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A Practical Approach To Sustainable Results Presented By Maslow Trainers & Consultants Sdn.Bhd.
Nine Reasons Why Bad Things Happen to Good Maintenance Change Projects
1. Failure to Create a Powerful Mandate for Change 2. Failing to Deliver Early, Tangible Results 3. Failing to "Connect the Dots" 4. Old Performance Measures Block Change 5. Failure to Pull all the Levers of Change 6. "What's in it for me" is unclear 7. Inadequate Scope for the Maintenance Change Project 8. Failure to Manage Stakeholder Communications 9. Too Much Conventional Wisdom
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aintenance
Maintenance
Thinking Hats
With this thinking hat you focus on the data available. Look at the information you have, and see what you can learn from it. Look for gaps in your knowledge, and either try to fill them or take account of them. This is where you analyze past trends, and try to extrapolate from historical data. Using black hat thinking, look at all the bad points of the decision. Look at it cautiously and defensively. Try to see why it might not work. This is important because it highlights the weak points in a plan. It allows you to eliminate them, alter them, or prepare contingency plans to counter them. Black Hat thinking helps to make your plans 'tougher' and more resilient. It can also help you to spot fatal flaws and risks before you embark on a course of action.
'Wearing' the red hat, you look at problems using intuition, gut reaction, and emotion. "Putting on my red hat, I think this is a terrible proposal." Usually the feeling is genuine but the logic might not be too great for others to understand.
The yellow hat helps you to think positively. It is the optimistic viewpoint that helps you to see all the benefits of the decision and the value in it. Yellow Hat thinking helps you to keep going when everything looks gloomy and difficult.
The Green hat focuses on creativity: the possibilities, alternatives, and new ideas. It is a freewheeling way of thinking, in which there is little criticism of ideas.
The Blue Hat is used to manage the thinking process. "Putting on my blue hat, I feel we should do some more green hat thinking at this point."
Having a clean, tidy and safe work place Keeping machines and tools in good condition Having a say in what goes on in your cell/area Getting things done Making life easier - being in control Working in a smart way Owning and having a pride in your machines/cell/area Teamwork - production and maintenance About making machines as effective as possible
Components of TPM
CAN DO Activities Machine Systems Effectiveness Improvements Continuous Improvement Autonomous Maintenance
People
Machine Systems Maintenance Prevention Design Machine Systems Specification & Selection Maintenance Systems Machine Systems Integration
TARGET
Equipment Effectiveness
85%
7 7 6 5 4 3 3 2 2 1 1
OIL
General Inspection Prepare Temporary Standards Countermeasures for Contamination Initial Clean-up
TPM
Initial Focus
5S
TPM Summary
Peak Performance
5S
Visual Factory
TPM
Standardized Work
If you leave us our money, buildings and our brands but take away our people the company will fail. But if you take away our money, our buildings and our brands but leave our people, we can rebuild the whole thing in a decade. Chairman - Procter & Gamble
Duration: 2 days
Why do TPM understand the nature of losses Roles of Production & Maintenance Interactive; discussion, Productivity concept in TPM exercise, Q&A on The aims of TPM participants The stages of TPM development
understanding
Aims from equipment and human perspective. How to develop and proceed step 1 Typical activities examples, witness such activities in the shop-floor Step 1 audit preparing audit checklist
presentation,
Develops machine inspection procedures Preparing inspection education Conducting inspection education Set tentative inspection standards
Lubrication control
Types and uses of lubricants Lubricating methods