Microcomputer Protection Relays and Monitoring Device For Line Protection

Zhuhai Wanlida Electric Co., Ltd.
http://www.zhwld.com
Users manual of MLPR-610Hb microcomputer protection and monitoring device for line
Prepared by Proofed by Approved by
Document No.: WLD [K]-JY-222-2010
Version No.: V2.03.01
Date of publication: Oct. 2010 Copyright: Zhuhai Wanlida Electric Co., Ltd. Note: Our company reserves the right to modify this manual. For any inconsistency between the product and this manual, please contact us for relevant services. Technical support hotline: 0756-3395398 Fax: 0756-3395500
Foreword
Foreword
1. Model description
The structural type of the MXPR-600Hb series protection is Hb. MLPR-610Hb supports A, B, C three-phase current protection, also supports A, C two-phase current protection. When ordering, please specify.
2.
Standards referenced
General specification for static protection, security and automatic equipment, DL 478-2001 Technical code for relaying protection and security automatic equipment GB/T 14285-2006 Protective relay and automatic equipment design rules of power eequipment GB50062-92
3.
Caution
Negative sequence voltage involved in this series of protection is combined with phase voltage, all of low voltage component depend on line voltage in compound voltage block, if one of the three line voltages is lower than low voltage setting, low voltage component will operates and unblock over current protection.
There are 4 standard curves of inverse protection involved in this series of protection, if the fault current is higher than 15 times of rated current, the inverse protection component as if the current is 15 times of rated current.
The appearance should be inspected before power is applied, to ensure that the panel is OK without scratch, the screws are tightened, the device is grounded firmly, all screws of plug-ins are tightened and in good contact.
When power is applied, the Run indicator on the panel should flash, digital tube displays primary measuring result in cycle, protection and measuring data are displayed on the lcd in cycle.
The terminal D25 D28 are measuring circuit of 4 20mA DC signal, when
1
testing(Can be selected or not) signal should be supplied by special equipment, direct apply signal of relay protection tester is prohibited. When the device is equipped with ungrounded system, terminal D07D08 are zero sequence small current input terminal, the ac current input should be limited to within 2A, the measuring current input should be limited to 6A, pay attention to the signal input when testing to avoid large signal applied so as to avoid damage to components. Operating circuit inside the device is only applicable to DC power supply, if AC power is used, it should be applied with rectifier and filter. It is prohibited to plug or unplug the plug-ins, in order to avoid damage to the device. It is prohibited to do digital output test when the device is running with primary equipments.
Foreword
1. Product description
1.1 Scope of application
The MLPR-600Hb microcomputer line protection and monitoring device applies to the line protection and monitoring in ungrounded systems or systems grounded via resistor with voltage ratings of below 66kV. It can also be used as a current voltage protection and monitoring device in 110kV grounded systems.
1.2 Function and specification

1.2.1 Protective function 3-step compounded voltage block directional overcurrent protectionThree-step OC Inverse time overcurrent protectionIT Overcurrent 3-phase zero sequence voltage block zero sequence overcurrent directional protection ZS Overcurrent Zero sequence overvoltage protectionZS Overvoltage Overload protectionOverload Under frequency unloading protectionUnder-frequency Auto reclosing Later Instantaneous TripLater Inst.Trip PT failure Under voltage protectionUndervoltage Bus charging protection Non-electric quantity protection2-wayNon-electric(Can be selected or not) Synchronous ClosingSync. Closing 1.2.2 Auxiliary function Harmonic spectrum analysis Phase display Low current line selection Fault recorder Integral energy and pulse energy(Pulse energy can be selected or not) Self-checking fault alarm of device Remote calling and modification of protections settings Fault recorder One or two ways programmable output of 420mA Provide ethernet print function(manual print setting value, manual/auto print reports) (Can be selected or not). 1.2.3 Monitoring function
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Users manual for MLPR-610Hb microcomputer protection and monitoring device for line WLD[K]-JY-222-2010
Electric quantity remote measuring quantity voltage, current, active power, reactive power, active energy, reactive energy, power factor, grid frequency, non-electric quantity measuring(Can be selected or not), etc.
Remote binary quantity: the device has 15-way binary input, in which: 12-way for external gathering, and 3-way for internal gathering. 1.2.4 Communication capability
2 standard RS485 multipoint communication ports 2 industrial ethernet ports (Can be selected or not) Supports single, dual network communication, it is fully qualified for network redundancy and backup IEC-60870-5-103RS485 communication mode IEC-60870-5-104industrial ethernet mode standard communication protocol(Can be selected or not) 1.2.5 GPS clock synchronization function(Can be selected or not)
The device is able to receive GPS clock minute synchronization (or second synchronization) through RS485 differentiate voltage, and it can be done with monitoring system to accomplish GPS precise clock synchronization. 1.2.6 Device specifications
32-bit DSP microprocessor Real-time multi-task operating system and C++ program techniques, realizing online programming Double-screen display (LCD Chinese display and nixie tube display), easy for inspection One or two ways 4~20mA DC quantity output, which can be set flexibly as any corresponding electric quantity (such as current, voltage, power, frequency, etc.) Collecting 4 ways of 4~20mA DC quantities for measurement of non-electric quantities, such as temperature, pressure, and realizing online monitoring (Can be selected or not) Having the electric energy quality analysis function and perfect harmonic analysis function Integrating perfect metering functions Excellent hardware interchangeability, easy user maintenance and reduced quantity of spare parts Protection output relays can be configured flexibly for user convenie nce With remote/local changeover switch and trip/closing buttons, reducing the number of elements on the board/cabinet panel and simplifying wiring Using a 6U, 19/3 standard enclosure in a rear plug-in structure; the device can be installed in site on a switchboard or combined in a centralized manner 1.2.7 Main technical specifications
Rated data Power supply: DC/AC 86~265V Operating voltage: DC 220V or DC 110V
AC voltage: 100/ 3 V or 100V AC current: 5A or 1A Frequency: 50Hz Power consumption DC circuit: <10W (normal operation); <15W (protection operation) AC voltage circuit: <0.5VA/phase AC current circuit: <1VA/phase (In = 5A); <0.5VA/phase (In = 1A). Overload capability AC voltage circuit: 1.2Un, continuous operation Current measuring circuit: 1.2 In, continuous operation Protective current circuit: 2In, continuous operation 10In, allowing 10s 40In, allowing 1s Range and error of setting value Maximum range of setting value: Voltage element: 1V~120V Current element: 0.1In~20In Frequency: 45.00Hz~55.00Hz Timing element: 0.00s~100.00s Current and voltage setting value: 3% of setting value Frequency setting value: 0.02Hz Slip setting value: 5% of setting value Angle setting value: 2 Intrinsic operating time of current instantaneous overcurrent protection: not greater than 40ms at 1.5 times the setting value Intrinsic operating time of Difference instantaneous overcurrent protection: not greater than 30ms at 2 times the setting value Measuring accuracy AC current: Class 0.2 AC voltage: Class 0.2 4~20mA DC quantity input: 1% Power: Class 0.5 Integral energy: Class 1 (active), Class 2 (reactive) Frequency: 0.02Hz SOE resolution: 2ms Pulse width of pulse quantity: 10ms 4~20mA DC quantity output: 1% Capacity of trip/closing output contact
Error of setting value:
Whole-group operation time (including relays intrinsic time):
Can be connected to DC 250V, 8A for prolonged periods. GSP clock synchronization error clock synchronization error2ms Environmental conditions Ambient temperature: Operating-20+55
Storage-25+70, rainproof and snow-proof rooms with relative humidity not greater than 80%, ambient air free of acid, alkaline or other corrosive and explosive gas; no excitation quality is applied at the limits, the device shall not have any irreversible change; after temperature restoration, the device shall operate properly. Relative humidity: The average relative humidity of the most humid month shall not be greater than 90%, the average minimum temperature of this month not lower than 25 and there shall be no surface condensation; at the highest temperature of +40 , the average maximum humidity shall not exceed 50%. Atmospheric pressure: 80kPa~110kPa (below relative altitude of 2wc) 1.2.8 Hardware structure The device uses a 6U, 19/3 standard enclosure, with aluminum alloy casing and installed by overall embedding. The display panel is mounted in the front, and the other plug-in modules are rear mounted. From the rear view, the power, I/O, CPU and AC plug-in modules are from the left to the right. External dimensions and boring diagram
Structural and dimensional diagram
Boring diagram for installation
Devices fabricated on-screen steps: first release on-screen stents unfastening screws,
remove the stents; installed the device on the screen from the front and push until close to the fixed plate; install the stent 2, and then stent 1, and then use fastening screw to insertion hole from rear of stent1, and then screwed into stent 2 and tighten screw; the stents from up and down are installed in the same way; use grounding screws to connect grounding line.
2. Function of device
2.1 3-step compound voltage block directional overcurrent protection Three-step OC Each step can be set that it is blocked by compound voltagethe negative sequence voltage is synthesized from the phase voltages, and minimum line voltage is used for undervoltage blockand direction. The operation logic diagram of the compound voltage block directional overcurrent protection is shown in Figure 2-1. When the Overcurrent negative direction is switched on, the operation zone of overcurrent step III is opposite to that only when overcurrent step III direction is switched on.
Compounded voltage lock On/Off
Ia>Igl Direction judgement
&
Protection On/OFF
Ib>Igl Direction judgement
&
&
Tgl
Trip output
Ic>Igl Direction judgement
&
Direction judgment On/Off
Figure 2-1
Operation logic of compound voltage block directional overcurrent
The inter-phase directional component uses 90 wiring mode and it is started by phase.The current component of any phase can only be controlled by directional component which are in the Table 2-1. Table 2-1 Inter-phase directional component A B C Ia Ib Ic Ubc Uca Uab I U
Arg(U/I)=-125 35 ,the boundary value is not very exact and the error is less than 2 .
10 I
90
160
45
U 10
Figure 2-2
Operation zone of inter-phase directional component
2.2
Inverse time limit overcurrent protection(IT Overcurrent )
In the heat accumulation mode, the time limit of the protection output shall not be less than 40ms, and the inverse time limit characteristic can be: aStandard inverse time limit; curve equation: t = 0.14/[(I/Ip) 0.02 -1] bUnusual inverse time limit; curve equation: cExtreme inverse time limit; curve equation: dLong inverse time limit; curve equation: current, is the time constant (0.01-1.00s). The operation logic diagram of the Inverse time limit overcurrent protection is shown in Figure 2-3.
IT overcurrent On/Off Output sequence
t = 13.5/[(I/Ip) -1] t = 80/[(I/Ip) -1] t = 120/[(I/Ip) -1]

