Raychem

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ENERGY - TRANSMISSION & DISTRIBUTION

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IDENTITY of SA F E T Y

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IDENTITY of SAFETY

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Elecsafe is a complete source of personal protective equipments that comply with set standards and regulations. Offering a comprehensive safety solution with electrically insulated safety helmets, arc face shield, ear muffs, rubber insulated gloves, dielectric shoes, arc flash clothing and safety harness. Elecsafe provides a complete cover to electrical operators from the hazards of their job. Elecsafe is a brand of Raychem RPG, a joint venture between TE Connectivity, USA and RPG Enterprises, India. TE Connectivity is a US $ 13 billion global provider of engineered electronic components. RPG Enterprises is one of India's fastest growing business group with last years turnover touching US $ 3.6 billion. Raychem RPG is involved in engineering products and services catering to the Infrastructure segments of the economy which are: Power Telecommunication Oil, Water & Gas Hydrocarbon

The company supplies products and services to all the above mentioned segments and has been growing at over 30% per annum for the last several years.

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Helmets

Arc Face Shield Ear Muff

Hand Gloves

Dielectric Shoes

Arc Flash Clothing

Full Body Harness

elecsa e Helmets

CERTIFICATION
IS 2925:1984 EN : 397

Get a headstart in electrical safety

Elecsafe safety helmets are designed to protect the electrical operators head from falling objects or from an accidental fall. Helmets can be classified into four classes: Class A Limited voltage resistance for general services Class B High voltage resistance Class C No voltage protection (metallic helmets) Class D Limited protection for fire fighting
* Elecsafe helmets fall under Class A

FEATURES
Higher impact resistance ensures greater safety Ergonomic comfort and ease of wear design Soft sweatband for ease of wear and absorption of sweat Adjustable chin strap for proper fitment enhancing safety 6 point suspension for uniform fitment and comfort Slots for fixing accessories like ear muff and arc face shield Chemical splash / arc flash goggles can be clipped on without drilling holes

Materials used in the construction of Class A and Class B helmet shells should be water resistant and slow burning, while in Class D helmets they shall be fire resistant and nonconductor of electricity.

Material: Safety helmets are made out of Virgin Grade UV stabilized HDPE material resistant to impact, heat and chemicals Weight: The weight of Helmet does not exceed 325 grams and the inner dimensions of the shell are between 520 mm and 600 mm Comfort: Ergonomically designed for user comfort with special structure brim design. They are provided with 6 point suspension made out of virgin grade LLDPE material with adjustable NAPE strap for adjustments Firm Grip: Chin strap of 19 mm width for proper fitment on to the shell. Additionally, sweat band made out of soft PU material is compatible with skin and comes with high absorbent properties for maximum sweat absorption

4-point ratchet replacement suspension

Applications:
Utilities Mechanical Engineering Workshops Construction Industry Other Industries Maintenance and Operations Inspections and Surveillance

elecsa e
Arc Face Shield, Ear Muffs & Ear Plugs
SHIELD IS IN ACCORDANCE TO HAZARD AND RISK CATEGORY NFPA 70E

For comprehensive face protection

ARC FACE SHIELD
Elecsafe arc face shield scores over the standard face shield in usage and benefits. It provides greater protection against arcs because of a highly resistant layer made of flame proof material.

FEATURES
Arc Thermal Protective Value (ATPV) 10 Cal/cm2 with a Visible Light Transmittance (VLT) up to 70 % Shields come with standard anti-fog coating Slotted to accept a chin protector Face and hearing protection can be used simultaneously with the safety helmet

EAR MUFFS
Elecsafe collapsible ear muffs are specifically designed to protect against high noise. Available in a compact design, they incorporate foldable ear cups made of Impact Proof Polypropylene to sustain rugged use. Soft wide cushions ensure a comfortable fit on and around the ear.

REUSABLE EAR PLUG

Elecsafe reusable Ear Plugs are designed with soft flexible material with Triple Flange for a safe fit to the ear canal. They effectively ward off the noise while the attached neck string ensures safe usage with no risk of misplacing. These are available in blue and orange color.

