INDEX

SR. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 CHECK LISTS FOR SITE ACTIVITIES CHECK LIST FOR CHECK LIST NUMBER Checks while receiving drawings CL – 01 Demarcation and Plot layout CL – 02 Land Development Works CL – 03 Layout of the Buildings on site CL – 04 Lineout of Individual Building with side CL – 05 rail Plum Concrete CL – 06 Plain Cement Concrete CL – 07 Mix Design & Weigh Batching CL – 08 Slump Test, Cube Casting and Cube CL – 09 Testing Concreting of Footings CL – 10 Concreting of Columns CL – 11 Concreting of Plinth Beams CL – 12 Concreting of Lift Raft & Lift Pardi CL – 13 Concreting of Staircase CL – 14 Concreting of Beams / Slabs CL – 15 RCC of Lift Machine Room & O.H.W.T. CL – 16 Filling in Plinth & Anti-Termite CL – 17 Treatment Rubble Soling CL – 18 Uncoursed Rubble Masonry CL – 19 Brick Masonry CL – 20 External Plaster CL – 21 Internal Plaster CL – 22 Expansion and Construction Joints CL – 23 Curing CL – 24 Concealed Plumbing CL – 25 Water Supply – Rising Mains and CL – 26 Distribution Building Drainage system up to the CL – 27 Vertical Stack C.P. and Sanitary Fittings CL – 28 Sewage System from Vertical Stack to CL – 29 Septic Tank / Drain PAGE NUMBER 05 08 09 10 11 12 13 14 16 19 20 21 22 23 24 26 27 28 29 30 31 32 33 35 36 37 38 39 40

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SR. NO. 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

CHECK LIST FOR Septic Tank External Water Supply – Rising Main Electrical Wiring, Fittings & Fixtures External Electrical M.S.E.D.C.L. supply External Electrical Generator supply Street Light Work Water-proofing of Toilets, Dry Balcony and Terrace Tiling Work Kitchen Platform Aluminum Windows and Doors Door Shutters Internal Painting for Walls & Ceiling External Painting Fabrication Work Handing over of flat – Check List Passenger Lift Fire Fighting System Road Work Landscape Works Cleaning of Water Tank Cleaning of Drain Line Collection and Disposal of Dry Garbage / Wet Garbage Lift Maintenance Working and Maintenance of Fire Fighting Equipments Cleaning of Swimming Pool Safety Measures at Site Rain Water Harvesting

CHECK LIST NUMBER CL – 30 CL – 31 CL – 32 CL – 33 CL – 34 CL – 35 CL – 36 CL – 37 CL – 38 CL – 39 CL – 40 CL – 41 CL – 42 CL – 43 CL – 44 CL – 45 CL – 46 CL – 47 CL – 48 CL – 49 CL – 50 CL – 51 CL – 52 CL – 53 CL – 54 CL – 55 CL – 56

PAGE NUMBER 41 42 43 44 45 46 47 49 50 51 52 55 56 57 59 64 66 67 69 70 71 72 73 74 75 76 77

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INDEX
SR. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 SR. NO. 27 28 CHECK LISTS FOR FIELD TEST FIELD TEST FOR Receiving, Inspection & Testing : Cement Receiving, Inspection & Testing : Steel Receiving, Inspection & Testing : Binding Wire Receiving, Inspection & Testing : Sand (Fine Aggregate) Receiving, Inspection & Testing : Stone Metal (Coarse Aggregate) Receiving, Inspection & Testing : Murum Receiving, Inspection & Testing : Flush Door Receiving, Inspection & Testing : Bricks Receiving, Inspection & Testing : Instant Sunla Receiving, Inspection & Testing : M.S. Windows Receiving, Inspection & Testing : Glass Fixing Receiving, Inspection & Testing : Rolling Shutter Receiving, Inspection & Testing : Aluminum Windows Receiving, Inspection & Testing : Plumbing G.I. Pipes and Fittings Receiving, Inspection & Testing : Plumbing C.I. Pipes and Fittings Receiving, Inspection & Testing : Plumbing PVC Pipes and Fittings Receiving, Inspection & Testing : Hume Pipes Receiving, Inspection & Testing : Mosaic Tiles Receiving, Inspection & Testing : Ceramic / Glazed Tiles Receiving, Inspection & Testing : Granite / Marble / Kotah / Tandoor Stones Receiving, Inspection & Testing : Wood / Timber / Plywood / Block Board / Laminates Receiving, Inspection & Testing : Shingle Receiving, Inspection & Testing : Stone Dust Receiving, Inspection & Testing : Crushed Sand Receiving, Inspection & Testing : Fly Ash Receiving, Inspection & Testing : Fly Ash Bricks FIELD TEST FOR Receiving, Inspection & Testing : Citadel Blocks Receiving, Inspection & Testing : CPVC Pipes FIELD TEST NO. FT – 01 FT – 02 FT – 03 FT – 04 FT – 05 FT – 06 FT – 07 FT – 08 FT - 09 FT – 10 FT – 11 FT – 12 FT – 13 FT – 14 FT – 15 FT – 16 FT – 17 FT – 18 FT – 19 FT – 20 FT – 21 FT – 22 FT – 23 FT – 24 FT – 25 FT – 26 FIELD TEST NO. FT – 27 FT – 28 PAGE NO. 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 PAGE NO. 112 113

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S. Storage and Preservation Sampling Plan Durocrete Mix Design Manual and Mix Deign for M15 to M35 Grade of concrete Tables of Engineering Information List of I. 1 2 3 4 5 OTHER ENGINEERING INFORMATION SUBJECT Handling. Inspection & Testing : RCC Door Frames FT – 29 114 INDEX SR. 82 84 115-131 132-155 156 -4- . Codes PAGE NO.29 and Fittings Receiving. NO.

CHECKS WHILE RECEIVING DRAWINGS Before we start any construction Please took info following in the drawings with you. Layout drawings (project): check the following : Name plate as per specified form. Front Gates. Consumed F. 10. Sub-Title and Scale. 3. 6. Security Office location etc. Well. top of UGWT. 5. Bore well. 8. Existing Tree location. Sub-Title and Scale. Etc. approved drawings with commencement letter : Area of plot. Boundaries as per site demarcation. Working Drawings : North direction and name plate as per specified form. 5. Transformer Room. 4. 5. R.I. Building setback.M. other buildings of structure obstructing existing structures.I. Garden. Parking. 7.C. CL .S. 9.M. 2. b) 1. society office. 4. Number of Buildings Number of stories of each building. 9. Flat number as per printed broachers. Drawing Title. Telephone Poles. LT room plinth. and H. 4. All room door opening sides with Bath W. 2. Project name. 6. Set-Back / side margins shown. Pump Room. Column reduction arrows. UGWT. Whether sizes are as per printed broachers.T.C. and Types of Compound Wall. and Hutments / Structures.01 P. 3. North direction. Drawing Title. Electric Poles. Landing and Mid-Landing etc. Both Lt. Duct dimension and open area dimension. 2. -5- . for all plan on Plinth. of road top. 8. Available F. L. 7.S. TBM location etc. Overhead Lines. main entrance road.B. Location of Compound wall. 3. Sufficient set back for septic tank. Check List a) 1. Septic Tank. Level with respect to T. Chajja at terrace level shown in dotted on all plan. Project name. Brick / Block walling convention. Bore well. 6. c) 1. Road.

3. 15. Centre line checking such as size of column at footing level. 20. Following points be seen while checking Plumbing Drawings : Location of UGWT / OHWT / Septic Tank / STP / WTP. 3. 24. Details of column below O. / Lift room positions. 18. 14. 22. 12. 8. Check Elevation features. Parking drawing.W. 11.C.C. Extract details for plinth side flats. Terrace level chains slab details. 13. 5.H.C. -6- . 10. Specification in brief. Head room at specific level (beam depth & change in beam depth) Dowel for adjacent structure.T. / Bath / Toilet / Terrace sunk line shown shaded. f) 1. 17.W. 4.C. 2. 23. R. 9. Balcony. W.H. 6. Inverted beams for W. and Bath drop. 12. all open ducts.C. Floating column details. exhaust for opening and balcony grill opening.C. 3. drop etc. room sizes as per broachers & wall thickness.C. Reinforcement at critical points. W. Schedule. Staircase pardi thickness. toilet bath. O. Terrace drain. d) 1. Sunk slabs W. bath etc. 7. Dotted lines for Chajja. Loft details to be taken along with beam. Kitchen Otta position with sink size Lift position and size. Arrangements of Rain-Water Harvesting. Rolling Shutter’s pardi. All windows.11. Following points be seen while checking Electrical Drawings : Location and size for transformer room. Check the structure at contour level. Following points be seen while checking R. shopping patterns and rain water pipe opening locations Lift shaft sizes. 16. door frames opening rolling shutters. Slope / Flow of drainage to suit site terrain.C. meter room for individual buildings and location of feeder pillars Route for electrical cabling to be done. Drawings : To be read as per working drawings. e) 1. Meter cabinet locations.T. 19. 4. 2. riser thread details. Location and size of electrical duct. Drawings to support with size and design calculations for capacities of above. 21. space and staircase details direction. grill sizes. 2.

2. 3. DEMARCATION AND PLOT LAYOUT Check List : 1. -7- . 6. 3. g) 1. 5. CL – 02 Approved demarcation plan with North direction. Detailed electrical conduiting for each flat / building. Following points be seen while checking Landscape Drawings : Detailed layout of open space area.L. Check for structural feasibility.4. Check weather amenities provided are as per broacher / specifications. Detailed meter room layout.’s of approach road near the points of entry and at regular intervals if the road runs along the perimeter of the plot. Plane table survey (Map) Contour Survey (Map) – Contour Survey also to include R. 2. Load calculations for transformer.

T. L. Verification of above by Architect and Technical Cell.P.4. nala.G.T. H.T. Club House.W. 4. Garden. 3. Verification Certificate of Architect and Technical Cell. lines approach road etc.T. LAND DEVELOPMENT WORKS Check List : 1. Demarcation Plan. b) Location and size of U.T. Road widening markings at site from authorized agency. 7. 8. Plant.. Survey for underground electrical / telephone cables. 5. CL . Lawn. S. 2.P. Records : 1. f) Design and location of any other amenities ( W. Plane table survey plan Contour Map. Physical verification of the plot with reference to demarcation plan.03 Architect to give details of following to all Consultants and Technical Cell a) Layout of all building. drainage lines. c) Location and size of Septic Tank and S. Use of Solar Energy etc ) -8- . water supply lines. Soil Investigation Report – for deciding type of foundation. d) Location and size of Transformer. Swimming Pool. nala structures etc. 6. e) Design of Compound Wall and Entrance Gate and Security Cabin.T. boundries. room and Generator room. existing structure.

Amenities Area. 7. GI Sheet fencing. Technical Cell for individual building lineout. Developed plan showing all above amenities and their respective levels.W. 2. Plot Boundaries of all building. Marking the Buildings and Structures. -9- . electrical lines and plantation. Verification all above by Architect and Technical Cell at site. Gates.M. Trial Pits for each building for foundation strata. m) Location for Vermiculture / Bio-gas Plant. Reference : Approved layout plan. curing work. Surface cleaning. CL – 04 LAYOUT OF THE BUILDINGS ON SITE Check List : 1. Records : 1. Excavated GL Approval by RCC consultant for foundation strata. 5. g) Location of E. 6.S.G. with respect to T. Electrical Substation. i) Developed Plinth level of all Building and Amenities (preliminary) j) Developed first slab level k) Basement level if applicable l) Layout and Location of Rain-water Harvesting with Storm water arrangements. Try to maintain natural slope of ground. 3. Compound Wall.L. 11.2. Roads on ground with lime powder and check for fouling if any.. if applicable. 10. 12. Verification Certificate by Architect / RCC consultant and Technical Cell. Disposal and Reuse of Excavated earth. As per CL – 02 approved layout showing North direction. Check set-backs required for all structure as per rules and regulations Clearance from Architect.R. 9. 4.T. Provision for proper arrangements of Labour Hutments. 8. dressing and leveling. Open Parking. 4. Mass Excavation / Pit Excavation – balance cutting and filling. 3. U. Roads.B. 2. h) Developed Ground Level. Existing G. Bore well locations and water yield reports. etc. Records : Approved drawings Certificate from Architect and Technical Cell.

Consent from architect. Record : Certificate from Technical Cell and Architect on verification of lineout. 3. Reference: Latest approved Center line plan from Architect.B. 6. diagonals checking part wise. Establish T. adjoining structures. `2.LINEOUT OF INDIVIDUAL BUILDING WITH SIDE RAIL Check List : 1. expansion joint if any & reference point with distances. 5. near each building. Architectural Floor plans and service drawings. including lift pit position on rails. RCC designer and Technical Cell for proceeding ahead with concrete works. Fixing side rails & all center lines. CL – 05 Latest approved centre line plan of the building showing North Direction. Making pits for footings & lift on ground with lime powder and check for fouling of footings etc. Verify the center line with respect to RCC foundation plan.M. .10 - . 4. Fixing four corners of building and check diagonals. 7.

b) If two adjacent footings are at different levels.06 2. 3. Grade of concrete for plum concrete is M15. 4. 7.11 - . After that next layer of concrete is to be done. After each layers plums (boulders) to be inserted in concrete. 6. 5. to level this pit plum concrete is used. Size of plums to be used 6” to 12” Percentage of plums with respect to concrete – maximum 40 % PCC below footing is to be done above plum concrete as per specified thickness. CL . Plum concrete is to be done in layers 230 mm to 300 mm. elevate one footing by proving plum concrete.PLUM CONCRETE Check List : 1. Plum concrete is generally used – a) When in the same pit some portion of pit is excavated more for required strata. Curing for 07 days (minimum) Consumption statement Records : .

Placement of concrete and compaction. 3.PLAIN CEMENT CONCRETE Check List : 1. depth and diagonals of the pit size is more than required PCC size. 7. 5. 4. Refer To : a) Architect drawing. c) Strata for foundation approved by RCC consultant. d) Any service lines passing below PCC or above PCC. b) RCC drawing and revision. Top of PCC must in level. Size. PCC top level as per RCC drawing and also with reference to developed ground level or road level. CL – 07 2. Grade of concrete and thickness of concrete. provide side shuttering to get required size. Curing for 7 days (minimum) Consumption statement Records : ` .12 - . Check whether rubble soling below PCC preferred / anti termite treatment below PCC is necessary. 6. 8.

slabs. brand of cement. Before starting concrete : a) Design mix data required from site e. d) Weights should be washed and cleaned. c) Adjust weigh scale for error. 2. retaining walls. d) For RCC normal – volume batching by standard pharmas can be done. 3. weighted on an electronic balance & the same is to be recorded in register by site engineer before first operation. e) Moisture content in sand. basement raft and walls weigh batcher should be used. e) The design mix of concrete should be displayed prominently near the weigh batcher. f) Bulk density of sand. d) Sieve analysis of crushed sand. CL – 08 Use of Weigh Batcher : a) For all major concreting works of RCC like column. lift Shaft and water tank.g.MIX DESIGN AND WEIGH BATCHING Check List : 1.13 - . weigh batching converted into volume batching can be adopted c) The weights should be marked. Weigh batcher operations : a) Weigh batcher installed in level. beams. . b) Calibration – Once in six months. c) Sieve analysis of natural sand. samples of materials b) Sieve analysis of stone metal. b) Whenever weigh batcher is under repair or not available due to unforeseen reasons.

1) Approved design mix 2) Consumption statement. shingle. approved mix design.f) Weights of a particular weigh batcher should not be used for any other weigh batcher. coarse aggregate.14 - . c) Check workability of concrete by relating to the slump. 6 cubes. 5. After Concreting : a) Record actual consumption of material.e. b) Exact weight of each type of material i. e) Check weight in pan and marker of weight on scale as these get disturbed due to vibration. crushed sand if to be used. Records : . d) Casting of cubes and identification marks – min. b) Compare actual consumption with theoretical consumption. grade of cement. c) Cube test results with related slump for 7 days and 28 days strengths d) Curing for 10 days. 4. cement. e) De-shuttering period with respect to type of cement used and consultant’s notes on drawings. During Concreting : a) Type of cement. and fine aggregate and – fly ash.

This allows the concrete to subside and the slump be measured immediately by determining the difference between the height of the mould & that of the highest point of the specimen being tested. Apparatus Used : i. CASTING OF CUBES : Cubes of concrete should be cast regularly to estimate the strength of concrete. the concrete shall be struck off level with a trowel or the tamping rod. Any mortar which may have leaked out between the mould and the base plate shall be cleaned away. Concrete for filling the cubes should be taken from the middle discharge of concrete mixer.quarter of the height of the cone. The bottom layer shall be tamped throughout its depth. The slump cone shall be filled in four layers.SLUMP TEST. Tamping Rod : Diameter 16 mm Length 600 mm Rod rounded at one end. Each layer shall be tamped with twenty-five strokes of the rounded end of the tamping rod. The mould shall be removed from the concrete immediately by raising it slowly and carefully in a vertical direction. The above operation shall be carried out at a place free from vibration or shock. Concrete from beginning or at the end of discharge should be avoided. Each layer should be uniformly tampered at least 35 times with a 16 mm blunt rod. Slump Cone : Top Diameter 100 mm Bottom Diameter 200 mm Height 300 mm ii.15 - . CUBE CASTING & CUBE TESTING A) CL -09 SLUMP TEST : This test is conducted for determining consistency of concrete where nominal size of aggregate does not exceed 38 mm. the slump cone being firmly held in place while it is being filled. After the top layer has been rodded. Cubes should be properly leveled and finished using hand B) . each approximately one. so that the mould is exactly filled. Slump cone shall be placed on a carefully leveled metal plate. The strokes shall be distributed in a uniform manner over the crosssection of the cone and for the second and subsequent layers shall penetrate into the underlying layer. and within a period of two minutes after sampling. Cubes should be filled in 3 equal layers. Procedure : The internal surface of the slump cone shall be thoroughly cleaned before commencing the test.

