TEMA STANDARD        PRAKTIČNI PRIMERI IZRADE   POSUDE POD PRITISKOM ‐ IZMENJIVAČI TOPLOTE        Lummus Global B.V. Jl •••• ,.,.... standard Drawing NAMEPLATE FOR SHELL & TUBE HEAT EXCHANGERS HEADING TO BE AS LARGE AS POSSIBLE TO fiLL AVAILABLE SPACE ITEM No. REF. EX[HANGER SIZE I TYPE SERVI(E BUlL T FOR PURCHASE ORDER No. BUILT BY FABR. SERIAL No. I YEAR DESIGN [ODE CODE STAMP I REG.No SHELL SIDE TUBE SIDE DESIGN PRESSURE DESIGN TEMPERATURE CODE HYDRO TEST CORROSION ALLOWANCE RADIOGRAPHY PERFORMED P.W.H.T. PERFORMED VOLUME WEIGHT EMPTY I BUNDLE I I I I 14Z I 152 NOTES: 1. PLATE 152 x 162 x 1mm STAINLESS STEEL. 2. EDGES, LETTERING AND STAMPBlOCKS TO BE RAISEO. POLISHED fACES. 1. BACKGROUND TO BE BLACK. 4. USE SCALE II fOR OIH£NSIONS NOT SHOWN. 5. HOLES 4mlll mA. Rev. SDWG. Rev, Rev. ABB Lummus Global B. V. Jl •••• ,.,.,., standard. Drawing SOLID BULL PLUGS NOS/O! Dept./Soct. Attachment No. ., -. it 100 2 EA-601 Page 1 of 1 r' r=9 'A' NOMINAL OIA. Of ANSI ... 'U \ S1'D PIPE THREAD Nl -I-­ - --­ / , E . . rr------------. +-+­ II - --­ " 1.---­ : ... .. \. I J , -r­ ii JJ L .'C' OIA. DRItLED HOLE t­ '0' DEEP VIEW N-N -1 : " it ' .l .. .. ii' 'A' '1\' 'e' '0' 'E' 3 (118") 11 5 10 8 6 (114") 14 7 15 10 1iI (3IS") 18 10 15 14 ai :­ i 13 (112") 21 11 19 17 ...i 19 13/4") 27 15 20 22 • 2S n") 34 20 25 29 32 (1 114") 43 29 .25 3S 38 (1 112") 50 34 26 42 "§ 50 (2") 63 42 27 54 !! '. . '. .' -{ . ". vi if NOTE: i' FOR HI>. TERiAL SPECIfiC!>. TlON SEE REOUISiTlON. -I . 3. Rev. 2 Rev. IRev. Rev. SDWG. I , , .. ABB Lummus GI9bai B. V. Jl •••• ,.,.... Standard Drawing NOStOl EA·S01 EYE BOLT HOLE PLUG Dept./Sect Attachment No. 3 P'O. 1 of 1 <;) i '-' IX Xl I I I I ! • "" ! I I • 1 I I I ! ii • HATERIAL AS PER REQUISITION ! • ! , EYEBOlT HOLE PLUG EYEBOLT HOLE PLUG fOR DIN 580 EYEBOlTS FOR A-489 EYEBOLTS i' NOH. SIZE NOH. SIZE • I ; ( ( A B D A B 0 1120 11 .-G? 10.-G·! 314" 30 5 32 5 ! 14 ·0.4 14 -0,' 1" 1124 6 38 36 6 - ;i 11-0. 4 17 -lI.' 1 114" 1130 8 51 8 45 : • z 19- 0 ,' i 1136 1 112" 64 8 54 a "­ ", 17-l1.. n-ll" 2" 1142 10 10 63 10 i 32-o.s 24- 0 " 1148 10 68 2 liZ" 10 0 • " lO-ll·6 10 1156 78 , THREAD, DIN 13 BLATT 14 THREAD, ANSI Btl CLASS 2A J EINSCHRAUBGRUPPE N TOlERANZKLASSE MITTEL (ml I ! • _. -­ Rev. 2 SDWG. Rev. Rev. iRev. i .. ABB Lummus Global B.V. Standard Drawing NOS/OJ EA-601 BASEPLUG Oept/Sect. SpeCification AllaChment No. 4 Page 1 of 1 F o. E '. ;5 o ;] -, "­ '. i: s· p .. Z;J !:1i:l t£: .' <, g; a • is n i! !! .- :2 .0 BASEPlUG MATERIAL AS PER REQUISITION ,­ :i " L ., :...... >. p 'J ;$ . I- .' , ," n !­ d ·r ! .. BASEPLUG fOR DIN 580 EYEBOLTS BASEPLUG fOR A-489 EYEBOLTS Nott SIZE NOIt SIZE B i ( A 8 ( 0 E F A 0 E f I H2O 1130 40 32 38 41 314" 32 45 32 38 41 I H24 H36 46 38 45 48 I" 38 51 38 45 48 M30 M48 58 48 55 58 1114" 51 64 51 61 64 H36 HS6 66 60 13 16 1 1/2" 51 10 64 16 19 M42 M64 14 63 15 18 2" 10 83 10 83 86 H48 M12 82 68 80 83 2 Ill" 89 102 83 96 99 1156 M80 90 . 19 90 93 THREAD, DIN 13 BLATT 14 THREAD: ANSl Bll (LASS 2A ElNSCHRAUBGRUPPE N TOLERANZKLA5SE HlTTEl hn) I Rev. SOWG. 04-3230-0t043 Rev. 2 Rev. . Rev. ABB Lummus Global B. V. Standard Drawing NOS/Ol EA·501 JACKSCREW ARRANGEMENT Dept./Sect. SpecUlcaUon Attachment No.. 5 Paoe 1 of 1 I FLANGE OR (HANNEl [OVER I EXPOSED SlOE GASKET SIDE [OUNTERBORE "d" • 2mm lHREAO = 20 LOCATION OF JACK SCREW TAPPING HOLES , No. REQ'O DIAMET£R SIZE OF UNIT 1 ~ mrn UP TO AND INCl. 324 2 16 mm 325 TO AND INCL m 3 ~ 20 111m 660 AND LARGER 2 HOLES 3 HOLES 4.HOlES NOTES: 1. HOLES ARE TO BE LOCATED HOLES AND HALF TO BE AOJUSTfO. WAY BETWEEN PREF ON SAME ADJACENT HOLES, ERABLY BOLT (IRCLE FOR SMALL AS BOLT OTHER FLANGE SPACES LO[ATION BOLT 2. FuisT HOLE SHAll BE LOCATED BETWEEN fiRST AND SECOND BOLT HOLE, COUNTING ClOCKWISE FROM MARK HT"; l HOlES SHAll BE SPACED AS FOLLOWS, 2. HOLE LAYOUT • 180' APART. 1 HOLE LAYOUT APPROX 120' APART. 4. HOLE LAYOUT· 90' APART. 4. THREADING OF JACK SCREW TO BE SAME AS FLANGE STUD BOL IS. Rev. 2 Rev. Rev. Rev. SDWG. 04·3230.01.0H ,ABB Lummus Global B.V. ;Standard Drawing • , LIFTING LUG I BUNDLE LUG NOB/01 EA·601 Dept./Sect Specilication Allacnment No. 6 Page 1 of 1 :: i 8 I , : , • ;:-­ I 13 T I­ "I • .---­ - / ~ • • ~ ~ • '-' i !---­ • ~ ~ « -~ - - I ~ ~ --­ I ,c )< I 0000< .¢ ~ ~ ! '> Smm fULL FILlET WELD ALL AROUNO '> ~ • • I I ;i DIMENSIONS MAXIMUM SAfe LOAO • .if A , B C 0 T METRIC IMPERiAl ISO ,.l'! . ~ ;' 1 10 64 35 10 10 800 KG 1160 PSI SOOO N . ~ - 1 10 64 35 30 13 1050 KG 2310 PSI 10500 N ::!' , 3 10 64 35 30 10 •1600 KG 1520 PSI 16000 N !! "' , 4 100 80 45 lS 15 1950 KG .4190 PSI 19500' N ~ = " .; a l z 5 100 ~ 80 45 35 20 2600 KG 5120 PSI 26000 N ., 0. 6 100 80 45 35 15 3150 KG 1150 PSI moo N f ~ ,.. - " 7 130 100 55 40 20 3675 KG BOBS PSI! 36150 N -! <. ta 8 130 100 55 40 15 4600 KG 10110 P51 46000 N n 9 130 100 55 40 30 5350 KG 11770 PSI 53500 N ,. ii !' -, , Rev. ! I R<>v, 3 Rev, I Rev, SOWG, 04·3230·0t045 I -- ABB Lummus Global B.V. ,., Jl . •••• .,.., , Standard Drawing NOS/Ol EA·501 DETAILS FOR WELDS FOR COLD EXCHANGERS Dept/Secl. Specl.flcaUon Attachment No, 7 Page 1 of 1 e ::: i I I ~ i • • ! • • ~ i , ,• , • ~ ! • ;; • " i • ~ • I i ~ I ~ ! ! 1 ~ i ! I ~ ! f , ¥ ;; • • ~ [ ! : ! - NOTES t MAKE 2. fiRIND 1 WELD -----­ - ~ - - - / ~ ~ I / INCORRECT FOT WELDING: ROOT PASS. FROM OUTSIDE, ON OUTSIDE. '-______ Ii ~ . ..c:::=.==i IffL " 1/ ~ 1MAY tfr BE THE (lOSING WELD SEAM I CORRECT 4. INTERNAL AND EXTERNAl SURFACES OF ALL WELDS TO BE SMOOTH AND FLUSH. 5. All WELDS TO BE fULL PENETRATION WELDS, 6, WELDS MUST BE SHOOTH WITH NO NOTCHES OR UNDERCUTS. i Rev. SDWG. 04·3230·0t046 Rev. 2 IRev. Rev. ! I ABB Lummus Global B.V. Standard Drawing ., -. 1:1 :! L -$ .. ' •• . -i I ·v !; I. s· h I! -" is :$! !I H .. :1 ., .­ II g' <. .. ,1 i: -r !z "­ " il ., !. NOS/Ol FASTENING NUTS TO TIE RODS Dept.lSect. • Attachment No. 8 STEEL TIE-ROD CD WELD 1st NUT TO SUPPORT PLATE. (fJ WElD 2nd NUT TO TIE·ROD. CD WELD BOTH NUTS TOGETHER. ALL WELDS TO EXTEND THE LENGTH OF ONE FLAT OF NUT GROUND (liP HUST NOT BE IN (ONTACT wrrn TUBES. NON-FERROUS TIE-ROD BREAK THREAD IN TWO PLACES BA(K Of LAST NUT WITH BLUNT (HISEL TO LOCK TIE-ROO NUTS IN PLA(E. e...·601 Spoclficallon Pogo 1 01 1 Rev. 2 ! i Rev. Rev. Rev. SDWG. ABB Lummus Global B.V. Standard Drawing SEALING STRIPS FOR LONGITUDINAL BAFFELS NOS/01 Dept/Sect. EA-601 Sp8BOO H20 (314") 13 SECTION B-B 1.8 TYPICAL DETAil 1. DOWELS TYPE I, II ANO III TO BE LOCATED BETWEEN BOLT HOLES 2. HfiGHT OF CUP 'H' TO SUIT BOLT CIRCLE AND BOLT OIA. ,Rev. 2 Rev. , Rev. • Rev, SDWG. 04.3230-01.050 i ABB Lummus Global B.V. Standard Drawing NOS/OI EA·601 EXPANSION BEllOW-FIXED TUBESHEET EXCHANGER Oept.lSoct. Spec;:lIicelion Attachment No. 12 Page , 0' , IF SHELL AND EXPANSION BEllOW BARREL DIFFER IN THICKNESS PROVIDE A TAPERING OF 1:4 MIN. SAME THICKNESS AS SHELL BARREL TOT AL DEFlECTION + 6mm HlN. SAME MATERIAL AS SHElL BARREl LIQUID FLOW ... DIR[OION ALTERNATE CONSTRUCTIONS CONSTRUCTIONS FOR MUl TllAYER BELLOWS SPACE FOR SHIFTING SLEEVE WHEN BEllOW IS BEING WELDED TO WELD-END NOTES: 1. EXPANSION BEllOW TO BE PROTECTED AGAINST OAMAGE DURING 2. FOR MATERiAlS, SPECIFICATIONS ANO OTHER REQUIREMENTS, SEE TRANSPORTATiON OF REQUISITION. SHELL 1 TYPE OF WELD OF BELLOW TO WELO·ENO TO BE APPROVED BY CODE AUTHORITY. 4. IF WELDING OF THE BELLOW flIRECTl Y TO THE WELO·ENO IS NOT ALLOWED, A WELD BE MADE AS SHOWN BY OOllEO LINES . THE WELD OVERLAY COMPOSllION SHALL 8E EOUAL TO THE BELLOW MATERIAL OVERLAY SHALL S. WHERE EXTERNAL LOAOING OF THE SHELl BARREL WILL O((URE, THE SLEEVE (oNSTRU(]ION MAY BE ALTERED TO SUIT THESE LOADINGS. Rev. SOWG. 0(·3230.01.051 : Rev. 2 Rev. Rev. ABB Lummus Global B.V. Standard Drawing SACRIFICAL ANODES NOTES: TYPE I 26,9 OIA, PIP x 2,9 TK TYPE II TYPE III (FOR-KAGNESIUM ANODES ONLY) WASHER WITH 1&19 HOLE 125¢ OR SQUARE 125 f/J OR SQUARE 125 f/J OR SQUARE NOS/O' Dept./Sect. Attachment No. 13 EA·601 Speclflca'ion Page 1 of 1 HOlE 19 Oil.. IN PARTITION PLATE MATERiAlS· STUDBOLT : STUD NUT SPACER WASHER A 193-87 A 307-8 A 194-6R.2H A lO&-A A 2BH " 1. DIMENSION BAND [ DEPEND ON DIMENSION A, DIMENSION A AS PER THE REOUlSITION. 2. ANODE: ZINC OR KAGNESIUM AS SPECIFIED IN THE REOUISITION. Rev. 2 Rev. . i Rev. . i Rev. SOWG. 04·3230-01.052 ABB Lummus Global B.V. Jl •••• ,.,..... Standard Drawing · ! · • • ! I • I • ! • I I I ! ;; " ! , :x i · • ;; , , ; ! I J I' -g !' .' '1 !: H " '!: n !i I WARNING NAMEPLATE FOR DIFFERENTIAL PRESSURE NOS/O! EA-60! Dept/Sect. $poelficaUon Attachment No. 14 Paoe 1 01 190 4 - 3mm DIA. HOLES STEEL PLATE .... vi + f-- -; r­ \!:2 '" '" \!:2 '" THIS UNIT HAS INTERNAL PARTS '" "" DESIGNED FOR DIFFERENTIAL PRESSURE ::2 "" "" WHICH MUST NOT EXCEED "" '" DURING NORMAL OPERATION AND '" . "" DURING HYDROSTATIC TEST r-­ + + \!:2 "" 541 5.4 - , . , NOTES: 1. HATfRlAL TO BE STAINLESS STEEL fOR NAME PLATE. 2. ALL LETTERING TO BE ENGRAVED 2mm DEEP AND FILLED WITH BLACK PAINT AFTER ENGRAVING WITH THE EX(EPTION Of THE WORD "WARNING" 3. THE WORD "WARNING" IS TO BE ENGRAVED 2.Smm WIDE x 2mm DEEP AND fillED WITH REO PAINT AFTER ENGRAVING. 4. NAME PLATE TO BE HELD WITH DRIVE SCREWS ON A SUITABLE NAME PLATE BRACKET. I IRev. I Rev. 2 Rev. IRev. SDWG. f,'\ 1_DI' \I , .. 1 ,.. >' ABB Lummus Global B. V. Standard Drawing Rev. 2 I I I I 4­ + -.1­ i';; -+­ NOTES: 4 I IT 00: I ;;!t ----­ I q" " , I ..,., - .t;3 :.:.., V> ...,--' :$0 => "':': "" DRILL 10 DlA!t HOLE IN PAD --,0 c:> BEFORE FORMING FUl WITH <:> --'0 0 0 :r --' PLASTIC SEALANT AFTER HYDROTEST. :>:: --' ..... < "" « .... < --'­ >­ ... --'­ "'0 <:> <:> 00 ..... ... ! 1 '" I r- M I : * H[fGHT TO (ENTERLINE AS INDICATED IS FOR STANDARD REFERENCE ONL Y. SEE SETTINGPLAN FOR ACTUAL REQUIRto HEIGHT. t SEE SETTINGPLAN FOR NUMBER, tOCA TlON, SIZING AND DISPOSITION OF SUPPORTS. Z. FOR MATERIAL AND SPWFICATIONS, Sf[ REOUISITION. '" . l UNLESS CODES AND SPECIFICA nONS REFERRED IN REOUISITION REOUIRE CLOSER TOLERANCES All DIMENSIONS TO 6E IN ACCORDANCE WITH AS.H.E. AND T.E.MA FABRICATION TOLERANCES 3 I I Rev. I Rev. Rev. SOWG. 04·3230·01.054 N08/0l EA-SOl SUPPORTS FOR HORIZONTAL EXCHANGERS, TYPE 6. Oapt.lSact Specl.licalion Attachment No. 1S Page 1 01 2 ABB Lummus Global B.V. jl •••• Standard Drawing jI,."." ., H '. Slii i! ] "'s 'l!jj -, t< go 'il U u 3j i. :!! 0° U .. :! Ii ,­ Or E­ .. " g, !. I' .1 ,8 ,0 if .. SUPPORTS FOR HORIZONTAL EXCHANGERS. TYPE 6. .... z "" :& "" '" z '"' "" '" "" '" z '" '"" >­ V> ...., "" '" • Rev. 2 Rev. Rev. NOB/01 Dept/Sect. Attachment No. 15 EA·601 Specification Page 2 of 2 SDWG. 0.-3230-01.055 OF , I-.....a:f=w:==H ., * . / ABB Lummus Global B.V. jll'I' ,., .1. standard Drawing NOBI01 EA·601 SUPPORTS FOR HORIZONTAL EXCHANGERS, TYPE 7 Dept.lSBct. Attachment No. 16 Page 1 of 2 2 * HEIGHT TO CENTERLINE AS INDICATED IS FOR STANDARD REFERENCE ONLY, SEE SETTINGPLAN FOR ACTUAL REQUIRED HEIGHT. 14 14 5 15=NUMBER ',I GUSSETS " ,,' II' T­ ,', ", 'I' 'I' =i!b SHElL " -r--- "(S ORIIClliiiim- IliA. - f-S::c=:i-\,­ II' II IHOLE IN PAD 8E­ 4b FORE FORMING Fit I', & ',WITH PLASTIC III SEALANT AFTER 1,1 HYDROTEST III 1 /.. lS:NUtlBER .JL. 16 (TYPI' ( 91J-= 3 14 14 10 12 7 7 -I - ROUND HOLE IN FIXED SUPPORT SLOTTED HOLE IN FREE SUPPORT SEE SETTINGPLAN FOR TYPE OF 2 I HOLES REOUIRED. NOTE: FOR NOTES AND DIMENSIONS SEE SDWG. 04-3BO·01.DSI Rev. 2 Rev. Rev. Rev. SDWG. ABB Lummus Global B.V. Jl •••• ,.,.... Standard Drawing • 5 I • • • , • $ • a • • i ! I i ! ;; • I t • ! , i > . ! , g. 'a •• ,­ ." .! ;i to ., if ill , N08l01 SUPPORTS FOR HORIZONTAL EXCHANGERS, TYPE 7. EA·SOI IDept/Sec!. I Specification Attachment No. 16 Page 2 01 00. SHEll DIMENSIONS BOTTOM SIDE 1· 2 3 4 5 6 1 8 9 10 11 12 13 14 15 600 • 744.9 485 1026 200 16 - 13 410 65 65 23 SO 23 90 m 4 m ·894.9 560 1110 200 16 13 480 65 65 23 50 23 110 330 4 895 • 1049.9 635 1320 200 16 - 13 530 65 65 23 50 23 130 390 4 1050 ·1199.9 720 1470 200 16 - 13 610 65 65 23 50 23 150 450 4 1200 • 1354.9 800 1680 200 16 13 110 65 65 23 50 23 180 540 4 i 1355 • 1504.9 8aO 1850 200 16 - 13 810 65 65 23 50 23 200 600 4 1505 • 1659.9 950 2010 200 16 - 13 866 65 65 23 SO 13 220 660 4 1660 • 1809.9 1030 i 2160 200 16 13 960 65 65 23 50 23 380 160 5 1810 • 1959.9 1110 2310 200 16 - 13 1020 65 65 23 50 23 420 840 5 1960 • 2114.9 1180 2540 200 16 - 13 1120 65 65 23 50 13 HO 8BO 5 ; 2115 ·2264.9 1260 2110 230 20 - 16 1220 10 10 29 65 29 460 920 5 2265·2419.9 1330 2900 230 20 - 16 1320 70 70 29 65 29 500 1000 5 2410·2569.9 1410 3050 230 20 - 16 1310 70 10 29 65 29 530 1060 5 2510·2124.9 1490 3200 230 20 - 16 1420 10 70 29 65 29 560 11?0 5 2125 ·2814.9 1560 3350 260 20 - : 16 1500 15 15 29 65 29 600 1200 5 DIMENSIONS TOP SIDE 00. SHEll 1 2 : 3 4 5 6 1 8 9 10 11 12 13 14 15 600 ·7".9 560. - 16 200 13 245 65 65 13 SO 13 . 190 3 745 ·894.9 I685 - 16 200 13 285 65 65 23 SO 23 230 3 895 ·1049.9 : 815 - 16 200 13 345 65 65 23 50 23 - 280 3 1050 ·1199.9 910 - 16 200 13 410 65 65 23 50 13 - 330 3 - . 1200 • 1354.9 '" !2 1090 - 16 200 13 460 65 65 23 50 13 - 310 3 •1355 ·1504.9 :x: 1220 - 16 200 13 540 65 65 23 50 23 ISO 450 4 1505 • 1659.9 • '" :1350 16 200 13 590 : 65 65 2l 50 23 165 495 4 z - ;;:: 1660 • 1lI09.9 1410 - 16 200 13 640 65 65 23 SO 23 180 540 4 <[ 1lIl0 . 1959.9 - :!bOO - 16 100 13 110 65 65 23 50 Z3 100 600 4 1960 • 2114.9 - :1160 - 16 200 13 760 65 65 23 SO 23 215 645 4 ::; V> 1115 . 2164.9, <:> 1880 - 20 230 16 820 10 10 29 65 29 240 120 4 ·1265·2419.9 I - 12010 - 10 230 16 890 10 10 29 65 29 255 765 4 2420·2569.9 I :2140 - 20 230 16 940 10 10 29 65 29 265 195 4 2510 . 2724.9 : 2290. - 20 230 16 1020 70 70 29 65 29 290 810 4 2125·2814.9 mol 20 260 16 1010 15 15 29 65 29 305 915 4 " NOTES: I. SEE SETTINGPlAN FOR NUMBER, lOCATION, SIZING ANn DISPOSITION Of SUPPORTS. 2. fOR MATERIAL AND SPWfICATIONS, SEE RtaUISIT10N. 3. UNLESS CODES AND SPECIFICATIONS REfERRED IN REOUISITION REOUIRE CLOSER TOlERANCES ALL DIMENSIONS TO 8E IN ACCORDANCE IoIITH ASH.£. AND H.H.A. FABRICATION TOlERANCES. Rev. 2 Rev. Rev. ! Rev. SDWG. 0'.3230.01.057 2 r.