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Edible Oil Refinery

Edible Oil Refinery

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Published by: josirma on Nov 10, 2011
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10/21/2013

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EDIBLE OIL REFINERY

Vimal Organics will supply the equipment for main process plant for capacity as desired by customer which together with necessary equipment to be supplied by Buyer and installed and operated by the Buyer in accordance with Vimal Organics’s instruction shall be capable of Refining Crude filtered vegetable oil A. SYSTEM SPECIFICATIONS AND EQUIPMENT: Oil refining plant comprises of: 1. Degumming of Oil 1. Bleaching and Filtration of Oil 2. Deodorizing with Physical refining of oil 3. Vacuum system 4. Self supporting Structure 6. Motor Control Center The equipment supply includes the main process vessels for De-gumming, bleaching, filtration, deodorizing, fatty acid recovery and auxiliaries such as pumps, vacuum system, condensers, valves, pipes, complete with motor control center and insulation. SPECIAL FEATURE OF VIMAL ORGANICS PLANT All process vessels will be fitted on self-supporting structure in modular fashion. Structure is so designed that it can be pushed inside the Containers for shipping. Entire system will be erected, assembled and pre-piped in our workshop and tested for proper functioning. Even heat insulation including Aluminum cladding of equipment and pipes will be completed in our workshop. While most of the equipment will be shipped fitted with pipes, valves and pumps, some of the items may be dismantled and packed separately for shipping in containers. Modular design helps in reducing the erection, assembly and start up time at site. The entire erection and fitting can be done by customer in 2 weeks time during which time the hook up with utility services will be done and the plant is ready for start up. Electric motors, starters and motor control center are included in our supply. The plant is completely automatic with computer controlled operation and the plant can be operated by one operator and a helper. B. UTILITY ITEMS We will supply all utility items as per Annexure B C. SPACE REQUIREMENT:
Building space for Refinery Sq. Ft. Land Requirement minimum Sq Meters Total HP of motors for Refinery Approx Total HP for Utility items Approx. 5,000

Building space for Utility items Sq. Ft 2,000 10,000 80 80

Annexure A Section I : EQUIPMENT FOR CONTINUOUS DE-GUMMING
Sr. Nos. P A R T I C U L A R S 1 1 Pump with motor for pumping of Crude oil from Crude Oil Tanks (Tanks are in Customer’s scope) to Reactor through Flow meter and Heater

complete with agitator & motor De-gumming Reactor in Stainless Steel complete with agitator and motor and sufficient holding capacity to allow maximum reaction of Oil with Water Pump with motor for transfer of Oil to Centrifuge machine Centrifuge with motor and Bowl for separation of the gums from treated oil Gum receiving Tank in Stainless Steel Slop Oil Tank Slop Oil Pump Intermediate holding tank in Stainless Steel fabrication for Degummed Oil. fittings. water. steam and chemical lines Control Panel with set of electrical starters. Nos. complete with drive Pressure Leaf Filters with SS Leafs and quick discharge system for discharge of spent earth. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 1 1 1 2 2 1 1 1 1 1 1 2 1 Pump complete with motor to supply Degummed oil to Dehydrator Steam heated Heat exchanger for heating of oil for Dehydration Oil Dehydrator in Stainless Steel Fabrication and working under vacuum. switches for all motors. Bag Filter set to separate fine earths from Oil .steam operated Heat exchanger for heating of crude oil to desired temperature before mixing of Hot water to oil Tank in Stainless Steel for Phosphoric acid Dozing Pump for Phosphoric Acid Mixer Tank for mixing of Oil and Acid. valves.2 3 4 5 6 1 1 1 1 1 Crude oil Heater. Bin hoppers for Fuller’s earth and Activated Carbon Dosing conveyors for Fullers earth and Activated Carbon Tank in Stainless Steel fabrication for preparation of Oil Earth slurry complete with stirrer Pump complete with motor for supply of Dehydrated oil to Bleacher. 7 8 9 10 1 1 1 1 11 12 13 14 15 16 17 18 19 20 1 1 1 1 1 1 1 1 1 1 Annexure A Section II: EQUIPMENT FOR CONTINUOUS BLEACHING Sr. Set of pipelines. Self supporting structure with operating platform and stairs Insulation with aluminum cladding on vessels and pipes as per our design. thermometers. Pressure gauges for oil. Steam heated Heat exchanger for heating of oil to Bleaching Temperature Bleacher Vessel in Stainless Steel fabrication for continuous operation having sufficient capacity to hold oil for Bleaching action. complete with agitator & motor De-gumming Reactor in Stainless Steel complete with agitator and motor and sufficient holding capacity to allow maximum reaction of Oil with Acid Tank in Stainless Steel for hot water with steam heating arrangement Dozing Pump for Hot Water Mixer Tank for mixing of Oil and Hot water. Oil Catcher after Bleacher in Vacuum Line Pump for supply of oil from Bleacher to Leaf Filters.