2
Where: I is the fault current, Ip is the setting value of th e inverse time limit starting
Figure 2-3
Operation logic of inverse time limit overcurrent
2.3
3-step directional Zero sequence overcurrent protection(ZS Overcurrent)
In major grounding systems, the ground current is relatively high, the zero sequence overcurrent protection of Step I, II trips directly, and that of Step III can be set as alarm or trip for ungrounded systems. All the 3 steps of the zero sequence overcurrent protection can be set to block in the direction of the zero sequence voltage. For ungrounded systems, the zero sequence current is directly collected from the low current signal of the special zero sequence CT. The zero sequence Step III can switch on either alarm or trip. When both are switched on, the trip function is enabled, the alarm function is released automatically. For ungrounded systems, when a ground fault occurs in the system, the zero sequence current of the ground fault point is basically a capacitive current with small amplitude. If a zero sequence overcurrent relay is used to protect it from ground faults, its selectivity can hardly be guaranteed. The device uploads the amplitu de and direction of the zero sequence current by communication, and the upper computer performs low current ground wire selection. The directional zero sequence overcurrent operation logic is shown in Figure 2-4.
I0>I0gl U0>U0bs Zero-sequence voltage lock On/Off Zero-sequence over-current protection On/Off
&
Zero-sequence overcurrent direction judgment Zero-sequence over-current direction judgment On/Off
Trip output/alarm output
Figure 2-4
Operation logic of directional zero sequence overcurrent
Zero sequence directional components set the operation zone separately for grounding directly(grounding via low resistance),grounding via medium resistance(or grounding via extinguishing coil), ungroundinggrounding via high resistance .The zero sequence voltage which is related to direction judgment uses zero sequence voltage calculation for direction judgment when PT wiring is YY or there is no PT failure (PT failure function should be switched on).To use the external open-delta voltage for direction judgment when PT wiring is VV or there is a PT failure (PT failure function should be switched on). Grounding directly Arg(3U0/3I0)= -30 -190 Grounding via medium resistance Arg(3U0/3I0)= 100 260 Ungrounding Arg(3U0/3I0)= 10 170
2.4
Zero sequence Overvoltage protection(ZS Overvoltage)
A one-step definite time limit zero sequence overvoltage protection is provided, which can be set as trip or alarm. When the trip function is switched on, the alarm function is released automatically. The zero sequence overvoltage operation logic is shown in Figure
2-5.
U0>Ugdy Zero sequence over-voltage On/off
Circuit breaker at closed position
&
Tgdy
Trip/alarm output
Figure 2-5 2.5
Operation logic of zero sequence overvoltage
Overload protection
A one-step definite time limit overload protection is provided, which can be set as trip or alarm. When the trip function is switched on, the alarm function is released automatically. The overload operation logic is shown in Figure 2-6.
Protection On/Off
Output sequence
Figure 2-6
Overload operation logic
2.6
Under-frequency unloading protection(Under-frequency)
The frequency is derived from software calculation, calculate frequency using voltage UAB. The unloading protection is blocked by undervoltage block, under-current block or slip block, in which slip block can be switched On/Off. The operation logic of under-frequency unloading is shown in Figure 2-7.
Low-frequency unloading On/Off
Low-frequency unloading protection output sequence
Figure 2-7
Operation logic of under-frequency unloading
2.7
3-phase primary reclosing
The reclosing delay can be set, the whole operation process is completed in a single charge15s; There are 2 starting modes for reclosing: non-corresponding start and protection start (overcurrent protection and zero sequence overcurrent protection); the software has On/Off control words; Condition of reclosing block: manual trip, remote controlled trip, external input block, etc. After closing the reclosing output for 600ms, the reclosing control signal will return. Reclosing operation logic is shown in Figure 2-8. Reclosing synchronization check doesnt judge the frequency difference when PT is failure.
10
Maximum phase current < 0.1In Reclosing start Switch open position Reclosing charging indication =1 Reclosing lock Frequency difference <0.5Hz Voltage difference <10V Phase difference < setting value UL>80%Un UL< synchronization check setting value Reclosing lock Circuit breaker at closed position No-voltage check On Synchronization check On
& &
Tzdchz
&
Reclosing On/Off
Automatic reclosing output
Automatic reclosing
&
&
15s
Reclosing charging indication =1
Figure 2-8
Reclosing operation logic
2.8
Post-acceleration overcurrent post-acceleration and zero sequence overcurrent
A one-step
post-acceleration protection is provided, which can be closed manually or remotely and started by reclosing, with an opening time of 3s. The overcurrent acceleration and zero sequence acceleration can be switched On/Off separately, and their current and delay can be set separately. The operation logic of post-acceleration is shown in Figure 2-9.
Post-accel eration start Po st-acceleration start d elay <3s Post-accel eration input On/Off Post-accel eration operation message
Figure 2-9
Operation logic of post-acceleration
2.9
PT failure
The judgment criterion of PT failure depends on the wiring mode. When the PT failure block function is switched on, if PT failure occurs, the under voltage protection will block the compound voltage component and current directional component. The judgment criterion of PT failure is as follows: V-V wiring mode The current value of the phase with the maximum current is less than the maximum load current (using the setting value of the overload current).
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Maximum inter-phase voltage < 30V, and current of any phase > 0.1In; Negative sequence voltage > 8V If any of the above conditions is met, the delay (settable) will report PT failure, and will return when failure disappears. Y-Y wiring mode The current value of the phase with the maximum current is less than the maximum load current (using the setting value of the overload current). When |Ua+Ub+Uc|>7V, and the modulus difference between the maximum and minimum line voltages is greater than 18V, it is thought one or 2 phases have PT failure; |Ua+Ub+Uc> 7V, the minimum line voltage is less than 18V, used for detecting 2-phase failure. When MAX{Uab Ubc Uca}<7V,and the current of any phase > 0.1In, it is regarded as PT 3-phase failure. If any of the above conditions is met, the delay (settable) will report PT failure, and will return when failure disappears.
Max{IaIbIc}<Igfh MaxU<30V Max{Ia,Ib,Ic}>0.1*In U2>8V
&
PT failure On/Off
&
V-V wiring
&
PT failure component
| U a U b U c | 7V
|MaxU-MinU|>18V

