Page 1 of 1

ENGINE ASSEMBLY
Overview

Copyright© 1999 by Briggs and Stratton Corporation

Intek

TM

V-Twin Cylinder OHV Engine Service Manual Version 1.0

Page 1 of 1

ENGINE ASSEMBLY
Install Crankshaft

Lubricate mag bearing and lips of oil seal with engine oil and install crankshaft.

Fig. 1 - Install Crankshaft

Copyright© 1999 by Briggs and Stratton Corporation

Intek

TM

V-Twin Cylinder OHV Engine Service Manual Version 1.0

3 . a. (11Nm). 5. Fig. 3. Fig. Install #1 piston with arrow towards flywheel side. b. and compress rings with Ring Compressor Tool #19070. Rod should also be free to move sideways on crankpin. 2. a. Fig. Push piston down by hand until connecting rod is seated on crankpin. Oil piston rings. c. Place piston and ring compressor upside down on bench with projections on compressor facing up. 1. Assemble connecting rod cap to rod with match marks aligned. Note: The number 1 on #1 connecting rod and the number 2 on #2 connecting rod must be facing PTO side. Fig. 4. 2. Lubricate cylinder bores and crankpin and rotate crankshaft until it as at bottom of stroke. IMPORTANT: Failure to use a torque wrench can result in loose connecting rod screws causing breakage or tight connecting rod screws causing scoring.Install Piston And Connecting Rod 4. 4 . Then loosen ring compressor very slightly so that compressor can be rotated on piston skirt while holding connecting rod. Rotate crankshaft two revolutions to check for binding. lbs. Fig.0 . Repeat for #2 cylinder. Torque screws to 100 in. Fig. piston skirt. 2 . Tighten ring compressor evenly until rings are fully compressed. Fig. 3.Page 1 of 1 ENGINE ASSEMBLY Install Piston & Connecting Rod Note: Install #1 piston and connecting rod first. a.Compress Rings 2.Torque Connecting Rods Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1.

Assemble timing gear to crankshaft. Fig. Align timing marks on cam shaft and crankshaft gear and install cam shaft. cam shaft journals and lobes with engine oil. Lubricate thrust washer. Fig. 3. Install tappets.Page 1 of 1 ENGINE ASSEMBLY Install Camshaft Lubricate tappets.0 . 5. 5 . 2.Install Camshaft Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. 1. governor gear and governor cup and assemble to shaft.

Fig. Fig. 7. Install oil pump cover with new O-ring.002"-. Install outer rotor. e.30 mm) Fig. Install sump with new gasket. lbs.0 . 1. Install inner rotor. (6 Nm). c. b. lbs. 6 .030" (0. Lubricate oil pump components with engine oil and assemble to sump. d. Torque screws to 50 in. Fig.Page 1 of 1 ENGINE ASSEMBLY Install Sump Lubricate PTO and cam gear bearing.Assemble Oil Pump Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. 7 .Install Crankcase Cover 3. Install drive shaft. 2. 6. Specification: . Torque screws in sequence shown to 200 in. Make sure drive shaft is engaged in camshaft. a. a.020-0. (23 Nm). Check crankshaft end play.

(11 Nm). Assemble oil fill tube to cylinder and crankcase cover. (5 Nm). Note: Push armatures away from crankshaft as far as they will go and temporarily tighten screws. lbs. b.Page 1 of 2 ENGINE ASSEMBLY General Assembly 1. a. Install air guide. Route alternator wires between oil fill tube mounting boss on cylinder and oil fill tube bracket. lbs. Fig. 9 . 8 . Fig. Fig. Install armatures and ground wire assembly. Route wiring harness between oil fill tube and cylinder. a. Fig. Torque screws to 20 in. 9. lbs. 10. 2. a.Route Wires 5. (2 Nm).0 .Install Armatures 4. Install back plate. Torque screws to 45 in. Note: Route armature ground wire under back plate and between starter motor mounting bosses on cylinder as shown.Route Armature Ground Wire Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. Install alternator. Fig. 3. a. Torque screws to 100 in. 10 .

11 .Page 2 of 2 ENGINE ASSEMBLY General Assembly 6. a. a. Install starter motor. lbs.Install Starter Motor Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. Install breather. Torque screws to 55 in. Torque screws to 140 in. (6 Nm). 7. (16 Nm). lbs. Install oil vapor collector and retainer. 8.0 . Fig.

Torque flywheel nut to 150 ft. lbs. (16 Nm). Assemble fan and retainer to flywheel. Insert flywheel key into crankshaft.Install Flywheel Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. a. lbs. 13 . 5. 2. Assemble flywheel holder. 3.Install Fan & Retainer 4. Torque screws to 140 in. Fig. 12. (203 Nm). Fig. Fig. Tool #19321 to retainer.0 .Page 1 of 1 ENGINE ASSEMBLY Install Flywheel IMPORTANT: Clean flywheel and crankshaft taper removing all oil. Fig. 13. dirt or grease. Assemble flywheel to crankshaft and align keyways. a. 12 . Install washer and flywheel nut. 1.

Torque screws to 25 in. 4.20-. . 5. Fig.30 mm) between magnet and armature laminations. 3. 14. Loosen mounting screw so magnet will pull armature down against thickness gauge. (3 Nm).008"-. 2. Place thickness gauge. Rotate flywheel to remove thickness gauge. Repeat for second armature. Rotate flywheel until magnet is under armature laminations. Fig.012" (0. lbs.0 .Adjust Armature Air Gap Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. a. 14 .Page 1 of 1 ENGINE ASSEMBLY Adjust Armature Air Gap 1.

