-

~ -

--

1Xm1,:UIiS an in!roduc.lDry dESaRpoon on ,f"5' SUZUKI GS1('-Fi'BOO .a1'il11p~J1ms toe Us ;!'?$~tJ'rxrfS{i~ and C~lo!llul 01 ~ls I'rmil"lrom· 1'111s ~l'3uar
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,GRO,U:PINDEX'
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A W'ARNJNG

---

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HIOW'TO USE TlHI',9 ,M,IJI/JIUIAL
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(J. ANTf.~ ~ ....••• ..E!.''''' " m ICOUNTRY' AND .· ~u.!'AcO.• ".~ ~.. aa ...• Sl1ZUKl' G8X.. ••• tJ ENGWNE alt..• .. 5 '~'- z ~ .. ~ aaa ~ ... BREA. ~.K~N Pf.FL..•• ..•~•."' WA'FE'R .. r~ l!§i 1~ ii f~ ."~ " .'NS . ~ " 5 . ••• . ... Cn'NDm . ...6' 115' +.. . .rJJD FRO'NT FOR.ASEL..iVCE-lJ'U'R'lES'.' ~ ...~ .' 1.....0 . ...••.CIRC.G...~ .. ..•.COO.....01-.~ .... u •• ...lIQUID AMOUNT OF IWATf'mENGJNE COa[ANf·...~" •• _ •• _ ••• "'••• ~.EZEl:IEMQ1NE. .•• ~ ••• ."'...f!JFlJRMAfl:ON .. . 'f·.... 4 1'·. 8 10 m i •• " ~......." ".-••••• "'.•..--. IC.......ass ~ . V~· 6 ~•. . ' ' ••• .SNERAL.LANT' R.•...."..~•••~•.m F...A....u...~ BRA.... T.'. '!l •~ ""....~ ..'.mE.AN:DEN'G.- GENERAL INFORMATION CoNnN1S WARNINGtCA un(JN~'Oifli ~ ~ u •••••• .•.•...... . Pffff. ..~•.Jll\iON .W'E C-D O.....•..! . + ru. ..:ArtaNS ~ ".OOLA..~.• _.. ...•• ..SERIAL NUMB'E. ••• ~ •• ~ .'.. 1' 7' .•••• .•... .•"..B6ODK1 (2O. . .•••·... .•• .. . u..2 .~ SPlE..•~..u ••~ <il .. " . ~ •••••••• .~. .••• 1.•...EC'AUTJ..... ••••'••..S' f ~ ..'.... .' _... ". .~e e ~ ....FOn MIX'N'(J' '•..=. ..'.._. •••••• ..KE ..-S . u ••• ..". ~ •••••• ~ +.EGOMMENDl4JTON •••.••• _~. .DEl)...•. •••••• " •• n ••• ~ ".1.UiE'1 ~ u ••••••••• ~ ••• .·..."..NT" ~.. '31'. ..(.._..._. " 1'·~.. F ""~~ •• ~ ~ ••••••• .-."..•. ' .. ~.2 .•..R LOCArtON ~ "".+ ••~.atl.•... 4 . lOlL ENGtN'E ..R..MD."..LANT ... •. un •• r ...•.. •.IDENftR'C. 'f...6" n~ •• ~ ••• " •• ~•• " .

i< 1N8Ne-ji" li!!iil! !!l.'I}.!.i~~ 'Ih!lrrl~efJFf~ !i!IlSC!i'r Qr m'.a 1i.da.a1'iI!Il~ al'll'i:l tl!~r~hlilly . yqiLI ~t. ~ WUi'E!i1 wgrkJ.ii!!!i1U~i:lI.~ eN 5a~ highl1lJlTIe~ by rhesa 51~nElIwords .e1lil .:OU.!ei BOO oilOW' Its i!lBtrUct]Dn5 csref!Jlly_ T{l .lrdi..Ple. ~\i. 1l'!I11lirtl]...11.li clkimllll. 1i!I~ lii. all.!ili!li" bmk'e ·ltni!il5 If. 'iNQrk: 'Iogglbell'. 1~. ~nd fl~~ .arm:pflo!il~~· Si.l'rny of l!l\il~_t:! 'ililiitar. IDf thEI mG1t1rcyctB_ rn adl:dllkwJ tD ~~!!:!! WARNINGS 9rid CJo1JTIONS stUI~~1 ~01J fftLl:si' U~~ gtlOdi ilJd~emen~ and bas~e meehaneal snffdLy p1lf1ei1pL~_ 1.n!lli' whtt!.rer_ P'iease: 00'13.Jl1 ami NOTE j'liaw sp~i:laJ rn~i!ifllfi~§.Jl~~ .tho scmco Jif'lii!clii:!!)]ie ~1ilI1!d '~hoB' :!.& 'CAUTION i'i'i.sk ru mere i&10l~ril!llleool m~_cli"Lanic: rrl'r at!~ 'It! 'o'1CE!' 14 ·WA.i!i~ecfal \3lfenl~~nhl lite· meEl. Dr tad g. !5!lISiElllli:5h Jt:lililc~ :a~11I1!!!i!!i!i.iT1!~usl ~~s ~e:~~ I 'IlU!._---- rv ~'hey' h~e rc~l~d. tKi'Na'iEtf.'tUtlD '~~m edl.'!nbnl am::! 1M wor<ls W~ANJNG.t'I OO~.RNING ~ Pmj#1Ji1i SlI]"I~9 iani:l reiP>:II~'pTliCOOIijf~i5i aii.I\~l1l 2 ·1Df rnMilre pef5~I'l!5i. i' W.A'J"tef . C~1. pillIl:enii. ~hart Ute \"fCIIrflin-g~ ~rnd cautlO'f'1\5 cgIi!Hiln:~ ln this· manual cermet pi)&slbly . ~he :!:!:.!}!lI. ~ W~tElf!l ~'~Ie "e~~ ~1i!I ~lf!I ~he eliigilf!.a~ fead thG mel!l1!!.OQt:aaJ 1!'i'forf]ia.''1 .8t:tdi '~~al. tQd~ O[ nE!ml!l1iii!iI:!~'e'!'iiD'ierl·oU8.f 's~rv!cinl!.Ii JilQ'~ tC!iu.stroolAArls rJea. .r '$ervic>8 IIp. relaU~ ~Q ~ne sefli'k:I1!~.ei'. !c!oillll~l'Il.[' )rD1..:relktrJ.l !U.fIlIi~T:n1lll 'ltl~ 'ruEI'I'.flflri.!I are !IJnf.~ii's If t'SI1i!JcliD Iii!i.sma UlIiU liIte ar~al y~u 'W01i'1ili i!1l1 i'u welJ~ 'i.1<fi ...!I 1!f!.I_$o'lh"lii. __ .:'ftlal MCl nlllfiI!iG~ur.~.!Jtecil to llie' system' 'Iil:i Ji:iiCO. j':aal!~iillgr ~ng ~w. a.~~I rfi~'1'l'M:li¢(ol t~ lJ'j.. iri'Fi~if:j(jo o[!!.Q'r liI\!.d~!I!e:5i 8· I l"iIazi3i1fd ~imiJl: I!:If!iLi'ld rv:5iy~t 1m!mo'tu i'C~.jircy~I~' . ~~ . • .tI'oOI'S.glk1iDi aJI !!:Jf Ul~ malJi. engllm.iIIJn11 iBIOout 1'Ii00o'iI pSribrm Ell 1$I000i..a'!.I' 9 e. I~j]hii!ili!.u:l"~r all p:lolI!n!laj ~azJ.! ~I: ~:y'~lem 'LIIl!!ltU .!'E!:5l.:li!!nili!:iors" rrnak~ SIlIJ"I) lhra.ch i.e I f]tpo:i'DfiII' fo~ '~he ~a1eity'~t' .'!.111l.ftnrUilltfil 1:0 tn~ ISitt.olii.1e!i!!l'1il'l'g !ili:ll'1o!enl : ~ TI)!i Eilll~!lii.

'ei~ Imctt~reyf:Ir.: ootl~rie5i.Si>e!fI.mllll~lfi~ iI) n~ lC:lrelJp. dim-nO:~li:n~~MallU)l' dlspooo lal lUsed '!ili!iO'I!or Qini 'eng lItE!.' WhGnawr ~~ I"e-.1g~!T!~lhliig lh~ae n~w ~:SJ 11J~ :5iI!~~ to ..~!i1d1'!lrE!S. rE!p ia~mi!i!liIn: Willen ~ ~ i.Qel' s.whclnI II!Is:illV~t~d. Ii Atlsr ~~usemJilIneJ. pro.rdlfi'l cyllfiidilr' 11Oit'ld and ICranikl!:BS-e !i!QI'~s !iln~ f! il.a 1.e! the pg!"t5 witih 'S!.ni!!· reiqutFtrt. A tw".ii'l.l!~~d illl!!'!'i!u.: 1ti' ..fj!E!1J1~ Wbiil!iftl IFCC!:l!1f1ne!:!>1In. and 1'0 U~~ ~pat:med U!lI!':i1. ' When perfe I'i!ll~g: se.M!liinillnilllJ.~-e '~:lriIl!!imj.i!II8Ihrei clSl!ll!i~e 'fl'rs:t !'Ifiilli' Ut~ ~ii!! po5r[~ .~i'nll.!nI..\'. paclo.!I!i'II1S$i!!! tlm[! ~he· serv. 9 !I:i(lIUiDr' iP'~ns.jpeGii\led'.re! c-~1J.!. S.t!1 JiiEiIIii iOifiiJS Ails.i:iJ~ I'!.l-eo 1~"t!iI!. .ier'i' ~USiClOiln"'i!ilel: i'io 'l!Ni!l.dilen !i.ltlE!o Pa~!Si I!. 'Iil!if dQ'hll'1ess and PI!Q~et g~eJ~U(ln. r.'1' 11 n.£!I:!' t. tl'ie brmlt!i' ~ii'!idl nuUS ditl'!. CoOJUl110N I~nt i. Ckl'l'i:g)!i4 'IQ~li!g Wi!!l!ii!1i. B~ .I'!! lOll sa~I.•• " NONGr reuse' iI!! (:ire~lP.d!N".':~iiJl!!!. aJW"aY. u m~'~I"IiD u1i. .r:'"!!l~:ssFJmbl)l' OJ\i<li ele8111~ Uibrie:8.smeared: IftIlrh iI1ieiifil~.(l\. Is n~ee.. ~ '1Ib1prote~~.f PE!lFl!5.s" gaalltO'IEi.Wnen ~n...~I.!'i'. brunei.~iII~ '1#. !a ~ Ihfe'aiill ils.9 al ii.oy5: UE hbm. b~J"Qf. Bll1t1i c~rt~Ln cFthaf tpi~rlJi.Ye.e'wai'ikingJ GIJI..o or !lI!5.81~-ii]it~l.!i~r~ ~D iJ:SJE! l!!i~ai'll '~ciDl~.ss~rr. " . • ~ II1emoQ'ilfjlll'g!lii!ilIrrts [bElfI.disc@liIoe. 1MHIkiL'I' su f.!9.l!:iilirt:njill~.'10:1' II11. w~~h 'iJw' terml'nD'! eoveif.EtI:nstal~C'..]lnQ.'Wt!. ~ "hI pntt~i!I.remQiJe :BlI'iiy lle~'~!DVl!\ff' ma!13r18i~ 'Irnm l~ne. n~Ium'1 rs&1iII1!J~.: I~EIi Bar[tf!5!. .l:H! Ei 'Ursl.dl!l'll [ne proper or.. Bli'e:~o il:lie reuiSed.~ir!iIl'I~ Illi!ml!lioa. U'se tfrllc spe¢:u~iel!il ti.B1I31 ~nt. ~Ji11P 'I:h~ r:liiCllp Q'ilin:~ 'itJ~" tJ afll . ii.t .lbflean'~.I A. .eirr:e~ lt~ffl~. . .e~la~!i1.. i6l.!1111d.h.. illiT seaklll'VL Wh!l!illll . Ih~ b<'lttory' lI1@'Wiilf.~li:fI.O ~11M1r'leQr I~~S.i3ii'1!!iiI I!lIUieii Uul'cils.ciii bEiIt:e-tylie~fa'H~ cs'til.iGliJii)'ian. ~h:!ilI~llvirm:f. When I[gh~e.I~ ~igtU. uSiGd In .g '[!'liii!! Ii!Jnliter)'.et:k P.il lOuts'.seciHely ru~l:et~ i IJSi:!I a IDP'que wlf'elillBtiI !I!J< lI!gl'liil)u 'fas'mI'lOfS 'i~ iWile·!5!1pe.:11re~lP. repl!i!:c.iSiUiFe ntB~ n I~ ~imple!ef~ :5eEited [illi ~m '[grnoli!(J:and! .as :spec:ifIet!ij ible i!iY ne '1(1. c. !CiOnrU!~IC'[ tl!!iil:' pcliBT1iI~ ~l!iIh: ~I~~l.ICilltdly II'wm tt1iIe ill1.aP~ p<:tF!S.lI'Cm~in:g' t~~ lbal'i.$1'11$.~$.e. keep tnelifi ~11l!If! gel1 in an orrd\erly Ima!iI!lu~r i!iiQ Ul'(:I'~ they f1ilE!~ he rr.m!lJ'I.s.1(pa_n[l ~b!!e i!lil\l[ll BiillJ Iliil~~1i' bJri~f'l1 I'\~ulred ~tJI. I(hen Ihe lfle<ga'ih.ll 'i:a~er I~he.\ml ng '~crq. IPIi!I':5~U..i!:!' '~:8~ . WU.s-~ c.!:r '!:h1i!!1~' 'equll!lii- . WI~ '!IlI~1~a$lS' and IOI~~. .efE.'i!i1l1l.ef!' llIta lair.

~_ The' ~glni.' 5e:I1iIJ n.~ .i'd '00 ~tlC3rsar . These' l1umbam ID"J:ll IlJl:Lulrnd iD9p"9d_aU~ ret :r'~1)15~~.sidE!! til Ci:at1~ease.n1l{fthE' Iiliiicn!l'1E..and I[ICd~rTngi8patrn lPans_ The 5.N. (iAlhiclil Id(]rrll!ic:a:WDf'I ~'LJf'!1:1#er.&Jmoor ~ is IElool.S. .ERIAL NUM'BEJ1J l~JiC. IS ~a~ed' all il1eo rlg'ht slda Df steorli'lg 1'ki?nc1 pl.e'riaJ 'hame number me u..ATI0 N {If"v'I..

.Drily urllaaflmi g8£lOline of at I~a~ 1S1 pump oel1. ~~ -~rl-ill! I~ J IJ! Il . _.utl.t\E 11)Vr...~rtildle.!" h~s.lI:i1 i=..iiI'.) chan. U~2' .·.e API Itt!!: 1IJ5~ 'MOTOR Oi L Il'I tA.-bas.r~iSM !ULliDI filr If'(II~nlnt'l~ tfte .g!:l b~1Ii:B Hula Iliff 'Illtl!l mani(J)oo. '.ls .E 1OWM n trill lSi nDt iWBlIBible.ID. er ltiss IOOIll 5'f''iI melt1<!iMtI!! !. DQ nG'm ~.llth at'IFilrt1p~l~ mSQllJenl!i !:intil ccrrool[)fJ Irfil.ed 'I~ iii.. a1 IilII e'Ontaitne m.'10.C~ ._ -- .allgm-tlw accC!rdjl1~ 1:0 e ltigh! 11:11 J1 ~A1J[JlfiP. i!i fiy IbrMe 'til'" I tI itaiKeO ~1iIi! old o~ u s:alil [CIt' un. .. All uf'1haaded 91asl.Jfider the AP arv. FUEL (FOR.!~r'Q[Jel.'Ci!il mlamiled.:e Q _ or lflI r rnotoro. .I FeQClfflmll!I'III:fs EDNIGIN~ OIL .'. r I iii 1m.L OIIL ANID ENG IINIE COOlANrT R E:C:OMIM!E . ElNGI~N. Tha' r:E!ClIn'IIl'II'KH'ldoo yEsaosfly Is :S.tJl:F- I.AliIIOINi FlllIEL (FOfl' LISA ANID CANADA).eteFJI. ali'allab4~. GSi!$el e cont..XI ~ or h.aiy.:.KJE IFLUIID US a 001'4 brake: ijuid SinGle Ift~ tift! sysfem ef ttrlis ml)llO~cy.dI fill ~~ ~ 'hli ~p IIm I .S' •.l'~"=tL If an SA!E .tblwr ls j:J£rnJi5.I:'&UAO tfe rh. .. r1!i!Ii:!'hJ!r:1I3t:....Ilnyl Tll!lr~iar~ IEh...s) O LIm qua Uy 4·'5trcke rnO'lor on I!!I entu..HtI Ie-H Oiler.ILnn~ ilSI r~C(J~ suzu.~ !.l\!hie. The i'~. t N~ef . 19'RA. OW~4D rna 01" 011 is no'.-e.1'll longer sar .E :~L(For the Qtlt~r niilJo£ler. is ~t a .lce . If en 5A..(Fe. U!X!! tlli1ly tills whlctJ Qj a m100 SF cr 00 I.rlelni.. be<en 6'mm.lflg(h or Ell octflnii or ntgtLer 1'8100 'by ttta researctl melflod.. wni.5l'bl'iil·.FU E. t1:'!:I!. U.. ll(ifaJ'l:1El I (R~se:1lId"i Med.a1'ed SF' or 50 I nEler '[h. THE IOTHIER CO UNfR liES G OOLlfUl ussd stIotJld ib.mericE:l!n P.from 1m pre-VE!l:IlIB ·n.h ~ r.~U 0I1:I0.0'1''IIuld aru-cht ilS! ~sm~[IIeJb!i1!~ ~(!I ~ilig ·ll'elnilE!.o..JmlrumtlJ1:e~ servfcJe: c!!1I!ssJ1iitSiEiOIt. Imodei~) tlf SUZUKi PERFDRMA GtE 4an o.1tJ~r)i lass lAM " ilJ% IS itl anoJ.t'li ll~ '[JIlllrid wll a ilf~~I.n. - "-RONT FORI( ou.efWifie se1i1oll. I ..igher. nO'L lIIiSlD er mj\l( gilftl1!ireliil~:~YlPl3a. 'Yu.lfuwlflo.ed 'o!LSPOSlly B SAE 1 CWJ~.a!1ll('}Q MTSE V~l.tfl aJlmnatlvi!ll according to Ule 81 p'1a:i"f1 ~I: iJse TStJP.'1(e:te. ~a:ng petilnd. ~le.amag will v<es.i. ffieflld." _U~.

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'OOiB _ 'i!ii.!lit spark plu{l$ ~Id be' ..~.!'e '~Jg!l!lfiJ!i'u:.) tlO"'1!lr.: iEl'.i.rrS~ !O ~) Of (~.I1_.f1 .r' . iflh.1. .flid .lI'ICS_ n:::T . L 'li"B~WJ' doo~ .l1:t:M .r:.l ~~~r:' di!a'm~_ ~raI'J'O:E' r~rJillfJS sJl~1'd' nor' .tlIr:der r".2ilJ = ll~~ f!iV[J'il (iil. ancil a·} When 100 i:aIMhau's ..eckl'ng~ tIe. aM mt.!.:'IfT(. .BII~lJstEd 11 II:lllMg.ntI supPQi_r~Itts' f1191 tank.. lUl(I!!I! ~nlJ I!=X.~_aFk p!ug:::_ ~c:::T 2·~.B.-1-5.E! rvfa!!~.snaft b' ~ilCe' Gh.I~.0 51r.3~i!'.11M ~ wr:c$h.~JM eyI!M~~ n~ The' OOI!:lSI 1.\l1!l :li'Le rIght lli1i.f. ~C7 F!lemi}\l'€j 'li'Ie 1'r&I1 ~M mar :Gila-lE_ (r:.n! .CE .)j'Jd Eo:!:' V'B1Iia-CiearanCll musE be chadoo:cl B. ClliEARAN.s. ~~l' a.: ~.GIM· _. !i!lr "-0. ~ 1l'j'rll' t:'l~l!Itslr1o!~~£ff~rkin g._ '" F!-l!Irnl!!." Lm a.VA DIE.tJe J1a'/!r~ with ffle Clwn in :!ifiIY fJ11mr ~1t}gJ1fttlJ ~. valwl rdiBafiilnce 'S1JroJl'iwElitlcn Is lliffern'I'H ~'I}r Imak~ l..or It:! adjlJ'!.sum 1'"0 .011:2' ilf!l) NOTE: 'ifha ~m mtiS!' be at ~fo.e m~hElJ9~m Is :5.pfJslJ/oI:J.li11m l'Ci'.rkln_g_ l~ 'V:eh.rIlftiJ..l1~rICD\!..?I'mm I'~J'n~ at'recj'iwt ..e ~~ ~O[(J):Sill!!_tltdllltd: ~Nl.a~ '" F!leff!~ '1he.iT. IIL2[]1 .11r4J • .3..nls f~ Ihe fllI:. (0. 2} men 1M 'oIalv.".A~mD. " 1b .0.I drsturtJed by remQ1o'liflg Ill'Iem fGif :!l~r.4l~5:2) . tJl1\Ei 01' pcriOOE Irlspoo!:lDn.fl:Ias~ ~~~ .rumln~ er:Mlf.