&
TPT PT failure information
| U a U b U c | 7V
MinU<18V
&
&
MaxU<7V Max{Ia,Ib,Ic}>0.1*In
&
MaxU=Max(Uab,Ubc,Uca) MinU=Min(Uab,Ubc,Uca)
Figure 2-10
Operation logic of PT failure
2.10
Undervoltage protection(Undervoltage )
The inter-phase maximum voltage is taken as the voltage component for undervoltage splitting. If the maximum line voltage is less than the under voltage setting value, it will trip after a delay. PT failure block low voltage protection should be set to prevent PT failure from the wrong operation of low voltage. The operation logic of the undervoltage protection is shown in Figure 2-11.
12
Umax>30V Umax<Uddy PT break lock PT break Circuit breaker at closed position
&
Low-voltage On/Off
Tddy
Protection output sequence
Figure 2-11 Operation logic of undervoltage protection
2.11 Non-electric quantity protection 4-20mA input.This function can be

selected or not. If it is not be selected , the contents related to DCS input in the terminal figure have no meaning. The device has the 2-way non-electric quantity protection function, switched on/off by control word.
2.12
Bus charging protection(Bus Charging)
The maximum current of phase is taken as current component for bus charging protection. The bus charging protection starts for 3s when it is switched by manual or telecontrol. If fault current is greater than setting value of bus charging in 3s and reaches the delay, the bus charging protection will operate.
I>Iset Bus charging On/Off Manual closure Remote closure 3s opening time
&
Output sequence
Figure 2-12
Operation logic of bus charging protection
2.13
Synchronization closing(Sync. Closing)
Synchronization closing function has two modes: manual synchronization closing and remote control synchronization closing. Synchronization closing function can check synchronous date and no-voltage automatically. When the voltage of any side of line is less than the setting value of no-voltage, the device will send closing pulse directly. When the voltage of two ends both are greater than 80% of rated voltage (line voltage: 100V, voltage of phase: 100/ 3 V), it will check synchronization and it will switch on if the synchronous conditions are met. If synchronization time is up and it is not successful, the device will report synchronizat ion closing failure. Manual closing for synchronization is reclosing output. Remote control closing for synchronization is remote closing output.
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Synchronization closing logic is as follows:

Manual closure input from opening to closing Manual closure synchronization On Reclosure output
&
Remote controlling closure commond
Remote closure synchronization On
Remote controlling closure output
&
Frequency difference < setting value Angle difference < setting value Voltage difference <setting value With voltage at two sides Synchronization time<setting value Voltage at this side < no-voltage setting value Voltage at opposite side < no-voltage setting value
&
Figure 2-13
Synchronization closing function logic figure
2.14
Pulse energy/integral energy
Pulse energy (Can be selected or not)
The pulse circuit of the device uses an internal power supply, passive energy pulses are input from the outside; and accumulation of pulse energy is finished by the software.
Integral energy
The software accumulates active and reactive powers into active and reactive energy in real time. 2.15 Fault recorder
See the communication coding table for the protection voltage and current waveform data collected by the recording unit.
3.
3.1
Setting of parameters and setting values of the device

System parameters
Parameter
Range
Description
Setting of basic parameters

Ratting Current PT Ratio CT Ratio CT wiring mode 0-1 1-1500 1-5000 0-1
Set step:1factory default 0005A011A Set step:1factory default 1 Set step:1factory default 1 Set step:1factory default 0003-phase012-phase
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Parameter
PT wiring mode
Range
0-1
Description
Set step:1factory default 000Y-Y01V-V For harmonic calculation, select the corresponding reference quantity:
Harmonic Channel
0-12
0exit from harmonic calculation function 1:Ia,2:Ib,3:Ic,4:I0,5:IA,6:IB,7:IC,8:Ua,9:Ub,10:Uc,11:U0,12:UL
Wave Record Earth Mode Bus Voltage
0-1 0-2 0-5
Set step:1factory default 000Off01On 00No Earth, 01Earth(major grounding), 02Res.Earth(grounding via resistor) 0:Ua1:Ub2:Uc3:Uab4:Ubc5:Uca
D/A channel settings

Select DA1~2 to output corresponding reference quantities: 0:No D/A output 1:IA,2:IB,3:IC,4:Ua,5:Ub,6:Uc,7:Uab,8:Ubc,9:Uca,10:P,11:Q Voltage reference quantity: 0-120V corresponding to 4mA-20mA, Rating 5A Current reference quantity: 06 A corresponding to
DA12 channel selection
0-14
4mA20mA Power reference 4mA20mA Rating 1A Current reference quantity: 01.2 A corresponding to quantity: 01000W corresponding to
4mA20mA Power reference quantity: 0200W corresponding to
4mA20mA
DA12 adjustment Factor
0.5-1.5
Adjust parameters of D/A Channels 1~2 (4-20mA)
3.2
List of setting values
Setting value
Instantaneous Protect On/Off Protection on/off word (Inst.PROT) Delay Instantaneous Protect On/Off (Delay Inst.PROT) Definite Time Overcurrent On/Off (DT Overcurrent)
Range
1/0
Description
1/0On/Off (factory default Off)
1/0
1/0
15
Setting value
Instantaneous Overcurrent Directional On/Off (Inst.OC Dir.) Delay Instantaneous Directional On/Off (Delay Inst.Dir.) Definite Time Overcurrent Directional On/Off (DT OC Dir.) Definite Time Overcurrent Negative Directional On/Off (DT OC Neg.Dir.) Instantaneous Compound Voltage Lock On/Off (Inst.CV Lock) Delay Compound Voltage Lock On/Off (Delay CV Lock) Definite Time Overcurrent Compound Voltage Lock On/Off (DT OC CV Lock) Inverse Time Overcurrent (IT Overcurrent ) Zero Sequence Overcurrent 1 Protect (ZS OC 1 PROT) Zero Sequence Overcurrent 2 Protect (ZS OC 2 PROT) Zero Sequence Overcurrent 3 Alarm (ZS OC 3 Alarm) Zero Sequence Overcurrent 3 Trip (ZS OC 3 PROT) Zero Sequence Overcurrent 1 Directional (ZS OC 1 Dir.) Zero Sequence Overcurrent 2 Directional (ZS OC 2 Dir.) Zero Sequence Overcurrent 3 Directional (ZS OC 3 Dir.)
Range
1/0
Description
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
16
Setting value
Zero Sequence Overcurrent 1 U0 Lock (ZS OC 1 U0 Lock) Zero Sequence Overcurrent 1 U1 Lock (ZS OC 2 U0 Lock) Zero Sequence Overcurrent 1 U2 Lock (ZS OC 3 U0 Lock) Zero Sequence Overvoltage Alarm (ZS OV Alarm) Zero Sequence Overvoltage Trip (ZS OV PROT) Overload alarm Overload Protect (Overload PROT) Undervoltage Protect (Undervoltage) Under-frequency unloading (Under-frequency) Slip block Protect Start Auto Reclosing (PROT Start ARC) Inconsistent Start Auto Reclosing (Incon.Start ARC) Synchronous Start Auto Reclosing (Sync.Start ARC) Dead Line Start Auto Reclosing (Dead L Start ARC) Overcurrent Later Instantaneous (OC Later Inst.) Zero Sequence Later Instantaneous (ZS Later Inst.) PT failure alarm PT failure lock () Non-electric quantity 1 (Non-electric 1) Non-electric quantity 2 (Non-electric 2) Bus charging protection (Bus Charging) Manual synchronization On/Off (Manual Sync.)
Range
1/0
Description
1/0
1/0
1/0
1/0 1/0 1/0 1/0 1/0 1/0 1/0
1/0On/Off (factory default Off) 1/0On/Off (factory default Off) 1/0On/Off (factory default Off) 1/0On/Off (factory default Off) 1/0On/Off (factory default Off) 1/0On/Off (factory default Off)
1/0
1/0
1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0
1/0On/Off (factory default Off) 1/0On/Off (factory default Off) 1/0On/Off (factory default Off) 1/0On/Off (factory default Off) 1/0On/Off (factory default Off) 1/0On/Off (factory default Off) 1/0On/Off (factory default Off) 1/0On/Off (factory default Off)
1/0
17
Setting value
Remote control synchronization On/Off (Remote Sync.)
Range
1/0
Description
3-phase definite time limit overcurrent protection