Size of test specimens cubical in shape shall be 15 cm x 15 cm x 15 cm C) TESTING OF CUBES FOR COMPRESSIVE STRENGTH : Cube testing is done at specified age i.2 mm and their weight shall be noted before testing. The maximum load applied to the specimen shall then be recorded. The dimensions of the specimens to the nearest 0.16 - . As per IS 456 – 2000 minimum frequency of sampling is as follows : Volume of Concrete 1 – 5 m3 6 – 15 m3 16 – 30 m3 31 – 50 m3 51 and above Number of Samples 1 2 3 4 4 plus one additional for each additional 50 m3 Each sample comprises of 3 cubes. Cubes should be de-molded after 24 hours and immersed in water for curing. Age of cubes is calculated from the time of addition of water to the dry ingredients. Test specimens stored in water shall be tested immediately on removal from water and while they are still in the wet condition. The bearing surfaces of testing machine shall be cleaned before placing test specimen.e. on 7th and on 28th day. It is important to keep the cubes away from the shocks or vibrations especially for initial 3 days of casting. Calculation : .cm / minute until the resistance of the specimen to the increasing load breaks down & no grater load can be sustained. We recommend that minimum 6 cubes should be taken every day and the batch of 3 cubes be tested for 7 days and 28 days respectively.trowel. The side faces (faces other than top & bottom) of specimen shall be placed between bearing surfaces. Surface water and grit shall be wiped off the specimens and any projecting fins removed. The load shall be applied without shock & increased continuously at a rate of approximately 140 kg / sq.

65 N/mm2 29.40 N/mm2 16.0 N / mm2 29. ACTIVITY Check List : 1.73 N/mm2 20.75 N/mm2 34. Grade of Concrete M 10 M 15 M 20 M 25 M 30 M 35 M 40 28 day’s Required Strength 13.17 - . Otherwise repeat test shall be made. calculated from the mean dimensions of the section and shall be expressed to the nearest kg per sq. . 5.cm.08 N/mm2 19.0 N/mm2 18.43 N/mm2 23.45 N/mm2 26.C.15 N/mm2 14 day’s Indicative Strength 11.80 N/mm2 30. 4.25 N/mm2 CONCRETING OF FOOTINGS CL – 10 NOTE : CENTRING / SHUTTERING DESIGN SHOULD BE GOT APPROVED BY CONSULTANT FOR ANY R.15 percent of the average. Footing size and respective column number.05 N/mm2 12. Average of three values shall be taken as the representative of the batch provided the individual variation is not more than +/. Placement of steel with reference to drawings.5 N / mm2 18. Orientation of footings and column.00 N/mm2 38.C.6 N/mm2 11.0 N / mm2 03 day’s Indicative Strength 05.40 N/mm2 24.4 N/mm2 07.0 N/mm2 07 day’s Indicative Strength 09.0 N/mm2 16.0 N / mm2 35.4 N/mm2 09. Latest approved center line drawing 2. 6.0 N / mm2 45.47 N/mm2 15.5 N / mm2 24.6 N/mm2 14. 3. Latest approved RCC drawings. Cover blocks for reinforcement.The measured compressive strength of the specimen shall be calculated by dividing the maximum load applied to the specimen during the test by the cross-sectional area.0 N / mm2 40.

Consumption records. Surface finishing. a) Quality of shuttering material. Starters to be casted with minimum height 6” & with vibrated concrete. 11.18 - . Column reinforcement. Testing of cubes for 7 days and 28 days strength. 10. 8. Concrete placement and mechanical vibration.7. links. 6. Check for orientation as per RCC and Architectural drawings. 6 cubes. 12. 13. 3. 5. 9. 2. Cubes with identification marks and related slump – min. b) Apply shuttering oil to plywood and planks. CL – 11 Marking of centers for columns to be done before starting any work for above floor. Checking of shuttering materials. Curing ( minimum 10 days ) Records : Cube test reports with related slump Consumption statement CONCRETING OF COLUMN Check List : 1. Starters to be casted at least 2 days in advance before erecting the column shuttering. 4. 7. Grade of concrete and mix design. . and their arrangement as per drawings Fixing cover blocks to reinforcement.

10. 14. Marking and finishing of top level of plinth beams. grade of concrete and design mix. for plumb. Six cube mould are kept ready to cast cubes from different batches and slump test for each. Type of cement. 2.8. 9. 4. Column to cast up to bottom of beams. 15. c) Hacking of columns within 3 days from de-shuttering. 14. Check for dimensions of Plinth Beams. Checking of column while concreting. CL – 12 PCC below plinth beams as per the requirement. 11.19 - . Cube testing a) Remove cubes next day and keep for curing. b) Cover the column by gunny bags. Gaps and joints of shuttering Covering for all sides of beams. Out to out measurements and right angles and internal dimensions. Cubes with identification marks and related slump test. Compaction by needle vibrator and poking / tamping. Curing for minimum 10 days. Check reinforcement details as per RCC drawing and schedule. 12. Checking of columns after concreting a) De-shuttering of column after 24 hours. 11. 9. grade of cement. Provision of foundation of stairs from plinth beams. 16. 7. 8. Ducting if required for all services lines. Quality of shuttering materials. 12. Concrete placement and mechanical vibrator / tamping and surface finishing. . c) Testing of cubes on due dates ( 7th day and 28th day ) Consumption Statement Cube test results and related slumps Records : CONCRETING OF PLINTH BEAMS Check List : 1. 3. c) To close the gaps / gabdies with mud paste to prevent cement slurry flowing out. if mixer is not used 10% extra cement is to be used. 13. 13. b) Finishing of honeycombing immediately after de-shuttering. 10. Grade of concrete and design mix. 5. Check for lap length above top of concreting of columns. 6. Concrete with mixer should be insisted.

pardi.20 - . Cube tests on 7 and 28 days with related slump.Records : Consumption record Cube test and related slump CONCRETING OF LIFT RAFT AND LIFT PARDI Check List : 1. 8. Cubes with identification marks. 10. plumb. Hacking to concrete surface. Check for lift door opening to be provided in lift pardi wall. 4. support and depth below level required by lift manufacturers. diagonal. 11. Check whether base water proofing is done. Centers of raft. 6. Latest approved RCC drawings. Check size. Water proofing on sides of lift pardi up to plinth level. 12. 2. covering for raft and pardi. Curing for minimum 10 days. Consumption Statement Records : . 5. CL – 13 Architectural drawing showing lift shaft size and orientation of shaft with reference to manufacturers requirements and required depth of pits. 3. 7. Check grade of concrete and reinforcement. 9.

21 - . 4. Check reinforcement is laid as per RCC drawing or not.14 Scrutiny of RCC Drawing with respect to latest revised Architectural Drawing and details of staircase such as riser. whether arrangement given in drawing is suitable or not. 3. All props supporting chavi’s must in plumb. Check quality of shuttering and staging material. 10. Check whether slab / floor level landing top is provided with sunk slab (50 mm) or not ? The sunken (50 mm) provided should be distributed among all risers at parking floor. Ensure height of riser is within specified limit (not to exceed 175 mm) Before erecting formwork for staircase check by marking on plain ground. Check verticality of risers. 11. Check dowel provided for upper flight or not ? Concreting as per design mix and proper grade of concrete. Check thickness of waist slab as per drawing. 13. 17. Proper compaction of concrete with vibrator and hand pocking. 6. 2. 7. Mark top of mid-landing / slab level on shuttering sides. Top of mundha to cut at an required angle. 12. 16. 9. Check shuttering provided to steps is of plywood finish or not ? Check size of risers and trades is as per drawing. 5.CONCRETING OF STAIRCASE Check List : 1. 8. . trade and thickness of waist slab. Shuttering plates should be well supported by chavi’s for full length. CL . 15. 14.

Concealed conduit / junction boxes / fan hooks as per electrical drawings. Inform well in advance to Architect. Provide camber for cantilever beams as specified by structural consultant. Records : Consumption Statement Cube Test Results and related slumps. 14. thickness of waist slab.18. Dowels for future columns if any in slab and beams. CONCRETING OF BEAMS / SLABS Check List : 1. 9. 17. sunk for landing flooring. Proper laps for reinforcement of columns. thread. CL – 15 Scrutiny of structural drawing with respect to latest revised architectural drawing and details of staircase such as riser. Make the top of concrete on sides of beam / slab shuttering around Making of required GHODI of various thickness of slab. Level of each bay of the slab and internal panel measurement beam to beam & diagonals. both) for slab and beams at maximum 4’00” interval. 7. 19. 10. Technical Cell for checking of slabs. . Chairs for reinforcement with 8 mm. beams and slab and Lift pardi. drainage pipe etc. 12. Require number of sleeves opening for RWP. 16. 11. 8. 6.S. Shuttering plates should be well supported by chavis at 3-0” c/c for the full length. 5. Casting of cubes with related slumps. Check reduction of columns and reinforcement is done as per above floor requirements as per RCC drawings. 2. Check for expansion joint details and the same should be provided as per RCC details. lift size and opening. Location and depth of sunken slab. RCC designer. Curing for minimum 10 days. 13. Quality of Centring and Shuttering and staging materials. 4. 3.22 - . 15. Cross bracing should be provided for vertical supports (wooden & M.

18. columns and slabs. 20.23 - . 25. Cross-Bracing should not be removed before 03 days after casting. Cell. also refer notes on consultant’s drawing and instructions of Technical Cell. Technical Cell VERIFICATION BY Project In-Charge RCC Consultant. Keep six numbers of cubes and one slump cone ready. Type of cement. Provide sufficient cover blocks for beams. 22. 23. 19. 24. De-shuttering of slabs after 7. 3. STAGEWISE VERIFICATION SHOULD BE DONE AS BELOW : 1. Add water proofing compound for sunken slab and terrace slab. Cube tests with related slump for 7 days and 28 days strength. grade of cement and grade of concrete / design mix. Finishing of slab to the required line and level without honeycombing. 27. RCC consultant. Architect Project In-Charge Project In-Charge Records : . 28. Tech. 4. 26. 2. STAGE Centring / Shuttering but before laying reinforcement After Laying reinforcement but before concreting During Concreting After concrete for curing & before de-shuttering Consumption statement Cube test results and related slump Verification certificate from Architect. For curing ensure water ponding minimum 2” depth with maximum size of 6-0” X 6-0” between bunds for minimum 7 days. 21. 10 or 15 days and beams 14 or 21 days depending upon span and type of cement used. Proper compaction of concrete with vibrator hand pocking Control of W/C ratio in the concrete to be checked frequently as per the slump desired.

access. outlet overflow. c) Check for the sleeves in the bottom slab as per drawings. h) Curing for minimum 10 days.H.T.W. : a) Check the capacity as per Architect or Consultants drawings for domestic.RCC OF LIFT MACHINE ROOM AND O. height. b) Check for Sleeves for washout. f) Water proofing compound. g) Curing for minimum 10 days. fire fighting and treated water for flushing etc. ventilation etc.24 - . inlet.W. Lift Machine Room : CL – 16 a) Check for latest approved drawings from lift manufacturer / and architect.H. Records : Consumption Statement Cube test result and related slump Verification Certificate from Architect. e) Grade of concrete and design mix.T. f) Cube test results related with slump. Check List : 1. potable water and fire fighting water and treated water for flushing. c) Check for chamfer in concrete for bottom slab d) Check for chamber cover openings. g) Cube test results with related slumps. d) Check for lifting hook in the top slab as per designed capacity e) Grade of concrete and thickness of concrete. RCC consultant & Technical Cell . 2. For O. b) Check the size of machine room.

Records : Levels of sub ground and final levels RUBBLE SOLING CL – 18 . Stage ii) For filling in plinth all surface area. Check necessity of Anti Termite Treatment. consumption 5 liters per Sq. Material used for filling either murrum or black cotton soil mixed murrum or lime.FILLING IN PLINTH AND ANTI TERMITE TREATMENT Check List : 1. make the holes by crowbar at two feet center and two feet deep and spray the emulsion with pressure pump. Check for laying underground pipelines. Stage iii) For filling around external perimeter of building. 7. 30 parts of water ). Top 1’6” layer just below the soling shall be of murrum. filling should be done in layers not exceeding 1’6” Flooding with water through holes made in filling. etc. Emulsion Spray : Mix chemical with water ( 1 part of chemical. if required. 4.25 - . cables. CL – 17 Sub ground level and top of filling level. Ramming at every layer. watered and rammed thoroughly with compactor. 5. meter. 6. 3. then follow pretreatment as given below : Stages : Stage i) For filling around column footings and plinth beams. 2.

4. Water Supply. CL – 19 . Stage wise / thickness wise bottom and top levels of masonry. Architectural drawings. 2. Filling and compaction of surface.26 - . Drain pipe etc b) Anti termite treatment after filling murrum. Soling thickness as directed by Technical Cell. Watering and Compaction. Ensure a) Ducting line for electrical cable. Consumption statement Records : UNCOURCED RUBBLE MASONRY Check List : 1. TV cable. (minimum 230 mm) Voids filled with murrum. c) Top of soling. 5. 3. 2.Check List : 1.

Cleaning of slab conduits and passing GI wire through conduits before brickwork starts. Customer changes / NOC Cleaning the entire floor.3. Proportion of cement mortar (not more than 1:6) and raking of joints for specific type of pointing (proportion of mortar not more than 1:2) Provision of one header for every 5 Sq. 3. CL – 20 Latest approved architectural drawings showing thickness of walls. 4. 2. Ensure that only 3 ft height of wall is constructed in one day. 4. stacking of bricks on either side of beam. . 5. 8.. Curing ( for 10 days minimum ) Ensure there should not be voids in UCR masonry wall. staggered horizontally and vertically. Provide pins for boundary of upper level masonry work for every 5 rft. door windows and other openings. Check whether weep holes required in case of retaining walls. 6. Consumption statement Records : BRICK MASONARY Check List : 1. 7.Ft. 9.27 - .

8. salt effloresces and dust accumulation. 9. The surface to be plastered shall be cleaned for algae growth. CL – 21 Latest approved drawing to be referred for elevation features before plastering. if 4” thick brick wall above 3. In case of long walls (exceeding 4. 4. 16.28 - . 14. 11. Prefer for design mix and use of mixer for BBM mortar. levels. Soaking of brick wall surfaces well in advance for minimum 3 days before plaster from both sides. Not more than 4’-00” masonry in day’s time. 6.5 m length). 5.0 m and if 6” brick wall above 4. Check right angle. Confirm diagonals and dimensions of room after first layer. Cleaning the working area. plumb lines. Check for electrical conduiting and switch box fixing for terrace and dry balcony light points. Plumb for external wall to be taken from outside and for internal walls from side flush with beam / column. .S. Consumption Statement Records : EXTERNAL PLASTER Check List : 1. Tray. Preparation of mortar in proper proportion in M. 10.5. Soaking of bricks. 7. check whether cement mortar or any other ready mixed mortar is to be used. 13. provision of horizontal / vertical RCC bands should be considered Provide ¾” metal chip at the junction of RCC and BBM (insert by thumb pressure) Provide RCC band. 17 18. Type and texture of finished plaster and thickness of plaster (single or double coat) to be decided before hand. 2. 3. Check the line and plumb of door frame. joints ( max ¾” ) at sill and lintel level.0 m with nominal reinforcement and M15 grade of concrete. 15. Curing for minimum 10 days. 12. Racking of Joints. Provide sufficient number of hold fast embedded in concrete for all frames property covered.

Gunny bags spreading near walls to avoid wastage and mortar can be reused. . 13. Check for line. Ensure the position of all the concealed sleeves for water supply. door and window frames etc. Sufficient hacking to all RCC work. 14. Patching up of chiseling area with rich mortar and ¾” metal 2 days before. 9. level and plumb of plaster. Thiyyas of minimum thickness to be taken two days before plaster. 2. electrical and other service lines. 8. Customer changes / NOC Check electrical conduiting with reference to electrical points. 10. Ensure horizontal and vertical electrical conduits laid chiseling with cutter. CL – 22 Soaking of brick-wall surface well in advance for minimum 03 days before plastering. 17. Chicken mesh at joints of RCC and BBM. switch boxes with DB box. Making thiyyas of minimum thickness 2 days before plater. 12. 12 + 6 = 18 mm. For double coat plaster – thk. For single coat plaster with rubdi coat for sponge finish – thk. 16. 19 + 6 = 25 mm. Second coat is to be done 03 days after first coat is completed. 8. Verticality and lines of frames. RCC grills. 4. Provide chicken mesh at joints of RCC and BBM wherever required. Excess conduiting locations etc.6. Hacking to concrete and filling between concrete and BBM joints. check right angles for all openings. 5. Consumption Statement Records : INTERNAL PLASTER Check List : 1.29 - . 15. Conduiting of plumbing. 11. 9. Curing for 10 days minimum. especially railings. Also whether cement mortar or ready mortar to be used. Ensure covering of plaster side by tadpatri or plastic at least 3 days before plastering and 7 days after completing of plaster. trays. 7. electrical pipes etc.S. Cleaning of working area to be done on the same day. 6. Prefer for design mix and use of mixer for plaster mortar. 3. Check proportion of mortar for base coat and finishing coat mixing to be done in M. rain water. 7. sanitary. both coats to be done simultaneously.