\ , 1_ "''' , .. ". ABB Lummus Global B. V. ..l •••• jI,.,., Standard Drawing • 5 I ; • • • • . • • ! • i S I • I ;; " I • " = i ! , • f ! i • , I • · ,i ., J •• ., .. .. ., !it SUPPORTS FOR VERTICAL UNITS 10, 11. 12 AND 13. NOS/OI SA-SOl Oopl.lS••t. Specification ABachment No. 17 Paoe 1 of 2 3 EQ8 SHEI LS 200mm ANQ YNDEB 3 TYPE 10 .q TYPE 11 I '" -1 S - " !,# '" '" - 8 10 • SOLTHOLE OIAM. 8 --ffi\ - ....-­ -t -t=1 '" -I :L I' 6 .f-' 6 V> - '" c b. c: '=> r--) ..... 1 '" V bl0 16 15 ALL CONTINUOUS FILLET WELDS (23< 231 All ROUND r?-! ffilLS!iEl.LS 900mm OiA UP TO 3100mm OIA. r?-! TYPE 12 tr TYPE 13 m ..-' 21.NUMBER GUSSETS N "\. 1= '''. TlI If sF - I-}­ - ? L.2I '" - hid . 10 • SOL THOLE DlAM. 12 12 r , -.3 . S3 -I ':;3 <--< II , II 6 / II I II 6 J--ril' .l-El' """,20 >l ... :>l 20 I , 13 5 13 ALL CONTINUOUS FILLET WELDS 113. 13) ALL ROUND i NOTE: FOR NOTES AND DIMENSIONS SDWG. D4-3130-01.0S9 Rev. 2 i Rev. Rev. Rev. I SDWG. r·\tl_OIt \ , , . . . JJ < " '" :0 < " :n (1) < :n < " I I (/) 0 P '" • 0 ;., N l '" 'i' ::? 8: ,lOg-lOll MQJR.....TJOII AHO ITS t.l$e "1..41' fH.1 ..u.rJl;>IU""oN(; >J. IHI! Mlon_n OF U.........I cqur fl.¥. _ TO !Nt fOIl ,,1ft n1I11A 1">41.H All rt ,- ...-.. .. "" .'" D<.X; ..... ............. .. ... , .. .' DIMENSIONS -­ 00 SHELL ----­ 1 1 3 4 5 6 7 8 9 10 11 12 13 I. 15 I. 11 19 19 20 21 21 13 1 150-ZZO 230 130 Il 280 Il 45 - 23 - 190 13 220 40 25 - - - 26 S ------­ - - 110.1-324 130 150 1l 290 1l 45 · 23 - 200 13 215 40 25 · · · 26 9 ----­ 324.1-410 230 150 16 290 45 23 200 16 25 26 16 - · 215 40 - · - 10 - f­ ---­ 410.1-550 250 190 16 300 16 SO · 23 - 230 16 215 40 25 · · · 26 10 ----­ S50.1-700 180 330 :i! ' 50 '" '" 280 20 20 · 23 - « "" 230 20 215 40 25 · - · 26 10 "­ "­ ----­ ! Ii E 700.1-900 310 i= i 200 22 360 21 0­ 65 · 23 · ISO 22 215 40 25 · · · 26 Il .... l- I­ ..., .... ..., .... '" V> '" V> 900.1-1400 lOO t;l 210 25 350 25 ..., 60 .... '" · 23 - .... .... 194 25 125 40 IS 75 125 4 26 n ..., .... '" '" - 1400.1-2150 350 300 25 420 25 75 · n · 224 25 225 40 JS 1S 125 4 26 13 11501-2400 400 340 25 490 25 95 · 23 - 264 25 laO 10 40 100 150 4 26 n 1400.1-2900 400 340 25 25 95 23 264 25 300 10 100 150 13 480 - - 40 8 26 2900.1-3700 500 l80 25 600 25 15 - 23 · 210 25 350 100 50 100 150 8 16 13 • NOTES: (f) c " V 0 ::0 -i (f) ." a JJ <: m JJ :::1 (') » r- c z =i -i -< v m (f) -0 :... - :... '" ,.. Z 0 - '" > 0 ;:: .. '" g C " (/) ... .. .. 0 12 - z ? ... fI) "C .. " !l §l = '" .. a ., 2­ tV t SEE SElTINGPLAN fOR NUMBER,LO(A AND DISPOSITION OF SUPPORTS. 2. FOR MATERIAL AND SPECIFICATIONS,SEE EOUlsmON. l UNLESS (ODES AND SPECIFICAnONS REFERRED IN REOUISITION REOUIRE ClOSER TOLERANCES,ALL DIMENSIONS TO BE IN ACCORDANCE WITH A.S.M.E AND H.H.A. FABRI(A liON TOLERANCES. --_.­ IJ!'OIt 'III! VSflU 1>01 10 III WRIlIllI.O '1 .leo l\lilli\l& CltV a,. 0» - ttl III ttl Co r- III C ... Co 3 3 0 C ... til III :::l _ !i. Q (Q 0 CT III :< ..... -­ ... -­ ... j, •••• A13B Lummus Global B.V. ,.,.... Standard Drawing ! STANDARD PIPE DAVIT N08/0\ 0·61\ I NO, 1 Pao. 1 .f 1 R,lIS FOR 4" PIPE 170 ¢ HOLE FOR 6" PIPE A ; y ;116 HOLE fOR 4" PIPE FOR 6" PIP "A" SEE REOUISITION r MITRE "I.JPK"'f¥o=ff & WELD FOR 'A" =1000mm OR LESS 10mm PL ='1-= fit-j..:. SEE DETAIL 2 BElOW U 6 I"!: - - I FOR B\, 1rR. = - _ or VESSELl r/1 R=90 ) "" i ti..[ " 10mlll PL Il­ , .,. , 6 v TYP LUG OETA (LIP DETA ilS Y' is-I SAME AS ABOVE L SEE DETAIL 1 £..I DEl AIL 2 DAVIT S(HFnlll . DAVIT PIPE I "tl- MAX. LIFTED I 1000 - BOD '-­ , X 1050 S[ Nil ''\, 1. SELLER TO INDICATE IN PERMANENT LETTERING THE MAX, LIFTING LOAD ON DAVIT NEAR OPERATING HANOLL 2, SELLER TO MAKE SURE DAVIT TURNS EASIL y, 1 TURNING HANDLE NOT TO BE WELOEO TO DAVIT, 4, VESSEL CLIP PLATES TO BE 10 mm THICK FOR TOP PLATES AND 12 mOl THICK FOR GUSSET PLATES AND MATERIAL TO BE AS PER REOUISITION. PLATES TO BE W£tOED TO EACH OTHER AND TO" SHELL WITH 6 111m fiLLET WElDS EACH SIDE. 5, DAVIT MATERIAL TO BE AS PER REOUISITION. 6, DAVIT TO BE SHIPPED LOOSE FOR FIELD ASSEMBLY BY OTHERS, 7. SURFACE PREPARATION AND COATING SHALL BE IN ACCORDANCE WITH REOUIREMENTS AS INDICATED IN PAINTING SPECIFICATION 10 8, WHERE INSULATION THICKNESS EXCEEDS lilO mm ____-j____-r__ ____--1 DIMENSION A(COROINGL y, IRev, Rev, Rev, I Rev 2 SOWG, O',3230,OtOOO / / ABB t,ummus Global B.V. jl •••• ,.,.... Standard Drawing /lOB/1)1 D-611 MISCELLANEOUS NOZZLE ARRANGEMENTS D.pt.lS.cl. Speoiflcation Attachment No_ 2 ~ ~ Page 1 01 3 180' BOLT HOLE ORIENTATION L (SEE REQUISITION) RAISED FACE I ~ R I N G JOINT I FACE FEMALE fACE GROOVE FACE LAP JOINT FACE RAO. AS PER SPECN INSIDE O ~ VESSEL . t t=:::ri FLUSH TYPE NOTE: REQUISITION ~ O I N T / AT OUTSIDE Of ELEVATION SHELL NOZZLE INTERNAL I" PROJECTION" II' PROJECTION "I r: ----­ ----­ I, L RAD. AS PER SPEC'N CONTOUR PROJECTION REMOVE ALL SHARP EDGES -.­ AS INDICATED IN . L REQUISITION INTERNAL PROJECT ION 1. FLANGE BOLTHOLES SHALL STRADDLE NORTH-SQUTH CENTERLINES OR NATURAL HORIZONTAL AND VERTICAL CENTERLINE, OF VESSEL. Rev. 2 . Rev. Rev . Rev. SDWG. 0.·3230-01.1)02 ABB Lummus Global B.V. standard Drawing NOB/01 0-611 MISCELLANEOUS NOZZLE ARRANGEMENTS Dept-lSec•. SpecificatiOn Attachment No. 2 Page 2 01 3 REDUCED FLANGED NOZZLES UP TO I" INCL.. SWAGED PIPE NIPPLE (ONe. REDUCER ,SEE NOTES 2 AND 3 SEE DETAIL "S" SEE NOTES 2 AND 3 ROUNOfO Off Ff1ATERIAl: I . FORGED BAR I SEE NOTE 3 48 ~ SIZEO 1/2" UP TO 1" IN[L. ALTERNATIVE FOR SIZES 112" AND 3/4" __________...'LQB_.1ANGENIlINE _ODfSSEL_____ STRAIGHT FLANGED NOZZLES ~ I" SEE OETAn. "(" '\--, SEAMLESS LONG WELDING NECK SEE NOTE 3 SEE NOTE 9 ./ S.D.fLANGE > 2" FLANGE STOPS 3 IN CIRCUMfERENCE WHERE APPlICA8LE SEE NOTE 3 '" ~ '5 '" ~ 0: Rev. 2 /SEE DETAil "A" SIZES ~ I" Rev. SIZES ~ 1 112" Rev. Rev. SIZES ~ 1 1/2" ~ ~ '" SDWG. 0(·3230·01.003 .,,(BB Lummus Global Standard Drawing B.V. N03/01 0·611 MISCELLANEOUS NOZZLE ARRANGEMENTS O&pt.lSect. Specification Attachment No. 2 P,g& 3 of 3 "0" OIA. I SEE NOTE i . "0" mAo TO BE I1ACHINEO . AFTER WElDING ( SEE NOTE 1 I ! 1.5 / ! NOZZLE!:l 0-.'7 , 0.0.1 · • • '- .... SEE VESSEl DWG. NOZt E • .. !::-It , ", 0,0, OET AIL "B" • SEE VESSEL: DWG, NOM. NOZZLE SIZE R DETAIL OF STUB END I " 112' • I" INCL 3 FOR NOM. SIZE < 1" • V 1 1"" - 12" INCL. 11.[ • ! 0 OETAIL "(" T DET AIL OF STUB RING ! i i "'! I ! SEE NOTE 8 Ii LENGTH "No OfTAlL "AU • NOH. NOZZLE , FLANGE RATING • ! SIZE 150# MO' 60()# 900' • r I 1 112" • 1/2" 40 40 40 SO 1 112" l 311." 40 40 40 50 • 11112".1" 40 4S 4S 50 NOTES: , l "C" t DIMENSIONS IN MH UNLESS OTHERWISE INDICATED. § NOH. i' NOZZlE 0.0. FOR NOZZlE "0" 2, SWAGED PIPE NOZZLES SHALL HAVE A HOM. OIA OF • SIZE NOZZLE WAll SCHEO. 1 1/2" AT VESSELWAU. • inch . 55 105 405 80S 3. FLANGE UASS AND TYPE AS SPECIFIED IN REOUlSIT10N. i 112 m X 6 35 4, flANGE DIMENSIONS ACC TO ANSI B16.5 LATEST ISSUE , \/ OR DIN. t 3/4 26.1 9 43 1 33.4 51 S. LAP JOINT STUB-END DIMENSIONS: SHORT LENGTH ACC , 6 TO MSS SP H LONGLENGTH ACC TO ANSI BI6.9.. I 1 1/2 48.3 - 9 7J 6. MATERIAL AS PER REotJISITION. 2 603 \ 92 1, SELECTED fiNISH OF GASKfT CONTACT AREA AS ! 1 88.9 121 STII TED IN REOUISITION. i - 12 4 1143 8. TO 08T A1N SOUND WELDS. THE WALLTHICIi/lESS Of . 151 r 6 1683 21. THES£ NOZZLES MAYBE REDUCED TO THE REOUIRED 9 THK'S OF THE SHELL (OR HEADl TO WHICH THE 8 219.1 12 210 CONNECTION IS MADE IMINIl1UM Of 8 ""l. 10 m 9 1$ 324 9. REINFORCING IF REQUIREO TO BE DESIGNED 11 3219 i l81 VESSEL fABRICATOR. Rev. 2 Rev, Rev. Rev. I SDWG. O(·3230·01.00( I --- •• ABB Lummus Global B.V. ..11.1. standard Drawing "'1'1' , 1/08/01 0·611 CARBON STEEL INT. PLATE FLANGES· NON PRESSURE Speclflcation O.pt./s.ct. Attachment No. 3 Page I of 1 I I ~ g I ~ , - - - - ~ I I I ! • I I I 0­ c---T--­ ,--­ p • I WELD lEG = 3mm + 1 x CA. .-­ I ~ I L ... • ' ; I / I: I I ~ • s " 1\ WELD LEG = SMAllER OF • B.C OIA. PIPE WAll OR flANGE i i 0 THICKNESS 0.0. ~ ! ~ STUDS FLANGE THK."T" !I BOLT (NOM. . ~ SIZE p (MINIMUM DlA.) CIRCLE NO. SIZE O.D. DIA. AFTER MATCHING u §i :j;! I 112" ISO 4 M12 130 100 !I 2" 4 150 MIl ISO 120 "! 3" 4 MIl 190 ir 150 ISO 6 + CA. ~ l 4 4" ISO MIl 200 170 ~ p 6" 150 8 MIl 260 230 Iii , S" ISO 8 MIl 310 280 d 10" MI6 3)0 10 • LA. 150 S 360 : ~ 12" ISO 8 M16 415 380 i I! "I . 14" 150 8 MI6 445 415 , 16" 12 MI6 150 495 465 . "I IS" 200 12 MI6 12 • CA . 545 SIS ." • 8 16 MI6 20" 200 595 565 1. 24" 200 16 M16 700 670 'f ;, . NOTES; " d '! I. BOLTING AND FULL FACE GASKETS TO BE FURNISHED BY VESSEL FABRICATOR. FOR MATERIALS OF BOLTING AND GASKET SEE REQUISITION. Ii ! • •• 2. BOLTHOLES TO BE 3mm lARGER THAN STUO DIAMETERS. 3. FOR TYPE OF EXTERNAL NOZZLE ATTACHMENT SEE REQUISITION. 4. ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED. SOWG. 04·3230·01.005 Rev. 2 Rav. Rav. Rav. .. ABB Lummus Global B.V. Jl •••• r,.,., Standard Drawing z. LUG MATERIAL TO BE (OMPATi8LE WITH flANGE MATERIAL 1. FOR ORIENT ATlON Of H1NGtS. SEE REOUISITION. 4. HINGE STOP REOUIRED fOR TOP HORIZONTAL KAHHOLE ONLY. S. FOR 600' RATING USE SIZES 18", 20" & l4" ONLY. 6. ALL OIMENSIONS ARE IN mm UNLESS OTHERWISE NOTEO. N08/01 D·611 150/, 3001 &. 6001 MANHOLE COVER HINGE OepUSect SpeCifiCation TYPE>rr:re "[" • Z mm ¢ HOlE 1.- 286 406 38 lS" 204 286 406 38 20" l04 366 506 38 24" 304 410 554 50 30" 406 512 656 50 25 25 15 30 lO OF R:.5 FLANGE PLUG MANHOLE DIMENSIONS Of SIZE H1HGfS A 8 ( 0 Attachment No. 4 Page 1 01 1 STO STL WASHER _ __+-__w--"\ .---1'-4->-'« r 3mm BRASS WASHERS :..e-- ,--s... I I I = i . E I PLAN VIEW \.·E" ¢ C.S. ROO STD. STL WASHER 6mm COTTER PIN ,-r-+..---.--1' \",...1---11-'----.1-/ OPEN POSITION COVER LUG NOTES: 1. HINGES ARE TO BE WELDED IN PLAn WHILE MANHOlE (OVER AND (jASKET ARE IN POSITION. AUGN 'HOLES IN LUGS TO ALLOW fOR (jASKET COMPRESSIONS. Rev. SOWG. 04·3230·01.006 Rev. 2 Rev. Rev. ABB Lummus Global B. V. standard Drawing NOS/01 0-611 MANHOLE COVER DAVITS Dept./Sect. Specification AHachmen, No. 5 Page 1 01 1 DAVIT FOR VERTICAL MANHOLE COVER DAVIT FOR HORIZONTAL MANHOLE COVER I J LONGITUDINAL t OF VE;SEl 1 OF /' FLANGE ( NTER Of COVER ! -- - -­ 2xH20 OW') HEX. NUTS \ lxH20 (3"") STD. WASHER SEE DEl All "C" \. '­ SEE SEE WASHER Y 150# FLANGE H=K THICKNESS -,­ SECTION "G-G" R=25 ,12 THK. 150 I fOR HOR. COVERS • P • FOR VERT. COVERS OET AIL "F" ...... 'I SEE DETAIL "0" I --0:, ::.-- SEE DETAIL "F" .. OET. "A" OET. "B' SEE OET. l- 0 22 All MATERIALS TO BE AS PER REGUISITIOK DET AIL "E" All DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTEO, DET AIL" " Rev. 2 Rev. Rev. Rev. SDWG. 0'-3230-01.007 ABB Lummus Global B. V. Standard Drawing 1108/01 0·611 INTERNAL LADDER & GRAB RUNGS Oopt/Sect. SpeclficaUon Attachment No. 6 pag. 1 of 1 tr----- GRAB RUNGS ------, >: ------'-----­ I LADDER RUNGS __ ___...J ] '--____150mm ABOVE WELD LINE BOTTOM HORIZONT Al VESSEL HEAD OR 600mm ABOVE DECK. (2500mm DIAMETER OR OVER) VERTICAL VESSEL / TYP '\ ROD DIAMETER ". TYpICAL RUNG DETAil 20mm • 2. CORR. AllOW. ., NOTES: 1. LADDER RUNGS AND GRAB RUNGS REOUIRED AS PER REOUISiTlON OR WHERE THE DISTANCE FROM CENTERLINE OF HANHOLE TO DECK OR TAN. LINE EXCEEDS 1200mm. 2. WHERE INTERFERENCE OCCUR, LADDER AND GRAB RUNGS SPACING MAY BE MODIFIED TO SUIT. 3. GRAB RUNGS AND LADDER RUNGS FOR HORIZONTAL VESSELS TO BE LOCATED RADIALLY. 4. RUNGS SHALL BE FREE OF SHARP EDGES, BURRS OR PROJECTIONS. S. WHEN STRIP WELDED LINER IS USED, CUT BACK 6mm MINIHUM FROM RUNG AND FILL IT WITH ALLOY WELD. 6. FOR HEMISPHERICAL MEADS USE THE COMBINA nON OF ABOVE TWO ARRANGEMENTS. 1. All DIMENSIONS ARE IN mm UNLESS OTHERWISE NO TEO. SOWG. 04·3230-0t008 Rev. 2 Rev. IRev. IRev. ABB Lummus Global B. V. ,II, J' •••• •••• standard Drawing • i • = I I i ! I I ! i • § ;; • i I " : • & 1 , J • J § I j , • Rev. I NOS/OI SUPPORT LEGS FOR VERTICAL VESSELS 0-611 Loept./sect Specllicallon Attachment No, 7 P'g. I 01 6 THK. CAP PLATE 25 SHELL (HPJ' II' SEE NOTE I ::{' ••u xt +x • SIZE NOTCH LEGS 3 • ANGLE I I TO CLEAR WELD" I SIZE 'CHAMFER I I 15 CLEARANCE I TAN.lINE ....JI'l.['L­ CORNERS I BETWEEN WELDS : I 11 11 OlA. OF HOLE = BOLt 01,1,. + (, , / ='m 0' x-frQ I / I' '),\, k:: X \ \\ 25 I • • I ---jL-­ J I o.R I I 'J: I FOR DIMENSIONS SEE 1 lit( "BASE PLATE DETAIL" SECTION "X-X" BASE PLATE DETAIL . _ 10.0. SHELL LEG SIZE BASE PLATES BOL X NO. , mm OF mm mm mm , LEGS , r;;p-TO 150 I 3 70 • 70 • 7 ISO x 150 x 10 H2O 40 751 TO 1050 4 10 x 70 x 7 ISO • ISO • 10 H2O 45 1051 TO 1350 4 80 • eo x 8 ISO x ISO • 12 H2O 45 1351 TO 1650 4 100 x 100 x 10 200 • 200 • 10 H24 65 " 1651 TO 1950 4 100 x 100 x 12 200 x 200 x 12 H24 65 1951 TO 2550 4 150 x ISO • 14 250 •.·.250 i. 12 M24 90 NOTES: 1. THE THICKNESS OF POISON PAD TO BE THE LESSER OF SHELL OR LEG THICKNESS 2. MATERIAL POISON PAD SAME AS SHELL. ALL OTHER CARBON STEEL. 3. All DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED. I 2 Rev. IRev. Rev. SDWG. 0'-3230·01.009 I .. ABB Lummus Global B.V. Standard Drawing NOB/OI 0·611 STEEL SADDLES FOR DIAM.500·1000mm Dept./Sect. Specification Allachment No. 8 Page 1 01 3 PROVIDE A 10mm OIA 200 I . TELL TALE HOLE ...L f -!' B E -+- PLATE r--- - --".. rml- I / '1 120' '--:::.¥' I "" "", I\,. H. 1 # r-. 1 I ""'" 1 'I £-;; I i :W-I--:z---' I 1 I ___ __ 11. i. ! .i .1 ","""a" 1.':'.1 1 '1 i '----T;-----' 4- SEE NOTE 6...j....J B I C DIE BOL T BOL T WEIGHT OIA HOLE S ATn'hPfS VESSEL 0.0. f G H 500 490 430 290 450 43 ! 550 530 455 330 490 47 , 600 580 480 380 540 I 51 650 620 50S 420 580 i SS 700 660 530 460 620 M 20 59 , 750 710 555 510 670 12, 200 100 6 75 (3/4") 24 63 800 750 sao 550 710 67 850 190 605 590 750 11 900 640 630 640 800 75 840 880 950 1000 680 655 680 920 660 720 79 83 I I . MAX. LOAD PER ir,AOOLE 5500 NOTES: . t MATERIAL OF TOP SADDLE PLAIE TO BE COMPATIBLE WITH SHELL MATERIAL. 2. MAIERIAL OF SADDLE AS PER THE REQUISITION. 3. ALL SADDLE PIECES TO BE CONTINUOUSLY WELDEO ALL AROUND AND TOP SADDLE PLAIE TO BE CONTINUOUSLY WELDED TO SHELL. 4. ALL WELDS TO HAVE THROAT DEPTH OF 1I2H. 5. ALL OIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED. 6. LOCATION OF SADDELS AS PER THE REOUISITION. 