Compound voltage block undervoltage (Undervoltage) Negative sequence voltage (NS Voltage) Instantaneous current (Inst.Current) Delay instantaneous current (Delay Inst.C) Definite time overcurrent (DT Overcurrent) Instantaneous time (Inst.Time) Delay instantaneous time (Delay Inst.Time) Definite time overcurrent time (DT OC Time) Inverse time trait curve (IT Trait Curve) Inverse time time contant (IT Time Contant) Inverse time start current (IT Start Current) 0.01-1.00s 0.1-2In 600090.00V 5.00-30.00V 0.1-20In 0.1-20In 0.1-20In 0.00-100.00s 0.00-100.00s 0.00-100.00s Set step:0.01V(factory default 90V) Set step:0.01V(factory default 10V) Set step:0.01A(factory default 20In) Set step:0.01A(factory default 20In) Set step:0.01A(factory default 20In) Set step:0.01s(factory default 100s) Set step:0.01s(factory default 100s) Set step:0.01s(factory default 100s)
Inverse time limit overcurrent protection

14 Set step:1(factory default 1)
Set step:0.01(factory default 1.00)
Set step:0.01A(factory default 1In)
Zero sequence overcurrent protection

Zero sequence voltage Lock (ZS Voltage Lock) Zero sequence overcurrent 1 (ZS Overcurrent 1) Zero sequence overcurrent 2 (ZS Overcurrent 2) Zero sequence overcurrent 3 (ZS Overcurrent 3) Zero sequence overcurrent 1 Time (ZS OC 1 Time) Zero sequence overcurrent 2 Time (ZS OC 2 Time) Zero sequence overcurrent 3 Time (ZS OC 3 Time) Zero sequence overvoltage 0.1-2A 0.1-2A 0.1-2A 0.00-100.00s 0.00-100.00s 0.00-100.00s Set step:0.01A(factory default 2A) Using a system with neutral point ungrounded as an example Set step:0.01s(factory default 100s) Set step:0.01s(factory default 100s) Set step:0.01s(factory default 100s) 30.00-100V Set step:0.01V(factory default 90V)
Zero sequence overvoltage

2100V Set step:0.01V(factory default 100V)
18
Setting value
(ZS Overvoltage) Zero sequence overvoltage Time (ZS OV Time)
Range
Description
0.00-100.00s
Set step:0.01s(factory default 100s)
Overload protection
Overload current (Overload Current) Overload time (Overload Time) 0.00-100.00s 0.1-20In Set step:0.01A(factory default 20In)
Undervoltage protection
Undervoltage value (Undervolt. Value) Undervoltage time (Undervolt. Time) Under-frequency unloading (Under-freq.Value) Under-frequency time (Under-freq.Time) Low current lock Undervoltage lock (Undervolt. Lock) Slip block 30100V 0.50-100.00s Set step:0.01V(factory default 50V) Set step:0.01s(factory default 100s)
Under-frequency unloading
45.00-50.00Hz 0.50-100.00s 0.2-5A 10.00-90.00V 0.5-8.00Hz/s Set step:0.01Hz(factory default 48Hz) Set step:0.01s(factory default 100s) Set step:0.01A(factory default In) Set step:0.01V(factory default 90V) Set step:0.01Hz/s(factory default 3Hz/s)
Reclosing
Auto reclosing time (ARC Time) Auto reclosing sync-angle (ARC Sync-Angle) Auto reclosing dead line Voltage (ARC Dead Line V) Overcurrent later instantaneous current (OC Later Inst.C) Zero sequence later instantaneous current (ZS Later Inst.C) Overcurrent later instantaneous time (OC Later Inst.T) Zero Sequence later instantaneous time (ZS Later Inst.T) PT failure delay 0.00-10.00s 0.00-50.00 10.00-50.00V Set step:0.01s(factory default 1s) Set step:0.01 (factory default 20 ) Set step:0.01V(factory default 60V)
Post-acceleration
0.02-20In Set step:0.01A(factory default 20In)
0.1-2A
Set step:0.01A(factory default 1A)
0.00-3.00s
0.00-3.00s
PT failure setting value

0.50-10.00s Set step:0.01s(factory default 10s)
19
Setting value
Range
Description
Non-electric quantity protection

Non-electric 1 value (Non-elec.1 Value) Non-electric 1 time (Non-elec.1 Time) Non-electric 2 value (Non-elec.2 Value) Non-electric 2 time (Non-elec.2 Time) Bus charging current (Bus Char.Current) Bus charging time (Bus Char.Time) 4.00-20.00mA 0.00-100.00s 4.00-20.00mA 0.00-100.00s Set step:0.01mA(factory default 20mA) Set step:0.01s(factory default 0s) Set step:0.01mA(factory default 20mA) Set step:0.01s(factory default 0s)
Bus charging protection

0.1-100.00A Set step:0.01A(factory default 100A)
0.00-3.00s
Synchronization closing
Synchronization voltage difference (Udiff-SyncClose) Synchronization frequency difference (Fdiff-SyncClose) Synchronization angle difference (Adiff-SyncClose) Synchronization time (T-SyncClose) Synchronization no-voltage check (No-Voltage-Sync) 1-100s Set step:0.01s (factory default 100s) 10-30 Set step: 0.01 (factory default 10 ) 0.1-2Hz Set step:0.01HZ(factory default 2Hz) 0.03-10V Set step:0.01V(factory default 10V)
5-90V
Set step:0.01V(factory default 10V)
4. Description of binary input, output and analog quantity

4.1 Monitoring of analog quantities Analog quantities can be monitored under the [Protection Data Display], [Measured Data Display] and [Pulse Energy] menus in the [State Display] menu, press the , keys to flip over. The factory precision of the device has been calibrated. The protection current is calibrated at double the rated current and the measuring current at a single rated current. The list is as follows: Note: for protection CT 3-phase, PT Y-Y wiring; due to the under-frequency unloading protection of this device, the frequency display is put in the protection data.
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Analog quantity terminal Terminals D01D02
Analog quantity name Protective Phase A current (Ia) Protective Phase B current (Ib) Protective Phase C current (Ic) Zero sequence current (I0) Measured Phase A current (IA) Measured Phase B current (IB) Measured Phase C current (IC) Phase A voltage
Test method Add double the rating, displayed deviation not exceeding 1% Add double the rating, displayed deviation not exceeding 1% Add double the rating, displayed deviation not exceeding 1% Add 1A, displayed deviation not exceeding 0.2%
Terminals D03D04
Terminals D05D06
Terminals D07D08
Terminals D09D10
Add rating, displayed deviation not exceeding 0.2% Add a single rating, displayed deviation not exceeding 0.2% Add a single rating, displayed deviation not exceeding 0.2% Add 50V, displayed deviation not exceeding 0.5% Add 50V 50Hz, displayed deviation not exceeding 0.02Hz Add 50V, displayed deviation not exceeding 0.5%
Terminals D11D12
Terminals D13D14
Terminals D15D16
(Ua)
System frequency F Phase B voltage
Uab
Terminals D17D18
(Ub)
Phase C voltage
Terminals D19D20
(Uc)
Zero sequence voltage (U0) Line voltage (UL) Line frequency F
Add 50V, displayed deviation not exceeding 0.5%
Terminals D21D22 Terminals D23D24 Terminals D23D24
Add 50V, displayed deviation not exceeding 0.5% Add 50V, displayed deviation not exceeding 0.5% Add 50V 50Hz, displayed deviation not exceeding 0.02Hz Add 10mA, displayed deviation not exceeding 3%
Terminals D25D26
420mA DC Input
1
Terminals D27D28 Terminals D09D10
420mA DC Input
2
Add 10mA, displayed deviation not exceeding 3%
D13D14 add current

3-phase active
by polarity D15 D16 D17 D18 D19 D20 add voltage by polarity
Add a single rating to current and 100V to line voltage Alter phase angle, displayed power deviation not exceeding 0.5%
power
21
Analog quantity terminal Terminals D09D10
Analog quantity name
Test method
D13D14 add current