.srtlooo as OOO'hll. 'I' ra.'!!!m~lr.ri ~f !.s.~"s 1 (E:JC. -F'rntll. I.t'I.:~h ICil91". R(f~d lilt] c]e. .s ~(lfU! [':dli!1nkin FllfIrii '~ C1m pilSlClon ~ C' 'MOI'Ch ~ iP¢SlIlli-Ori.f!l ~ aM .it the ~E!'~mnL:e Ir' rn~Ii.:.lnll V. lEx 01' NQ :] :mnD~n 0.hifi 'l. ~.t~tc. and In.I ElJIJS:m: i lEI 'bring 1tJe "TOP 11n~.'0.2).ilih'e.5:~~ry.triB ct~l'i:!nt!!. .I n!:Il <mlw to b'1ng the n frtelloo 11 'ito 'i'tJ.a~vetl'flI1o II'Ig lns~oe-1ion hole .atJ 11181 valv.e position B$ srrow!'l.) 10 1J"I!3I pD.arf)lJ. Turn thEl' ICFBl'f!ksfiaU 10 IrIrl"D 'lh:9 "T~" 11m!'DFillha starter dlill::h tl1 thfi inoB''': mark arid aJiso to I=iM~! U"fi:! "!lt~l"tt:i3" )\' Or'l lhFJi l{ir~' 'i3'f1E1s01 both ca:Tli5.l'Ei:i'o'e$ ". ~L7 ~·10) ~ Tu rn 'Ulf! iCm13l"1ksha:tr 360 t!lS!gJi'08..~Fmrit ~) _From . -Annl p) ~ C) .fj GICal"IiInca III i.a1 {In 2Jl'hdE~ cl Ng. Is.EltI'!al. rr th B' sffi.. oon!iJifCHl or - rtf" 2'~i~l Iii ) "JI.' II .-.amshall: in'!!ake Camshi'lH .~U'lCllIIHItll:! Iflr:t~ m~~1I:I:lf "".c:rfElnce' E!!t !he r. eut elF SftJe~no3trlJn ~dJIJJ~ llie c:lea ra!'\jO!lL I In Inls. 1lJ99!}il'~20BOS: 'TIi!rclkft~ I!.

Ith.9I'I1&l1aJt!L ~t::::i"" 3-16~ ~ RernO¥l:i·:ttIe tElppet nnd s-tL.aI!lP~~ ~Im and camsh8ift5.'Sll!"..... 1138 stilfoa. _ ..VALVE T~ ~ILEARA:rliCE .!..••••••• .usted by m.. ri'te:n .' :SlDielJl a rnplam~rnBl!1r stllm ~flal wUi provLdEi a ~!Ua~ ~il1 l1\e s[lEiGffi'-ad rangD." .me' fJse5 rn alEltll.a.1~D.g:.96 SpaJk' .~Il cheek Min"n si:l:'e wn~ mlcrometi31' 10 'iJt1SLii'fi Its ~:!:E!. ~ wDi SiQII.a1 tl-i Et.'['tw .iIpp~t.f&Iraloo...~IDJLI~MIENrT tilE}. 1:[111 all IrllJtNTE!Cl m~.ItriiS!J'j i~limt5l.A'rJ:-er l'ii'tI~erftfl ~'U!! t.c>¢flfrrrn I"a~ it rs wltl\ln ~ne1S..S.00 mrn PH !nE!! ~Ie'tl~i.."" "" •• "•• .=rftim ... n ••••• II .e.frn~ Iliilgers lOT merr. 34il6 2 .~ •••• " .1ltl'JaF ~.buf'8ffl~nl.g rhe ~8ppf1JiJJlm."tl! 5hlnrl !7i:! 'tho VfiiIVe: stern MIl1.lf ttflgl'll'tl ~" In faptter .1 .d~lmBf1J_ l'eH1$1arJ ~heo 'ft!r-.•• I~"'--'.. MPoP£i! ~ d'Jl:IPN!~ julty." .al!:<ing mE!' g~t._ .aol afllm th:ic' 81 or IlllllmBf 'S.n.au:~!. . 1'IIo1tl n:L1FfIbms .. ins 11l~ III the stilm..~l=iI~loo 1~b(0 10"'& 11! 2~i.!1'i!i!.l~ tlgUfe prlnriNI A CllllrrUJ~1 F..n.. ::!IS.Bral'lc~ 51adJ. PEiBlii: CynIlGBf i"t9ili1 I!I CI'e5F~Jloa adJI.H....: $li!' iM. ~ Retna'lEil 'ihi') I'l~&ke or .iFcr tho p\ilfp!:!S9 o...to Ihe l8. mtm.9' shmu Thss~ j !lur~ !lIlch~~e.· WlIr.llnd~ ~ Chad( ·~hc ~gul~ prin~si100 111.~~ .aotIJl.eUIed mal'! ~c:T:a~1) "~i'_ .P~lried ri':lfig.d..~ .. .. .pltJg :3iJbil pru~ cap .e.a ·tatal I:If :25 ElI211Ei9 Df Ia[J!JXII shim lIFO...~!! 'ltUi e. 00 5!ul1are I~ 1M fapJJBf:. Valve l1f1'iin@l ~~~i!IJMi plug n.:tr piillElhrlm . lei tl.e1i(: hl!." .SUfi!i tap aJld bol'lml"il • When seaiill.5! 'lh~' !5pe.rud 'l.f lU"ii!!:i .2D rnm If! SlBp:S ID~10..! itoilil'li!l.Qv. II I .7 J~.:. ...I~lf1iEt:l1I it:n~ I 1~.lS"ttn>5!nt.g 1l!!!pp.£ • Be :.!~it5 by lEI 'NtJ'T..~ Afler ~lfIlst1lll!lil the' Vi!tve Jowl"!.hlm.· 9I1i:aJlabll8 F~l'lG'lin~ fFCim 1 20 to "2.C[]! agillll 10 .pf. .1.. R.••••••• .![] eut 'i racpeod bl!!![W~i!!!f11II\E!! S~lft] at!d ~he1iIlli1l'Ell ltJa! cililIkii eausa tlte:t:k 1he tl~1l.

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e I!!!n. 000 mU_.neil "l.l-Oi':J air SF OJ" . iiidJj oil it! HF' lei.. '6 mQ~n5il:!i~ thereaIH:er.11 '~hfi!'emirn.Eii 0001 lIOn ~'1I11 .FtC.fI!J$h J[]iI1ht(FUgl'Ii 1rr~ rul filler_ Thl!ll le~lng will ileJld alXJlcl~ 2'.gmovli'lg an 'Ine 011.'el n th.f1 wIndOW.!p too. Iha:n ~ tt'le!!'li 1~11f1mlJgh 'Ill!. 'cm ~ Skui'!.glM Its warm.8J !f1e abfI. Oil !SI'lou!i:I bl5 d1~!'ig.. 23 fihii1 (2.f.:a kgtrlllii" 116 . ~ Tum -cfI' il'tiil .. .~ 1fu-i3 P lh£i m~~J}i'ltyeiB upr.gJj w!tlli! W1f! ~n.:f!{I~lI'I~r wll!n It.BIlow It to run 'fQOt 5~r. !1ihDIJ1Jl be don81 t. E~GIN. Ir 1h~ I~~ lSi..iil1 rrlil1ui'es.j.i(]) :2 Ji USJlntj.ll Is above mark lOp'.rncIJ1Ihs.\iTJ triter 'o'ais.(EiNGIN E ell) F!iep~ee· 111I111~iE!!UJy !iI~ 1 I!!li!!llll Ikml (iI.9G ail wl~h SAlE' 1aWMiO v1~:O!jbty_ d~~!iI l~ilLlg.~ ~E'.PrLACEMENT . ~(Hl FlLTiER~ ftcp'lIIee 1[liIj!Cry ~nUml]y lilt 1.!l Q'I) ot ciI U$-$an API f:~$Sliica.E 101 lb. ~n:g-ne Ii:i!'1!Jj .i(J(i]1 I~U~.crall'li plug P al'llcll'rllt2r~' i !I! III 1i!iilt1t~1il~n.gtns t&i .! nl . b~ ITiI'lJk HI.anm:r. drain :pLlJg 1 ~'l:i 'lite :SpiN:111B'fI Lll1'qug~end POWI' .lght. (!tI ~y r. ~n!l main.~ L (3.:'.' 'h ofllgln@.jng-!1ie arrdl Wall a~:!. '000 km (Gi!lIl!! I'Iilfl!~5bt monlh.'I/I. Im. drain oil to ~F teyel .) 11"l·~re.! 11l~J::l~!.~t Idling spee-d. 'PI~lia' Oil P§f'I ooioJl!.000 m~lesl~IEII.:i'l1iJ'J!}e!.r.llre:5!. '11JnOIi!!~I1JI neJ B e~ery' 16DOD '~m rl!1l.5 lb-·:f-I~ 1 . 0-1 Mer HapLJlC!3- rill.

IE ![I99~iS:.4~i~ 0.. .I SlIl'filiJ~_ Th!llil.'fQ!f'. ' '~~CJIj~~iilIfi Iii Qn ln 'lihrf!li:HI S~tUlill!ir~jIi~ pef.r1u. m !ns InSI~llalmi'i.ti1:e ci:1 !e~eI I(!ngll'i~ QltJ 'f\.1 er I'JIlQlJnlTfI'!. .j\ GENl1I IN_E5 u\zU!i(J IM.m~riU. j on..\!i.~e.OI]fQRiCYDLE.'f:i'P~ 'EI!~glr:'leojll1t.li!ll ~iiilil1ifi"@"~Il~cyc.ec:K .:ikEi.~ .!l bllti iIl~~rtillief !i.lfnL'" 'OIih:Ciif' lfii'i~ftlJra~hJ'ji\gJ'\i. OIL Ff:LTEFii' tFtEIfIIL~C r:1ME~'1l" ~ blrn n 11181 ![mglrte il~ as. .111".~Mil r. (3~_.i!!iL (~\.Fhily Ie Ihe! '9'~~~t.il:mQ l!:Itl'kr. Al~. ~f ~i"l ~lii!t: turna oontac1jn!.s.ilcfl.S d~[HibOO' m 'I:fI~ S2iI N~CESSAm' A'M'OUNiJ'Of E~GINE OIL~ eli ~harn. lJs:ing ~hCi sperlla~ tool 1 g. ~ tI't9 2. ma/.l han. liliJnl It b!. 1!!J!S!1 iflFl! ~l) Ol~ . m~eF. 1fQ.A.8M '1I!~~e..'1l~~TlI JHiI 01._e \f8<linayl: 3.!pl~f:~rn~' p['tle:~W!!'il B.!1J~ 2:.~ ~f" ~m"M ~e. IJNOl:ril:led In he iEll'1~lne(!III rCFl~.r.....gJa.ii!!'W' lBii"I~'dr ~ Ulil a.illy r'81l~lly IIIhJ~ 11'I!!I!t liMdl'M QIi 011' Ie..jEian d .~ l t:J.~. ag liiil!l!t use' ill gClI1uTI'!.ogmt!'l\I: pr(ICeaur-J'. ... !l!!n!ill~i't~lfla~!llil!!' SllIwtr:11 8fiLiliClmQ.liIInd pllloh).~1I1ne neilf Qij ~11~.e ttre ~~. C'IV ffflar.:! until yo\! '!~I fila! Ins 1!i~1 iittlU has IIX!(Jtacte.&m. ~ Aaml1V(9' Ihe ..a*~ by NCJr:E' Vb p~~y ~M'CIJ.iQ Usnmp qrj o .rni '111 r i Lis&11lJ 1:Me spll'Cl Ell I tool e au rl]~'Eirw~~nClI' h~ rDf1 'fii1er bellJlre III 11'15. 'ONLY USE . .i g:ailke.r ~lh~eil~ '!i'I~!Eimeter .-' . 'nI'ier 'I'i\'!li 'ruJI nurrt:. ~'i1_FPd.:ilhe !J'~1.L 't.r cl1li!!IfI-'fjeI' 3. C~dJJTION rsa.'7 U ~ji'~m~ 'if9t~ Eiii~ 1Jn.

. Ma~ rhi5.~ :!I'1lt.2 D:[J..UaU~'i~t. Filiej:lilillfo:tII Ii! 'll'i:: Ir}' .I.lie~. 1:2 miOl'I'IJt.JDD .".11iI5PCC~. nrn fElumi.lKr~'. ~II~. iti'ii m!:!n'iilrl~ll 1thi!j. htl. 'It!iIil hoses and 11J 1'El.Jen fh9 ~a eet ~I\eel"Qlne.4.lfWO~' Ifi!HI~U~' ~I illliiHa IIm1 ~. Insp~Cl 11"18 nrel hess G) cO'rlJCl!:.~\h fi:7"' 4-0~) ..61JiJm~los! 1 :rn!l:lfilti) . . i mUlilitlil"E.'.6llo. too rpfiJI lOf'lj~) tiiiSW.].::!". a~U5. Bfl~ine'l'rum t~ n"ltlttl.~ ~ ~art rdL'6~!)d rs.~~p strew MO mt. rl:W IEllgltne i!~He ~~ee~: '1 .!) kRI! (1 1500 m] 1!i:I@. 'tM€. O[!!O !imI (. [!lOOi milcsJfii I1MIIl1!tfrilsll. as follows. I~VJ'Iii:..3fS.aJifidl ail' I~~' (ICC. ID!i(jfl!llG.3. h'!l!.~alIDi'.agE' tf any il~ rrnzst ltie' !lieJ!laeed g~r¥ 16'@OO tim liill"'ll'T:E:'. ~t!r'damliilQ!.d I~'i!:~ IrJ 1. 1 1000 kim (500 mUas.

ItI\] 3rd S:11!!~ 'il W~ h!litltng [jt~ thrui~r.1~f i'B£IS{a:n~ !!!i 'Iell -s grIp Elit ~ttE' luliV dqsE'ifJ.Cl8 .iiJ.l!!!n Lit!! ilXKr"Il!l i wh~lehc!"din'd ille J' ad1!!l5!.llE: CAlEi.a I.1 i±j.l'I'fiM I.wr... !5.0.".eI ~.Uele~.. e'f. 4JD I'Iilm . .!5.m Ttllrol11D cali:iilo pJi1~ ®: .m. d. NOT~NfajfJI' R'CYLl5lroom CBJl' ~fi' made ai' fhe 'hrriruG body &l'd~ adf~rSler.~mooU'!'!y . skiwly . l~~'ll II. MINOR AgJIJjS"irM~ti4li' i~l sl'1:ip: .LJs:'bijr ij1 .~"O nil!l1 {O.Bind: :..n. .Ge 5: ill gll"i=!hiJe '~Im~'eli!g.lI' ~ IC' IhEli'~fjrc~le p..~.rllie fdl'ijli spacf.iCo."' L~[I"l U1e ~I:lit i or Ib~ IJ"imlile ratwr.LiFI1 (ll.[n.il ~ 111m 11'11111i!1 . T1g I'l.i TLJmIh~ iad]S5~~F:i m or cut u:npl the 'Iflrtlole !:llIIbJ~ pta!.'lUiS . liand 'Mly .! iilfi!d 'that' itlo 111 rtlule' lQiiftp .ImiE.:! hl:ilhjlng 1fle a dJ.JI' '!tie ~QJy. (&.IJ II''JEII Ihrortle QJip) lj ts 1lte~l/tB'£!f'I 2.)m!!ilI~C:BIIV.tHIRD.0 . '" TI9 hlen he ktckJl1.iJQ km (fiiOO fftll~!h ~ ~gn~rUan~ ev1ery 5 [I0D bTi ~~ ![IOO mnel5~ 6 'fIfi@f!I~h5) ~h~reafl)!i:f.LE PLAY '1jj.li ! whir. ..1 €I: ill}.!nd SlelJ: lniC IQcknl.BI:FJUSt..~~j) _.!Ig~'l.~j(iE!~tnulaUy at l' .ilJlnF1:~ cablo."E!'U:. A:fler .1 .pg5itil:'flI.'utc:k lhilll~1'Ii3f1f1[tl'b8iii" !'IIml Vi.0.(:Ii lhe (hn:JU~ ~lJrrli~ ~ble b UIl"LI iii!1dj\J~~F .errlt ~5!.

pl... cowling_ 13 tn.g:lne Idle 5'pe.11f.!StI!iil acr.!c.~.ay adb.lIS.tllllf'I:lSi tOut . mm (illiJM. Cluleh lI'fj~eas~' !:li!l::-lfi~: .rSE'ill [iSSrnTI~ U'tS dULr.Yr. ~. ~ IilllIIiII ~ ..l£! ~ftmUJ.j~.2JII .~heekthEllI: ll1:aif:ldlP!].e tUlrun9i 'imUl lii!:i prop $ta~ (t:T ~~5.J~ ( Jfl1't.GU~'f C:!) am Ihe way imo Ih~ cl1J1Cll 'I~®r Fh~:i!i~' Lot. ~. Cil'.o· b~!l'mgntemeftrt doe~.1Y' (61. 8I''llWly lum ~liiie me'ltirmrilil cable ~djys:!eli rll 10 ablRln . CLUTCH .(JI LtiOI!ie'f! lhC" IMk 001 !'.l!i @~ 11li1 ...!f'e. A~ml!li. .er..e~1 i. griP:al ttiE! 'h!ily ctJJ~ iPCI!5ftion.(1!4 in).D !TIm ('C.a1 'i"!Ig' mcl~ Ci'G~r 'ti~bJe o~ U'l~ I1'IJlI:i'tU~ (ill1i1f1'l ~ Tum tl'le· cabt~ adJuslJelr ~i': to JC!:itain pliBy. I ffl In er [flU! Lii!f1~11 lhmltli!l' ~he ca...' FclOlT1 ~tlls posllloo_ 'mum eut ~hB' !:Ie:! uS!ml1.081·_· 0 '16 jo~ at Ihe lfif(lll~e grip.en ths lock nut .'bll!: play @. 'Il ·1f.a . UI _.l6i in)..!. !l:ILlt o~th re<el fO~Si~ioftS_ . '" I~hcten 11le leek n!U!s 4 5I.~1 tank ~ LMS'l:ln ~1·II!l fli!::~ 1i'j1..a pulling ~bt~ ~ ~ Tl. #U'Ier' t~e :aCllu~~jtn ~ ~~mj:j~eieiillii .: holding Ule '!Jim1.er lrn ..!l IFele~~ ~.!irli [11 ~he [I !fJi.arlJl.1 !!ii.::able slac~ ~ Clr . .aut'!:!im alj~ .1fl1'l'~he c<1hle- 'lakfi 110fI'n-d. ~ Loo~i'iI U'}8' !oek i'!L!. 4 Cfi)i CI!IIIl'Ch 1!lJi'l!'Cl!i' pll. i5'h:wl!..ew f3 ICii looL n~sis'11l~B. ~ (I' 'nratth! l~bt8' p11... nUll.r..m·aH~.jI1. I] ihe look ji'lju~ efHi ~um' '111:0.UJlH'l. :$t!oQJd be .:iiS.~tlO mm (0.lFHi:h~r.j' screw:)) I if rola-UortS.' From El\nl ~Dt. 'Brnl ilght. IJ II (c::::T'tKSr) T1.\WUSlMI[INT· ~ Lilt aM SYpiptOll Hl-e ~11.(Ii. 1 Ii.5 mm 10. at '!tie cl'!JICh leIJer jhrfl kleh. adil!1'S~ng :5~!lW -jllW.Wf' IH~.! 'l'tte [.g.M~JOR li.i1l'!i ~he ~tiUil'!g caNe a:dl!.Il \l\iiJli!e.-h!:!1i ![_ 'to JiJQ- '!.sl!f whl~ h1J'li1ingl Ihe ffilIjjLJs.ea on i:II ~ 'lnii!l! 'the! thl!f'~l11!~.1.I~ turn In thE' . i!1i!Jit J~t~~~e e~.'llghlen 'j.4 - o.:II:'frrm .li! Ilfll~ 1M.QrntSll 'U1~ ~lXlk Ifluls (f 5eU!.FDpi 'i!~i!iml5i :5!i'1il~Uilly allilkd . o1Indl1l.i!.