7. BOL THOLES IN FIXED END ONLY UNLESS NOTED OTHERWISE. 8. SADDLE LOAD IS CALCULATED FOR SADDLE MATERIAL WITH A YIELD STRENGTH OF 210 MP. AND A FRICTION COEFFICIENT OF 0.2. 9. IF LOAD ON ONE SADDLE IS EXCEEDING THE MAXIMUM SADDLE LOAD, THE SADDLE MUST BE RECALCULATED OR LOW FRICTION SUPPORTS MUST BE USED UNDER THE SLIDING SADDLE. Rev. 2 Rev. Rev. Rev. SDWG, 0'·3230·01.010 ABS Lummus Global B.V. Jl •••• standard Drawing .r, ...... STEEL SADDLES FOR DIAM.2000-4500mm NOS/Ol Dept/Soct. Attacbment No. 8 PROVIDE " 10mm OIA TEll TALE HOLE IN SADDLE PLATE DillY 0-611 SpeCification Page 2 of 3 KD ,,/"-12'0.;>-'" ' ""'i>­ t ? '" rVESSEL • 0.0. 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 , 3100 , 3800 3900 4000 I 4100 4200 4300 4400 4500 NOTES: K i -,)j E A B [ o E F G 1200 1230 1080 480 1260 1280 1140 510 1320 1330 1200 540 1360 1380, 1260 510 1440 1430 1320 600 1500 1480 1380 630 1560 1530 1440 660 1620 1580 1500 690 19 1680 1630 1560 no 1740 1680 1620 750 1800 1730 1680 780 1860 1780 1740 810 250 ISO 1920 1830 1800 840 1980 1880 1860 810 2040 1930 1920 900 2100 1980 1960 930 2160 i 2030 2040 960 2nD 20BO 2100 990 2280 2130 2160 1020 2340 2180 2220 1050 24 2400 n30 i 2280 1080 2460 2280 2340 1110 2520 2330 2400 1140 , i i 2640 2430 25201 miD' 2580 2380 2460 i 1110 SEE SOWG 04-3230-01.010 H J 12 200 16 K BOLT DlA M24 150 (1") H -f-­ i i i 315 54300 I 330 53300 350 52400 365 51500 l80 50600 395 49700 410 48900 425 48000 I 445 460 475 30 495 510 525 545 no 750 715 800 820 845 865 890 915 940 41200 46400 45600 44900 44100 43400 42700 54000 53100 52300 51500 50700 50000 49200 48500 41800 47100 b-L-__ ____.,.-"_________...,...-_________--I : Rav. 2 Rev. IRev, Rav. SDWG. 04-3230-01.012 ABB Lummus Global B. V. Rev, 2 Rev. Rev. Rev. SDWG, 0'-3230-01.011 Standard Drawing STEEL SADDLES FOR DIAM.1000-2000mm PROVIOE A 10mm OIA TELL TALE HOLE NOS/Ol Depl./Sect. Attachment No. 8 Jl •••• ,.,.... D-611 SpecificatiOn Peoe 3 of 3 IN SADDLE PLATE ONLY ,... -- -- -+ -- if-so - ­ " i _/] • H I ... ro- H , I VESSEL 0.0. 1050 G H , ·1 · C A ( I 0 , 1-- REFERENCE CL. J I K BOLT BOLT WEIGHT MAX. LOAD OIA HOLE i PER ",lDOLE 115 25800 I I I I ! • • E ! ! \ : I 600 705 520 220 B E F A i 1100 1150 1200 120 25500 125 25300 i 130 25000 e I I 'I p 630 no 550 235 660 755 580 250 690 780 610 265 i 1250 720 805 640 280 H 20 135 24700 1300 750 830 670 295 16 200 120 10 110 125 3/4") 24 140 24500 1350 1400 1450 1500 1600 i 1700 145 24200 I 150 24000 ! 155 23700 I 160 23400 i 170 22900 i 180 22400 • i • • ! ii I I j" ! • • i i • , JeD 8S5 700 310 . 810 880 730 325 840 - 905 760 340 870 930 190 355 930 980 850 385 990 1030 910 415 1800 1900 2000 190 21900 205 21500 . i L 215 21000 • I ! • 1 i 1050 1080 970 44S 1110 1130 1030 475 I i 1110 1180 1090 505 i i " l I ! $ NOTES: SEE SOWG. 04-3230-01-010 ABB Lummus Global B.V. Ji •••• ...,.... standard Drawing SKIRT BASE DETAILS NOS/Ot 0·611 Dept/Sect. SpecltlcaUon Attachment No. 9 Page 1 01 1 "T' J. -i>"'r · I / , 12 I - "­ ,TYP. j , v. v · = I • oN V I , • I l- t'. · / AY '" 1 <-. I / I '" L I ""­ t 34mm " HOLES FOR I 40 I 50 I i-2?-J £ , li2' ANCHOR' SOLTS CIRCLE , TYPE I BASE OIA. • i "I ( : I rl­ o I )BI> 0 I OIA. OF HOLE ,0+ 0+25. f-­ • ANCHOR SOL T ! c: , I _ ::J OIA. D+'Smm. I ! 1\ , L I I ! CHAHFER TO I I I CLEAR WELD - I TYP. , "­ TYP. ! I 17 By :r: E z I !l , w I SEE NOTE I , w f I I ;cr-' A-I>-­ I /. • , ! f I OIA. OF HOLE I I p w" 5 • ANCHOR SOL T LEE I , OIA. D+2Smm. NOTE 1 i TYPE II BASE I eOlT CIRCLE OIA. l BOLT , W , S ( mm] WELD § SIZE I H B ¥' o . mm mm mm IE 3, mm , SKIRT , THICKNESS • HlO 300 12 100 150 10 mm ! mm • , f '. M36 300 12 100 150 10 5 5 • H42 300 12 100 150 12 6 6 i H4S 300 12 100 150 12 8 8 M56 400 16 110 180 16 i 10 THRU 20 10 ti H64 400 16 l1S 180 16 ! 21 THRU 26 12 MJ2 4S0 20 120 200 i 20 27 THRU 32 "J: NOTES: HSO 450 20 130 200 • 20 33 & OVER 20 ., ,. 1. SEE REOUISITION FOR SKIRT THK., NUMBER & SIZE OF ANCHOR BOLTS, BOL T CIRCLE OIA .. THK. & WIDTH OF SASE RING & THK. OF (HAIR CAP WHERE APPliCABLE. 2. ANCHOR SOL TS TO STRADDLE CENTERLINES UNLESS OTHERWISE NOTED. 3. (HAIR CAP 10 BE CONTINUOUS IF DiSTANCE BETWEEN BOLTS IS lESS THAN Sao",... 4. All OlHENSlONS ARt IN mm UNLESS OTHERWISE NOTED Rev. 2 Rev , Rev IRev , SDWG. 04·3230·01.013 , I ABB Lummus Global B.V. Standard Drawing .. • , • • , = !i • : • • i • I \ I I ! ; • • § t • l , < • l !. • ! ! • f • SKIRT OPENINGS NOe/O! 0-61! Dept.lSect. Specification Allachment No, 10 Page 1 01 \ 0 [DOR 0 REINFORCING RING THK-ir I I SEE TABLE I --­ 100mm OUTSIDE -­ - --r-­ PROJECTION V SEE NOTE 1 I I G}-ACCES HOLE 40mm INSIDE PROJECTIONI SEE @-SLEEVE OPENING -­ SEE NOH 1 I NOTE 5 0- VENT VESSEL 'VENT OPENING ACeES HOLE REINFORCINI RING THICKNESS I DIAMETER SIZE NO. 1.0. SKIRT THICKNESS mm REQ'D mm SIZE OF LESS THAN 12mm OPENING lOVER 600 TO 750 4 4" 1 300 12mm OR MORE OVER 150 TO 900 4 4" 1 400 12" & LESS X.S'G. X.STU. OVER 900 TO 1050 4 4" 1 450 (NOM. PIPE SIZE) , , : OVER 1050 TO 1500 4 4" 1 500 , LOVER 1500 TO 2500 14" I, OVER SAME AS 12mm 4 4" 2 500 I OVER 2500 4 6" 2 500 (1.0. OF RING) SKIRT THICK (4) MIl HEAVY HEXAGONAL NUTS OUTSIDE OF WELDED TO A[US OPENING SPACED SKIRT 90' APART TO THE STRADDLE VERT II. 12 .. ROO t --.3mm THICK CARBON STEEL COVER PLATE ':= TO BE PAINTED SAME AS SKIRT ? HOLE '" -0 ----­ ,­ --;Q USED ONLY WHEN , CALLEO FOR IN i :!: REQUISITION I 75 U1 ---.JSmm OIA. HOLE IN (oVER fOR M12.25 • LONG HEX. HD. BOL T (CS.) NOTES: I. SKIRT OPENINGS TO PROJECT 12mm BEYOND FIREPROOfiNG OR INSULATION, INSIDE AND OUTSIDE (40mm OUTSIDE PROJECTION FOR COVERED ACCES HOLES). 2. FOR LOCATION OF SKIRT OPENINGS SEE REOUISITION. 1 ! t 3. ELEVATION (BASE OF VESSEL TO CENTERLINE HOLE) OF ACCES HOLE WILL BE 1000mm UNLESS OTHERWISE • I NOTED. i 4. VENT OPENINGS TO BE PLACED A MINIMUM DISTANCE FROM SKIRT TO HEAD WELD, OR IF INSULATED, TO CLEAR HEAO INSULA nON AND INSULA TlON SUPPORTS, ·r j 5. WELD SIZE TO BE SMALLER OF SKIRT OR REINFORCING RING THICKNESS. 6 FOR REMOVABLE PIPE 1.0. OF SLEEVE TO PROVIDE MINIMUM OF 12mm CLEARENCE FOR THE PIPE FLANGE " OR PIPE PLUS INSULATION WHICH EVER IS GREATER. 7, FOR WELDED PIPE to. OF SLEEVE TO PROVIDE MINIMUM OF 40mm CLEARANCE FOR THE PIPE OR 12mm CLEARANCE FOR PIPE PLUS INSULAnON WHICHEVER IS GREATER 6. ALL OIMENSIONS ARE IN mm UNLESS OTHERWISE NOTEO. Rev, 2 Rev. .t Rev Rev. SOWG. 0.-3230-01.01' ABB Lummus Global B.V. Standard Drawing .. -. ia ;& !I B­ -. t: .­ "f •• t, y. n " I i' 'i A· ," II h ­ h • I ! I i !• ! • § • l t • ! < f " · · i i ! i ! • i • • i • ! ! I • I NOTES: i I , t ALL PLATES AND BARS TO BE .mm • 2 TIMES CORROSION ALLOWANCE. ! • 2. ALL FILLED WELDS TO BE 3mm • 1 TIME CORROSION ALLOWANCE. 3. FOR MATERIAL SEE REQUISITION. 4. THE ABOVE DETAILS REOUIREO ONLY IF SPECIFICALLY CALLED fOR AS PER REOUISITIQR S. ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED. FEED DEFLECTOR & VAPOR OUTLET N08l0' I 0-611 IDePL/S&Ct. I Speolflcatlon r---- .. Attachment No, _1;,.:1___-'-'P.;:.Q.:. • ....:..l....:.0f:.....;1:.....;-J FEED DEFLECTOR (OVER PLATE REOUIRED UNLESS NOTEO';1\\oTHERWISE IN REOUISITION ,/ /1 _ , , I , " \-----1 rt/ ' \ \ '- , - '- 12mII' HOLE v 1\1- : I :- V :z I r----- - ---- I Z I I I / L TYP' " V I- iSHEOULE AND CORR. ALLOW NOZZLE DEFLECTOR CARBON STEEL PIPE SSPIPE SIZE PIf'E, 0 1- 3 5-6 0 N , SIZE i mm mm mm mm 1" -." 40 XS 1.0 105 3" ." 40 40 1.0 105 4" 8" 40 40 XS 105 6" 12" 40 40 XS 105 .. 6mm TYP, z z VAPOR OUTLET NOZZLE 50 /" -n,v -= l!:1 -fP t-. iT .-- Ie OF VESSEL ..l. MITRE WELD I (FULL PENETRAnON) -I +'011'11' WEEP HOLE .MIN. I J 1 I I t I I ..--"'i I v SECTION "Au_nA" !SHEDUlE AND CORR ALLOW NOZZLE iCARBON STEEL PIPE ISSPIPE SIZE 0 1-3 I 5-6 I 0 N mIT! mm' rom ,mm . 6" TO 12" TO.WT XS 120 105 r--"-'4-"'·-A-N';'O--:=:OV-E=R-f"'T"'O."'W=T· CXs· 20mm 5mm Rev. 2 Rev. IRev. • • 0-611 ·ABB Lummus Global B. V. standard Drawing N08101 FEED NOZZLE SUPPOATS SpecifIoalion Dept/Sect. Atlachmont No. 12 Pape 1 01 3 - - - -I:J r: - - ,: 5' r-:,:, -Y----. ---!- - L 75 75 OF SHELL DETAIL "8" ; t I ! i • 1 I S ! ; I --+ I i i ! i • g ! • • : ! :::: :: ,,:... -1:Jr: >- - f-7. 5': v,--- #.# ./ '" }"" L...INSIDE OF SHELL DETAIL "C" NOTES 1. ALL BAR THICKNESSESS TO BE 6mm • 2 TIMES (ORROSION ALLOWANCE. 2. ALL FILLET WELDS TO BE 3mm • 1 TIME CORROSION ALLOWANCE. 3. ROUND 20mm HOLE IN BAR WELDED TO SHELL; 20 • 32mm SLOT IN BAR WELDED TO PIPE FOR M1G BOLT WITH NUT AND flAT WASHER. 4. MATERIAL OF BARS TO BE COMPATIBLE WITH SHELL. LINER OR PIPE. S. ALL OIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED. I Rev. 2 I Rev. Rev. Rev. SOWG. 0<·3230·01.016 I :;,:; :::: OF SHELL I DETAIL "A" b'mmid I'l"".u.urt 1 75 .40mm WIDE BAR 00. NOT WELD OET AIL "0" (HORIZONTAL YES SELS) ABB Lummus Global B.V. Standard Drawing N08/01 0-611 FEED NOZZLE SUPPORTS Dept./Sect Specific.non Attachment No. 12 Pao. 2 01 3 0 " " 5'i SEE DETAil WEIR--­ 0 SEE DETAIL N 50 110 2S S5 S5 I .J -$­ - 0 D.LAPRON-­ 'OUTLET WEIRS' 50 2S I I - -$­ c .... ex: - <:> '" " N 200 100 r­ - -1­ I I --$-H---$ { - ::- -$ , , r- .1 35 J 35 I, DET AIL "E" 1'-.... T I 6S J 65 I. SLOPE TO • D.L APRON DET AIL "F" 7Sx7Smm LUG TACK WElD NUT TO DETAIL PLA1£ • / NOTES 1. All BARS TO BE THI(K 6mm • 2 TIMES (ORROSION ALLOWAN(E UNLESS OTHERWISE NOTED. 2. ALL FILLET WELDS TO BE 3mm • 1 TIME (ORROSION ALLOWAN(E 3. HORIZONTAL SLOTS REOUIRED IN ClIPS WElDED TO PIPE. 4. ALL HOLES ROUND 20mm; All SLOTS 20>31 LENGTH; ALL BOLTS M16 WiTH ONE NUT AND TWO WASHERS EA(H, S, FlELO DRILLED HOLES IN WEIRS TO SUIT. 6, MATERIAL OF BARS TO BE COMPATIBLE WITH PIPE. 7. ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED, c- Rev, 2 Rev : Rev. Rev, SOWG. 0'·3230·01.011 ABB I..,ummus Global B.V. ..1 •••• ,.,.It•., Standard Drawing Noe/01 0·611 FEED NOZZLE SUPPORTS Oopt,/Sect. SpecllicaUon Au.ehmenl No. 12 Page 3 of 3 OF SHELL BLANKED OFF 20 x 32mm LG. SLOTS (INSIDE PIPE> IN [liP WELDED TO PIPE I" 'I 1 , W I 20mm <;l HOLE IN (UP----l WELDED TO SHELL FOR M16 SOL T WITH NUT AND FLAT WASHER OIA OF HOLES BOLT OIA + 3 25 , I --1-' , , -«ffi- ' I , I OR PIPES 10" OIA. & ASOVE USE TWO GUSSETS DETAIL "H" l ' I I 25 ClEARANC , , (TYP.) DETAIL "J" NOTES: t ALL PLATE TO SE 6mm THICK. 2 TIMES (ORROSION ALLOWANCE UNLESS OTHERWISE NOTED. 2. ALL FILLED WELDS TO SE 3mm + 1 TIME CORROSION ALLOWANCE. 3. MATERIAL Of BARS TO 8E COMPATIBLE WITH SHELL, LINER Of PIPE. 4. ALL DIMENSIONS ARE IN rom UNLESS OTHERWISE NOTED. Rev. 2 Rev. Rev. Rev. SOWG. 0.·3230·0t039 ·ABB Lummus Global B.V. ,fl •••• ,.,.... Standard Drawing FLOATING HOLD DOWN GRATING NOB/01 Dept/Sect D-611 SpecltlclUon Attachment No. 13 Page 1 ot 1 TO 1500mm DIAMETER, PROVIDE , ANTI TIP BARS OVER 1500mm DIAMETER, PROVIDE 8 ANTI TIP BARS. -:::;::'---1 (SEE OET AIL) E E = = - ANTI-TIP 6AR DETAIL TRAY ABOVE -:l WELD BARS TO ,"n­ , .. TYP. SPACE 14mm ¢ HOLE FOR M12 x 40mm LG SOL T WITH ONE HEX NUT & STO WASHER EACH SEE NOTE 2 JACK WELD TIP BARS IF TT 10mm THK (ALLEO FOR IN t TYPICAL BAR REOUISITION r:- B S r' h I I WIRE OR TACK WELD TO GRATING. SECTION "6-6" SECTION "A-A" HOLD DOWN WT ·0 mm (SEE VESSEL OWG USE STANDARD - 75 OR LESS GRATING 100 40 125 50 150 6S NOTES: 1. fiR ATlNG SECTIONS TO BE SIZED TO PASS THROUGH MANHOLE. 2. fOR MATERIAL AND SIZE OF GRATING AND SCREEN {IF REOUIRED) SEE REOUISITION. 3. All FILL£T WELDS TO BE 3mm • 1 TIME CORROSION AllOWANCE. 4 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED. . Rev. 2 Rev. Cl VESSEL DIAMETER IN mm ( mm \ TO 1500 20 OVER 1500 to 2500 25 OVER 2S00 to 4000 30 OVER 4000 to 5000 40 CHANNEL GAP 7$mID GIlA TING MATERIAL SAME GRATING 1112 HUI t SEE .. SEE lOP ENTRY lACK 'linD FOR ABB Lummus Global B.V. ji •••• ,.,...... standard Drawing NOB/Ol GRA TlNG &. SUPPORTS 20mm (LEAR 2 (OPE lO;/fR FLANGE TO (LEAR SUPPORT SUPPORT BEAM GRATING .....11< MEM8ERS TO 8E INSTALLED PERPENDICULAR SIDE ENTRY TO SUPPORT 6EAM PLAN TOP Of BEAK fUHG TOP OF \ 40 KIN. SUPPORT T RING T t DEPTH. OF ,AM 12 1-1 1 20 HIN.J\ '\ 120 HlN / (OPE lOWER FLANGE \ fOR BEAMS LESS t 20 HOLES IN BEAMS t '20 k 32 Sloneo TO (lEAR SUPPORT (uP THAN lSOmm U HOLES IN (UPS FOR 1116 BOLTS WITH (1) ONE HOLE ONl T HEX. NUT t (2) STO. WASHER EACH DETAIL "X" DEI A IL "Y" INSYAUro COVER: SCREEN ! / puSlliUR' w!DE WIRE TO 2!V ' SECTIONS - - -r SCREEN DET"'" "X" ANO SI AS SCREEN ON rr 1"'''' SHlPp:«,LII Ii POSITION ANGLE (ULI!. GRATING GAP (SEE fiELD NOlES} !SAHE BEARINu PLATE­ 601.. T WITH (1) HEX STD. WASHER. t THICI'i:NESS S HO",T.=E_2,-__ GAP COYER SCREEN ANUl! TO_ DETAIL -Z­ 2l1eI.'ORT BE AM _____ SCREEN: wIRE OR TACKWELO TO (iRATlNG GRATING, (W.6) WIOf SEE NOH: 1 &: 6. 16111M )t' 411M1 ()It 3mll'l THK.x BAR WiTH SLO HEO HOLES SQQmM CENTERS TYPICAL GRATING FASTENER NOTES: . LENGTH OF BARS SEGHENT QUAlS GRATING SEGMENT fOR lYPE. NUHSER 1 SIZE Of SUPPORTS SEE REQUISITION. PERIPHERAL lENGTH -15mrn H... l£Rt....L SPEC. 1 SIZE Of GRATING 1 SCREEN (IF REOUIRED SEE REQUISITION) OETAIL "Z" All PARTS TO PA.SS THROUGH $HAlLEST MANHOlE IN VESSEL. All Fun WELOS 10 8E 3mm • CORROSION 4l.l0WANCL , or PAST FIELD NOTES: PERIPliERAl fOG£: Of GRATING 1. ASSEMBuEO 'GRATING 'IN VESSEl HUST SE 7. All OtMEHSIOHS AR( IN aim UNLESS OTH(R .....1SE :HOrEO fOR OPENINGS OR GA.PS. 1. MAX. PERHtS5EBLE GAP HOT LARGER THAN SIZE OF PACKIHt:i OR £!nm WHICH EVER 15 SHAUER SOWG. 0'-3230·01.019 Rev 2 Rev Rev. Rev. ,. ABB Lummus Global B.V. Jl •••• /- - ,.,.... standard Drawing WIRE MESH SEPARATORS AND SUPPORTS N08/01 Dej;)t.lSect 0·611 Specification Attachment No. 15 Page 1 of 2 -;)RAIN HOLES SECTION "X"-"X" SECTION "Y"- "yn AS REQ'D I. FOR ATTACHMENT TO REMOVABLE SECTIONS '-SHELL SEE SI'D OF SUPPORT RING SEE SH. 2 of 2. TOP SEE AIL OET AIL SEE REDUCED DIAMETER DETAIL WIRE MESH SEPARATOR uc" DETAIL SUPPORT FOR VESSELS ABOVE lS00mm TO 2S00mrn OIA SEE DETAIL "F" SUPPORT FOR VESSELS ABOVE 2S00mm TO 6000mm DlA SEE DETAIL "E" "0" TYPE 1 SEE NOTE 2 FOR COMPRESSOR SUCTION FOR OTHER FULL DIAMETER DRUM APPUCATlON APPLICATIONS WIRE MESH SEPARATOR NOTES: 1. FOR TYPE OF SEPARATOR, MATERIALS, SUPPORTS AND BEAM(S), SEE REQUISITION. 