Fig. Torque head bolts in sequence shown to 220 in. 3. Fig.Page 1 of 1 ENGINE ASSEMBLY Install Cylinder Head 1.Install Cylinder Head 4. Compress valve springs and insert push rods into recess in rocker arm adjustment screws. Place cylinder head gasket over alignment dowels on cylinder block. lbs. Install push rods. Make sure push rods are inserted in recess in tappets. 15 .Insert Push Rods Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. Fig. 16.0 . Fig. 16 . 15. Note: Intake push rods are aluminum. a. Install cylinder head assembly. 2. (25 Nm).

2 cylinder at TDC. Valve Clearance (cold) IN and EX . 2 cylinder.Page 1 of 1 ENGINE ASSEMBLY Adjust Valves 1. compression stroke. a. 17.13 mm) b. 18 . Adjust valves and check. Fig. Set No. Install valve covers with new gaskets. Set No. Repeat for No. lbs. 17 .005" (0. 1 cylinder at TDC. Fig. lbs. Fig.Adjust Valves 3.0 . a. a.Torque screws to 100 in. 18. (11 Nm). 2.Torque adjusting screws and jam nuts to 60 in. Fig. compression stroke.Install Valve Covers Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. (7 Nm).

lbs.0 . Torque #10-24 screw to 45 in. (7 Nm) b. (7 Nm). (5 Nm). 2 cylinder shield. Assemble solenoid harness ground wire to #10-24 screw and torque to 45 in. a. 19 . 19. (5 Nm). 1 cylinder shield and fuel pump assembly. lbs. Install No. Fig. lbs. Torque 1/4-20 screw to 80 in. Fig. lbs. 2. b.Page 1 of 1 ENGINE ASSEMBLY Install Cylinder Shields 1.Install Cylinder Shields Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. Install No. Torque 1/4-20 screw to 80 in. a.

Install Governor Control Bracket Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. a. 20. Torque control bracket screws to 80 in. Install governor control bracket and assemble governor lever to governor shaft.Page 1 of 1 ENGINE ASSEMBLY Install Governor Control Bracket 1. 20 . Fig. Fig. lbs.0 . (7 Nm). DO NOT tighten nut at this time.

Install Intake Manifold & Carburetor Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. c. 21. Install intake manifold and carburetor assembly. Note: Route armature ground wire between breather tube and air horn. Fig. a. using new gaskets. Connect solenoid wire to solenoid. Fig. (8 Nm). lbs.Page 1 of 1 ENGINE ASSEMBLY Install Intake Manifold & Carburetor Assembly 1. 21 . b. Torque screws to 80 in. Assemble governor link to governor lever. Connect breather tube to air horn.0 . d.

(9 Nm). 2. Torque screws to 80 in.Install Blower Housing Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. 22 . Assemble air cleaner and install spark plugs. lbs. (2 Nm). Assemble blower housing to engine. Fig. Torque screws to 20 in. lbs. a.0 .Page 1 of 1 ENGINE ASSEMBLY Install Blower Housing 1. a. Install rotating screen.

0 . property damage or personal injury. Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1.Page 1 of 1 ENGINE ASSEMBLY Adjust Governor WARNING: BEFORE STARTING OR RUNNING ENGINE. static adjustment of the governor must be completed! Failure to make the static adjustments first could result in engine overspeeding which may result in engine damage.

Install exhaust manifold.Adjust Governor-Static Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. 3. Install throttle and choke control cables and check for proper operation. 23. lbs. (16 Nm). 4. rotate governor control swivel counter-clockwise as far as it will go (wide open throttle) and hold in this position.0 . a. 23 . Note: Exhaust manifold and exhaust system supplied by equipment manufacturer. Fig. (15 Nm). Fig. With governor lever nut loose.Page 1 of 1 ENGINE ASSEMBLY Adjust Governor Static Governor Adjustment 1. Torque governor nut to 130 in. 2. lbs. Rotate governor shaft clockwise as far it will go. Torque screws to 140 in. a.

Fig. Fig.Adjust Idle Speed 3. Bend governed idle tang to obtain 1750 RPM. Hold throttle lever against idle speed adjustment screw and adjust idle speed to 1200 RPM. Fig. Release throttle lever. Move equipment control lever to slow position.0 . 1. 26. 2. Fig.Page 1 of 1 ENGINE ASSEMBLY Adjust Governor Governed Idle Adjustment Perform adjustments exactly in order shown. 26 . 25.Adjust Governed Idle Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. 25 .

bend throttle restrictor tang so that tang just contacts governor lever.Page 1 of 1 ENGINE ASSEMBLY Adjust Governor Throttle Restictor Adjustment 4. 24 .0 . With engine running at governed idle RPM. Fig. 24. Fig.Adjust Throttle Restrictor Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1.

MS 4052. 1. 2. Tang bender. Bend tang to obtain correct RPM. Fig. or the governor spring must be replaced. for Top No-Load speed by engine model and type number. Fig. Tachometer. 24: 1.200 RPM. Tool #19229 or #19352. a.Adjust Top No-Load Speed Copyright© 1999 by Briggs and Stratton Corporation Intek TM V-Twin Cylinder OHV Engine Service Manual Version 1. 24 . Fig. Tool #19200 or #19389.Page 1 of 1 ENGINE ASSEMBLY Adjust Governor Dynamic Governor Adjustment All adjustments must be made with the air cleaner installed. MS 6225 or Service Engine Sales Manual. Start and run engine for approximately 5 minutes to allow engine to warm up. 25 Note: Governor spring tension adjustment must not exceed + . The following tools are required when making governor adjustments. Move equipment control to FAST position and check RPM.0 . 25 .Tools Refer to Service Engine Sales Microfiche. Fig.

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