 to + 60 - 15 to + 60

51 65 79 110 160 210 300

0,225 0,410 0,350 0,505 0,705 0,815 1,49

CHARACTERISTICS OF THE HOSE ONLY
INSIDE Ø mm 6 8 10 13 16 19 25 M.W.P M.P.A.B. WORK. OUTSIDE Ø at 20 deg. C at 20 deg. C TEMP. mm bar bar °C 60 - 25 to + 80 20 13 15,5 20 60 - 25 to + 80 17,5 20 60 - 25 to + 80 21 20 60 - 25 to + 80 25 20 60 - 25 to + 80 29 20 60 - 25 to + 80 60 - 25 to + 80 20 36 RADIUS BENDING mm 35 50 60 80 100 120 150 WEIGHT/ METER kg 0,160 0,210 0,240 0,315 0,430 0,545 0,790 PART NUMBERS 25 meter roll LORPRENE 06 LORPRENE 08 LORPRENE 10 LORPRENE 13 LORPRENE 16 LORPRENE 19 LORPRENE 25 50 meter roll LORPRENE 06/50 LORPRENE 08/50 LORPRENE 10/50 LORPRENE 13/50 LORPRENE 16/50 LORPRENE 19/50 16 19 25 32 38 50

I Max. working pressure of hoses fitted with:
INSIDE Ø mm 4 6 8 10 12 13 16 19 25 32 38 50 RECOMMENDED STÄUBLI EAR CLAMP PART NUMBERS M.W.P (bar) at 20 deg. C 15 CL 1011 CL 1013 15 CL 1015 15 CL 1018 15 15 CL 1020 15 CL 1021 CL 1027 10 CL 1028 10 CL 1037 10

see conditions on page 23

I Max. working pressure of hoses fitted with:
INSIDE Ø mm 6 8 10 13 16 19 25 RECOMMENDED STÄUBLI EAR CLAMP PART NUMBERS M.W.P (bar) at 20 deg. C CL 1015 20 CL 1017 20 20 CL 1018 CL 1023 20 CL 1027 15 CL 1031 15 CL 1040 15

see conditions on page 23

RECOMMENDED STÄUBLI SCREW CLAMP PART NUMBERS M.W.P (bar) at 20 deg. C ABA 8-14 20 ABA 11-17 20 20 ABA 13-20 ABA 15-24 20 ABA 19-28 20 ABA 22-32 20 ABA 26-38 20

RECOMMENDED STÄUBLI SCREW CLAMP PART NUMBERS M.W.P (bar) at 20 deg. C 15 ABA 8-14 ABA 8-14 15 ABA 11-17 15 ABA 13-20 15 ABA 15-24 15 15 ABA 15-24 ABA 19-28 15 ABA 22-32 15 ABA 26-38 15 8 ABA 38-50 ABA 44-56 6 ABA 58-75 4

7

O T H E R F LU I D S
EQUIPPED HOSES

M E TA F L E X
ALL STAINLESS STEEL HOSE
Built in all AISI 316L stainless steel to give high resistance to: • extreme temperatures • chemical agents • high pressures of 198 to 35 bar, depending on diameter • vibrations • ageing.

RILFLEX
FLEXIBLE POLYAMIDE TUBE (PA12)
I opaque colour I conforms to

NF E 49-100 - DIN 73 378. ISO 7628.

APPLICATIONS
• gases • steam • hot water • oils • agressive fluids: acids and solvents • condensates • heat transfer fluids • cryogenics • primary vacuum (for secondary vacuum applications, consult us).

COMPOSITION
• entirely metal construction with parallel corrugations made from an edge to edge welded tube in AISI 316L stainless steel • outer braid and end fittings in AISI 304 stainless steel • ends argon welded. This welding process has the considerable advantage of maintaining the required mechanical and corrosion resistance across the entire operating temperature range. Part numbers of the end fittings on page 10.

APPLICATIONS
• compressed air • oils, fuels, solvants, numerous chemical products • mounting with instant fittings.
INSIDE Ø mm 2 2,7 4 6 8 10 12 OUTSIDE Ø mm 4 4 6 8 10 12 14 M.W.P at 23 deg. C M.P.A.B. at 23 deg. C bar bar 40 120 25 75 26 78 19 57 14 45 12 36 10 30 WORK. TEMP. deg. C - 15 to + 80 - 15 to + 80 - 15 to + 80 - 15 to + 80 - 15 to + 80 - 15 to + 80 - 15 to + 80 RADIUS BENDING mm 24 30 35 55 60 92 82 PART NUMBERS 25 meter roll RILFLEX 02 RILFLEX 02/7 RILFLEX 04 RILFLEX 06 RILFLEX 08 RILFLEX 10 RILFLEX 12

INSIDE Ø inch mm 1/4 6 8 10 13 19 25 32 38 50 65

M.W.P OUTSIDE Ø at 20 deg. C mm bar 198 10,8 13,7 15,7 18,2 28,3 34,2 43 52 62,6 81,2 176 131 93 57 65 46 50 35 40

