Scribd Logo
Upload

Welcome to Scribd!

  • 160.75-RP1 (210) - Yk (G)

    Uploaded by

    Jayashton
    927 views92 pages
    This document is intended for use by owner-authorized operating / service personnel. It is essential that, prior to performing any task on this equipment, this individual has read and understood this document and any referenced materials. External wiring, unless specified as an optional connection in the manufacturer product line, is not connected inside the micro panel cabinet.

    Original Description:

    Original Title

    160.75-RP1 (210) - YK (G)

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    This document is intended for use by owner-authorized operating / service personnel. It is essential that, prior to performing any task on this equipment, this individual has read and understood this document and any referenced materials. External wiring, unless specified as an optional connection in the manufacturer product line, is not connected inside the micro panel cabinet.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    927 views92 pages

    160.75-RP1 (210) - Yk (G)

    Uploaded by

    Jayashton
    This document is intended for use by owner-authorized operating / service personnel. It is essential that, prior to performing any task on this equipment, this individual has read and understood this document and any referenced materials. External wiring, unless specified as an optional connection in the manufacturer product line, is not connected inside the micro panel cabinet.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 92
    ORK axe BY JOHNSON CONTROLS CENTRIFUGAL LIQUID CHILLERS UNIT COMPONENTS MODEL YK (STYLE G) FORM 160.76-RP1 210) IMPORTANT! Read BEFORE PROCEEDING! GENERAL SAFETY GUIDELINES ‘This equipment is a relatively complicated apparatus. During installation, operation, maintenance or service, individuals may be exposed to cer‘ain components or conditions including, but not limited to: reftigerants, oils, materials under pressure, rotating components, and both high and low voltage. Each of these items has the potential, if misused or handled improperly, to cause bodily injury or death, It is the obligation and respon~ sibility of operating/service personnel to identify and. recognize these inherent hazards, protect themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements could result in serious damage to the equipment and the property in which itis situated, as well as severe personal injury or death to themselves and people atthe site. ‘This document is intended for use by owner-authorized operating/service personnel. It is expected that this individual possesses independent training that will en- able them to perform their assigned tasks properly and safely. It is essential that, prior to performing any task ‘on this equipment, this individual shall have read and understood this document and any referenced materials ‘This individual shall also be familiar with and comply ‘with all applicable governmental standards and regula- tions pertaining to the task in question, SAFETY SYMBOLS DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or seri- ous injury. ing symbols are used in this document to alert the reader to areas of potential hazard \] CAUTION identifies a hazard which \, | could tea 10 damage to the machine, damage to other equipment andor environmental pollution, Usually an instruction will be given, together with a brief explanation. —=> ATION [ NOTE is used to highlight additional information which may be helpful to vou, ne) NY NOTE, External wiring, unless specified as an optional connection in the manufacturer's product line, is NOT to be connected inside the micro panel cabinet, Devices such as relays, switches, transducets and controls may NOT be installed inside the micro panel. NO external wiring is allowed to be run through the micro panel. All wiring must be in accordance with YORK/ Johnson Controls published specifications and must be performed ONLY by qualified Johnson controls personnel. Johnson Controls will not be responsible for damages/problems result. ing from improper connections to the controls or application of improper control signals. Failure to follow this will void the manufacturer's warranty and cause serious damage to property or injury to persons, {JOHNSON CONTROLS TABLE OF CONTENTS NOMENCLATURE ‘TABLE OF CONTENTS. 3-06 COMPRESSORS. Unit Components... unit Piping. ll Pump Housing (Q3-Q7 Compressors) 7, P7-P9, & H9 COMPRESSORS. Unit Components. Unit Piping.. Oil Pump Housing (P7-P9, & HB Compressors). K1-K4, & K7 COMPRESSORS. Unit Components. Unit Piping, Oil Pump Housing (K1-K4, & K7 compressors) OIL FILTER ARRANGEMENTS Single Filter. Dual Fitter VARIABLE ORIFICE 2" Valve. 3" Valve. 4" Valve. 5" Valve. RELIEF VALVES Evaporator... Condenser... HOT GAS BYPASS COMPONENTS 2" Valve. 3" Valve. 4" Valve.. PRV POSITION SENSOR KIT. VARIABLE SPEED OIL PUMP CONTROL PANEL ‘SYSTEM CONTROL COMPONENTS. EVAPORATOR TUBES. ‘CONDENSER TUBES WATER BOX GASKETS. Condenser Compact Evaporator Compact ‘Condenser Marine Evaporator Marine NEOPRENE VIBRATION ISOLATORS. ‘SPRING ISOLATORS. INLET CHILLED WATER STRAINER... CURRENT TRANSFORMER KIT. sone MULTIPLE UNIT SEQUENCE KIT CONTROLS... MISCELLANEOUS AND ACCESSORIES. JOHNSON CONTROLS FORM 100.78-R1 (210) FORM 180.75.RP1 (210) UNIT COMPONENTS Q3 thru Q6 COMPRESSORS re TY | REF. Nort DESCRIPTION PART NUMBER| Gnrt | RET ‘4 _| Gasket, ANSI 10-150# (03/04) oap-15075-114 | 1 1 ‘4 _[ Gasket, ANS! 12-150# (Q5/06/07) o26-15075-115 [4 1 7_ | -ring, Neoprene 2.6 Ia 210 Tha (2" Flange) 028-14489-000 | 1 5 8 | O-ring, Neoprene 3.1 Id_210 Thk (2-1/2" Flange) 28-12597-000 | 1 7 15 _ | Valve, Buttery Size 5° (Q3/Q4) 022-10641-005 | 4 1 15 | Valve, Butterfy Size 6” (Q5/06) 022-10641-006 | 1 1 16 _ | Gasket, ANS! 5-150# (03/04) o2e-15075-101 | 1 1 16 _| Gasket, ANS! 6-15c# (Q5/06/Q7) o2e-15075-112 | 4 418 _ [Discharge Spool Assy. 6” Sch 80 (G3 APAP-ASAS) 375-72162-002 | 4 1 18 _ | Discharge Spool Assy., 6° Sch 80 (Q3 CPCP-DXDS without so) | 376-72182-003 | 1 1 18 _ | Discharge Spool Assy., & Sch 80 (Q3 CPCP-DXDS with Iso) | 376-72182-005 | 1 1 48 _ [Discharge Spool Assy., ” Sch 80 (Q4 CPCP-DXDS without Iso) | 375-72182-004 | 1 4 48 _| Discharge Spool Assy. 5” Sch 80 (Q4 CPCP-DXDS with so) | 375-72162-006 | 1 1 418 _| Discharge Spool Assy. 6" Sch 60 (Q4 EPEP-ETET without Iso) | 75-72162-007 | 1 1 48 _[ Discharge Spool Assy. 8" Sch 60 (Q4 EPEP-ETET with iso) | 375-72162-008 | 1 1 18 _ | Discharge Spool Assy, 6" Sch 60 (Q5 CPCP-CSCS with Iso) _| 375-75120-001 | 1 1 18 _ | Discharge Spool Assy. 6° Sch 80 (Q5 CPCP-CSCS without Iso) | 375-75120-002 | 1 1 18 _ [Discharge Spool Assy. 6° Sch 80 (QS EPEP-FTFT with Iso) | 375-75120-003 | 1 1 18 _ [Discharge Spool Assy., 6° Sch 80 (Q5 EPEP-FTFT without Iso) | 375-76120-004 | 1 4 48 _ [Discharge Spool Assy. 6° Sch 80 (Q6 EPEP-FTFT with Iso) | 975-75120-005 | 1 4 418 _ | Discharge Spool Assy., 6" Sch 60 (Q6 EPEP-FTFT without Iso) | 375-75120-006 | 1 4 48__ | Discharge Spool Assy.,6" Sch 80 (Q7 EPEP-FTFT without Iso) | 375-75120-008 | 1 1 18 _ | Discharge Spool Assy. 6” Sch 80 (Q7 EPEP-FTFT with Iso) | 375-75120-007 | 1 1 24 | Gasket (Q3/Q4) o2e-i5128-101 | 1 4 24 | Gasket (05/06/07) o28-18128-102 | + 1 30__ | Stud, Conte Thd 94-10 x 3-4/2 o2i-12772-000 | 8 1 33 _ | Bottle, High Density (028-10578-000 | + 4 34 | Cap, High Density Bottle 066-89574-000 | 1 aI 36 _ | Oving, Neoprene 5.975 Id 210 Thk (Q3/04) ‘028-14482-000 [1 4 35 _[ Owing, Neoprene 7.475 id 210 Thk (Q5/Q6/Q7) 28-15061-000 [1 1 NOTE: Remo wih an are NOT reprovonieg JOHNSON CONTROLS FORM 160.7581 210), UNIT COMPONENTS Q3 thru Q6 COMPRESSORS FIG, 4 - UNIT COMPONENTS (@ COMPRESSORS) JOHNSON CONTROLS FORM 160.75-RP1 210) UNIT PIPING Q3 thru Q6 COMPRESSORS: ITEM aryy | REF tio DESCRIPTION PARTNUMBER | ‘Uwir | Fig, 5 _ | Solenoid, Valve 3/8 ORFS (025-36150-001 4 2 5A_| Coll, Service Replacement 025-37841-001 4 2 6 _ | Cooler, oll 026-37549-000 4 24 7__ | Valve, Thermal Expansion 025-36133-000 4 2 TA _| O-ring, Neoprene .4891D .O70THK 028-12961-013 4 2 8 | Connr, 3/4 OD Tube Male 023-18292-000 1 2 9 | Elbow, 1" 0D Tube 80° Male 023-18282-000 2 34. 