3-phase reactive
by polarity D15 D16 D17 D18 D19 D20 add voltage by polarity
Terminals C12 and
Add a single rating to current and 100V to line voltage Alter phase angle, displayed power deviation not exceeding 2%
power
C16(common terminal
of pulse +24V) Terminals C13 and
Pulse 1MC1
Connect each point once, add 1 to the count
C16(common terminal
Pulse 2MC2
C16(common terminal
Pulse 3MC3
C16(common terminal
of pulse +24V)
Pulse 4MC4
4.2
Monitoring of binary input Binary input can be monitored under the [Binary input] menu in the [State Display]
menu, press the , keys to flip over. Binary input terminal B01 Common terminal of binary input Should be connected to DC220V or DC110V negative terminal of external power supply B02 B03 B04 B05 B06 B07 Breaker position Trolley run position Trolley test position Earth switch position Spring is not energized Input 6 External power supply of 220V or 110V DC can be applied, connect terminal the B01, Binary input name Test method
negative terminal to
positive terminal to terminal B02B13, in [Binary input] menu in the [State

Display], the status of binary input can be seen. The device also has a 24V DC supply, if it is used, terminal B 14 can be connected to terminal B02 B13, in [Binary input] menu in the [State Display], the status of binary input can be seen.
22
B08 B09 B10 B11 B12 B13 B14
Input 7 ARC Lock Input 9 Input 10 Input 11 Chk.Sync.Manu. Positive terminal of internal 24V power supply
Please note about the binary input voltage upon ordering, it is set to DC220V by default.
4.3
Monitoring of binary output Binary output can be monitored under the [Binary output] menu, press the ,
keys to flip over. Binary output terminals B15-B16 B17-B18 B19-B20 B21-B22 B23-B24 B25-B26 B27-B28 B29-B30 B31-B32Common open B32-B33 B34-B35Common open B35-B36 A22-A23 A22-A24
Binary output name Device Failure Trip Signal Alarm Signal Chk.Sync.Manu. Output 5 PROT Output 1 PROT Output 2 Reclose Output
Test method
Select open and close menu, use +, - key to operate and test the corresponding and terminals. B31-B32 open
B34-B35 are
common
Output 9
terminals that should close.
Output 10
Remote Close Remote Trip
5. Operation instructions
5.1 Control panel of device
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128*64 matrix LCD (The LCD will go off after a period of absence of keyboard operation; the LCD will be illuminated automatically when any key is pressed or in case of protection trip or alarm.) Signal indicator: operation, communication, operation, alarm, reclosure, fault (of the device) Circuit breaker state indication: indicating the current state of the circuit breaker (Open, Close position indication) Remote/local selection signal, local opening/closing button Key pad: , , , , Cancel, -, +, Enter, Revert The 6-bit nixie tube displays the primary measured values in real time: IA, IB, IC, Uab, Ubc, Uca, P, Q, Cos. (Please set the PT, CT transformation ratios properly in the System Parameters menu). The maximum display range of the power on the nixie tube is: 99999. Note: Measurement IA: AA, measurement IB: bA, measurement IC: CA,
voltage Uab: AbKV, voltage Ubc: bCKV, voltage Uca: CAKV, active power: PKW, reactive power: qKVar, power factor: H
5.2
Instructions for use of key pad and LCD display During the devices normal operation, it will display the measuring current, power,
time and statue (indicating whether reclosure charging is finished) in cycle. Press the Enter key to enter the main menu, which is a multi-level tree menu. Press the , keys to move the cursor to the desired entry, press the Enter key to enter this entry, and press the Cancel key to return to the next higher level of screen. If this screen is still
24
a menu, continue to press the , key to select the desired entry, press the Enter key to enter the next level of screen, and press the Cancel key to return to the next higher level of menu. If there is no menu screen, be sure to press the Cancel key to return to the next higher level of menu. The main menu is shown at the center of the following figure, with the corresponding submenus on both sides. The main interface displays the primary operating parameters in turn. The maximum displayed value of the primary is 6000.0A. For systems with a rated current of 5A, the set CT transformation ratio shall not exceed 2000. If the primary power is greater than 1000kW, the display unit is MW, otherwise is kW. 1State Disp
Protection Data Measuring Data Binary Input Pulse Energy Phase Angle Harmonic Data DC Input Data Trip Times
4Output Test
Device Failure
Main menu
Trip Signal Alarm Signal Chk.Sync.Manu. Output 5 PROT Output 1 PROT Output 2 Reclose Output Output 9 Output 10 RemoteClose Remote Trip 5Parameters Setting Zero No. Comm. Setting B. Parameters D/A Setting Pulse Energy Trip Times Clear Channel Coef. 8 Password ModelMPR-600Hb VersionV.. Date20 CRCH
1State Display 2Signal Revert 3Report Display 4Output Test 5SYS Parameters 6Setting Value 7Clock Setting 8Password 9Version Info
2Signal Revert
Enter 3Report Dis. Trip Report BinaryReport Event Report Report Clear 6SettingsNote 1 Protect On/Off Note: See protection setting table for detailed setting menus 7Clock setting Date-- Time::
Note 1:
For the Setting menu, see the description of each device.
State Display
25
The [State Display] menu contains 8 submenus, including protection data, measuring data, binary input, pulse energy, angle display, harmonic data, DC measurement and trip statistics. It is described as follows:
Protection Data
Ia = A Ib = A Ic = A Uab = V Ubc = V Uca = V U2 = V U0 = V I0 = A
Protection CT secondary current value
PT secondary line voltage value Negative seque.voltage Zero sequence voltage Zero sequence current
Measuring Data
IA = IB = IC = Ua = Ub = Uc = P = Q = Cos =
A A A V V V W var
Measuring CT secondary current value
PT secondary phase voltage value Converted to PT, CT secondary active power Converted to PT, CT secondary reactive power Cosine function for included angle of voltage and current; for -90<<90, COS is positive; for 90< <270, COS is negative At Closed, breaker is at closed position; at Open, breaker is at open
Binary Input
Breaker Trolley Run: Trolley test: Earth Switch : Spring: Input 6 Input 7 ARC Lock Input 9 Input 10
position. Note: The position of the breaker relates to protection logic, with fixed position. When Closed, trolley at running position When Closed, trolley at test position When Closed, earth switch at closed position When Closed, energy storage not completed
Description varies with model, see corresponding terminal diagram for details
Note: In the standard configurations, the input circuit has the connection to an external 220VDC control power supply. When no DC control power supply or control system is available on site, but a 110VDC control power supply is available, a 110VDC control power supply may be used for direct connection through local hardware
26
adjustment, or the 24V power supply of the device may be used as the input power supply (when the input common terminal is +24V, terminal number: B14, Terminal B01 is kept float). However, this must be specified upon ordering. MC1 MC2 MC3 MC4 kWh kvh kWh kvh
Pulse Energy
External pulse energyinput counting (4-way)
Accumulation of the devices real-time active and reactive calculations over time, + for positive direction, - for negative direction.
Phase Angle
Ua Ub Uc Ia Ib Ic IA IB IC UL
Phase angle relative to Ua, Ua as 0 by default. When wiring method is VV, it displays line voltages relative to Uab, the same as follows Phase angle of protection current relative to Ua
Phase angle of measuring current relative to Ua
Harmonic
I2 % I3 % I4 % I5 % I11 %
2~31st harmonics for which analog channels have been selectedinsy em st
DC Input
DC1mA DC2mA
External DCinput 4~20mA (2-way)
Trip Times
Total times
27
Signal revert In the [Signal Revert] menu, press the Enter key, the signal relay and the Operation
indicator on the panel will be reset. Report Display The [Report Display] menu includes 4 submenus, including trip report, binary report, event report and report clear. Event recording includes: device self-check fault, device setting value modification, system parameter modification and setting zone number modification, etc. Trip report can be record for the last 50 events, binary report for 100, event report for 30 at most. Beyond this, the latest report will overwrite the earliest one. Press the Enter key to enter the corresponding [To view xx report, please enter report number: 00 ] menu, and enter any figure within storage volume, press the Enter key to display the contents of that report. The screen is as follows: Report No. 20--
Report No. of this report Year, month, day, hour, minute, second and millisecond when it took place
Press key to see the specific operation value. Press and keys to flip over. Operation values Output test After entering the [Output Test] menu, the correct password is required to enter the [Output Test] menu. It displays the following: 4Output test
Device Failure
Trip Signal Alarm Signal Chk. Sync. Manu Output 5 PRO Output1 PRO Output2 Operate All
Press Enter key Press Cancel key Device Failure Close Open
(Note: When the test is performed on the 6 protection outputs, the starting relay will be in the Closed state automatically. The +, - keys are used for switching between the Close/Open control.)
System parameters
After entering the [SYS Parameters] menu, the correct password is required to enter
the [SYS Parameters] menu. It displays the following:
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5Parameters Setting Zone No. Comm. Setting Basic Parameters D/A setting Pulse Energy Trip Time Clear Channel Coef.
Setting Zone No.: range 00~07. Comm. setting Comm. setting