M.P.A.B. bar 594 528 393 279 171 195 158 150 105 120

WORK. TEMP. deg. C - 270 to + 550 - 270 to + 550 - 270 to + 550 - 270 to + 550 - 270 to + 550 - 270 to + 550 - 270 to + 550 - 270 to + 550 - 270 to + 550 - 270 to + 550

RADIUS BENDING MINI mm Static Dynamic 80 25 125 130 140 170 190 260 300 320 460 32 38 45 70 85 105 130 160 200

PART NUMBERS METAFLEX T1-06 METAFLEX T1-08 METAFLEX T1-10 METAFLEX T1-13 METAFLEX T1-19 METAFLEX T1-25 METAFLEX T1-32 METAFLEX T1-38 METAFLEX T1-50 METAFLEX T1-65

VINYFLEX
FLEXIBLE PVC TUBE I suitable to food contact according to CE 2002/72 I good resistance to ageing and ozone I clear colour. APPLICATIONS
• compressed air • water • numerous chemical products
INSIDE Ø mm 2 4 6 8 OUTSIDE Ø mm 4 6 8 10 M.W.P at 20 deg. C bar 1 1 1 1 M.P.A.B. at 20 deg. C bar 3 3 3 3 WORK. TEMP. deg. C - 15 to + 60 - 15 to + 60 - 15 to + 60 - 15 to + 60 WEIGHT/ METER kg 0,011 0,019 0,028 0,035 LENGTH OF DELIVERY 100 meter roll 50 meter roll 50 meter roll 50 meter roll PART NUMBERS VINYFLEX 02 VINYFLEX 04 VINYFLEX 06 VINYFLEX 08

5/16 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2

I Pressure correction factor according to temperature
WORKING TEMPERATURE (deg. C) CORRECTION FACTOR 20 1 100 0,80 200 0,69 300 0,62 400 0,58 500 0,55 550 0,47

OPTIONS
• HEAT PROTECTION SLEEVE: add /GT code to part number of the hose. • PROTECTION SLEEVE FOR THE METAL BRAID: add /GTR code to the part number of the hose. See heat protection sleeve characteristics on page 14.

9

STAINLESS STEEL END FITTINGS FOR

METAFLEX

HOSES

WELDED FITTINGS
INSIDE Ø HOSE inch mm 1/4 5/16 3/8 1/2 3/4 1 1 1/4
E* = nominal Ø end fittings
End fittings in AISI 304 stainless steel
F

E* mm 6 8 12,6 16,1 21,7 27,3 36 41,9 53,1 68,8

F mm 8 10 17,2 21,3 26,9 33,7 42,4 48,3 60,3 76,1

B mm 30 30 40 40 50 50 50 50 60 60

PART NUMBERS MLM 06-08/IC MLM 08-10/IC MLM 10-17/IC MLM 13-21/IC MLM 19-27/IC MLM 25-34/IC MLM 32-42/IC MLM 38-48/IC MLM 50-60/IC MLM 65-75/IC

6 8 10 13 19 25 32 38 50 65

B

T R E S S - F LO N
PTFE TUBE WITH STAINLESS STEEL OUTER BRAID AISI 304

1 1/2 2 2 1/2

MALE BSP TAPERED FITTINGS
INSIDE Ø HOSE inch mm 1/4
L
F

E* mm 6 8,5 8,5 12 15,5 20 26 33,5 39,5 50 65

F R 1/8 R 1/4 R 1/4 R 3/8 R 1/2 R 3/4 R1 R 1 1/4 R 1 1/2 R2 R 2 1/2

L mm 10 12 12 13 16 17 20 22 22 26 30

H mm 13 14 14 19 22 27 35 46 51 64 76

PART NUMBERS MMG 06-10/IC MMG 06-13/IC MMG 08-13/IC MMG 10-17/IC MMG 13-21/IC MMG 19-27/IC MMG 25-34/IC MMG 32-42/IC MMG 38-48/IC MMG 50-60/IC MMG 65-75/IC

6 6 8 10 13 19 25 32 38 50 65

1/4 5/16 3/8 1/2 3/4 1

I reliable I very good resistance to chemical agents and pressure I low pressure drop I antiadhesive properties I temperature resistance I low friction coefficient I excellent resistance to UV I non flammable.

APPLICATIONS
• steam to 200 deg. C. • heat transfer fluids for transformation of plastics and pressurised aluminium and zamak foundries • agressive fluids: acids, solvants, bases, chlorine • compressed air up to 25 bar (for higher pressure: consult us).

COMPOSITION
• smooth white PTFE polymer inner tube • AISI 304 stainless steel outer braid.

H

ASSEMBLY
• assembly with specific end fittings presented on page 13.