13. | Hose, Refrig. ORFS 3/4 x 28 026-39123-028 1 3 47 | Elbow, 3/6 OD x.035 x 8-12 023-18990-000 3 4 23 _| Gasket, Flare 3/8 OD Tube 028-01258-000 2 213 24 _| Cap, Flare 3/8 OD Tube (023-00977-000 2 2 26 _| O-ring, Neoprene .489 1D .070 Thk 028-12961-013 1 a 27 _| O-ring, Neoprene .924 (d.116 Thk 028-12961-006 1 2 30 _| Coupling, Sid C x © 3/4 x 1/2 023-16299-000 1 2 31__| O-ring, Neoprene .739 Id .070 Thk 028-12961-015 7 21314 32__| O-ring, Neoprene .926 id 0.70 Thk 028-12961-016 2 4 43 _ | Transducer, Pressure 025-28678-006 3 213. 44 | Transducer, Pressure 025-28078-112 1 3 46 | Connr, 3/8 OD Tube Male 023-18976-000 1 i 47 _| Fitting, 3/8 x 3/8 OD Tube Male 023-23701-000 1 3 47 _ | Fitting, 3/4 x 3/8 OD Tube Male (Q3/Q4 after Feb 2010) 023-25118-000 1 3 53 _| Valve, Ball 3/4 ID x 3/4 OD M 022-17685-000 1 2 58 _| Valve, Stop Angle Vertical 022-09577-000 3 3 59 __| O-ring, Neoprene .351 Id .072 Thk 028-12961-001 3 3 184 _| Fiter, Drier 3/8 ORFS: 026-37563-000 4 2 164 | O-ring, Neoprene .414 Id x .072 Thk 028-12961-002 3 23 165 _| O-ring, Neoprene .364 Id x .070 Thk o2s-12961-012 | 11 2134 166 _| O-ring, Neoprene .468 Id x.078 Thk 028-12861-003 Te 34 168 _| O-ring, Neoprene 644 Id x .087 Thk (Q3/Q4 after Feb 2010) | 028-12961-004 fe 34 167 _| O-ring, Neoprene 1.17 Id x 116 Thk 028-12961-008 2 34 468 _| Drain Plug, Condenser 023-18262-000 1 7 169_| O-ring, Drain Plug 028-12961-008 1 ui 470 _| Sight Glass, Cond / Evap 023-17197-000 2 7 171 _| O-ring, Sight Glass 028-12061-036 2 fe 472_| Valve, Cond / Evap 022-09573-000 2 22 173 _| Gasket, Service Valve 028-04836-000 2 22 NOTE: lems wa an” are NOT represen, JOHNSON CONTROLS FORM 18075.RP# (210) UNIT PIPING (CONT'D) Q3 thru Q6 COMPRESSORS: FIG. 2 UNIT PIPING (23-08 COMPRESSORS) JOHNSON CONTROLS FORW 160.7581 (210) UNIT PIPING (CONT'D) Q3 thru Q6 COMPRESSORS FIG. 3 - UNIT PIPING (23-06 COMPRESSORS) 8 JOHNSON CONTROLS FORM 160.75-8P1 (210) UNIT PIPING (CONT'D) Q3 thru Q6 COMPRESSORS: FIG. 4 ~ UNIT PIPING (Q3-Q6 COMPRESSORS) JOHNSON CONTROLS FORM 160:75-RPt (210) OIL PUMP HOUSING MODELS Q3 - Q7 TEM Description YORK PIN FIG. 1 | Body, Ol Pump Housing (Q3-04) (Complete) 375 72177 OOF 5 1 | Body, Oi! Pump Housing (Q3-24) (Canada) (Complete) |__375 72178 000 5 1 | Body, Oil Pump Housing (05-27) (Complete) 375 72183 001 5 1 | Body, Oil Pump Housing (Q5-Q7) (Canada) (Complete) |__375 72194 000 5 4A__| O-ring, Cover Piate (Al) 028-11977-000 5 18 | Cover Plate (03-07) (075-46380-000 5 1B | Cover Plate (03-07 Canada) (075-54037-000 5 16 | O-ring, Neoprene 2.60010 240THK 028-14469-000 5 2 |Pump, oi120 GPM Yk 026 37937 000 5 4 | Block ,0i1 Eductor Special K 026 37563 000 5 6 | Heater, Electric immer (1,000 W) (025 34523 000 5 6 __ | Valve, Stop Angle Vertical (022 09578 000 5 7___ | Valve, Stop Angle Vertical (022 09577 000, 5 @ | Valve, Stop Angle Vertical 022 10084 000, 5 8 | Gage, Liquid Level Sight Front (026 37571 000 5 12__ | Sensor, Temp. 50,000 OHMS DIN (025 39993 000, 5 13 ___| Terminal, HV Fused Glass (025 32933 000, . 48 _ | Screw, Cap Hex Soc He 3/8 021 08946 000 5 49 | Oxing, Neoprene 01.734id 139 Thk (028 05188 000 5 20 | Oxing, Neoprene 01.17tid.116 Thk 028 12961 008 5 21 | O-ting, Neoprene 0.924id 116 Thk 028 12961 008 5 23 | O-ring, Neoprene 0.644id 087 Thk 028 12961 004 5 24 | O-ring, Neoprene 0.468id 0.78 Thk (028 12064 003, 5 26 _| O-ring, Neoprene 0.961id 0.772 Thk (Terminal) 028 12961 001 * 26 _ | O-ring, Neoprene 0.612i¢ 103 Thk 028 11999 000 6 27 | O-ring, Neoprene 2.600id 0240 THK 028 14469 000 6 28 _| O-ring, Neoprene 0.487id 103 Thk 028 12961 035 5 29 | Box, Elec 4 Octagon x 4 Deep 026 33238 000 5 30 _ | Gover, Filler Outout Assy. 375 26580 000 5 31 | Screw, Mach Pan Head Recd 024 03741 000 5 33___| Terminal, Push-on Str 14-10 (200-346) 025 09455 000 * ‘34 __ | Terminal, Push-on Str 18-14 (380-416, 440-600) 025 25920 000 * 36 | Strap, Cable T&B L7-50-0-M "025 09607 000 5 36 | Cap, Sealing Caplug 250 eee —_[028 04874 000 5 37__|insr, Elec 025 10371 000 5 38 | Fer, Splice Cap 025 10372 000 5 39 [Vaive, Stop Angie 022 10047 000 5 40__| Plate, Oil Pump Mtg Machining (Canada) 075 4038 000 5 41__[Pin, Slot Spg 3/16 x 1/2 (Canada) 029 04138 000 5 NOTE: toms wityan arp NOT presented 10 JOHNSON CONTROLS: FORM 160.75-5P1 210) FIG. 5 ~ Oll. PUMP HOUSING ASSEMBLY (3-07 COMPRESSORS) JOHNSON CONTROLS 1" FORM 180.75-RPt 10) UNIT COMPONENTS Q7, P7-P9, & H9 COMPRESSORS oe DESCRIPTION parTNumBer | Cnet | Ber “4 | Gasket, ANSI 12-150# (G7 & P7) o2e-15075-115 | 1 6 4 _| Gasket, 14-150# (PS, P9 & H) o2e-1s075-116 | 1 6 7__ | O-ring, Neoprene 2.60 id 24 Thk (2" Flange) ozs-i4a69-000 | 1 | * [8 _[ O-ring, Neoprene 3.10 id 21 Thk (2-1/2" Flange) 028-12587-000 | 1 10 15 _ | Valve, Buttery 6” (G7 & P7) o22-10641-008 | 1 8 45 _| Vane, Butterty 8° (P8, P9 & H9) ‘o22-10641-008 | 1 8 16 _| Gasket, ANSI 6-150# (G7 & P7) 028-15075-112 | 4 6 16 | GAsket, ANS|8-150# (P8, P9 & H9) 028-15075-113 |__1 é 18 _| Discharge Assy., 6" Sch 80 (G7 without Iso) 375-75120-008 | 1 6 18 [Discharge Assy., 6" Sch 80 (G7 with Iso) 376-75120-007 | 1 6 18 [Discharge Assy., 6” Sch 80 (P7 without Iso) 376-75120-008 | 4 6 18 _ | Discharge Assy., 6” Sch 60 (P7 with Iso) 375-75120-007 [1 é 48 | Discharge Assy., 6" Sch 80 (P6 E-F without Iso) 375-76499-004 |_1 é 48 _| Discharge Assy., 6” Sch 60 (P6 E-F with Iso) 375-76499-003 | 1 6 418 _| Discharge Assy., 6" Sch 80 (P8 J-L with 180) 375-76499-009 [1 8 [18 [Discharge Assy., 6" Sch 80 (PB J-L without Iso) 375.76499-010_| 1 6 [48 [Discharge Assy. 6” Sch 80 (P9 E-F without Iso) 375-76499-000 | 1 6 48 _| Discharge Assy., 6" Sch 80 (PO E-F with iso) 375-76499-005 | 4 6 48 _ | Discharge Asey., 6" Sch 60 (P9 J-L with Iso) 375.76496-011 | 1 6 48 _| Discharge Assy., 6° Sch 80 (P9 J-L without Iso) 375.76496-012 |_1 6 18 Discharge Assy., 8° Sch 80 (H9 K without Iso) 375-76498-008 | 1 6 418 _ [Discharge Assy.. 6” Sch 80 (H9 K with Iso) 375-76499-007 | 1 6 18 Discharge Assy., 6" Sch 80 (H9 Mwithaut Iso) 376-76490-002 | 1 6 48 _| Discharge Assy., 6" Sch 60 (H8 M with Iso) 375-76490-001 | 1 é 24 | Gasket (Q7 & P7) e oze-16120-102 [1 6 24 | Gasket (PB, PO RHE) o2e-16128-103 | 1 6 '35__| Oxing, Neoprene 7.47 1D 210 Thk (Q7 & P7) 28-18061-000 | 1 6 '35__ | O-ring, Neoprene 9.475 1D 210 Thk (P8, P9 & H9) 028-15318-000 | 1 6 NOTE: ems with an are NOT represented 2 JOHNSON CONTROLS UNIT COMPONENTS. Q7, P7-P9, & H9 COMPRESSORS FIG, 6 ~ UNIT COMPONENTS (Q7, P7-P9, & H9 COMPRESSORS) JOHNSON CONTROLS: 8 FORM 19075-RPt (210) UNIT PIPING Q7, P7-P9 & H9 COMPRESSORS TEM atys | REF. ie DESCRIPTION PARTNUMBER | OY | BES 6 _ | Valve, Solenoid 3/8 ORFS o25.s6160-001 | 1 7 BA _| Coll, Service Replacement o2s.s7eat-oo1 | 1 6 6 | Cooler, Ol Special k (G7) (P7, P& & H9 Before 1-21-2008) | 026-37549-000 | 1 79 6 _ | Cooler, Oll Special K (P7 Aer 1-21-2008) 026-37908-000 | 1 7 6 | Cooler, Oil Special K (P6, P9 & HB After 1-21-2008), 026-41701-000 | 1 7 7_| Valve, Thermal Expansion (Q7) 025-35193-000 | 7 7 _| Valve, Thermal Expansion (P7-P8 & H9) 025-28170-000 | 1 7 8 | Connr, 3/4" OD Tube Male 028-20272-000 |_1 : 9 | Eloow, 1" OD Tube 90° Male 03-16292-000 | 2 3 13 | Hose, Rettig. ORFS 3/4 x28 o26-30123-028 | 1 | 7/80 14 _[Fiter tine ORFS o23-20878-001 | 1 i 17__| Eloow, 318" OD Tube 80° Male 023-18980-000 | 3 8 23 _ | Gasket, Flare 3/8" OD Tube 028-01258-000 | _2 79 24 | Gap, Flare 3/8” 0D Tube 023-00877-000 | 2 | 7/8/@ 26 | O-ring, Neoprene 489 ID 070 THK 028-126-013 |__1 7 27 | Oxing, Neoprene .924 ID 116 THK 028-12961-006 |__1 7 30___|Coupling, SLD C x 3/4" 172" 023-16298-000 |__1 7 34 _| Oxing, Neoprene £738 1D x.070 THK o2s-12e61-015 | 7 | 7/8/9 32 | Oxing, Neoprene £826 1D x.070 THK os-12e6t-0168 | 2 8 43_| Transducer, Pressure 025-28678-006 | 3 8 ‘44 | Transducer, Pressure oa5-2867e-112 [1 8 47_| Fitting. 