2. WIRE MESH SEPARATOR TO BE SIZED AND FABRICATED IN MINIMUM NUMBER OF SUB-ASSEMBLIES FOR INSTALLA TION THROUGH VESSEL MANHOLE. ,. SELLER TO SUPPLY ALL MATERIALS. 4. SEPARATOR ASSEMBLY MUST BE TIGHT, WITH NO GAPS BETWEEN SECTIONS OF WIRE MESH PADS AND SHELL. S. MESH SEPARATOR TO BE FABRICATED FOR CONTINUOUS SPAN UNLESS NOTED OTHERWISE. 6. SUPPORT RING SAW CUT ON 2S0mm CENTRES ONLY WHEN ·OPERATING TEMPERATURES EXCEEDS 200·C 1. CLAMPS AT BEAM(S), CONTINUOUS SPAN WIRE MESH SECTIONS REOUIRE CLAMPS ON ONE SIDE OF BEAM ONLY, IN SUCH CASES ONE ANGLE MAYBE USED INSTEAD OF TWO AND A CHANNEL INSTEAD Of I-BEAM. FOR SEClIONS THAT ARE SPLIT AT BEAM, CLAMPS ARE REQUIRED ON BOTH SIDES. a. ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED. LIST OF ITEMS 1. GRATING, 2SxSmm BEARING BARS AT 30mm SPACING AT 36Kgfm' OR EQUIVALENT. BAND ALL SECTIONS. 2. WIRE MESH SCREEN, 10 SOU ARE x 1.S 10 WIRE MESH. CRIH? ALL EDGES. . 3. WIRE MESH PAD: FOR SPECIFICAJIONS SEE REQUISITION . •. GRID: 2Sx6mm BARS AT APPROXIHATEL Y lS0mm SQUARE SPACING. BAND ALL SECTIONS. ALTERNATIVELY, WIRE MESH SELLER STANDARD ASSEMBLY MAY BE USED WITH BUYER APPROVAL S. 6mmlO RODS, WELD TO BEARING BARS OF TOP GRID AND BOTTOH GRATING. LOCATE AT PERIPHERY AT APPROXIMATELY SOOmm SPACING ALONG EDGE OF EACH SECTION. SEE ITEH 4. 6. SUPPORT RINGS. 1. SUPPORT BEAM(Sl. S. CLAMPS TO BE 6mrn THICK xSOmm WIDE. SLOT TAIL Of CLAMP TO FIT GRID BAR. 9 SUPPORT (UPS TO BE "I" THICK AND fiLLET WELO "W" TO VESSEL ALL AROUND. Rev. SDWG. 04·3230·01.020 Rev 2 Rev. Rev. 6 ABB Lummus Global B.V. JlI.I. Standard Drawing ,.'1.1. WIRE MESH SEPARATORS AND SUPPORTS NOS/01 0-611 Dept/Sect Spoclllc!lllon • • • • I • • • • • LESS THAN 1500mm alA. RING WELD STUO TO SUPPORT RING 16 ¢ HOLE • 1 15 I • SUPPORT RING SEGMENT TD BE INSERTED AfTER MESH SECTIONS ARE INSTALLED OET AIL "B" SEE AU8cttment No. 15 Pogo 2 SEE NOTE • • • NOTE 1 1 7 1500 TO 4000mm 01,1,. ABOVE 4000mm 01,1,. CLAMP ARRANGEMENT PLANS M12 STUO & HEX NUT WITH STD. WASHER 500 (REMOVABLE SECTION) 20 "Au 420 (GAP IN FIXED RING) of 400 • I 12 ,p ?2 22 DETAIL "S" SECTION "A"_HA" ,. A" SUPPORT RING OET AIL OF REMOVABLE SECTION OF RiNG L C 16 ¢ HOLES IN CUP AND 16x32mm 2 Mt2xl0mm LG STUDS WITH 1 HEX. NUT & STD. LOCKWASHER. WELD STUDS TO BOTTOM GRID Ii.. 14 ¢ HOLES FOR M12 BOL TS WITH 2 S10 WASHERS EACH 8, 1 HEX. NUT SPACED ON APPROX. 230mm CTRS SLOT IN I-SEAM OR ANGLE fOR M12 BOLT WITH 2 STO. WASHERS 8, 1 STD. CONT, fiLLET WELD W ( RING TO BE SPLIT INTO TWO (2) PIIFrFV';...:+f..,.:;:..+.:.::-J. ... o TO PASS THRU \-""::"'-l MANHOLE OET A1L tIC" OET AIL "0" LOCKWASHER 150 I • -I OET AIL "E" OET AIL "F" i VESSEL CORROSION ALLOWENCE mm DIAMETER CLEAR­ HOLD SUPPORT 0 2 4 6 ANCE RING mm ( CLAMP WIDTH T W T W T W T I W mm o mm R mm mm mrn mm mm mm mm mm mm , TO 1200 20 )0 50 6 5 10 6 14 8, 18 12 I ABOVE 1200-2100 25 75 60 6 5 10 6 14 8 18 12 ! ABOVE 2100-4300 30 85 80 10 5 10 6 14 8 18 12 : ABOVE 4300-S000 40 90 90 10 5 10 6 14 S 18 12 I ABOVE 5000 45 100 • BY SELLER • FOR NOTES AND liSTS OF iTEMS SEE SDWG 0<-3230-01.020 Rev. 2 Rev , Rev Rev, SDWG, 0(·3230·01,021 -- --- ----- - - ABB Lummus Global B. V. Standard Drawing NOS/OI 0·611 BAFFLE FOR HORIZONTAL VESSEL Oopl./Soct. SpecifiCatiOn Attachment No, 16 Page I 01 1 A" r , 12 4. · SEE , I Av­ ", SO REQUISITION " A "BJ · "' =i " HIGHER LIQUID • i "SIDE & T T , o "'T" i '-+"0 SEE NOTES 211.3 \ lG. 'J ; I 1 W:::, I /.. ! • • / I / Lr-, COVER ON THE • i! SAME SIDE OF SAFfLE AS ABOVE 1200 OIA, UP TO 1200 olA, I f I MANHOLE, SEE NOTE 2 SECTION "Au - "A" I I I I 2mm GASKET ..- (6) 1'112 SOL TS ON 500mm OIA, SOLT CIRCLE WITH I HEX. HO. I [ ""' "'" "" "''' W" ;; • .... .... - ]"""" - - '-'" .... • ! ! f T I "'­ 'I IIB U SECTION - liB" · · . ADO lmm TO -T"DIHENSION , (ORR. ALLOW. I! VESSEL "T" IF "H" IS A ! • DIAMETER 0 . 1.5 3 5 6 GREA TER THAN • ! UP TO 1200 9 15 i , 3 6 13 50 - i ASOVE 6 11 0.16 x OIA, 75 5 BY SELLER ! 1200 to 2500 ABOVE 9 0,10 x OIA 100 6 12 2500 10 3700 I • i NOTES: 1. FOR HAT ERIAL SEE REQUISITION. i .1 r 2. A(CESS OPENING REOUIRED AS PER REOUISITION, l STiFFENERS, AS REQUIRED SY DESIGN, SHALL NOT SE WELDED TO THE SHELl. I.. BAFflE AlTACHEMENT WELDS TO SHELL, SHALL SE 3,.,m PLUS CORROSION ALLOWANCE 5 ALL OIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED I Rav. 2 Rev. , Rev, Rev. SOWG, 0'·3230·01,022 I , ABB Lummus Global B.V. Ji •••• standard Drawing II'...... 1'108/01 0-611 VORTEX BREAKER·PLATE TYPE Dopt/Soct SpeCIUcation AH&chm&nt No. 17 Page 1 of 1 , , " I, I I II SEE DEl AIL "A" OUTER SUPPORTS. 50 x 50 x 10 4. 'S EQUALl'( SPACW. (SEE TABLE fOR NO, REO'DJ - 'r ---1 - ,----t:":= ---- SEE OETALL "B" INNER SUPPORTS I 0 ___--+_40 x 10 fLAT BAR EOUALL Y SPACEO ON A (0.450) CIRCLE OIA. rl-'r ' (SEE TABLE FOR NO. REO'D.) II : " , SO !250 MIN) c.s. 6 I" • 1 L.:1 ALLOY - -===t 5 DO Nor WELD ANGLE t LEGS TO HEAO. SEE OET. "A" -07-r----, ::NO SHARP EDGES W , , , , , , , I , , , 00 NOT C.S.-6 WELD SIDES ALLOY -5 NOZ.SIZE ". £'40 x 10 flAT BAR OETAIL "8" (INNER SUPPORTS) OET AIL "A" (OUTER SUPPORTS) 0 THICKNESS T NO. OF SUPPORTS H . mm NOZZLE SIZE c.s. mm ALLOY rum OUTER INtiER 1-1/2" to 3" 6 5 3 - 25 4" to 6" 10 6 " .. SO S" to 12" 12 10 6 100 W' to 16" 16 12 8 4 150 20" to 24" 20 16 B 4 200 NOTES: 1. THIS STANDARD IS FOR SINGLE OUTLET APPLICATION ONLY, 2, THICKNESSESS INCLUDE 3mm CORROSION ALLOWANCE FOR CARBON STEEL, 3, ALL MATERIAL WELDED TO VESSEL TO BE COMPATIBLE WITH VESSEL MATERIAL ,. All DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED. Rev, Rev, Rev, SOWG. Q<-323Q-Ol.0n Rev, 2 ABB Lummus Global B. V. j ...... jI,• ., • ., Standard Drawing VORTEX BREAKER • GRATING TYPE i N08/01 0·611 Dept/Sect. Specification NOZZLE (SINGLE OUTLEn OR ENCLOSING CIRCLE (MUL TlPLE OUTLETS) Attachment No. 18 Page 1 of 1 60 x 60 SUPPORT ANGLES [ THICKNESS 1=6 mm • 2 x CA. WELD TO BOTTOM HEAD 4 SUPPORTS FOR NOZZLE SIZE 8 SUPPORTS fOR NOZZLE SIZE 12" AND SMALLER 14" AND LARGER j' LAYERS WELDED GRATING . 25 x 6 mm fLAT BARS ON 25 mm CENTRES CONNECTED BY CROSS BARS ON 50mm CENTERS. PLAN .vIEW "A" SQUARE ""'fFfl'! ;::1 ..,,-1110 BOLTS oYP.) .,,­ TArK WELD NUTS TO GRATING NOTES: CENTRE GRATING BEARING BARS ORIENTED 90' TO TOP & BTH GRATING 1. FOR MATERIAL SEE REQUISITION. o I NOZZLE SIZE BOTTOM HEAD SECTION "A" .. "AU 2. fOR SINGLE OUTLET APPLICATIONS A,30. FOR MULTIPLE OUTLET APPLICATIONS ,0.=01 , 202, WHERE 01 IS OlAM, OF CIRCLE THAT COMPLETELY ENCLOSES ALL OUTLETS. 02,SIZE OF LARGEST NOZZLE IN THE APUCATION, GRID TO BE CENTERED AT CENTRE OF ENCLOSSING CIRCLE, 3, GRATING SECTIONS TO BE SIZED TO PASS THROUGH MANWAY 8. ASSEMBLED BY BOLTING, 4. ALL DIMENSIONS ARE IN "'''' UNLESS OTHERWISE NOTEO I '-R_e_v_,_2____-LR_"_v_,_____LR_8_v_,____.JI.._R_e_v,_____ •..,O,..24c_:o---;:;; T .. · • i ! I I ! li • t • ! f ABB Lummus Global B. V. Standard Drawing · · ; i ! i! ! • I ! • t • i • WHOS TO BE FULL CONTINUOUS UNlESS OTHERWISE NOTEO. UNLESS OTHERWISE INOI[ATED THI[KNESSES 10 BE 10 mm FOR .5. PLATE AND 5mm fOR ALLOY PLATL i Rev. 2 , Rev IRev VORTEX BREAKER NOS/01 0-611 Specification Oept./Sect No. 19 Paoe 1 of 1 ." , I ..If \ I I , \ ; -« - -« - \ I ) ., - '.--" \, ) I Odin I f--I 3 '-' t- I Ir.I f-- - Odin 'I B '-' I-- '---.: I I If-- INSIDE S I HEll AD • i , & r § i i 1 , \ I \ I II I I' I I I I I I I- t HOZZlE - TO BE USED FOR NOZZLES TO BE USED fOR NOZZLES WITH INTERNAL PIPE FLUSH WITH SHELL OR HEAD NOM. OIA DIMEN5KlN5 IN OF NOZZlLE mm in mm A B : ( 0 2 SO 150 15 35 160 3 . 80 240 120 60 250 4 100 300 150 15 310 6 150 450 225 110 460 8 200 600 300 150 610 10 250 750 375 185 160 12 300 900 450 m 910 14 350 . 1050 S2S 21.0 1060 16 400 1200 600 laO 1210 16 450 1350 : 675 335 1300 20 500 1500 750 lJ5 1510 24 600 1800 900 450 1810 I NOTES: 1 THE ABOVE DETAILS ARE TO BE USED ONLY WHEN SPECIFIC EFERENCE IS MADE TO DETAIL IN REQUISITION. R 2. VARIABLE DIMENSIONS WHICH ARE NOT OWNED ABOVE BY ELLER. 1 S 4. All ( SOWG. ABB Lumm.us Global B.V. Jl •••• ,.,.... Standard Drawing N08/01 0·611 NAMEPLATE BRACKET SpecJllcatlon DopUS.c!. Attachm$f\t No. 20 Page 1 01 1 NAMEPLATE g}=-J/ FOR HORIZONTAL VESSELS fOR HORIZONTAL VESSELS OVER lZ00rnm VIA NAHfPLATE 1Z00mm DlA AND LESS ON SAME HEAD AS MANHOLE. NAMEPLATE ON HEAD TO MANHOLE. LOWEST MANHOLE OR HAND HOLE ABOVE I TANGENT LINE OF i BOTTOM MEAD. TE SMELL OR HEAD "Aft INSULATION BY SELLER VIEW "A" NOTES: 1. ON HORIZONTAL VESSELS If MANHOLE IS NOT ON A HEAD. BRACKET IS TO BE ON HEAD ClOSEST TO FIXED SADDLE OF VESSEL. 1. ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED, VESSEL IN (OLD SERVICE nf+5mm / lUAU VESSEl IN HOT SERVICE Rev. 2 Rev, Rev, Rev. SDWG. 04·3230·01.026 ABB Lummus Global B. V. Standard Drawing 1 5 5 i I ! ;; § t l I INSULATION SUPP. FOR VERT. VESSELS·COLD SERVICE NOSIOI 0·511 Oept.lSecl. $peclflcaUon A Uachment No. 21 Page I of 1 TYPE "8" ,6 I ,­ , TYPE -B "A" OR "A-1" '" Ro SPLIT LOCATED / • 6mm THK. SUPPORT , "X" MIDWAY BETWEEN "". ""'"" ""L\ V (UPS l 25 TYPE "A" 15.15.1 .G 6"l ANGLE CUP L I F H } mfll fIlfll film Ri 12mm OIA. HOLE IN . 110 60 50 IS x CUP AND RING fOR -JL i 120 10 60 15 Ml0x25 LG. MACHINE-­ ! 130 15 65 20 BOL T WITH NUT 140 80 65 20 , F .. • 150 85 15 25 , TYPE SECTION 160 95 85 30 co "X-X" TYPE "A" z OR "8" - « 170 105 95 35 450 MAX. l t l 1. 25 180 115 105 40 ;.; '\..z"..A. 7 I' 190 125 115 45 , 200 135 125 50 '" 15.75x1 ""T't"" ANGLE CLIP 210 145 135 55 "­ )­ CARBON i 220 '55 l­ I 145 60 HZ' , 230 165 155 60 '" 0 100xl00x6mm PAD , 240 115 165 70 I SPLIT LOCATED SAME MATL AS 250 185 17S 15 '" SHELL (MIN. THKJ F z MIDWAY I. 260 195 185 85 <:> 11', i '" BETWEEN CUPS. 270 205 195 85 z SECTION "X-X" - TYPE "A-'" TYPE "Bu 280 215 205 90 :>: • TYPE "A·'" FOR THIN SHELL 0 VESSELS. FOR DETAILS NOT 290 225 215 95 6mm THK. SUPPORT 300 135 225 100 • RING CARBON STEEL SHOWN SEE DEl AIL TYPE "A" Y=I/2 0.0. OF NOZZLE+INSUL, I, l 10 I L '=l THK. F H " I mm! mm , mm mm r 40 20 25 2S IlL ­ F 50 30 30 40 60 30 30 40 • 6V I 10 40 30 SO \ '-,/ • --./ i 6mm THK, CLIP SAME 80 SO 40 60 HATL. AS SHELL/SKIRT 90 60 40 )0 • 100 70 50 70 SECTION "Z-Z" "II DIMENSIONS FOR TYPE "S" TYP, ELEVATION AT NOZZLE' I NOTES: DETAIL II t FOR INSULATION THICKNESS LOCATION TYPES OF SUPPORTS AND CLIP MATERIAL SEE REQUISITION, ! I 2, TYPES "B" AND "C" SHOP INSTALLED BY TACKWELOS ON APPROX.)OOmm CENTRES HEEL AND TOE. 3. TYPES "A" AND "A· I" SHOP TO INSTALL ANGLE ClIP PAD ANO SUPPORT RING, RING TO BE IN SEGMENTS (3 MINIMUM). 4. COPE INSULATION SUPPORTS WHERE NECESSARY TO AVOID INTERFERENCE WITH OTHER VESSEL ATTACHMENTS, DEL "0". S, ALL CLIPS SHALL BE WELDED TO VESSEL PRIOR TO ANY POST WELD HEAl TREA THENT, 6. ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED. Rev. 2 : Rev Rev, Rev. SOWG, 04·3230-01.021 , , - , . , ... TAN L'J ! - :l: >­ V> "" -' :::> .... .... """ t t '­ ABB Lummus Global B. V. Standard Drawing N08/01 0·611 INSULATING SUPP. FOR VERT. VESSELS .. HOT SERVICE Dopt./So.!. Speclll••!1on Attachment No. 22 Pao_ 1 of 1 '"TYPE "A" TYPE "A" Rsh Ri NUTS AS NOTE Rsk Ro "B" / SEE ~ OPER. TEMP. < 400'C MIK 4x IIlSUl. TH'K > 400'C MIN. 600 '" TYPE "A" I TYPE "8" SUPPORT NOTE 3 SOU ARE MATL. SAME HEAD. SEE TYPE INSULATION THICKNESS + 50 I onAIL "X" INSUL. A Ro Ri B ( mmimm mm mm mm THK. mm 40 25 5 25 SO 30 10 25 60 15 35 30 <0 70 40 15 i 35 '" • 80 45 15 40 ~ .c .. M a; a; 90 55 20 45 SO: 100 65 25 110 75 15 60 120 90 30 10 NOTES: 1. FOR INSULATION THICKNESS, LOCATION, TYPES OF SUPPORTS ANO CLIP MATERIAL SEE REOUISITION. 2. ALL CLIPS AND NUTS SHALL BE WELOED TO VESSEL PRIOR TO ANY POST WELD HEAT TREATMENT. 3. SUPPORT RINGS TO HAVE MIN. OF TWO SEGMENTS. fOR OPERATING TEMPERATURES 200'C AND OVER USE THREE SEGMENTS. SPUT TO BE LOCATED MIOW A Y BETWEEN CLIPS. 4. (OPE INSULATION SUPPORTS WHERE NECESSARY TO AVOID INTERfERENCE WITH OTHER VESSEL ATTACHMENTS. SEE OET AIL "X". 5. WELD MIl SO NUTS ON 300mm CENTRES TO BOTTOM HEAD ONLY. 6. ALL OIMENSlONS ARE IN mm UNLESS OTHERWISE NOTED. Rev. 2 Rev. Rev. . Rev. SDWG. 04·3230-01.028 ABB Lummus Global B.V. Standard Drawing GROUNDING LUG SpecUloatlol'l NOS/Ol 0·611 Dept./Sect. AU8ct'lment No. 23 Page 1 of 1 I VERTICAL VESSELS OR TOWERS WITH ][ • SKIRT. VERTICAL VESSELS ON LEGS I o· 210' ___ -L _ _ _ 90' I I I 160' TWO (2) REQUIRED 180' APART. ELEVATION SAME AS l ACCES HOLE. WHEN ACCES HOLE IS ON SAME ORIENTA TlON, EARTHING BOSS TO BE RELOCATED TO CLOSE NEAR ACCES HOLE. ][ HORIZONT AL VESSELS ON TYPE I SADDLES. ---,--­ , ONE (1) REQUIREQ PER SADDLE. ELEVATION APPROX 120mm. ABOVE BASE PLATE. Y. SPHERES ON LEGS AT LEAST TWO (Z) REOUIRED AT ELEVATION .. SOOmm POINTING OUTWARDS. Rev. 2 Rev, Rev. , ---h--­ / ~ I ',,­ , I ' I TWO (2) REQUIREO ELEVATION • SOOmm J[ HORIZONT AL VESSELS ON TYPE n OR m SADDLES. ----t--­ ONE (1) REQUIRED PER SADDLE DIRECTED OUTWARDS ELEVATION APPROX 160mm ABOVE BASE PLATE. , . A.FIRE PROOFING THK'S ..' I .. B ... ' THREADING (fOR M12 ... - ~ - ~ ~ . "-MAT: ST.31.2 " I ][ ][ N:Y A 150 1S 15 200 15 B 7S SO SO 75 SO NOTES: VERTICAL VESSELS. TOWERS, SPHERES AND STORAGE TANKS SHAll HAVE AT LEAST TWO (2) GROUNDING LUGS, WITH A MINIMUM OF ONE (1) GROUNOING LUG EVERY 25m. CIRCUMFERENCE. Rev, SDWG. 0.·3230·01.029 3 ABB Lummus Global B.V. standard Drawing STEEL (UNLESS ---.:.::. . NOS/01 O-SII FIREPROOFING CUPS Dept/Sect Specl'lcation Attachment No. 24 Paoe 1 Of 1 i NSULATION Sx7Smm WIDE CARBON SUPPORT RINGS CONTINUOUS RING OTHERWISE NOTEDI. BY SELLER 1 ...J...JF= 75 TO 150 (MUST SEE NOTE 4 CLEAR SKIRT ATTACHMENT WELD) SEE NOTE 2 JmE=x ...... « Tif±f"" :EO SEE NOTE 2 -q:: SEE DETAIL "A" OR -..........JDETAIL "A'" (TYPI UNINSULA TED VESSEL x « :>: ,,--SEE DETAIL "A" OR DETAIL "AI" (TYPI r:: INSIDE OR -;;;-; HOT INSULATED VESSEL fI OUTSIDE OF SKIRT".... i WElD TOP ..,..