E* = nominal Ø end fittings
End fittings in AISI 304 stainless steel

1 1/4 1 1/2 2 2 1/2

INSIDE Ø

FEMALE BSP PARALLEL SWIVEL FITTINGS
INSIDE Ø HOSE inch mm
L

inch
(SEAT FOR 60 DEG. CONE)

mm 6 8 10 13 19 25

E* mm 4 6 6 8,5 12 15,5 20 26 33,5 39,5 50,5

F G 1/8 G 1/4 G 1/4 G 3/8 G 1/2 G 3/4 G1 G 1 1/4 G 1 1/2 G2 G 2 1/2

L mm 0 2 2 3 4 5 6 5 5 5 7

H mm 14 19 19 22 27 32 38 46 55 65 82

PART NUMBERS MDG 06-10/IC MDG 06-13/IC MDG 08-13/IC MDG 10-17/IC MDG 13-21/IC MDG 19-27/IC MDG 25-34/IC MDG 32-42/IC MDG 38-48/IC MDG 50-60/IC MDG 65-75/IC

1/4 1/4
F

6 6 8 10 13 19 25 32 38 50 65

1/4 5/16 3/8 1/2 3/4 1

M.W.P OUTSIDE Ø at 20 deg. C mm bar 9,3 ± 0,5 220 11,1 ± 0,5 200 180 13,5 ± 0,6 16,6 ± 0,6 160 23 ± 0,8 100 29,3 ± 0,8 80

M.P.A.B. bar 610 620 550 480 310 240

WORK. TEMP. deg. C - 70 to + 260 - 70 to + 260 - 70 to + 260 - 70 to + 260 - 70 to + 260 - 70 to + 260

MINI ACCEPTABLE RADIUS BENDING Static mm 76 102 133 152 203 305

PART NUMBERS TRESS-FLON 06 TRESS-FLON 08 TRESS-FLON 10 TRESS-FLON 13 TRESS-FLON 19 TRESS-FLON 25

5/16 3/8 1/2 3/4 1

H

I Pressure correction factor according to temperature
WORKING TEMPERATURE (deg. C) CORRECTION FACTOR - 70 1 20 1 100 0,75 150 0,5 200 0,2 250 1 bar max.

E* = nominal Ø end fittings
End fittings in AISI 304 stainless steel

1 1/4 1 1/2 2 2 1/2

OPTIONS
• HEAT PROTECTION SLEEVE: add /GT code to part number of the hose. • PROTECTION SLEEVE FOR THE METAL BRAID: add /GTR code to the part number of the hose. See heat protection sleeve characteristics on page 14.

To compile your part number, see page 18.

11

T R E S S - F LO N C O N V O LU T E D
CONVOLUTED PTFE HOSE WITH AISI 304 STAINLESS STEEL OUTER BRAID I very flexible I reliable I very good resistance to chemical agents and pressure I low pressure drop I anti-adhesive properties I temperature resistance I low friction coefficient I excellent resistance to UV rays I non-inflammable. APPLICATIONS
• steam to 200 deg. C. • heat transfer fluids for transformation of plastics and pressurised aluminium and zamak foundries • agressive fluids: acids, solvants, bases, chlorine • compressed air up to 25 bar (for higher pressure: consult us).

END FITTINGS FOR

TRESS-FLON

AND

TRESS-FLON CONVOLUTED HOSES

B S P M A L E TA P E R E D F I T T I N G S
INSIDE Ø hose mm
L

E* mm 4 5,5 5,5 7 10 10 15,5 21

F R 1/4 R 1/4 R 3/8 R 3/8 R 3/8 R 1/2 R 3/4 R1

CRIMPED ZINC PLATED STEEL FITTINGS CRIMPED STAINLESS STEEL AISI 316L FITTINGS L 14 14 14,5 14,5 14,5 19 19 24 H/FLATS 15 15 19 19 26 22 27 36 PART NUMBERS FMG 06.13 FMG 08.13 FMG 08.17 FMG 10.17 FMG 13.17 FMG 13.21 FMG 19.27 FMG 25.34 L 14 14,5 14,5 19 19 24 H/FLATS 17 19 19 22 27 36 PART NUMBERS FMG 06.13/IC FMG 08.17/IC FMG 10.17/IC FMG 13.21/IC FMG 19.27/IC FMG 25.34/IC

6
F

8 8 10 13

H

E* = nominal Ø end fittings

13 19 25

COMPOSITION
• inner tube: linear white corrugated PTFE polymer • outer braid: stainless steel AISI 304.

ASSEMBLY
• assembly with specific end fittings presented on page 13.

FEMALE SWIVEL BSP THREAD
INSIDE Ø hose mm E* mm 4 5 5,5 7,1 8,5 10 15,5 21

(WITH 60 DEGREE CONE SEATS)

INSIDE Ø inch 1/4 5/16 3/8 1/2 3/4 1 mm 6 8 10 13 19 25

OUTSIDE Ø mm 9,4 ± 0,25 12,45 ± 0,25 13,5 ± 0,25 18,7 ± 0,25 24,6 ± 0,6 32,9 ± 0,8

M.W.P at 20 deg. C bar 170 100 140 100 70 45

M.P.A.B. bar 520 400 410 310 210 140

WORK. TEMP. deg. C - 70 to + 260 - 70 to + 260 - 70 to + 260 - 70 to + 260 - 70 to + 260 - 70 to + 260