3/8" OD Tube Wale 023-29701-000 | 1 8 '53_| Valve, Ball 3/4" 10 x 3/4" OD 022-11685-000 | 1 7 '55__| Botle, High Density 028-10570-000 [1 2 58 _| Valve, Stop Angle 022-08877-000 | 1 7 59 _ | Oving, Neoprene .361 OD x.072 THK o28-12061-001 | 1 7 60 | Valve, Stop Angle 022-10054-000 | _1 6 164 | Filter, Drier 9/8" ORFS 026-37563-000 |__t 7 162_| Valve, Stop Angle 022-10064-000 | 7 164 [O-ting, Neoprene 414 ID x.072 THK 028-12061-002 | 3 8 165 _[ O-ring, Neoprene 364 ID x.070 THK o2s-12061-012 | 10 | 71670 4166 | O-ring, Neoprene 466 ID x.070 THK o28-12061-003 | 5 89 167_|O-ting, Neoprene 1.17 IDx.116 THK 028-12961-008 | § % 168_[ Drain Plug, Condenser 023-18262-000 |__1 : 169__|O-ing, Drain Plug 1.17110 116TH 028-12961-008 | : 170_| Sight Glass, Cond /Evap o23-17197-000 | _2 : 471_[ O-ring, Sight Giass 2.09010. 18THK 028-12061-036 | _2 172 _| Valve, Service Cond./Evap 0a2-08573-000 |__2 2 173 _| Gasket, Service Valve 028-04838-000 | _2 2 NOTE: tems it an” are NOT represen. “ JOHNSON CONTROLS FORM 16075REt (210) UNIT PIPING (CONT'D) Q7, P7-P9 & H9 COMPRESSORS OIL. COOLER PIPING (H9, PB & PS) FIG. 7 - UNIT PIPING (Q7, P7-P9 & H9 COMPRESSORS) JOHNSON CONTROLS FORM 160.75-R01 210) UNIT PIPING (CONT'D) Q7, P7-P9 & HJ COMPRESSORS FIG. 8 — UNIT PIPING (Q7, P7-P9 & H9 COMPRESSORS) 16 JOHNSON CONTROLS FORM 16075-81230) UNIT PIPING (CONT'D) Q7, P7-P9 & H9 COMPRESSORS: FIG. 9 - UNIT PIPING (Q7, P7-P8 & H9 COMPRESSORS) JOHNSON CONTROLS 7 FORM 160.75-R1 210) OIL PUMP HOUSING MODEL P7 - P9 & H9 TEM Description YORK PIN FIG. 1 | Body, OF Pump Housing (P7) (Complete) 375 72195 001 10 4 | Body, Oil Pump Housing (P7) (Canada) (Complete) 375 72196 000 1 | 1. | Body, Of Purp Housing (PS & P9) (Complete) 37572197 001 0 | 1 [ Body, Oil Pump Housing (P8 & P9) (Canada) (Complete) 375 72198 000 10 4 | Body, Oil Pump Housing (H9) (Complete) 375 72214 001 10) 4 | Body, Oil Pump Housing (Ha) (Canada) (Complete) 375 72215 000 10 1A _ | O-ring, Cover 13.4751 275THK (Al) 028 11977 000 10 1B _ | Cover Plate (P7, P8, PO, & HO) (075 46360 000 10 1B _ | Cover Plate (P7, P8, PO & H9) (Canada) (075 54037 000 10 [- 4e | O-ring, Neoprene 3.1001D 210TH 028 12507 000 10 [2 [Pump, Oil20 GPM YK (026 37937 000 40 [4 | Block Oil Eductor Special K (026 37553 000 10 &__| Heater, Electric immer (3,000 W) (200-346) (026 32808 000 10 5 __ | Heater, Electric immer (3,000 W) (980-416) 025 32817 000 70 | 5 | Heater, Electric immer (9.000 W) (440-600) 025 32918 000 | 6__| Valve, Stop Angie Vertical (022 09578 000 49 7___[VaNe, Stop Angle Vertical (022 0857 000 10 @ | Valve, Stop Angle Vertical 022 10054 000 10 2 | Gage, Liquid Level Sight Front (026 37871 000 10) 412 | Sensor, Temp. 80,000 OHMS DIN (025 36993 000 10 13 | Terminal, HV Fused Glass. 025 32993 000 a 418 _ | Screw, Cap Hex Soe He 378 (021 08946 000 10 [19 _ | o-rng, Neoprene 2.33id 118 Thk (028 12961 010 10 | 20 | O-ang, Neoprene 07.17 114.116 Thk 028 12961 008 | 21 [O-ring, Neoprene 0.924id .118 Thk (028 12861 005 10 | 23 [O-ring, Neoprene 0.644id 087 Thk ozeizeetcos | 10 ‘| 24 | O-ring, Neoprene 0.468id 0.78 Thk ozeizee1003 | 10 ‘| 25 _| Oxing, Neoprene 0.35tid 0.772 Thk (Terminal) (028 12964 001 sane 26 [O-ring, Neoprene 0.612id 103 Thk (028 11998 600 10 27 | Oxing, Neoprene 2,600id 0210 Thk 028 14469 000 10 28 | Oxing, Neoprene 0.487id 103 Thk ~ [028 12951 035 10 29 | Box, Elec 4 Octagon x 4 Deep (02 33238 000 10 ‘30 | Cover, Fitter Outout Assy. 375 26580 000 10 31 [Screw, Mach Pan Head Reod (021 03741 000 10 [33 _ | Terminal, Push-on Str 14-10 (200-346) (025 08455 000, : 34 | Terminal, Push-on Str 18-14 (980-616, 440-600) (025 26820 000 7 36 | Strap, Cable T&B L7-50-9-4 (025 09607 000 10 36 _ | inst, Elee 028 10371 000 10 37__|Fer, Splice Cap 250372000 | 10 ‘| '38__ | Cap, Sealing Caplug 250 (028 04574 000 wo | “41 [Valve Stop Angle (022 10047 000 10 “42 [Plate, Oil Pump Mtg Machining (Canada) (075 64038 000 : 43___[Pin, Siot Spg 2/16 x 1/2 (Canada) (028 04138 000 [NOTE Heme wih an aro NOT represen 8 JOHNSON CONTROLS FORM 160.75-8P1 210) FIG, 10 - OIL PUMP HOUSING ASSEMBLY (P7-P8, H9 COMPRESSORS) tea JOHNSON CONTROLS 19 FORM 160,76-8P1 (210) UNIT COMPONENTS Kt thru Ka & K7 COMPRESSORS ey DESCRIPTION parTNumBer | Qn | REE 4 | Discharge Asay, 19-1 (RT RTRP-RTRG wo) wreaTeee 00 | 1 2 4 T6:2UI82 (7 KTKP-K7KA witha To] 376.67680-006 | 1 2 4 20-118" (KVK2 MNO. QA hota) 376.67698002 | 1 2 4 "7232" (KK2 MGMC-404 wit eo) aresreee.001 | 1 2 4 10" (KS NPNG-O404 without eo, Ke SV wth aa) | 37665546-008 | 1 2 4 [Discharge Assy, 10" (KS NPNO-Q404 with Iso) 376-65546001 | 1 2 4 | Discharge Assy, 10° (K3 RORG-R7RA without 20) 376-65546-004 | 1 2 4_[ Discharge Assy, 10" (K3 RORG-RRA with leo) 376-65546.002 |_1 2 4 [Discharge Assy, 20-38" (K4 RPRP-S7S7 without loo) 375.65546.000 | 1 2 4 [Discerge Ass, 17-13/16" (ke RPRP-S77 win Iso} 375.65546008 | _1 2 4 [Discharge Asry, 10"7A" 221/16" (Ka S-V without ao) a7eeseee.007 | 1 2 4__[ Discharge Assy, 10"7AP 21-1576 (4 XT wot eo) 376.68546000 | _1 2 “4 [Discharge Assy, 10°"A” 19-5716" (K4 X-T wih sa) 376-65546.008 | 1 2 4 [Discharge Assy, 18-58" (K7 GQWO-WGWG without is) 376-07660-002 | 1 2 “4 [Discharge Assy, 16-1116" (K7 GQYVG-WGWG wit so) are-eresoon1 | 1 2 4 [Discharge Assy, 22-7116" (KT 2070-2474 without so) ars.e7ess.oo4 | 1 2 [Discharge Assy, 184172" (K7 2020-2474 with so) ars-6766s.o03 | 1 2 3 | Valo, Buterty Size 8° 1-2) 022.10641-008 | 4 2 '5__| Vane, Butorty Sze 10"(K3-Ke) oad-066-010 | 1 2 5 Valve, Bute Size £2°(K7) oza-t0s4t-o12 | 4 2 | Flange, Ol Drain (Kt-K2) 076-70262000 |__4 ‘ @ | Fange, Ol Drain k3.Ké, K7) o76-82460.000 | 4 1 | Oring, Neoprene 310 4 210 Thc o2e-r2507-000 | 1 40 | Oring, Neoprene 2.791.128 Thi o26-19576.000 | 1 ra “1 |Hese, Brees Fx Neal 62° cas-ssa00012 | 1 11 *+1__[Hose, brace Fix Metal 62" o26-35900.005 [1 1 “| Hose, Brace Flex Metal oe oa6-s6900013 [14 1 ‘+1 _[Hose. Breed Flex Metal 76" o2e-asa00-008 | 1 1 42 __ | Mounting Assy., Adjustable Mount 375-29270-000 4 12 13 | Suppor, Control Panel Bracket 12172" ore-e47se000 | 2 2 43 |Support Control Panel Bracket a7s.s4560.000 | 2 2 43._| Suppor. Cont Panel racket 1872" ere-7606200 | 2 2 50__| Gatke, ANSI 6-150 (K"-K2) oe-so7ena | 4 2 150 | Gasket, ANSI 10-1604 K3-K4) o2e-iso76-14 | 4 2 '50__| Gasket, ANSI 12-1504 (7 oesors-s | 4 2 ‘51 | Gasket, ANSI 16-1508 (t-K2) cee.rs076a17 | 1 51 | Gasket, ANSI 18-T60# (2-Ka) o2e-1807618 [1 a 61 | Gasket, ANSI 20-1508 (7) oae-sors.11@ | 1 a 52 _ | Gasket (K1-K2) o7e-r5129404 | 1 a 52 | Gasket (K3-K4) o7e-<5129-105 | 1 ca 52 | Gasket 47) oge-16129-106 [1 ca 1 | Oxing, Neoprene 9 75 14.10 Tk (KK) oze-sssi-000 | 1 2 1 | Oxing, Neoprene 14.476 1278 Tk K-KA) o2e-1880%-000 | 1 12 61 | Oring, Neoprene 19475 ld 275 Thi (KT) oee-ri977-000 | 4 2 NOTE fens wih an” are NOT represented. 