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Ii II'n!l!!n'U!l:!i).exlent O'r II:lit"'C!lki."" enes.i.!. .:acL ~r] fhie we:tlr .~fllilil iCiass I'~jerunl!l!!n: II S.ow~rIimillirt8". (BFUlK£ I+OiSE. '01 'rluldi su ~h '~ili.!:1liin TIiI~ bfil!ike nor ~ Ii! syi$llli!lf. kif .! d1 ~!.Na~8r re"jJts. !l!i\fiflry Bi IOOilll JtIiH tl:1l muiJOmlJiD~ .a-~'C~~'.Q pef'wtll be· al:i'YlE!ll!ie'!(y .9:IIDB e dB.e IGhec'ked by. jlOO.!l!5! a .I.. Rt'I.a:JU!i' I 'rlu!d 1tJllt me'BS lna fmlow ni1:l'l3fieclli&atioo.: pi.ow-l~.IIi!er can b. tL7 6·65) A C. itLtI!Sles.i.aiild nD'iSe' ~ol'nlli. .. 1f1f18rr~!iis) Itneii·eelnel' •.lGd cor:ualriiiius.blpl1grut and plla~ii tilE h8!OO Mlarg stml~llt.' Ch~c:Ii:.'obse:fI.ii::j).!!Q 'wilih iii QlIlJl!co~·b:a_sl!d 1b~.d t"mrl ~I!ie ~ en It!i::!p. tt'!tir.'Uh:n 8..hfi en th~ jr(!f]J) afid mar brBloo liul:d' ftlli8elVolf8_ ii' 'WMn mo8' hawll:s till]'J.i'DIiY·~ !f8a~s.Checl!: Ihe IiJrai(e 1l'i)1.~J'iidIllfimlEl!!liB'l~~y IdIJ:5~h:H" palllilEiI '~i.. vml rs. ~m~n~aI~m(ll!n~ pe-t~l..c[f.1ileliimbIiIs:Eid ~iUr.~oi:J\lfl'i!:3.. Q~ I!hls IftDIOfcy.. flDD mll!B"Si. Ci'!. I.Gl i!:~nl~1 nl!!ll or ~l1!Jmlf!l' 'f'OF' ..lve!.pblCPEl' III. N~ 'Ille 'nw~ IB'Jel bf ~IDGE"iM!l~' taw~r limit IItI!lSi 'i. I he grDt:r\!'e d iJm II II na.UlTION! to:f!ifi~n:I!li8! flep!<iI~' '~Ii!e li!mb f!'ad~ .e! b !1!I~e fl'utd I~~t . rl'Jp![!Inrsn ..!J ~i:!rcJgl Ij)Dr'I'od 1l)'I' ~~[Me.I~eed IO'~ IlIIUii~!'i.e5 . ~:ap!e~.lom:~clg .. IFUj't.'~ OD:1J1 ~m (SOD i1\! lile~~ 1 !iJlon~h.t!. El!mh' t~UltlirIt ~~. and (4.!i11!ij' itJ~ qctQl.Eu::iIf~ l3l1lii1i:ll iutd i'~~ l :Elt~e befot'ie '[f~l!!IiliJg. se s'i1'!i hnlike fhdd '1185t:eJi] 'nrn U o'ldll ll. lFtm.j:kEIr!llIli:l_ Do. .]i!!i f. ~iI!ak~ 'will [1t~s.• :BRIlj{E IPM~ FRONT BIRt~IK:E !ii' The ..jj5•. . EiFilAK'IE FLIlJm' lBr-a CMECK: ~ KfjI9P Itm.p~.KJE (DRAlKEJ t~e. .ow r ftom i~llia~i!I. I'Int IUse' 'ill' mJ I i:ifrtfe rel'l'! l)!~1._rfanJ willil iSi3Ife fi!!1lliii!i!Tl!g .'! c e the padlli WI.cm Inmatlly eia'}l 15. 'rep!'.ID 8MKS: FLllI~Il).irface5'~. II!!IUk~rwnoo' bf':i!ilMl'l"..:l-el.! ~clIOrVCry :2.Doo ~ ~.ctle' hSi tUh.~N.IBR:A. lOll.

aif bra._ 160rnm (2. 'IM'len ~11tE:: Wf}[]J' 'ilXC!Nilda the grcClvetj 11m11 une re-pfecB ih i3 pads wJlil IIIBIN 'Or.! lookn!. a1ep:re~E-i:l.i~ rod i.2.::1.[1 .ctleckoo I by obsei'\l'J!\:9 1he g.n S'W11CHI .fl'~wa~stilv III ~~~lI<~ F!I!ElllAL.'01~b-n) lill1} IEUailti! peda'i 'he[gM ®: SIB fidEIIi'ICI: SD .!t f'l I III III TyrFi atE Ip!.'In) BRAI:(~ UGt..djIJM Ihi! rlE!. .~:. D will b.~L Tlgll'!!:!!!"! t!\e ~Ci(ij'uj!.W :&e<t::iJlFe I~ ~ R~aT ~r. lIlt!11 1h~ ~a~! ~al is 50 .:r.B N~ittI!(1. 13.:il pad! wear can ~ .3tl'~!l:iI_II!!!I:L lRlep~<rICO ilIlQ .a!k~ :rrnI.Jia'G t~ tl-Q) I .~rnkcl 11\I<1i~S !li fi s~l.~ .iii ~mw m-@i ltip of th:~ ~M!i.il5l:~r' qtKr1ii:ter i1:litI Il!!I!i. .A. 1[) - '2. t!I~GH1I LoolSen ~h!.'l:e ~n JII~~ bi~dC!rll PI'IaSSLJrFJ IS 'i~iI WtlBn ~ !Jrak-e' pe~BJ is. 11.REAR .B lkgW'm.4 in) .EliiJ lntlinil (2.BRAK~: ~j Tbe £~'Bnt or tl!liiIkl.ke Ught Mltt:1!'I !SCi rhil~ n'!1:1 brake 11!'Jllt Will! 'eOrt.kJi!!.f'~ lil1lii' IInlil: :8" Oil th:a piJld.A C'AUI1flON 'rt!!HiIliaftl~@l 1 O'lihomlSiS' bii-aklr!Jtgp~r~.2.

~IE!. FlU ms roP cd 'Ilia fl'15PaCIiol'l wilililow.. and O!)!l!Ir.~£l.0Y19fI. A:ep-e:iii~ 1h~ PI'lICfij". unt I .. air bulbble5:.5'.l.~ d tlml~l.::lk!i u:!!1l~er.0lb· t) .lElEJlJtNg"U1E ~'FlA'~E FLU I n CIRCllIlT Air ilJapped III ~ne btake [lull) ckc:ul~ ~u.:.1!J c:'.lng· cO[. IndiCfl' 8~ by "~ortgrnessr oilI1 trUl!! br.a itie le'olaf' ~\J[l~ WJtoo'Ut rer8&s. r mn 1jJ.11 S{jiUlID2iC: nnd !!leas!! I!I Ilrab Ile~ II' sa ..<ce 'Ile r~el"VOlF CiilIJI to p':e'IIEln~tl ft fr-om eruar .1 . J'l'S will reamv'VE' e:' CUll Dr Ihe hlm. 11'1.K'E 'ii! FlU th.!ke t=!'oIe( .luld 1lowln1l lnto !tie m~placJa no longe-r t::Ol"ltBJrlS.rl!:'m. I Iii eEeei'tlia1 rha'..1Io"e.rtgl iI Mladl a ~~ to :!I h~air blEelfir ~Iflilvlf! Bflr:I I~~n relilept.~ jk~!irI ~5111C11!11 ansern m a I.1air js.Q'11I1g ItJe braJee 5}'5Wm to tie rormal oomf joo the br9M "uid clr-CUil b~ p.5'afllf'Wr bra~' f~illd]P /he Is .I:J.:n..].eI. i9iflm' rerru.al.Ck· tm!l!:lng teres.nce (1.eNcir' to h a tep of I [j if~pm:."orr .jj mH he brake 11.t1'3 fS!.'Lt.rged rJr liliir in ikt!· r~lIowi:Jo~ manner: pR. The iJne.eral Mimes IF'! fB.E~ 8 ~!1..a d er val va . Ma~ SUr!' i!la~ lftere tlu1~ vtl:irbre in .~ vallla' and ~i&Cl)tjnelJll fle ~..5' i'i6C6'SSBI')'.s rer:ep1al:ile.arid .'I ~he 'Ila.a..l!Ji1C air I'IQ]!J'e5ze lila l€iwr...eVel ClU!:$.a.0 'Ih.fetJ$flfsfllhe r~f'!. L IlIJ6 en 'r1113' bJ.alwavs some .dg. : AII!' bl Ir·J.g. pump . H:I successlen ru"id &qU19Q2.I'011' 'WIll ~E'ilkG 1 u~ 10 'I!J.V U.un' g hG llrni '81 a . R~pla.gGfI' ar-I M QI' lit!! pressure devafop-6d iIl'j IJ n i'T\~sLlBICy'J~ II"iMJ ru"!J!!IfhiJ ~ os wi h ~ 1\11 braking perf'Nn'tIU'l~e Qf .al'i.m" ~t1 h:a..". br...:iPlJed Blir ~. C"l'lSlrjl!Mg (I' 1he $11 ~r 1'.Ir nIIII g ii a ~ LIB. NOTE: W'IIJ~ lJ/ffriJng rnllil bmKS s}~. Thal"ir e Ci~9 ~n~ bl. fSl.e- !he ~rr !}leOOBr :l1lIcl'val.Bl .0 wf'lfdl sooh Ir.E:wii:f' \.1'1l1 af a ! . ~hEll Bru erld cd I"e< !"lose in 1.l'lgi 11.I'fiI (lta: lkef'm~ 16'. ~.11'11 rlJn!!..e.(pc:5eS s I'OOCh me.~.mas:e:r qlin res.ndlebar grip.IilII\Ie.1J1liIl Wlfldow.

c~ B.g~dI fr '('rom a kiJfll b.[J f'lg !!H~]IL!y ~nd o:i:lftEil'.i rJ.JV il'nl'l~!3.t£irl.i12rvrCoe deptli! !!iJinl~!I!I U!iTl~t: FRIDNiT'~. 'HI'!! \'l.REAR IE! RAl(.e Ittead read"liEi!!i I~I!!!'rolh:nvlng' !!ipe'CilicsfiOlfl_ ~I ml9~ru!I_'::~illeOO~'Tif~ .a ~a"'I]:~~5 i!iltlJ.UIl.IIii AIEJIi. F! zn rn Iii! l( I!U'J6 il'n) 1!l11i1i1 't~.fIOtll1 ~t l:s hlShly recommeni.~ 'nre 'Ht?il!ill delj1l~n: :!.06' ~nJ .hl!!! r~m!l!~lng Ije(llhl 01 tlr.iE' II 18~.ak~' ~hlE' rear bra":aa' 5lf51~1i1 as ~he SBJT1i1 martl"l~r o~ NOTE'The !D'IiIJy r/iff'8repce ~~~'6n bleooml] rh8 ~too.ih~f'!! .llHl ~ rE!pll!..I' arml' f'lJ'BJ' ts i!1uU rIm i"ei!i'j rrmsJer cyiimref' IS aeluB1au by B pfJda/ ~ iiiR E''li1iI:EAD CONDiliiON Opefatlfl!j ~1lE! 'mom~e wJth ~Ively W'OiI! lili!S wi I dec~as!.

17 (7iM '~br Ii!! ~~.$ 1119 (L7 6·29) . ~r~r1y' 'fIJI' smooth t!l..rtdln1il: IF:r!g!t1..lmmg or th~ hi!lflid!tJbaf!.B! IS t'OO hJl)h OF too It!w.ork.d!.~ ~I!...sc· 'me' The :lliped~hEld tlfe$l" Ia l[I?!lEn'PE DUN ~.'. "Th8l6f1Jrn.' 250 l~lP~(it5EJ.!lE!~~rdl(l1!l!!'i F!fttl[l'it~ 2:S~ lkffill._lFr'Dflt!... ~ C:otd inffatl!:lin ~~ftE!I fl!re~re: S!l1!h. ~lt is hlg~'ly In8CCiimlifil.! P:g'J!J$'t.lEi. .. h~' ~~. ICIlg_'a1 IlfEJ tirll.arfOOl 11m ptcssUI1!l f~~ ~ l'imdablfi~v B:m:1 £I.3l1eiild.:eb :iJ5 Hind tw foo. la' '12~1J :l~:1 'l Vi~.'Sl3i sm. 1nera ~. l\lh~8jr:£lJ!'I!'lg :~tralghl ..~S 'foli. ~si~ D!.D~.a:d~ ~i"Iti pu I fOi'W2fcl_ II pl~~ 1$ f~JJlrrd" i'eildj.\IBID w~1I lIlcn3BiEI3.usq 'the steer- .8!!. ..JIi!~'af) PIRELlLI (MTR218 li:or... pi.IJfliflg Will eauss poor ~llIbIiILy.::Ii. :lIj. It...!:hd!ed 'liC! u.oll!ol:S.:lr. M~S ...'m:t..~. c'~ Un!15i Ii:IttTler ~halill 1tHJ5e s.~..l El. 00 plBlJt 11'1 th~ iron~... psiJ._Fmlffl~.) 1t!ll1'SE!i"_.!rooFMI. VfllJl 1~j....E1. n~t 1hD .. fE'1IT:.11DDII1 IlJm S!'IOU II:il tJli..!!'rl~ilir~.. li1!!ar.. Ch~ :Iil(:lt..e(j.!e'ar.S' .and saJr1.~ and Ill. G1I~iJl F.. C!'lIlci I"nation tll!'8 fIl\BSGUJUI if.S16...~liid 1!:IE!~I5$lFil.UlI'IE I Ina lim prnsa1.l gpe-J"aJio!1. . ~~%Llh~ 918E1. rm1ilmaln ~1<"I1. .Th-e - ItIthers TlI'1Q stggriFlg ..t~' 2Sill! ~iI.~J91E!. stealflQ will 00 .JJP ro~tmnI.lUi Ii P rtESlS.!!l~ ..J!)e!!:1fi'ed mall T ti!ili!lE!l!! Ins!CabtMty.lfdl'li1r~ (i.U~d1 Ilji'! '~iiiii Ji!i glgr~c:re ~':5l..a_~ '~I"\:E!lD'Wcr 1'Qrn 11100:.Wi 'IDfJ'th'E!i 'Jm~~ . f SliF'parl ~t':I8 moror~E!i:5o tJta~ tl:i~ ~tO'n'1 wheel off thCl !!. Il~!iO II¢!9Jrlc jrii::J . ._.d~ V5FBBly Bffil.: ::2S@ IhllPa ~~U50 ~~ror~!l1Iili" .!.9f.a t~-50 k.~.Sr..1flf1igpmO'll§[n8 n g ttl ~he handf. slaiJ!!.!I.I!.n1U.

mufFllilif I'TWIIl!i1jflU bell 1t!i IJ'I~ spooilli13d mfQiJe !I' .FRO:Nrr FO R:IK I Mpe'Cl llile ~rOJlI 'rarks rQr !IiCJ lea~&ie.:5 .!J:I1... hn 'lhe' ::iW1!"ll!JlUni l4.. !S~~) n91lrri~ n rnUSe!llIy . [1' !$~.lilt .i"e p.ipe 'bdts.~ary.and IlUl' :t!J 015 ~ 2. Inspect Ihe: rear pl~ 1il:iil~ i5j.k:m ttililiiil mUm. SCOl'lfi!il DE !ic.epial:e a. ~r::::r' e'-'n! tafl$Ofill!ers 1'01 oil la:ika9~ and ~la~k ~1'IIa.1l [b.l'YIlJ5t p.n ~iIl1'l1l' \ i ..'h1:~n ~h9 Oil'l..~:3) ~u~~~.E$ gil' the ClUIEr sl.ny de>fedl'!.iria~ if' f1~ry. '1 n1!i:1nlin} IE'lJiulil g\l\-ent '11~. Pi~fllal!:£! aJft1 fi~~~iJv~lI)arr:e.f\I:I' niir.. TIg.. fer of the ~fje!' 6. 10III 0 . .Oilll km (7 SOli)mllns~ '12 I!'ltOn1iJn:~) En~M-:ift'l!r.ra~'cl....fT'! ~ 'LS.

.--.~..0 I I J1iI.tal!.:3 10.n re.3.0 za 10 23 10 2...nk 1J.-lt !!lQ 8Ll) .3 35 I a.0 I UtS 70 16i.. 25.i1 -~ ~Inti~j'm lC-!v01 JOOk nLlL ~I 1b~I"I~ [TI~ ~It ~n~1 nut (FrCl(r1j h.$.] 3. nut 3.-'3i 1t15 ~_2 360 55.s UHI aft& I .?-5 AaEY br~k~ tQli~~ ho~II1Q boll bmh-e)"[ljI$!et' . 1 I1Il!Dnthl' alfitl every Ii 000 lkr:nl (oi1l 000 mllei!ii. 55. .-'itIl.oca'J.s 16.. . Sl~Silf\~1 dRmpE!'f batt/m.:lJm iJl'liOl fU.3 3.0 111.[(Il.:yHnl1ei' ITNHJlllirtQ bott . 'S morrll'lhI!5iJ 1!:J. III HH'ndlet:.a[h::r~r j3:lr ~!.. Float lStl~el f'll-!I "r..1 a 2.l1.2[3 II 23 35 100 I I 2'.3.are t1ghtanecllO Ahe m~fo:frC:fCIe. R~ar 1!'il~1E lGalltli:r 1011.t(H'j"S< Check I:hal~ al I'1lrls and' botrs C:hassl6! DfI .3 es.2-29 ootbi.0 2.S 25.rIjnlier moumima iloH' 30 1[) I I 1~.t no 120 76 I 5.D '~r6.5 7. FI'IJG1t fJ.3 j .5 10..h.ad rll:lt '%l Staa:rfn-Ql5tam 'l~ nLrt f~ Fmnj kJrk U:pp€!r clamI' bDIJ I~ Fron~lorn lovro r 61am!! IxIIt ~: FtdJl1t f{lfk CiilIJ_ boll Ji1 FI1:! n1 mitE!' 'if) fronl a:JilI ~ pi!1C hi 'baIt 1l lHa_nrJl5bar rKl't !xlII.J1 !XIfi ~ Swl i"lg.0 1Q U3 ~.4 115 28 J~1.1I:!1re~ bri!c~etmountll1:.atl lli'. Rear .k ~bsol'b-ef Jf"llJblITfin_~ bel 'nut (Upper i LoweT) '.I9 L t 7. ~ Brake _i~ di5:c bo'lt ( Re.f' 'I.CJ 20)] HHi ~.yl! ~1lI nM~ {Aearj ~. Rut CYlinoer roa lOck.5 6.a Ht.5 elO I! sac .InblJl_[Front i R{!~~ IG.1) 1..3 I M:l1' tll'e mil13 £'11 t.5 . 2.ar ~LempIK!ft .5 SO •• Reiilr CJJstucm levC'r/l'(Jd rn{Hmtilflg nur ~ R:::Jar.:c::::r'.0 ~3 a 2..l. ~m (1ilIIlIJ F'l1Jre: Il'!fd~~. lRa:iirl ~ B.B'fFrcni &.1 21 5 ~._I' FtPflf bra~ callper' moun.6 eo 2::i1 I G.5h~ 2!b!illriJEr bmckat m~ri 1 FlsAr Et!l:!iI:.:cfii nut I F~' E·~3J)!li.5.' FrtrFi1 bra~ I'T'Il'is1erlj.:3 '1.s gGl.O 2-8 J. all1d llilJlr sp~n9d' N"11I BiJ of UTE '!ll!lO"wifig _.23..ul1Q1 bol' 'Fft!nt bmke Cilr!oor hQlJ'sln__gbolj' I~ Brs.0 '2'.!lr-.mH 1 IkJ9jr'm Ib.2 25 21 ~8 2~5 2.e hitJ5'e U!i1L.:: boJf ~R!.0 ]..2.lI!!L Th1:! t.'....O 2._' Bear _lbf_Me ma:a1ar q..0 IIJO el'J n.5 72.5 2-..~lJil!J Otilll' zs '18 a. 4~_._It Ugm l1 StaerfflQ stern he.3 1.' TOn:(1. lC'. ~ '15.U!9l'1h!ftt ~l1IilJl~JGy i'lt ~ 1000 llll~Jl!atMler.