Check for finishing of joints between internal and external plaster.30 - . Framed Structures : i) For long uniform structures at 30. The joints formed by providing an initial gap between the adjacent building parts which gets widened or shortened while accommodating the contraction or expansion of the building.H. Walls : i) Load bearing walls with cross walls at intervals at 30. window jam levels. Smooth trowelling of neeru finish on next day. Spacing of Expansion Joints : 1. 17. 20. There should be complete discontinuity of masonry. 12. Records : PROVIDING EXPANSION / CONSTRUCTION JOINTS CL – 23 Expansion Joint : These joints are provided to accommodate the expansion of adjacent building parts and to relieve compressive stresses that may otherwise develop. dhar corners. 14. Donga (white wash) to be applied after 03 weeks. The width of the gap should be sufficient to accommodate the maximum thermal-induced moment likely to be encountered. Normally it varies between 10 mm to 40 mm.0 m interval. 13. Ensure finishing of loft top. 16. 11. Expansion joint should start from the top of footing (in case of combined footing for adjacent columns) tip topmost point of structure. 15.10. Ensure application of neeru in proper proportion and finish except dado position. Check all electrical points and switch boxes are open and cleaned.0 m interval ii) Walls without cross walls – at 30. Proportion of mortar and mixing in tray. Curing for minimum 10 days. Cleaning of all working area. reinforcement or concrete at the joint and the gap should permit unobstructed movement of the adjacent parts. Ensure plumb. Prefer for design mix and use of mixer for plaster. Consumption Statement. right angle. 19. Verticality and alignment of all doors and windows frames. Control joints over center of openings may be . 18.T and C shaped structures 2. position of electrical boxes etc.0 meter interval ii) Corners of L. check whether prefer cement mortar or ready mix mortar to be used with type of finishing coat.

For structural stability. polyvinyl chloride or metal. cork strips. Therefore special measures are necessary to be taken to achieve perfect continuity in old and new concrete. compaction of concrete and supervision is convenient. Material used to treat expansion joints : i) Joint Filler : A strip of compressible material used to form and fill the expansion joints in structure. Columns : 75 mm below beam bottom.C. bitumen containing cellular material. Beams : In case of beams construction joint should be vertical and located at ¼ th part of span. It can also be provided at the ¼ part part of span at right angles to main reinforcement In case of two-way slab. iii) Water Bar : A strip which is placed across the joint during construction so as to form an impervious diaphragm. it is necessary to ensure that construction joints are provided at pre-determined locations. Construction Joints : Joints installed at location where construction stops for any reason is known as construction joint. then there is no necessity of construction joint. If it is possible to plan construction in such a way that the days work ends at expansion or contraction joint. Old concrete should be treated as below : If the new concrete is to be laid within 48 hours. 2. 3.C. Location of Construction Joints for different members : 1. coconut. 1.31 - . The function of the ceiling compound is to prevent the ingress of water or foreign matter. mineral fiber. pith etc ii) Ceiling Compound : A material of plastic consistency applied to the joint in the form of liquid or paste.given at half the spacing of expansion joints. Mastic or hot-applied bituminous compound is commonly used for this purpose. natural or cellular rubber. But many times it is not possible to complete the concreting work in one operation. Walls : At suitable location where erection of formwork. the face of the old concrete is cleaned with wire brush and water and a coat of cement . Joint fillers can be made out of a variety of materials such as bitumen. R. 4. Water bars may be of natural and synthetic rubber. expanded plastic. Slabs : For simply supported one-way slab Construction joint should be vertical and parallel to main reinforcement. the joint can be provided ¼ th part of either span.

2.

mortar (of the same composition as that of concrete) is applied before placing new concrete. If the new concrete is to be laid after 48 hours, the face of the old concrete is first roughened by chiseling. It is then cleaned of scum, loose aggregates and other foreign matter, wetted and a coat of cement mortar (of the same composition as that of the concrete) is applied before placing new concrete.

CURING

CL – 24

Curing is the process of preventing the loss of moisture from the concrete / mortar. Curing should be done for minimum 07 days for 43 / 53 Grade cement. Curing should be done for minimum 10 days for blended cement, but recommended to continue for 14 days. Installation of Hydro-pneumatic system for curing is recommended. Following procedure should be adopted for curing. S. No. 1 2 3 4 5 Type of Work P.C.C. Footings Columns Plinth Beams Slabs & Beams Procedure for Curing Sprinkling of water Should be covered by wet gunny bags & by intermittent sprinkling of water. Should be covered by wet gunny bags & by intermittent sprinkling of water. Should be covered by wet gunny bags & by intermittent sprinkling of water. Slabs : Water Ponding of minimum 2” depth & maximum size 6’ X 6’ between bunds. Beams : Outer side should be covered by wet gunny bags and intermittent sprinkling of water. Beams & Slabs : Sprinkling of water from bottom side of slab & beams after de-

- 32 -

6 7 8 9 10

Brickwork Internal / External Plaster Water-proofing Tiling External Painting

shuttering. Intermittent sprinkling of water. Intermittent sprinkling of water. By ponding Intermittent sprinkling of water. Intermittent sprinkling of water.

CONCEALED PLUMBING Check List : 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.

CL – 25

Latest approved plumbing layout. Waterproofing requirements. Customer changes / NOC. Chasing with cutter. Ensure type and approved brand of materials ( pipe & fittings ) for concealed piping work. Coaltar painting to all concealed lines / insulation if any for hot water lines. Ensure all taps position at tile joints. All fittings to be flush with tiles. Proper filling with mortar. Testing with required pressure and its record. To be tested at 10 kg / cm2 for GI / CPVC pipe line and 07 kg / cm2 for Copper pipe line. Identification marks of PMC & Domestic water. Provision of nahani tarp, P-trap, CI bends outlets below waterproofing. Fixtures levels. Provide escape spouts at top coat level. Pressure test. Consumption Statement.

Records :

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WATER SUPPLY - RISING MAINS AND DISTRIBUTION Check List : 1. 2. 3. 4. 5. 6.

CL – 26

7. 8. 9. 10.

Consultant’s approved drawings / specifications for materials and pumps / work order. Ensure the provision of valve and NRV, PRV Position of delivery pipes, air vent pipes, over flow pipes, wash out drain pipes. Joining and alignment of pipes near overhead tank. Installation of water pumps of required capacity its Earthing and Electrical connection. If auto control system is provided, then ensure a) Quality of the sensors of the system. b) Display panel for water tank. c) Cabling used for system. d) Protection for dry run. Proper clamping for pipes. Adopt telescopic arrangement in down take pipe lines and check the plumb and alignment. Pressure of water to each floor. Identification marks on pipes PMC / wash water supply. Consumption Statement.

Records :

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Ensure the verticality of the stack before joining internal branches Ensure leak proof joints Ensure sufficient slope to horizontal drain pipes. 2.BUILDING DRAINAGE SYSTEM UPTO THE VERTICAL STACK Check List : 1. Rain water outlets to connect to rainwater harvesting system. 6. Ensure the position. 11. line level. Consumption Statement Records : . CL – 27 Check sequence of waterproofing before starting work. branch pieces etc. Clamping the pipes rigidly to maintain verticality. 9. plumb. 8. 12. Procurement of material as per approved drawing and changes in outlet of sanitary wares. 10. levels of sanitary ware from the floor levels. 4. Ensure the free flow of drainage for the desired discharge by testing all the lines. Ensure provision of anti siphon age pipes and elongated length of vent pipe above the roof level. Introduce plug socket for cleaning. 7. 13. 5. Do not mix rain water outlets in to sewage or sullage drains. Ensure inspection eye provided wherever necessary.35 - . Ensure the provision for bends. and slopes. 3. 14.

8. 3. STANDARD HEIGHTS OF PLUMBING FITTINGS Fittings Height from FFL Open Mixer 30” Shower 78” Tumbler Cock 12” Wash Basin 33” Angle Cock for Wash Basin 18” Angle Cock for Flush Tank 24’ Bottle Trap Outlet 18” Low level Cistern height 36” Urinal 24” Soap Dish 36” Kitchen Sink Cock 39” Kitchen Platform 31” Flush Valve 41” Fourway Divertor / Single Lever Divertor 39” CL – 29 Sr. 5. fixtures and sanitary ware and type of outlet trap of W. 2. Ensure proper grouting of EWC / WB brackets. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SEWAGE SYSTEM FROM VERTICAL STACK TO SEPTIC TANK / DRAIN Check List : . AND SANITARY FITTINGS Check List : 1. Check all the fittings for free flow of water. 9. defects if any. No. leakages if any ( to be rectified ) Fix the identification mark on domestic and PMC water connection. fixtures should be fixed with cloth packing while using the spanners. 4. 11. Ensure the proper functioning of flush tank / half turn valve / PVC connection for colour code.C. C.36 - . defects if any.P. Check for cleaning of tiles and sanitary ware. C.P. CL – 28 Refer to specification and schedule of fittings. 7. Seat cover of correct size and matching colour. 6. 10. 12. Ensure the sanitary fitting before fixing for colour code.P. Customer changes and NOC Free flow of water at least 15 minutes by removing plugs and then fixing fittings / sanitary wares. fiitings Ensure that the plugs for boiler connections are easy to remove but at the same time the plug is non-leaking.C.

Record excavated ground level. 4. 5. Ensure the alignment of the line. Approved drawing Invert level of incoming sewer. Sufficient time before backfilling (2 days) Ensure minimum interval of chambers and provision of chambers at turnings. 12. Lay pipe in the upgrade direction of the slope and ensure all branches are connected with proper slope. Record initial ground level. Ensure that all the chambers / manholes are plastered from inside & outside with footsteps. Approved drawing / work order / specifications for materials. Ensure free flow in the pipe line till connecting drain to septic tank or Municipal chamber. Sewage line to be 5 m away from UGWT Ensure all invert levels and proper slope. 10. 11. CL – 30 . 6. 9. Record initial ground level. 2. Ensure drop in invert level in each chamber between incoming and outgoing pipes. 4. Consumption Statement / as built drawing Records : SEPTIC TANK Check List : 1.37 - . 7. 3. 3. Record final excavated ground level. 2.1. Fill the joints as specified. 8.

12. 6. 3. Size of the compartments and the baffle walls. Filler media materials and filling procedure. 11. 6. BBM. 10. 2. Free board. discharge and quality of foot valve. . Water-proofing to be done as per respective check list. 8. 7. 4. Connected effluent to sock pit or nearest drain or STP Consumption Statement / as built drawing Records : EXTERNAL WATER SUPPLY – RISING MAIN Check List : 1. Proper earthing for electrical supply. 7. Pump HP head. Motor testing Dry run protection. 8. Pump foundation. Inlet – Outlet levels of tank. 5. 9. PCC / RCC. Water tightness of septic tank.38 - . Union joint on suction and delivery side of pump for easy maintenance. All the documents. CL – 31 Approved drawing / work order / specification for materials. Vents are provided. Whether automatic level control system is to be provided.5.

3.9. The quality gauges and the brand name of the wires.39 - . 5. Fix the accessories on the boards. considering an extra length for looping. All joints are watertight / leakages to be repaired. Identification for drinking water. CL – 32 Refer to schedule and specifications of fittings and fixtures Customer changes / N. FITTINGS AND FIXTURES Check List : 1. 15. 7. Record the time required to fill the OHWT Ensure that the NRV flap closes as soon as pump stops. 18. 13.O. No air is trapped on suction side. As built drawing to be prepared. considering an extra length for looping. before starting the works. Quality of sensors. 17. 16. 2.C. . 14. as required with line and level and of approved brand. Connect the wires in accessories. 4. wash water and recycled water for flushing. Check the colour code and specification of the wire for points and avoid joints wiring. as per the approvals. 10. Terminate the wire in accessories. Ensure that no water is stagnant on the pump room floor. NRV and sluice / gate valves on rising main. 12. 6. Records : Consumption Statement ELECTRICAL WIRING. Quality of control panels. 11.

CL – 33 Civil instrument work of LT room and transformer yard based on approved layout of M. 2. Electrical contractors scope of work. Approvals from M. 6.C. LT / HT panels.L. his work order.C. earthing provision switchgear. LT / HT panels. and electrical inspector and detailing by Architects and RCC consultants.E. WIRES AND THEIR COLOURS 1.D. SUPPLY Check List : 1. M. cable layout from transformer to meter board including sizing. steel structure.D.D.L.C.E.C. switch on the main switch and check all the points with megar and test lamp. feeder pillar and all accessories required.L. Blue Black Green Point Wiring Sub Main and 16 A Point Boiler and AC Point PURPOSE Phase Wires Neutral Earthing Yellow Red Blue EXTERNAL ELECTRICAL M.D. four pole structure. supply from outside mains for charging transformer. Work order for transformer. 3.S. installation schedule. feeder pillars.S. and electrical inspector after erection.5 mm2 2.C. switchgear. testing and commissioning of the total system.L. . 4. approved layout of transformer. 5.S.8. Yellow. M.E. After starting the supply.E.S.S.L.40 - .5 mm2 4 mm2 COLOUR Red.D. cables.E.

6. Maintenance Manual. earthing. Maintenance contract. Approved Drawings Fuel consumption records Records : .E.41 - . Architect and Consultant.L. Material Consumption EXTERNAL ELECTRICAL GENERATOR SUPPLY Check List : 1. 2. testing and commissioning. 5. Approval from electrical inspector concerned. Approved layout of generator foundation.Records : Approved drawing from M.S. ducting and ventilation. Schedule for erection. chimney for smoke disposal. Civil construction work as per manufacturer’s requirement. CL – 34 3. diesel stock provision.. detailing by architect and RCC consultant.C. 4. AMF and switching panels.D. canopy etc by the approved suppliers and erection contractor.

Street light cables shall be laid in pipe or GI pipe with proper cushioning. Ensure the intensity of street lights in night ( it shall be uniform ) Records : Consumption Statement / As built drawing . connections from pole junctions to each point.STREET LIGHT WORK Check List : 1.42 - . 2. Ensure colour code of wires and distribution. CL – 35 Approved drawings / work order / specification for materials Poles of street lights shall not disturb other services and access. 5. 3. 6. Provision of earthing (GI wire) for feeder pillar and each pole. 4.

B) 1. Escape outlets after top coat. 9. 5. 2. 2. 6. Brick bat coba with proper slope. Use appropriate waterproofing chemicals. 7. DRY BALCONY. 3. Finishing coat with smooth finishing bottom surface and same carried over on vertical surfaces for one foot. 10. . Proportion of mix for waterproofing treatment at various layers to be ensured. Testing by ponding of water for minimum 10 days. TERRACE. 3. 4. Base coat to cover all junctions.WATERPROOFING OF TOILETS. Base coat to cover all junctions. 4. Removal of debris ( cleaning of surface with wire brush ) Provision of rainwater outlets. LIFT PIT AND BASEMENT Check List : A) 1. Curing for every coat. TERRACE AND DRY BALCONY : Fixing of reference levels / bench mark for every floor. 8. 11. Fix finished floor levels to ensure proper and sufficient slope towards outlet pipes with cushioning mortar above those pipes. Fix finished floor levels to ensure proper and sufficient slope towards outlet pipes with cushioning mortar above those pipes. 5.43 - . Removal of debris ( cleaning of surface with wire brush ) Making of holes required for all types of outlets. TOILETS : CL – 36 Fixing of reference levels / bench mark for every floor.

LIFT PIT AND BASEMENT : Fixing of machine cut rough shahabad below raft slab with waterproof plaster. 9. Curing for every coat. 10.6. 3.44 - . 8. Finishing coat with smooth finishing bottom surface and same carried over on vertical surfaces for one foot. In case of basement encasing column and footings with machine cut rough shahabad is necessary. Proportion of mix for waterproofing treatment at various layers to be ensured. 7. Consumption Statement Records : . 4. Use appropriate waterproofing chemicals. C) 1. Brick bat coba with proper slope. 2. Fixing of machine cut rough shahabad for RCC pardi from outside with waterproof plaster up to plinth level. Testing by ponding of water for minimum 10 days. Curing for 10 days minimum.

Records : Consumption Statement . Ensure for gaps / voids by knocking. Proper Butt finishing for skirting and dado tiles. Sorting of tiles for size. colour and pattern.45 - . 8. Proportion of lime / cement mortar – proper mixing of mortar dry as well as wet mortar. 2. 3. Drawing for adjusting cut pieces.TILING WORK Check List : 1. Ensure slope for flooring in toilets. Removing of all loose mortar from slab and cleaning the surface thoroughly (Ghadai) Tiles soaking and sorting before fixing. 11 12 13 14 15 16 17 18 19 20. Ensure cutting of dado tiles to the exact size of switch box. Fixing of tiles neatly with sufficient slurry backing ensuring no hollowness behind tiles. 21. 6. 9. Hole cutting for taps. (Use appropriate farma for sorting) Any service line below flooring. Finishing floor levels to be fixed with respect to toilets. 5. 10. Curing / Curing compound for on joints / Butt. terraces and entrance lobby. 7. 4. especially electrical conduits. outlets. Right angles and plumbs for dado and skirting. Fixing of skirting by machine cut tiles. traps. Polishing coat / cleaning with detergent powder. Filling of joints with matching colour cement paste on same day. CL – 37 Customer changes / NOC Customer supplied material if any. terraces and dry balcony towards outlet / nahani trap. Use of sand-cement mortar for fixing skirting and dado tiles.

Sharp edges to be rounded off. 9.S. 10.O. 5.C.46 - . sink / drain board. Ensure cutting of dado tiles to the exact size of switch box. Connection of sink to vertical stack. 4. 8. Customer supplied material. 2. 7. Customer changes / N.KITCHEN PLATFORM Check List : 1. Coloured cement for joints. Position and size of built in sink / S. 6. 3. 11. Ensure slope towards sink. Records : Consumption Statement ALUMINUM WINDOWS AND DOORS CL – 39 . CL – 38 Latest approved drawings (considering drain location). Proper bearing in the walls. Check for vertical and horizontal partitions below platform for kitchen cabinet.

8. Aluminum material section weights. 2.47 - . Latest approved drawings and specifications. Aluminum sections to be used. 2. use medium gauge material. Holes from outside at bottom truck for draining out rain water. locking arrangement. 5.S. DOOR SHUTTERS Check List : CL – 40 . Base frame if necessary. Check position of M. 3. sizes of shutters. number of tracks and shutters. exhaust fan. 7. bearing.Check List : 1. 9. whether from inside or outside before fixing windows. Right angels of frames. a/c openings. Grill of windows. 10. provision of mosquito net etc.O. anodizing / powder coating for base frame and window. Type. 4. Verify details of tracks. Quality of Glass and PVC molding around glasses.C. handles. 6. Removing packing sheet on member and clean all surfaces. Thickness. Customer changes / N.