20 SOHINSON CONTROLS FORM 160.75-R0 (210) UNIT COMPONENTS (CONT'D) K1 thru K4 & K7 COMPRESSORS: FIG, 11 — UNIT COMPONENTS (k COMPRESSORS) JOHNSON CONTROLS a FORM 160.76-RPH (210) UNIT COMPONENTS (CONT'D) K1 thru K4 & K7 COMPRESSORS FIG, 12 - UNIT COMPONENTS (K COMPRESSORS) 22 JOHNSON CONTROLS FORM 16075-8P1 210) UNIT PIPING K1 thru K4 & K7 COMPRESSORS: Tew ani | REF ay DESCRIPTION parTNuMaer | OT | REF 2 _[Biodk, 1 Eductor qaearees000 | 1 | taste 5 | Valve, Solenoid 3/6" ORFS NC 025-35150-001 | 1 | 1aVta 5A__[ Coll, Service Replacement 025-37861-001 | 1 rr 6 | OilCoo'er {'o26-s7950-000 | 1 13 7) Valve, Thermal Exvansion 026-96170-000} 1 | 13 8 | Valve, Ball 1" IDF x1” ODM To2aos7s7.000[ 1 13 9 Elbow, 34° OD Tube 80° Male 3-20272-000 | 1 13 13__[Hose, Refi, ORFS 3/25 026-30125-025 | 1 18 “4 _| Valve, Stop Angle Vertical 2-10046-000 |_1 | tare 45 [Filter In-Line ORFS 029-20878.001 | 4 73 23 | Gasket, Flare 3/8" OD Tube 026-01260-000 |_2 | 13 24 | Cap, Flare 3/8" OD Tube 023-00877-000 | 2 | 13 27 | O-ting, Neoorene 624 \d {16 Thk 026-12061-006 | 2 | 1a/ta 31 [Orring, Neoprene 759 id 070 Thk oze-t2e6t-018 | 11 | 13 32 | O-ting, Neoprene $26 ld .070 Tak oze-aeet-o16 | 7 | 13 43 | Transducer, Pressure 025-28676-008 3 | 13/4 [44 _ | Transducer, Pressure o25-20678-412 | 1 8 ‘46 | Connr, 5/8" OD Tube Male ogs-te976000 | 3 | 13 47 | Connr, 1° OD Tube Male 023-10972-000 | 1 18 49 _|Fiting, S/@" OD Tube Male c2aza7oi-o00 | 1 |_aaita 58_| Valve, Stop Angle Vertical zi 022-09577-000| 2 | 13 59 | Oving. Neoprene 951 ID 072 Thk c2e-12961-001 | 2 | 1% 64 Union, 54” [Loza-zo7st-000 | 1 3 62__| Union, 1" |023-20223-000 1 13, 63 | Elbow, 1” OD Tube 80° Male 023-16262-000 | 1 13 184 | Filter, Drier 3/8" ORFS | 026-37563-000 4 13/14 484 O-ring, Neoprene 414 [d_072 The o28-12961-002 | 4 | 19/6 4168 | O-ring, Neoprene .364 Id .072 Thk ozs-t29er-012 [10 | 13/14 166 O-ring, Neoprene 468 Id 078 THK. 028-12961-003 | 7 | 13/14 467 | O-ting, Neoprene 1.17 id 116 Thk o2e296'-008 | 2 | 13 476 _| Valve. top Angle Vertical o2-10054-000 | 3 | 13 180__| Drain Pig, Cond 020-18262-000 | _1 = 481 | O-ring, Drain Plug 1.17710 16THK 028-12961-008 | 1 = 182 _| Sight Glass, Cona.Evap, 023-17187-000 | 2 a 483. O-ring, Sight Gass 2.0901 1T8THK 026-12964-086 | 2 = 184_[VaNe, Service Cond /Evap 072.09573-000 | 2 | 22 485 _| Gasket, Service Valve 02e-04896.000 | 2 | 22 NOTE: tome wih an” ae NOT roprserpa JOHNSON CONTROLS 2 FORM 16075-RP1 (210) UNIT PIPING (CONT'D) K1 thru K4 & K7 COMPRESSORS FIG, 13 - UNIT PIPING (K COMPRESSORS) 24 JOHNSON CONTROLS FORM 1607-81 (210) UNIT PIPING (CONT'D) K1 thru K4 & K7 COMPRESSORS FIG, 14 - UNIT PIPING (K COMPRESSORS) JOHNSON CONTROLS 28 FORM 100,75-P1 210) OIL PUMP HOUSING MODEL K1-K4 & K7 ITEM Description YORK PIN FIG. 1 Body, Oil Pump Housing (K1-K4 & K7) ‘375 60684 000 15 1 ‘Body, Oil Pump Housing (K1-K4 & K7) (Canada) 375 61444 000 15 4A | O-ring, Cover 13.4751D 275THK (All) 026 11977 000 18 4B | Cover Plate (K1-K7)(AiD 075 46360 000 18 2 Pump, Oil 20 GPM YK 026 37937 000 15 5 Heater, Electric Immer (3,000 W) (200-346) 025 32909 000 18 5 Heater, Electric immer (3,000 W) (380-416) 026 32017 000 18 5 Heater, Electric immer (3,000 W) (440-600) 025 32018 000 18 6 __[ Valve, Stop Angle Vertical 022 08878 000 415 7 Vaive, Stop Angle Vertical 022 08577 000 15 8 Valve, Stop Angle Vertical (022 10047 000 15 9 Gage, Liquid Level Sight Front 026 37571 000 15 42__| Sensor, Temp. 50,000 OHMS DIN 025 38983 000 15 43 | Terminal, HV Fused Glass 025 32933 000 : 49 | O-ring, Neoprene 2.33id .118 Thk 028 12961 010 18 20 __| O-ring, Neoprene 0.926id 070 Thk 028 12961 016 15 24 | O-ring. Neoprene 0.924id 116 Thk 028 12061 006 15 23 | O-ring, Neoprene 0.644id 087 Thk 028 12061 004 415 24 _ | O-ring, Neoprene 0.488id 0.78 Thk 026 12967 003 15 25 __| O-ring, Neoprene 0.351id 0.772 Thk (Terminal) 026 12961 001 15 28 | O-ring, Neoprene 0.487id 103 Thk 028 12081 035 15 29 | Box, Elec 4 Octagon x 4 Deep 026 33238 000 15 30___| Cover, Filter Outout Assy. ‘375 26580 000 15 34__| Screw, Mach Pan Head Reed (021 03741 000 15 33__| Terminal, Push-on Str 14-10 (200-346) 025 09455 000 a 34 _| Terminal, Push-on Str 18-14 (380-416, 440-600) 025 25920 000 fe 35 _| Strap, Cable T&B L7-50-9-M 026 09607 000 15 36__| Insr, Elec 025 10371 000 18 37 | Ferr, Splice Cap 025 10372 000 18 38 | Cap, Sealing Caplug 250 028 04574 000 15 39 | O-Ring, Neoprene 1.17 1id.116 Thk 028 12061 008 15 42 __ | Plate, Oil Pump Mig Machining (Canada) (075 54038 000 15 43 [Pin, Slot Spg 3/16 x 1/2 (Canada) 029 04138 000 15 NOTE: fama win an” are NOT represonie, JOHNSON CONTROLS, FORM 160 75.8% (210) FIG. 15 - Ol PUMP HOUSING ASSEMBLY (Kt-K4, & K7 COMPRESSORS) a JOHNSON CONTROLS: OIL FILTER ARRANGMENTS Single and Dual Filter FORM 16076-RP% (210) ae DESCRIPTION PARTNUMBER| Quit | REF SINGLE ON FLTER Fito, OF casaressoo [1] 76 Fite Hydae Housing oze-arses-oot [1 | 16 Fier Element, Replacement oze-szestoo0 [| 1 | + Oring, Fier Housing 3 48410 130TAK czs-t4aoa.000 [1 | Valve, Stop Angie Vertical 022-10092-000 it 16 | Valve, Stop Angle Vertical oz2-10046-000 | 2 | 16 Refig. and Hose Assy. 4x17 czs-sei2soi7 | 1 [16 Ovrng, Neoprene 361 10.072 Tak cas-taeet-oot | 1 | 18 Ovrng, Neoprene 24 1D 116 tk cas-tzectoos | 2 | 16 9] Oxing, Neoprene. 739 1D.070 tk cos-tzectons | 1 | 16 10 | Conn. i4 OD Tube Male cos-taze0-000 | 1 | 10 DUAL O1 FILTERS 1 [Fites on cassressoo [2 [76 1 [Fler 1 Fydae Housing oae-s7sea-o01 | 2 | 16 1A [iter Element, Replacement ozs-s2eat-o00 | 2 | + 1B | Oving, For Housing 348410 139THK ozs-t4aoa-o00 | 2 | > 2 [Vaive, Sop Angle Varicel cz2-t0082-000 | 2 3 [Vave, Stop Angle Vericl c22-t0048-o00 | 2 7 [Oing, Neoprene 351 1D 072 THK czs-tzeet-oo1 | 2 8 | Ong, Neoprene .924 1D .116 THK z o28-12961-006 | 5 td O-ring, Neoprene .739 ID .070 thk f 028-12961-015 6 10 | Conn. 34 OD Tube Male ~foes-te200-000 | 1 18 | Vane, 3-vay Ball (22-10084-000 | 1 12 | Tee, Union sia c23-taat3-000 | 1 NOTE: tems with an we NOT represented, YOHNSON CONTROLS FORW 160.75-RP1 (210) 8 8 £5 109 3 ‘ A To Compressor To Compressor 4 & 22 9 = 3 9 3. 5 8 i 9 : 8 3 3 18 9 1 19: 3 ; 1 7 "1 2 7 2 HEE FROM OIL COOLER FROM OIL COOLER FIG, 16 — OIL FILTER ARRANGEMENTS. Loe JOHNSON CONTROLS a VARIABLE ORIFICE (Q3-Q7 & P7) 2” OPTION WITH ISOLATION VALVE FORM 180.75-RP1 (210), ee DESCRIPTION PARTNUMBER) ODM | RE 2 | Gas Vee cexarore 000 [1 7 3] Vale, Stop Compr. 25/8 0D o22-T0048-000 [1 7 @_| HOSS, 0625-11 4.5 GR 5 zn c2i-szoiose | 8 | 17 3 | Gasket, Flange c2s-14463-000 | 1 7 HOSE, 625-11 x25 GRSZn cat-azoic-020| «| 17 Vave, Buttery Sz. 2" ozz-t0e42002 | 1 | 17 O-ring, Neoprene 3.10915 438TH as-izeeto0s| 2 | 17 Nut Hox. 626-11 x GR 5 Zn ceiscorsot| «| 17 _| Vale, Ball -1716-12UN-2A cza.007s7-000| 1 | 17 Oring, Neoprene £24 1.116 THk 3s [oa Vive, Stop Angle Vertical c22-t0087-000 | 1 7 Sensor, Temperature 3000 Ohms 026.39617-000 | 1 7 Actuator Eletie cas.sstrr-o00 | 1 : 2” OPTION WITHOUT ISOLATION VALVE Lee DESCRIPTION PARTNUMBER| Gnd | RET 4 | HOSE, OBOE TT AASGR Zn Tmo] 8 |r @ | Valve, Bute $2.2" 022-10842-002 | 1 7 tA _| o-mn9, Neoprene 3.109 0 138ThK o2sraoet-o23| 2 | 17 _| 9 | Nui, Hex .626-11xGR 5 Zn 021-32010-501 | 4 7 43 _| vane, Bal 1-116-12UN2A 022.09767-000 | 1 7 ‘4 [ ving, Neoprene 02410 118 The cea-tza6t-o08 | 8 | 17 18 [ Vale, top Angle Vertical @22-10047-000 | 1 17 46 | Sensor, Temperature 3000 Obs 25.39817-000 | 1 7 a7 | Actuator, Elect 0@s-9617-000 | 1 : NOTE: Heme with en“ are NOT presente, 30 JOHNSON CONTROLS FORM 160.76-RP1 210) 6 8 15 6 A-A to D-D Shell Codes. 