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irme!1. " Comprassiafl ~1'iBSst..15 f!:gf/crrf ) l§'S . CrlfIIIdJl~l.hilll!ll '~~$$.~E'/0f.for.o.~.y-C--)lDirued.g-en ii!lt1~ I. Flup'Lurern Dr c..lli::~ In gj'OO\!F~S~ !?oftJ ".-tak~ !llire.OOf IlfiIlD' n~t~~' 1Igr31en-«i. ~ Uti: &00 8l1IlJ:lClra 1u. n. l<6.tJ'flsStire 9 kgNrt. MB~ 8lJm rnfd' lim Mr:r~~.aj 1!.::28 p~).r.rti1M d'€alershill a. R~rd 1tia mID.lrea3-!On prIBSBUf"8I ~n ~lbM~.~ ~nE'spredn-J?id tarQL'li!Ii IWiWb.St. 1i 500 kPa.SSIIIOIN P'R'IES~UJJlREC'HECK The mmpTeSSlillil IIJfIElSSlJre read_::n~ oOir a C-/llncter I.1!i1tena.~ 2~1 j:i~ i:li S·~ancJelirnl iJrnJi [Jm~rE.~I'~Ofi' p~um~ moJ._. Uta.iTJ'" cEiIi! 100 pel waI~ ) o!'I fIIy 20 0 hrf!a (~ ~fIcFFtl 28 psj I lL~w l:!~mpir~IQj'il .'iJ In tm Il oJ Ino [!jlll~i. mMflE! r.E!' ~. . Woot piston or pfSIlii'!! rIn~s ~ Plmmll rings stl.DUfi E Nore ..t:Il:!l(!i'Uofl.!i rnflr.~ mOfil than 200 klPBi {2.&uliB of ::1.~Iv8 ~alln9 .ilse C!.."".. ~ Rep.~d1JHli wnn 'th~ mn!1r I:Yllnde!li' spa rk 'pl~'$_ t"~ ~r:::::T :2-51 & '~lO~11546tl15U): CQ mpre.!.lhen-. Is: 'nl1lh~ ~. .kg:f-Jcllli:~2"B iP'".s~t1r~eroo~t_OI'll £Lrlti C:~I'I ihi. ~8'IN saeends. In lOOII'I~mssion 1IXt~lJrGI belw.le~'E!t .JdVillOcrm: ~lIl"iolaf ~.g rnBr r!JliN~:vItfJ.N TEST P'ROCE.Ci Illrotl:le -grip liiIi '!tie 'rUJiy IttPg!fol~ pJo!iii1fiC:n ~.e i!I !}IXKI Incdl~Ji]F crr ril9 In:~lfl.lmliJn-II !)ilIlIq!i r~diinQ as.Wt.ar' 111'1 ti"lil . OOMP:RES5JON - 'PRESSUAE'SPOOIPlCAllON - t 1'00 ..ne ~ IflSllllIl ~nelComPi.e:nilfJlIB ~OF a.nca·SGiru11:8.ant! test Ihe aJmj.ssl!li!n !ll!.!.sI'Lt{lLV 'ffillfn IlffilLlilcBls' 01: tliu.I1'g .'S emil' 1i1e r~ Ii!! !"e' PfQp.~. tl'te. '1~8 psi]..:!l~) ~ A13ffl:{1\f9 all llw '.e' !Dngllu~ CQ'MP:FI'ESStO..!er CO'lI'Ip:re. 1'ClJI~O'wln!91~C!r.l!..ScS I i)n. iExoor.. Pr.!d .~' ~~t.r iUlll-.S1lI.ltIs ~lc.lngS lor ~ fT18.pn 'I'a$' Perkttfic.!.j[.~rhil3:UI head lQa~kct Inl U1'DI '~'oII"D".up .• i%11CC4"'i1l~i!lJ1I"! 1J~~lJm rBallr~ are bellOW 1 t 00 fiil ('11 k'ilF/~\ 156 ~Il m'ml WOOf! !n~ msasura more Ill-an gael' li:PiI (~ 'kg1it:m~'.[~ ffiJ. .: . '1I1e cylrf!l. Bm. lIl~eH:5!. • The G:ii!1'ereooc. crmnecltl:!J'!. The iI1Ieclsft!n '10 ~milLilI thi! lCf~nDer i5i lillian IlJa5'. (11 .!!.CQIMPRE.hlJuld inClliiGB !:))mpr:assloo FSerl.e!ectl'lia 'cj1lllCfaay.l 1hl!.::tI'D ti!MJll:t_g lite li:!-ngmp..1 (V1SJ:!!~ AdlliF~l!:Ir a-~ !l)iBiiJi!.nce 900 kP~ ( J.!:~K pll!g heln.!:i ~". ~5 le5-5 l-nall gOO ~ (9 kglCI'ifl".L {C7' .8Q an '1F'19ffl. Ha1!ii! rhB' '9f\~ItJ.eS5ioJiJ gatige :a:I'1~ tadErjJt.E!~t .. mwfl:'t_frf'lEli'iCiE ~ Itept at :.ep II'l. iI. RlilrnQVC ina re-latEld jlI2ItU!ii .

I$$ag~ c.5U [I. n Ig-n tlIlms ~ cmgged1 II' {lfJ p. Remove the ~In ll!1 g. PRESSllI RE YES..Ir 1I1tJh'1' I~ 11t11"rtfld en II th~ rlQ'nt ~~~ on. Inr:ooaS{:..) 1'0 'min..tE ~ En.s :I'Odl~: 'ne II' Sum!'TleT. . 000 rJm~. oil :J.Check file ern9lne!' 011 !=ir:·~urt!l p£!'lo. II' '1tI1i. (oll>Si!}.lJi 'ihe mOln"gl L. CIDglgtlll 1:101 '1'i1~I.. C'~ llie 'COli d1ljlJill . :3. 1hliii !l:!ll Pfe5. 'e!i5ltne ia.'gmblrta. 0' IllBka&!~ fK:.: mdi~~ll.5' I!J.l$lilli"iBIII IhE!' toJ19wing manner ~.I-WI (I9~n !!ii.at .I ell pa !59age Il<ema.pre~~um..N-6 htm m:actiOOl€!~er). (l.m '1.lim lEi Is OK.eSSLU..~il!I_ .!~leryplu'Q a .::llcall~_ This wiJl give a gmod :in~tIQn :t.e. 25 •. r.OIL PR... 1ne o~II'lQl s. and :re. aJ 2 (liDO ~Jmln..T ..afilafllo Ima 11'!il!rna. k~~·nfi.2 000 '/iT1in~ WmlE!!ii 2(1 rnfn. c~8tk Ute..RE :Slaf~ ~ho an~JFl'!:l and cneGk . ~ 'Warm up rh:a.DW OIL filA ESSllJ RJE.31J(: MlitiJJ!" (ror ~J{l1!i . Ipr~8surn !ii!li3ugo ~r~~~hm~_n~ [19m !5~7/)3.il 'il'ISica5iil~ l!i brio.II~~ . g ~ LIRe lhiliii!iii! O~9i~":5' 1aS4!lJ~ . oil pirel!:.I' I.ji(jn or ltie iCI~ en.: ~ Aller watimlliilg up. In$1'a~1 11h.1i'~SU'~ gau~9 atu:l.gln. 111! preEi~!1i! t.'1l!1i!!i2illl~ 011 p.~sd rc.tJ.ad 'ino {III ~surn ~. . 35 N'~ (3~..Dan of the 'Rbo!:i~ HIG'IFI .I"!EIMUIllrr. em It:!l'ofi~R1iIl~ry Pl~!j (Mt16)=. ~ L18If1tJJ~!idD-'ring • tli:lfl5C1ive ~II pllimj:l • OmrIbll1B.:heci-l.r1d~jt:W 1I!iill'1itctfl:tlli. 011 ~nery.. Pili! OCiEDU. '...tarte.

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.... .!I!I .. I 11.i 3'" 2 ... 01 •• II Il.-r.!lI .' •..S. ..R$NGH. .... ~ . .4.IobI.. •• II •• I •• 3'.1'11Il •• Il 11•• 1111.Ili~ PII!!: 1+ •• 1'r...fl'~' Cl'N. [I [CAM leMA'N GIUI~E' Crl.11 II .. ....PUMP ~"C !"-- !"-~ r-..3u!5'1it . . IIIII •• II •• " ••• .jorl'l... 1i1l... PA 'R' VALVe' 1'11'.- _ . 1'I1! •• II ••• II ""'•••••• !II ""II !1 iloIl ".. H.I'I'1 r..1'11 I' •• ~ ll.".... :l~ "'1:1'1"1 r.29 1-211 3-.1.II. 11 •• IJ "." II •• LI II. 3-U ..i'iI .L4CE ENSlN'C' REMOVAL AN..I'I'1 r.. i!! I.~!<. I II.. !I 11.1'1 r.tI...I.+.••• _IIi ."IIII... II! •• II •• I !I••••• C..loil iolill~IIi.44 3'..!I~ lI.11." ••• .MP(JNENT'S .IILI •• 11 I.~ . Iol._. .II'1 r.1 L£II .:i: .lI Il. 3=(3 3:. 1'1.1'11"""11 1I11.'...lIo!'!I~!!! i<i!!I>o!! pil~!"!"1 ENGINE' D... r.ro..I!r-Iol.E REASSEMB'[ 'If u ••• ~ _ ~.-" "".11 .lill !!!1J!!'!!I'11 C'rtlUDIE~H'EA. 1I•• iIl ..lI'll'.. s-m~'R flEA O}. .....i"Cl'TEM ~ ~'. SYRAINE. _. r.11 I! !1i'!ii!1I~EE" iil!+-ri:~~E:::l~. ..1. •• I'IIl •• tI:! •• 1I ••• !I!•• lJ r.11 1111......•• !I 11.......SMISSION +!-i!~'I3i1I1-p=-i~ i::i+i'iti [0 II..LI.3 3'~ 3 3'~'Tt .'lJJfCH !.."1." I:! II.' REtNS'rA LLATtrCN .LII.D CO~E~l CA M'SHAJn' ..1'11I •• I •• iI_II.3-31 . II 1l ~!!...•• ••. "'~.11'1.1111 ..5 !I f)ll..'.....11 111• • 1'1111 II II TENSiONEfI.INE TH'E lENGINE 'N IP... ~ ..••••.. CIl'ANK_SHAIT JDfJRJiilA.l'lli 11'1.. 1111 a .IIII ••••••••• I . IIl.p." I ". •• ~' ft"••• il •• I •• 1111..6f ..••."lI'r. 11 11 •• . " ~ co ".. lIll _IiIl • ..11 11 •• 1I·n..•. 111111 I iii II .1'I. .IIi.. ILl •• 11 •• 11 iii •• 1' •• 111 ....C:ADAND ihI3Pr.... ~5 3·:28 .PI. ENG..pi!i.IIIII •• . ---- EN.ilILII .IIl. CR.l ..1 .D RE'NSTALLA.DERl .. 11•• 1].!lII •• 'li.. ~~.r.. ' •• 11 11.II!I! •• u •••. 1l._ ~..'NE..S7DN A NlD PISWN RlNG !I·II •• r •• ll I!.1'11'11 r..__ " J.1I.L SEARING""".!lIl. LI_ .--~ !"-'I !"'~'I rll~'I r...1'II~ •• •• 1'1 •• 1'1111 •• 11 •• 111'1.1111 •• 111.ili! !!'!I!"I ....O!!+i!i!i.~!O...+il..... ~ •• ~Il.•...!I.1'1111•• ...3~ . .tll:! ••.IIiIl..11 iii Il.WlII II •. r.".1il• .113 3~43 'WAlf-FJ.-i VA lVE .!lIJ •• 111. 00"!i1.. 3~45 3'.1'11 11111'11 I'.11 I ."".... 11 11..11 •• 1'I•• 1111•• 11 II ••••••••••••• '1.. '''.• ENG/N.....1'111 11..~••~ . iI•• iI.1'·28' ENGiNE R!EAI'OVAL . •• r..~!O!!lO!~F~ .-.I 62 g .1Ii ......-i:~~ 11111'1"I:-i ! pi+T.EI'C.11 Ui ....J'r .'~ . r..I 1111 1...•• 'III..sER~JCE 1l11. .~.46 3'~'(9 a'-50' 3-SS 3~5:§l . •• 1'11 ••• !I' ••• II !I..1 !!..I'I.1I1'I r. p...If""" ~I ...II'1 ..J.~ ." 11 •• ..'1 "II •• '.1'1111..!III. CA M' CHAIN' TENISiON AID'JUSTER CAM' CHAIN !••• !I ••• II •• LI 11 11. 'ti1l~" a. -... .CVLJN.i!!'.11.r.AND ..~""..3-S1 <11.I'II'Il' ••• I'!' ••• r.111...". •• .. LI 1I•• ~ •• ~IIi.r.1I.ANKSHAFT 'rnRlJISY Bi![A. II •• ..G.1 "..!lIl •• 1'1'1 •• Illi.-" "' ~ "'. !I IIII..ASSEMSL'Y II. lIll ."" mGlNE CO.. "P~'I++1I1I"1l:l11 r.. lllill .tI I:! I'l..r.~II"~ ~~o!3! II..'NaE-~ ~r. n "..1.'"iHJiE9" ' ~filg .1 11'l •• 11 ..I~ !O!!!~O!!~~"_"!lo!..1i I'lllll •••• 11•• 1'11 ••• 1'111 •••••• II •• LI •• 11 .rlON ..• tllI.."11..l'ltl 1!.. 1'I'I"i.r....'1'11 r.•• lI ••• m •• 'I'II"r. III.~"~.' ~'.FII'.. Ii:!l!!!~i!!if!311 . 1.LI II.LI I •• !I' ..1I~II"o! .... u •• o!oi...1I1'1 r.pl:i'i'i!...1'1 r.R lRAIJ..----.III: •• r.:·i!~~-r. l: •• iI....1I11 •• "_".11::11.3~'2 3.1I!!1I11.1'1 r.11.II~Il. ~!.. IIi. n..NSPECnON .ll I .O!'"l"..iFnr... tll •• 11 •• 1'111 1 •• 1'111 1 •• [1 •• LI ."'""-"-e--. .4'3 C'L/U'1C\H ilr.11 r.II •• H..1! PlUMP .I •• u 11.1I11 .. II II iii .. illi.~I'I.'TTr..--!"-II~'rr:c.

:t: ..1lf1B c:::t'" 3-22r::::t" 3--22: CTJ-"31 izr J.-11 c::::f'" J-. CF".11' c:::7'S-1C1 LT:1-::!g Comshall I Int:!!ia 'PipS! -- O-J-29 I I I r:::::T'l-. Cam ens. .GIINE liN IP'ILAC:E The pa.J_R ~·BII..r 3.tru ens... Refer ~tI [ENGINE CENlER m. nwffisr Cam..er~ =.p c:::r3-ga c::73·91 c::::r-.M ~..J.l'ed and relJil5taif Iii! wifrllOUl r m:a'.Bar PEl'!lIUClI:!!Ii l'OiOJ' uel1. 'I 4.24 c:J"~.ljllor user ~e~.2.1ti lN5P~ON t:7'J.I9" t:73rlm O"'3-i8rJ ENG1[~E [lEfT . ~lil!.L'!'_TlClN CTl-. IIS'led n ·e:ad1 513' Jl 1l)F FelTl'4Jval aild reinstallBJ hDn iru. r::t3-20 "'''''!.!ll Ci(llittl~ hBELti!:gll'l!:t REMOVAL r:J:1-':I5 r:::::r 3r.e I IN~PECnQN u.tar Olu1r:h tEl'l'iir Rc~OVAL r::::::T' tJ.~ Q J-~3 L7'<!J-::I'5 Primary IIIIrNE! g~ Cam cll.2J 03·:23 - ~ I ~ -- I I c.j-SiI t:7'3-81 c:::T '3-:9 '11 r:::::J" J.. --- t:::1"~1iI4 ~ CIUll:l9 (plf!!les! f'rtmsri litl~n R'iliIU· 0..77 a-3-79 CF"l-79' 0-3-79 .. h CiIfP 13s rtSl:i'I' c:T3·ZZ r::T~-2'2 t:T3-2'3 c:::::r" J. Ehaln EsrtSllflnadjU:!l.a-'1·1 r:::7'a·16 -- CIiII iilt8'r DlT~r Djll~n t7"3·25 ~-- rNSP 6(.3 LT:34:. t:::r3...%LLA c:r...n !.o£i!J -- a-a-~!5 Lr3-tB t:r~-t4 LT'Sl·... -LT3-31 'PIElflJSTJI. :S!JIJ .te !itaJisr mQwr Brea~nfj II' C(J"'C.::I~ Gerl£:rer..3:-4 2 t:::TJ~J.'lflg_ pagt!.rls 1151 Jj belc'lIICBn be FeI11lO\.ONENTS IR:EMOIVAB. r::::.-U.eF. s t:l3·1il11 Q"J.l!i1 r - 1FiI:EINST..lL411C1N r:::::1" :J.r9-24 c::T3.It! Icllo OQl'ir'CC'o"Ot !CfiV8J CTa-20 ~3-22 ~rlij}r Srnrlfl t Idle gBaif 5'h!FI:Y wL'l:Il Starl'31 ~utL.:r..9? r::7::Hl7 r::::r" 3.Ill'1i! ~ rodt.~ 111e ~I'nm h ~ rrnmg.s.IE --REMOVAL tfEM En:l.JYlC.8 ~il·a:2 CT.ILE WITH IEN.or WBtsr~ I C7'3-~ c:l"'~·14 c:TJ.1 f!i~fBlllt1 r::::?' J.416 LYJ-B~ cr :3--a".a -51£! c:.2S cr7·12 1R!E~NI5TAJ.l 8 uS-1g.1-9Al 'CJ:J.jl.::i c:::T~-a t:?".1JI ~ JON c::7"J .-B.I!HiGINE COMP.1 :purrJf. r Tharml:!l:i..Ln ami cam ~tta 1Mtr:n:slanor .J'JC)~ ~ t c::1"3-76 0""3-75 I EN~GIIN RI~GH'T51DE E JTEMI EJtJausi pipe I ..

~Il ~oo Ifm~lrmlJSJ~ ElI'Igl(1l8' Fei!fl!O'l.'.l1 f' liIea.!'iiillis :s<e:quil:mrilaiJfy ~plail1'ed 11'1'1 UJ. aul a1 'Ihe 'fmme.S"leJ)S. . i FI 1l1Q\ 'IDa rnal an" o::::F"4-52 me ~ 16-6) .STALlATION ElNlGINE .B ~ 1r:M'II'i'tQ .!:5 I~' 'lEiI ~i:rj. iAeinstall the iJrJIlma' iby 1'iI~~rn!!!l-u.fl 'rDmowl :pmcedul1'i. Before makilng rfie engine. !OV~'l AND '·E.j!.REMJDVAl. (c::::7 6-S) R~l'1'IQva the florll ana ff.I'IN. aa1eam deaner.=NG~NIEFIE . ~ Aernolla uneer c:owllfligs.

...RlAIIJIAroJ~ i!.!i:iI ~~Ilk: M~_ . ~~eG("IflQ:1:1 I.n~ r19~f'.

e/murffile r. l~ ral:tll:lil~l' boiL ~Ile radiator and hom.I1'JO~ Ri.liJ1i1eEj Ae. . IREim~' 'tl"l e ~US~ '1l1p. ICXtt!'AUST PIPE AIN~I MUlIFFUElA ~ A'BmDVe' tne eJiIJl~1.Ym01iei iii '!tie tI~rn i:o~r :It. Ian ih'~rtrla·swi~ch In!) l3.~ L11~~f1fJ~ ltJe oCcollng.JE!1PIpe bgl~!5- ~ R'·l1Imll'!ru thQ multler mClUl1fn{! ootl: and 11UJ1 ~.n ~pilE!' .21- OO1llJloBf and eeel- '!I III 1J~I..

FiIlt:d tile: engil"lo eDoli3il1l~ 'tElWfpi:<ratule !li~n. DiSeQ. grm.md I~d wli¥.. CI~flin:aci me crHftksfl1liftpcsloon :SE!M...~r ~oupler~ • . ge&r j:tO.:! j '...5ltil:lf'i SVI'rteh elf:njp. 'il 'I! .l~r :5.he Ill' ipl'f:!S5lUre !swi1'ch rSllfli wim 1 nne rl!~ from ~l!ie cl !imps.[ELECTRIC: MRlI'S. ~! ~ 1J15CC!1VI18C1 the sil2lr!ar ~ l)i5o:1fUliB"~I· ijnQ! 'IfIO~f!ir' laad WEte! ~.lI~ ~upleT ~ . 1Ji~:OllrieC! ii"Je. ~ 'Df~n'9C!: 'I.