ADVANTAGES
Helps prevent hearing loss Wide cushions to provide maximum comfort Conveniently designed to fit all shapes and sizes Easy to carry Innovatively shaped acoustic firm absorbers comprehensively block all harmful noise Perfect sound attenuation to filter high noises CERTIFICATION : EN 352-1

ADVANTAGES
Helps prevent hearing loss and reduces sound vibration from the cord Washable Optional storage case keeps Ear plugs clean and protected anti vibrating cord CERTIFICATION : EN 352-2

Applications: (for Ear Muffs & Ear Plugs)

Running plants generating High Noise due to machinery /equipments or crackling effect of operations Refineries / fertilizers etc. using heavy process equipment in operations Workshops inducing machinery noise in operations like grinding etc. Mechanical heavy fabrication works

elecsa e Hand Gloves

CERTIFICATION
IS: 4770 / 1991 EN: 60903

Safety Gloves for complete hand protection

RUBBER INSULATED GLOVES

Elecsafe Electrical Gloves are designed to protect the hands when working with or near a charged circuit. A standard pair of electrical gloves is made from rubber which has been tested to determine how much voltage it can endure. The higher the voltage limits, the higher the rating on the gloves. Good gloves are durable, but also flexible, so that they do not interfere with the operator's movements while working. Elecsafe Hand Gloves are manufactured from propriety latex compound. They are soft, durable and smooth in finish, with a comfortable grip and extended sleeves for forearm protection. The gloves are waterproof and provide protection while working on any electrical line or equipment. AC Class 00 0 1 2 3 4 Testing Voltage 2,500 V 5,000 V 10,000 V 20,000 V 30,000 V 40,000 V Maximum Working Voltage 500 V 4000 V 7500 V 17,000 V 26,500 V 36,500 V DC Class 00 0 1 2 3 4 Testing Voltage 1000 V 10,000 V 20,000 V 30,000 V 40,000 V 60,000 V Maximum Working Voltage 750 V 1,500 V 11,250 V 25,500 V 39,750 V 54,000 V Proper fit is important. To get the right size, measure the circumference around the palm. Additional space would be required if fabric glove liners are to worn.

FEATURES
Light weight makes them easy to carry on the operation site Water proof due to latex Long cuff protects the forearms from accidental touch

SELECTING THE RIGHT SIZE

* Reference table for testing voltage as per European standards

Before using always check for cuts, punctures and other damages

elecsa e Hand Gloves

CERTIFICATION

Gripper Hand GLOVES

Soft leather with seamed elastic wrist is the high feature of these gloves.

Category - I Gloves / EN 420

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ADVANTAGES
Excellent for protection during welding process Useful for handling general abrasives Protects from heat of warm metals Provides protection against to wrist area

Do not use leather protectors alone for protection against electric shock. Serious injury or death will result. Always use proper insulating rubber gloves. Proper care of leather protectors is essential to user safety. Inspect the leather protectors when inspecting rubber gloves. Metal particles, imbedded wire, abrasive materials or any substance that could physically damage the rubber gloves must be removed from the protector before use.

Applications:
Heavy and general fabrication work Mechanical workshop where grinding / chipping work is done Operation floors with heavy metal and lathe machines Small foundries, moulding shops

GLOVE Liners
These add to the comfort factor of insulated gloves. The glove liners provide warmth during winters and keep you cool by absorbing perspiration during summer season. Elecsafe Summer glove liners are made of 100% cotton and Elecsafe Winter glove liners are made of 100 % Acrylic.
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Leather Hand GLOVES HP Hide

Specially designed from top grain cowhide split leather to provide further protection for rubber insulated gloves. Both cuffs are tough leather on palm side and vinyl on the back. Double stitched for extra strength, they come with a long wrist for
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Elecsafe Glove Liners are to be worn under the Rubber Insulated Gloves

extended protections against cuts, heat and flying weld splinters.

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Glove Liners to be worn under Rubber Insulated Gloves.

Rubber Insulated Gloves

Leather Gloves to be worn above Rubber Insulated Gloves

elecsa e Dielectric Shoes

CERTIFICATION
EN 50321 and PPE EN ISO 20345-1, DIR 89/686/EEC TOE CAP: 200

Keep your safest foot forward

Elecsafe Dielectric Shoes are electrically insulated footwear designed to give added protection to operators who are at risk of electric shock due to working, or contact, with live electricity. These include electrical contractors, electric welders and slaughterhouse workers. Elecsafe Dielectric Footwear offers superior protection than standard electrical hazard footwear. Unlike electrical hazard boots, the whole shoe offers electrical protection, not just the sole and or are 100% waterproof.