MINI ACCEPTABLE RADIUS BENDING Static mm 20 25 25 25 65 90

F G 1/4 G 1/4 G 3/8 G 3/8 G 3/8 G 1/2 G 3/4 G1

CRIMPED ZINC PLATED STEEL FITTINGS L 5 5 7 7 7 7 9 10 H/FLATS 19 18 22 22 22 27 32 41 PART NUMBERS FDG 06.13 FDG 08.13 FDG 08.17 FDG 10.17 FDG 13.17 FDG 13.21 FDG 19.27 FDG 25.34

CRIMPED STAINLESS STEEL AISI 316L FITTINGS L 5 7 7 7 9 10 H/FLATS 19 22 22 27 32 41 PART NUMBERS FDG 06.13/IC FDG 08.17/IC FDG 10.17/IC FDG 13.21/IC FDG 19.27/IC FDG 25.34/IC

PART NUMBERS TRESS-FLON 06/CV TRESS-FLON 08/CV TRESS-FLON 10/CV TRESS-FLON 13/CV TRESS-FLON 19/CV TRESS-FLON 25/CV

L

6
F

8 8 10 13

H

I Pressure correction factor according to temperature
WORKING TEMPERATURE (deg. C) CORRECTION FACTOR - 70 1 20 1 100 0,75 150 0,5 200 0,2 250 1 bar max.

E* = nominal Ø end fittings

13 19 25

OPTIONS
• HEAT PROTECTION SLEEVE: add /GT code to part number of the hose. • PROTECTION SLEEVE FOR THE METAL BRAID: add /GTR code to the part number of the hose. See heat protection sleeve characteristics on page 14.
To put together your part numbers, refer to page 18

13

H Y D R AU L I C S
EQUIPPED HOSES

THERMAL PROTECTIVE SLEEVE
Compatible with all our hoses. I the thickness of the fibreglass gives a fire resistant heat protection I the silicon coating gives a leak tight protection against flying objects or particles and against liquids whilst improving the thermal protection of the fibreglass braid which it covers

NERFLEX R7
MEDIUM PRESSURE I excellent resistance to ageing I resistance to abrasion I light.
STÄUBLI NERFLEX Ø/R7 PS/WP XBar

Physical and mechanical properties • continuous temperatures of: -55 deg. C. to +260 deg. C. • peak temperatures: - 15 minutes at 1100 deg. C. - 30 minutes at 850 deg. C. • fire resistance - 30 min. at 850 deg. C according to NFE 48.084 - 15 min. at 1100 deg. C according to SAF AS 10558 • fire resistance of fireproof silicone revetment according to ISO 4589 standard. Characteristics and part numbers of heat protection sleeve alone
INSIDE Ø SLEEVE mm 13 16 20 25 35 40 OUTSIDE Ø SLEEVE mm 21 24 28 33 43 48 MAX OUTSIDE DIA OF HOSE TO PROTECT mm 11 14 16 20 30 35 PART NUMBERS GT 13 GT 16 GT 20 GT 25 GT 35 GT 40

APPLICATIONS
• hydraulic fluids • neutral gas medium pressure • chemical products.

COMPOSITION
• inner hose: polyester elastomer • polyester intermediate braid • outer layer in black micro-perforated polyurethane.

ASSEMBLY
• assembly with specific end fittings presented on page 17.

TECHNICAL CHARACTERISTICS
INSIDE Ø inch 3/16 1/4 5/16 3/8 1/2 5/8 3/4 mm 4,7 6,5 8,0 10,0 13,0 16,0 19,0 OUTSIDE Ø mm 9,3 12,7 15,0 16,3 20,0 23,1 26,4 M.W.P at 20 deg. C bar 200 190 170 155 140 100 85 M.P.A.B. bar 800 760 680 620 560 400 340 WORK. TEMP. deg. C - 40 to + 100 - 40 to + 100 - 40 to + 100 - 40 to + 100 - 40 to + 100 - 40 to + 100 - 40 to + 100 RADIUS BENDING mm 75 100 115 127 178 203 254 WEIGHT/ METER kg 0,070 0,095 0,110 0,135 0,210 0,230 0,300 PART NUMBERS NERFLEX 05/R7 NERFLEX 06/R7 NERFLEX 08/R7 NERFLEX 10/R7 NERFLEX 13/R7 NERFLEX 16/R7 NERFLEX 19/R7

• packing: 10 meter roll • recommended assembly with STÄUBLI CL ear clamp.

OPTION FOR METAFLEX, TRESS-FLON AND TRESS-FLON CONVOLUTED HOSE
I add /GT code to the hose part number.

PROTECTIVE SLEEVE FOR METALLIC BRAIDED HOSE
I black polyolefine shrink-wrap outer sleeve. Physical and mechanical properties • working temperature -55 deg. C to +135 deg. C. • good resistance to chemical agents and solvents.