It rnl1'lOJ. :sanBQ~ 11 CAUTUJ~II li"IIil.~ [)i~ni:i~~ ~lT!elealll Wlrll O.ET .~ FI~~ '1t!a !!:l.s !s{nQriii CIt' IClpeifil d~y:lt ENmNE: ~!P~OC~.I odIriV.afil!!l CdI!fIshart.s~r{l~el C!:M]r. '01 . :SIi!!' ~relUll!'lllillt l>o dlllOp ~ne '! Elr!ll~t~n ealU'~jU:!iI iCiElpte...~ Ft..jQIl'~. ''oiEifil iI.mn:h00' 1i8V6r.oottlon.~ g. p.i {:oupleJ8.~illl!Jlyg egll" ~ilJhJ :!. A CAUTION .ap Di!.re. frern IBGCifl iglli~'IJ[1 Gtlil~IQ'lJg .rl~lug I aiips. . '~f. .a!ilir.amDVe H1a elfl!... IliJono1: :p~yup 'lila' r:gnttl'on .ll~:Us '!I:ama~~.eol'l~ flieet~g :trl.lri'L'lJ'"IBi ~ne tg:n.'I' lEI bar ttl .AN 0 ~EAR StillFir LEVER t=I!.5 ~'e_adwire ICi~LJP.0. kin oo..lll I'll D! .I~ 1ha spead SOn-SQ!" .i!i!! ~hB Itlflido n cifiillirpRuijjll CEli~ Illeierce dna. II. p.

l1OtlIg h 91EiC~ O[$e:n~~ he arM!' el'mln ~rnm m~ raar $pll"tlcke' .No.r IE-GS..ul3 . ~ IRemIJ\i'E 11"1 c~Ll:el pin. a. ~I"r! nut· I • Ii! !II Pu:~ tn.a~ 1he (irlm du~JII'! I"lEIs e.~ QJre tH.r ~ qJ)i: i! iJ F1tai'i'lm'(!'I'I'Ie~e~ sens!)1' mtor ~ lieffi~ 1h~~~ntl 5IPr~ nu 1ilJ'KI.!liTID m!!ll.t:lTVilT Whe-eJ brnrarrl.iF iQfll. LIKts-en tile i9[1 .m M~ num .. ~ck IJP II:I!!J ~~ anD' fDr iii rt1. [I..'. Md Ihe !iai. the . ~a :33) l~lBn tlw rg.s ~ IH lFll.TE.am:lIl'IgM dlalfl adiluCilel"5 .~.

ming thruS-l adluSh!r IlfiI:kfilu!' = wrih Iho ~pC'cial IIJ:lCI .EN' M [~NlGINE: ~ S !.Intl I'fiO!JllrJlll) nul .! fle S!"'l~f[ta n'lCll!.m:(1llirttJj''l g piJ1c:t! tK:!1'IS .3 ~h.. C!I.lst OOJUSL£I' 11 !wly wI:Ifi 11118 special 100ilI.~- " RemQ'il.j! ttw I8nglf19 mou.IIritil1gtJOll5 _ I '" R~trrH::I'IJ.IrTic.Vii..!I1J1JiD{l IImi engjll1BJ IJ5I~gDin eng I"" j)lIdL OJ OJ l~ell 1ils artgin:e. l!]{!SB(1 l1iii C'"'!1 118 ImmJI'IlUng FlM.Cl9941:H 4t990: IErJglno mt'!lIrn~ing rnrusL a¢!"jlilSfe!J &ocilllet Wfel1llCt!t .g 1J'J~ M!}.

.fIWJtmg NOTE.jIiF!ie- a~mbl~_ .dJ~~l}r :1 ITI.i'e 1M enQ!ne 1'!lt!l!I"IIirn!l ~CE! ~I 1he ·!. Th efl.tIjl"itll"l~ nut I] .J:xJ.'nglf1e.~ RemiJ1re 'i:ne 1Bf"J!.!I ~ loci1i~f1 the I!!I'I~IM l'T'IlI.aJ' Ih1B s~ ~. iR"E:IT1O!. d r iVi! Iihi aft I bo.st !ii_ilJ!JBisr' loclulll1 ~ ~ l.'e:r Ihe 'frnnt fialke oH 1lh.5~n ·~he· f(gl~E!' e m01Jndng ~:hll1JSt a.1!.1lf'i1~ moiJJ'itl"!." Do not ~D~ Ilr{} engmfJ b~ .5 ant!! gra>t!IJall1 100'I.~ F!e!TIQ-~E!' tlta iBi"!!.£i'drlve lCir![~Jn Irsm th:~ . lhru..

8 rnmoval.$ tr:!! ~E1e !5)i'1i:!l:iiit.~ 10 ~he ! .r.r.. IKgHIii. IMt!:Il1 alk eng'fI€: 'm'fltmtlflg ~l)llS sp:i~m l~lJHLfil¥..3.r 1'tli'1J1J'YOO rhc-y am rl" IifJn~GI' .engi'ne f!'lgJntil'lg l1il1C'hDoll'to the 'Eipect'ied bor'Qu~. u J OQ:R4i(].s 11'\8t811ng the 1811gl111fltinsU:irl aho sp<l!ler t.. TJghlell'1l lfle an{ltrJ B.s aM' S'J!#~g..haW D.~F1'i'-EI' .~:QfliIJc=E'lfilgine i!!!"'£!lu~t~·1I'9. ray &~h::nlii:m !~ ltr~fJ. i!i E:e:l'orn IFlSIEJllng ·nMBI ~"Woo.. i'n~UlRlttg ·B~ror.!5 lbon] I '.e-.o ~he . (c:::::.n!tlil ~ IEnghl~ mD)urTl~f1.iil!..gjlft~..ul..n~rf1e III Lt'lta·l'5!'Ierse (I1~1I' of @:fljg<f1. 1119m II !hl:l 6::djlJ~C{. llg. !l'M40~14i9!!1hl!l~ E!1igl!m1ll IrHi:!"1J IfiInm~1iI lillilitlg i!:jjai:Ilte<i Ih.N·m (.l:lu:5!i.~t Englfii:! rrnOUf'ij~hlig lUi f\lJsl.5l .1. i'I1i1Jilrn11n{l HllRJa'I oojusl!J<f!: 10 thi! wr'qUSi' 'WJth ·th!iii ::i'!]~11!iI1 'It!gr.I~NG..i$e 0:' ~. i!.'{jrnj. ·~~.. fmJ!lff/J ~'hi. 1m ~ iii ". 2) @FlgJlle' rnciLlnrir'iig thru..!!Je:iwee. ~3-'12) . N~iIfi (2.g '!hrl!n!i~!a~JUl~t~r' I'Q~ut: 4. Once fJle I'UJr.111 '~ramE!' .l .5 'i.5.§ckgl w.. tit2'.j.lne rmJummg f.:lIiQwll1!g! pClirits: NO 1£' Be fli:jl¥luJ fli2' kt ~m'~1ii' li~e:' engine· '!' lh~ fr.!~~ . s.oor.S'IIib--ift)1 l1gnt'E!fI 1he cn~lrnli!l RilE1LtFIlln g thrust ~)]jlJJSleJ' ~M1< ~~Clfjoo terqun iN1Lh nil!) 'sID9cha! root r~itoiLin'l!~rit!il1 nru'!i! ~ I'U.ed ~·1::in NOTe: 7l:Ie ifing. tl6.~~5IkSir-lITII.ll.lur.!n .lii~ '3M UGilltelilltJsm ~e'n.I FU~]N'ST"'AllAr110IN NI~ A ei niii'loi!!l1 the e..nle. TISM~ lO~l1I~ n:::7 ill II BI'kgiln9 1I'f1!!1!J"'tJl'lilllba~ ~i'!d n..' aOO j.~~y i\.. tltlJUSlef '!!!.\ CAlIrTFO:N Hie B~ CIiII!1~hJj no! '1:0 !Camhi 11Iii!8' ~1~II!1!li1I:Hiimi.and: 'tlh f:j ~n.!Ia~li!r:::~:J.

5 t 7'.i!li S5 715 2:1 5.I..!:..3 I I [ @'iJ mlil'lll 0. ~_. bJ L .5 J!l.35 5-5 :2Hii 31]..1ti I J . 1Q 45 I I ... Nom io:"lIl"I.

J-IIJ t{lfqll!L t~i't\l -:rLl ----r-/ F&:iir:!=t ~ ~ IH! mm (.P.thI:erati p>o:r li-Mi_ ~900~~.2.. !j!J~ . .El1 :!.!ilCK' "'1342''' 115 N:~m (~1.ip~ :$~r rai!lf 'i!\ItTl'I.O k!lj'~'·iTIiI.~ii~ III .lII.PIJt.1l[ll nul.1h wOOend Df IDe clutch push rOO when fn.t i:Qil'ilf <Ii' 'lghIDI9 ihe SPiJOO sensor bob l' t{f tfJe s.u~h :roo and hs~tljli. elutt:h rnleE!J5i~ cyOnd'~r 'Wl.. N'm (iiI.peCili'Joo . .:l.II Ir)~'lail the :.Ply grei..eR GFI'EA51E IlAi~ ~ ~ Align -rhfi ncle iJf ttrg. I gOOCJ@-2.r)ilEl11 i:!IllB11'111y Dr TI-IIHJ::!AO !LOCK "1:.!n ~h~ !5j!:lE3~ '~~i'H'iOr' rot~r' tlol.• Sp~i!.I~flj~ ~ ii3 .50tD~ :5UZUIiU: lSUP'.~ !lrft)1 ~ TfghrtiID lflQ tflngloe ~fiDCJ. .i.. SP£I:Qdl ~:lt'iIi\!.05.-3~OOO: 'THREAO !!.4.g:f·ffi~.rH~il'!~'5plfO~"E!.r sgnaor f(I'~1ii!rli:\l~l~: ~{)I ~. te 'U1~ ~~t.j~iedl tlli'qU8_ .5 R!lIHTiI... A.E.iise Ie Ihs cJulri1 p. 8'~.51!lFG:f.~ ~Mral ~he 8ngli'll~ ~PPti~1 and In~w~$t1i3r .taf!ili'llj (he iEln~ina· .'ITrIi ~:!.1S. III ltlQ S!JXjDJfl8d 'IrnQiJofL t!J e:.? .i.4.4S 'li:.AFF.2~ to lhe grlvli:! sl'm~N.::.'Or' boll!.

Thml(le !l!ll!ffl! ~I~ fC!" ~·.:n:t La :2.!'le'5j'nchrtlfllizalllCf] . i~ ~!1sm111n..tJ::::l"' 4-73) u::r • V~jring h8:i7l~$'$~Ebl~ i[Uld' hosea [1::7"~~1 <: ~ .r-.lal'/il: 1 1 .22J e . In~lr 'ina 1I'6J!f1a~~r mourning blEat. .9 e~M IJS( IP(jHllJinuliJ'.!i ItMt1 ~ 1il81~fl 8mJ Q!JlJ~1 11"'1~ rOIIrn.Jrr.lat:k tc::::.23 N'ffI re.. '~I!. • Drl1J£ldla1n e.3 4ft jjjl~ '&.:2-~OJ ~ E:nglT!e ~I ~Cl'" .2.13) • Engill1~ t:i~Bf[! 2-1!3!) .r~In1.7 2-11) • Idll1l9 ffillt.1 Gl • CliJtt.A.:n (1.BJ' ..itern~.g .~15} • Thi'tlltle VR.nti...

!)!3.f'.l ld'lIj"iiii~ '~iTe pli)!!.5. . CVUNIJER HI[AD CO\!! ER ..k~.'S (e. S'iiAR'li'Ic:~1 li'OTCR i< Fi~~ ~has~al't~rrnmor.1l! the p~~iSi iJiiIt~ii!illl' 1[i\E!15~!:k!el~mup. IP'AI R 'VALVE' ... )l.ehiet. RBrnov{! nil~ fAIA ViEI]Jre 1.~i!j~i) !5IO e lihai~ ~hey 1~i1 bei ~Tn:~~lIed ~'n UTi~I~' O'r~gr:iiilililpg5i'n~~Cifl:5.nil1.ENG IN E DISA.SSiEM'BlV' A CAUlmOI\4. HemlWi!lhe' cy'lirujer head ~Ve'r a!l1d ~t5 ~:a."g'fi 1!ii!!i8.~tt'Qfi! iii)'f eal:h lTiilI:rmi:il'Lr~d~r!_ 'D.

hi!!! e~tta..l'~\!jj Be :5lll.e cam c. ball arl~ ..{f .... too tnllll:!ftTl .I"OSElr!l ~be !Ci!!!ffrJ.::.:s:liIiE!~: l~lIlUl!:iI!i - blJ :EitmUJl9 ~~e~11i~ d~~gil:illaJly.:S . Fih~m.am Wm ~~f'bi.CLII'I tII.a lva tiiiiJi\g !rl5~tll:.I. R. ~..ti"i cap Il ~ "i1.!lIiTI:ihn'lil' j!l:lLllrn:ai "~Ider .uFlc<Ii!l'iShatl' jDvmal 11-o1d!31 &1.:5:p~tlcn hcilBi 1100 :fIkip [It~tran~ah to tli'hll~ '!fie cal"!ll5 kJi 'Ini3 pO.~DtI adllJs_tEIr cap bon :"j It!II hese unlan 0011 '4 !lIfid 011noa@.Ii.1'ON M(lnly I T'I!OiirillDf 1J.spnng.llr. RElifl'loJfl! '!.iOri adju:s[er I i=\ir.!ii~f:OH"! as '!ii~V!il. '!' ltl.tiI1.ii.N"SIH~!F'f..i' ~n.llii'J1 t-o b'!1t!Q Ihe iine rb 00 '1fJ1I:!: starter ciu[cn [0 U'ie ~nd~ mi1!!~ '9 G-l1ne lfflilve liming ifn.ICA..m~ ~.~ I~Q 1!l. fi '10 ehaln lIiIijJide ~( N!"Ilab I.i ~he 'Y. RflFJlt(tw .emDVe UIOB' . .6 C'AU11f.

' WhtHI IOMettItl1.li1l!i~WE!&!iI ~liiIe dzyairn=r 'ilI~ai:l ilmd tli1~ slml'e I~t NDTE.iJ and !he:tmostal.nl: t..t e¥L. nne a 'Il . ~auge (J'.dl Ut81 cailVi cha['n '!WpYliiJm~ iClT tI9.l'O 1ha evslniEf 1115a-d Slrl'fl !bd!' @ rDnt:d 11S ~~I_ . Er1iJGINIE: OOUltiT O 'lI'EtllP.. rite cyfJlwrer I~d bol:'li5'. '1iHEfiMOs.~ ~ bolt 1r1tle by . "' fhl'::!rn~E! [h_lg'i'1'IIiE~ (iovm' .I~[)ER 'HEAlD '" IR:EImave Iha wtE! r tio~~ J.B.I': ~-'10 ~lhBmiJ'l'911m i:!flgli'llilli 'COQlam ~Bmp.:.A CAlJiiiITiloN 1 When I':cmQvtng too teyUndDrr head Slld~ MI~ 1~l.T~T lNSPECTIOI'i.il~. chll'!n it'i!UI ~~I Citll.II Hll!i'Ml'¥l:jl tt\8 Intake catn:maU. G~UG'E: ItiS i¥i1~Cl10~t~ CF!!l!.!rrlo dla~rcnanoJ.a. Fl:ameJ.g i.i. ~ _ '"' FIlBFf!iU!J9 lI-m 9xnaLlS't Lam:sha~t 2.

NOTE: loosen the ditt~l spring· ~9(r.e plla1.. .I~m.l~ ~~ ~I· tJ(J~lJ' Ifn"IB:b~r 111i:h3 and dlagooalJjt'i...n !IllI!lliilli'{C i!'!1J L1hl!l!h:J~r .rD pt:.lO[ ~i:!i onmnie 'tlle c·futcl1l ~@tll9~·nm or .lff a iWr.fldJ ~heIru!1.r'i~ watsnf!r_ Ii' RsmO'l.oli3lrlg ~I..dl fl1:a1)n8Iic: l'l'..j 1.'CLUT.!l:'. 009:~(I-:!ii:lI~O. Ch..!13 I:tie dIJlcM pu s.a VI':!Im.m'llrf.h p!~G.!I. pte':s~lJf..se.G. mlilen pLai.i!::llLl1ten a 'i< pll. Sp:fi119 'ffl:I!!inei: ~. CAUTIOi!j BIl IDDlne1rllli r.e.res..let NDTtE: If ~f I~ r:NYkul~ .Ji1 h. (jll.. the Ibei'lirlflgl ".ullQ or .. ar .ir tire ptl~ rud ~ I. iO' 19!Ii lho:l eJul.alroGiL I A.CH iii' R~rrL~ itl~ ~UlJ:tl CD'!.".h the 5'~i. R~t'r:)fjw· II 8··OIl!Il:~ S4}rlngs.fQI'.

2(lI. m.olEl ~ iU.! jll'iiTial'lj drl\lsn !l:jaa.Ii okIl 'Itt!! ~ !i199V9 I'1wb ~hn ltJe hub ~ie IC!JI.Hslilir.l'.r '~mbry Noni.~ '" f!SemO\te tlti.l1!l9'af~ ~ FI~I'Ii'M:I~ c~~llbJfi::h nul ~.gj ~~F. ..161. RemO'i"S' lEi ~l'Irust ~'1er .5.3. RemC1. ~~ slae. Jf i~is difflcl1h to temM siJa lno {J!limIry r:Jriwll gear.! JIl.1J1:c1ii1 IGilaeliiJEl hu hi ITIIDlI'rleit r. roJ:ar nn~cra-nIt- RE:IT1OVl! U'iir!i II lSji:Iac~r anc!lltl a:rtn.7dlDi CI. !.m nub .r~ 'Wii!Mer :~i)l/i'..

rne ~irr:!irJ 1.at!8 .!II !1UrRF.".ra~ne.! cli:.. Ii RElmaw..'lI"EOilIft snnlt ~s.\fXI.CHL. JlFfIOli'1:l nUl '1IC:.$' lrilf1 th~ ~ Al5mlJ1Mi h Il'ln ~ -all'1d 'tile' ~ R6ffiiJ\ilEl' 'Ifl.c!lll I j'j fNrJCil.. .'YS'md .e I.r.in it1a 8 cam l!]t.!'oar'l 'dear '2'_ NCH''iE:' Do nlll dmp i!:'mil']'kC85ti'.J! f~_ '. 'ltIs ~II pump dril.OO~'tJ~ anc 1lB8T~lili 0.. With 'i:I11!. cam plaill8 ..1 ~ ReFl1o!J'~-e g~f:l.!1ffI~ ~ 1. P:U1MP ~ AemlJ\(lfjthe ~fdip i..r 4 0 G!MR SHiFf' S. rl!'~ pIi!i 8 ~M lji~ ~~~~ (.

-.!IstJS"a wsshJl!1 ~ !5'!anter ftIle· lJefir NI.s:FAF.[. ~f1art 1).'IiO we&11113r 1. ~Il~Zta.P.Ni.fi:sl Idle ge.1 If..2 ~ I and 1~'S ~ii"tal1: I~_ .l8 mD.h~ ~Iartet ltil EI gear QOVE!. III :Aemaw !tll.I!.r~: ~ AE~ [IDLE 'GEA1~ . ~I Fh!fl'i0'l. '.i~e'L'I(. W<:J.:lt N. b!Eari~ ~ airndwaM~i' Iir.

.Ji!t<ll M1I'1 ~he 'SJiS'LtaI t~r SltElrler '~1l!1en !frIi1!!~'d:ef Ihe: _rOOI' ctl'ulm bell ami! wll&h~r_ the. . "lIl'ENSJI~'NeR~ eA M CHAilN II3IU~DE ~ Remo~~ the earn cl"1i3in ~e!l5lcrJe:r J and cam eham gLlioo ~ Aem~ ff11£! Ciam CI1ill"l r3' ar!l:1 ~!'l1 chain d'ri\fa 5p'rnclte'l ~ I. lEI il992i~~83!}: C'AMI t.V8! 'Ifle :MarL\Elr~I. s!ru'tg r' elL.jJ. OKP SENSOR' CKP SENSOR 1~:S:PECTlON:!CJ"'7 ·24 .s.:~rr4Fn~~UJlTCitt G ~. "L~ ~ Fle~ ~.ilAIN~CAN 'CHAIN.J'J'Ibllf. !R_iE!rR{I.~ AElimOV8' 100 CK P £l!:Il:S!'iJ.n'el'1 ~.

GENERATOR CaVIlER '" fl DfI1i~ the g!lll'lli:!l'EI!toDl mvsll'. iii DQH2g. UNIP S -RV1C[NG~ '-:meR' 1:7'5-11 .tIi'bg. ~ !n5taIl Ell suitaJ::i. GE~'m~'liOR' RomA: ~.e'bol' :.~y. Remove th!lii w.OI' r(J~r. Hol!:l (h!) Mmfor mror ! !I.e:.1fi!l crank!!ihafl.!)!'~UIl--301l00l1)~ R:olo:r . to j 8I18ti: to ~nd.~52D~ Attl'Or h!!:l~fi:€i' ..lt..."' iFti!iTIO!. ~Brn!ll'-"l.a1er 'P'lmJJ @: .!1 l!J fMr12 nQ~I!t::28 ~ ~!I!l rm:1Ti] lha ~l'1e rpjlQl fll'lrUf wlth tfle: spec1a1 ted.. ~Mil9.I'f!J I.r n WATiEFI: PUMP " R~0V6'1JrJIi5 waU:!'F hose'" II I Bl"ld ffl nt CCI'I.' [I'm:!l ~I:al LOitJl. SUITA EliLE:BOL: .i'e llie gSM Fa.