14. 8. 6. 5. Provide minimum 4 hinges for entrance door and 3 hinges for internal doors. Leaping to be provided as per required. thickness and quality of shutter. All the slots for hinges properly provided. 12. Customer changes / NOC Type size. Cylindrical Lock / 100 cm (40”) / Opening Edge Tadi Patti 82. 1.5 cm (33”) Tower bolt 15 cm (6”) Top flush to top of 5 cm (2”) from shutter opening edge of shutter.1. 11. Use minimum 32 mm thick door shutter if Cylindrical Lock is provided and 30 mm thick if Al-Drop / Tadipatti are provided. Flat owner’s name plate on entrance door shutter. Use waterproof shutters. 4. Use 35 mm thick door shutter for entrance door. All the screws fitted with the help of screw driver and not hammered. Door fittings and fixtures as per approved schedule / work order. STANDARD HEIGHT’S FITTINGS FOR BALCONY DOOR : Recommended Recommended Position Of Fittings Fittings Details Heights from FFL Balcony Door Inside Handle ‘D’ type 95 cm (38”) 6.5 cm (2 ½”) from 2. Handle ‘D’ type 95 cm (33”) 6. Table for levels of different fittings and fixtures. 10. Sr. No.5 cm (2 ½”) from bottom opening edge of shutter. No. Door Stopper As per requirement 5 cm (2”) 7. Painting / Polishing to frame and shutters by protecting and fixtures by proper covering. Sr. 15. 1 a) b) c) d) Refer to approved drawings / work order / schedule of fittings and fixtures. 2. 3. 1 a) b) . 9. Door frame should be checked for plumbs and alignment.48 - . 13.5 cm (3”) at opening edge STANDARD HEIGHT’S OF FITTINGS FOR INTERNAL DOOR : Recommended Recommended Position Of Fittings Fittings Details Heights from FFL Internal Door : Inside Tower Bolt 15 cm Top flush to top of 5 cm (2”) from (6”) shutter opening edge of shutter. 7.

1 a) b) c) d) 2 a) b) 4. / BATHROOM DOOR : Recommended Recommended Position Of Fittings Fittings Details Heights from FFL W.C.5 cm (3”) at opening edge. STANDARD HEIGHT’S OF FITTINGS FOR W. / Bath.5 cm (2 ½”) from opening edge Opening edge of shutter . No. Baby Latch 82. 1 a) b) c) d) e) (bottom) Baby Latch Rubber Gattu Outside Handle ‘D’ type bottom Cylindrical Lock / Tadi Patti Door stopper 82. (Outside ) Handle (Bottom) 95 cm (38”) 7.5 cm (3”) 7. Sr.C.5 cm (3”) from opening edge of shutter W.5 cm (3”) At opening edge 5 cm (2”) 7. No.5 cm (33”) Opening edge Hook 160 cm (64”) Center of shutter Rubber Gattu 7. Sr.5 cm (3”) from opening edge of shutter Cylindrical Lock / 100 cm (40”) / Opening Edge of Tadi patti 85 cm (34”) shutter STANDARD HEIGHT’S OF FITTINGS FOR MAIN DOOR : Recommended Fittings Details Main Door Inside Tower Bolt 15 cm (6”) Safety Chain Eye Piece Handle ‘D’ type bottom of shutter Night Latch Recommended Heights from FFL Top flush to top of door 145 cm (58”) 145 cm (58”) 120 cm (48”) 100 cm (40”) Position Of Fittings 5 cm (2”) from opening edge of shutter 5 cm from opening edge of shutter At center of shutter. 6.5 cm (3”) at opening edge 7./Bath.5 cm (3”) 95 cm (38”) 100 cm (40”) / 85 cm (34”) As per requirement opening edge of shutter Opening Edge 7.5 cm (2 ½”) from opening edge of shutter.c) d) 2 a) b) c) 3.5 cm (33”) 7. (Inside) Handle (Bottom) 95 cm (38”) 6.C.49 - .

.5 cm (3”) from opening edge of shutter Center to shutter Center to shutter 7. 9. mortar nails. CL – 41 Approved colour scheme and check customer’s changes. Surface has been rubbed with fine paper to get smooth finish after 24 hours of application of putty. Donga has been removed completely and the wall surface is rubbed by the fine sand paper. 8. regarding paint. Mix. Wall has been scraped for all unwanted material like excess cement.5 cm (67”) 110 cm (44”) 90 cm (36”) As per requirement At the opening of edge 7. 10. dust etc. Check for floor. preparation and application of primer.5 cm (3”) from opening edge of shutter 5 cm (3”) from opening edge of shutter At the opening edge INTERNAL PAINTING FOR WALLS AND CEILINGS Check List : 1. windows fittings cleaned properly. wide cracks completely opened and filled with crack seal compound. 2. if any. 3. preparation and application of second coat shall be done only after drying 1st coat.f) g) 2 a) b) c) d) e) Tadi Patti Rubber Gattu Outside Unit number place Name Plate Decorative handle (bottom) Al-drop Door Stopper 85 cm (34”) 7. 7. 4. door. 6. Check any brush marks bristles from the brush stick to the wall. Primer has been allowed to dry for at least 24 hours before application of putty. dents and cracks in proper way are filled up with putty and surface is smooth to receive paint. Mix.50 - . All the undulations of minor nature.5 cm (3”) 175 cm (70”) 167. 5.

Second coat with proper mix. floor.11. unwanted welding burr etc. Check for free movement of hinges.51 - . windows glass. 13. terrace. 7. Application of zinc cromite metal primer before application of first coat of oil paint to the steel works. Application of first coat of oil paint and proper finish. All the electrical plumbing holes are finished properly before application of first coat. Approved colour scheme and ensure external wall surface is cleaned properly before painting is taken up. Priming coat / first coat to be applied with proper mix. fittings and fixtures of door and windows before application of primer. 8. CL – 42 Approved specifications for materials to be used. 4. The surface is watered for 12 hours before application of priming coat / first coat. 2. doors. fixtures. Consumption Statement Records : EXTERNAL PAINTING Check List : 1. application and finishing of surface as per the manufacturers instructions for use. 6. Cleaning the surfaces. pipes. Curing as per manufacturers instructions. application and finishing of surface as per the manufacturers instructions for use. Ensure cleaning by scrapping patti before application of first coat. electrical switches etc. Colour Scheme. Check all cement mortar. 5. 12. application for second coat of oil paint after 24 hours drying of first coats. 14. 9. Colour Scheme. fill up putty whenever necessary. Consumption Statement Reference : Records : . are removed before application of primer polishing properly. 3.

Final point touchup. 6. f) Scrapping by sand paper. 7. e) Grinding of joints. Records : Consumption Statement . 4.FABRICATION WORK Check List : 1. 3. Check the approved drawings. CL – 43 5. Check for painting of oil paints as per specification Check for any damages created during erection.52 - . customer changes with NOC Check the material as per approved drawing prior to indenting. rectify it. b) Plumb. 8. Check for painting primer coat. d) Joints welding. Check the material as per specification. c) Design. 2. Check for : a) Diagonal / Angles.

. Shifting of internal walls and addition of walls Additional loft or change in position / location of loft. 5.CUSTOMER CHANGES Changes within acceptable norms : 1. 4. Change from EWC (Commode) to IWC (Indian type) with stepped platform. Changes which will affect external elevation. Deleting of internal wall. 3. 2. Increase in dado tiles height. Door and window grills as per our approved patterns. 4. 3. 2. Change from IWC (Indian type) to EWC (Commode). Changes beyond acceptable norms : 1.53 - . Washing machine / wash basin on terrace.

4. 9. 7. B) 1. 3. REFER TO SPECIFICATION APPROVED FOR FINISHING AND FIXTURE OF ALL TYPES. 3. ) Are all cracks in wall are properly filled ? Are all signs of dampness / leakage on wall removed ? Are all patches or black stripes observed in painting attended ? Are loose patches (if any) in ceiling and walls rectified ? Are all corners sharp and finished ? Are the fan hook in ceiling are proper ? Are the overall finishing proper ? TILING : Is the floor in proper level ? Is the floor and skirting properly polished and cleaned ? Is the skirting in one line and at right angles ? Are the floor tiles of one type ? Is the mosaic / ceramic tiles in the room continued up to outer edge of main door frame ? Is the butt joint properly finished ? Is the skirting and butt properly inline level and right angle around the column ? Are cracked tiles replaced and finished properly ? Are glazed tiles cleaned and finished properly ? Are all glazed tiles cleaned and finished properly ? Are the glazed tile dado in right angle and level ? Is the gap between glazed tile dado and room ceiling / flooring filled properly ? Are jams of windows properly finished with glazed tiles ? Are you sure that there is not a single cracked tile in dado ? Are the glazed tile around W. 12. 17. 14. 4. pan properly fixed ? Are you sure that no water accumulates on flooring of W. 15. 2.HANDING OVER OF FLAT .C. 7. 6. 5. ? Have you confirmed by knocking each tile that there are no loose patches left in the dado ? . 5.C.C. A) 1.CHECK LIST CL – 44 NOTE : ENSURE THAT COMPLIANCE OF FOLLOWING ARE DONE. 8. 11.54 - . 6. 13. 2. 16. WALLS AND CEILINGS : ( of all the rooms including bathroom and W. 10.

24. 6.18. 34. 11. floor down than room floor ? Is boundary edge finished properly ? Is the slope properly given to the balcony towards water spout ? Is the terrace or balcony floor level minimum 1” down than floor ? If not check whether threshold ( Umbra Patti ) has been provided ? Is the gap between terrace. 25. 2. 8.C. 9. 21. 31. 32. Are the door / windows shutters free from bend or any defect ? .55 - . 4. Are water spouts in balcony fitted properly and cleaned properly ? Is there any necessity to provide threshold fixed to bath and W. 26. 27. 37.C. 38. 3. 30. ? Is the kitchen platform finished properly ? Is the kitchen platform leak proof ? Are the edges of granite around kitchen sink and fascia patti polished properly and edges soft chamfered ? Is there proper slope given to kitchen platform top ? Are the glazed tiles near water taps properly cut and fixed ? Is the hole for gas provided with pvc bend above the kitchen otta ? Is polishing of kitchen otta cuddappa verticals and shelves done ? Is edge polishing and rounding done ? Flooring below kitchen platform to be in level with the room floor ? Check whether skirting below kitchen platform provided ? Is the space for gas cylinder ok to put cylinder freely / Are you sure that hole for gas pipe is not chocked with cement / debris ? Is the finishing and painting of walls below kitchen platform done properly ? DOORS AND WINDOWS : Are all doors / windows. 19. 23. 10. 20. opening and closing smoothly ? Is gap between door / windows frame and shutter within tolerance limit ? Are drain holes in aluminum window track from outside provided ? Are the aluminum window tracks cleaned with air blower ? Are all doors / windows properly painted / polished / Are all fitting’s like locks. cleaned and crack free ? Is the sealant applied it fill in the gaps between windows and wall ? Is the polishing of main door proper ? Is the no / name plate of the main door fixed ? along with flat no. 33. 13. 36. 22. 35. D) 1. Is there proper slope towards nahani trap and no water accumulates in between ? Is there proper slope given to bathroom ? Is there bath and W. 29. hinges etc working smoothly ? Are all glass properly fitted. 5. tower bolts. stoppers. put on it ? Are all gaps between window / door frames and walls properly fixed ? Is the gap between sill and aluminum window frame sealed with white cement / sealant. dry balcony floor and room floor filled properly with white cement. 28. 7. toilet. 12.

9. doors if so specified ? For protection from rainwater for terrace. 20.14. fixtures / Is there proper pressure to all the taps ? Is there half turn cock or flush tank operating properly ? Is there continuous flow of water through w. Is the hot / cold operation proper.P. 11. 4. E) 1. and tile dado filled with sealant ? Is height of mirror (Bottom) 1. 23.25 m from toilet floor ? Is proper cleaning done for all sanitary fixtures ? Are the brackets of basin painted with oil paint ? . F) 1.56 - . 17.h. free and out of plaster of window jam ? Are you sure that no windows / door shutter is touching to chajja / loft plaster. Is there any leakage from taps / other c. 24. 21. Is the whether shed properly provided to all external door / window with pani patti in plaster ? Is eye piece provided ? Check whether laminated sheet has been provided for bath / w. Is the rubber gattu fixed sturdy with 7 cm screw each ? Are all the doors fittings clean and free from screws each ? LOFTS : Are the lofts finished by I. 25. non leaking & easy to remove ? Is the low level flushing water tank operation of commode proper ? Is the seat cover of commode fixed properly and cleaned ? Check whether provision for soap dish mode ? Are the mirror over w. 14. Is there continuous flow of water without any chock-up through nahani trap when tested for at least 5 minutes. 4. 19. 16. Is ‘P’ – trap of w. Are boiler connections properly plugged.c. when half turn cycle or flush tank is kept open. from top ? Are the ceilings and walls around loft properly painted and finished ? Is the loft properly cleaned and no rabit / debris left out ? Is the finished thickness of loft maintained all over ? PLUMBING AND SANITATION : Are all fixtures like bibtaps. 13. door. mixers etc fixed properly and at proper height from floor level. 8. 7. 3. 15. 16. 5. 12. 2. properly cleaned to be without any lump. A check for finishing of watta below nahani trap cover. check whether chajja is provided ? Are screws to all fittings provided ? Are tadipatti to door shutters fixed correctly for locking arrangement ? Cover molding patti to all door frames fixed or not with proper corner finishing and painting ? Is finishing of lipping patti to door shutter proper with respect to joints ? Are the hinges of windows. 10.c. 18. 3.c.S. 6.p. 15. 22.b. 2.

13.17. ELECTRIFICATION : Is the individual meter allotted to flat ? Is the main switch fixed in meter cabinet ? Is there any testing report of electrical points given by electrical contractor ? Are all the kitkat / fuses fitted properly ? Are all electrical switches working properly ? Is the earthing connection tested for working condition ? Are all the fan hooks in fan boxes ? Are all the switch boards fitted in line and level ? Is the position and quality of electrical points as per working drawings ? Are all extra amenities provided as per customer changes ? Is the colour of switches and accessories same as provided initially ? Are the battens / casing capping in perfect line and right angles ? Are the wires on batten fixed with proper clipping ? Are you sure there is no gap between wall and batten ? Are you sure that no screw is left from boards / switches / plugs etc ? Is the type of bell same as approved initially ? All the fittings fixed on board are inline and level or not ? PAINTING : Is the painting properly done for walls and ceiling ? Is the oil painting done properly for doors and windows ? Are all the windows glasses cleaned by painter / Are all the door / windows fixtures cleaned by painter ? Is the painting done on lofts ? Are all the paint stains cleaned properly ? Are all painting of battens / wires done properly throughout ? . 23. or PVC lines inline and proper clamping ? Are you sure there is no chock-up in the drainage chamber ? Are the main inlet and outlet GI lines of water tanks leak proof ? Is the white cement filled between w.57 - . 7. Are open GI pipe connected to w. 12. G) 1. H) 1. 16. 20. 6. 2. 26.b and kitchen sink fixed properly ? Is there any convention marked for municipal water tap and wash water tap and also respectively GI pipes with colour bads. 8. 19. 15.p. 17. 4.5 cm / 10 cm) found leak proof when tested for at least 15 min.h. 14. 5. 24. 5. with continue water flow ? Is the fixing of GI / CI / a. 9. 4. and wall smooth. Is PVC outlet pipe for w. 10. 22. 2. 21.c. 3. 25. painted ? Is basin and counter if any fitted properly ? is the sturdy ? Are all the sanitary fittings in proper condition without any leakage or crack ? Are the CI or PVC lines (7. 11. 3. 7.h. 6. 18. without ay crack.c.

. Cleaning of lift pit.I) 1.. ………………… IN BUILDING NO …………….. 4. 4. I HAVE NO COMPLAINT WHATSOEVER ABOUT ANYTHING IN THIS MATTER. Size of the shaft.. 6.. THE DIRECTOR __________________ SITE IN-CHARGE SIGN & DATE I HEREBY CERTIFY THAT FLAT NO... ducts and shafts.58 - . NAME OF THE FLAT OWNER (SIGN & DATE) CL – 45 Lift pit and lift shaft size as per lift manufacturers specifications and the work order. 5.. MISCELLANEOUS : Is the letter box with owners name provided ? Are the keys for all doors and letter box tagged and their numbers recorded ? Is the flat number displayed on electrical meter ? Is the electrical meter number and initial reading recorded ? SALES EXECUTIVE AT SITE SIGN & DATE CERTIFICATE TO.. 2. 3. 7. IS HANDED OVER TO ME.. INCLUDING OF ALL CONTRACT AMENMENTS AND IS TO THE SATISFACTION OF MYSELF. floor levels and height of machine room as per manufacturers requirements. Fixing of template.. AT PROJECT ……………………………………. NAME OF SALES EXECUTIVE (SIGN & DATE) PASSENGER LIFT Check List : 1. . All material produced is as per the specifications. (Refer work order) Angels and channels in the lift shaft / duct.... Waterproofing to the lift pit and top of the machine room slab. size of the all door openings... 2.. 3.