93-07. P7 E-E lo F-F Shell Codes WITH ISOLATION VALVE A-A to D-D Shell Codes eaor es E-E to F-F Shell Codes WITHOUT ISOLATION VALVE FIG, 17 - VARIABLE ORIFICE (2") on JOHNSON CONTROLS 4 FORW 190.75-RP (210) VARIABLE ORIFICE WITH HEAT RECOVERY (Q4 & Q7) 2” OPTION WITH ISOLATION VALVE eM DESCRIPTION aRt numer] OW | REF 3] vane Bao cmoareaocd | 1 | “ire «| Hose, o62s-11x45GR5 29 ot-32010-036 | 8 | 17a @ | oving, Neoprene 644 10087 THK oas-ia861-008 | 1 | tra 7 | Pug tesa ozs-t02s0000 f i | 17a 3 | Vahe, Buiery S227 ozz-1o642-002 | 1 | 1? 3A | Ong, Neoprene 3.109 0 725TH oae-ias6t-o2s | 2 | 17a @ | Nut Hex 626-11 xGR 5 zn oat-s20t0-so | 4 | 17a 13 | Vave, Gal 11716-12024 ozz-oo7s7-000 | 1 17 14 _|_Ovrng, Neoprene 024 1 118 Thx oae-i2861-006 | 3 | 17a 45 _|_vave, Sto Angle Veta oaz-10047-000 | 1 | 17 16 | Senser, Temperature 3000 Ohms 025-30617.000 | 1 | 17a #7 | stator lec cas-ser77-0c0 [1 | 2" OPTION WITHOUT ISOLATION VALVE TEM m7] REF TEN DESCRIPTION part NuMBER] GT! | REF @ | HOSE DET NAS GRETA waar | 8 | tre @ | oving, Neoprene 644 1.087 THK o26-12861-006 1 | are 7 | Plug, Hee HO 3a 23-18280-000 | 1 | 17a a | Wave, Butery 52.2 oz2-10642-002 | 1_| 17 3A | Oving, Neoprene 3.10910 158ThK oae-i2661-028 | 2 | a7 @ | Nut Hex 625-11 xGR5zn et-sa0i0-so1 | 4 | are 13_[ ave, Bet 1-116-12UN-28 ~_|oze-osrs7-000 | 1 | aa 14_| Oring, Neoprene 924 0 116 Tk oa8-12861-0068 | 3 | te 18 | valve Stop Ange Vertical ~[isee-t0047-000 | 1 | 7a 16 | Sensor, Temperature 000 Ons 025-39817-000 | 1 | 17 17 | Actuator Etec os-set77-000 | 1 _* ne 2 sormesonconocs FORM 160.75-RP1 (210) 4 4 18 6 AA to D-D Shell Codes 93.07, 7 E-E to F-F Shell Codes WITH ISOLATION VALVE AcA to D-D Shell Codes: cogs E-E to F-F Shell Codes WITHOUT ISOLATION VALVE FIG. 17A - VARIABLE ORIFICE WITH HEAT RECOVERY (2") pane JOHNSON CONTROLS 33 FORM 160.75-RPt (210) VARIABLE ORIFICE (P8 & P9) 2” OPTION WITH ISOLATION VALVE Te DESCRIPTION wanrnowsen | OO | REE 1 [ave Baia ae cae [1 te TA] ng, Neoprene 051 ETE cos-nsvaas | 2 [17 2 [ale bu 1200 ee a 5 | Wats. sl Si: 166 cazoersroo [1 | 176 6] na. Neoprene #2012 vos-zesia0s | 2 | 17 TL] Hess onze xet00GR ZW voraxowoate | «| 1 57] Wash, Sonic 0.625 Hy, 24 carsevioace | a [ #7 40 | ot Hox 0635-11 XGRE2N covszorosor [4 | t7e 12 | Wave Sop ang ari cozso0mr000 | 1 | | ong, Nespone Bet 57 HC ooe-aee-004 [Tt 48] Pin Hex HO 3 ces-eze0.000 [1] tte {6__| Sexo. Tonprava O00 cossseirow [1 |r | Aatatos Bere cesaeirrom [41 [— 2” OPTION WITHOUT ISOLATION VALVE ren DEscRiTion rant owen | G0 | REE 1 | ike Sy Sa cee |—1 | Th | ore. Neapene 300135 vas rsei0z8 | 2 | 3 | veve Bal F116. 12Unds vezosrer.oon [1 | tt | org, neop toa et vae-noeiane | 2 [1 Hes 065-1 4805 G5 Zn coszoio0ss | af tte 3] Wash He Sok 65 25 cxisaoroses | « | 17 0] Wa How ont Kr 62m crams | «| 1 #2 | Wave Sop ng Vanes sez-teoar ano | 1 | 178 1 | ong Nesp e415 557TH vee testa | 1 | 457 | Pi, Hex 03 ces-eosoate | 1 | to 1 Sena Tempore 30008 cosassirato | 1 | #76 | acueto, Boone cososirraea |_1 | ISTE ens be NOT oT FIG. 178 ~ VARIABLE ORIFICE (2") i PesPo a u Jowson courts VARIABLE ORIFICE (P8, P9, HS & H9 with Heat Recovery) 3” OPTION WITH ISOLATION VALVE FORM 160.76:RP1 (210) DESCRIPTION arr nuwser | Ne | Ree 2 | Wave, Bay canaszoa | 1 | 2a | Oring Nsorere 01D OTR cas: | 2 |? 3 | Va, Bl S200 oaaaereeaco | 1 [18 4 | ese an 598 oaess07ece | 1 [18 6 | vave Bat oaoareraco | 1 | 18 6 [cong necro a4 G57 THR oas-aostaoe | 1 | 18 7 og. text 3 oas-ezecaco | 1 [1 8 HOSS, 625-11 x 3.00 GR5 Zn HE a 021-32010-024 4 18 8 _|_HOS5, 625-11 x4.50 GR5 Zn (021-32010-096 4 6 | 10 | Nak Hen. 62547 GRE an oavazoieao |e | 138 | Ait, Eco oasaairezao [1 [+ 12 | vate, stp Arle oaasooeraao [+f 13 ome oae-aostace| 2 18 1a | tostvaaher 65 aiaaoresae [4 | _@ is o-ng ooe-toetaca [1 [te 37 OPTION WITHOUT ISOLATION VALVE ay DESCRIPTION ee ed 2 | wake Bake cansoeaaaa| 1 [8 [2A | O-ring, Neoprene 4.10 ID 210 Thk 028-12951-025 2 18 | va or aaoorsraaa | 1 [18 ¢_[ ees, Necro 6490 087 THK cae-a9sta0d | 1 [18 7 Pla Hex HO oas-easea0o_| 1 [8 Be HOS 625-11 x 4.5 GR5 Zn 021-32010-036 4 48 40 | Na ex 25-1 GR zn oaseoioso1 [a | 18 it _| Actate, Bese cas.setr-000 | 1 : 12 | vate Sp Aral ~[oe-toereo_| 1 8 | Osing cae-a9stces | 2 14 | tesivash, 25 catsao0ete | 4 8 osing cance | 1 [8 NOTE eit re NOT oped \WTH ROLATION VALVE FIG, 18 - VARIABLE ORIFICE ¢ JOHNSON CONTROLS 35 FORM 160,76-RPI (210) VARIABLE ORIFICE (K1, K2 & K2 with Heat Recovery) 3” OPTION WITH ISOLATION VALVE i DESCRIPTION part numaen | OW! | REF 2 | eve, buteriys oanroesa03 | 1 | tea 2A _| Orting, Neoprene 4.10 1D 240 Thk 026-12961-025 | 2 18a 3 | Valve, Bel" Fenged ~ | 022.08780-000 | 1 | 1a 4 Gasket, ANTS. 1608 oze-16075-108 | 1 [ 180 & | ockwasher, Spring 0825 o21-s0070-508 | 4 | tte 6 | o-1ng, Neoprene 644 Ip 067 THR oze-1296%-004 | 1 | 18a | 7 | Pug, Hex Hb 34 o9s-18280-000 | 1 | 18a 8 _| Hoss, 625-11 «300 GREZn 021-82010-024 | 4 | 18a @ | HOSS, 626-11 4.50 GRE Zn er-sa0r0-as6 | 4 | 180 10 | Nat, Hex 638-11 GRE Zn ozr-azoto-soi_ | 8 | 16a Ta astater, lees 026-38176-000 | 1 = “12 | Wave, Stop Angle ozz-i0047-000 | 1 | 8a 13] O-ing, Neoprene $2815. T6THK og6-12867-006 | 2 | 18a 44 | Plug, Hex — - ___ | 023-18962-000 | 1 18a 16 _| O-ing, Neoprene 46810 O76THK cee-t7961.03.| 1 | tae 16_| Valve Ball 4 Noti X 1 Not Z ae 022-06873-000 | 1 183 47_| Bush Poe 1-11-12 Note @3-04046-000"| 1) 180 | Te | Conn 3 Be Fa Xan @5-00834-000 | 1] 188 10 | Gasket Fa 34 06 Tube ozs-osert-ooo | 1 | 18a 3” OPTION WITHOUT ISOLATION VALVE. TH mr | REE rH DESCRIPTION part umper | OW | REF 7 | vane, eatery caa-i06a-008 | 1 | 188 2A_|_Oving, Neoprene 4101 Zi0THE oge-12061-025 | 2 | 18a 8 | Lockvasher, Spring 0.628 ozi-s2010-508 | 4 | fa 6 | oving_ Neoprene 644 0 O87 THK oaé-1a861-004 | 1 | 1a 7 | Plug, Hex HO 3a ov3-16280-000| 1 | 18a @__| HOS 028-11x45 GRETA ozi-s2010-036 | 4] 18a 40” | Nut Hex 625-11 6R6 Zn oz1-99010-501 | 4 | 18a 14_| Actuator, Electric ~__|026-38178-000 [1 . 12 | Valve, Stop nie oz2-10087-000°| 1 | 1a 13._|O-tng, Neoprene S280 16TH “coe-taeer-o08 | 2 | 18a 14 | Pug, Hex ozs-t08e2-000 | 1 | 18a 18 | O-ring, Neoprene 6D O7STHK eee-t296%003 | 1) 1a 16 Valve Ball 1 Npti X 1 Nptl 022-08873-000 | 1 18a 47) Bush Pipe 1 1-12Noe oas-04046-000|1_| 18a 18_| Conn 34 Fax 038-00884-000| 1 | 18a 1e_| casket Fa 34 04 Tube o2e-0921-000 | 1] 18 NOTE: Heme wth an * are NOT repreconted 36 JOHNSON CONTROLS FORW 160.75-RP1 (210) WITH ISOLATION VALVE 8 7 18 0 WITHOUT ISOLATION VALVE Kak ; 5 FIG. 4A - VARIABLE ORIFICE (3") wren JOHNSON CONTROLS 37 FORM 160.76-RP1 (210) VARIABLE ORIFICE (K1-K3 & K2 with Heat Recovery) 4” OPTION WITH ISOLATION VALVE TEM DESCRPTION ant numaen | OT | REF 2 | Vane Bae : wamasaeee | + 8 2A | ving, Neoorene SIOID ETE The 28-2951.000 | 2 | 18 3__| Valve, Ball 4” Flanged | 22-08740-000 | 1 | 19 4 | Gasket, ANSI 41508 | oae-t5075-110 [1 19 5 | Bus, Hex o2518952-000 | 1 | 18 | 6 | oving, Nespane 644 1B-087 ces tzeer- ane} 1 [18 | 7 | Pig, Hex HO ie oas-teze0 000" | 1+ | 18 [a [ress, 625-13 aREZR orrazor0.004 |e | 19 3 [ Hse 626-11x8GRE Zn orrse0r0-040 |e | 19 10 Not Hoe 625-1 GRE Zn oerazoi0-so1 | ie [18 11_| Actuator, Electric 025-38178-000 1 * 12 | Valve, Stop Anca z ozz.t00sr-000 | 1 | 18 13 | O-ring, Neoprene .9241D 116THK 028-12961-006 1 19 14] Waive Slop Ale ezt00s.000 [1 [18 16] O-ing, Nesprene 46810 STATE ove-r2081-009| 1 | 18 46| ate, Ball 1 Np 1 Ns ezz0se73.000 [| 1) 8 7] Bush, Poe 1 T-2Note o25.04045-000 | 1 | 18 18 Connr, 3/4 Ext Fla X 3/4 023-00934-000 4 18) 49] Gast Fas dT ceeasert-000 | 1 | ia 4” OPTION WITHOUT ISOLATION VALVE ii m7] REF TEM DESCRIPTION ant Nuwar | NZ | REF 7 | wake