OPTION FOR METAFLEX, TRESS-FLON AND TRESS-FLON CONVOLUTED HOSE
I add /GTR code to part number of the hose

15

NERFLEX R8
HIGH PRESSURE I excellent resistance to ageing I resistance to abrasion I light. APPLICATIONS
• hydraulics fluids • neutral gas high pressure • chemical products.
STÄUBLI NERFLEX Ø/R8 PS/WP XBar

END-FITTINGS FOR

NERFLEX R7 - R8 - TM

HOSES

FEMALE BSP CYLINDRICAL SWIVEL FITTINGS
INSIDE Ø hose mm 4,7
F

W I T H 6 0 ° C O N E S E AT

F G 1/8 G 1/4 G 1/4 G 3/8 G 3/8 G 1/2 G 1/2 G 3/4 G1

CRIMPED ZINC PLATED STEEL FITTINGS E* 3,0 4,0 5,5 5,5 7,0 7,0 9,5 12,0 15,0 L 4,2 5,3 5,7 6,0 6,0 6,5 6,5 7,0 11,0 H/FLATS 14 19 19 22 22 27 27 32 38 PART NUMBERS NRF 05.100 NRF 06.101 NRF 08.101 NRF 08.102 NRF 10.102 NRF 10.103 NRF 13.103 NRF 16.104 NRF 19.105

CRIMPED STAINLESS STEEL AISI 316TI FITTINGS E* 3,0 4,0 5,5 5,5 6,5 7,0 10,0 13,0 15,0 L 6 3,1 4,2 4 4 4 4,1 8,5 12,2 H/FLATS 14 19 19 22 22 27 27 32 41 PART NUMBERS NRF 05.100/IC NRF 06.101/IC NRF 08.101/IC NRF 08.102/IC NRF 10.102/IC NRF 10.103/IC NRF 13.103/IC NRF 16.104/IC NRF 19.105/IC

L

COMPOSITION
• inner hose: polyester elastomer • textile reinforced intermediate braid • outer layer in black micro-perforated polyurethane.

6,5 8

H

8 10
E* = nominal Ø end fittings

ASSEMBLY

• assembly with specific end fittings presented on page 17.

10 13

TECHNICAL CHARACTERISTICS
INSIDE Ø inch mm 3/16 1/4 5/16 3/8 1/2 5/8 3/4 4,7 6,5 8,0 10,0 13,0 16,0 19,0 M.W.P OUTSIDE Ø at 20 deg. C mm bar 9,3 345 12,7 345 15,0 295 16,3 275 20,0 240 23,1 190 27,9 155 M.P.A.B. bar 1 380 1 380 1 175 1 100 960 760 620 WORK. TEMP. deg. C - 40 to + 100 - 40 to + 100 - 40 to + 100 - 40 to + 100 - 40 to + 100 - 40 to + 100 - 40 to + 100 RADIUS BENDING mm 50 60 80 127 178 203 254 WEIGHT/ METER kg 0,050 0,110 0,120 0,130 0,220 0,250 0,380 PART NUMBERS NERFLEX 05/R8 NERFLEX 06/R8 NERFLEX 08/R8 NERFLEX 10/R8 NERFLEX 13/R8 NERFLEX 16/R8 NERFLEX 19/R8

16 19

90° FEMALE BSP CYLINDRICAL SWIVEL FITTINGS
INSIDE Ø hose mm 4,7
F

W I T H 6 0 ° C O N E S E AT

L

F G 1/8 G 1/4 G 3/8 G 3/8 G 1/2 G 1/2 G 3/4 G1

CRIMPED ZINC PLATED STEEL FITTINGS E* 3,0 4,0 5,5 7,0 7,0 9,5 12,0 15,0 L 4,2 5,3 6,0 6,0 6,5 6,5 7,0 11,0 H/FLATS 14 19 22 22 27 27 32 38 PART NUMBERS NRF 05.100/RE NRF 06.101/RE NRF 08.102/RE NRF 10.102/RE NRF 10.103/RE NRF 13.103/RE NRF 16.104/RE NRF 19.105/RE

CRIMPED STAINLESS STEEL AISI 316TI FITTINGS E* 3,0 4,0 5,5 6,5 7,0 10,0 12,0 15,0 L 4 3,1 4 4 4 4,1 8,5 12,2 H/FLATS 14 19 19 22 27 27 32 41 PART NUMBERS NRF 05.100/IC/RE NRF 06.101/IC/RE NRF 08.102/IC/RE NRF 10.102/IC/RE NRF 10.103/IC/RE NRF 13.103/IC/RE NRF 16.104/IC/RE NRF 19.105/IC/RE

NERFLEX TM
H

6,5 8 10 10 13
E* = nominal Ø end fittings
STÄUBLI NERFLEX Ø/TM PS/WP XBar

HIGH PRESSURE I low bending radius I excellent resistance to ageing I resistance to kincking and abrasion. APPLICATIONS
Multi functions: • hydraulics fluids • paint • water • neutral gas high pressure • chemical products.

16 19

COMPOSITION
• inner hose: polyamide • steel intermediate braid • outer layer in black micro-perforated polyurethane.

M A L E B S P TA P E R E D F I T T I N G S
INSIDE Ø hose mm
L

ASSEMBLY
• assembly with specific end fittings presented on page 17.