--1 2. BOTTOM l M12 sa NUTS f NELSON TYPE 'RGP' STues DETAIL "A" DETAIL "A1" BY SELLER OR EQUAL (ALTERNATE) __TL BY SEllER 4:=-­ .11 U'_-7:_-t-_INSULATION SUPPORT RII'IGS SEE NOTE 4 =x SEE NOTE :". '" « "" :>: SEE DETAIL "A" OR --- DETAIL "A'" tTYPI (OLD INSUL ATED VESSEL BOTTOM ROWS OF CLIPS ITYP) NOTES, 1. ClIP MATERIAL SEE REQUISITION. 2. VESSEl FABRICATOR TO FURI'IISH AND INSTALL (LIPS AS PER THE REQUISITION. 3. HORIZONTAL AND VERTICAL SPACING OF (LIPS TO BE 400mm MAX. IN A DIAMOND PATTERN. SUIT ABLE AOJUSTEO FOR CIRCUMFERENCE AND HEIGHT OF SKIRT. 4. 00 NOT INSTALL FIREPROOFING ClIPS ABOVE BOTTOM INSULATION RINGS. S. All DiMENSIONS ARE IN mm UNLESS OTHERWISE NOTEO. Rev. 2 Rev. I Rev. Rev. SOWG. 04·3230-0L030 ABB Lummus Global B. V. J' •••• ,.,.,., standard Drawing ! i ! li ~ ~ ~ ; , i i ! I ~ ! • i ·1 I • \ - , • • • I i § ! ~ , • LIFTING LUGS • TOP HEAD TYPE NOS/Ot 0-611 Oept/Soct Specification Attachment No. 25 Plgo 1 01 1 A X ~ T ( I .u / err '" / ~ - '" -­ -­ f-­ - --I­ - - - ..L ~ f­ - - - - - I / I / I u. / i / '" R I __IAN._lJ!!E I / ~ WElD. LINE I '" f-: ~ 1 ~ ~ '" '" ~ I :: E :x: ~ '" : I ~ ~ '" = " ~ '" R.25 HYP.)/ " ". I ".. .n I '" .6\­ ....J SECTION "X-X" X MAXIMUM A I B ElF WEIGHT ERECTION WT c D G H } R S T OF 2 OF VESSEL mm: mm ! mm mm mm ! mm mm mm mm mm mm mm [LIPS TONS i KG 10­ 180 25 2S 65 160 180 80 90 40 10 12 15 25 230 40 40 75 230 - 230 130 90 40 16 25 SS ... SO 300 50 50 7S 280 +­ 300 150 115 SO 22 40 140 100 400 10 70 100 360 0 400 200 150 75 32 50 310 z 150 500 90 80 130 410 ... sao 250 160 90 40 70 645 ~ '" 200 600 100 100 150 480 600 300 230 100 45 80 1050 NOTES: 1. DlHENSIONS "F" TO BE OETERHINED BY THE SHAPE OF HEAO IN CONJUNCT ON WITH DIMENSION "C". 2. SEE REOUISITION FOR TYPE OF HATERIAl, QUANTITY A ~ O ORIENT ATION. l. FillET WELDS SIZE "5" MUST Nor EXCEED SHELL THICKNESS REGARDLESS OF VALUES SHOWN IN TABLE. IN SUCH CASES, DIHENSIONS "E" AND "H" ARE TO BE INCREASED BY THE AMOUNT. 4. ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED. Rev. 2 Rev. Rev. Rev. SDWG. 04·3230-01.031 ABB Lummus Global B. V. Standard Drawing NOS/O! 0-611 LIFTING LUGS-SKIRT TYPE Specification OepUSeot Attachment No. 26 P.o. 1 01 1 I A A .. - - 7..;-f- - r4 __l I :x:t r '..,"''' t! 1 I F CAP '" II SEE NOTE 5 :g ­ E -t ex:> z .... 0 c---+---­ : .J. : I :p FULL PENETRATION WELDS _-+-_ _ !. G .1 ( IUSIDE SKIR T ! t " .... """"""'''' ;;LI.... " i I I ! i -''1'" ! ! 2 • t "101"'" : ! SKIRT BASE RING " • SECTION "A-A" ! , : ,.... • ­ , 25 m Z60 .0 60 m n 15 • H _ • 20 35 150 260 300 66 130 20 95 16 50 200 16 25 55 200 350 350 86 155 2S 120 20 100 230 16 42 75 200 350 350 98 160 25 125 20 100 230 20 100 250 400 400 112 205 32 130 25 100 230 25 10 NOTES; 1. FOR MATERIAL SEE REOUISITiON, 2. SKIRT BRACING IS REOUIRED AS PER DESIGN, 3, ALL FILLED WELDS "w" (SEE T ABLU EXCEPT AS NOTED, 4, LUG TO BE PLACED MIOWA ¥ BETWEEN ANCHORING CHAIRS, FOR ORIENTA nON SEE REOUISITION, 5, WHEN THE CHAIR CAP IS A CONTINUOUS RING DIMENSION "8" TO BE EOUAl TO CHAIR HEIGHT. 6, ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED. --L-------r---------,----------.---------,-------------------1 Rev, 2 Rev, Rev Rev, 0-611 ABB Lummus Global B.V. ..l··I· jI,.II' II' standard Drawing N08/01 TOLERANCES FOR VERTICAL VESSELS Oe:pt.lSect. SpecUla.Uon AII.ohmsn! No. 27 Poga 1 01 1 ANCHOR BOL T _ OLES : ,3 'y NOZZLE A' .L c:: .r fJ .112' ":l. j + - -+ -\ : ) ..... , STRUCTUR.AI. .3 " MANHOLE PIPING CLIPS .1' HANOHOLE .3 ''':It .'Ei' -... 1/2' -r-----L-__ ... f.- 1 f... CLIPS .-- '. I NOZZLE i=I= A I .. .. = >< « :>: x >­ z "" -' u.. c:> .. "" .. <=> = <=> <0 ex: "'­ .. E '"!J TOLERAN(ES: A. SPECIFIED DIAMETER • 0.5% CLOSER TOLERANCES, IF SPECifiED BY TRAY VENDOR SHALL GOVERN. B. ALIGNMENT OF OUTSIDE SURFACE OF CYLIN­ DER, NOT MORE THAN Smm AT ANY POINT ALONG A STRAIGHT LINE 6000mm LONG AT SECTIONS CLEAR TO SHELL OPENINGS. C. ALIGNMENT OF OUTSIDE SURFACE OF CYLIN­ DER OVER TANGENT LENGTH TO BE THE LESSER OF, 0,15% OF TANGENT LENGTH, OR 10mm FOR TANGENT LENGTH UP TO 30000mm OR 12mm TANGENT LENGTH BETWEEN 30000mm AND 60000mm OR 20mm FOR TANGENT LENGTH OVER 60000mm. O. BOLT CIRCLE IlIAMETER, • 3mm FOR VESSEL OIA. UP TO 2000mm. • 6mm FOR VESSEL OIA. ABOVE 2000mm. E. GAUGE GLASS CONNECTIONS, OISI ANCE BETWEEN NOZZLE CENTRE LINES .. 2mm, SEE ALSO NOTE 3. F. FLATNESS OF THE TRAY SUPPORT RINGS, 5mm UP TO 2000mm OIA. 6mm OVER 2000mm 01,0,• I SOWG. 0'·3230·0t033 Rev. 2 Rev. Rev. ABB Lummus. Global B. V. standard Drawing NOS/Ol 0-611 TOLERANCES FOR HORIZONTAL VESSELS Dept/Sect, Specification Altachment No. 28 Page 1 01 1 MANHOLE KANOHOLE NOZZLE ]] + • ----+ 6 MAX "I B FIXED END *3 tSmm PER aOOOmm OF lENGTH. MAX 20mm TOLERANCES: A, ALIGNMENT OF OUTSIDE SURFACE OF CYLINDER NOT MORE THAN 5mm AT ANY POINT ALONG A STRAIGHT LINE 6000mm LONG AT SECTIONS CLEAR OF SHELL OPENINGS. B, TKE OISTANCE BETWEEN CENTERLINES Of BOLTHOLES dmm FOR ,DISTANCE UP TO 6000mm, THIS MAY BE INCREASED BY 2mm FOR EACH ADDITIONAL 3000mm INCREASE IN LENGTH, MAXIMUM .12mm, L GAUGE GLASS CONNECTIONS, DISTANCE BETWEEN NOZZLE CENTRE LINES .2mm, SEE ALSO NOTE 2, 0, LOCATION OF INTERNALS, STRUCTURAL & PIPING CUPS ETC. WITH RESPECT TO REFERENCE TANGENI-, LINE TO BE WITHIN t3mm, NOTES; 1. IN CASE OF DESCREPANCY BETWEEN THIS ST ANDARD AND THE PROJECT SPECIFIC AnONS, THE PROJECT SPECIFICATION SHALL GOVERN, 2, GAUGE GLASS CONNECTIONS, FLANGE FACES OF BOTH NOZZLES TO BE IN THE SAME PLANE, THESE CONNECTIONS TO BE SET WITH A FIXTURE, 3, All OIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED. Rev, 2 Rev, Rev, Rev, SDWG. 0'-3230-0t03' 0-611 /' ( -' -' \ NOZZLES ABB Lummus Global B.V. Jl. •••• ,.,...... standard Drawing NOS/Ot TOLERANCES FOR STORAGE TANKS Specification Oopl.lSecl. Attachment No. 29 Pogo 1 01 1 i25 ±6 MANHOLES ANCHORS BoL THOLES ±6 t::! ., 0­ :r W"" ::x: ..... "" :r z "" x; I I I e I I e <=> <=> ±12 "" I I ±6 "-' "" "­ MANHOLE e E I V> -1" ., P! .. :+f ,112' 'f.l I ..1.-.1..-___ _TOP Of PLATE NOTES: 1. FOR TOLERANCES NOT SPEOFIfD ON THIS STANDARD, REFER TO APPLICABLE CODES. Z. TOLERANCES SPECIfIED IN APPLICABLE (ODES SHALL GOVERN IF THEY ARE MORE STRINGENT 3. USE SELLER STANDARD FOR HOLD DOWN BOLTS WHEN REOUIREO. •. ALL DIMENSIONS ARE IN mm UNLESS OT H[RWISE NOTEO. Rev. Rev. SOWG. 04·3230-01.035 Rev. ,Rev. 2 ABB Lummus Global B. V. Standard DraYrlng TOLERANCES FOR BINS & HOPPERS Speclfic.Hon NOB/01 0-611 Dept/Soot. Attechment No. 30 Pego 1 A MANHOlE NOZZLE , I :+-+---+-+---.­ I ..:.....f.f-!LB IMANHOLE ., , NOZZlE I I LUGS I WORKIHG ,UN!: C TOLER'AN(ES: A. THE OIFFERENCE BETWEEN THE MAXIMUM AND THE MINIMUM INSIDE DIAMETERS AT ANY CROSS SHTION SHALL NOT EXCEED 1% Of THE NOMINAL OIAHETER AT THE CROSS SECTION UNDER CONSIDERATION. ot ~ •• 1 ~ •• WHEN THE CROSS SECTION PASSES THROUGH AN OPENING, THE PERMISSIBLE DIFFERENCES HAY 8E INCREASED SY 2% OF THE 1.0. OF THE OPENING. S. ALIGNMENT OF OUTSIDE SURFACE OF CYlINDER, NOT HORE THAN Smm AT ANY POINT ALONG A STRAIGHT LINE &OOOmm LONG AT SECTIONS CLEAR OF SHElL OPENING. (. BOLT CIRCLE DlA: :3mm FOR VESSEL DlA. UP TO 1000mm !6mm FOR VESSEL OIA. OVER 20000mm NOTE: 1. ALL DIMENSIONS ARE IN mOl UNLESS OTHERWISE NOT EO. Rev. 2 Rev. i Rev. Rev. SDWG. 04-3230-01,036 I " ABB Lummus Global B.V. standard Drawing NOS/O, 0·611 AllOY LINER DETAILS Dept/Sect Specification BACK CHIP AND WELD WITH CARBON STEEL. GRIND OR CHIP DETAIL OF SHELL AND HEAD SEAMS CUT BACK CLADDING EITHER SIDE OF WELDEDGE PRIOR TO MAKING CARBON STEEL WELD. filL IN GAP WITH ALLOY DEPOSIT TO MINIMUM THICKNESS OF CLADDING. Altachmeflt No. 31 Page 1 01 2 I CLADDING IELECTRODE . OR LINING i TYPE FOR , MATERIAL ALLOY TO ELECTRODE TYPE FOR ALLOY TO ' CARBON STEEL I AISI TYPE ALLOY WELDS WELDS 301. 309 309 OR 310 I Jl. l16 310 1'10 I 317 317 310 1'10 i . 361 405 HONEL NICKEl INCONEL 349 J09Cb OR J10Cb 309 OR 310 J09 OR 310 MONEl NICKEL NICKEL NI(KEL INCONEL INCONEL LLOY __ O.S-MAX. 1.0 WELD '--OR STIFFENER CARBON STEEL SHELL ALLOY LINER TRAY SUPPORT [ALLOY) ATTACH TRAY SUPPORTS, STIfFENERS AND All LOAD CARRYING MEMBERS AllOY WElD FOR VESSElS WITH CLADOING AS SHOW IN DEl Aft. "A". DETAIL "A" 4-PlUG l-P UG WElOS WElIJS 19-PlUG WELDS 6" & 8" 10",12" & 14" 16" & Ii" 20" & 24" All PLUG WElDS 20mm !/J, NONE REO'D UNDER 6" SIZE PLUG WELD DETAILS FOR BLIND FLANGE ALLOY DISC NOTES: 1. All ·(ARBON STEEL WELDS IN SHELl OR HEAD SEAMS AND NOZZlE ATTACHMENT ARE TO BE COHPLETED PRIOR TO MAKING ANY ALLOY WELDS OR ATTACHMENT OR BREATHER RING. 2. CLADDING TO BE OUT BACK MiN. OF 5mm AT CARBON STEEL WElOS OF NOZZLES PRIOR TO MAKING THESE WElDS, fiLL IN GAP WITH AllOY WELD BEfORE ATTACHING 8REATHER RING. J. All 8REA THER RINGS SHALL BE APPROXIMA TEl Y 75mrn WIOE. ,. flANGE fACINGS SHAll BE AS PER ANSI sm B16S LA lEST REVISION fOR to. g TYPE Of FACING SEE REOUISITION. S. BUSH LINING HAY BE USEO FOR NOZZlES, 6'" ONLY AHO iN ACCOROANCE WITH PARA 6.8.8 OF SPEClFCATION D·61l 6. ALL OIHENSIONS ARE IN min UNLESS OTHERWISE NOlEO. Rev. 3 I Rev. ! Rev. , ! Aev, SOWG. 0'·3230.01.037 ABB Lummus Global B. V. j11'·' .II, Ill•• Standard Drawing ALLOY LINER DETAILS ALLOY WELD 0'0"<111 CLADDING-' SEE DETAIL a RAISED FACE MALE & FEMALE 150.. AND 300.. AllOY WElD EXTERNAL NOZZLE (600.. R.F. SIMILAR DEPOSIT WITH CLADDING TO MALE COVERl EXTERNAL CLAD SHELL ALLOY ALLOY STEEL PLATE FLANGE. FINISHED THICKNESS TO BE ONE HALf BOLT SIZE. 0.0. AND TO BE PER ANSI B 16.5 INTERNAL NOZZLE WITH (LADDING FINISHED THICKNESS TO BE ONE HALF BOLT SIZE. 0.0. AND DRILLING TO BE WITH BUSH LINING PER ANSI B 16.5 tr RING JOINT ALLOY WEL 0 METAL BUILT UP AND MACHINE FACE TO A MINIMUM THICKNESS OF 3 mm FLANGE & COVER FACING DETAilS EXTERNAL ALLOY STEEL PLATE fLANGE. DETAil 'A' INTERNAL NOZZLE WITH BUSH LINING Rev. SDWG. 0'·3230·01.036 Rev ... 3 Rev. 1 ABB Lummus Global B.V. Standard Drawing .. ," " is !j ". ." t: L -j t· t1'J !r · •· I i I I t ! ; I ! • 1 I I E ! I • • lOW PRESSURE MANHOLE Specification N08/01 D·/>11 Dept/Sect. Attachment No. 32 Page 1 01 1 Mt. BOLTS 1 Te I' TI ±19 iii HOLES Te Tf __b_-*=-J -r- 15 -1--- AllOY LINER, II SEE IIOTE J< a> w '-' SAHE THICKNE:J« f ACIIiG 3mm ::; AS SHELL (MIN.} ALLOY VESSEL . [S. VESSEL SIZE A B C Tf Te BOlT 110. OF Illm 1M! mm mtn .... (IRClE BOLTS OlA. 11111 H 18" m 500 5.0 24 2t 520 20 20" SOB SSO 610 21 22 510 24 24" 610 655 115 30 25 675 28 30" 162 805 B6S 38 2' 825 32 100 -f1 STO. STL WASHER (51 £4omm C.S. LUGS ! tLEARENCE 1./ 4yp. 6 YP. iyp. \'vo iii £.S. ROO 12 iii CS - 4S" "L" L6 ROO 6 TO. STL WASHER & 6mm COTTER PIN HINGE DETAIL NOTES: TOTAL S l GASKET Wi. kg 1M! mm lO. 0.0. TH!(. 11m mm Illm 9S 200 330 415 500 3 125 360 430 525 550 3 1110 300 430 630 655 3 165 400 530 180 806 3 I R.2S 6mm tS. TABS (OVER LUG I t:«r//.l K--. tr"J TYP 3 lL I -.J 11 HOLE 3 mm 6 r :-\ A mm TAB SlOP lAB FOR LAP " SAME MATl. IHT flANGE ONL Y AS NECK. FLANGE LUG VIEW "A-A" 1. DESIGN CONDITIONS: 3.5 kg/eln' AND fULL VACUUM. 230'( MAX. HYDROTEST PRESSURE 5.25 kg/em' MAX. 2. fOR HATERIAlS NOT SPECIfiED SEE REQUISITION. l. AllOY NOZZLE NECK TO BE SAME THICKNESS AS SHEll OR HEAD BUT NOT TO EXCEED 6mm.. 4. HINGES ARE TO BE WELDEO IN PLACE WHILE MANHOLE (OVER AND GASKET ARE IN POSITION AliGN HOLES IN LUGS TO ALLOW FOR GASKET COMPRESSION. S. ALL CONTACT AND BEARING SURfACES TO BE MACHINED. 6. ALL DIMENSIONS ARE 1/1 UNlESS OTHERWISE NOTED. Rev. 2 Rev. Rev. Rev. SOWG. 04·3230·01.001 0-611 lltBB Lummus Global B.V. *, Jl •••• •••• Standard Drawing NOS/Ol MINIMUM ALLOWABLE NOZZLE LOADINGS FOR Oept./sect. Speclfic.llon PRESSURE VESSELS AND SHELL AND TUBE HEAT EXCHANGERS Attachment No. 33 Page 1 of 1 FOR NOZZLE LOADING EVALUATION THE FOLLOWING SHALL BE ADHERED TO AS A STANDARD: -THE COMBINATION OF RADIAL LOAD, LONGITUDlNAL,ClRCUMFERENTlAL MOMENT AND INTERNAl! EXTERNAL PRESSURE STRESSES SHALL NOT EXCEED TWO TIMES THE YIELD STRENGTH AT TEMPERATURE - THE DEAD LOAD COMPONENT WITHOUT PRESSURE STRESSES SHALL NOT EXCEED ONE TIMES THE YIELD STRENGTH AT TEMPERATURE. DEAD LOAD COMPONENT SHALL BE 50% OF THE TOTAL LOAD. -STRESS CALCULATIONS SHALL BE PER WRC BULLETIN NR. 107. cPA MT ~ , ~ "- , if , , -1 ~ ~ , , , "- , "- , , ~ ' "- H¢ , I , , , - ~ Fil fL CARBON STEEL STAINLESS STEEL fA= K x 675 x 0 N FA: K x 675 xD N fL= K x 1000 x 0 N FL= K x 1000 x 0 N FIl= K x 1000 x D N FIl= K X 1000 x D N MT:-K x 125 x 0' Nm HT = K x 125 X 0' Nm ML= K x 100 X 0' Nm ML= K x 100 X D' Nm ~ - 1 , MII= K x 75 x 0 Nm M¢= K x 50 x 0 Nm K VALUE fLANGES RATING K, 1 1 150-300# 125 >600, 0= NOM. NOZZLE SIZE IN INCH. Rev. 2 Rev. Rev. Rev. SDWG. 0'-3230-01.061 I ABB Lummus Global B.V. Specification CHent Plant ease Resin Expansion Project Specification Q> '. ,­ d ,< QQ 5' • Qe p go H d S' ol­ d :e 0'·· , , . " " h Location: Hiddelburg. Tbe Nethertands Page 1 of 12 Specification For: SHELL AND TUBE HEAT EXCHANGERS '. - , , . B u ENG 11\ E·E R I N (; l - • "i , !!IS oifi Po&tbus 1100 3000 as Rnuenlam \,..;;;==..J Td:010-4665 m h .a n xu '" 97/01/17 Approved for TVL ME o 96/11/27 For Client's ApprQvat TVl ME Date Description Inlt Sign. Prepared Checked lnll. Sign. Approved SSPE ...... WP9611093/12345TVl-A/1 ABB Lummus Global B.V. Specification (cont'd) Client : Hercules B.V. NaBla I I 08837 I EA-60l DeplJSect I Job I Specification Plant : Base Resin Expansion Project Page 2 of 12 location: Middelburg, The Netherlands . , INDEX SECTION PAGE 1. SCOPE 3 2. DRAWINGS 4 3. DESIGN 5 3.1 Thermal Design/TEMA Type 5 3.2 Mechanical Design 5 3.3 Expansion Joints 6 3.4 Materials 6 3.5 Shells and Channels 6 3.6 Tube Bundles 6 3.7 Connections 7 3.B Supports and Lifting Devices B 4. FABRICATION 8 5. INSPECTION AND TESTING 9 6. NAMEPLATES 10 7. STANDARD DRAWINGS 10 - , ". ­ . Rev. 0 Date Date 97/0111) Rev, Date IRev Oate 1 I I !4APt651) SSPE ..... _ WP9611093/12345TVL-A/2 ASS Lummus Globa_1!'3L._V_._________ __ ____ j'I·I. jI'.I. Specification (cont'd) Client :. Hercules B.V. N08/0! 08837 EA-601 Plant : Sase Resin Expansion Project DepUSect. Job SpecifICation 2. DRAWINGS 2.1 lay-out drawings (or setting plan) showing: • Main dimensions, • nozzles size and location, and • supports location shall be submitted with the bid, unless otherwise specified in the inquiry requisition and shall be superseded by general arrangement drawing. 