IB[litE.~J"HElR: CQilJE~: ~ Aefl'iO\te 11ile breiilllti1ir -cower OIL FlLTiEllft iii !\SImW'!:II tha 011 ~1'1m' Wt[.i!i GEAIR PDiS11lC:N SWIif'CH AiBlTKI!Jl9 II e ~.. pll~flmlfJS\.~ Ihlil ~!llCogll~r.. .. t::r 2--1-=) 1:= I~~9"1!i.\'llcMl..!lOM O! IOUI rn_~ wf:enrth eu C!ClO'l~~ ~ Aemg. 1M!} sp~l~l 'ttll:!l..

~ Flarncw '~t."e'oil :p!Bn...fI'KMlI '~ileoil p ~Un. RE.! !5Wtl!.~ F!~fiIltI~ Nh~ ~r belts ~18 1ll1lil1) 8S3e.e Igwer iCrai"lkca~ oolis fIB mm) i~ 'Rs[1"I. 'c.w ~.'" FiIlJI1Ki'!!tli ~nEil C/lJW'II~~ t:lffi~et5. .c::aS€l C"rnr'ii~caE>3 .l3' F'e!ljlu:lffi. OU..m. 5·TiRAINEiR .. PA ESSlJ.sUfH=: :IfIEGllILAWJ!l!l . CjlB~ .! 1ratiMllssloIiI and a-rings.c:r' ro.~ FI~m!:Iw nile 011 'il'FSSSlIJr. SW.ml:lly. OILMN 1!.OOIl1 '" i48.~ Ae~w the oil 5'tl':8.~ Figmo. .g\.!e! th:~ it:lw~r iCrank.Eirt 'CRANIP(.::h '- cm.P·R:E_~. 'TRANSMISSION i R'l3rOO'Lre: nOli.IIl'E!lFl~l ~I'tl:l O· Flfl!l LO'W.

bBaM~ call 1xifI' Ug tl.}.nnt!·1). lli\e.ASE '" iR~~ 111~ o!!illll".MnllJlj~. 'CRA~t.(·e.oa!tloe'iboiffi (6 rnrnl IIJ()T~: ~_i"I trtle CR:t~\J€' bVU. W.s i:J~'lJSiflg 1(] i]\!T! 1'.11111 ~In~tll:" hemme r I'f:ij 'rel11l:i¥a IhEi b>Baring ea:p.l'5m·eJl€ir &~ Ursl. Re:mOVEI' . al1d tap. 'Il II ·it1e il.2 IXIml 5(]CK6t rwrel'lth..I~mtJ. .'j df~ttJ?\ilJJf W'rd ~hl:. if.ly \1. CRAN I!(.rj!31 crankstlart arK! '(jl!'\l~ 'IN'Q!!i!rnl?r5.SI'ilAI~' 'i.Lol.iian il1E' beaniflQ eap boti...Vii '~f.

1Kiase.pa. ..r:y/J'nder Ili!l'Jmber Oil fne h~ oj rite' pI!j~. U"li!!! pl~l:liil'i M~ i:ont1f!d [A CAIJTION : pill <cTr!llfp~ "' Sie:..PIS..TONI AN [) CONfI!Olll 10' P b.JO plswn N011i: &rloo (hB .-a!e Ihi} plSlQn and c~nrQ!j by' i:IIriving ow he 'j:l'l:non ~fln '" RgnKl'li8 Ir.isti -hE' GojororJ to! upwar!t and rem~ 110m 11'1eupp~r cta'n.

aJ (. ~ In.pcriI'. ...ill Ile'N iNJ..COMfFctOL Y4IL\liE ~.f.p. rnpliOl!:..a iP-A1 ~ oofltJOI v..!. " ~tia CfU:twrJ (feplJ5l~ 1!'1l Ioul1d III too reed I.€ 'lJ'ie too PAl A' conill'tll varve wiift .gf'IJ7'~4.vo!:ll part.~I.~i ..'al"~.. nJpl~~ 11'1e COftl'!t!I I valW' 'W~h iii 1Ilew' rme.IBon \""hhin .~!JlJm IJQr~ ~f ~... '~ NragsliVll.:s not fu:fl-..) ral Og.4·'9r1 mmflg.!!Iif 'b\i$ 1tiAJ\lgh Ir.-pnO!iit.~~ tnown ~Il 't1'Fe p'hlJ1QgJ'iiph_ ~.s~ lile reed vdi'e toJr 1ti1llrb!Jr1 dQ. 'lihecon~rol wlVil is 'jill ncrll'JillJ IOOntllllDl!'L ~ tf 'lih@ i:OJ'I1K1~ whle doe.Dngirliiiid ilO i!tItlo ns.!' f!i11i~5iIltJ'"E' range: Mom· 'd!lnil'll ~S.:1 1I:!iil' 1N'!lIi~2~1 G! 'iml'u...ii1t.. r'8)J1. .:evOIll't ~h~Gru1l" dEimag:e.hEt 8pwJf~L(in.70tO": Viaru!tllli:!J ~ UfTtip 9!!ti!}t".pptv nf3~Fl1ive· pj1~SUI'EI til' O'Ie s!pEll. IftspECi !na!L . .~r ms.~ ooniIOil.~ I~JPI.rj' gm~.:!~ 1he fAJR VBJltB 'fflih a iIl£lw ana ~. f!le~ I tIe. PAI~ 'Y:AlVE: i?~R IRiE~1!l)'Y~~E ~.f!d ~pejfated 'IIlllllt!lD' pump '~!ilI ~r.J alr Jnle:~ ~Br!le me: art PiJ'~et tPQt1S.GI~ ~ach f~n'u:. '10 II alll' dGl:is fi~t 1Iow QuI.r.e P~R . 'Ofg~:UU~'1l~E! l~aTls In 'i1I.itiOI1 810lM1y 10 IfilB eenfml wl'ml am:1 rtI~8I:1 'Itls alf 11i:JW_ .'lIliJi!!' . A C'AUlTIO~ 'Iwl I wCIlit-i'!T! USICI il hi!l. A. ~..o •• ~fi13krl'l!Y~1181I!Mi ~!iZl1. ~n:8~ ~n~ 'LI'a~Ym pi.in=Vi.ERV iCE CAU'II10N IINSPEC'1"IION I 'l'del1~j(l!'Itltti! iPMlIlI'on . ~By S CiiLim! bo' l'nDlDlIlld tn thil!ih" . tf elr l:bl:Joonti! l'io~\i OiJt. PiUR 'YBIIla' ~F.aJv.iTii) g~Uee: to .ENIGIIINIE CO'M'PONIENITS ANDI 8.

nsar Ibell: Eli N'ml (QJl. 3~.at.'L!!Ike) .a Ib·m CAM'SHAfT 'eA MSHARi ImENillF1ICA:1'10il'll he .LJ5'~.C'YLIINDI~R HEAl'. Cam tpCsIUan s!e.R IflSl:a~ ~a' oil sSta} r arnd oaiWI posl'lJiM'! sa f1SQ{ II ~ I NOTEWhen rmt!al~inB.i.!U~mm~1n (a5 .!il] . ths cam MltJl'Ll I!) !b7th.a~a.c'EX" [kif exha . 018: ilgalnst Uei'S -IN'" (io:r wn.i tc28 in..):. . ikirfi<m. SelfVr~e Llm11: (rfliU : 36-28 mml'(1.camstwf1 can I)fj cfjsOI"l[JlJIsn!lHli f'rom lhat 'oF WIQ mlE:ak~ by lIha ~!'tlb::IOOG£I ~oiIor..Jl rrnceometer.rmrm) ~m hel!Jht Hr.) 1 tEl(.!t1711'1) . CAM WEARl II' II' MM~i:e 01 ek 'thlQ ~SI'IaJ~ 1M 'h\l3aJ' I:IiF darrrmga. COVER CAMI [~OtSrf1 ON SENSQ.n ~/'9 cam pr:JS~{tm :sensor's l'ctce_ . dea.95Ii11m'I~1. 099~rJ-2m2{I:-~ ID.

tl1E! Ihmtl.ge (~J~O'OG.) NCi~' 0Ii:I 1"11:1' rn:!t.$S In.!!pooi~lCa1m!"i .m€iti3'J oJ th9 c.d JQumm holl!il~~Ul.t!.n~.1.! 131 tI'.OO.~454! ~~. IE ICSOOe.~ IYw ~~~.iSj .Unde-f h~!l dependtn.r· b. ["jl~:i !jltilu..~I!J~~ ".Ihil.lnlyaFKli i:!la~- '" TI!.fg.:.amSi'iail ja\Jr['mEIJ ~ lReplacti: 'nl:B' OOITl-$h.::.h ane i3'a:IOOtlds the .tls C'!. measure 1It1f11FJ.r!.59 In) pn:3Sngauge roo III Q99i!l1J!-.. 1 m rn~ "5"0 I09OO®·~o[n Srnt:aU ~rnfe' !~Ei!u!m.gm.iQe t!JI Feild: 'ltJe CleBJil'll~Ei' al ti9!:!! wl(les1 p:il:il'<'1WtI~ wh~h 'is 5~fiiad as ''!Jlrows! CDlindhan 'g II .=. Use the fl1as1j~I.a.) _.~.A:MStilAF1i JOURNIAL WE#!.!r)'wIe'iop'e' ~!e ~ This moo~lJt£lfl'!ie-j''i~ :gFl~ltllI:i!51 l:a~i"I !ilia ~h€. 2'5 liftm) lEI 'OO900~n2i[]:$~ .EX): 0.94411 1m) Mi~~.t.iruil:lBSi part ~ Ir !I'll..~"~1 10.' I.:aJt or Jllo iC).~Dl1itJ2.iii I!Iigf..'0 il.'Ill C.sl.'. ~~N.g'SI iii placa ~ Fie 1'IOOi.Sr_d~ dlamm~ 01' lfie· ca mshalt IlJumaJ Iht!l!:I~r. '~41.·~23.'[bon: '101 Nf·m ~1. 'With 'U'lli caJl1Sl1aJV Ins.1 ~ J!§i m m) Call1U. :!!A1i._ ~.I EX~~:~!.7.!2:2:3!ll1l: Pla:s!l'ganllge aOO~31l2~ NOTE: hr~l~~ !.Isur-.te~t ~u. [!] Cil!iliiieJtnrtl . Il'D'..a1l9'l!l inrJl~ .11i@.rmlli!e' wr"lefl\ei m' n~t ea:cl'iI fGLJifrJai is! worn !l1JM!1'1 ~(1 'IfI~ liml~ ltPJ !TJoii!as~ t~ cit cl~airil[ilCE.e .!ir tiD _. and OlJlSirte Or:a.ead ~t'JeMctITl 01'BIi~ eornPfes&BI!I P!~b9..(I.gmg.94SJ.jn(j.1i SO mm (D.nalU .Q25 !!11m _ ~(Il.0. WJffj i/le' p/B$ilIlJQlU.il1rEi'I I:I'!Ei ~rn-teMlt ~JI:.: Slal'ld'~Fd: I~. Rl Da!e.'f1aIfl/J/ fXJ$t1Jrm£'~ i::7' 3-W.i~h1!.1IllIUffl.fue..t Joumal hQId\e.nal ihi!:l~IlI:e.g upOn !.i:IillDJI '~Iei!mliiiel!l~: Se:WJce Umn': (IN! .Ii!11 ~l'nSlta l n~de:~ !pna r.Jfr!..N&\ EX".-amiha"t JDmrml IDII c!E!~~rt~e m~iHii!Jrad ~r:c€ldl!i..9BiCl Il1i1m ~.r{1'f~J~ rv 11re'lr f'..tl.: SlilmLdlmll1!i.' 10 tha $jlEIoNI.O.

ere wW!f1il.:~ ~1a~fr!!m ~rtaces< or .III III ICA:MS'F.EenON .b~ ~ dlaillil gYlgg.d- CAM] 'C1HlA Ilrril 'TENSION EJ~ 'INSPECiflON CMcio.ll O~~!ij4i1l!l. .m$llat1i If' U~ rtif:!QLJ~ eJtCeerls mll'r!) O!»CIO-2Il1''7'Dl : lM§gn~~tc:·:1i~!iJjru.i'.~ Relll'QVE!! the cam 'crnam '~ef1$iDiiI l':!lCiljU!iler :Ci.~ OAM SPFlIOCKiEf ~1"I5p~·i:Jl. fii3p!nm la wliM BI f. II ~ i:!. ct'J. ~I aS5EmtJly iilir'kd CAM CHAI~1 TENSB'lNI A DJUST. If !ney.~i!'a Umlt '~IN ~. SfilQOU"lIy.'~IClIIml1!l'l1 ~O.CSl'l!llrnalM !i!!Ii'lSi!::ltfeL ~.lalmelnaH ~m CrliS n .oeW.~!'lI.am WI:JI1l Oi DaITla:"e(I:.$.~ Cll€Ql' ntra! !file ~LJEin rot!' $li~11j Eiru~~ Wlt'li!!iI lie'la.a ~procketl teeU.a!il~rIQ stG. feJr wel:El':' ~. the oo:n1aG1i-f1g SUrlflOQ 'air 'Hie .I!)M. Fe.ll. ttll.IllI!n· 'FUJINDllT Measllre Ihe if1JT!i.!ifll bolt" ...ER: INS p. re>place t!\eTTI 'l'i..~' 'l-b'wck !Set ('tOOl Ill1m~ C~rmSihi:lJ1 tull1il:!'U( ~ Sor'!.IiJ!: uelllg Ule dta] gal. ~ n IMY.ittl1 'Ihe neiW enes.Jj:-' ~.a. . re~lace l!"Ie c:am thaln l!lSter wiJt1 a !i~ tme.~ ~en$iD!1 .hG a ~a.ge ~Ul 00 Wii!J e.oe !n~spj\i:Ii5!:e:'l. 1Pe.!lg:a Rffi'p!ace the cs. IN!Ofll!l 1:11" lii~mag!Bd.'1BW on~ ~! ICAM CIMAWN G IJ~D'~: ~N~PECTION ~. 'EX):: ins limit Iflh Om(M~Ci6D6!: Dral :IiJSJu. Ii' n d!J:a5 n~' srltfe.!JIi!i.

Pllng fa'!.! I:Iy Fingers er fJiJ8{lrJe.tle tt~:Ul~ .a~i'iBt .aj ~j]gt i!i !il pun out Plefl'l{i!Ji) LI1~ val\!'{! :.m.m 11l'S 'IlU'ie!r ~Ijje:..IUJ~.2 ~ernct\'!:! lIla ~11QJ)!!rs.special rooi.:.E..glii~el SiUtillng s Uril'fliCG wllh tlt~ I!.'CYLINDER HEAD AND VA LV.l!!li~~..JSASi':ffi E:M18.nl 'I{~1I:9 stam.s oomprl3ss till!! wNe :sprirtg~ antll rei'tlGVe lmil tw'o 'I::1i:ItLBr llaJi/BS ~ fr1l.VIEl AN!D VAclV1E: SPFUN Ii' ~I :!!:P. I .J ~ruj 'V. llal.[ji 1II:n.) 009111H4:5':J[lI~ 'V~I~~ UA.ag.!:lalmE!n~ (E~.i!f! ~:Il~Et~nlf'i:efjl[ (IN. VAi.\l.".QN~ 5jJrh19* ~ !ti".!.~ USlll~ .L¥ .e: ~he 'I. '~i D8~1lIB-~4j§1l0~''ilillhi'!! JiftfM' OO!!ii'f1fi·1J415~n : Valv.if !i)!3sti8-t1:4~111: ii\Vi8e~fSi . '!l and ahl('n.e Jr.~ ice ~~td 'jill!J¢ 1n dla.

111fte 511algllredgll jD:. Fi'!:lfflOVI..13IJ.oot .I. r€iJ~:OiiHre 'YRl1f. fane f d'aorl!l:!iil5es as jhu r3'Cei Wila rs.El. Ir 11 i'In~~Lti8>S more ti'llaJ'ii t~.r.: V-blo~!I:...tA'IDIA... 'V--~~Detc :SE~ ~"iIt!)~ Tli1IJi1I) I~ Va!\¥i!I !liite-m mnll.t r~adlf'lj!l al ~ny if1bSi~lon 1.s'l\ila using V·blocks aOO (:hs-cli: Il$ '!"LInol"i!~ I.e valve.ri¢U'i .. 8J '!i~r'aPgN~ff!lil!! ... I!!tiillS rom [1r:Ji. ('11 00 m. Magli!.: H £AD 'F.ei'.ask!§!eCi I3L:!rI'8lGE oi 1:11£1 c:~fld:Elr he. 5iS!rvli:E limll'.'feplat:s nnE! qlincler' ~ gauge Clj\l1l11de ihead dj~tol!titn1: r '~j'v~ce LIIiIlJt~.e!.. FlepllitcE! ...aiJ~Jy oJal~8 If! lh£! 'Sam& rna'iiflE!r M tleS!::ribEml' 'C1'UNDEA MIEAD IlISlOFilTIOM' II. .g..r!!.I. liih':l'ng iii ii:4earoooo fie:3dinS! a~ ~.:U&tli!l .-. r'.~ I!n gaIJ~.. ijr 27' ~~9iOO~IUUl8~ m~1 galJlgie ~iI100 mliJj~1 ' Og-g(U). . STeM ~UNoUFf .l!)IF1 :80.~ i\&tg va~w h~:1rJ lr.(I@~ In) l'AJ.5flOn ol'uimhi:!~ Chait.: or1M1 '1J811iJiSe [1/1 iJu . M g-2isure Ihe val'l.FAC E WEAR 'I' 'lJiSLrB.lvehe:ad fa~ :fiEld rne-a~l.2 in) ..ppcrt tiKi v.. ceeliis i..!ltlll:!l:l !'IlIfllm!U.aUj(ilBfi$i ~1d' 'Va~v~ head! 'nhlcili.llo'ltl1.iii1) ~ne' [WI 0091!i1!J!.!ine 1lt$ '~tve he~d f-lill:!ial ru. ii..!'Y't:' S~r¥r~e' Umi!.E!\fsraJ 'pla~ 1n:!:II1::a!ei:L I.--110900iM~G6Q!6.. "' I r tho!] II'UllQIJ! Bl(C~!3(Istrll) Sfli"VIQe hml11 rl:!pla.5!e'l.~ v.Xld303: 11l1c:ness g V_lVIE.l RU NO'L!rr .Ilv.a:d '!'or rlietoriaDn .!..!tlH!1 lI'nar pfsvl. Su.0.I'fI~ ItmL1.!i!.l1!l iaee }1 '! I' i'1 is 001 c~ spe-clth:::.e M ~ r]~h'l.r'llh:oH' IUmll! IlOO IfIlIiI!l!i Jn~ VALVE.m.If!IFIi!iJi]e ~o th!lil ~.and ~n~l!s.ih Ve~fil1~r . IPla~e 1fIe Q~J ~.U~ II'!I~p.5 IJfim ~{!j.fUkm..~ ~[li ir'rIl'lfi ~nBbIi'lDrm1illy '~'Irn~rna~_ The tllh::kJ!!I~s Itrr ah..CE! ~h.!!.g~eti'I vallJB t!ilQ9 rm ~ar.rbit!f1fZ. II Dec!.ellf~ i$itai iiidl Og:~Op.rnptaea tl1!lJ ~1"~ iNi!:l~a MW 'rme11..line~..a.j'ii'ilfi} 9!mD~2C7a'l: iMagn Ii:"'t~c:S'tinliid 1fi900!D~2.: tM g.Glf1Ig ths dfiBl galJg5li as s.VE.~O'ji'J[H.~: ~lli..O.e mn'II::II. 1hs laqp!l~. 1:~ SalFY'icE!IJJtL'tt~'0.4 o~(ilO·~D1'o.20 mm "~_'QIi)B' r.