SPECIFICATIONS
Dielectric with steel toe cap and rubber sole. Toe Cap 200 Joule epoxy coated steel to EN ISO 20345 Colour: Yellow Shaft / Navy Blue Sole Sole: Fuel & resistant vulcanised rubber sole for

ADVANTAGES
Complete boot 20 kV 3 minutes no damage Complete boot 5 kV 5 mA leakage current Complete boot 10 kV 8 hours no damage Sole: 35 kV 3 minutes no damage Shelf Life: Over 10 Years Test Specification conformation for hot line Usage
For Use Upto 1000 Volts A.C Upto 7500 Volts A.C Test Method EN 50321 EN 50321 Withstand Voltage 10kV 20kV 30kV Leakage Rate 5mA/boot (5kV) 10mA/boot (10kV) 13mA/boot (20kV)

maximum grip increased wear, improved cut resistance, resistance to hot contact for 30 seconds at 300 degree C Sole Design: Cleated outsole for maximum grip. Slip resistance to EN 13287 SRC SATRA TM 144 0.40 minimum. Forepart 0.9 Heel 0.8 Shaft: Yellow Ploy-flex Dielectric Compound Shaft design: Kick off lug, extra shin protection, adjustable height, ankle guard Lining: Washable knitted nylon (seamless) Insole: Moisture absorbing, removable machine washable maximum grip increased wear, improved cut resistance Sizes: UK 3-13 / European 35-47

Upto 17000 Volts A.C EN 50321

Pack size:
Supplied pre-tested in a PVC carrying bag / hold

Applications:
For working in condition where feet protection from electric shock is required Shoes can be used in live wire working Protects against any accident

elecsa e Arc Flash Clothing

CERTIFICATION
Meets NFPA 2112 and ASTM F1959/ F1959M- 04 Certified

Say no to arcing accidents

Elecsafe Arc Suit is specifically designed protective-wear for protection against electrical arc. It uses special materials like flame retardant fabric usually 1Ply 9oz indura soft in royal blue colour and 1Ply 14oz indura which is 5-thread safety stitched to minimize seam exposure. It also comprises all trim items like velcro fasteners, thermo snaps, elastic take ups, which are also flame resistant. The suit is manufactured with full raglan sleeves for maximum upper body movement with a velcro front, leg and sleeve enclosures. The complete kit comprises of 50 Coat, 15 Length Leggings, Standard Hood and Gear Bag. The suit meets HRC level 4 with ATP value of 45.0 cm2.

Hazard assessment is a safety prerequitse for arc flash clothing

SPECIFICATIONS
Arc Thermal Protective Value (ATPV) 10 Cal/cm2 with a Visible Light Transmittance (VLT) up to 70 % Shields come with standard anti-fog coating Slotted to accept a chin protector Shield is in accordance to hazard and risk category NFPA 70E Face and hearing protection can be used simultaneously with the safety helmet

A facility must provide and demonstrate a safety program with defined responsibilities The degree of arc flash hazard around specific equipment must be calculated Before a operator may approach electrical equipment, a flash hazard assessment must be performed A limited approach boundary, or shock protection boundary to be crossed only by properly trained and protected workers with a written work plan, must be established A Flash Protection Boundary (FPB) is a safe approach distance from energized equipment Training for operators on the hazards of arc flash

ADVANTAGES
Safe against arc flash Protects against high heat Safeguards against incident fire Safeguards against electrical current
Arc flash clothes are critically important to keep operators safe. On wearing the arc flash protective equipments appropriately, electrical operators can reduce the risk of electrical injuries and death to minimum.

Applications:
Heavy industries Commercial developers Electricity generating stations Mining industry

elecsa e Full Body Harness

CERTIFICATION
EN 361 : 2002

Touching new heights of safety

SAFET-T-110
Elecsafe flame retardant full body harness provides comfortable protection due to its lightweight design. It fits a wide range of body types and sizes. The colorcontrasting thigh and torso straps simplify donning and bright red polyester webbing offers high visibility. Elecsafe Full Body Harness is useful protection, against falls, for all types of vertical activities.

FEATURES
Anchor /Rescue Component: One dorsal attachment D-Ring ? Flexibility: Adjustable thigh straps ? Advantage: Dual colour scheme to differentiate shoulder and thigh straps ? Ergonomics: Ideally positioned sit strap for extended comfort ? Universal, fits all Size:
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ADVANTAGES
High strength polyester webbing Wide, flexible webbing Fully adjustable shoulder straps and leg loops for precise fit

This comes in three models: SAFET-T-110 SAFET-T-240 SAFET-T-440

SAFE-T-240

SAFET-T-440

FEATURES:
Anchor/Rescue Component: One dorsal attachment D-ring, One chest attachment D-Ring Flexibility: Adjustable thigh straps Advantages: Dual colour scheme to differentiate shoulder and thigh straps Ergonomics: Ideally positioned sit strap for extended comfort Size: Universal, fits all

FEATURES:
Anchor/Rescue Component: One dorsal attachment D-ring ? Flexibility: Adjustable shoulder & thigh straps ? Advantages: Dual colour scheme to differentiate shoulder and thigh straps, Tool holder rings at the back ? Ergonomics: Ideally positioned sit strap for extended comfort ? Size: Universal, fits all
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SHOCK ABSORBING LANYARDS

SAFE CONNECT-351
The Shock absorbing lanyard comprises of an essential component of the connecting system, since it absorbs the major impact caused in an event of a fall. The Shock Absorber should be a part of any vital connecting system thus reducing the force to a minimum that is felt in an event of a fall, saving from any internal damage caused to the body.