2.2 The general arrangement drawing shall cover in addition all relevant data concerning design conditions, materials, con­ struction and inspection, code requirements in order to enable: • Verification (drawings check). • Inspection and testing. • Installation and operation. 2.3 General arrangement drawing shall, in addition to the require­ ments of specification D-611, also show following specific data: • Equipment service. • TEMA type, size and class. • Fluid allocation, operating temperatures and pressures. • Surface per unit, shell side and tube side volume (m 3 ). • Design temperature and pressures, shell side and tube side, mean metal temperatures, test pressure and any restrictions on testing, start-up or operation. • Tube bundle removal clearance. Weights empty, filled with water, empty tube bundle. • Dale Date Rev. 0 Dale 1 I SSPE •••••• WP9611093/12345TVL-A/4 •• ABB Lummus Global B.v. J1ltlt ....... Specification (cont'd) , Client : tlercul es 8.V. N08/011 08837 I EA-GOl DeptJ8ect. I Job I SpecifICation Plant : Base Resio expansion Project Location; Middelburg, The Netherlands Page 5 01 12 0; -. "0 -/l . 3. DESIGN d 3.1 THERMAL DESIGN/TEMA TYPE ;i h U 3.1.1 Water-cooled heat exchangers shall be designed for the cooling og w" water to flow through the tubes. The minimum water velocity shall be 1.5 m/s; maximum water <;;3 velocity shall be 3.0 m/s when water is clean and without solids and 2.5 m/s when water carries solids • ,­ 3.1.2 U-tube type shall not be appl ied when tube side mechanical cleaning is required. I.. 0' 3.1.3 The use of two-pass shells employing a removable longitudinal baffle- (TEMA type F) shall only be considered for shell side pressure drop less than 0.35 bar and temperature differential 1ess than 100·C il Seal ing strips construction shall be in accordance with standard drawing 04-3230-01.048 or equivalent. Longitudinal baffles welded into the shell and to the tube sheet -w are acceptable without restrictions. n eg 3.1.4 Thermal design shall include tube vibration check and the tUbe §ffi bundles shall be designed to prevent the incidence of damaging vibrations. d 3.2 MECHANICAL DESIGN 3.2.1 Applicable exchanger parts shall be calculated for maximum pressure difference, which may occur between each individual space, taking into account depressuring or vacuum on one (I) 1­ . side. ;:1; 3.2.e. External loads due to wind or seismic forces are dssumed to be negligible unless otherwise specified in the requisition. H !? 3.2.3 Special consideration shall be given to the design of Jube sheets of U-tube exchangers with extreme interpass temperature fl i ., differentials . w_ H r _. Dale Dale Rev. 0 Dale 1 I {.olAP16S7) SS?E ...... WP9611093/12345TVl-A/5 ASS Lummus Global S.V. r' jl •••• •••• Specification (cont'd) Client Hercul eS B~ v. N08/01 08837 I EA-601 Plant : Base Resin Expansion Project Oept.lSe"t Job I SpecifICation Location: Middeloorg, The Netherlands page 6 of 12 3.3 EXPANSION JOINTS 3.3.1 Longitudinal stresses in shells and tubes due to thermal expan­ sion shall be calculated to determine the necessity of using expansion joints. 3.3.2 Stresses shall be determined for the most adverse conditions including start-up, shutdown, operation and design. 3.3.3 Calculations shall be done in accordance with the code or in the absence of code requirements, in accordance with TEMA standards. 3.3.4 Shell expansion jOints or internal bellows shall be considered if necessary, with the restriction that internal expansion bellows are not allowed in water-cooled heat exchangers. 3.3.5 The types and materials of construction of expansion joints offered by seller shall require buyer's approval. 3.3.6 Expansion jOints shall be protected against mechanical during shipment and erection. damage 3.4 MATERIALS 3.4.1 U-tube bundles shall be manufactured from seamless tubes. 3.4.2 Each U-tube shall be formed circumferential welds). from a single length (without 3.5 SHELLS AND CHANNELS Main flanges shall be with standard drawing. provided with jacKscrews in accordance 3.6 TUBE BUNDLES 3.6.'1. The ratio of tube length to tube bundle diameter of removable tube bundles shall be limited so that the bundle is sufficiently stiff for maintenance and hoisting. The maximum tube length shall preferably be 6 m. 3.6.2 On vertical removable bundle units with channel down, a full diameter stationary tube sheet with at least four collar bolts shall be provided, or other means approved by buyer, to hold bundle with channel off. R e v ~ 0 Date Date Date 96/1 1 ! 2 ~ Rev. 1 I SFOR Q6..100$..0IJ)24 {Rev.2IC9509} ,-Ol.023 (Re.. 2) (951;19) SSPE •• ••• WP9611094/12346TVl-A/1 _________________________________ AllII Specification (cont'd) Client : Heri;ules B .. V. NOBIOll 08837 I 0-611 Plant : Base Res;n Expansion Project DeptJSect I Joh I SpecifICation Location : Hiddelburg¥ The Netherlands Page 2 of 24 INDEX SECTION PAGE 1. SCOPE 4 2. SUPPLEMENTARY SPECIFICATIONS, CODES AND STANDARDS 4 3. SELLER'S 5 4. DOCUMENTATION 5 5. DESIGN CONDITIONS 6 6. MATERIALS 7 7. MINIMUM THICKNESS 9 : 8. HEADS AND REDUCING SECTIONS l(l 9. SUPPORTS, LOADINGS AND STABILITY 10 - 10. REINFORCEMENT OF OPENINGS 13 , . . II. INSPECTION AND ACCESS OPENINGS 13 12. FLANGED CONNECTIONS 14 ! IRev. 0 Date 96111 Rev, Dale iRev. Date IRev Date I t4RP16!)1) SSP'; ...... WP9611094/12346TVL/2 ABB Lummus Global B.V. ~ - - - - - - - - - - - - - - - - - - - - - - All. Specification (cont'd) Clienl ; ltercules B.V. NOB/all OB837 I D-6ll Planl : 8ase Resin Expansion Project OeptJSecI. I JOb I Specification Location; Middetburg. The Netherlands Page 3 01 24 INDEX (Cont'd) SECTION PAGE 13. INTERNALS 16 14. SHELL ATTACHMENTS 11 , 15. NAMEPLATES 17 16. WELDING 18 11. HEAT TREATMENT 19 lB. TOLERANCES 20 19. INSPECTION AND TESTING 20 20. PAINTING 22 21. PREPARATION FOR SHIPMENT 22 . 22. SPARE PARTS . 23 , " 23. LOADING 23 " 24. ATTACHED STANDARD DRAWINGS 23 Rev. 0 Dale 9 6 / 1 1 / 2 ~ Rev, Dale IRev-, Date IRev Date I SSPE •••••• WP9611094/12346TVL/3 ABB Lummus Global B.V. AI&I& Specification (cont'd) Client : Herclftes .. NM/01 I . rl_hll Planl : Base Resin Expansion Project OepIJSect. Job I Location: Middelburg The Netherlands Page 4 of 24 1. SCOPE 1.1 Th is speci ficat ion covers the mi nimum technical requirements for the design, fabrication, inspection, testing and documentation of pressure vessels, and supplements the specifications and re­ qui rements of the code under which the vessels are to be suppl ied. 1.2 The term "vessels" used in this specification shall be consid­ ered as a collective name for the category of equipment which is to be in accordance with this specification. 1.3 The term "code" used in this specification covers any code or standard listed under 2. 1.4 The term "requisition" used in this specification covers also the attachments to the requisition. 2. SUPPLEMENTARY SPECIFICATIONS. CODES AND STANDARDS 2.1 • Design and construction code and national and/or local regulations as specified in the requisition. • The standard drawings referred to in the requisition. • Owner's specifications referred to in the requisition. • Seller'S specifications referred to in the requisition. 2.2 In case of contradiction between code, rules, speCification and standards, the following priority shall apply: 1. Design and construction code, including natjonal and/or local regulations. 2.* (Purchase order) requisition. 3.* This specification. 4.* Owner's specifications and standards. 5.* Approved seller's specifications and standards. Note: * The requirements of these documents shall app ly if more stri ngent than the code re­ quirements. Rev. 0 Oa'e Rev. Dale IRev. Dale Date I 14RP16S7} SSPE __ WP9611094/12346TVL/4 ABS Lummus Global B.V. Alala Specification (cont'd) Client : Hercules B.. V ~ N08/011 08837 0-611 Plant Base Resin Expansion Proje<:t OepI,lSeet, I Job location: MidcietbJrg, The Netherlands Page 5 of 24 3. SELLER'S OBLIGATIONS/RESPONSIBILITIES 3.1 Seller shall design, fabricate, assemble, test, prepare documen­ tation, and deliver all vessels and accessories to complete the work, as defined in the requisition. 3.2 Se11 er shall ensure compliance wi th the code and authori ty regulations and shall obtain local authority approval. This includes delivery of all documents required to satisfy the codes and authorities. 3.3 Any conflicts between the requirements of this speCification, reqUisitions and any applicable codes or local and government regulations shall be submitted to the buyer in writing for resolution prior to start of fabrication. 3.4 Any deviations from buyer's requisitions must be submitted to buyer in writing for approval, prior to start of work. 3.S Seller shall execute his services to good engineering practice and workmanship quality norms. 3.6 Further obl igations/responsibil ities are contained in subsequent sections of this specification. 3.7 Buyer's approval of seller's documents does not relieve seller of his responsibilities for the services, as covered in buyer's purchase order. 4. DQCUMENTATI ON 4.1 - Copies of properly certified seller's documents, as specified on the ReqUirements for Documents sheets, are to be submitted to buyer for review, approval and reference in actordance with , '. buyer's purchase order. 4.2 Each document shall have been checked by seller's qualified engineers and marked and signed to that effect. 4.3 Revisions shall be clearly indicated with a revision mark as close as possible to the modification. Rev. 0 Dale Date Date 1 i4RP16571 SSPE ... ~ ~ ~ ~ WP9611094/12346TVL/S ABB Lummus Global B.V. AI'·' ,., 1t.1t Specification (cont'd) C ~ e n l ; Hercules 8.'1. N08/0II 08837 0-611 Plant : Base Resin Expansion Project OepIJSect. I Job Specification Location: Hiddelburg, The Netherlends. Page 6 of 24 4.4 All drawings and documents must be presented in the Engl ish language and in the SI units of measurement, except for pipe diameter and nozzle sizes for which inch nominal size shall be used, pressures shall be stated in same units as specified in the requisition. 5. DESIGN CONDITIONS 5.1 PRESSURE 5.1.1 The design pressure as stated in the requisition is specified as the pressure at top of the vessel. 5.1.2 The minimum hydrostatic test 'pressures (initial and periodic) shall be established in accordance with the code. 5.1.3 The term "test pressure" shall apply to the pressure measured at the highest point of the vessel in its operating position and shall be applied to the highest point in its test position. 5.1.4 The ratio of allowable stress at operating conditions versus the allowable stress at room temperature shall be taken as the lowest of the shell courses or the heads. 5.2 TEMPERATURE 5.2.1 The design temperature is specified in the reqUisition. 5.3 CORROSION ALLOWANCE 5.3.1 The corrosion allowance is specified in the requisition. - 5.3.2 Corrosion allowance as specified, shall be added to the calcu­ lated thicknesses of shells and heads and the nozzle necks. No " '. additional corrosion allowance will be provided on flange facings. In specific cases, additional corrosion allowance may be required on the necks of nozzles. Where this is required, it will be specified on the deSign drawing. If ANSI blind flanges are used for cover plate's, corrosion allowance is required to be added to thickness only in the amount that the specified vessel corrosion allowance exceeds 6 mm. Rev. 0 Date 96/11/JRev. Date Date Date 1 SSPE ...... WP9611094/12346TVL/6 ASS Lummus Global S.V. ,.'1 A 1'1' •• Specification (cont'd) Client : Hercules 8 .. V. N08/01 08837 D-611 P1ant : Base Resin Expansion Project DepUSe<:I. Job Spedfication Location: Mickfelburg. The Netherlends Page 7 01 24 5.3.3 For compartment-type vessels, the specified corrosion allowance shall be added to each side of the internal head or partition. 5.3.4 Welded-in nonpressure internal components shall be designed to include the specified corrosion allowance on each surface and exposed to vessel contents and to permit the component to function in the corroded condition. 5.3.5 Design of removable nonpressure internal components with the exception of trays, shall include one half of the specified corrosion allowance on each surface exposed to vessel contents. 6. MATERIALS 6.1 All materials used in the fabrication of pressure vessels shall have a minimum quality as specified in the requisition and shall be in accordance with related code/material specifications and standards. 6.2 Substitute materials buyer. are permitted when approved in writing by 6.3 All material identification numbers shall be legibly stamped or stencilled preferably on the long edge of each component. When stamping is required on rolled surfaces a "low stress" stamp shall be used. 6.4 The carbon content of all materials to exceed 0.25% unless otherwise specified. be welded shall not 6.5 '. '. . Any nonpressure part welded to the vessel, such as clips, supports, saddles, etc., shall be of similar material as the vessel material, or be provided with a pad of similar material as the vessel wall. . 6.6 Reinforcement shell or head. pads shall be made of Similar material as the 6.7 For vessels with a design temperature lower than -30'C, load bearing attachments shall be made from material with impact properties equal to or better than those of the vessel. This applies from the pOint of attachment to the vessel to a point where the metal temperature is -30'C or above. Rev. 0 Date Date II Date iRev, Date {4RP1651j SSPE •••• WP9611094/12346TVL/7 ASS Lummus Global B.V. jlli. Specification (cont'd) r'.I. , Client : N08/0l 08837 0-611 DepllSect. Job Speci1ication Plant : 88se Resin expansion Project Location : Middelburg, The Nethertands Page 8 of 24 .. " !! 5. 