RS485 Address RS485 Baud rate Pulse Input Time ms IP Address . . . Subnet Mask . . . K W Default . . .
Communicationaddress ofdevice 01 99 002.4KB014.8KB029.6KB03 19.2KB0438.4KB05115.2KB Confirmation time of 4-way pulse energy, >10mS, < impulse width of kilowatt-hour meter For Ethernet communication
Setting of basic parameters (see the description of the protection device for basic parameters) B. Parameters:
Rating Current PT Ratio CT Ratio CT Wiring Mode PT Wiring Mode Harmonic Channel
Setting the CT secondary current rating 00: 5A; 01: 1A Setting the PT transformation ratio: 1~1500 Setting the CT transformation ratio: 1~5000 Setting the CT secondary wiring mode00: 3-phase; 01: 2-phase Setting the PT secondary wiring mode00: Y-Y; 01: V-V Setting analog quantity channels 0~12 for harmonic monitoring, select 0 to exit from the harmonic calculation function
29
D/A setting
The device has two 4~20mA outputs. The DA1~DA2 adjustment factor is used to
adjust the accuracy of the channel output. The DA1~DA2 channel selection is used to select the corresponding analog quantity channel (see the description of the protection device for specific reference quantities). In the accuracy test, make sure the field ground is in good contact; otherwise the accuracy might be affected.
Pulse energy setting

Energy base numbers can be set, including Pulse 1, Pulse 2, Pulse 3, Pulse 4,
positive active energy, positive reactive energy, negative active energy and negative reactive energy. Clear trip times It is used to clear the trip times. Settings After entering the password, you can enter the [Setting Value] menu. See the settings description of the protection device for the detailed description. Clock setting A battery-back real-time clock is provided in the device, which can perform time adjust remotely via the communication network or in-site time adjust in the [Time Setting] menu. 7.Clock setting Date20 Time Enter this menu and press the Enter key, the clock will stop refreshing and a cursor will appear. Move the cursor to the desired position for modification by pressing the , keys, modify to the desired value with the +, - keys. Press the Enter key to complete setting. If the Cancel key is pressed, the setting will be cancelled and the screen continues to refresh the clock.
Password
The [Password] menu is used to modify the password for entry into the Settings,
System parameters and Output Test submenus. The initial password is provided by the factory. The universal password is 1000. Input password 0 0 0 0 Move the cursor to the desired position for modification by pressing the , keys, modify to the desired password with the +, - keys. Press the
30
Enter key to enter the new password setting menu as above; press the Cancel key to cancel the setting. GPS clock synchronization The GPS clock synchronization signal is input as rs485 differential voltage, the device is able to receive GPS clock minute synchronization(or second synchronization). If there is GPS signal, there will be wont. The principle of GPS clock synchronization: The second pulse or minute pulse act with the monitoring system, the time base with second precision is sent by monitoring system, when the GPS second differential signal arrives, the time base is unified and the milliseconds are cleared. and flashing on the bottom of cycle menu; otherwise
Version Info
In the main menu, after entering the [9. Version Info] menu, the model, software
version and date of the device will be displayed.

Note: For a corresponding nonstandard model, the devices displayed model does not have to be changed.
6. Check of protection function

6.1 Check of three-phase overcurrent protection(Three-step OC) Overcurrent protection is divided to three phases which can be set and On/Off separately. Their principle is same, now take the overcurrent phase I for example. To wire as Figure 6-1, switch on overcurrent phase I protection and overcurrent direction, and compound voltage is switched on. MLPR-610Hb Ia(IbIc) Ia(IbIc) Ua Ub Uc Ua(UbUc) D1(3,5) D2(4,6) D15 Power supply D17 D19 D16(18,20) A02 A01
14(16,18)
Figure 6-1
See the following table and set. To measure operation current value and keep a record in the following table. The measuring terminals B17-B18,B25-B26,B27-B28 should
31
be shorted when the instantaneous overcurrent protection operates. Input current the of Setting value of instantaneous current (A) Operation value 1 time of rating 2 times of rating 5 times of rating 10 times of rating
phase A and add 30V to
voltage Ubc.Take the Operation zone
voltage phase as reference
and check the operation zone. Input current the of Setting value of instantaneous current (A) Operation value 1 time of rating 2 times of rating 5 times of rating 10 times of rating
phase B and add 30V to
voltage Uca.Take the Operation zone
and check the operation zone. Input current the of Setting value of instantaneous current (A) Operation value 1 time of rating 2 times of rating 5 times of rating 10 times of rating
phase C and add 30V to
voltage Uab.Take the Operation zone
and check the operation zone.
Instantaneous overcurrent setting value is 5A and input
Setting value of under voltage(V) Low voltage block value
20
40
60
80
32
6A current.
Setting value of negative sequence voltage (V) Negative sequence voltage block value 5 10 15 20
6.2 Check inverse time overcurrent protection(IT Overcurrent) To wire as Figure 6-1.Overcurrent protection is provided, and inverse time of overcurrent mode is set. Select one curve in IT Trait Curve01standard inverse time limit, 02 unusual inverse time limit, 03 extreme inverse time limit, 04 long inverse time limit the time constant p of inverse time limit is set as 0.50s and the current Ip of inverse time limit is set as 5A. See the following table and set and check for inverse time limit. The measuring terminals B17-B18, B25-B26, B27-B28 should be shorted when inverse time limit overcurrent protection operates.
Curve selection
Operating value of inverse time limit
2Ip(A)
3Ip(A)
5Ip(A)
01Standard inverse time limit Ip=5Ap=0.5s
Reference operating time Actual operating time
5.105s
3.15s
2.140s
02Unusual inverse time limit Ip=5Ap=0.5s
6.750s
3.375s
1.688s
03Extreme inverse time limit Ip=5Ap=0.5s
13.333s
5.000s
1.667s
04Long inverse time limit Ip=5Ap=0.5s
60.000s
30.000s
15.000s
6.3 Check of zero sequence overcurrent protection(ZS Overcurrent) Zero sequence overcurrent protection is divided to three phases which can be set
33
On/Off separately. Their principle is same, now take the zero sequence overcurrent phase I for example. To wire as Figure 6-2 and switch on zero sequence overcurrent phase I protection and zero sequence direction. It will have zero sequence voltage block function when zero sequence voltage block is switched on. MLPR-610Hb Ua Ua 3U0 3U0 3I0 3I0 D15 D16 D21 D22 D07 D08 A02 A01 Power supply
Figure 6-2 See the following table and set. Measure operation current value and keep a record in the following table. The measuring terminals B17-B18, B25-B26, B27-B28 should be shorted when the zero sequence protection operates. (YY connection is taken for example.) Open U0(V) Calculate 3U0(=UA) Setting value of zero sequence current(A) Operation value Operation zone 15 15 0.20 15 15 0.50 15 15 1.00 15 15 1.50
6.4 Zero sequence overvoltage protection(ZS Overvoltage) Open-delta voltage is taken as zero sequence overvoltage protection voltage, which can be set as trip or alarm. To wire as Figure 6-3, switch on zero sequence voltage alarm. MLPR-610Hb U0 U0 +WC -WC D21 D22 B02 B01 A02 A01 Power supply
Figure 6-3
34
See the following table and set. Measure operation current value and keep a record in the following table. The measuring terminals B19-B20 should be shorted when zero sequence voltage alarm operates. Setting value of zero sequence voltage(V) Zero voltage delay(s) Zero sequence sequence 10 20 30 50
10
50
100
voltage operation value(V) Zero sequence
voltage operation time(s)
6.5 Check of overload protection The maximum current of phase is taken as overload protection current to check, which can be set as trip or alarm. To wire as Figure 6-4, switch on overload alarm. MLPR-610Hb Ia(IbIc) D1(3,5) A01 Power supply Ia(IbIc)
D2(4,6)
A02
Figure 6-4 See the following table and set. Measure operation current value and keep a record in the following table. The measuring terminals B19-B20 should be shorted when overload alarm operates. Setting value of overload(A) Overload delay(s) Overload operation value(A) Overload operation time (s) 5 10 10 5 15 2 20 1
6.6 Check of under-frequency unloading protectionUnder-frequency The frequency of under-frequency unloading protection is derived from the measuring frequency of voltage Uab. It has frequency slip block (Which can be On/Off) and under current block against load feedback. To prevent fast voltage drop from wrong operation of
35
frequency protection, under frequency unloading protection provides undervoltage block. To wire as Figure 6-5, switch on under-frequency unloading protection. If slip frequency is needed, switch on slip block. Slip block should be switched off so as not to affect operation accuracy when frequency operation value or operation delay is measured. MLPR-610Hb Ia Ia Ua(Ub) Ua(Ub) D1 A01 D2 D15(17) A02 D16(18) Power supply
Figure 6-5 See the following table and set. Measure operation value and keep a record in the following table. The measuring terminals B17-B18B25-B26B27-B28 should be shorted when under-frequency unloading protection operates. Setting value of under-frequency(Hz) Setting value of under current(A) Setting value of under voltage(V) Setting value of slip block(Hz/s) Setting value of under-frequency 49.5 0.5 10 3 0.5 49 0.5 20 4 1 48.5 1 30 5 2 48 1 60 7 3
operation delay(s) Under-frequency operation value(Hz) Under-frequency operation time(s) Slip block value(Hz/s)
6.7 Check of auto reclosing and later instantaneous trip To wire as Figure 6-6 and check according to the following method. MLPR-610Hb Ia Ia D1 D2 B01 DL B02 A02 A01 Power supply
Figure 6-6
36
Check of protection starting method: Protection starting reclosing method is provided, which reclosing delay is set as 2.00s.To switch on overcurrent
post-acceleration, which post-acceleration delay is set as 0.00s.To connect terminals B01-B02, the charging sign will come up after 15s. Add fault current to make instantaneous or overcurrent protection operate. Remove the fault current, the reclosing will operate after 2s. Add fault current again, the overcurrent post-acceleration protection operates immediately. Check of non-corresponding starting method: When circuit breaker trips, not manual trip or remote control trip, the reclosing will be started. To switch on non-corresponding starting reclosing, and connect terminals B01-B02, the charging sign will come up after 15s. To open terminals B01-B02 (analog breaker trip), reclosing will operate after 2s. Reclosing has no-voltage check and synchronization check function. To switch on no-voltage check, the reclosing will be blocked when voltage UL is greater than setting value of no-voltage check. To switch on synchronization check and select synchronization voltage in parameter menu, the reclosing will be blocked when the skewing between voltage UL and synchronization voltage is greater than
synchronization check angle. Both of the voltage at two ends should be greater than 80% of rated voltage (line voltage: 100V , phase voltage: 100/ 3 V).
6.8
Check of PT failure function Add balanced 3-phase voltage (57.7V), device should report PT failure when any one
or two phases are removed. Add protection current but no voltage, which is greater than no-current setting value, device should report PT failure (used for YY connection). Measuring terminals B19-B20 should be shorted.
6.9
Check of undervoltage protection function To wire as Figure 6-7. Input the voltage of phase A,B,C, switch on undervoltage
protection and close the breaker. See the following table and set. To measure operation voltage value and keep a record in the following table. The measuring terminals B17-B18 B25-B26 B27-B28 should be shorted when undervoltage protection operates.
Undervoltage protection will be blocked when PT is failure and PT failure lock undervoltage is switched on.
37
MLPR-610Hb Ua Ub Uc Ua(UbUc) D15 A01 D17 Power supply D19 A02 D16 (18,20)
Figure 6-7
Setting value of undervoltage(V) Operation value
30
50
70
90
6.10 Check of bus charging protection