en ~plEi:c8: ~ile ~uhll:f.lIf!rj~b 1)..l()~ ~eiiv.~57' .:rce1.he valve 5tam d!3'flecllon m two clirectlooo. 'lnEfI ~et~ rmli"li!! whe1illi:!r the V6J1'ffi! Dr fue !.lll!l1l measured' e:eecoo 'the. replace ~he ~lve'.aac8!:1 wil h a I'N!IW iIlflliii'. II='111 D919!!J1J.::ibe r~i7W~ ir. IKlJipend"teU lar Ie each !lI.gij1dM.1l. a " OJ mTi::Fi:lmeaer.nU.35 mm {lii.1:1.9i'\1iJ :umo Ifmlml (. .~O~: ~' Dial gEl.0.M~ . llmtt. :OEFUr=Cili10N. 'IlAIJIE STEM...is wUhin 'ttle' ~Imit" tJi. \lA:iL~ SllEMI WEARJ IF ~Ite~!¥~ starn I~rwGfl'il dbwn to ihe' limit.Qmate" (~I= 25 mm) I~I ~!'. (EX): asss .lM 'i< If itle dla~E. Afl~ replacimQ 'iBill.e.O.'01l4.0.QfE'~mi:m aft"" rf1SPE!~· si)i:.&'9 Irl~ ~romthe Ii.~ Lfft ~hl3i l\tD 3bg!JI: 10 mm I[CL.Ui08' shl~bJlIJ be mp.~eMc· t:7 j.le GLDI'td 1I'I!i1if'i\~ 'l.. (!IOO(!l(D. be S'LIf.10 fechmlk the lia~ec· tlen..ri~~lbi'il (IN &\ 1E.iJ..: SIil:i ndarilil (~N]I : J~aqS . In) 10. .MJI Va Ive sicm . &:~ef:'IijJ tI1e.y positJoolng thlil' dial gomu!1lIE!as ~i.~OOOS: !iJ~illj).2ruiOS: Mr~.IWI1in 11Q~~ guide .1565 lil]fiiiji =·0.1 $11 tn) (Q~ t.~ carl]ll!)ur: the ~~ JfIg ~f ~.u.t!)O ('m 001 :Magnilll. or {lWlide.g Si13t w 'Mflas!J fBI '!.lg. h$ill'!..g t:e!31ea tb!U'.l'3I'1/..l r. rr ttiig !5'Ief.j. .J.l.mlva..~ min) NOTE: If ~~~ ....fIS mMstJfl!ci i..her I :tt.

a'fll1IIiil.O 'lh.:e s~i!)lIfjr" r *ll'lll at~acIuflgn~ ~ IiJfHli~ &4J_2Xk.eirrta~. C ~OO en .099r~~3l1!Qc~ V ~ve' glUlr:-dle 'H'!Imi!rJllfli!Ualier DII.he §lJide:s II'nmI'IDI".afe lflI'Hf&ibi'9as f.1!!1 guide nl.BJy~ gurd~s..SJJ1Itt Van'llQ gUllde Ih~ne.J . Oni¥ o~d rPart ~ M.! r.'llmelf tnIHn cilia- .. ~1 t t ~ t ~l'J 00 ~nssombl'e5. .r'fElmo~e. n IXIr. 1hEi' ~.5'tfo.arrflJe lflS9lllill!l' teame.r' (1 l:t: NCJTE~~lflJ' me L.mld .p..IjfJ Ure (:..:l1.J~ 1'0- NOTf.t (fOIr.fCINGl '" LJ rtg 'Ine iSl¥E: guld remover drr~ the wl'itli guide w-arr. !j.epla~ D70) ent parts.IIii'! .! ~h.. DIJidS5i .! ~~e'.m.1~ 'W. HEI-finisll' 'I'w VRIIo' guide' holes In ~ylifldaF a. M8~ ".". ViII 'II !iii 'El1Y Id~ Ir~amcr' 0991 &-. A~ply !!! !9il'ii}iM {loll 1'10 Dlt!Ie Ihe ~'al.orInsmillng Llrilrlgllt! 00" 1fie v.E!' _:!imer rF7-)Cl99~ 6·-4!l1I1I)-:3~I:.llIEi !.n ~1nimber.It! r erlnillum camstTun side.j'JWlJys rum rflf1 I"il:al'rl'ajl" J'J2fId{~ ..'i!'lNB guide UJltl1 ~hB' ai!wditootlJ in!1e.VALVE: GUiDE $IERV.y.34~2~ Rel.uld{! ~me.li W!iIJ1 mutde ~al'i:'mf !1:. r 6 Un sI'I tJ E!tr Ijld nQ ibw. • rNsrMrrJ if~~ fiCmCt\. tI! D9 NOTE: '16-3331 'k Va I'Sgr1~i1!! ' g. ter roaming.r aafi ..eg .!iuidfil [Ill· 10'991~It&.'ed Vi:1I'\ia .L- 'Ii! . Mt8ii:!7IniiBrn holt! l1:!iiifllg the 1ia.

oo'lIl'!o S....t seJ' (r.. (N~'122) £H'id IN·~1 "lIo.f~l:ef' N-12iEi') i OO~1'6-~GOO~ S!l:!I~d1p'llot 1~N-nn~-4J)J' m MOIT.ir-datd.lia5..m8:f11 anti T·!1amnle.ta'n5ferred!JJ~e 01'11 Il1Bl'!."11~1Ili!]ftl pfrl~l!JM!.-1~6 ~ .F.-.all/a Sq. ~~ N-'111 ~ EXtf~IJST IN~1~1 115· 4!5' ~ 'M-l~ N-l-U .i eu'IIiiIJ 450 • L ~ '..e liiiJlll '!7)lhGll'1Bl' 'V1l:lw~s.. ~u.5 (!lJt R Vi!ll{e! ~E!~ I~'[I'll!.. faJ::Ei 18 urtlktrm all IE!I'C.::!!!tuis 'Ih:B f:il..5~~h:[ilIJIIn. ~m tlll.J"i.~ . fl..g- ~. maasurad mtr....p...ig faee_ (rl ~ H 'lh!.lGtI:ni~~C'I.i11e~~. fB:-cul ~1n8~8Jt VALVE :S5-Al' SE~VtI'C1NO ThE!' Vallffi ooats fmr bc'lh inifl il1tak.:' ~!ilI: el..-rm. ~ (ihe~k Ittat ~h~t. m s""aJ: wlD!!h I~.B arau fld WI dI j [t lCef'!_1.1/a~ve.51-.i!i.~ 00 ~!Y' j 1 1~ 1 iINiALi<E N. wliJIj.lE!s~d 1P~lot Sflugl~\ !nfilall j"~"'~ t.aIo.]I LJ~1lg 'Ifie saQlltuUer.wa .: VskVEi' I S£iSI' e~r 5!'et ~91 I&-:!(ISmt 'hI"". ''Il.[l:! mm:hlnod: [iJI Urur ~llre:ren1' iiJil!. ii'li~ :St~!il~iilliid: Q.211 " 1.!lIliIlSl ~.1lJ. t2'1). Tff.e S£ar ~Ji~ (/lJ.'gl ~ 1_~ of . .I..g v.'v.Iu. .~Mr' ~h I~'Sllgj.VAlVE SEAl WictiiH ~_M$PEC:rUON ~ \ll!!I!J~!~ 1l.il 1nE! I$i~e .JH... '!l99'1.lll ..:.~OEn 1l.!dll.lo9_ ~ Cool 11ile'..(Ii.!.jry."99 ~&..A CA. plac~ FI~8ilii.'03l§ ..~lve' ~~Ii!.:! ir. .at:n...!I::3.net u i11 form Ifg.male ilnJlm~.eFl $i2t ~ lr Ul~ !:ie..er 01 'ItI e va IV'!! (Il[. : ~..grJ16-$ ~ j' 'i 1)_ t.UTfCN Tlt!!iI!IvalVE! eUlt I nfi5J!1!cled: .B. ffipl'a£ie 'ItJ'EI 'I{o:!l1'i.. B.I\E.ii!.l~ WL1h Pr\l$SiCLI"i B~ue and set tnl:!' "'C1. The 5ea~ iIlUn1:ai:l . Wni31li ~siaU If'lg 1t. YaiUB.surface 1£ i.(QJ \!aJ~ ma! w[GI~ i']1'!i mlil_h ~I.~t W.p.. lllee has' wom aIOMrmQIiy. i~iJEa.. Si::a~ ths pirOi $E!8_~.VtlM scat 1'1.I.an} frn.: ~er Ci..

I N,tT.lllL. SEAT CUT' ;;; lIsl!1!J1ihEl..t5" I::lijtt81~ rlElscal!! [100 ciEllan up th~ Mal euna r onE! nr ~WC! .lA..ifI\8_ "' MeaSt.:liIT3liJli! val¥~ ~~~U ~~I~tIl ~. ~f1m avery wt.

Rnlate 1ft,!!!

"' l r 1~~;;.!Ij'l,lE! .E:SI:!i I ls pI l1!i!l:l or !lumM! use rna 40" >Clutterto i:tlndl-· uen Ll'I~ ~at i!Om~ fM rrJ-.

NOTE:

miFril'fWlm ~!'l1i:ii1l!"lt niii:"~.ii!!')" {Rml the ,sflffr' hJi ,C1i"fr~f7~' 1tn8 pDssfbl1tzy ()t. ftre ~a.i'w;! s~6'm beoomtn~ too ~J9' tD i!r'1i!.1i G8msn.2f1.

C~r IDfl/y the

m~

N.~RIRr.MnNn ICUT
1tle 'UR1!J6, or if ills. 'too ~,
GiJrillltt

,~,If [118 CiJ:nt:Se'1.~i11 @ is roo 'high on

wOO tOO t Oil ~JiJ!rtha iEI:d:m1JSt sl'i;lei and th8. 3!31"rfor 'Itle: inlak~ ·51rilJ·) Ii] rC!'!':BJ and' lIlililJT1liiW 'ill ~ wn'liiict iil'i'rIi,

wrle Ifri"I i'I!O!!

!lII::!J LiICl GI \i!ilw!

h!il il!rD ~

!irl.l

... ., 5·(~.ri1_s;;J

JiJ(!

FI~~!!'~

.' l~ Iitfi HIfIi'li:lJl area

~iil1TQt' N'AR ROWltjH.I!, cur -®. ls ~Oi:! wide IJIF l'1JlJI~'N. !.JS9 tl¥.! i&I, euU@r. ~o r.tllmlW Elm;! If.a~~ ,el;lrli~ arelil

ni~

,F~NA:n..:SEAT' C~T ~, 11 '~Ile I:Cio'ialj are..a fJj i5i 'l:C1Ijj1 kvi,'I,I cr toOl flafrtJl,I',r, ~e '1ha-45 cutter ,l:;i r.Iii~5.'B' arnli wld~n 'it~1iil Qi;;ill'~C't sree,

Conlilli;:i area
~Sl'fti.o ~

'Jro

.:It !,Ish'!'

I~ af'id

,i.oo

Nar:r-:.
Alter c.u!lI'r1,g V:l~ 'r5~.. JD" ar.ra' 6iJr B!I'g/~, ~/Ire ,!5e.p'/. (4S"") Is il'QQ f1'.a!;I"lf1;lW .IJ ,!i1J. ~~ t:orr~j Adlh,
1~'.F,il: pJ!l.~i$11JIe

th~1 ffte
~g

IJ1~ ~}"e ~1

rh~

''!l.'

~,

rlilf 1m 119SIfl.:!li.!i~n.t ~cr5t1inrl Eintl, wh:J1l'l Is a.t:i'ijl~ecI, U!!ie Ule 45" eUngr wry Ihgl"l!ly t{ll d8:8ft up, a"'V b,lJrr:g,L:a1L.t!iM ~ tl1i!!! p~.&I/i(l!WS .J::LU~ng' ~lf.ilns..
I~ ..

:,A. Cti;'IlJT~C ~

I
&ll:JrFI;P!l!!!I,nuli ili'1ti:Sr.lh:Bi

IiMtiS;h ,but l'IIQt a i'! Iglrnly p:o![is:IriEl'd CU· ISihlfl!,y ;~Kliill5h-,Thl~,wm pr!i:ivl de- o!' s;or~, surface i'g;l 'nM' 'nilill :~E1ililf.i,!J ,~,rdie 'ioI'ji!I~ 'wtlJcln 'lI'eJU] IIlCC'QIf dllif~ng 1~lliIe UrsI! few :B8~Iill~d8i 01' 'BFlgJlI1e ill! iIl!1! I'li't! D n, ,'!Juri!!: A~er &,~ anoo {Jftf1Jf

ThB' 'nifilsJteri valv1Ei' :&8-'!!il 'SJiiOI,lIIdl

Do 1I"ii)'1,1IJ!~':Ilappiliilgl

Hnaj cut is made,
$J!i1!lMJ!Jh

ha!ltoEll IBl ~~;;gl~'

m~

'L1'li'11vB

lS'.gars. ,Of1 SUfBi .ro ~

.f)'f9 iJjg~l~ ~p'r~

r~ flJ#ffldff/f h~(jj_d lms b@fi'{l' ffill,'wd1'tet1. Lr 2-8)

'" Clean
'I;

alldi !3.55!SI'I1t!!e i:h.:8< hearl end '11£11\1'0:OfT'If!ormnll:l. Fill 1l:i~ e In!.'Ske ~hd ~);nEI.LSst P:l)rt5 w'iuh gaso'Rrre 10 chocli: 'klr h:!l8:.I~B. 11 rr)i leako oeeur In~lJed ~havalve ~eal anil a~ I!lF burr.8 er :I o'Ihe:.r ~nln!Jii! th;al, i:DU Idl pre'.'e'J"J'I''th.s' 'l.'iiJv.B iftcm s~aJllI"1!J.

'VALVE STEM IEiNlO1Cr.:HU~,m,ONI '" CbBoCk Ill!} ~ stem o.n~ 'taoo 'fUr pi mg and we<ar.

VAJiL,-V&:~if!iRI NG
The lcn;s c! 11\0:(loll 5}lrm95 I~ep!!l
,afield spil'lr~

t!le Ya]1I8 !i_M~ ~!9il't, W~,~,

resul1

In r,e:duced
Ill;ll!$e

iBr'lgit:'iB

pnwEm C,Ulp_ul.

at'ltil

amEn

aeeeuru ior the chante[1ll![;l
!il!im
'il

1P01T!U1g 11:"0:111Ihe

~~... ,e

i'f:I2I:lfla·

Che.cil:

rrn~lal'\g1'" :~nd
~9.eI![ml,

Ih'l!l

'lalva :spnngs ~r also by the
iEi ~~,

P~f

!B~rEr'l9~hi me.asut1tig bj
to iC~mfil\ess

fOr(:E: 1~1Lj1l1 red

,~ I'r tlH! Sjp.;ll1g~cflgih
requJrM ~o ccmlJ~

replaee both '~1a' ~i\i1E!I il!IfIll !:iI..n~r~spftjjg!ias a

I"~n Ih!:;i ~r'i'~S limit, I)r the ~p!1r~HI OE!Si'!CI~ i"O,..ll1irli range d ~ai! Uti!

i:M!lr rh~rn. Ir the ~fiirta ~~t

r,,,,,, I 00;1)[I1..::101 [[12: Vornler
~ ~~e

ca11pB'ni;

$j¥iring Inm IOI1l~r~tr ~,~N E')l:): " ,S~J~I!Ci[!IImU:::;31.1 mm ~,~ ~n~ .49

g

ViilJVte: i5lp Ming' '~i;!1iI5i~rIl: Sialb'ild,a_fd: (IN' " '~l; 1";;3 - 1 ss NJa2J15 mm rr.s- 2fi~1

( 3&.181 --

-_ - I!'i ~.&:II

I"'~ '11.:1'91 In ~",'

~~II/' __')"

VALVE A~"i) Vtl;l~IE SPfU fillS FUliA.'SiSE1MI L¥ " Ins'lall the ~IVS ~P:tl11g ,~Is, i ~I'f IT!r..i~~iFnllm 0111 ool.ulloilFi l1:li ~CI'I ~I !Se~I, al1ci tl1!1!1 Inrt-D p!lSl ~h:m IN~Ilh t ttB 'ltf!lile g IIJ trl!!!! nstl!ll i:!' r i'I1I

pti2$S-:i1

liP 1M0 U,;Yt!;lDlEN UM
.r '

I'''''' IIGHI15i--1lq,'StilJli V~I~ gytde ~M~verj\l'05il~!M!3,(i
OIL SQUIIi11CN

CAtmON

I

'i'

11'\!!l~r1Ule ~a.li.lru;r "'l1f! ~I'e:lr :!:!t~fI1:; cnafetb WIlh mllil!ytll:tE!i1"i1J1ll ajl ~HIIJi:ll'l ~I ~mUM ~J"id ~(jfi!d tl'I@I It1'Il ~t~ifi Lan.g:i:I'jrWlltl!Ji.!t iilIfI1t
nrask,

'Ow

~ 1n_~la!iftte ~aive Sipri~
~lfll1~~ itt'elat;d"

,,\lUh 'the SJT1B1iHlltch p.af1JiH1 '8"i fatir!~'
. F'!i:IJ'.., !lJPWJoRI]

S. Ur9.e-1Het:J ~~

'I"

_.1 Ig.

.~

.

~

r

:_-::;01
_.

VJ.

rK'r;Irl::;o::.

=

~

0;

Put IN'!
Br.id

the' \'ali,le '!pri!'l QI fo!I'lalnil!iF (t,.! ~iii!;ll"rsJilQ Ihe

'Va"'B

nttlH,

.IJHlSS down Irlll:! '!!ipdIlgG,

III Elte LolrE!i"' ha11le-:5 1\ti 11''113' stern end,

r,fl~'3s@' '1.i'1f! Itlmr to aLlo-w 'tHe iC"011l;1' .2) 10 wedge in iJetwlH!n f8'ctalfler nrnl sl<!!m Be- ~!:.>Fe 'lite] ;h"e: 'FOUtidel;il lip 1/10. 'i.Jf 1t"te cene F Iils SfllJ!:lil~ Ir"l~ Ihe gFOOiJE! m 1he !l!lern ,~

a

111:7 i m:lB1&-'1I,"'Sl'O~ ·1tE!.bt~, UrrRer ~9'1'16~~<:I!!l.i1!IO: Valve nrn~r a-1~,Etel'l men;I'
IEI<!1!~U 6-Mi!1I1I"1i: 1Vit~ers.

...
Be sum to ros~ome 1li<tC.h,r!lpr!n!;!i' Eilrtdl ~ai~i'e' lQ ~!i1ei!"c!!r1gl11i31II '
[p,(:!i!50~dons~

~, 1jl'jS.~3n 1InIf!!

lappgl shims Ilnd! ~ha tBpPa3

~Q

their {1f~rfi.l1 posl-

Hl:!ln.

NOTE_

.. 4ppJy {jf'lWffl3' ~ ~ OrS! shIm ~nQl m~! befwe ffff}ng~. .. WhM Si!!'.glh'l~ ,rhtJ lB.~ shim, be §'HrF thl;' ffgLIf':;!' pIT(l~d fGJCIlt f~ ~~w ,ta&lt1t3t

SUf-'

Im~~KE PI P,c'
I ~[:'].sjaT1 Lh8 -ntaKe pIpe in ~!he' f0l13win~ pa'OO~r>a. ~, Appl:f TH FIIEP';!]LOa- 'P1 $!I 2'" 10 me :$Gle"!.~ 8JMltIi In:stal i tl\~ ~~

~g ~9c!cM2Q5lD!:

lafm ~lpB:;5.

liHrllE;'Ao\ ILOCK "1342'"

Ii'

WA:ifEFI BJYPASS UN IaN A~pl~ SUZUKI BOND Bl:2019,ii to '!fie 'ihrea~ p;:,<rt Hne ws:t8",f' e b~pOO5 ul1ltJn it'! nd Ilgfdet!, il 10 "!tiS ~pe¢i!i!ii!eI ~Of(ji.JI;'.

~ ~

tr.I~OO0-3'1141!!1~ SI!J:zlUI<JJ! IBON~' "1 ~~1~'i Wl!!!l'ef ib~P2!'!I~,uniRIlIIi'I_: 1 ' ,rr4"m l1.41 IkYi~~mj110JIi Ib"lrel,

ClUTCHI
CLU1iCHI [l!\Ii IVJe' P'iL~ms; ~lNSPEl~O:N

NOr!-; W~p:e' ff eJ'li=rNla aJl' fnlm tfi~ chJtdl riFlwe pt~~~E: ~W'1n.a: C~fii ~

~~.