Butea # rr 2A | ving, Neoprene 81014 27ST vow 1256-026 | 2] 18 5 | Pug. ex oas-teseza00 [1] 38 6 | Oring, Neoprene 644 ID 087 THK 028-12961-004 1 2 | 7 | ig. He HD 34 oas.t8280-000| 1 | 19 o | Hoss, 225-11 GASH oaiza01040 | 8 | 19 10 | Nat Hox 025-11 CRS 7a coraantoso: |e [18 in| Aewator lectie casasireco0 | 1 12 | Valve, Sep ange ozz-o04r-o00 | 1 | 10 13 | Oving, Neoprene 9240 TTA oostaesta0 || 13 [te [vale Stange oeztcesea00 [1 | 18 45 | onthe, Neoprene 48800 OTST ooe-t266-003 [1 | 18 46 | Vale, Ball Npt xt Notl 022.08678.000 | 1 i 17 | Bush, Pipe T- 11-172 Nete ‘029-04086-000 | 1 ‘9 48_| Connr, 3/4 Ext Fla X 3/4 i | 023-00934-000 | 1 19 19 Gasket, Fla 3/4 Od Tube fae 028-09211-000 1 19 NOTE: Home wth an are NOT reresented 38 JOHNSON CONTROLS WITHOUT ISOLATION VALVE Kt-KS FIG. 19 ~ VARIABLE ORIFICE (4") JONSON CONTROLS FORM 160.75-RP1 (210) 6 v 18 19 39 FORM 180,75-RP1 210) VARIABLE ORIFICE (K3 & K4) 4” OPTION WITH ISOLATION VALVE eM anys | REF DESCRIPTION partNumBer | Orie | Rie Oring, Neoprene 644 1D_087 THK 028-12061-004 | 20 | Plug, Hex HO 3/4 023-18280-000 |__1 20 | Valve, Buttery S24" (022-10862-004 | 4 20 | ‘O-ring, Neoprene §.10 ID 275 Thk 026-12861-028 | 2 20 Pipe, 18" La 4” Son 40 075-67788-000 |__1 20 HOSS, 625-11x3 GR5 Zn o2t-s2010024 | _16 20 Nut, Hex 626-11 xGRS Zn | cat-aaote-sot | 24 20 HESS, 625-11 x5 GR5 Zn [o2t-s20to-040 | 8 20 ‘Actuator, Electric 025-38178-000 |__1 : Valve, Stop Angle o22-10087-000 | 1 20 Orting, Neoprene 92410 16THK o28-1206%-006 |_1 20 Valve, Stop Angle 022-10054-000 |__1 20 ‘O-ring, Neoprene 468ID_O7éTHK 028-12861-003 | 20 | Valve, Ball 1 NptiX 1 Npfi 022-08873-000 |__1 20 Bush, Pipe 1 - 1-1/2 Npte (023-04046-000 | 1 20 | Gonnr, 3/4 Ext Fla x 3/4 023-00834-000 | + 20 Gasket Fla 3/4 Od Tube 1026-08211-000 | 20 4” OPTION WITHOUT ISOLATION VALVE Oe DESCRIPTION parTNumBER| OD | REE 2] Onfing, Neoprene 644 1D 087 THK 028-12961-004 | 1 20 3_| Plug, Hex HD 3/4 023-18280-000 | _1 20 4_ | Valve, Buttery, Sz 4” 022-10642-004 | 1 20 4A | O-ting, Neoprene 5.10 1D 275 Thk 028-12961-028 | 2 20 8_| Gasket, ANSI 4-150# caa-1so7s-t10 | 1 20 9 _ | HOSS, 625-11 xGR6 Zn c2r-sgoto024 [8 20 40__|_ Nut, Hex 625-11 GR6 Zn c2i-s2010-501 | 16 | 20 44_| HOSS, 625-11 x5 GRE Zn o21-s2010-040 | 8 2 | | 42_| Actuator, Electric 026-36178-000 | 1 [43 | Valve, Stop Angle 022-10047-000 | 1 20 14 _|_Ovring, Neoprene 924iD .18THK 28-1296t-006 | 1 20 15 _| Valve, Stop Angle | 022-10064-000 [1 20 16 _| O-ring, Neoprene .4681D O7ETHK “[e2e-12961-003 | 1 20 a7 | Valve, Ball 1 NptiX 4 Not 022-08873-000 |__1 20 18 | Bush, Pipe 1- 11-1/2 Note i 023-04046-000 | _1 20 419_| Connr, 3/4 ExtFla X34 023-00934-000 | 1 20 20 | Gasket, Fla 3/4 Od Tube o28-o92t1-000 | 1 20 NOTE: lems wth an ate ROT represonted 40 JOHNSON CONTROLS FORM 160.75.8P1 (210) WITH ISOLATION VALVE WITHOUT ISOLATION VALVE K3& Ka 7 FIG, 20 - VARIABLE ORIFICE (4") ‘sow JOHNSON CONTROLS at FORM 16075-81210) VARIABLE ORIFICE (K4, K7 & K7 with Heat Recovery) 5” OPTION WITH ISOLATION VALVE Tew ana | REF eM DESCRIPTION parr Numaer | OW | REF 2] O-ing, Neoprene Ses 87 THK vas-raoerooe | 1 | 21 3 |[-Pg, Hex HO 344 a23-t6a80-000 | 1 | 21 a | Valve, Butory S25" o22-t0842.005 | 1 | 21 “4A [ ong, Neoprene § 978 1D 275 Th ozs-12061-027 | 2 | 2 8 | Gasket ANSI 6-1508 oga-t607s-112 | 2 | 24 @_ | Valve, Ball Flanges a22-10808-000 | 1 | 21 1] Hoss, 75-103 ORS Zn a2i-32012-028 | 16 | 21 42 | Nut, Hex. 750-10 x5 GAS Za asz-azoiz-sot | 28 | 24 43 | HOSS, 75-10 x6 GRE 2n a o21-anot2-040 | 8 | 24 14 _| Actuator. Electc ~}vas-a6170-000| 2] 15 | Valve, stop Ale cza-t0047-000 | 1 | 24 16 O-ring, Neoprene .9241D .116THK 028-12961-006 1 2 17_| Valve, Stop Angle oz2-tonsa-o00 | 1 | * 48] Oving, Neoprene 46810 O7eTHK oze-r206t-008 | 1 | = 49] Valve, Ball Netix 1 Npt oz2.06873.000 | 1 | 21 20 | Bush, Pipe 1- 1-122 Nete o23-04045-000 | 1 [21 21 | Conny, 841 Fia x aid 23-00934-000 | 1 [21 22_| Gaskel, Fla 94 04 Tube ozs-cpatt-000 | 1 [21 5” OPTION WITHOUT ISOLATION VALVE te DESCRIPTION PARTNUMBER | Quit | Ree 2 _| xing, Neoprene 644 1D_067 THK vap-ioeeroca | 1 | 21 Bee Plug, Hex HD 3/4 ~ 023-18280-000 4 21 4 | Valve, Buttery, S2 5° ~ o22-10642-005 [4 | 21 “4A_| O-ring, Neoprene 5.975 1D .275 Thk a 028-12961-027 | 2 24 9 | Gasket, ANSI 6-160 oza-t8075-112 | 1 | 24 10 | Hess, 76-103 GRE Za w2i-a20i2028 | 8 | 2 1 | Nat Hex. 760-10 GR Zh osz-azorz-so1 | 16 | at 12 | HOSS, .760-10 x8 GRE Zn oai-saoiac4o | 8 | 21 13 | Acwator Eleciie 026.38178-000 | 2 | * 18 | Vave, Sep Angie o22-10047-000 | 1 | 24 16 | O-ring, Neoprene 924i0 TeTH ozs-t2aet-008 | 1 | 24 47 _| Valve, Sep Ange c22-t0084-000 | 1 21 [18 | O-ring, Neoprene 48810 O78THK 028-12961-003 [1 24 [19 | Valve, Gall t Noti X 1 Noti ais o22-08873-000 |__t 24 20 | Bush, Pipe 1 11-172 Note ozs-04045-000 | 1 24 21 | Conn 8/4 Bx Flax 14 7 cz3-00834-000] 1 | at | 22 Gasket, Fla 3/4 Od Tube i 028-09211-000 1 24 NOTE: Heme with an are NOT represented a JOHNSON CONTROLS FORM 160.75-RP1 (210) K4&K7 FIG, 21 — VARIABLE ORIFICE (6°) JORNSON CONTROLS oe FORM 16075-81210) RELIEF VALVES EVAPORATOR WITHOUT ISOLATION VALVE SHELLCODE | Sway eve [av | oing | Relervaive | ay | ORing | FIG. a Te2-1007s200 | 1 _[oze-reeeTa0e | canroore-coo | 2 | cae tpecrooe| 2 ¢ D c F cre-soorsan0 | + |c2s-s2e6tarr | ozatocrs.oc | 2 | ozsectow| 22 ¢ H J K Taaaaraane | 2 [eawieerarr | contooreona | 4 | oameeroir | L czasontsaod | 2 | oabta861a0e | o22-scove-cco [4 | oxe-aepr.008 | 22 ™ N . c22-oorec00 | 2 | o26-1296r-017 | vz2-too7s.ooo | 4 | o2t-ias61-017| 22 R 8 Ww canaredaans | —[mmrorens-oas [2 B x ‘ox2-10074000 | 2 | etaserorr | oz2-s007e-coo | 4 | oxb-izeer-o17 | 22 z cazcoresa-o0s [+ ~__[exzarese-cas [2 Zz NOTE! Rote Valves require Pipe Busting (025-678-000 EVAPORATOR WITH ISOLATION VALVE. ‘SHELL CODE Rolet Valve ay ong ae A €22-10078.000 1 028-12061.008 Zz c D E F 022-10078.000 1 028-12064-017 2 a 4 3 K 22-1007.000 2 ee Z L 022:10078-200 2 02812969008 2. ™ N z a22.i0076.000 2 o2e-t2961017 2 R s Ww. eaRoTOSE EET 7 : Z x 022.40076-000 2 G2-A0061017 22 z wee.0T9s.025" 4 : 2 NOTE: Rel Vane reir Fange Relat Valve Gomparion (02519897-009) 44 JOHNSON CONTROLS FORM 160.76-R# (210) RELIEF VALVES (CONT'D) CONDENSER sHELLCODE | swayvane [av | ong | Relletvave | ay. | ORing | FIG. a cc c2a-toors.coa | + | czs-taeer-008 | 0z2-10076-000 | 2 | ozs-r20et-o08 | 22 D E F s “ oaasoors-coo | 1 | ces-tass1.o17 | oza-toove.cco | 2 | czs-rzeero17| 22 ™ N P | 4 o22-0074-000 | 2 | c2s-t2e61.017 | oz2-t0076-000 | 4 | cze-taee.or7 | 22 s 738 3 158 7 T col bau) o2e-taeet-o17 | °%-10079-000 cas-tasetor7 | 22 i 1 : 2 v 22-50073-000 022-10078-000 w eza-toooreo0a [2 | oae-i2e67-077 | ozzrouremoo | a |oaetaeaioi| 22 x 7-518 ; 7-58 - beater ia cas.r2est.o17 | °%+40078-000 cessae6r.o17 | 22 z sie | +5116 : i 022-10073.000 | 022-10076-000 | MISCELLANOUS VALVES. Trew avi | REF ne DESCRIPTION PARTNUMBER | QTd | REF. 172_| Valve, Service Cond /Evap 022-09673-000 | 2 | 173 | Gasket, Service Valve 026-04836-000 | 2 : NOTE: Home with a * ze NOT represented JOHNSON CONTROLS 45 FORM 180.76-RP (210) RELIEF VALVES RELeF VALVE RELIEF YAWE mine aa ORING VALVE CONDENSER FIG, 22 - RELIEF VALVES ‘ora bad {JOHNSON CONTROLS FORM 160.75-8P1 210) HOT GAS BYPASS COMPONENTS 2” WITH ISOLATION VALVE DESCRIPTION patwuwser | GY! [REF 1 | Ware Baye cenitemae | 1 [2 A_|Oung,Necprene 3.0810. 198 Thk oas-agotam| 2 [2 5 ‘Valve, Stop Compr. 