To wire as Figure 6-8, port 1 and 2 are current input of phase A, port 3 and 4 are current input of phase B, port 5 and 6 are current input of phase C. Switch on bus charging protection. Terminal A19 is connected with WC, +WC and terminal A15 are shorted immediately, using analog manual closing. Bus charging protection should operate when input fault current in 3s. And bus charging protection should not operate when input fault current after 3s. See the following table and set. Measure operation current value and keep a record in the following table. The measuring terminals B17 -B18B25-B26 B27-B28 should be shorted when bus charging protection operates. MLPR-610Hb Ia(IbIc) Ia(IbIc) -WC +WC D1(3,5) D2(4,6) A19 A20 A02 A01 Power supply
Figure 6-8
Setting value of bus charging current (A) Operation value 1In 2In 5In 10In
38
6.11
Check of synchronization closing function(Sync. Closing)
To wire as Figure 6-9, switch on manual closing synchronization function. In the parameter menu, synchronization voltage is set as Uab, setting value of synchronization angle is set as 20 setting value of synchronization frequency difference is set as 1Hz, , setting value of synchronization voltage difference is set as 5V, setting value of synchronization no-voltage closing is set as 70V, synchronization time is set as 60s. Add 100V/50Hz AC voltage to UAB, add a voltage with less than 70V, and 50Hz of frequency to UL. Connect B01-B13 and then open, simulate manual synchronous closure. The device checks out no-voltage closure, after the terminals B29-B30 closed for 600ms, it will return, and the closure pulse is provided. Increase the voltage of UL to 98V and adjust the frequency as 49.5Hz, the device will capture synchronization in 60s. The terminals B29-B30 will return after closure of 600ms when voltage difference, frequency difference, phase angle difference are content with the setting value. The remote closure synchronous function is switched on, under the background monitoring system and after sending closure command, the device will capture synchronously as manual closure checking synchronization. If it captures successfully in the time of synchronization, the terminals B23-B24 are closed for 600ms and it will send closure pulse. MLPR-610Hb Ua Ub Uc Ua(UbUc) UL UL D15 D17 A01 D19 D16(18,20) D23 D24 A02
Power supply
Figure 6-9
39
7.1 Terminal diagram of the device
POWER
I/O
B01 B02 B03 B04 B05 B06 B07 B08 B09 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 B32 B33 B34 B35 B36
CPU
Net1
D01
AC
Ia Ia' D02
D03
Ib
Ib' D04
ON OFF
Net2
D05
Ic
Ic' D06
Input 6 Input 7
D07
I0
I0' D08
COM1 COM2
D09 IA IA' D10
Input 9 Input 10 Input 11
Run
D11
IB
IB' D12
Debug
A01 A02 A03 A04 A05 A06 A07 A08 A09 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24
Chk.Sync.Manu.
D13
IC
IC' D14
(+24V)
D15
Ua
Ua' D16
D17
Ub
Ub' D18
-WC +WC
C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20
D19
Uc
Uc' D20
D21
U0
U0' D22
D23
UL
UL' D24
D25 D26 D27 D28
DCSIn1+ DCSIn1DCSIn2+ DCSIn2-
1.Ia,Ib,Ic are protective currents. 2.I0 is zero-sequence current. 3.IA,IB,IC are measuring currents. 4.Ua,Ub,Uc are bus voltages. 5.U0 is zero-sequence voltage. 6.UL is line voltage. 7.DCSIn is 2-way 420mA DC input. 8.Net1,Net2 are ethernet interfaces, COM1, COM2 are 485 interfaces. 9.If +24V is the standard configuration or not on IO board, it is used as input power supply only when using internal 24V.
Figure 7-11
Terminal diagram of
MLPR-610Hb
40
7.2 Typical wiring diagram of the device
Circuit breaker
Bus voltage
Zero-sequence voltage
Protective current
AC plug-in unit
Zero-sequence current
Measuring current
Line voltage
Net1 Net2
Debugging port Device power+ Device powerShielded ground Shielded ground Power off
CPU plug-in unit
Power plug-in unit
AC plug-in
MLPR-610Hb microcomputer protection and monitoring device
DCSIn1+ DCSIn1DCSIn2+ DCSIn2-
COM A COM A COM B COM B
Operating circuit failure Trip position