19.59 - . Scaffolding is made in the lift shaft is steardy and approved by the lift erector. Ensure three phase meter exclusively for lift. f) Cleaning of all the equipment. For the machine room a) I.S. e) Greasing to the motor. 11. 9. with full address. 13. Ensure while the trial run of the lift that there are no jerks and sudden stops.D. c) Lubrication of wire ropes and guide rails. Whitewash in the lift shaft. 20. Rope hole in the bottom slab of machine room and pockets are made in the side walls for clamping of angles. Grouting of brackets and check rigidity. floor levels matching to lift level at all floors. Ensure about the guarantee period and certification from P. Machine of the lift is fixed with proper bolting. 16. b) Weld mesh guard to the motor. . Angles (rails) fixing and roping. b) Frequency of Maintenance. 21. f) Emergency key operations. h) Earthing done properly. 12. Maintenances : a) Ensure local agency for A. e) Provide electrical points as per manufacturers requirement.W. d) Levels of machine oil. 18. 17. g) Instruction plates for the usefulness of the passengers guidance. 23. Flooring in the landing is done as per levels fixed previously and slope of the flooring is away from the lift. d) All safety indicators working properly.8. c) Shutter fixing d) Painting of machine room. 22. c) Weld mesh guard to the window to avoid entry of the birds. 14. Electrical cabling and light points in shaft as per manufacturer’s requirement. Instructions for users from manufacturer should be displayed inside lift cabin. and anti vibration pads are fixed below it.P. All the door frames (except ground floor) are fixed in the plumb line fixed by the erector. flooring b) Ventilation and Exhaust fan. 15. e) Effectiveness of electrical switches. 24.M. Button box holes are marked and made properly. grouting.C. 10. Ensure the safety arrangement as a) Ladder for pit. telephone numbers of contractor and engineer.

W.O. Authorized agency for fire fighting installation work. 4. concrete and refinishing of the same is done properly as per the requirements of working agency. Site representative attending the job.C. Other requirement as per municipal authorities in provisional N. G. wall. etc for perfect ness. h) Inspection of hoist way switches. 10. 7.60 - .G. / M. CL – 46 The capacity of U. Check that all fire extinguishers are working and installed at proper location.I. telephone numbers. Lift erection period lift handling over date. Scaffolding fixed in such a way that no work in fire fighting is disturbed. pipe line for straightness. 5.S. and O. 9. .g) Adjustment in electrical circuits. leading gate locks. Civil work like excavation. Testing done before inspection by Municipal authorities. Quality of material supplied by the contractor refers work order. address. / M. 3.I. 8. making holes to the bricks. 11.H. Lift inspection report. line painted in red colour. 6. Records : Lift manufacturers name.T. FIRE FIGHTING SYSTEM Check List : 1. All G. level plumb.W. 2. lift car switches etc.T.S. Check all required electrical connections are provided and are in working condition. with provision in that for fire fighting storage.

2. BASE COURSE : By Soling Record initial levels laid. 6. Murrum filling in layers and rolling by 8 to 10 ton roller. camber.12. Demarcation of road on the layout plan and type of road to be provided. Fire hydrant located is easily accessible. Preparation of longitudinal and cross-section of the existing ground level with respect to TBM 4. 7. . 2. paving etc. Decide the longitudinal slope. Ensure the pipes are laid for cross-drain. B) 1. super elevation etc. Balancing of cutting and filling area. Approved cross-section for road work. Decide the layers in foundation (subgrade) and base course and wearing surface thickness ( for bituminous road 2” and for concrete road min 4” ) 5. SUB GRADE : Initial ground level. open parking areas. ramps. Distinguish roads. 3. 4.61 - . Excavated final ground level. Decide the formation level with respect to plinth of buildings and approach road. C) 1. water line and any other service line. 2. 3. Record final sub grade levels. drainage. ROAD WORK CL – 47 Check List : A) GENERAL : 1. electrical.

5.62 - . 10. Broom finish. Rolling of the road by 8 to 10 ton roller. construction joints. D) 1. 12. 4. 4. to be used. 5. Grade of concrete / mix design. CARPET AND SEAL COAT (ON BASE COURSE) : Record initial levels. Rolling when mix is hot. 3. 6. Decide weight of bitumen / sq. camber. F) 1. Same procedure is to be adopted for seal coat (metal size smaller ¼”) Record final level. Filling bitumen 25 mm thick and deep in joints Provision for speed breakers. . 6. G) 1. 7. 5. 5. 8. TACK COAT. BITUMINOUS ROAD (ON BASE COURSE) : Record initial levels. Proper cleaning. Decide grouting pattern (semi grout. Spreading the mixture in uniform thickness. Final levels. Mixing of 20 mm & 12 mm metal with bitumen. Soling and WBM should be completed minimum 2 months before for concrete roads. 4. 11. E) 1. 6. 13. Needle vibrator and screed vibrator. 2. Record final formation levels. Filler for expansion joints. Channel thickness to match concrete thickness. Concreting in alternate bays. Soling with stone laid on their edges and chips filled in voids properly of minimum 9” thickness. Ensure spreading of grit when bitumen is hot. Drawings showing layout of slabs panels. CONCRETE ROAD (ON BASE COURSE) : Initial level about base course. Spreading the grit as per specification. 6. expansion joints. 3. 3. Curing by ponding for minimum 10 days. Pattern of fixing to be decided. gradient. Mechanical trovelling and vacuum dewatering. Width of soling 1’00” more than the width of road. 7. 4. Levels to be decided. 2.m. 3. Area of each bay not to exceed 36 sq. 2. 2. Proper slope. PAVING BLOCKS : Approved drawings. 7.meter. Ensure the compaction by roling. full grout) and weight of bitumen per square meter area.3. 9.

STORM WATER SYSTEM : Approved drawings. Tennis Court. and shrubs area. 4. Arrangement for cutting. Ensure that no turbulence is created at junctions. Work order for specialized equipment along with. 3. catalogues. Open Parking Place. 6. Gymnasium. CL – 48 3. Maintainace contracts for swimming pools water purification plants play game equipment. Other Games. 2. 7.63 - . Latest approved layout of total landscape works from landscape consultant and parent architect. Library Hall. Entrance Gate. level and pattern. schedule of completion. 5. 2. Work order for horticulture contractor. his scope of work. Consumption Statement Records : LANDSCAPE WORKS Check List : 1. Ensure that the storm water drain is not connected to sewage line in any case. H) 1. Plantation refer to approved detail drawings of landscape of landscape consultants and RCC Civil construction works to be completed with reference to other check list of construction activities. developing. manufacturer’s specification. Periodic cleaning / Pre monsoon precautions. gymnasium equipment etc. For location and size of building and structures as Club House. Children’s Park. Garden. Swimming Pool. 4. Block fixed in proper line. manufacturing and watering of plants. lawns. Consumption Statement Records : .4.

Clean the entire tank surface by using water twice and then ensure there is no wash water inside.M. Ensure there is no foreign particle inside the tank and then clear the tank for use. 5. Enter the details of work done along with date and time in the water tank cleaning register. 2. 4. Ensure that the person who is cleaning the tank uses the rubber gloss during the cleaning. Spray the liquid. 8. 7. CL . Records : . 6. bleaching with water by jet gun.64 - . A. Arrange scraping by wire brush on the internal wall surface of the tank.CLEANING OF WATER TANK Check List : 1.49 Empty the water tank before starting any work. may be given to approved agency.C. 3. Water tank cleaning register.

CLEANING OF DRAIN LINE Check List : 1. 6.M. Chamber to chamber cleaning by using steel rod. 3. Clean the entire tank surface by using water twice and then ensure there is no wash water inside. Ensure that the chamber should be cleaned by wire brush & hand broom. Drain Line Cleaning register. Records : .50 Ensure that the person who is cleaning the drainage line uses the rubber gloss. 4. CL . 5.C. 2. mask & helmet. may be given to approved agency.65 - . Ensure that this procedure follows quarterly every year. A.

Tuesday. 16. Waste Collecting Register. Ensure that the PMC container comes and collects all the wastage and dump into the depot everyday.C. Ensure that the person is appointed for collecting wastage from every house. construct 7 bins of size 8’ x 4’ x 2’6” (plastering is optional) over ground level along suitable part of the compound wall. 17. A. Spread broken piece of bricks evenly at bottom of bins. 3.66 - . 13. 10. 4.M.” for efficient disposal.…. Spread wet garbage inside bin (of respective day) Sprinkle rock-dust on it.51 For 100 kg wet garbage per day (approximately half kg / family / day). Ensure that the person collects wet and dry garbage separately. 14. On the layer of bricks spread coconut fiber. but every day sprinkle ‘Sujala Biosanitizer’ water in all bins. 2. On these layers sprinkle vermi ++ Biosanitizer (Biosanitizer is an enzyme used to process biodegradable waste in simple and efficient manner). may be given to approved agency. 5. dry leaves. 6. 7. 11. (Packet of ‘Sujala Biosanitizer’ to be left in watering can permanently) Repeat the process in the next bin for next day. 15. Ensure that the dry wastage is separate like paper and plastic for recycling and remaining garbage dump into the PMC separate dust bin for dry garbage. Bins should be marked “Monday.COLLECTION AND DISPOSAL OF DRY GARBAGE / WET GARBAGE Check List : 1. Spread the waste wet in every day in the respective bin only. 8. Instruct every flat owner to collect wet and dry garbage in separate bags or buckets. Cover it with thin layer of garden waste. 12. CL . Records : LIFT MAINTENANCE Check List : CL – 52 .. Sprinkle ‘Sujala Biosanitizer’ water with a watering can evenly over entire bins. 9.

Records : WORKING AND MAINTENANCE OF FIRE FIGHTING EQUIPMENTS Check List : 1.000 liters serve for fire fighting. 3. Ensure that the quarterly servicing is done for each lift. Ensure that OHWT capacity 10. breaks.1. Ensure that the inspection of lift machine like (oil.67 - . Lift Maintenance Register. setting & etc) is done time to time. 2. CL –53 . Ensure the annual maintenance contract is done.

68 - .5 Ensure that the materials for cleaning swimming pool are Chlorine = TCC Granules. 6. Alum = Normal – Powder or Cub’s.2. 5.000 liters serve for fire fighting if applicable.2 & Chlorine = 2. Ensure that 4” dia pipeline for each building in each one main valve & NRV at OHWT & 3 HP with back up pump is connected to the line. . 3. 3. Female coupling hydrant Spindles. Records : CLANING SWIMMING POOL Check List : 1. Ensure that the water sample is tested by test kit from pool for Ph & Chlorine content. 2. Hydrant valve with lugs for every floor to attach delivery hose & branch pipe fire alarm system with control panel pill box & siren at ground floor. CL – 54 Ensure display of instructions for use to maintain hygienic condition of swimming pool. Ensure that UGWT capacity 50. 4. Gate Valves Spindle & pump checking for inner gaskets of hydrant valve & coupling. Ensure that Fire Drill System is done quarterly. Ensure that the oiling to lungs assembly. Ensure that the Portable extinguisher for each building servicing fire extinguisher quarterly done and yearly refilling and demonstration before refilling.6 > 7. Fire Fighting Maintenance Register. Ph = 7.00 > 1.

Ensure that the trolley pump section is done & outlet is connected to overflow trap which goes to filtration plant & all impurities are collected in filtration plant & clean water goes to pool. Hypo (liquid chlorine) = 12 %. Falling of material from top. . Electrical Shocks. Ensure that the back wash is done to filtration plant & filter is cleaned. ii. Dose for cleaning : Chlorine = 250 gm per day.4. Any other injuries. etc Not following of safety instructions.e. Per day. Swimming Pool Cleaning Register. 6. Fire Structural Collapse. Ensure that the brushing is done to bottom of pool and all impurities are collected to deep end of pool. Safety Nets. 7.5 to 2. CL – 55 Why accidents occur ? No use of Safety tools i.0 kg per four day. Alum = 1. Following type of accidents may occur at site. Safety Belts. ii.S. B) i. Hypo = 7 lit. Safety Shoes. v. Helmets. 5. Goggles. vi. Records : SAFETY MEASURES AT SITE A) i. Falling down. Cooper Sulphate = Granules. Ensure that the Risen of filter is done.69 - . = 1 kg per 15 days. C. Slipping from height. Hand Glows. iv. iii.

P. One unit for 250 sq. Fire Brigade etc Following Corrective/Preventive Actions should be initiated by Project In-Charge Proper training for all Contractor’s / Supplier have to be properly educated about safety. Information to ambulance. iii. D) i. v.5 m Filled with broken bricks / pebbles. x. ii. vii. CL . Mock-Drills to be regularly conducted. Information to corporate office. area (approximately) . roads. Shifting to nearby hospital. Information to other concerned agency. ii. Avoid working in night time. Electricity misuse. E. vi. This can be done by a) Percolation Pit Method : Constructed in the open space at required intervals Size : 1 m x 1 m x 1. Contractor’s / Supplier’s are educated about importance of safety.R. To reinstate this water bank rain water harvesting is absolutely necessary. iii.ft. Fire-Fighting equipments should be available at site and should be regularly checked. Due to building. Role of Security Supervisor is to make people use safety tools.56 RAIN WATER HARVESTING Due to unlimited use. viii. Suitable for sandy sub-soil area. team to be alert at all times. Negligence & Ignorance in following general safety rules First Aid First Aid kit should be readily available. iv. iv. Police. C) i. Administration of First-Aid. sub-soil water level decreased.iii. All are informed about the importance of safety and basic safety safe practices. vii. footpaths and concreting deposition of rain water to subsoil water is reduced.70 - . v. vi. ix. Electrical overloading or unauthorized connections should be avoided. iv.

c) Open Well Method : Rain water from the terrace is diverted to the existing open well using PVC pipes through a filter chamber. A settlement / filter tank of required size to be provided. . The minimum size of filter chamber is 2’ x 2’ x 2’ filled with broken bricks in the bottom and sand on the top. Recharge through bore well is less effective than open wells. Overflow water may be diverted to a percolation pit nearby. Defunct bore wells may also be used.71 - . Water may also be diverted to a bore well.b) Bore Well Method : Roof top rain.

Constructed with Brick / Concrete rings.72 - . . Covered with RCC slab / manhole. Bottom (1’0”) is filled with brickbats. Side walls must be perforated.The chamber may be covered with RCC slab d) Recharge Well Method (Shallow / Small) : Meant for large areas with heavy run-off Size : 3’00” diameter with 5’0” – 10’0” depth. Suitable for sandy sub-soil area.

4. 3. 2. 10’0” – 15’0” Suitable for clay area. Borehole interval. e) Recharge trench with bore method : Along the recharge trench boreholes has to be drilled. . One wall is sufficient for areas with one ground extent. Run-off water diverted through a filter media preferably.73 - .Note : 1. For area with clay / hard formations recharge wells with diameter (5’0”) / depth (10’0” – 15’0”) has to be constructed. Rainwater from the open spaces may be diverted through mall trenches.

2. RCC slab cover is optional. Top (1’00”) portion may be filled with sand. Size : 0. .0 m Filled with broken bricks / pebbles.74 - . f) Recharge Trench Method : Similar to recharge pit but longitudinal in shape.5 m depth.5 – 1. Length may vary from 1.0 – 1. Suitable for sandy sub-soil area.Notes : 1.0 m – 5.0 m wide / 1. 3. Above structures are meant for area with large catchments like Apartments / Big Complexes.

For Cement. Lime. . RCC slab cover is optional. 3. (approx. Suitable for clay area. 2. Bore hole size 150 – 300 mm diameter with 10’0” -15’0” depth. STORAGE AND PRESERVATION A) 1.g) Percolation Pit with Bore Method : A borehole is to be drilled at the bottom of the percolation pit. Note : 1. Top (1’00”) portion may be filled with sand. HANDLING.75 - . Above structures are meant for area with small catchments like individual houses.) Filled with broken bricks / pebbles. Sanla : 6” raised platform.

G) 1. Fittings. 4. Fittings should be store in racks in cupboards. Bricks. B) 1. Sanitary ware. 6. Note : All rejected materials should be kept separately with identification tags. Door Frame should be stacked in vertical manner and shutter in horizontal manner. scratches and breakages. Fitters movement. Stack the material in different sizes and not more than 10 nos in each stack Wooden door frames shall be applied Black Japan on top and side and primer for inside surface. 2. Store separately. For Door Frames and Shutters : Store in water tight compartment and lockable arrangement with firm and leveled platform. 3. Water tight compartment with minimum ventilation. Size wise.2. F) 1. 2. D) 1. MS Window. Maximum 10 bags should be stored in each stack. Stack in such a manner to avoid bends. 3. For Door Fittings. Labels. 5. C. Quality Wise. Dust. First in first out should be followed. Wooden Panels : Store in water tight components with lockable arrangement. 2. E) 1. To avoid accidental breakages store in separate places. Separate stock for each brand stock position and tables. 5. 3. 2. Metal. Steel yard should have proper Access / Space for Vehicles. Aluminum Window. Date of receipt to be displayed to avoid storage beyond one month. Grit. Should be stacked systematically for easy use and minimizes wastage. For Steel : To be stacked on concrete block in different diameter stacks. 2. For Sand. . 2. Plumbing Material : Store in Lockable arrangement and free from dampness. MS Grill. Colour wise. Material wise labels For Flooring Material : Should be stacked on leveled floor with locking arrangement and free from dampness. Stock position. Concrete Blocks : All above material should be stacked separately with avoiding direct contact with soil. 3. 3. diameter wise stock and labels.76 - .P. For Rolling Shutter. 4. Size wise Store position and labels. C) 1.

Random selection 03 nos of 1 m length cut piece for each dia of Reference / Criteria For all criteria’s given in field test. 3. if wt . Format MT-02 Remarks Instructions for use of specific brand of cement to be obtained from purchase dept. Physical stock verification at every month end. If fields test results are not satisfactory send the samples for Laboratory test with 2 Tor-steel For each delivery & every dia of steel. 2. No. SAMPLING PLAN Sr. All material inward and outward registers.. 1 Material Cement Frequency Every truck load Sampling Plan 01 bag for every 100 bags. Identification marks as per each consignment. Format MT-01 For all criteria’s given in field test.Records : 1.77 - .