~, ~oore 1il€t ~hidJle~ Gf (!~'li;,i1;;I fll~l:;!!S \\11'l1i'i I!j, V8 rrli'Ef ~U~f:SI, ~ rr eftilh drive :p.la1!El $ not 'l'fitnin i!fle Einand a III a f\9~. rep:la:cE ~t 1 wfth a n6W ena,

1"'D ID!iLvfi p:Lat'f)

'It!;rekmle~,(Mo. 1, ;2 & ,9fJ~ ,:ll~l'iIcfanfl::~!'.!!!i2 :l.1Ii8 mm Wi.l '1Eii ~ ~, ~'21

lib (!~1!D
,~

o.

inl

~'iIk2:.: ''Ulb-r,nliJ1i~allpcr.s

~ M!9asuJ'Bi lilbe t::Ltrw 1,!Mj1f! {II dfl ... IillIEll~s,wllhi D WmlQ:f m'llj::I~rs. ~ " Re~a:ae U,a drlvs plates ~lIrj [til hll'!,i'(3 wor" 1!iI0WI'! \0 Ihe I.mLIO-Jiv.a pl~la dm,w w~ilIll'iIl~IN)i:!!.'1~ :;!! &, 'ill:!' ~ervl~ L.n",'nk '1:2.9 Il'Iitm (fi,!!i!O!!l! In) II!:l3Il~p8iF:El'

1m IIO!ftfjil)401'1il"2 ~~mr.8f·

curres
~a7E:

DFrUi/i!tN 1!?1bJ;n.'S, IINS~E.CTI'O N

W'J~ rJff iInfJfne ell "i:Jffl

rthe dmdl

fif/fI.i!i['f

pl'are~ wlfJii

i]

o'e.!ll'ii

mg.

~ MttaSUIl'El driwifl !)!a1il!l for if1]stl}rtiolU wiH'II a Ihldini!:!ss ge !.Ige a n(l~ S I,J rl"2ii;dl' p'lsJa.. ~ Fiosp!lal:Si iLlrlwr1I j!:ilatll\Ei wh len il!Xi:iQed IhEil i~rntL ~ O~I\ili3fiJ Ulla'~' di$!tot'Uii;lf:!I ~N@ ,1 find Na;I\o~)(:: ..

Bam

,~I'~

Uffri'11~.g,'ll

~

'iillm (l!!JlIlD'4 ~nJ
ga:ugi!

1'-'lfl{j91}!;1~:~:(ilo.a: nlGkri~~

C',JJf~~ :E;P,RING IN~~:E;C-TI;oN
~ Mea-sure §Jil ... frm 12r.~th c' eaeh ccll.sprln.Q \fiJ11M.!, ve~nll!1' o:e~, .BfId oompar€l IhfJ lenl1lil With l8ijJ€lafirn;i lim! I-

~ Aiilip\a:e:a aii jh~ ~rll'ilgs,
~I

r ElJ!f:pI !2pl1ng

~no

t;.Eill-

II 1'lI1J~WJthtfli

'rl'I::Elimit

I~h.!!~>cn !5ip1ir.ng 'I'me ~emlgIUil: SelfYtce: limit: ~5:,,4i linm 1'1 ;,;'811'In) ~:SilJ!J..20~ 1[1,2;: 'iJai'fiIlier c,fi~tpar-s,

_,I _.

...
CLInCH! E!I ~FiI~NO ~NiSPOC1l'iICN
.. tl~~ Cne ~!Jtt;h reiliil~e bearIng 'fc~ an).l abfM:irmiilJWj. panll!:u", I~rly Cfa~ks.. '1:(1 det<lii:le iMletlte;r II can be' reusen Dr BtlOukli [It:! mpl9:t:!!!Ji:I_
'.. StrrOG1tl g~~g~!'ifiefi~ ;!IjfI~ <@!X!i\O~gEi!nfi!il"IIJ! ·too ~Iut-ch en Ih~ aoomlJi:m i:lJf thla; ,b~iilnnEi

~oo.s

Clll PUMP
INSPEe,TION' 'i FI{I~ 11913' Qlr PUfl!ijl, b!( hand Bll'iJdI lB.ck d it rnevea {;m-oo~I:r, ,~ If il daes 001 maio'il' :~lhIYI 1fE'!)I:3;C:G cl!llIl\lmp :sIsscrni1ty Inlj

mm

)1 C,-IIJT1:0iN]
rial ,aitblim:jlt In 1:!ljsa;ss.om'b~~, ,eil [pl!lmFli ,assembl~~, the, • Th~ iilU pUlmip Is !llJaltiJh! lamt~~';fi]::5I, an ,~5lemblry~
[iI(I!

,sn-AIRTE FI' !ClUTCH
,INS'i?,ElClIIC;N !i1 In:!i1alJlMe ~;l:al'1er d1'iwn geer OO~1lJ ~"e s<larte·r cllJoch. Ii TUI!'n tha stafl~r driven gear 'by hand ,i, Insp~!: tha s1.al1iffr {illl.!tlJ~ (or a 51l1(]o~hi ~mooi. Ii' In_spKt, 1hat lfl~ g~ turns (Ill€! d~reut1on Qnl~,

'"' If a. illiLJQ£I I'BsLstanC'e is. f{;lt for' rqi..aliofl. ill;5po;Je."I'ttla sti!lirt6i"Gll!Jtcl1 beM.n;g' or tM6 starte r Q!Ii.:.!~t:M t:Ol'ittiQtilllJ tQ;I.Irfoir..e Dill line starter Iinven gelir 'lor 'w,eiillF ,a nd d;;;!ma.~ ~. Ii 'nhey IUE!! 'lblJTii[l to b~ i:lI~ffi~~Qd, ~~Iaal ~1"It!mWL'ltI new on~~.,

G,ENERATOA
INSPECTI ON

~c:r 1110 1~

REA'!3i9i~M~LY

~, Whe:n ins~ Iling lJhe g,e.neJ;alm !5!#1loJ :;lei ball.$., ~iglltel1 th,sm l\g
II'~ Sfl!!!lI:Ullfli=d'fll'">ltU.€l.

t!J Gel1lem~er,51~af(l1l" ,Rt
M':'J~ ,Be s[Jr~ ~~

bolt 1... ~ 1'0 N... U.ll kg;r,·m.,?,,,(! iJb.;fi) iI11

ms'/HJJ rhe' g~m~i'

~t!

m~

:Q!~rn~r!Dtl!Vef,

WAllER PiUMP
(c:?" ,1)..11]

:lIfShlN' snafil.l:lrdiim.Jlp . ~ pl!'!Jte ~'li:jlJm~p'lng f 1Na5!h~T /1 Cj~l1p u ~5tli8f Cjf1i.G EA.rs..i!'9h1 : 00JTlI ~I'l!.RSHltFr SV'STEJM 'GEAI?IlSHIFT SHAFftGl~Ii~Hr"' . GEAlRmlFT :9iIf{. Inspect tha !l!reBl!'5ll '15M .[!i].~ ring pUcr& I~ .t!Wil1ig' p. • !. 1'OIIitnMn{l parts from tt'J-e gi!.! ~'?~~)'u ~sfra rtdu.lll'Snif1' errn Lre~~11 J'ne '5l'TrljN' ~erurn 5J1ffflg ~I'lds t· ..fr ARM' 'INSPEC:TIOrNl' .tOWfli In '1ft€! flgn't I ootrntlOfli.!.IJlI'1:S 10 1ile g.: {:$' ~lJiI.rn.sprfr~ :if lherre ts ii!ll"1ythlngi l!TItI!3t!.Barnhl!~ !Bha'JllfQl!arshl .~ IP'l5J'!ectth-e Hrlllm 5~ri~ f. t ..Fir~EAJRS~l.earsMlli arm.~ ~ellfShI1=. :shaft m~liJrn spnng it !8..i'f! plElie cD (I!i9.A1!itM n~~ASSIEMBLV ~ Fi~~ It'Ia. ~5rlkJ~ rna siQpo~ ttl the ~.'Ir~'SlOOp fling plln.rfl pta e Cill 099UH6i~ ~.a~e t1F' 1'iI~ii@.{lS1 1)7::.ljJi' ..aL r 'SCARII9I 1FT S:t!liAFfJ~EAJFliSIl1lIIFf AM M ~lEA'5iS E:MBL!Jl! t· IIlS~alll:tJ(1:'1eIl.!:lIm as sf. WMlllU' I~ I~ Ft-la[ijI Fa~UFn spring Clmlip WOsMf' C re. sprirJp.~.A.Slil~.al'msle/llhg ill.iI3f. ~r:ihlh arm 'for '~ar cr tUSlnd .l~p :3 Gaar&hlN' shaft' return :5iPnl'i~ ~ iJJ3arntuN' cam Iflh. NOTE. 'Rep~ the: 8J1T1 or .

1i1~' Oflerale.Bg~" II n Q~ry" .uIRE R:EGIUlLATOR: ~nsp~t .a! new i:ine.R ~ rl15'Piiid' ifie tlil S~r.he IDp~ra~ioi'll I1f 11'119{ltl tp~ura mgula[_ilIf by II1I1J!iIiIllg: Clfi'I !1l1i. OU~ SffI'AJNIE.aiMi' bo~ ~ Ola!3fll Ihe 011 !!ilf'alll@i' ter o:LanJt. ~ U lha ri~~Dfi d:oee.101 L P'l~:ESS. ~rsL'm1 will'! a flr~~ bar.eguiF. replac:e the 1011pfSSWli"EI j'.!-" iii' lOr ~il:n .

. 1)S~D0-4]6.'~n rei1Yi'ii~ ~. SiilUl :li1e6111] and.1!lCliik :SiflBlpl ~I ~~ ri~!lI' IJIHers '[he.~ .0'Wa'rtl$ I~' Jm/oil lijI!!a:ro..211dtfllVi! g.gar Ii:!lr~hfi 3l- .rifG OO\!\'ard' ~'l:8 Jrdl.i'i th I1irN£! .g:s. 51i1 ~~. ti1 ar!'Ji3I ~~ ~.:and l dnw .e!ih!iJiM~ ttl! !M '~l1owlll'l!l ~oirrtb IW. tl..'TRANS MISSlON ii' n~!.m ~!lI :l!Iw:I!j LI.:a~b'11J pny £in~lLtJmn 'tftE CGlJfl1{im:. gtlar ~re1IJ:! IEQm L~ gl"tlo.halll and dfiv.

~ att'8n~ion 10n bhe foltowln!l! I=!olnts: NcJTE'· . R:ep18fiet the ib~Mgs fl liIaID is Bn~jflQ urms~.eli ~l:J!se aJ I~rerrp. R:tJl/!!J~ fhe· bearin.'. ·nE·j1j.a: by hand lJ:il irfsped (w Bi'liootf... " .).~ 'fift~Q~ M)~: rhtJ< ln311'S'm'~~. P'i3.i"'I.td ~i!l'. 'ag.~· .8"15.ari~~~ ~Jtd ~~ershaf~'..t.s-Bt!JI. .am!! .raC2M~ns ~. tm5hffl. L)']j""". arr-efllli::!r1 must OJ} .!~ hlll i~.!!II new ..he ~l:(!e wl\~.e.n tJ:ii!cs.~r:se" ord~ IOIf disa!!lSf1irnhly..~ i'>... apply el1g11'fJ~ 00 m .a. fi1Ij!lJ:st 00' (nsl:3iliedi. wash81'S ilJM t:tn::lips.:.lf.elipi m.nd g!il~' iLal"gcr'liIBl!1.sraNIng fm tUJ . - '. ~\!I~i£:i.e~e !Sure 'lJha.lOlI\5Il L<'Jew ~.!1 .i"iU .Fa ijE.e. N\ey.feqLl!ired 'Ito 5'111P lite ei!!>~_p' ~er"lhEl1 :shru'li:.c..r:::l~IUIl~~_~~ll'l#..oly ~Im 1''' ol~ ~a1. dg !I1Q~ e-1I!:pilmd 'Il'hn (l:.g~I'B Itle roullllElr:i!h~"~ i!3n~ dri!Jeshnl~I In 1JH!!f.i rot:lJ'fiorr.c~rclr. ~fj 1ft 100 Jllustraqj. 'ul: :5!'Jli1i!O Id be eU!5lit. Thill ifIDSS: se-ct.&("!.. • [Jefcre If?. the CoINfOO jtIoof.."~~ 1~Ii1~I.g.~ Wnen IrtSLBliillQ' a n aw ordlP. '"." C4!i!jTION I !lIOiU 'Wfi:en ff!i~"~a!L!lil~''Ut~ Ib'us[illiiig olilfo ItJlUIi' sm'u..~iioJ7il i:Jr l11e drdip RI' I~ ~tI.1 .EI!lfded .rJns of ~'HflIIem Bnd dmtfps. ~fri:er rnsll1ml!lQI ~ eir.. ~l· .. .~ 'tl1rl'J!i~~e: as. "' W!ilQIiI rns/htlil11Ing' a llIew IllOlr.~II iii'i..LI!r~j .an. c? 3·'4~) LNi!'l.ft!i ~I'J.gj~'(1f'i m Ifl~ . 9fJ:lii...~1 MI~ ~... IilitIJ ·~!...sDm~... !been lfemQ'II~ fr~1'I!Ii a :5'llar1:·.t 'It [s ml!l1lpl'e~al~ .j:l!..AtteT ~ al~ip 1Il~.V1!!i and $i2D Ui"... ailgn :tt. .'l'(l iW!SOIreu.. me ~ ~" • M"" .e:.. pa~ £1:1IEIi'!iQr. ~!om insWi1lfY) ftJ~ (JNJn.tll!~:sh!3!fil oil lijliira w\!Uri ~hQ lrui!!hll!Iililli o..1 fl!l~'ge.p..ASS!E:M BL'if' A.'QS ..Q .:)~· !o .

B ~ .:. - ~ .::_y -' - .

vtC1NG: L7 J~fi4. '" J I Ln~ I a~a.tF' U'1e C)lfim:IBf rCK G swrl l.2.: ~'hl CY'I.!JIlEn BOAS.EA: Dms:t'('lFm()" C'hsr. ng e5:1 reil.i!ghtE!'d{j~ arJ!".N KCASE SIER.:k ~f!le [I'i3$keleti surtwaQti!. Cy flfider 'ga!.5. 'h. 1_ iii . reE!ll pl~~ee EI.li!1jor aJ:I'lt.dl[1!l ~f I e 511Blgh'tGd.yllllllde'l:' SlE!f!I.i mm::l~1ed Ed II)' po .lmlll In) i nt!JQ{1I11-~SOO.il~e :sel .6'379..JKI the c-~ Ifldm 1xIf'l3I diarnote al SIX iplal.I!.[!I~ 51.00S..CVIUINIIDEA' CRA.$ ga!J{l • 'IWPIflIQI rneBrnm:::g !Il willi a at ~~!i. Si'l!Dlli'ida. _..·~!L. fI'1.:'bh~ -cyiif'lde:f' dl510~tr0Ii1: D~tiI' Imnii (1l.~.rw. .. tnspaet 1t'1ioJ i:J nd' !!l.8o.fI.~ MCaBE.eyllndi:iJi b. • ths I!mil.3: Ttlde~rliJ.m g3!lJtg.am.e.m.:I bhlQ"oqt.(JrHj tmrm (~.iIllil>e Urn'I.ss llmJ' lC. Fepol!iiC!.!I. Oil CY LIN Il. Il~ Dt ethel" dam· age.tF.a E!.' som. IIiEJ 09900~2!I.

iCln dilillrrile-~e!l'.: Sonrl:t::o lb.I).~ ~~1l1IgaLJg~ U/H~OOl mm.. ~lealllllll1~:.TOI~1 FitlNG PISiJiiON ILlRAt~-E:TEA' .~I 09'EiOI).6 in' 1fOfi1 lh~ lP¢. ~Ii'il: ood.' illi:lre ~I:! u.IPIS. :Se.. MOO5\Jffi ~~e pis~cl1i pin t:iOtre in~e d'ia.)'1' nder !lClF€: tliiiiilTlili:~l:r u:::.~e~ 'Ihe s.u_refni!rr~ r. In) ~SlcnIOrl: tJm~i~: ~2immill to..i the meascrernems are out "I s~U!caala.!ma !llte pis[w oul&loo dla:F!'tIIJsr at '15 rnm (.~ti:Jn.2~~\:2."' Ir' Inft pm~OFl te eyllndar ela:aIF. mm) LiJ.tQnJ '~oeyUlilriihJr fiiS'fiQN iI'~1 CYUNl~iER CLeAR'A.§fi!l~ ilil} .::3.TON A'tIJlD PIS. '~~1~5 A~D pi!N.lI.(iC~ .'NeE '" 'SuI1.gl!!.:I] $grvice' Urni... l!!' 11 any (t. :PI~N '1.n .. : out of $psdfiCatllt:JtS.fIfli:e . I~ lhijn 'Ul€1 limll replaca IhiJI iplB~fJnI i!.4"...tiJai1 11lII) 1 =. If • ttl.c:~thli. E"ep~1.~l(:l~~: 'l'MI]eftlm(l~Je ~ 're:O 1'5' min) m IPls.sin91 Ina ~maU Ifm OOOOQ.:ef\lice I3mW.€!asw!l LI1'B pfalI!J1 ~11'I CiJ1-6[(!G dlam5[i3 r at U"IIl"e5 P!J'5j[J.. ..:: ~1.!.' B II flls.!' meru.~El.flJiQe !Limit: I~&. replecs 100 1~llrKier ~m:I: 1Jlie l~tvIl.1lli li'i~ ~ml'ili UiliI!i sktrl.50) .s''!\IDf1 pl!i1! b~fE! !l.D. tr Ik B mliilEt5Ul~me!'1~I$..o3~ Rim ~O!~5. U m~~i.t!nB ushll!!' the.(1.25 mm) '~I I? Ismn pr:n Q'. . m&l 1::t98iJ mm ~1O. af '~!5 m m ~1.1mcl' Ins P~OOIl"1' dliilimel~r !'ti1il1 'Ih~ t.. a mi~etE!'r.M.'\I P[.."l1e~er i.pIB.) . = 1D5i900·.. M. 1l1:s1'i1r1 pf. miCfl]!FITffler.r-On1leler(0 .n re.2Q20~: M~i:i. illl. B(J.:8 !n~ IlEso1lUl H lli - 118.~ IO~8i{Jiil42"!~UH S~II : 'L~!li!nl'iQi:IIl:I(Jl81 a.asoRilIi!lJ [:l. !!:I'rn.. slllg.

GAP '" MeasLlI'1:!l '''~ j.16 I1gltle II lf1lt_krle§. ~L OInd 2nrl piS'1lc1"l rln!JS 1. 0.I!k&~~ ilJ!JiIil1ll2 111)1) ee- . rq'llnde.1}: Ill~ m I1i'II ~Q.~~ wtdh: 1 . Smnthud. mm ~(JI..J mit (11.Iii) 0. I'r anI!' m 1ftO 1'l'ill2lSUf.mie. :Hl !!i!lS.rvio~ nfflll l'eplace lI. g8!lJg.2ilBAll~:TIll .!lap ~In~ loIe:rn ar calipel!'5l • .PilSTONI RING IE1NJl)...0.:bless ~~sl:Gnring C!I 9 uQ. .[]i303 =' 6jJ3 .n~ Bnd gap IlSIf!1g 1J1Q 1i1idmes:s !FItJge .: .ElGlNE.29 rn)1 _.VC' c:1E1araruz:-e:: Stinl!l:!:II L.51 1 ..Q1 ~~' .2lI'ld):: r'OI.p N~~ t th'9 j!:!ISLan rlrtg Sqlllr:JiFIillI Inlll -..:lfi20S: Pi crom~k!f.ClL mm ~@. D.00 0 lit) (211i~): 0.2~ru:l).hi!!plslar'! rlrlg w[ti'r :ll ~ D:OO' T I 0900D-2DHJi2.0.Sfl. mlill (0. ml'1l1~039:S .23 m) l t2in!:!!}.:Ih910n ~11i't!!:! 8im9 SlOO !..E!:i! c nUt .99 mm UMlGI2 ..11. t2nml): Q.O [.~ [n) 7~ PlsrON RING FREE [END &AP AND .O]~l hn) 1 .O.lfl rln9 s.153.:e Limit r15QI : 6..TCNiPi:ING re G'ROove: CUllAMNCE " Mea5lJfB: lhe ""iI:!c c:leamm..-9iJ" .13 ml'll'l [Q~nll i8 .:.r il!if\r:II fne~ilJ!liiI 1Jng iston rl.-.1J3.:!ii. mm (0\. .iD mm orUili21i'J rn) .~tr1.:ZSi mrol) B_'i:t3 ~I filSlhDn nlil"Q ~o !jf'Oi).:ap: : 1iI!. s-elf'iol'rc...i! I eJ"'!Y of ./'.he clearances !B)!Cflad a flmrl.!ID Se fIofJC.1!5 mlllil (DJJ059 I n)1 p~tll:ll'li ring] move. !9xc!QlQd hhlB. St8Jllda rd (1 :81): (.O.fr20 tn) ." !l9-9Ci). ' P slolil rUl1Igl ~hlek!fle-.. lG1Q .B.MClI6 . lfie pie- i:: i 11l!!I9~::l~®3: II 'tc:nuIiIISSI i'llilJge g r009[}(]l. r'l:lp~~ ~h ton an ojj IJ ~tf.9. {hi J~ ID.$.&-mflnts.. \fe.7'1' .0!il1'1 Ili'IIl 11'19.JmU: (1 SI) mm l[ll.r I~ lper.e' PisWJI rill1lg ~ree end !rap:.

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