1­ :1 'i 6.8 ALLOY PROTECTIVE LINING/CLADDING H as 6.8.1 Lining is defined as loose strip lining and bush lining. Cladding is defined as weld overlay, explosion bonded, or bonded by rolling. Lining shall not be used for shell and head plates. 6.8.2 Where clad plate is employed as a material of construction, it shall conform to the following requirements: h ! a. Clad plate made either by the reduction roll-bonding process or the explosion-bonding process is acceptable. h b. Clad plate made by the reduction roll-bonding process or by the explosion-bonding process, must meet all require­ ments of ASTM specifications A263, A264 or A265 including bond test or AD Merkblatt W-B. !§ Ii The shear bond test shall be executed according to £2 ASTM A264, figure 1. Ultrasonic inspection shall be carried out in accordance S· with ASTM specification A578, acceptance level S-6. n Where conformance to ASTM specification of cladding is waived, buyer shall obtain results of supplier's "in-: house" control shear tests where these can be obtained at no extra cost. .' c . For the purpose of insuring that cladding thickness of • § J. reduction roll-bonded clad plates is not less than 3 mm, each plate shall be inspected at the mill using a "coating 15 , gauge". Pl ates shall be scanned on at 1east three edges '. and one across the width of the plate. Thickness shall be H plotted at points not more than 600 mm apart. Mill shall §' furnish a report, showing an outline of the plate and the points at which readings were taken, together with res­ ults. n d. Instead of cladding, also weld overlay may be considered when economically attractive. Clad-restoring welds and weld overlay, as a minimum, shall be qualified as per ASME IX. Rev. 0 Date Dale Dale Date Rev. I t"API6.S1) SSPE WP9611094/12346TVL/8 ABB Lummus Global B.V. j11'·' ,., ... Specification (cont'd) Client : Hercules S .. V. N08/0t 08837 I . 0_1;11 Plant : Base Resin ExpansiOh Project OeptJSect Job I Speci1icaoon Location: Middelburg, The Netherlands Page 9 01 24 e. At clad-restoring welds or weld overlaY, at least the same chemical composition shall be present at 3 mm depth, to be analyzed by random chips of the actual weld overlay and by the welding procedure qualification in advance. f. Weld overlay and clad-restoring welds shall be dye-pene­ trant inspected and crack free. 6.8.3 The extent of the alloy protective lining/cladding is specified in the requisition. 6.8.4 The cladding or lining material for manhole and nozzle necks, manhole cover plates and similar components shall be the same as that used for the shell. 6.8.5 The calculation of the required thickness shall not take credit for the cladding or lining. 6.8.6 Unless otherwise specified, lugs and rings for internal supports in cladded portions of vessels may be welded directly to the cladding if the cladded vessel is integrally bonded or weld deposit overlaid, meeting the reqUirements of the code and the requisition. 6.8.7 Weld overlay in lieu of clad plate shall not be considered as a primary cladding method, except where the vessel construction mandates it and approval from buyer is obtained. 6.8.8 loose nozzle liners are not permitted in cyclic temperature service and temperature above 400·C and vacuum service. 6.8.9 Nozzle necks of solid alloy in clad-plate vessels are not acceptable in cycl ic temperature service and above a design temperature of 400·C. Below a design temperature of 400'C approval from buyer is required. . 7. MINIMUM THICKNESS 7.1 The minimum shell, head and skirt thickness used for construc­ tion shall be the larger of the following: a. The thickness as stated in the reqUisition. Rev. 0 Date Dale IRev. Dale I SSPE •••.•• WP9611094/12346TVl/9 ASS Lummus Global S.V. ,., jl I'.' ... Specification (cont'd) Client : Hercute$ N08/011 08837 0-611 Planl Base Resin ExpansiOh Project Oep\JSect, I JOb Spedf<:alion location : Middelburg t The Netherlands Page 10 of 24 .. " Ii lJ i! ,0 gi U w' jw b. The thickness required for pressure plus additional load­ ings increased by the corrosion allowance and fabrication tolerances. c. The minimum thickness specified by the code increased by corrosion allowance and fabrication tolerances. 7.2 The thickness of nozzle necks shall be larger of: • h n n ii :'2 '0 n ) !" ;;" • § ,,: ,! w; U I: J 8. 8.1 8.2 9. 9.1 9.1.1 9.1.2 9.1.3 9.1.4 a. Standard wall per ANSI B36.10 plus corrosion allowance . b. Thickness as specified in the requisition. HEADS AND REDUCING SECTIONS Heads shall be of 2:1 ell ipsoidal or torispherical/Korbbogen design, unless otherwise specified in the requisition. Hemi­ spherical or other type of heads may be used if more economical, subject to buyer's approval. Reducing section shall be fabricated with knuckles if required by code or if more economical in order to avoid stiffeners. SUPPORTS, LOADINGS AND STABILITY VERTICAL VESSELS Vertical vessels shall be supported on cylindrical skirts, legs or lugs as specified in the requisition • Support skirts shall be designed with adequate flexibility to prevent excessive localized stresses due to differential thermal expansion. . The mean diameters of the skirt and the shell at the junction weld have to coincide as much as possible. • Support lugs and vessels shall be designed to resist the fric­ tional forces imposed due to thermal expansion. Slotted holes shall be provided to compensate for expansion unless otherwise specified. Date Date Dale Rev. 0 I ("RPUi51) WP9611094/12346TVL/IO ABB Lummus Global B.V. Specification (cont'd) , Cli 'm !i 13 !i 2 g [1'2 I .. l u II §§ n ifg sg '0 !f§ g! . ! • § h n ·z U ,. !! U 9.1.5 Vertical vessels shall be designed as self-supporting units unless otherwise specified. 9.1.6 Stability of vessel including its supports shall be checked for the following load conditions assuming vessel is fully corroded, unless otherwise specified: a. Erection condition (vessel uncorroded) - Vessel bare and empty, full design wind load . b. Operating condition - Vessel complete with insulation, platforms, attached piping, all internals and liquid at operating levels, at design pressure (or vacuum) and temperature under full design wind load or earthquake load, whichever is greater. c. Same as (b) except no pressure and no liquid in vessel. d. Test condition - Vessel full of water including all at­ tachments and pressurized at the field test pressure with wind-load values equal to 70% of those used for operating conditions and any earthquake load disregarded. 9.1. 7 Legs and lugs, including the local stresses induced in the shell shall be calculated, using good engineering practice for load conditions as specified in paragraph 9.1.6. 9.1.8 Vertical vessels with Length/Diameter (LID) ratio greater than 15 shall be checked for vibration due to vortex shedding from wind to ensure their structural safety. 9.1.9 Vertical freestanding columns shall be designed to deflect a maximum of 50 mm per 10 meter of length with full design wind load during vessel-operating conditions. The design wind load considered to act on the projected vessel area shall be in accordance with the requisition. 9.1.11 If a vessel is subjected to external loads (e.g. by agitators, reboilers, etc.), seller shall prove by calculation that the vessel meets these loads. Rev. 0 Rev, Date Dafe Date Date I !.JRP16571 SSPE •••••• WP9611094/12346TVl/11 ABB Lummus Global B.V. Specification (cont'd) Client : Hercules B.V .. N08/011 08837 I . 0-611 PWinl : 8ase Resin Expansion Project OeptJSec1. I Job I location: Hiddelbur9, the Ke:therlands Page 120' 24 9.1.12 Allowable anchor bolt stress: Tension 120 N/mm'. Shear 80 N/mm2. Allowable bearing stress on concrete: 4 N/mm2. 9.1.13 Seismic zone and factor, if applicable, shall be as specified in the requisition. 9.1.14 Wind and earthquake conditions shall not be considered to apply at the same time. 9.2 HORIZONTAL VESSELS 9.2.1 Horizontal vessels shall be supported by saddle supports fabri­ cated to fit the outside surface of the vessel within the tolerances required by the design to prevent excessive localized stresses in the shell. Saddles shall not be placed over vessel girth welds. 9.2.2 Stabil ity and stresses in shell shall be calculated for the fall owing load condit ions in accordance with the l. P. Zick method, assuming vessel is fully corroded. a. Operating condition - vessel at design pressure or vacuum and design temperature, complete with its attachments and liquid at maximum levels. b. Same as a., but without pressure. c. Test condition - vessel at test pressure, ambient tempera­ ture and full of water, complete with its attachments. ADDITIONAL REQUIREMENTS 9.3 '" 9.3.1 Stresses created during lifting shall be determined, based on the lifting method proposed, with trays installed (except where otherwise agreed) assuming uncorroded vessel thickness. 9.3.2 For large, thin-wall vessels, seller shall make a design check and, if necessary, provide temporary stiffening to prevent shell distortion during fabrication, heat treatment, hydrotesting, shipment or erection. Permanent stiffeners shall not be used in high temperature or high-temperature cyclic service. Rev. 0 Date Date Date Date 96/1 t l 2 ~ Rev. IRev. I {CRP;657} SSPE ...... WP9611094/12346TVl/12 ABB Lummus Global B.V. Specification (cont'd) Client : Hercules B. V. N08/011 08837 I 0-611 Piant : Base Resin Expansion Project OeplJSecl. I Job I Location: The Netherlands Page 13 0' 24 10. REINFORCEMENT OF OPENINGS 10.1 Openings shall, as required, be reinforced to withstand the loads to which they will be exposed during normal, upset and test conditions, including loads derived from piping stress analysis. As a minimum the design shall comply with standard loadings as specified in attachment 33. 10.2 Openings may either be reinforced by a pad as allowed by code or by a forged nozzle providing integral reinforcing. 10.3 Any reinforcing pad size as specified in the requisition shall be mandatory. . 10.4 Each nozzle reinforcing pad or section of pad shall be furnished with one %" NPT tell-tale hole at lowest point. II. INSPECTION AND ACCESS OPENINGS 11.1 The minimum size of handholes shall be 6 inch. When bl ind flanges for nozzles used as handholes weigh over 45 kg, the blind flanges shall be hinged or be provided with a lifting lug (seller's standard may be used). 11.2 The minimum size of manholes shall be 20 inch (24 inch for vessels with internals). Blind flanges shall be hinged or provided with a davit as specified in the requisition. Manhole sizes as specified in the requisition shall be adhered to. 11.3 Manholes and handholes shall be cutoff flush with the inside of the shell and inside sharp edges shall be grounded. 11.4 A grab rung shall be provided for each manhole, except those .. located directly above a tray. • 11.5 Ladder rungs shall be provided in vertical vessels, where the distance from the centerline of the manhole to tray or tangent line exceeds 900 mm and in horizontal drums as specified on standard drawing. 11.6 Skirts shall be provided with openings for access and ventila­ tion as shown on standard drawing. Date Date Date Rev. 0 Dale Rev. I SFOR Q6..19(iS..Q1 02.1 iRe.. 2)19509) SSPE •••••. WP9611094/12346TVL/13 •• ABB Lummus Global B.V. J'I'I JlI\ •• Specification (cont'd) Client : Hercules B.V. NOB/Ol 08837 I D-611 Plant : Base Resin EXpansion Project DeptJSect, JOb I Specification location: Middelburg, The Netherlands Page 1401 24 » . . i'; U :; 12. FLANGED CONNECTIONS h 0° 12.1 All nozzle connections shall be flanged. Flanged connections smaller than g" shall be reduced from 1%" shell connection or g, of the lWN type per standard drawing. All flange material shall be forged, unless otherwise agreed. 12.2 The dimensional specifications and the pressure temperature rating of nozzles and manhole flanges in the sizes up to and h including 24" in the range of pressure ratings of 150, 300, 400, 600, 900, 1500 and 2500 lbs shall be in accordance with i' (I ANSI B16.5 ·Pipe Flanges and Flanged Fittings". Alternatively, if specified in the reqUisition, flanges shall be in accordance with DIN standards. h 12.3 Bolted flanges in size larger than 24" shall be as specified to ANSI BI6.47, type liB" or BS 3293. A calculation of these flanges ill. according to the code shall be made. Body flanges in size larger n than 24" may be self-designed. !i. 12.4 Bolted flanges larger than sizes included in ANSI BI6.47, type "B" and BS 3293 shall be designed in accordance with the code. n Design shall be based on the design pressure and temperature of the vessel when in the fully corroded condition, or upon the .r hydrostatic test pressure calculated for the vessel in the new condition less corrosion allowance at atmospheric temperature, whichever governs. II 12.5 All special designed flanges shall be designed using manufac­ ) turer's minimum gasket seating stress or the code value, which­ ever is greater. 12.6 External loads imposed by piping reactions shall be considered for all special designed flanges. As a minimum the design shall comply with standard loadings as specified in attachment 33 . ii 12.7 SpeCial consideration shall be given to flanged jOints made of dissimilar materials with different thermal expansion COeffi­ it ", n cients. Particularly in low or very high temperature applica­ t ions or when an extreme temperature di fferent i a 1 exi sts between the two (2) flanges. 12.8 Flanged connections may be constructed as integrally forged nozzles or may be built up from seamless pipe or rolled plate h welded to forged steel flanges. I Rev. 0 Date Date Dale I SSPE ...... WP9611094/12346TVlj14 ASS Lummus Global B.V. AIID A ••• Specification (cont'd) Client : Hercul •• B.V. N08/011 08837 I 0-611 Job I Spe<:i!icatlon Location: Kiddetburg. The Netherlands Page 15 of 24 12.9 Slip-on flanges may be used in noncycl ic condition for class 150 rating and when design temperature is in the range between 0'( and 260'(, if written approval from buyer is obtained. Slip-on flanges shall be provided with a 6 mm vent hole. 12.10 Lap joint flanges shall only be used if specified in the requisition. 