FALL ARRESTER
SAFE LOCK 20A
Works on 14 mm to 16 mm diameter anchorage line gravity locking system to prevent incorrect usage Provided double locking system Compliance: EN 353-2:2002

SAFE LOCK 20B

Works on 14 mm to 16 mm diameter anchorage line gravity locking system to prevent incorrect usage Provided double locking system Compliance: EN 353-2:2002

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SAFETY T raining Programme

Electrical safety training starts with your company's commitment to your safety. Our Electrical safety training course is structured to train your electrical staff on the necessary care, maintenance, inspection and utilization of the working systems while using the Elecsafe Kit. The training course is developed to ensure that operators are instructed to operate the Elecsafe Kit within the guidelines of current norms and safety regulations. Raychem RPG's electrical safety program will aid employees and companies minimize the risk of personal injury and equipment damage due to operator error. Who should attend? Utility, industrial and commercial electrical personnel involved in hands-on roles or maintenance planning. This including engineers, technicians, electricians, linemen, supervisors and other personnel who work on or near energized and de-energized electrical equipment and systems. For more information please e-mail your queries to energy@raychemrpg.com

Personnel protection equipment should be used by electrical operators who have been thoroughly trained in its correct and safe use. Training should be in accordance with the employer's work procedures and standards.

Regional Offices:

Ahmedabad: A-209, Safal Pegasus, 100 Feet Road, Prahlad Nagar, Ahmedabad - 380051 Tel: +91 79 40320701 +91 79 40320779 Fax: +91 79 40320702 Chennai: T-8, 3rd Floor, Apollo Dubai Plaza, 100, Mahalingam Main Road, Nungambakkam, Chennai - 600034 Tel: +91 44 65718437/39/41 Fax: +91 44 28173840
Disclaimer

Thane: 101-103, A Wing, Sun Magnetica, Near LIC Building, Eastern Express Hwy, Louiswadi, Thane (W) - 400604 Tel: +91 22 64577800/831 Fax: +91 22 25826401 Bengaluru: Namdev Garnet, No. 37/7, Ground Floor, Aga Abbas Ali Road, Near Manipal Centre, Bengaluru - 560042 Tel: +91 80 41121948/2170 Fax: +91 80 25586039

Delhi: 1107-1112, Vishwadeep Building, District Centre, Janakpuri, New Delhi - 110058 Tel: +91 11 45753700 Fax: +91 11 25557864

Kolkata: 1st Floor, Omega Building, Bengal Intelligent Park, Block EP & GP, Plot No.A2, M2 & N2, Salt Lake - Sector V, Electronics Complex, Kolkata - 700091 Tel: +91 33 40044081/82/83 Fax: +91 33 40044084

The information contained in this brochure is for general information purposes only. The information is provided by Raychem RPG (P) Ltd. and whilst it endeavours to keep the information up-to-date and correct, it makes no representations or warranties of any kind, expressed or implied, about the completeness, accuracy, reliability, suitability or availability with respect to its products or the information, products, services, or related graphics contained in the brochure for any purpose. Any reliance you place on such information is therefore strictly at your own risk. In no event will Raychem RPG be liable for any loss or damage including without limitation, indirect or consequential loss or damage, or any loss or damage whatsoever arising from loss of data or profits arising out of or in connection with the use of this brochure. All materials contained in this brochure are copyright Raychem RPG (P) Ltd. August 2011. This information is issued to provide outline information only. Use, application or reproduction for any purpose or formation of any order or contract is prohibited unless agreed to in writing as condition of sale by Raychem RPG (P) Ltd. Raychem RPG (P) Ltd. reserves the right to alter any product or service.

Corporate Office: Raychem RPG (P) Ltd., RPG House, 463, Dr. Annie Besant Road, Worli, Mumbai - 400 030, INDIA Tel. : 022 24937485 / 6; Fax : 022 24938879

e-mail your queries to: energy@raychemrpg.com

Customer Care Centre: Toll Free No. 1800 209 9769

www.raychemrpg.com

Raychem
connectivity connectivity

(A TE connectivity - RPG Enterprises JV)

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