Format MT-20 As per sample approved by Purchase Department . Format MT-04 6 Stone Metal Every truck load For all criteria’s given in field test. Format MT-05 For all criteria’s given in field test. then sampling from one truck load is enough. then sampling from one truck load is enough. Every Delivery If supplier and source is same for more than one truck load in a single day. 8 Material Ceramic / Glazed Tiles Frequency Every delivery / 2 boxes for each 150 boxes for each brand & for each size. Format MT-09 Reference / Criteria For all criteria’s given in field test Format MT-19 7 Sanla Every delivery 01 bag for every 50 bags. If supplier and source is same for more than one truck load in a single day.78 - . If supplier & source is same for more than one truck load in a single day. 01 bundle 4 03 bricks for every 1000 nos random selection For all criteria’s given in field test. Sr. then sampling from one truck load is enough. Format MT–8 the approval of purchase department ---- 5 Sand Every truck load Sample from central part of the truck. Remarks As per sample approved by Purchase Department 9 Kota / Kadappa/ Tandur/ Granite/ Marble Each Piece For all criteria’s given in field test. then sampling from one truck load is enough. Random selection Sample from central part of truck For all criteria’s given in field test.3 Binding Wire Bricks of each dia is 500 kg Every Delivery Every truck load steel received. Format MT-03 For all criteria’s given in field test. If supplier & source is same for more than one truck load in a single day. Random selection Sampling Plan 05 tiles from each Random selection. No .

b) Lump Test FINENESS TEST a) Feeling the fineness after rubbing in the fingures. Printed Week. Format MT-21 For each criteria given in field test Format MT-07 As specified in work order& criteria’s in field test Format MT-12 As specified in work order & criteria’s given in field test.01 Required Result 33 / 43 / 53 Grade as indented of approved brand. Month and Year No lump should be present. Format MT-18 As specified in work order & criteria’s given in field test. RECEIVING. b) When hand immersed in the bag FLOATING TEST FT . including glass & gasket As per sample approval by purchase department. INSPECTION AND TESTING : CEMENT Sr. Door Frame Timber / Wood Flush Doors Rolling Shutter Every Delivery 11 Every Delivery Every Delivery Every Delivery Every Delivery 05 tiles from every 100 numbers. Random selection.10 Mosaic Tiles & Chequered Tiles M. For all criteria’s given in field test. Should feel silky Should feel hot / warm. Older than 90 days should not be used.79 - . No.S. Format MT-13 As per sample approved by Purchase Department ---- 12 Each member Each Shutter ---- 13 ---- 14 Each Shutter ---- 15 Aluminum windows & doors Every flat and common area One piece of each section used. Each Frame For all criteria’s given in field test. Should float on water before sinking 3 4 . 1 2 Field Test Details Grade and Brand FRESHNESS TEST a) Manufacturing date from the date of manufacture.

INSPECTION AND TESTING : STEEL Sr. RECEIVING. J round bars. No. d) Max 10 bags should be stored in each stack e) Receipt date of cement should be displayed.5 6 TYPE OF BAG HANDLING & STORAGE Jute / Polythene / Paper Bag a) Should be stacked / stored on raised platform b) Flooring should be damp proof c) First in first out should be followed. Field Test Details TYPE OF STEEL a) Tor Steel b) Mild Steel COLOUR WEIGHT PER METER LENGTH a) 6 mm diameter bar b) 8 mm diameter bar c) 10 mm diameter bar d) 12 mm diameter bar e) 16 mm diameter bar f) 20 mm diameter bar RUSTING DIAMETER BENDING TEST FOR HARDNESS IF FELT NECESSARY FT -02 Required Results 2 3 As indented Tor/CTD/Round bars.80 - . 1. TMT Steel Gray Criteria for Acceptance Weight = 2% tolerance 4 5 6 SHOULD NOT BE FOUND AS PER INDENT IT SHOULD BEND SMOOTHLY & SHOULD NOT DEVELOP ANY CRACK . f) Period of storage : Ensure use within 3 months avoid storage more than 2 months.

No. 1 2 Field Test Details GUAGE OF WIRE BENDING TEST FOR HARDNESS FT – 03 Required Results AS INDENTED (NORMAL GUAGE 17 S.) SHOULD BE SOFT FOR TWISTING .WHILE BENDING RECEIVING.81 - .W. INSPECTION AND TESTING : BINDING WIRE Sr.G.

RECEIVING. INSPECTION AND TESTING : SAND (FINE AGRREGATE) Sr. 3) STORED FOR EASY ACCESS FOR CONSUMPTION.82 - . . No. 1 2 3 Field Test Details SILT CONTENT TYPE OF SAND ORGANIC IMPURITIES FT – 04 Required Results 4 STORAGE HANDLING IT SHOULD NOT BE MORE THAN 7% BY VOLUME COARSE OR FINE SHOULD BE WITHIN LIMITS & SHOULD BE IDENTIFIED BY VISUALISATION (SUCH AS MIXED QUALITY OF SHELU/SHINGLE & OTHERS) 1) AREA TO BE MARKED FOR STORING TO ENABLE TRACEABILITY AFTER CONSUMPTION 2) DIRECT CONTACT OF MATERIALS WITH SOIL AVOIDED.

No. 1 2 3 4 Field Test Details SHAPE SIZE QUALITY OF STONE STORAGE HANDLING FT – 05 Required Result ANGULAGE NOT FLACKY. 2) DIRECT CONTACT OF MATERIALS WITH SOIL AVOIDED 3) STORED FOR EASY ACCESS FOR CONSUMPTION. HARD AS PER INDENT BLACKISH / GREY AND HARD 1) AREA TO BE MARKED FOR STORING TO ENABLE TRACEABILITY AFTER CONSUMPTION. INSPECTION AND TESTING : STONE METAL ( COARSE AGGREGATE ) Sr.83 - . .RECEIVING.

INSPECTION & TESTING : MURRUM Sr.84 - . No. 1 2 3 Field Test Details QUALITY SIZE HARDNESS FT – 06 Required Result IT SHOULD NOT GET MUDDY SHOULD BE ACCEPTABLE PARTICLE SHOULD BE HARD ENOUGH .RECEIVING.

RECEIVING. TWISTING & WARPING SHOULD BE SHARP. No. INSPECTION & TESTING : FLUSH DOOR Sr. 1 2 3 4 5 Field Test Details TYPE BONDING MATERIAL DEFECTS EDGES STIRAGE AND HANDLING FT – 07 Required Result SOLID CORE / BOILING WATERPROOF PHENOL BONDED FREE FROM BEND.85 - . STRAIGHT AND NO DAMAGES IN TOP LAYER 1) FLOOR TO BE DAMP PROOF 2) SHOULD BE PLACED HORIZONTALLY 3) ROOF SHOULD BE LEAK PROOF 4) STORED IN LOCKABLE ARRANGEMENT .

RECEIVING. INSPECTION & TESTING : BRICKS Sr. INSPECTION & TESTING : INSTANT SANLA Sr. THROWN FROM THE BUILDING DOES NOT FALL ON THE STACK. 1 2 Field Test Details COLOUR SIZE & MARK 1) ORDINARY BRICK 2) THOKLA / GATTU BRICK FROG WATER ABSORPTION SOUNDNESS OVERBURNT BRICKS BROKEN BRICKS STRENGHT STORAGE & HANDLING FT – 08 Required Result 3 4 5 6 7 8 9 REDDISH AND UNIFORM AS PER REQUIREMENT 225 X 100 X 80 MM TOLERANCE 5MM 225 X 150 X 100 MM TOLERANCE 5MM SHOULD NOT BE LESS THAN 1 CM & SHOULD NOT BE MORE THAN 2 CM SHOULD BE BETWEEN 25 % TO 30 % BT WEIGHT SHOULD GIVE CLEAR METTALIC SOUND SHOULD NOT BE MORE THAN 5 % SHOULD NOT BE MORE THAN 5 % SHOULD NOT BREAK WHEN THROWN TO THEIR FLAT FACE FROM A HEIGHT OF 60 CM (24”) 1) AREA TO BE MARKED FOR EASY TRACEABILITY AFTER CONSUMPTION 2) BRICKS SHOULD NOT BE THROWN 3) STACKED FOR EASY COUNTING 4) GROUND TO BE FAIRLY LEVELLED 5) STACKING SHALL BE DONE IN SUCH A PLACE WHERE DEBRIS.86 - .RECEIVING. No. Field Test Results FT – 09 Required Results . SCRAP.

BRAND AS PER ORDER IT SHOULD HARDEN WITHIN 12 HOURS AFTER APPLICATION ON WALLS. . No. INSPECTION & TESTING : M. 1 Field Test Results A) CHECK FOR SECTION FT – 10 Required Results TRADE MARK EMBOSSED ON SECTION AT EVERY LENGTH @ 12 / 18 METER. WINDOWS Sr. NO LUMPS SHOULD BE OBSERVED AS PER ORDER 1) SHOULD BE STORED ON RAISED PLATFORM 2) ROOFS & FLOORING SHOULD BE WATERPROOF 3) STACKED IN LOCKABLE ARRANGEMENT RECEIVING.No. 1 2 3 4 5 6 COLOUR STRENGTH CONSISTENCY FRESHNESS WEIGHT OF BAG STORAGE / HANDLING EVEN & UNIFORM (PINKISH OR WHITE).S.87 - . IT SHOULD BE CONSISTENT & CAN BE JUDGE BY VISUAL OBSERVATION.

CHAIN 4) STAYS AND HANDLES TO BE STORED SEPERATELY. CAVITY CHECK FOR STRAIGHTNESS & RIGHT FT .S. SMOOTH WORKING 1) STACKED AT AN ANGLE TO THE WALL 2) FLOOR & ROOF TO BE LEAK PROOF TO AVOID RUSTING 3) TO BE LOCKED WITH M. AS PER ORDER AS PER ORDER BOX TYPE.88 - . CRACKS. THICKNESS & TYPE OF GLASS CHECK FOR WAVYNESS. RECEIVING.B) WEIGHT OF SECTION 2 3 4 5 6 7 8 ACCESSRIES PROVIDED CHECK WINDOW FOR DIAGONAL SIZE / PLUMB CHECK RED OXIDE & WELDING OVERALL FINISHING QUALITY OPENING OF SHUTTERS / LOUVERS LOCKING SYSTEM TOWER BOLTS HINGES STORAGE / HANDLING AHEMDABAD SECTION’S STANDARD WEIGHTS AS PER ORDER BOTH DIAGONALS SHOULD BE SAME & CORRECT. 1 2 3 Field Test Details CHECK OVERALL SIZE. RED OXIDE SHOULD BE UNIFORM OVER WELD PORTION TO BE GRINDED.11 Required Results AS PER ORDER SHOULD BE FREE FROM ALL DEFECTS SHOULD BE PERFECT . INSPECTION & TESTING : GLASS FIXING Sr. No.

INSPECTION & TESTING : ROLLING SHUTTERS Sr. No.4 5 6 7 ANGLES SCRATCHES CHECK FOR OVERALL FIXING WORK CHECK FOR PUTTI / GLAZING CLIP TOLERANCE FOR THICKNESS BETWEEN 4 MM TO 7 MM THICK GLASS SHEET NO SCRATCHES SHOULD BE RIGID AND WELL PACKED ALLROUND AS PER ORDER / UNIFORM FIXING OF CLIP AT REQUIRED SPACING =1% RECEIVING. 4 TO 4 ½ NUMBERS IN ONE PIECE OF 20/22 GUAGE .89 - . 1 2 3 4 5 Field Test Details TYPE OF SHUTTER GUAGE OF BOTTOM LOCK PLATE & LOCKING ARRANGEMENT TYPE OF SECTION USED FOR LATHS WITH GUAGE CHECK SHUTTER LATHS IN 30 CMS LENGTHS TOP COVER IN ONE PIECE WITH CENTRALLY SUPPORTED FT – 12 Required Results PULL AND PUSH TYPE / GEAR TYPE AS PER ORDER 18/20 GUAGE OR SHOULD BE AS PER ORDER.

90 - . 1 2 3 4 5 6 7 8 Field Test Details SIZE DIAGONAL AND PLUMB SECTION / ACCESSORIES USED FOR TRACK. PIPE SHAFT DIAMETER BRACKET PLATES & GUIDE RAIL STOPPER ON EACH SIDE HANDLE HOLD FAST AT EQUAL DISTANCE RED OXIDE EXTRA LOCIKING ARRANGEMENT OVERALL FINISHNG / FIXING GREASING FOR SPRINGS AND GUIDE CHECK FOR SMOOTH OPERATION MINIMUM 40 MM AS PER ORDER AS PER ORDER 2 NOS RIVETTED OR AS PER ORDER 30 CM IN LENGTH & 3 NOS ON EACH SIDE OR AS PER ORDER UNIFORM ON COAT 1 NO IN CENTER AS PER ORDER SHOULD BE GOOD LOCKING OPERATION SUFFICIENT FOR EASY AND SMOOTH OPERATION RECEIVING. INSPECTION & TESTING : ALUMINUM WINDOWS Sr. INTER LOCKING ETC ASSEMBLY CHECK FOR ACCESSORY POSITION & RUBBER / PVC PACKING FOR GLASS CHECK FOR QUALITY OF GLASS ANNODISING / COLOUR OF POWDER COATING MAKE ALUNIMUM SECTION USED FT – 13 Required Result AS PER DRAWING / INDENT SHOULD BE PERFECT AS PER ORDER SHOULD BE PROPER WITH SCREW AS PER ORDER AS PER ORDER AS PER ORDER AS PER ORDER .S.6 7 8 9 10 11 12 13 14 15 PLATE & ITS GUAGE BALL BEARING & SPRING M. SHUTTER. No.

TEE. 3) TO BE STACKED IN COUNTABLE POSITION G. INSPECTION & TESTING : PLUMBING G. PROPERLY CLASSIFIED LIKE ELBOW. PIPES : 1) STORED IN STEEL RACK DIAWISE / CLASSWISE 2) THREADED ENDS OF GI PIPES TO BE PROPERLY PROTECTED.91 - . ETC) . AS PER CLASS OF PIPE ALL ISI MARKS G.I. PIPES FITTINGS : STORED IN WOODEN RACKS. PIPES & FITTINGS Sr.I. & WEIGHT PIPE FITTINGS STORAGE & HANDLING Required Results FT – 14 SEE COLOUR BAND FOR B OR C CLASS – REFER ORDER FREE FROM ANY CRACKS STANDARD LENGTH & DIA. (PIGEON HOLE TYPE DIAMETERWISE.I. 1 2 3 4 5 6 Field Test Details CLASS DEFECTS LENGTH & SIZE PIPE DIA.9 10 11 12 13 SLIDING OF GLASS PANELS SCRATCHES / BENDS / CRACKS IF ANY PROVISION OF FLY PROOF SHUTTER PROVISION OF DRAIN HOLES IN WINDOW BOTTOM CHANNEL STORAGE / HANDLING ON ROLLERS & SMOOTH FREE FROM ALL DEFECTS AS PER ORDER ENSURE NO STAGNATION OF WATER 1) STACKED PROPERLY 2) FREE FRO DAMPNESS & LEAKAGES 3) STORE IN LOCKABLE AREA 4) IN COUNTABLE POSITION RECEIVING. No.

STORED IN STACKS HORIZONTALLY. . STANDARD LENGTHS & DIA. INSPECTION & TESTING : PLUMBING C. 1 2 3 4 5 Field Test Details CLASS DEFECTS FROM INSIDE PIPE FITTINGS LENGTH & SIZE REFER ORDER STORAGE & HANDLING FT – 15 Required Results SEE IS 1230-1979 MARK FOR RW PIPE & IS 1729-1979 MARK FOR SOIL PIPE.RECEIVING. PIN HOLES / ROUGH SURFACE VERY SMOOTH SURFACE FROM INSIDE / CHECK MATCHING WITH PIPES.92 - .I PIPES & FITTINGS Sr. No. DIAWISE SEPERATELY ON WOODEN MEMBERS.

M. No. BEND. HORIZONTALLY WITH TAGS FITTINGS.) SHOULD BE FREE FROM CRACKS. DIAWISE.) HEAVY (FOR PRESSURE 6 KG PER SQ.RECEIVING. CHECK JOINTING SYSTEM FOR USING LUBRICANT. RUBBER RING & SOLUTION. RUBBER RINGS / SOLUTION VERY CAREFULLY . 1 Field Test Details CLASS Required Results FT – 16 2 3 DEFECTS PIPE FITTINGS 4 5 LENGTH & SIZE REFER ORDER STORAGE & HANDLING MEDIUM (FOR PRESSURE 4 KG PER SQ. LUBRICANTS. INSPECTION & TESTING : PLUMBING PVC PIPES & FITTING Sr. PIN HOLES VERY SMOOTH SURFACE FROM INSIDE. STANDARD LENGTHS & DIA STORED IN PIGEON HOLE RACKS.M.93 - . NO BUR FROM INSIDE.

.RECEIVING. 1 2 3 4 Field Test Results LENGTH & SIZE TYPE CLASS CLASS PIPES DEFECTS FT – 17 Required Results 5 STORAGE & HANDLING LENGTH & DIA AS PER ORDER SPIGGOT END / COLLERED JOINT AS PER ORDER PRESSURE P1 / P2 ETC OR NON PRESSURE NP2 CLASS FOR GRAVITY FLOW WE USE NP2 SHAPE – NOT EXACTLY CIRCULAR NO RINGING SOUND WHEN STUCK WITH LIGHT HAMMER CHECK DAMAGED ENDS & HOLES ON SURFACE.94 - . DIAWISE SEPERATELY ON WOODEN SLEEPERS HORIZONTALLY. INSPECTION & TESTING : HUME PIPES Sr. No. AVOID ENDS ABUTTING EACH OTHER.