2-5/8 OD 022-10048-000 1 [23 7 | WoSs62511 x45 ORSZn onsaoroane | a [a 8 HCS6, 625-11 x 2.6 GRS Zn et 021-32010-020 4 23 3 Nut, Hex .625-11 x GR5 Zn 021-32010-501 4 23 10] Gast, lenge 2 ave dss-arareaco| + [23 “| casket 2 vave cesaorezoo | 1 [8 13, Motor, Actuator Z 025-36 180-000 1 + 44 Kit, PRV Position Sensor 371-02012-001 4 26 2" WITHOUT ISOLATION VALVE. eH DESCRIPTION partwuwaen| OY! | REF 1 [wave Bari canioeieam | 1 | 28 1A” [-Gctng, Neoprene 370910 199 Tk coa-teroes [2 as 7 | Wess, e2511»45 ORSzn carsavioce | «| as 9 | Nut Hex 625-11 x GR5Zn (021-32010-501 4 23 10 | Weir Auster oas-eteaa00 | 1 : 4 Kit, PRV Position Sensor a7r-oz012-o01 | 1 NOTE: tems wih an” ave NOT represented WITH ISOLATION VALVE WITHOUT ISOLATION VALVE FIG, 23 — HOT GAS BYPASS (2") ener JOHNSON CONTROLS ar FORM 160.76.R01 (210) HOT GAS BYPASS COMPONENTS 3” WITH ISOLATION VALVE TEM DESCRIPTION parTnuweer | GT! | REF 1 | Wane Bate cee | 2 | [an | orn Neoprene 01D 20 The Tove: t29si-005 | 2 | 3 | Vave, Bal "Flanged az 00720-000 | 1 24 © | Gasket, ANSI3150@ oas-1s07s-108 | t 28 7 Hoss, 225-11 14.75 GRE car-s20r0098 | 2 @ | HOSE, s25-1nx3GR5Zn—_—SSSS*di tre 24 o | Nir Hox 625-11GRSzn cerseoose |e 24 40 | Meter Actuator oae-sete0.000 | 1 om +t |i PRY Poston Sensor srigoreao1 | 1 2 3” WITHOUT ISOLATION VALVE ‘eM DESORIPTION parr wumper | TY! | REF 7 | Vane, Baer : cae | + 7 4A_| Oring, Neoprene 4.1010 210 Tk oxe-i2e6i-02s | 2 | 24 7 | HOSS, 625114 75GRSZn~SCSCSCSC~CS~S~*dC ato | 2 | Nut Hex_625-11 xGRS Zn i ~[oar-szoteso1 [4 24 70 | Mot Actuator 008-39190-000 | 1 on a4 Kit, PRV Position Sensor 374-02012-001 1 26 NOTE: Hers wih an* are NOT representex WITH ISOLATION VALVE, WITHOUT ISOLATION VALVE, FIG, 24 - HOT GAS BYPASS (5°) 48 JOHNSON CONTROLS FOR {8076-8P1 210) HOT GAS BYPASS COMPONENTS 4” WITH ISOLATION VALVE 7" DESCRIPTION art wumaen| NZ [REF 1 | vane, Bote x A “an | Oring, Neoprene 51010 273 THK tes i901-008 | 2] as 5 | Vane, Bala Fanged en Fa @ | Geshe, ANSI 1508 — caeta0r6-0 | 1 2 7 | Mos 626-1 x4.76GRS Zn —Treatszotoae [8 [as a | ness 406-11x3.00 R520 cotazoroae | 8 26 ‘9 | Nut Hex. 625-11 x GR5 Zn _ cat-a2o10so1 | 16 25 40 | Motor, Actuator i cas.sere0-o0{ 1 | | “| Pav Position Sonear sriazorzao; | + [28 4” WITHOUT ISOLATION VALVE Tem DESCRIPTION partwumser | GY! | REF. 1 | Wane, bata canenw | 1 | 35 TA | Ocng. Neoprene 7010 275 Tk ostzestces | 2 | 25 7 | Hose s25-111475GR52n ootaaoieoss |e] 25 © | Nat Hoe 626-1 REZ corszoroso1 | 8 | 25 10 | Motor, Actuator _ 025.36180-000 | 1. > ‘1 [PRY Postion Sonor srazorzoo | 1 | 38 NOTE: tems with an “ate NOT reprosort, WITH ISOLATION VALVE WITHOUT ISOLATION VALVE. FIG. 25 — HOT GAS BYPASS (4”) sons JOHNSON CONTROLS 43 FORM 16076-RPI (210) PRV POSITION SENSOR KIT (371-02012-001) no DESCRIPTION PARTNUMBER VL | REE 4 [Cover PRV Position Sensor o71-02012-002 | 1 28 2 Bracket, Sunpport Upper PRV. a71-o2012-208 | 1 26 3_| Screw, Tapping Thread Forming 021-13757-000 | __2 26 4 [POT, 2800 Ohms 2 Watt 025-32670-000 | _1 26 5 | Bushing, Strain Relief Straight (026-08080-000 | 1 26 6 | Cable PRV Sensor VSD 571-02012.005 | + 26 7 | Coupling. Shaft, Flexible 029-24196-000 | 1 26 8 _ | Screw. Cap Hex Soc Ha #10 = o21-18674-000 | 2 26 9 [Lockwasher, Hel Spa #10 —_ | 032-08282-000 [2 26 10 _| Strap, Cable T&B L4-18-9-M 025-18167-000 | 1 26 11 _|Cap, PRY Sensor ___|_074-a2012-006 | 4 28 12_| Shaft, PRV Position Sensor o71-aa012-007_ | _+ 28 13 [ Screw, Washer Assy. o21-18487-000 | 2 28 FIG. 26 — PRV POSITION SENSOR KIT ora 50 JOHNSON CONTROLS: FORM 100.76-RP1 (210) THIS PAGE INTENTIONALLY LEFT BLANK JOHNSON CONTROLS 51 FORM 160.75-501 210) VARIABLE SPEED OIL PUMP CONTROL PANEL NEMA 4 COMMON PARTS (371-04137-010) INoe DESCRIPTION Moen unt | Fie. 1__ [Box Eee. VSOPD Panel osteo] 1 2 2 _[ Ral, Mounting Contactor 026-29167-000| 08 | 27 3. | Oxing, Neoprene .3011D OG4THK ogs-t2861-021| 1 27 “4__| Switch, High Pressure Cut-ut 025:37890-200! 1 2 3 _|Ciamp, Bin rai 025-29160-000| 2 2 6 _| Heatsink 071-02768-301| 1 27 7_ [Terminal Block 025-39864-000/ 1 2 8 | Terminal Block 025-39600-000| 3 27 9 _[ Sealing, Ring 72 025.09613-000| 1 | 27 13 _ | Marker, Terminal Block 025-93271-000| 3 ar 14 | Compound, Hest Conductive 013-02807-000| 01 | 27 15 _[Locknut, Condult 025-0870%-000| 1 27 47 | Screw, Tapping #6-32Un6 a21-10162-000[ 2 27 18 _| Adapter, Bulkhead : 023-20868-000| 1 27 419 | Lockwasher, Th 14 oat-12507-000| 4 27 NEMA 1 VARIABLE PARTS (371-04137-XXX) Mo DESCRIPTION PART NUN | QTV [REF 401 | Variable Speed Oll Pump Dive [200V-240V, S48V), Ona-n0866-001, 1 | 2 101 _| Variable Speed Oll Pump Drive (380V-480V, 575V/600V) 024-90868-002| 1 27 102 _| Bracket, Inductor Mtg. 371-02795-315, 1 27 403 _| Contactor (1M) 024-25522-000) 1 2 104 | Fuse, Cartridge Type (S75VI600) 025-35903-000/ 8 2 104 | Fuse, Cartridge Type (3464) 025:35906-000| 3 2 405_| Cover, Xm, VS Oil Pump Drive s7s-oa7er-stt| 1 27 406 _| Transformer (72, T3, 74) (675Vi600V) 026.33255-000| 3 Fa 406 | Transformer (72,73. T4) (348) _ 026-38282-000| 3 27 407 Fuscholder, 3 Pole 025-37863-000/ 1 2 408 | Main Hamess P/M Compressors, 200V-200v & s80v-a80V) | s71-o4ta7-201[ 4 | 27 408 _ | Main Hamess (P/HiK Compressors, S7SV/600V & 346V) 57104137201 | 1 27 | 408 | Main Harness (Q Compressors, 200V-240V & 380V-480V) | 571-04197-221| 1 Fa 408 | Main Hames (Q Compressors, S75V/G00V & 346V) 871-04137-231| 1 orice 709 [Seco #10-32 o21.09567-000| 1227 410 | Lockwasher, Hel Spa #10 021-01137-000| 12 2 a11_[ Nut, Hex #10-32 021-08670-000| 12 2 7142 _| Serew, Tap Tha, Guting #10-24 021-14727-000| 4 27 114 _[ Nut Washer Assy. #10-24 c2t-18024-000/ 6 27 416 | Inductor (200V-240V) 025-57660-000[ 1 27 415 | Inductor (380V-480V) 026-37861-000/ 1 27 +16 | Sorow, Machine Pan Hd 1 114-20 x 12 (@00V-240v, SB0V-280V) | 027-0185-000| 8 27 446 | Screw, Machine Pan Hil 1 1/4-20 x 12 (675VIB00V, 348V) | 021-01853-000 | 2 447_[ Lockwasher, Th Extn Int 14 021-12607-000, 4 27 82 JOHNSON CONTROLS FoR 160.75-8P1 (210) 346V & 575V/600V UNITS 200V-240V & 380V-480V UNITS FIG. 27 ~ VARIABLE SPEED OIL PUMP CONTROL PANEL (NEMA 1) 83 YOHNSON CONTROLS FORM 160.75.201 210) VARIABLE SPEED OIL PUMP CONTROL PANEL NEMA4/12, NEMA4X COMMON PARTS (371-04156-040) i DESCRIPTION part Numper | OT’! [REF 1 [Box Elee: VEOPD Panel roses | 28 2 _[Ral, Mourtina Contactor oes.zot6r.000 | 08 | 28 | 3 | o-nng, Neoorene 20110 064TH o78-12961-c21 | 1 28 4 ‘Switch, High Pressure Cut-out 025-37890-200 Hea 28 5 | Giamp, Din il 025-29188-000 [2 | 28 6 | Heatsink ii 071-02766-301 1 | 2 7 [Terminal Bok : 025-30564-000 | 1 28 & [Terminal Block o25-s0260000 | 8 | 28 2 [Sealing. Ring 12 o2s-00613000 | 1 | 28 43 [Marker, Terminal Block 026-39272.000 | 3 | 28 14 | Compound, Heat Conductive ora.azee7-000 | 0128 45 _|Locinut Condut 025-06701-000 | 1 28 47 | Screw Topping #6-32Une o2i-t9152-000| 2 | 28 19. | Sealant, Siicone Rubber 073-02468.000"| 1 28 20 [Lockwasher, Th 14 o2i-12607.000 4 | 28 NEMA4/12, NEMA4X VARIABLE PARTS (371-04156-XXX) a DESCRIPTION paRT NumBer | OY! | REF. 101 | Varabio Speed O1 Pump Dive @OOW2A0) caesoaes-0or | 1 28 4101 | Varable Speed Ol Pump Drive (@80V-480V) o24-50468.002 | 1 28 102 | Bracket, Inductor Mtg. 371-02795-315 a 28 103 _| Contactor (1M) (200V-240V, 380V-480V) o24-25522-000 | 1 | 28 104 | Box, Elec. VSOPD Panel (NEMA 4/12) = 371-04156-311 i 28 404 [Box Elec, VSOPO Panel (NEMA 4X) sri-oatse-ais | 1 | 28 105 | Adapter, Bulkhead (NEWA.4/12) c2s-20889-000 | 1 | 28 105 | Adapter, Bulkhead (NEMA 4X) _ 025-39306-000 | 1 26 [108 | Hamess, Main (P/HIK Comressors) srroas72ot | 1 Fa [toe | Hamess. Main (@ Compressors) eri-ostsr2ei | 4 28 114 _| NuvNasher Asoy #10-24 cat-ie02e000 8 | 28 118 _|ndctor 200¥-240V) 025.37880:000| 1 | 28 118 [Inductor @80v-480V) o2s.37861-000 | 1 | 28 116 Screw, Mach Pan HO Rec 1 14.2012 Trozi-o1e5s-000 | 8 | 28 117 | Lockwasher Th Ext] nt 14 ozi-t2s07-000 | 4] 28 54 JOHNSON CONTROLS Fore 160.75-Re1 10) FIG, 28 — VARIABLE SPEED OIL PUMP CONTROL PANEL (NEMA 4/12, NEMA&X) 55 JOHNSON CONTROLS VARIABLE SPEED OIL PUMP CONTROL PANEL CE COMMON PARTS (371-04936-010) FORM 160.75-RP1 (210) a an | Rar i DESCRIPTION vant nuween] ON! | REF 1 [ion Ee, VERO Pa wroaean [1 [as 2 Rail, Mounting Contactor 025-29167-000 09 29 3 Jones. Necrene 21 68TH oas-ioer-cai | + | 2 4] Sh, Hah Presse Go oas.aeen-z0 | + | 28 5 Clamp, Din Rail 025-291 89-000 2 23 ¢ frets orvoares-at | 1 | 28 7 [teria oas-ser on) | P| 8 97 [Seung Fig oas-oets-o00 |r| 8 19_| Manor ternal ik oas-sare.ooo | | 28 1a | conpound, res Conaucve ois-oae7-o00 | ot | 28 18 [lsc Cont oas.osor.onn| 1 [28 a Sa oareise-oo | 2 | 28 ta [ Aap, und oa-aese-000| 1 | 28 1 Sean Sizone Raber ors.oneo-000| 1 | 28 20_|Lacasner, Th 4 oaiasor-o00 | 4] 28 21 | Sin Dsconnes, A007 ozeacots-o00| 1 | 28 |r Door ouning, cannet caeawore-o00| 1 | 28 23 _| Suen, Dacanes, accesso, GND Terral oaeasotr-o00| 1 | 28 24 | tap, Grounding ses-ssoea0t [1 | 28 25 [nut Kepe 622 oai-eeeao0 | a CE VARIABLE PARTS (371-04936-010) Ta | REE TEN DESCRIPTION rant numpen| OW! | REF 101 [arate Speed Oi Pump Oe caeausee | 1 [28 102 [Best neu is, arioareeats [1] 2 103 _| Contactor, (1M) (380V-416V) 024-25522-000 Hi 29 104 [sox Eee VSOPD Pre arises [1 | 28 108 [ane Bend oass08-000 | 1 | 28 108 _| Harness, Main (P/H/K Compressors) §71-0436-201 Hi 29 108 | ares, Man (@.Conpressos) srioaeean | 1 | 8 ‘ta |Natinsher assy. #1024 oarass-oo1 | | a8 418. |nucor oas.aresi-oon | 1 | 8 416 | Screw, Mach. Pan Hd Rec'd 1 1/4-20 x 1/2 021-01853-000 8 29 147 [Locivaser TE i oariasor-o00| 4 | 28 56 ‘JOHNSON CONTROLS: FORM 160.75:RPt (210) FIG, 29 - VARIABLE SPEED OIL PUMP CONTROL PANEL (CE) er JOHNSON CONTROLS SYSTEM CONTROL COMPONENTS FORM 160.76-R01 (210) eM TY! | REF. Ne: DESCRIPTION ParTNumBeR | Quy | REE 3 | Sensor, Temperature 3000 Ohms 026-20964-000 | _5 30 4 | Sensor, Condenser Liquid Temperature (P8, P9,H9, &«) | 026-29964-000 | 1 30 4 _| Sensor, Condenser Liquid Temperature (Q3-Q7,8P7) | 026-39517-000 | 1 30 6 | O-ring, Neoprene .644 id 087 Thk o2s-12e61-004 | 2 " 7__| Sensor, Temp. 3k Ohm .37 x 3.7 Unt 025-34159-000 | __1 * 7 __| Sensor, Temp. 3k Ohm .37 x 3 DIN 025-41904-000 | 4 * 21 | Diode, Bridge ost-oo2io-000 | 1 * 22 | Wiring, Resistor 575-00364-001 | __1 * 43 | Gasket, Seal "OD x 7/8 028-04836-000 |__1 65 | Control, Curent CM2 o31-0847-000 | 4 81 | Sensor, Flow 025-41573-000 |__2 90 | O-ring, Neoprene .644 ID .087 Thk oze-2961-004 | 4 91 _| Sensor, Temperature 50,000 Ohms DIN 025-39993-000 | 4 93 | Well, Thermo 026-32828-000 | 4 108 _| Sensor, Level R-149a 325-40329-000 | 1 408A | Level Control Module (Pushbutton Style) 325-42383-001 | 1 1088 | Level Control Module (Potentiometer Siyle) 025-34146-000 | 1 109 _| Sensor ("X" and Larger Cond. Shell Codes) 325-40338-000 | 1 409A | Module (X" and Larger Cond. Shell Codes) 325-42383-002 | 1 420 | Actuator, Electric (2" Valve) 025-38177-000 | 1 420 | Actuator, Electric (3° & 4" Valve) 025-3a178-000 | t 420 | Actuator, Electric (5* Valve) 025-38178-000 | 2 433. | Valve, Ball 3/4-18Unt-2A o22-71715-000 | 1 134 | Transducer, Pressure R-22/R-34 (VGD Compressor) o25-4008e-000 | + 136 _| O-ring, Neoprene 414 id 072 Thk o28-12061-002 | 1 NOTE: tems with an” are NOT represented 58 JOHNSON CONTROLS FORM 160.78-RP1 (210) FIG. 30 - WIRING SYSTEM Lortee JOHNGON CONTROLS 59 FORM 160.75-R0t (210) 3/4" EVAPORATOR TUBES COPPER COPPER NORE sneu, | TURE SranDaR PHONE 088 tame —[ 0098 aaa 088 w w AQ 10 AR 189 on 8 2 cosnean | corsonose | or ues 2 |orassro | cnaeerao ca | ms cR “200 Ey 28 DP 210 ce ee pa niga ea cor-1014-020 | on 1001-009 corse | ca 2e8s2.009 oR 0 os 236 eP 27 Ea Br ER | 397 007-10004-000 | 007-10005-000 | 007-10006-000 | 007-08851-000 | 007-08852-000 «| «| eT 30 FQ 337 Ee | re | me 287 oprseor4an | cor-iooroeo | 710180 | coraeaioo | coroner fn ED ca [as oR +25 | oor-c00.00 | oer-0008-00 | onr-0056-00 | co7-oea-00 | ov.a841-00 os oe HQ. 485. at *R 25] oarta0re.o0 | oor-001-00 | 7-100%6.000 | co. o8st.00 | on7.28662.0 rs a JP 8 _ a oe 22 |__| carseat cor-scoxeto | aor-cenoza | anrakeocra | oxranet0 s cA KP, KT 498 Zt KQ, KV ee | monn {08 erento | or-sonns eo | or eemoun| ap csrean | orotsnotn KS,KXx_| 43 JOHNSON CONTROLS FORM 160.75-F01 (210), 3/4" EVAPORATOR TUBES (CONT'D) CorPER COPPER NIGKEL seu | use | SranbaR OPTIONS o0as__| ome ome | teas | _ oon 3 we ur 7ra__| cor-10014200|oor-1co1s.00 | cor-1000.200 | on7.c8s.09 | ee. 28652.000 8 30 | ma 782 wR 12 | o0r-e007-00|o07-1008c00 | cr-1000-000 | or7.2809-00 | oo7anes0.c00 Ms ‘086 Na 1 NR 12 | oorr001-00 | oo7-001¢-00 | or-1016000 | o7-06s1.00 | on. 0885.009 ns ‘ot Fa eo PR 1028 | oo-r00r 20 | o0712008-00 | 07-0000 | oor-os4e 20 | oor-c8s0-00 Fs 1088 aa es aR 1008 as {2 | oo-tot4-oo | on7-001.00 | oor-o01=-000| o7-oest-on | 007. c805.000 ar wt ov 1585 ne ‘220 Ra 1216 RR test = £24 | serseor4ato| orso1s.00 | e000 | cor e820 | ono. 020 Rr 1188 RV na sa “28 ss 142s | co-1017-00 | ox7r00r.00 | oor-o01e.000 | cor-onzz-00 | o-00620-000 sv te We 10 we 1224 | eor.r00e-00 | ox7-0048.00 | 07-1080 000 | cr-10098-00 | or7-0090.000 wr 148 xa 1637 R 1ee9 | c7-1014-000 | o07-1001-00 | onr-oot-o | cr-o8s000 | 07-0802.00 8 1380 20 “297 7m {628 | o7-1017-09 | ocrr00t2.00 | oor-oare0 | cor-ovz2 00 | o0-0n62-000 35 1880 Jovwisow covets “ FORM 160.75:RP1 (210), 1" EVAPORATOR TUBES COPPER COPPER NIOKEL sueut | TUBE StanpaRD oPTiNs ooze [wane [000s [oa | nome oo | 3 wo [42 |or-ze18.00]ccrtoareaco|or-o217-00 | onr.ro10a00|ar-11e2.00 | or-sate0.%0 tia [ 420 a | a8 Wa [402 oor-tors¢000|oo7-10222.060 | or-0228.0 | o7- 1108-020 o17-010.00 | or-0110.009 | ase ve | pa | aot |oxrioers2co|corcetec0o| xrr02ra00|sor-1o%01.00 | or0t0.00|ex-io1ee009 “Pa ‘568 a] ar a3 {sor |oorso1se.0o0|coro2za.00|oor-oz2.00|cori1c8.06o corsort0.000 a | 688 ma | 68 ma | 68s we | tz B_| 72 _| soso. oor. | -2z0.00|or-s01e800| eo 1o10800 |. srreo00 ns | ee er | ae so | ass 88 | 173” |or-2224.00| ox soazs 2c or 0206-09 701.000 | oor x0112.00 | os-0119.00 or | eer wr 97 we] 60 1a} 8 5.02.00 a0 00] sor-e22200| 71117 28 |or-son.o0|eorsotiecoo we | ois ma | aor xa | ee4|o0r-10104.00 | or-12zz000|o7-t02zs-00| a7 1010.00 07-0108. | 00-10 10200 xa | 1063. zs zz | 2 18 | csennass | on7-0225.0%0| on. co2zn.0ne|eorsotcoo| oer iri2one|oorsone ze fas 82 JOHNSON CONTROLS FORM 190.75-RPt (210) 3/4" CONDENSER TUBES TURE COPPER COPPER NICKEL | COPPER (Smooth Bore) SHELL) QTY, [STANDARD OPTIONS: suméocer] 0028 | 0020 | 005 | oo | ams | 0078 | 0035 ae | t36N8 aa | 17art6 [Be | a cerczao an corcoaxaan |e szsean|nrasezane|orarseon oreo | or oasicee as_| 20/8 op_| 22528 ca_| 260724 C2_|_ 2024 | corennona| nares |coromzscen| or ase2an|eoartscoa| ear rnc er asin os_| ats op | 2238 pa | 2202 | 22} 20028 | coranseon | or ease cco | nner co|onrces.o0|corsassn | or ots | nr ante ceo ps | ser ep | wane [ea | seate eR | 702 “ES 523/32, | 8} 2352 | oraz | aorta. | oxen. |o-narzom orrescxo| orzo or aera ev | aso Ew | 51342 ex_| 87542 Fa_| sees FR 470132, Fs | sa FT| 865132] oor. cezes 000 orog28e-00 | cr.ossr-om | or-oser.aoo | or. ce8s.00 | an-c6s7-00 | 0 8368 a00 rv | aso | rw | sis Fx_|_ 7542 | a6! | 22] S881 | cores | anes |corszeco| or anezon|orrasnsoa| cornea | ore eo vs_| e351 JOHNSON CONTROLS 63 3/4" CONDENSER TUBES (CONT'D) FORM 160.75-8°1 (210) COPPER COPPER NIEKEL | COPPER (Sneath Bow) set STANDARD OPTIONS aoas | aoms [| aoos [aoe | ome | om | oom e Ka ‘a cxroszezan|nronessono|eoravzecn | oroseso

    You might also like