F R 1/8 R 1/4 R 1/4 R 3/8 R 3/8 R 1/2 R 1/2 R 3/4 R1

CRIMPED ZINC PLATED STEEL FITTINGS E* 3,0 4,0 5,5 5,5 7,0 7,0 9,5 12,0 15,0 L 7,7 13,0 13,5 13,5 13,5 18,0 18,0 18,5 23,0 H/FLATS 12 15 15 19 19 22 22 27 36 PART NUMBERS NRF 05.160 NRF 06.161 NRF 08.161 NRF 08.162 NRF 10.162 NRF 10.163 NRF 13.163 NRF 16.164 NRF 19.165

CRIMPED STAINLESS STEEL AISI 316TI FITTINGS E* 3,0 4,0 5,5 5,5 7,0 7,0 10,0 13,0 14,5 L 10 11,3 13,5 11,9 11,9 15 15 15,9 21,4 H/FLATS 12 14 14 19 19 22 22 27 36 PART NUMBERS NRF 05.160/IC NRF 06.161/IC NRF 08.161/IC NRF 08.162/IC NRF 10.162/IC NRF 10.163/IC NRF 13.163/IC NRF 16.164/IC NRF 19.165/IC

5
F

TECHNICAL CHARACTERISTICS
INSIDE Ø inch mm 3/16 1/4 5/16 3/8 1/2 5/8 3/4 4,7 6,5 8,0 10,0 13,0 16,0 19,0 M.W.P OUTSIDE Ø at 20 deg. C mm bar 9,3 345 11,8 310 13,6 250 15,5 240 18,6 190 23,5 170 27,0 140 M.P.A.B. bar 1 380 1 240 1 000 960 760 680 560 WORK. TEMP. deg. C - 40 to + 100 - 40 to + 100 - 40 to + 100 - 40 to + 100 - 40 to + 100 - 40 to + 100 - 40 to + 100 RADIUS BENDING mm 30 40 50 60 75 100 150 WEIGHT/ METER kg 0,100 0,160 0,190 0,250 0,310 0,430 0,500
H

6 8 8 10

PART NUMBERS NERFLEX 05/TM NERFLEX 06/TM NERFLEX 08/TM NERFLEX 10/TM NERFLEX 13/TM NERFLEX 16/TM NERFLEX 19/TM

E* = nominal Ø end fittings

10 13 16 19

continuation of the fittings on page 18

17

C O O L I N G H E AT I N G
FEMALE METRIC SWIVEL FITTINGS WITH O'RING
ISO 8434 heavy duty standard.
INSIDE Ø hose mm
L

AND 24° CONE SEAT

HOSES

F M 16x1,5 M 18x1,5 M 20x1,5 M 22x1,5 M 24x1,5 M 30x2 M 30x2

CRIMPED ZINC PLATED STEEL FITTINGS E* 3,0 4,0 5,5 7,0 9,5 12,0 15,0 L 4,2 4,0 3,0 5,0 4,0 6,0 3,5 H/FLATS PART NUMBERS 19 22 24 27 30 36 36 NRF 05.316 NRF 06.318 NRF 08.320 NRF 10.322 NRF 13.324 NRF 16.330 NRF 19.330

CRIMPED STAINLESS STEEL AISI 316TI FITTINGS E* 3,0 4,0 5,5 7,0 10,0 13,0 15,0 L 4,2 1,8 1,8 3,7 3,9 2,8 2,6 H/FLATS 19 22 24 27 30 36 36 PART NUMBERS NRF 05.316/IC NRF 06.318/IC NRF 08.320/IC NRF 10.322/IC NRF 13.324/IC NRF 16.330/IC NRF 19.330/IC

5 6

MADE TO MEASURE AND READY TO CONNECT
STÄUBLI hoses are made to measure and are fitted with: I one of the hoses listed hereafter I a socket from our range of RPL, RMI or SPI.

F

8 10 13 16

H

E* = nominal Ø end fittings

19

OPTIONS C A LO R LO C K
Spring guard mounted at each hose end. Add /RAF code to part number of the hose.

SELF-LOCKING R UBBER HOSE IN NBR/PVC FOR WATER CIRCUITS
I easy and quick installation, even on hot water circuits I silicon free.
STÄUBLI Ø/COULEUR EAU-WATER-WASSER - PMS=X bar - +3 à +90°C

Anti hose-whip safety cable: • stainless steel cable attached to hose by stainless steel ear clamp every 50 cm • a cable loop of Ø 30 cm at each end maintained by a cable clamp that may be adjusted to your application. Follow assembly procedure indicated on instruction datasheet RV3570100. Add /CAF code to part number of the hose.

APPLICATIONS
• hot, cold or treated water, especially temperature control circuits.

COMPOSITION

RECOMMENDATIONS
• installation with STÄUBLI self-lock hose stem as presented on page 20 (does not require any clamps) • adhere to assembly instructions indicated on the instruction sheet RV3520100 supplied with the product • for proper assembly, we recommend to use our R 284 900 00 tools.
RADIUS BENDING mm 75 WEIGHT/ METER kg 0,157 COLORS blue red green blue red green blue red PART NUMBERS 20 meter roll CALORLOCK 10/KB CALORLOCK 10/KR CALORLOCK 10/KV CALORLOCK 13/KB CALORLOCK 13/KR CALORLOCK 13/KV CALORLOCK 16/KB CALORLOCK 16/KR

C R E AT I O N O F E Q U I P P E D H O S E S PA R T N U M B E R
I Examples valid for Tress-flon, Tress-flon Convoluted, Metaflex and Nerflex hoses.