95 - . INSPECTION & TESTING : . 1 Field Test Result SIZE FT – 18 Required Result 2 3 4 5 6 7 8 9 COLOUR NO. GRAY / WHITE 0 TO 5 NOS SIZE OF CHIPS OR AS PER ORDER. 30 CM X 30 CM (12” x 12”) 25 MM THK. INSPECTION & TESTING : MOSAIC TILES Sr. BOTH DIAGONAL SHOULD BE PERFECT NOT LESS THAN 6 MM LESS THAN 10 % SHOULD BE SMOOTH WITH SHARP EDGES SHOULD BE FREE FROM ALL DEFECTS 1) STORED AGAINST THE WALL AT ANGLE. 2) LOT WISE STORING IS MAINTAINED 3) TO BE STACKED IN COVERED AREA & NOT EXPOSED TO SUN 4) STACKED PERIOD SHALL BE MINIMUM 5) ARRANGED COLOURWISE 6) FLOOR SHALL BE FREE FROM DAMPNESS RECEIVING. OF CHIPS & ITS PROPORTION DIAGONAL OF TILE TOP LAYER THICKNESS WATER ABSORPTION TOP SURFACE & SHARPNESS OF EDGES CRACKS. No. CAVITIES IN THE TILE STORAGE / HANDLING 25 CM X 25 CM (10” x 10”) 20 MM THK.RECEIVING.

No. COLOUR. QUALITY DIAGONAL OF TILE EDGES / RIGHT ANGLES EVENESS OF TOP LAYER STRAIGHTNESS OF TILES CRACKS / CAVITIES. 1 2 3 4 5 6 7 8 9 10 Field Test Details SIZE. No. COLOURWISE & SIZE WISE 2) FLOOR TO BE IN LEVEL 3) 1ST / PREMIUM & 2ND / COMMERCIAL QUALITY SHALL BE STACKED SEPERATELY. INSPECTION & TESTING : GRANITE/MARBLE/KOTAH/TANDOOR STONES Sr. 4) STORED WITH LOCKING ARRANGEMENTS 5) FLOOR SHALL BE FREE FROM DAMPNESS RECEIVING. HOLES CORNERS THICKNESS TOP FINISHING & GLAZE STORAGE / HANDLING Required Results FT – 19 AS PER ORDER BOTH DIAGONAL SHOULD BE PERFECT SHOULD BE CORRECT & PERFECT SHOULD BE SMOOTH & EVEN SHOULD BE STRAIGHT TOP LAYER SHOULD BE FREE FROM ANY DEFECTS SHOULD BE STRAIGHT & NOT BRACKEN NOT LESS THAN 5 MM UNIFORM & GOOD 1) STACKING DONE LOTWISE.CERAMIC / GLAZED TILES Sr. Field Test Results Required Results FT – 20 .96 - .

INSPECTION & TESTING : WOOD/TIMBER/PLYWOOD/BLOCK BOARD/LAMINATE Sr. REFER ORDER EDGES SHOULD BE STRAIGHT & AT RIGHT ANGLES TO EACH OTHER & DIAGONAL SHOULD BE PERFECT SHOULD BE FREE FROM CRACKS SHOULD BE STRAIGHT UNIFORM THICKNESS AS PER ORDER 1) FLOOR TO BE IN LEVEL 2) LOTWISE VERTICAL STACKING TO BE DONE.97 - . 1 2 3 4 Field Test Details TYPE OF WOOD WETNESS & SEASONING TEXTURE FREE FROM SPOTS Required Results FT–21 REFER ORDER AIR DRY & SEASINED WOOD UNIFORM SAPWOOD / OPEN SHAKES .1 2 3 SIZE. QUALITY CHECK FOR POLISHING QUALITY & CUTTING EDGES / DIAGONAL 4 5 6 7 PERFORMANCE OF TOP LAYER STAIGHTNESS OF TILES THICKNESS STORAGE / HANDLING SHOULD BE UNIFORM COLOUR. COLOUR. SIZE AS PER ORDER. No. RECEIVING. SOUND & TOUGH ONE FACE SHOULD BE POLISHED WITH FOUR SIDE MACHINE CUT.

5 6 AREA OF KNOTS OF SURFACE AREA GRAINS SPONGY HOLLOW CRACKS SHOULD NOT BE MORE THAN 15 % PARALLEL & NATURAL RECEIVING.75 MM SHOULD NOT BE MORE THAN 30 % PASSING THROUGH 2.36 MM SHOULD NOT BE MORE THAN 10 % . 1 Field Test Results SIZE OF PARTICLES FT – 22 Required Results 100 % PASSING THROUGH 20 MM SIEVE PASSING THROUGH 10 MM SHOULD BE MORE THAN 80 % PASSING THROUGH 4. INSPECTION & TESTING : SHINGLE Sr.98 - . No.

99 - . AVOID DIRECT CONTACT WITH SOIL . No.36 MM SIEVE – 100 % PASSING THROUGH 600 MICRON NOT MORE THAN 60 % PASSING THROUGH 150 MICRON NOT MORE THAN 20 % SHOULD NOT CONTAIN FLACKY PARTICLES SEPARATE CLEAN AREA.2 3 IMPURITIES STORAGE SHOULD NOT CONTAIN MUD LUMPS CALCIUM.75 MM & 2. SHELLS SEPARATE CLEAN AREA AVOID DIRECT CONTACT WITH SOIL RECEIVING. INSPECTION & TESTING : STONE DUST Sr. 1 Field Test Details SIZE OF PARTICLES FT – 23 Required Results 2 3 IMPURITIES STORAGE PASSING THROUGH 4.

RECEIVING, INSPECTION & TESTING : CRUSHED SAND Sr. No. 1 Field Test Details SIZE OF PARTICLES

FT – 24 Required Results

2 3

IMPURITIES STORAGE

STANDARD GRADATION PASSING THROUGH 150 MICRON NOT MORE THAN 20 % PASSING THROUGH 75 MICRON NOT MORE THAN 15 % SHOULD NOT CONTAIN FLACKY PARTICLES SEPARATE CLEAN AREA. AVOID DIRECT CONTACT WITH SOIL

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RECEIVING, INSPECTION & TESTING : FLY ASH Sr. No. 1 2 3 Field Test Details SIZE AND PARTICLES IMPURITIES STORAGE

FT – 25 Required Results

PASSING THROUGH 75 MICRON 90 % RETAINED ON 75 MICRON NOT MORE THAN 10 % SOURCE FROM STAGE 4 OR ABOVE FROM THERMAL PLANT SEPERATE CLEAN AREA AVOID DIRECT CONTACT WITH SOIL.

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RECEIVING, INSPECTION AND TESTING : FLY ASH BRICKS Sr. No. 1 2 Field Test Details COLOUR SIZE & MARK 1) ORDINARY BRICK 2) THOKLA / GATTU BRICK FROG WATER ABSORPTION BROKEN BRICKS STRENGHT

FT – 26 Required Result

3 4 5 6

7

STORAGE & HANDLING

UNIFORM AS PER REQUIREMENT 230 X 100 X 80 MM TOLERANCE 5MM 230 X 150 X 100 MM TOLERANCE 5MM SHOULD NOT BE LESS THAN 1 CM & SHOULD NOT BE MORE THAN 2 CM SHOULD BE BETWEEN 15 % TO 20 % BT WEIGHT SHOULD NOT BE MORE THAN 1-2 % SHOULD NOT BREAK WHEN THROWN TO THEIR FLAT FACE FROM A HEIGHT OF 60 CM (24”) ABOUT 12.5 N / MM2 AT 28 DAYS. 1) AREA TO BE MARKED FOR EASY TRACEABILITY AFTER CONSUMPTION

- 102 -

2) BRICKS SHOULD NOT BE THROWN 3) STACKED FOR EASY COUNTING 4) GROUND TO BE FAIRLY LEVELLED. 5) STACKING SHALL BE DONE IN SUCH A PLACE WHERE DEBRIS, SCRAP, THROWN FROM THE BUILDING DOES NOT FALL ON THE STACK.

RECEIVING, INSPECTION AND TESTING : CITADEL BLOCKS Sr. No. 1 2 Field Test Details COLOUR SIZE & MARK

FT – 27 Required Result

3 4 5

FROG BROKEN BRICKS STRENGTH

6

STORAGE & HANDLING

GREYISH WHITE AS PER REQUIREMENT 625 X 250 X 100 -300 MM (25 MM INCREMENT) TOLERANCE +/- 1.5 MM NOT REQUIRED SHOULD NOT BE MORE THAN 1-2 % SHOULD NOT BREAK WHEN THROWN TO THEIR FLAT FACE FROM A HEIGHT OF 60 CM (24”) ABOUT 35.0-40.0 KG / CM2 1) AREA TO BE MARKED FOR EASY TRACEABILITY AFTER CONSUMPTION 2) GROUND TO BE PERFECTLY LEVELLED. 3) STACKING SHALL BE DONE IN SUCH A PLACE WHERE DEBRIS, SCRAP, THROWN FROM THE BUILDING DOES NOT FALL ON THE STACK. 4) SHOULD BE PROTECTED AGAINST RAIN FALL / SNOW

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FALL.

RECEIVING, INSPECTION AND TESTING : CPVC PIPES Sr. No. 1 2 3 Field Test Details SIZE DEFECTS PIPE FITTINGS

FT - 28 Required Result

4

STORAGE & HANDLING

DIAMETER OF PIPES & FITTINGS AS PER ORDER. SHOULD BE FREE FROM CRACKS, BEND, PIN HOLES SHOULD BE SMOOTH FROM INSIDE. CHECK FOR JOINING SYSTEM AND JOINING MATERIAL RECEIVED SHOULD BE STORED IN A RACK, DIAMETER-WISE. FITTINGS TO BE STORED DIAMETERWISE AND TYPEWISE SEPEARTELY. ALL MATERIALS TO BE PROPERLY TAGGED.

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No. TO BE STORED WITH LOCKING ARRANGEMENT .C. INSPECTION AND TESTING : R.RECEIVING. ARRANGEMENT FOR FIXING HINGES.C. ALSO CHECK NUT BOLTS FOR HOLD FAST FIXING. WIDTH AND HEIGHT OF DOOR FRAME AS PER ORDER. CROSS SECTION AS PER ORDER ON ASSEMBLY ALL SIDES SHOULD BE AT RIGHT ANGLES TO EACH OTHER. SEPERATE AS PER SIZE. DOOR FRAMES Sr.105 - . HOLDFAST AND LOCKING ARRANGMENTS FOR ALL DOOR FITTINGS AS PER REQUIREMENTS TO BE STORED CAREFULLY ON LEVELLED GROUND. 1 Field Test Details APPEARANCE MT – 29 Required Result 2 SIZE AND SHAPE 3 FIXING ARRANGEMENT 4 STORAGE / HANDLING ON UNPACKING NO CRACKS SHOULD BE FOUND AND ALL EDGES INTACT.

They reduces the strength and durability of concrete. metal. IS 456 recommends higher cement contents for more severe conditions of exposure of weathering agents to the concrete. Mix design consists of determining relative quantities of cement sand.106 - . Cement Content C. Economy in Cement Consumption : It is possible to save upto 15 % of cement for M20 grade of concrete with the help of concrete mix design.38 evaporates leaving cavities in the concrete. It is not necessary that higher . A water cement ratio of only 0.38 is required for complete hydration of cement. D. Higher the water cement ratio lower is the strength of concrete. quality concrete means. Better Strength Better Durability Dens & Homogeneous Concrete 2. Lower cement content also results in lower heat of hydration & reduces shrinkage cracks. Water Cement Ratio Water cement ratio (W/C ratio) is the single most important factor governing the strength of concrete. Savings in cement consumption increases with the grade of concrete. As a thumb rule every 1 % increases in quantity of water added reduces the strength of concrete by 5 %. Water added for workability over & above this water cement ratio of 0. Strength of concrete depends upon W/C ratio rather than the cement content. Design Variables in Mix Design : A. Proportion of Fine & Coarse aggregate. Use of Admixtures. Mix design aims to achieve good quality concrete at site economically.DUROCRETE MIX DESIGN MANUAL What is Mix Design ? Like any structural member concrete needs to be designed for strength and workability. water to achieve the desired strength & workability. From durability considerations cement content should not be reduced below 290 kgs / m3 considering moderate conditions of exposure. Water Cement Ratio B. Hence it is very important to control the water cement ratio on site. Advantages of Mix Design 1. Cement Content Cement is the core material in concrete which acts as a binding agent and imparts strength to the concrete.

2) and needs to be blended with fine particles (like stone dust) to get a cohesive mix. and a scale. The metal has considerable proportion of over-size aggregates varying from 20 mm to 40 mm size. IMPLEMENTATION OF MIX DESIGN ON SITE Items necessary on site for Mix Design. 3. Use of plasticizers is economical as the cost incurred on them is less than the cost of cement saved. Generally when the sand is fine. Proportion of fine aggregate to coarse aggregate is decided with the help of the gradation curves.107 - . A slump cone. greater has to be its proportion in the concrete. 20 mm coarse aggregate is defined as the one. . 7. smaller proportion of it is enough to get a cohesive mix. Forms of various sizes. A. Weighing balance of 5 kg with accuracy of 2 gms. Plasticizers help us in increasing the workability of concrete at lower water cement ratio. Buckets of known capability for addition of water preferably 5 to 7 liters in capacity 6. Spring balance of 50 kgs 5. Fine Aggregate (Metal) : These are particles passing through IS 4. tamping rod. Set of 12 cube moulds. Use of Admixtures Now a day’s admixtures are rightly considered as a fourth ingredient of concrete.cement content would result in higher strength. 4. Use of plasticizers is essential to control the water cement ratio on site. B. while under – sandy mix results in segregation and honey combed concrete. The coarse aggregate of 20 mm & 10 mm are generally used for concreting. while coarser the sand. Generally sand available in Pune is very coarse (FM > 3. Excess sand increases the water requirement of concrete & reduces the strength. 2. While 10 mm metal should pass the 10 mm IS sieve and should be retained on 4.75 mm sieve.75 mm sieve. Some common problems to metal available in Pune are as follows : 1.75 mm sieve. 1. Hence we can achieve much higher strength at the same cement content. This is made possible by mix design. 250 ml measuring cylinder. Gradation of Aggregates : Are two types Coarse aggregates (Metal) : These are particles retained on standard IS 4. Higher cement content helps us in getting the desired workability at a lower water cement ratio. which passes through 20 mm sieve and is retained on 10 mm sieve.

3. Water cement ratio takes into account the total water available for hydration of cement.Capacity in Liters 35 30 25 20 15 10 B. 3.1 STANDARD CORRECTIONS FOR IMPLEMENTING MIX DESIGN Corrections for surface moisture in sand. The slump readings should be taken after every 25 bags of concreting. This moisture affects he water cement ratio of concrete. Cement bags to be used should not be older than one month. Note : If any of the above conditions are not satisfied a trial mix should be conducted at laboratory to determine fresh proportions. Cement used should not have lumps and should give a cool feel on hand. 5. Sand contains some fraction of water as surface moisture. Make regular corrections on the proportions of mix design for a) Moisture in sand b) Absorption by metal c) Bulk density of sand d) Changes in fineness of sand Regularly check the weight of cement bags. 7. Extremely coarse sand or silty sand should not be used. 6. The slump readings should be specially taken for the batches from which cube casting is done. 1. The water cement ratio can be controlled by maintaining the slump as per the design specifications. . IMPORTANT FOR IMPLEMENTATION OF MIX DESIGN Cement brands to be used should be standardized in advance. The water cement ratio on the site should be strictly controlled. 2. 4. Nos 1 1 2 1 1 2 L B H Size (in cms) 40 * 25 * 35 40 * 25 * 30 40 * 25 * 25 40 * 25 * 20 40 * 25 * 15 40 * 25 * 10 Measuring pan & Stove for heating the sand.108 - . 3. 4.

FINDING AGGREGATE ABSORPTION : . 5.w) Note : It is important not to over heat the sand To get a rough estimate of surface moisture following thumb rule may be used when sand is not extremely wet.5 – 5. the water cement ratio is automatically controlled.4 kgs Moisture content in sand will vary from day to day and also with different lots of sand. Surface dry sand is weighed again to find the loss in weight. Moisture in Sand 1% 2% 3% 4% 5% Medium Sand 8% 16 % 22 % 27 % 29 % Bulkage Coarse Sand 6% 12 % 15 % 17 % 18 % Water to be added per batch = (water cement ratio * 50) – Surface moisture * wt. If slump on site is kept under control. of sand per batch If moisture content = 4 % Wt of sand = 135 kgs Water-cement ratio = 0.4 = 22.109 - .55 Water to be added per batch = 0.55 * 50 – 4 % * 135 = 27. of surface moisture in sand e.g.Water cement ratio = (water added per batch + Surface moisture in sand – absorption of coarse aggregate) / 50 Finding surface moisture of sand Take 500 gms of sand & hat it in tray gently till sand is dry and starts flowing freely. Surface Moisture = W / (500 . It is therefore very important to make corrections for moisture in sand to maintain w/c ratio.11 liters Weight of sand per batch should be increased correspondingly by wt.

