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High Temp PCP

High Temp PCP

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Published by: Prateek Pathak on Nov 18, 2011
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11/18/2011

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OIL WELL ARTIFICIAL LIFT / SYSTEMES D’ACTIVATION DE PUITS

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High Temperature Technology

Journées du pétrole, Atelier 10, Huiles Lourdes, 11 Oct 2007 Nicolas Parise, Lionel Lemay, PCM, Directeur Business Unit Oil&Gas PCM, Responsable de projet Innovation Oil&Gas

. 450 Employees Founded in 1932 by RENE MOINEAU GEVELOT Founded in 1820 200 M€. 1820 pers.FLUID HANDLING 70 M€.

following his theory on capsulism. the world's first Progressive Cavity Pump was designed by René Moineau. the founder of PCM .RENE MOINEAU PATENT IN 1932 FOR PUMPS & COMPRESSORS FIRST ADAPTATION TO OIL&GAS in 1980s’ INNOVATION ON ELASTOMER KNOW CONSIDERED AS A RELIABLE AND COST EFFECTIVE ARTIFICIAL LIFT SYSTEM In 1930.

HOUSTON .PCM NETWORK CANADA – KUDU FRANCE CHINA – MPS SHANGHAI USA .

CONVENTIONAL PROGRESSING CAVITY PUMP Drive head + Motor Sucker rods Production tubing Casing STATOR ELASTOMER PUMPING TEMPERATURE < 120°C .

ARTIFICIAL LIFT MARKET IN COLD PRODUCTION GL 3% ESP 14% PCP 6% SRP 77% SRP: Sucker Rod Pumps ESP : Electrical Submersible Pump GL: Gas Lift ■ 900 000 ACTIVATED WELLS ■ AROUND 50 000 WITH PCP ■ PROGRESSING CAVITY PUMP +20% / YEAR SINCE 2002 .

ARTIFICIAL LIFT MARKET IN THERMAL RECOVERY (STEAM ASSISTED GRAVITY DRAINAGE) SAGD (Cyclic steam stimulation) CSS Expected recovery rate: up to 50 % Expected recovery rate: up to 20% PUMPING CHALLENGE: TEMPERATURE UP TO 350°C .

HIGH TEMPERATURE TECHNOLOGY √ Innovation challenge initiated in 1994 in partnership with TOTAL √ New PCP technology for extracting heavy oil where thermal recovery is used √ A Patented Technology Test loop / First prototype in 2004 .

HIGH TEMPERATURE PROGRESSING CAVITY PUMP STEAM STATOR METAL TEMPERATURE UP TO 350°C PCM Vulcain™ .

400 MET 1000 .550 MET 750 4 1/2" EU .PCM Vulcain™ RANGE DESIGNATION: XXXX MET YYYY 1600 1400 Pump head (mWC) 1200 1000 800 600 400 200 0 0 200 400 600 XXXX : YYYY : Capacity m /d @ 500 rpm & 0bar 3 1/2" EU inhead in MET 1500 .150 mWC Max pump 3 4" NU 4" NU .1100 MET 500 800 1000 1200 Pump capacity (m3/d) .

250rpm Head: 25b / 350psi Power: 15KW PCM Vulcain™well pads in Joslyn.FIELD PROVEN . operated by TOTAL . Alberta.SAGD 550MET750 • • • • • • • • SAGD: 100°C to 180°C Started 10th October. 2006: operated 9000 hours till now Set at 330mMD / 100mVD: 86° Deviation 800Bfpd .

5 months in same conditions EFFICIENCY AT COMISSIONING / LOW PRESSURE   100   75   50   25   25   50 75 100   Vol. efficiency remains high despite variations in pressure and viscosity                 ESP efficiency drops dramatically at higher viscosity LOW EMULSIONS     100 75   50   25   25   50 75 100   Low-shear action thanks to closed cavity design             ESP creates High oil/water emulsions that need surface treatment . ie 1 year (to date)     Maximum observed is 2.SAGD . rated for 350° C operations     ESP motor and electronics rated at 218° C PRODUCTION TIME   100     75     50     25     25     50 75 100     Maximum observed is 9000 hours.OBSERVATIONS PCM Vulcain MAX OPERATING TEMPERATURE   100     75     50     25     25     50     75 100     ESP All-metal components.

2005 Started January. 2006 3rd steam cycle – operated 5500 hours end 2006 Set at 600mMD / 420mVD: 79° Deviation 1.300rpm Head: 30b / 450psi Power: 15KW PCM Vulcain™wells in Cold Lake.500Bfpd .CSS 550MET750 • • • • • • • • CSS: BHT From 315°C down to 100°C Installed November. operated by IMPERIAL OIL .FIELD PROVEN .

CSS . 300° C PRODUCTION CYCLE LIFESPAN   100 75   50   25   25   50   75 100   Running 5000 hours. with 3 steam cycles at 450 rpm (135 million cycles)                 SRP prone to rod fall failures due to increases in viscosity WELL HEAD LEAKAGE   100 75   50   25   25   50   75 100   Rotary shaft easier to seal with patented Oryx Seal HT system                 Leakage unavoidable due to up and down motion of rod VISUAL IMPACT ON ENVIRONMENT   100     75     50     25     25     50 75 100     Reduced construction time and installation footprint     Pump jacks are 2 to 3 times bigger than PCP .OBSERVATIONS PCM Vulcain FIRST STEAM CYCLE TEMPERATURE = 315°C     100   75   50   25   25   50   75   100   SRP Pump remained downhole during steaming                   SRP design for operational environment of approx.

INDICATORS 1st INSTALL: UPDATE: JAN 2006 OCT 2007 NUMBER OF PUMP INSTALLED 19 3 000 9 000 AVERAGE LIFE TIME (hours) MAXIMUM LIFE TIME TO DATE .

Journées du pétrole. Atelier 10. Huiles Lourdes. 11 Oct 2007 .

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