• outer cover in rubber / PVC striped blue, red or green • polyamide intermediate braid • inner tube in black NBR/PVC.

a

Overall length X mm

b b/

Part numbers:

TRESS-FLON 08
Tress-flon hose nominal Ø 8 mm

3500/GT
Overall lenght 3500 mm Thermal protection sleeve

a/

FMG 08.17/IC

FDG 08.17/IC
INSIDE Ø mm 10,2 OUTSIDE Ø mm 17,5 M.W.P at M.P.A.B. 40 deg. C at 20 deg. C bar bar 10 40 WORK. TEMP. deg. C + 3 to + 90

a/ Swaged end, 3/8"BSPMT thread

b/ Swaged end, 3/8"BSPFP thread

Part numbers:

NERFLEX 08/R7
Nerflex hose nominal Ø 8 mm

4500/CAF
Overall lenght 4500 mm Anti hose-whip safety cable

a/

NRF 08.161

b/

NRF 08.320/IC
12,7 16 20,4 24,2 10 10 40 40 + 3 to + 90 + 3 to + 90 125 150 0,197 0,246

a/ Swaged end, 1/4"BSPMT thread

b/ Female metric rotating fitting

19

H A LO F R E E
HNBR SELF-LOCKING HOSE, FOR COOLING CIRCUITS I halogen free I fireproof according to NF F 16 101 I 4 F 1 standard I silicon free.
HA
LO

C A L O R E L- E C
GE
N
E

HOSE FOR HOT OR COLD WATER CIRCUITS
I good resistance to ozone and weather I good resistance to the industrial environment.

F R E

STÄUBLI HALOFREE Ø - WATER - PMS X BAR - T°: -15°C à +70°C

APPLICATIONS
I mould cooling lines: • hot or cold water • superheated water up to + 110 deg. C. • water glycol down to - 30 deg. C.

STÄUBLI CALOREL ECØ/COULEUR - EAU-WATER-WASSER - PMS=X Bar - +110°C

APPLICATIONS
• cooling circuits (water or water glycol), especially used in electronics • applications where absence of halogen gaseous emissions is required such as in enclosed areas or confined spaces (submarines, underground equipment, atmospherically controlled environments, power converters etc.).

COMPOSITION
• outer cover in HNBR (green) • polyamide intermediate braid • inner hose in NBR rubber.

COMPOSITION
• EPDM* inner hose • 2 textile intermediate braid • outer hose in black chloroprene with red or blue stripe.

RECOMMENDATIONS
• installation with threaded STÄUBLI hose stem as shown below (without any type of hose clamp) • adhere to the installation instructions on data sheet RV3560100 delivered with the product • for proper assembly, we recommend to use our R 284 900 00 tools.
M.W.P at 40 deg. C bar hose fitted with threaded STÄUBLI hose stem 16 16 16

RECOMMENDATIONS
• must be installed with worm drive hose clamps (such as STÄUBLI ABA) and STÄUBLI profile hose stem for rubber hose • *avoid all contact with hydrocarbons and oil • follow installation instructions on data sheet RV3530100 delivered with the product.

INSIDE OUTSIDE Ø Ø mm mm 6,6 10,2 12,7 14,5 17,3 20,4

only hose 20 20 20

M.P.A.B. bar 60 60 60

WORK. TEMP. deg. C - 15 to + 70 - 15 to + 70 - 15 to + 70

RADIUS BENDING mm 65 75 125

WEIGHT/ METER kg 0,142 0,155 0,218

PART NUMBERS 25 meter roll HALOFREE 06/KV HALOFREE 10/KV HALOFREE 13/KV

M.W.P INSIDE OUTSIDE at 40 Ø Ø deg. C mm mm bar 08 10 16 18 20 26 30 7 7 7 7 7

M.P.A.B. at 20 deg. C bar 30 30 30 30 30

WORK. TEMP. deg. C - 30 to + 110 - 30 to + 110 - 30 to + 110 - 30 to + 110 - 30 to + 110

RADIUS BENDING MINI. mm 45 41 53 110 140

WEIGHT/ METER kg 0,200 0,230 0,260 0,420 0,550

RECOMMANDED STÄUBLI SCREW CLAMP ABA 11-17 ABA 13-20 ABA 15-24 ABA 15-24 ABA 19-28

COLORS black with a blue stripe black with a red stripe black with a blue stripe black with a red stripe black with a blue stripe black with a red stripe black with a blue stripe black with a red stripe black with a blue stripe black with a red stripe

PART NUMBERS 20 meter roll CALOREL-EC 08/KB CALOREL-EC 08/KR CALOREL-EC 10/KB CALOREL-EC 10/KR CALOREL-EC 12/KB CALOREL-EC 12/KR CALOREL-EC 16/KB CALOREL-EC 16/KR CALOREL-EC 19/KB CALOREL-EC 19/KR

