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WHY - WHY ANALYSIS

DATE 19/11/11 SHEET NO


DONE BY CVRM
EQPT : WHERE BREAKDOWN OCCURED CVRM 2 Clinker Appron Feeder ( 572 AF 1)
BREAKDOWN , PHYSICAL PHENOMENON Calibration out oI the Weigh Feeder
WHAT IS YOUR FINAL ACTION Emptying out Clinker Hopper & Recalibration done
IN CASE OF SPARE PARTS
REPLACEMENT


IN CASE OF NO SPARE
PARTS REPLACEMENT


ANALYSIS COMPLETED
WHY DUE TO
WHY 1. Why Calibration Out Mechanics disturbances
WHY 2. Why Mechanics disturbances Belt jamming
WHY 3. Why Belt jamming Material setting in Hopper
WHY 4. Why Material setting in Hopper Material not emptied out beIore long stoppage
WHY 5. Why

Material not emptied out beIore long stoppage Human error
WHY 6. Why
WHY 7. Why
WHY 8. Why

WHY 9. Why

WHY 10. Why



Root cause is one oI the Iollowing 5 items
JH PM DESIGN E&T Skill REASON



1
POOR BASIC CONDN

2
POOR OPERATING
CONDITION
#
3
DETERIORATION

4
WEAK DESIGN

5
POOR SKILL

Note :- Please Iill up this Iorm in pencil immediately aIter M/C is started
KAIZEN IDEA & SCHEDULE :


Hopper should be emptied out beIore long stoppage





WHY - WHY ANALYSIS

DATE 18/11/11 SHEET NO
DONE BY CVRM
EQPT : WHERE BREAKDOWN OCCURED CVRM 2 Slag Weigh Feeder ( 572 WF 1)
BREAKDOWN , PHYSICAL PHENOMENON Calibration out oI the Weigh Feeder
WHAT IS YOUR FINAL ACTION Emptying out Clinker Hopper & Recalibration done
IN CASE OF SPARE PARTS
REPLACEMENT


IN CASE OF NO SPARE
PARTS REPLACEMENT


ANALYSIS COMPLETED
WHY DUE TO
WHY 1. Why Calibration Out Mechanics disturbances
WHY 2. Why Mechanics disturbances Belt jamming
WHY 3. Why Belt jamming Material setting in Hopper
WHY 4. Why Material setting in Hopper Material not emptied out beIore long stoppage
WHY 5. Why

Material not emptied out beIore long stoppage Human error
WHY 6. Why
WHY 7. Why
WHY 8. Why

WHY 9. Why

WHY 10. Why



Root cause is one oI the Iollowing 5 items
JH PM DESIGN E&T Skill REASON



1
POOR BASIC CONDN

2
POOR OPERATING
CONDITION
#
3
DETERIORATION

4
WEAK DESIGN

5
POOR SKILL

Note :- Please Iill up this Iorm in pencil immediately aIter M/C is started
KAIZEN IDEA & SCHEDULE :


Hopper should be emptied out beIore long stoppage