12.11 The length taken from outside of the insulated shell or head to the back of the flange shall exceed the full flange bolt length. The minimum length of nozzles shall be 150 mm for 6" and smaller and 250 mm for larger nozzles. The distance from flange face to centerline of vessel shall be rounded off to the next 10 mm. 12.12 For integral reinforced nozzles, the nozzle length shall be determined by design considerations. 12.13 For manholes and handholes the back of the flange shall extend minimum 50 mm outside the insulation. 12.14 Unless internal projections are specified, nozzles are to be cut off flush with the inside of the shell or head and the inside sharp edge shall be broken. 12.15 Welding neck flanges shall be bored to same dimensions as inside diameter of pipe or plate neck. 12.16 Bolt holes shall straddle the north/south and/or vertical vessel axis, unless specifically noted otherwise. 12.17 Special care shall be taken with regard to the weld connection thickness of pad-type flanges, which can be governing for heat . treatment and notch ductility requirements. 12.18 Nozzl e fl anges shall be furnished wi th gasket· surfaces as specified in the requisition. If flange surface finish is not specified, seller shall deter­ mine the appropriate finish for the type of gasket used .. 12.19 BLIND FLANGES 12.19.1 Bl i nd fl anges for carbon-steel vessels may be ei ther carbon­ steel forgings or plate, furnished dimensionally in accordance with the flange standard specified. Rev, 0 Date 96/1 1/2) Rev. Date IRevo !)ale Dale /4RP16S7} S$PE •••••• WP9611094/12346TVL/15 I ABBLummusGI_o_b8_I_B_.V_.______________________________ ___ M'ltlt . ,.,.. ., Specification (cont'd) Client : Hercules 8.. v.. N08/011 08837 I 0-611 Plant : 8ase Resin Expansion Project Depl.lSecl. I Job L Specification location: Middelburg, The Netherlards Page 1601 24 12.19.2 Blind flanges for alloy vessels shall be of the same alloy in sizes up to 3". For larger sizes, they may be carbon-steel forgings or plate faced with alloy, as shown on standard draw­ ing. 12.19.3 Each connection specified as "blinded" in the requisition and each handhole and manhole, shall be provided with a blind flange, pressure bolting and a service gasket. 12.20 BOLTING 12.20.1 Threads of bolting for ANSI, API, BS and special flanges shall be in accordance with ANSI BLl, class 2A fit. Sizes 1" and smaller shall be coarse thread series and sizes 1-1/8" and larger 8 pitch thread series. Stud bolts to be provided with two (2) heavy hexagonal nuts. 12.20.2 Threads of bolting for DIN flanges shall be metric to DIN 2510. 12.20.3 The use of bolt tensioning shall 1 arger than 1%". be considered for bolt sizes 12.21 GASKETS 12.21.1 External gaskets shall be as specified in the requisition. 12.21.2 Internal gaskets shall be graphite internally reinforced specified in the requisition. or as 12.21.3 Materials of metal jacketed, solid metal and comprofile (grooved metal) gaskets shall have a corrosion resistance at least equal to that of the gasket contact surface material. 12.21.4 Solid metal gaskets, including welds, flange gasket contact surface. shall be softer than the - Hardness shall ANSI BI6.20. be equal or less than that specified in 13. INTERNALS 13 .1 All internals shall be supplied and installed by seller (before shipment) unless specified otherwise. ReI{. 0 Date 9 6 1 1 1 J 2 ~ R e ..... Dale IRe.... Date Date I SSPE ...... WP9611094/12346TVL/16 ABB Lummus Global B.V. Specification (cont'd) 'Cflent : Hercules a.v. N0810I 08837 0-611 DepllSect. Job Specifocation Plant : Sase Resin Expansion Project Location: Midclelburg, The fte:therhrds Page 17 of 24 13.2 Tray support rings will be fabricated and installed by seller, in accordance with the approved tray seller drawings. 13.3 All removable internals shall be removable through manhole(s). 13.4 Hexagon headed bolts, according to DIN 931 or DIN 933 with one nut according to DIN 934, shall be used for internal connec­ tions. The minimum allowable bolt size is M12. 14. SHELL ATTACHMENTS 14.1 All shell welded-on attachments such as insulation supports, fireproofing supports, lifting lugs, piping clips, ladder clips and platform cl ips shall be provided by seller in accordance with the appropriate standards and drawings. 14.2 Maximum allowable, localized stresses due to local attachments, whether internal or external to the vessel, whether from internal supports, platform or pipe loadings, or a combination of these, shall not exceed the limits as specified by code. Stress combination of internal or external pressure plus stress due to internal or external loadings are also limited to as specified by code. 14.3 Reinforcing pads for internal or external attachments to the vessel shall be provided with a 6 mm diameter vent hole for the enclosed space between welds. " The internal vent hole shall be plug welded after completion of all welds of the pad. IS. ," NAMEPLATES , 15.1 "'. Vessels shall have separate stainless-steel or Monel code and seller's nameplates permanently attached to the vessel. Name­ plate data shall not be stamped on shell. 15.2 "These nameplates shall be mounted on a bracket, as shown on the applicable standard drawing. 15.3 Where practical, the nameplate shall be located approximately 300 mm above the lowest manhole as shown on the applicable standard drawing or as specified in the requisition. Rev. 0 Date Date Date IRev. Date I ,"RPl6!.7} SSPE ••• WP9611094/12346TVL/17 ASS Lummus Global S.v. Specification (cont'd) Client : Hercules 8 .. V. N08/011 08837 I 0-611 Plant : llas:e Resin Expansion Project DeptJSecI. I JOb I SpecifICation locatJon: Hiddelburg, The Netherlands Page 180/ 24 16. WELDING 16.1 Shell plates shall be thus laid out to minimize the number of wel ds. 16.2 Openings and preferably also all attachments/reinforcing pads etc., shall clear longitudinal and circumferential seams. 16.3 Circumferential welds for fractionating columns shall be situat­ ed at a distance of 100 mm minimum above or below the tray­ support rings to permit visual inspection of said welds with the trays in pl ace. 16.4 Circumferential joints in horizontal vessels shall not interfere with saddle supports. Longitudinal joints shall be located minimum 150 mm above the saddle plate. 16.5 When it is necessary for external attachments to cross vessel seams, the attached weld shall be omitted at the seams subject to buyer's approval. 16.6 Where a nozzle or other attachment falls within a seam, seller shall notify buyer. Buyer will either relocate the nozzle or specify additional inspection for the affected seam. 16.7 Pressure-retaining weld seams shall be double-welded but jOints, except at those locations where double butt welding is not possible. Single-sided welds shall have full penetration. 16.8 Backing strips shall not be used. 16.9 The inside surface of the shell and heads shall be formed and matched to be as flush as possible at the weld seams. Generally, when a difference in thickness exi sts between shell pl ates and/or heads, the inside diameter shall hold. The maximum allowable offset of shell or adjacent head sections sha11 not exceed code requi rements.. 16.10 Where the difference in material thickness at the weld jOint exceeds 3 mm, a 1:4 taper shall be provided. Rev. 0 Date Date Date Date I {'*RP1&;71 SSPE •••••• WP9611094/12346TVL/IB ABS Lummus Global BV. Specification (cont'd) Clienl : NliAIOl I O>'l>'l'l7 I Oepl.lSect. I Job I Plant : 8ase Aesin Expansion Projeet location : Page 19 01 24 The Netherlands 0> -. h 1'1 ee ) l h if m. 5§ 15" .'!l U . ! , b . d ii w. i . d .g 16.11 Nozzles shall be set-in type and attached to the vessel by full penetration welds. Reinforcing pad plates, at the junctioo of nozzle to shell, shall be by full penetration weld also, unless written approval is obtained to deviate from this statement. 16.12 Connections between skirts and vessel heads shall be made with a continuous flat-faced weld. The width of the weld shall be at least equal to the skirt thickness and its height shall be twice its width. The weld shall be free from undercuts, overlap or abrupt ridges or valleys. 16.13 Skirt plate welds shall have double-welded butt joints and shall be attached to the base ring by continuous welds. 16.14 Shell attachments such as tray support rings, lugs, clips and seats shall be designed to be welded to the vessel shell or head by continuous fillet welds, for design temperature above O'C and by continuous full penetrati on welds for design temperatures below O·C. 16.15 Welding may only be executed by qualified welders. 16.16 No welding shall be performed on vessels after stress relieving without specific approval by buyer. Design drawings shall specify that a note to this effect be painted on the vessel. 17. HEAT TREATMENT 17.1 Welded vessels or parts of vessels that require heat treatment to enhance corrosion resistance or mechanical properties, shall receive these heat treatments when called for in the requisition .' or material specification, or when these are a requirement of the material manufacturer. .. 17.2 Seller shall submit to buyer as part of a fabrication procedure, an outline of the additional heating operations (e.g. for forming) that vessel parts will be subjected to during fabrica­ tion. Rev. 0 Date Date Date Dale l SSPE ...... WP9611094/12346TVL/19 ASS Lummus Global S.V. j'I'" .rill •••. Specification (cont'd) Client : Hercules B.. NOB/OIj OB837 . 0-611 Ptant : Base: Res.in Expansion Preject DeptlSect. I Job SpeeificatlOn Location: Middelburg" The Netherlands Page 2001 24 17.3 Seller shall notify buyer of any vessels of unusual configura­ tion or component design such that high stresses may be devel­ oped in welds because of restraint. Buyer's approval to omit stress relieving is to be obtained. 17.4 Flange facings must be protected against oxidation during heat treatment. 18. TOLERANCES 18.1 Tolerances are to be in accordance with the applicable standard drawing and code. 19. INSPECTION AND TESTING 19.1 Buyer's and/or client's inspectors may engage in the inspection of the equipment as specified on the "scope of inspection sheet". The inspectors shall have free access to sellers and his subcontractor's work at all reasonable times and during all tests. 19.2 Ultrasonic examination, magnetic particle or dye penetrant may be used as an alternative quality assurance method to radiogra­ phy, only where code so permits and where radiography is not practical. Use hereof as a back-up tool for radiography or to locate plate or weld defects, is not restricted. 19.3 PRESSURE TESTS 19.3.1 Each vessel shall be hydrostatically tested pressure as per the code. to the shop test 19.3:2. Minimum test water temperature for carbon and steel vessels, shall be 7'C, or at least 5'C above embrittlement transition temperature, whichever is higher. Water must be clean, without contaminants. Date Rev. 0 oate Rev. Date \Rev. Date I SSPE •...•• WP9611094/12346TVL/20 ABB Lummus Global B.V. j1lln JI' ••• Specification (cont'd) NOSI011 08837 I . D-611 Plant : 8ase Resin Expansion Project OepUSect. I Job I location: Mick:Jelburg. The Netherlends Page 21 of 24 19.3.3 Austenitic stainless-steel vessels shall be tested with water having a maximum chloride content of less than 50 ppm. After testing, the vessel shall be thoroughly dried. Alternate test media may be used only with the approval of buyer. 19.3.4 The test pressure shall be maintained for the period specified by the code, but not less than half an hour. 19.3.5 Body flange joints. bl ind fl anges, piping components, etc., which seller has to provide shall be bolted up and hydrotested together with vessel. 19.3.6 Test gaskets shall be the same type as the service 'gaSket, but do not need to be of the same material if the seating character­ i stics are simi] ar. Use of a sheet test gasket in 1 ieu of a spiral wound, metal jacketed or similar gasket is permitted in limited cases, with the prior approval of the buyer. Ring type joints shall be tested, using a metallic ring of similar cross section and hardness. 19.3.7 Manhole and hand-hole test gaskets may be left in place, but to facilitate entry in the field, only four bolts shall be in­ stalled to hold cover in place. Each joint that has been bolted up prior to shipment from the shop, must be provided with a firmly attached tag, listing the type of gasket that has been installed. 19.3.8 Vessels, which are to be shop hydrostatically tested in hori­ zontal pOSition, shall be supported adequately. 19.4 Nozzle reinforcing pad welds shall be tested with maximum 0.05 N/mm2g air and soapy water solution. Where additional tests are required, such as air or hel ium tightness test, liquid penetrant or magnetiC particle inspec­ tion, these shall be performed in accordance with instructions given in the requisitions and the methods of inspection.pre­ scribed in the code. 19.6 Special attention shall be given to the setting of test pressure, both shop and field, for all vessels, so that combined stresses caused by test pressures in the weakest shell component do not exceed 90% of the minimum yield strength at ambient temperatures for the material under consideration. Rev. 0 Date 96J11/21Rev. Date Date Date SSP[ ~ .•••. WP9611094/12346TVl/21 •• •• 13 ASS Lummus Global B.V. j'llll Specification (cont'd) JI' 'I' Client : Hercl,Iles B.V.. N08jOl 08!l31 I o 611 8as& Resin Expansion Project Plant : OepUSect. Job I Specification M;ddelburg, The NetherLands Page 2201 24 Location : !I .; .= h Ii !. ,0 !!; . go n :
Sign up to vote on this title
UsefulNot useful