SELF-LOCK HOSE STEMS

CALORLOCK, LORTAN, HALOFREE

12 16

MALE BSP CYLINDRICAL SELF-LOCK BRASS HOSE STEMS WITH INTEGRATED SEALING (NBR SEAL)
HOSES F inch G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 3/8 G 1/2 PART NUMBERS AF 151 - 10/CN AF 152 - 10/CN AF 151 - 13/CN AF 152 - 13/CN AF 153 - 13/CN AF 152 - 16/CN AF 153 - 16/CN

19

F

CALORLOCK 10/KB-KR-KV - LORTAN 10/KB-KR - HALOFREE 10/KV CALORLOCK 10/KB-KR-KV - LORTAN 10/KB-KR - HALOFREE 10/KV CALORLOCK 13/KB-KR-KV - LORTAN 13/KB-KR - HALOFREE 13/KV CALORLOCK 13/KB-KR-KV - LORTAN 13/KB-KR - HALOFREE 13/KV CALORLOCK 13/KB-KR-KV - LORTAN 13/KB-KR - HALOFREE 13/KV CALORLOCK 16/KB-KR - LORTAN 16/KB-KR CALORLOCK 16/KB/KR - LORTAN 16/KB-KR

21

C A L O R E L- S
R UBBER HOSE FOR HOT OIL I good resistance to ozone I good resistance to the industrial environment.
STÄUBLI® CALOREL SØ - HUILE - PS=X bar - +140°C

I N S TA L L AT I O N A D V I C E
The service life of flexible hoses depends frequently on the way in which they are installed. If the following points are always adhered to, the hoses may be used in an optimal way to give a longer service life: I each hose must be installed in a way which avoids any stresses or strains: establish required hose lengths and adhere to recommended bend radius so as to avoid bends, flattening or fluid restrictions. I the installation of the hoses must always work in such a way that all movements are within the same axis. I when the hose is installed straight, the hose must not be stretched ; a small excess length must be included as length variations will occur when under load. I if a hose is installed near a heat source, it must be separated and protected by a thermal sleeve.

APPLICATION
• mould temperature control: mineral heat transfer fluids up to 140 deg. C.

COMPOSITION
• inner in black synthetic rubber • textile intermediate braid • outer in black synthetic rubber.

CORRECT INSTALLATION

RECOMMENDATIONS
• must be installed with screw clamp (such as STÄUBLI ABA 15-24) and STÄUBLI profile hose stem for rubber hose • follow installation instructions on data sheet RV3500100 delivered with the product.
INCORRECT INSTALLATION

hose

INSIDE Ø mm 10 12

OUTSIDE M.W.P at M.P.A.B. Ø 20 deg. C bar mm bar 18 20 7 7 70 70

WORK. TEMP. deg. C - 40 to + 140 - 40 to + 140

RADIUS BENDING MINIMUM 80 96

WEIGHT/ METER kg 0,270 0,290

RECOMMANDED STÄUBLI SCREW CLAMP ABA 15-24 ABA 15-24

PART NUMBERS 10 meter roll 25 meter roll CALOREL S 10 CALOREL S 12 CALOREL S 10/25 CALOREL S 12/25

In order to guarantee the best working and safety condition of the STÄUBLI flexible hoses, it is necessary to respect the followings: I operating temperature (be aware of pic temperature and heat spot). I the maximum working pressure. I fluids comptability.

EQUIPPED HOSES (AIRFLEX-S - AIRTANE - LORPRENE - NYLFLEX)
Temperature and pressure data indicated for each hose are set up according to specific assembly & working condition as follows: I only STÄUBLI original parts (hose, socket, clamp, plug...) I room temperature : 20 deg. C I ungreased and oil free on all components I ear clamp tools: I screw clamp torque:
PART NUMBERS with normal jaws for front clamping with additional jaws on the side for front or side clamping TEN 1098 TEN 1099 CLAMP PART NUMBERS ABA 8-14 ABA 11-17 ABA 13-20 ABA 15-24 ABA 19-28 ABA 22-32 ABA 26-38 ABA 32-44 ABA 38-50 ABA 44-56 ABA 50-65 ABA 58-75 ABA 68-85 ABA 77-95 ABA 87-112 ABA 104-138 ABA 130-165 ABA 150-180 RECOMMENDED TORQUE Nm 3,0 - 4,0 3,0 - 4,0 3,0 - 4,0 4,0 - 5,0 4,0 - 5,0 4,0 - 5,0 4,0 - 5,0 4,5 - 5,5 4,5 - 5,5 4,5 - 5,5 4,5 - 5,5 4,5 - 5,5 4,5 - 5,5 4,5 - 5,5 4,5 - 5,5 4,5 - 5,5 4,5 - 5,5 4,5 - 5,5

I screw clamp tool:
flexible screwdriver PART NUMBER ABA 3000

We reserve the right to make any changes or modifications to our products without prior notice.

23

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