Closed position
I/O plug-in unit
Shielded ground
COM A
Reclose Output
Chk.Sync.Manu.
Output 9 normally closed Output 10 normally open
Chk.Sync.Manu.
Reclose Output
Output 10 common
PROT Output 1
PROT Output 1
PROT Output 2
PROT Output 2
Output 9 common
Output 10 normally closed
Alarm signal
Output 9 t normally open
COM A COM B
Positive active pulse Positive reactive pulse Negative active pulse Negative reactive pulse Pulse common24 V Pulse 3 Pulse 4 4
Alarm signal
Output 5
Output 5
Closed position monitoring Trip coil Trip position monitoting Closing coil
COM B
Pulse 1 Pulse 2 2
-WC
Remote control common terminal Remote control closing Manual closing iniput Device panelWC Remote control trip Manual trip input
WC
IChk.Sync.Manu.
GEarth Switch
Input 10
Input 11
DCSOut1DCSOut2+ DCSOut2-
+24V
LARC Lock
Input 6
Input 7
Input 9
Breaker
DCSOut1+
Trip Signal
Trip Signal
Input common terminal-
Trolley run
Trolley test
Pulse common24 V
Device Failure signal Device Failure signal
Spring
+WC
WC
Note 1.As shown in the figure,the ZK(remote/local changeover switch) and KK(manual operating switch) are installed on the switchboard panel.When remote/local changeover switch and manual operating switch of device panel are used,terminal A21 is connected to +KM. 2.As shown in the figure,PT secondary is star connection,when VV wiring is present, terminals D 15,D20 are connected to phase A of PT secondary,terminals D16,D17 to phase B of PT secondary,terminals D18,D19 to phase C of PT secondary.
Figure 7-12 Typical wiring diagram of MLPR-610Hb
WC
WC
41
Part 8
Operating circuit of MXPR-600Hb series device
8.1 Use of external changeover and operating switches

Traditional operating circuits are started by current, while a voltage maintaining circuit realizes electric trip prevention. An anti-trip relay will be selected depending on the current of the trip/closing circuit of the circuit breaker. However, this has poor generality and can hardly be realized for circuit breakers with low trip and closing currents (such a s 10KV circuit breakers from AEG Company in Germany, whose trip and closing currents are not greater than 0.2A). To simplify wiring and design finalization, and to improve the generality of the product, we offer a new operating circuit shown below.
Small bus Fuse

1LP Tn2
TBJ1 Jn
DL A16
HQ
Closing output
Tn1 2 ZK 4 5 KK 8
Reclosing
Closing circuit
TBJ2
A15 A24
TBJ
A19
Manual and anti-trip Remote controlled switch-on
YHJ
1 ZK 3 A22
YTJ
A23 6 ZK 8 6 KK 7 A17 Tn1 2LP A18 DL TQ
Remote control opening
Trip circuit
Manual and trip output
Jn
Tn2
Protection
HWJ
A20
A13 DL A14 A12
On position Off position

Closed position output Trip position output Operation circuit disconnected
TWJ HWJ TWJ
A11 A09 A07
A10
HWJ
TWJ
A08
Schematic diagram of operating circuit 1
42
In the diagram, KK is a traditional operating switch, used for manual trip/closing operations, ZK is a changeover switch, used for changeover of local and remote control. When ZK is at the Remote position, the power of the remote control circuit will be switched on, i.e., Terminal A22 of the device is connected to +KM, and the power of the manual operating circuit is cut off, disabling manual closing and manual trip. On the contrary, when ZK is at the Local position, the power of the manual operating circuit is switched on and that of the remote control circuit is cut off. Note: The dotted line outlines the internal circuit of the protection device. All our devices marked with anti-trip circuit are designed on this operating circuit. Terminals Tn1, Tn2 corresponding to the protection relay Jn are determined by the corresponding protection output control word. Jn can be any one or more of Protection outputs 1-8. Whether local or remote control, the precondition to jump is Terminal A15 of the device is always connected to +KM. After manual or remote controlled closing, if a short-circuit fault occurs, the protection will operate to trip the circuit breaker. Though Terminal A15 of the device is connected to +KM, the closing circuit is disconnected by TBJ1 and will not be closed again. In this way, circuit breaker jump is effectively prevented.
43
8.2 Use of trip and closing buttons on the panel
Small bus Fuse

1LP Tn2
TBJ1
A16
DL
HQ
Closing output
Jn
Tn1 2 ZK 4 5 KK1
Closing circuit
Reclosing
TBJ2
8 A15 A24
TBJ
A19
Manual and anti-trip
YHJ
A21 1 ZK 3 A22
Remote controlled switch-on
YTJ
A23 6 ZK 8 6 KK2 7 A17 Tn1 2LP A18 DL TQ
Remote control opening
Trip circuit
Manual and trip output
Jn
Tn2
Protection
HWJ
A20
A13 DL A14 A12
On position
TWJ HWJ TWJ
Off position
A11 A09 A07
Closed position output Trip position output Operation circuit disconnected
A10
HWJ
TWJ
A08
Schematic diagram of operating circuit 2
In the diagram, KK1, KK2 and ZK are on the panel, in which KK1 and KK2 are manual closing and manual trip buttons (the manual closing and manual trip contacts are already connected to manual close in and manual trip in internally), ZK is a changeover switch for switching between the local/remote positions, completely replacing the changeover and operating switches on the board/cabinet panel. Note: The dotted line outlines the internal circuit of the prote ction device. When a control button on the panel is used, Terminal +KM A21 on the panel must be connected to +KM.
44

Microcomputer Protection Relays and Monitoring Device For Line Protection

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Microcomputer Protection Relays and Monitoring Device For Line Protection

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Zhuhai Wanlida Electric Co., Ltd.

Prepared by Proofed by Approved by

Document No.: WLD [K]-JY-222-2010

Version No.: V2.03.01

1.2 Function and specification

Error of setting value:

Whole-group operation time (including relays intrinsic time):

Structural and dimensional diagram

Boring diagram for installation

Ia>Igl Direction judgement

Ib>Igl Direction judgement

Ic>Igl Direction judgement

Direction judgment On/Off

Operation logic of compound voltage block directional overcurrent

Operation zone of inter-phase directional component

Inverse time limit overcurrent protection(IT Overcurrent )

t = 13.5/[(I/Ip) -1] t = 80/[(I/Ip) -1] t = 120/[(I/Ip) -1]

Operation logic of inverse time limit overcurrent

3-step directional Zero sequence overcurrent protection(ZS Overcurrent)

Zero-sequence overcurrent direction judgment Zero-sequence over-current direction judgment On/Off

Trip output/alarm output

Operation logic of directional zero sequence overcurrent

Zero sequence Overvoltage protection(ZS Overvoltage)

Circuit breaker at closed position

Figure 2-5 2.5

Operation logic of zero sequence overvoltage

Overload operation logic

Under-frequency unloading protection(Under-frequency)

Low-frequency unloading On/Off

Low-frequency unloading protection output sequence

Operation logic of under-frequency unloading

3-phase primary reclosing

Automatic reclosing output

Reclosing charging indication =1

Reclosing operation logic

Post-acceleration overcurrent post-acceleration and zero sequence overcurrent

Operation logic of post-acceleration

Max{IaIbIc}<Igfh MaxU<30V Max{Ia,Ib,Ic}>0.1*In U2>8V

Operation logic of PT failure

Umax>30V Umax<Uddy PT break lock PT break Circuit breaker at closed position

Protection output sequence

Figure 2-11 Operation logic of undervoltage protection

2.11 Non-electric quantity protection 4-20mA input.This function can be

Bus charging protection(Bus Charging)

Operation logic of bus charging protection

Synchronization closing(Sync. Closing)

Synchronization closing logic is as follows:

Remote controlling closure commond

Remote closure synchronization On

Remote controlling closure output

Synchronization closing function logic figure

Pulse energy/integral energy

Pulse energy (Can be selected or not)

Setting of parameters and setting values of the device

Setting of basic parameters

0exit from harmonic calculation function 1:Ia,2:Ib,3:Ic,4:I0,5:IA,6:IB,7:IC,8:Ua,9:Ub,10:Uc,11:U0,12:UL

Wave Record Earth Mode Bus Voltage

0-1 0-2 0-5

D/A channel settings

DA12 channel selection

4mA20mA Power reference quantity: 0200W corresponding to

DA12 adjustment Factor

Adjust parameters of D/A Channels 1~2 (4-20mA)