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Tg Oil System

Tg Oil System

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Published by Shashank Tiwari

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Published by: Shashank Tiwari on Nov 13, 2011
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05/12/2014

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TG OIL SYSTEM

TG oil is used Ior
· TG brgs. Lubrication .
· Drives the hydraulic turning gear
· LiIts rotor when turbine is on turning gear.
· Governs the machines .
OIL USED FOR ABOVE PURPOSE IS
SERVO PRIME 46.
1. TG brg. Lubrication / hydraulic turning /governing
:- a) Two AC AOPS b) DC EOP
2. During normal operation :-- MOP
3. FOR jacking of rotors :-- a) Two AC 1acking oil p/ps
b) One DC 1acking oil pump
· A lubricant is a substance introduced to reduce Iriction between
moving surIaces. It may also have the Iunction oI transporting Ioreign
particles and oI distributing heat. The property oI reducing Iriction is
known as lubricity
· High boiling point.
· Low Ireezing point.
· High viscosity index.
· Stability to heat at working condition.
· Corrosion preventive.
· High resistance to oxidation
· Another approach to reducing Iriction and wear is to use bearings
such as ball bearings, roller bearing, which in turn require internal
lubrication themselves
Ceneration of various types of oil
· Lubrication oil
· Jacking oil
· Control oil
a) Start up oil
b) Aux. Start up oil
c) Trip oil
d) Aux. Trip oil
e) secondary oil
I) aux.secondary
g) Primary oil
h) Test oil
I) Signal oil
Lubrication oil
· All TG brg.s are lubricated with servo prime 46 oil which passes
through lub. Oil cooler to maintain temp. 45 °c and Iilter to maintain
mech. Impurity below 100 ppm .
· To maintain oil temp. :-- one cooler is kept into service . Other is kept
as standby cooler . Min. 38 ,normal 45 and max. 47 °c .
· To maintain mech. Impurity :-- 1) Basket strainer 2) Duplex Iilter 3 )
CentriIuge is used
· Basket strainer :-- 250 micron size
· Duplex Iilter :-- 37 micron size
· CentriIuge :-- For removal oI mechanical impurity (· 100 ppm)
and moisture (· 100 ppm)
Centrifuge
Make ALFA LAVAL India
Cap. 6000 lpm puriIier
Mode oI operation PuriIier / clariIier mode
continued
· Bowl speed 8425 rpm approx.
· Oil heater indirect type 72 kw
heater 1/2/3 36/18 /18 kw
· Sealing water Ior centriIuge 3 litre
IA1ERLOCK
· Booster p/p motor can be started iI centriIuge motor on
· Solenoid v/v in suction line open when centriIuge motor on .
· CentriIuge motor / booster motor overload , both motors trips .Heater 2
and 3 cut oII . Heater 1 remains on .
· Broken liquid seal , centriIuge , booster p/p, heater 2 and 3 trip .
Heater 1 remains on .
· CentriIuge motor on, heater 2 & 3 can be made on .
Oil temp. more than 60 °c , heater 3 cut oII .
Oil temp. ~ 70 °c , all heaters cut oII
Water temp. ~ 90° c , all heaters cut oII.
Water level low , all heaters cut oII
1acking oil
· Jacking oil is used Ior liIting the rotor when machine is on
on barring gear or speed oI turbine is · 540 rpm..
Jacking oil p/p cut in / cut out 510 / 540 rpm
Jacking oil header press . 120 ksc.
Jacking oil press. Ior each brg. is adjusted as per bearing
loading .

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