Self supporting structure with operating platform and stairs Insulation with aluminum cladding on vessels and pipes as per our design. Fatty acid Receiver Tank to receive all distilled Fatty Acids 10 11 12 13 14 15 16 17 18 1 1 1 1 1 1 1 1 1 Pump with motor for re-circulation of Fatty acids Heat Exchanger to cool the Fatty acids by hot water Vacuum system comprising of Steam ejectors and Barometric condensers to reach absolute pressure of 2 –5 mm Hg. Pressure gauges for oil. 5 1set Heat Exchanger Economizers (set of 2-3) to heat the incoming oil by the heat of final deodorized oil to recover most of process heat 6 7 8 9 1 1 1 1 Refined Oil Cooler to cool oil by Water. Fatty Acid condenser complete with Fatty acid Sprayers and Demister. temperature indicators and pressure gauges for Oil. Description 1 2 3 4 1 1 1 1 Pump with motor to supply oil to De-aerator through Heat exchangers. Heat Exchanger for heating of oil by Thermal Fluid under vacuum fabricated in Stainless Steel Deodorizer unit in Stainless Steel Fabrication complete with Packed Column. fittings. fabrication. valves. ANNEXURE A Section III: EQUIPMENT FOR CONTINUOUS PHYSICAL REFINING Sr. 1 1 1 1 1 1 1 1 Cyclonic separator on steam vapor line from Filters Gravity Separation tank for oil and water Intermediate holding tank for Bleached Oil Tank in S. 2 2 Crude Oil Charging Tanks in Carbon steel fabrication with Heating coils and stirrers 3 1 Atmospheric type Induced draft Cooling Tower for cooling of condenser water from Vacuum system. Set of pipelines. steam and chemical lines Control Panel with set of electrical starters. water. S. Vacuum system to produce 28” of vacuum in Bleaching operation. ANNEXURE B LIST OF UTILITY ITEMS Item Qty Description 1 1 Pump with motor to supply Crude oil to Charging tanks. Set of Flow-meters. valves and fittings Self supporting structure for the above Insulation with aluminum cladding on vessels and pipes as per our design. water and chemical lines Set of CS and SS pipelines. Deodorization chamber and cooling chamber. Steam heated Heat exchanger for heating of oil for De-aeration De-aerator for working under vacuum to remove dissolved air from oil Pump with motor to supply oil to Deodorizer through Heat exchangers. switches for all motors.14 15 16 17 18 19 20 21. . Plate Heat Exchanger for cooling the final oil by water Holding tank in Stainless Steel Fabrication to receive Deodorized oil from process and to transfer of oil to Storage tanks. Nos. thermometers.

. 13 1 Air Compressor with motor and compressed air tank for supply of air at 120 Psig for operation of instruments and other process requirements. (Gas fired boiler is at extra price) 10 Steam reducing stations for steam to be reduced to 50 psig 11 1 Water softening plant for water requirement in Boiler and in Cooling towers 12 1 Thermal Fluid Heating system complete with Balancing Oil tank. control panel. 7 1 Pump & motor for transfer Water from plant to Cooling tower 8 1 Pump & motor for transfer Water from Cooling tower to plant 9 1 Steam Boiler suitable for Oil firing to supply steam at 200 psig. controls and pipelines from the Heater unit to Heat exchanger and back Alternately Electric Heating system can be provided. oil pump. Complete with Feed water pumps. 14 1 System for RO water or distilled water for de-gumming .4 1 Pump & motor for transfer Water from plant to Cooling tower 5 1 Pump & motor for transfer Water from Cooling tower to plant 6 1 Atmospheric type Induced draft Cooling Tower for cooling of process cooling water.

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