Volume of sand per batch = wt. Hence correction for bulk density of sand should be made every day. Hence. it occupies greater volume. For example if the aggregate absorption is 2 % and water and total weight of aggregates is 180 kgs then Aggregate absorption = 0. e. if weight of sand per batch = 135 kgs. This is done with the help of bulk densities of aggregates.6 to 1. In other words.8 kg / lit. say 80 liters. Bulk density of sand changes with bulkage. of aggregate per batch -----------------------------Bulk density VOLUME BATCHING For example.3 liters. Volume of sand = 135 / 1.66 kgs / liters. the bulk density of sand .6 liters. the coarse aggregate is considered to be in saturated surface dry condition. the weights of aggregates need to be converted into volumes.For any mix design. Correction for surface absorption is necessary to maintain the water cement ratio.e.7 CORRECTION FOR BULK DENSITY : Every mix design is always done considering weights of different ingredients. Whereas the metal on sites is often in bone dry condition (especially in summers).1 + 3. Hence quantity of water added (from previous example) = 22.4 kg / lit to 1.6 = 25. A correction of 1 % to 2 % of coarse aggregate may be made in case of bone dry condition of aggregate. Bulk density of metal is between 1. less weight of sand is taken in the given volume. wt. Bulk density = weight of material in kgs ----------------------------volume in liters Bulk density can be measured on site by filling a standard 35 liters pharma with aggregate & weighing the aggregate filled in the form.g. of sand in 35 liters pharma = 58 kgs Bulk density = 58 / 35 = 1.110 - . CORRECTION FOR BULKAGE : This is done in case of volume batching of concrete. In case volume batching is done on site.5 kg / lit whereas bulk density of sand varies with bulkage and usually lies between 1.02 * 180 = 3. Hence use 2 forms of 25 liters & one form of 30 liters. This dry aggregate often absorbs the water added in concrete & reduces the workability of concrete. When sand is moist it bulks i.66 = 81.

following correction may be made. This problem is quite severe during monsoon. If the mix does not improve with above correction.2 (coarse sand) for fine aggregate.8. The fineness module of sand in Pune varies from 3.New Level * 100 -----------------------------------------New Level CHECK THE SILT CONTENT : Excessive silt in sand affects the bond between cement and sand. Bulkage % = Original Level . CORRECTIONS FOR CHANGES IN GRADATION OF SAND : Sand shows lot of variation on sites because of changes in source of supply. Stir the sand well to wash it in salt water. Measuring bulkage on site Take 100 mls of sand in 250 ml. Otherwise. Hence. Increase in the weight of sand up to 15 kgs and reduce the weight of metal by equal quantity. Measuring silt content on site. use of stone dust up to liters is recommended.changes. This reduces the strength of concrete. If sand available on site is coarser than the one used for mix design. replace up to 15 kgs of sand by dust in the weights mentioned in the design. in case of extremely coarse sand. ii.2 to 3.2 (fine sand) to 33. If correction of bulk density is done. Shake the beaker well and keep it steady for some time.75 mm sieve as chal or shingle present in the sand. A. Baker and add water so as to completely submerge the sand. Observe the thickness of silt layer. Silt content = Height of Silt Layer (ml) * 100 -----------------------------------Height of Sand Sand with silt content greater than 7 % calculated by above method should not be used for concreting. This is partly because of absence of fines in the sand and 10 % to 15 % is retained on 4.111 - . Keep the beaker still for 3 hours. Total weight of aggregate going per batch should remain constant. Again add water up to 150 ml. This means that sand available in Pune is extremely coarse. . Note the level to which it settles. The IS specifies a limit of 2. WEIGHT BATCHING i. Add sand to it till 100 ml mark is reached. Take 50 ml of water in 250 ml beaker and add some salt to it. volume of sand needs to be increased in proportion of bulkage.

90 ADMIXTURES ---. Strict control on water cement ratio should be kept.ml ---.04 174.5 ) It should be used used in limited quantity as mentioned above unless. VOLUME BATCHING i. higher quantity is recommended by the laboratory. ii. 25534335 Date : 29 Jan. • • • Stone dust should not be too fine or powdery ( FM should be between 2. DUROCRETE Engineering Services Pvt.0 to 2. (Kg) Wt. Following precautions should be taken when stone dust is to use. 1160 / 5.ml . Gharpure Colony.B. hence the water cement ratio is likely to increase. Ltd. Stone dust reduces the workability. fresh trial should be conducted at the laboratory for a revised mix design. Note : If above corrections in the proportion do not yield satisfactory mix. in Kg 50 255 FLY ASH 9 45 CRUSHED SAND 183 869 20 MM 224 1151 WATER 33. Increase the volume of sand by 10 liters and reduce volume of metal by 10 lit. Pune – 411 005 Telefax . 2005 MIX DESIGN SHEET Name : Purpose of Experiment : Mix design for M15 grade of concrete Site : Brand of Cement : Ultratech 43 Grade. Shivaji Nagar. PROPOSED MIX PROPORTIONS : CEMENT By Wt.25520456. The slump may be maintained 2 cms below the value given in the mix design.112 - . If the mix does not improve with above correction replace 10 liters of sand in mix design proportion by 10 lits of dust.

Y-04) Fly Ash used = Pozzocem 63 TM * Slump not to exceed 50 mm Observations of Laboratory Trial : Plastic Density = 2547 kg / m3 Compaction factor = 0.2 Target Mean Strength = 15. Standard Deviation Assumed = 3. in case of volume batching.39 N/mm2 * Corrections for moisture content in sand & aggregate absorption in metal should be made on water / cement ratio (Refer our mix design manual) * Any change in material like cement.65 x 3.5 N / mm2 (As per IS 456 – 2000 ) Table 8.00 + 1. Deviation) K = Himsworth Constant which is 1. weight to volume conversion should be done on the basis of Dry Loose Bulk Density of ingredients actually found out at site. * The volumetric proportion are rounded of to nearest 5 liters.5 = 20./ m3 Water Cement Ratio = 0.65 for 5 % results to fall below the characteristic strength.4. M-11. * The above mix design requires certain control practices on site to ensure results.56 Total Cementetious Material 300 kg/m3 Cement Used = Ultratech 43 Grade (W-47.78 N/mm2 .113 - .94 Average 28 days Compressive strength = 27. plasticizer. Target Mean Strength = fck N / mm2 + (K x Std. sand or aggregate would require re-validation of design. Clause 9. however.2.

1160 / 5. 2004 MIX DESIGN SHEET Name : Purpose of Experiment : Mix design for M20 grade of concrete Site : Brand of Cement : Vasavadatta 43 Grade PROPOSED MIX PROPORTIONS : CEMENT By Wt.53 Total Cementetious Material 330 kg/m3 Cement Used = Vasavadatta 43 Grade Fly Ash used = Super Pozz * Slump not to exceed 45 mm Observations of Laboratory Trial : . Pune – 411 005 Telefax .ml Water Cement Ratio = 0. Ltd. Gharpure Colony.90 ADMIXTURES ---.DUROCRETE Engineering Services Pvt. Shivaji Nagar.ml ---.114 - . in Kg / m3 50 265 FLY ASH 12 65 CRUSHED SAND 164 869 20 MM 217 1151 WATER 33.00 174. (Kg) Wt.25520456. 25534335 Date : 22 Oct.

weight to volume conversion should be done on the basis of Dry Loose Bulk Density of ingredients actually found out at site.28 N/mm2 * Corrections for moisture content in sand & aggregate absorption in metal should be made on water / cement ratio (Refer our mix design manual) * Any change in material like cement.2 Target Mean Strength = 20.97 Average 7 days Compressive Strength = 20.00 + 1. * The volumetric proportion are rounded of to nearest 5 liters. in case of volume batching.03 N/mm2 Average 28 days Compressive strength = 32.4. Deviation) K = Himsworth Constant which is 1. Target Mean Strength = fck N / mm2 + (K x Std. Clause 9. sand or aggregate would require re-validation of design. Standard Deviation Assumed = 4 N / mm2 (As per IS 456 – 2000 ) Table 8.115 - .Plastic Density = 2525 kg / m3 Compaction factor = 0.2. plasticizer. * The above mix design requires certain control practices on site to ensure results. however.65 for 5 % results to fall below the characteristic strength.60 N/mm2 .65 x 4 = 26.

25534335 Date : 22 Oct. Gharpure Colony. sand or aggregate would require re-validation of design. Ltd.ml ----. Pune – 411 005 Telefax .DUROCRETE Engineering Services Pvt.41 176.01 N/mm2 * Corrections for moisture content in sand & aggregate absorption in metal should be made on water / cement ratio (Refer our mix design manual) * Any change in material like cement.25520456. 2004 MIX DESIGN SHEET Name : Purpose of Experiment : Mix design for M25 grade of concrete Site : Brand of Cement : Vasavadatta 43 Grade PROPOSED MIX PROPORTIONS : CEMEN T By Wt. .116 - . plasticizer. 1160 / 5.97 Average 7 days Compressive Strength = 21.ml Water Cement Ratio = 0. in Kg / m3 50 290 FLY ASH 12 70 CRUSHED SAND 140 813 10 MM 34 198 20 MM 168 971 WATE R 30.31 N/mm2 Average 28 days Compressive strength = 32. Shivaji Nagar.40 ADMIXTU RE ---.49 Total Cementetious Material 360 kg/m3 Cement Used = Vasavadatta 43 Grade Fly Ash used = Super Pozz * Slump not to exceed 50 mm Observations of Laboratory Trial : Plastic Density = 2519 kg / m3 Compaction factor = 0. (Kg) Wt.

2.117 - .4.00 + 1.65 for 5 % results to fall below the characteristic strength.* The volumetric proportion are rounded of to nearest 5 liters.2 Target Mean Strength = 25.0 = 31. Deviation) K = Himsworth Constant which is 1. * The above mix design requires certain control practices on site to ensure results.60 N/mm2 . Standard Deviation Assumed = 4. in case of volume batching.0 N / mm2 (As per IS 456 – 2000 ) Table 8. Clause 9. Target Mean Strength = fck N / mm2 + (K x Std. however.65 x 4. weight to volume conversion should be done on the basis of Dry Loose Bulk Density of ingredients actually found out at site.

0 N / mm2 (As per IS 456 – 2000 ) . sand or aggregate would require re-validation of design. Pune – 411 005 Telefax . Target Mean Strength = fck N / mm2 + (K x Std. before your actual casting.65 for 5 % results to fall below the characteristic strength. * The above mix design requires certain control practices on site to ensure results. Gharpure Colony. Ltd. 2006 MIX DESIGN SHEET Name : Purpose of Experiment : Mix design for M30 grade of concrete Site : Brand of Cement : Coromandal 43 Grade PROPOSED MIX PROPORTIONS : CEMENT FLY CRUSHED 20 ASH SAND mm 50 08 100 178 WATER ADMIXTURES By 24. (Kg) Wt.08 N / mm2 Average 28 days Compressive strength = 40.118 - . M-07. Deviation) K = Himsworth Constant which is 1. Y-06) Fly Ash used = Star Ash * Slump not to exceed 70 mm Observations of Laboratory Trial : Plastic Density = 2561 kg / m3 Compaction factor = 0.DUROCRETE Engineering Services Pvt.42 Total Cementetious Material 415 kg/m3 Cement Used = Coromandal 43 Grade (W-27.94 ---.ml in Kg / m3 Water Cement Ratio = 0. plasticizer. Shivaji Nagar. * Given mix proportions will be confirmed on achieving satisfactory 28 day’s compressive strength at our laboratory. 25534335 Date : 15 Sept.91 Average 7 days Compressive strength = 28.45 ---. 355 60 708 1259 178. 1160 / 5. which will enable us to give you the corrections in the mix.ml Wt.25520456. Standard Deviation Assumed = 4. * You are requested to take a site trial and give us a feedback.55 N / mm2 * Corrections for moisture content in sand & aggregate absorption in metal should be made on water / cement ratio (Refer our mix design manual) * Any change in material like cement.

0 = 31. 25534335 Name MIX DESIGN SHEET : .00 + 1.2.Table 8.60 N/mm2 DUROCRETE Engineering Services Pvt. Shivaji Nagar.25520456.119 - .4.2 Target Mean Strength = 25. Ltd. Pune – 411 005 Telefax . Clause 9. Gharpure Colony.65 x 4. 1160 / 5.

plasticizer. .37 % Specific Gravity = 2. * The above mix proportions are based on 3 day’s compressive strength achieved at our laboratory = 24. sand or aggregate would require re-validation of design.29 kg / lit (for conversion to volumetric) Water Absorption = 3.120 - .00 ADMIXTURES 400 3440 ml ml Water Cement Ratio Cement Used Fly Ash used Admixture Used = 0.40 = Vasavadatta 43 Grade = Super Pozz = Dr. * You are requested to take a site trial and give us a feedback.00 172. Fixit Pidiproof LW * Slump not to exceed 50 mm Observations of Laboratory Trial : Plastic Density = 2508 kg / m3 Compaction Factor = 0. Wt. in Kg / m3 50 430 CRUSHED SAND 84 724 20 MM WATER 137 1182 20. which will enable us to give you the corrections in the mix. Retained Wt. * Given mix proportions will be confirmed on achieving satisfactory 28 day’s compressive strength at our laboratory. (Kg) Wt.37 N /mm2 Crushed Sand Moisture Content = 4. before your actual casting.92 * Corrections for moisture content in sand & aggregate absorption in metal should be made on water / cement ratio (Refer our mix design manual) * Any change in material like cement.500 Sieve Sizes Wt.56 % Loose Bulk Density = 1.Purpose of Experiment Site Brand of Cement : Mix design for M35 grade of concrete : : Vasavadatta 43 Grade PROPOSED MIX PROPORTIONS : CEMENT By Wt. * The above mix design requires certain control practices on site to ensure results. Retained Cumu. Cumu.

Wt. = 2.55 98.50 54.10 100.00 100.00 100.5 mm 689 10 mm 191 Pan 24 Total 2000 = = = = % 0.121 - .20 0 to 20 1.00 0.00 6.30 20.00 19.10 93. Cumu.00 ---- .80 74.90 Retained % 0.70 97.50 64.30 1.45 89.44 kg / lit (for conversion to volumetric) Wt.20 ---34.60 83.00 0. Cumu.872 1.90 23.50 35.20 25.00 Passing % 99.40 25.18 mm 200 600 micron 191 300 micron 100 150 micron 85 75 micron 100 Pan 69 Total 1000 F.30 2.05 % 1.90 0. IS Passing Retained % Retain % Passing % % Limits 0.00 100 0.25 10.75 mm 19 2.50 14.20 100.90 6.00 0.36 mm 233 1.00 8.00 2.21 % 21.10 10.00 85 to 100 40.50 45.60 74.30 54.958 20 mm Metal Specific Gravity Water Absorption Flakiness Index Loose Bulk Density Sieve Size Wt.50 85.75 ---9.M.80 45.(gm) 10 mm 3 4.40 16.00 ---14.80 1. (gm) Retained 40 mm 0 25 mm 0 20 mm 290 16 mm 806 12.50 10.

122 - ..

123 - ..

.124 - .

No. Unit Equivalent Unit 1 1 Kilometer 1000 Meter .125 - .EQUIVALENT UNITS / CONVERSION TABLES A) LINEAR MEASUREMENTS : Sr.

No. Meter 9 1 Hector 100 Are 10 1 Are 100 Sq. Meter 10.Ft. 5 1 Acre 40 Guntha 6 1 Guntha 1089 Sq. Centimeter 35.76 Sq. Meter 2 1 Sq. Miles 3 1 Sq. Ft.205 Pounds 4 1 Quintal 100 Kilogram 5 1 Gram 0.62 Miles 3 1 Meter 100 Centimeters 4 1 Meter 3. Meters 12 1 Hector 2047 Acre 13 1 Brass 100 Sq. Meter 1 Cu. Kilometer 106 Sq.Ft.35 Grams C) AREA MEASUREMENTS : Sr. Feet Equivalent Unit 106 Cu. Unit Equivalent Unit 1 1 Tonne 1000 Kilogram 2 1 Kilogram 1000 Grams 3 1 Kilogram 2. No.093 Yards 6 1 Centimeter 10 Millimeter 7 1 Centimeter 0. 220. Meters 11 1 Hector 10000 sq. No. 8 1 Acre 4047 Sq. Centimeter 4 1 Sq.28 Feet 5 1 Meter 1.28 Cu.386 Sq. Meter 15 1 Acre 4840 Sq. Ft.24 Gallon .Ft. Meter 1 Cu. 14 1 Brass 9. Kilometer 0.126 - . Unit Equivalent Unit 1 1 Sq. 7 1 Acre 43560 Sq. 1 2 3 4 5 Unit 1 Cu. Meter 10000 Sq. Meter 1 Cu.29 Sq.14 Gallon 1000 Liters 6. Yards D) VOLUME MEASUREMENTS : Sr.00 Furlong 9 1 Furlong 220 Yards 10 1 Yard 3 Feet 11 1Mile 5280 Feet B) WEIGHT MEASUREMENTS : Sr.086 Tola 6 1 Ounce 28.393 Inch 8 1 Mile 8. Meter 1 Cu.2 1 Kilometer 0.

Average weight of 1:2:4 concrete : 1) Coke bricks aggregate 100 lbs per cu.ft. when loosely filled.C. Meter WEIGHT’S OF MATERIALS Sr.ft.546 Liters 28.ft. Ft. 3) Brick aggregate 125 lbs per cu. No.83 Cu. 2.94 lbs. 4) Ballast aggregate 145 lbs per cu.ft.ft. Sheet (Corrugated) 16 kg / sqm Bitumen 1040 USEFUL NOTES ON CEMENT Material 1 Ton of Portland Cement = 20 bags 1 cu.127 - . of Portland Cement weights 90.315 Liters 100 Cu. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Weight Kg. 2) Clinker aggregate 110 lbs per cu. Feet 1 Brass 1 Brass 4.6 7 8 9 1 Gallon 1 Cu.ft. . / cum Cement 1440 Steel 7850 Sand a) Dry 1600 b) River 1840 Stone (Basalt) 2850 to 2960 Water 1000 PCC 2240 RCC (2 % steel) 2420 Bricks 1600 to 1920 Brick Masonry 1920 Soil 1760 Cement Concrete Blocks (Solid) 1800 Cement Mortar 2080 Lime Mortar 1760 Lime 640 Glass 2530 Teak Wood 670 to 830 Sal Wood 990 Marble Stone 2620 Granite Stone 2460 to 2800 Cuddappah 2720 A. Average weight of 1:2:4 reinforced concrete is 150 lbs per cu.

ft.ft.87 bags 24.5 sq.128 - .18 bags 0. of 1 loose Portland Cement with 1 part of sand will cover 16.43 bags 1.8 sq. 1” thk. 0.Ft. of concrete mixed 1:2:4 5.03 bag 0. of 1 loose Portland Cement with 2 part of sand will cover 29 sq.16 cft 0.ft.38 bag 2. 1 Material Cement Item of Work For RCC work For Masonry Work For Plaster Work For Other Work Total For RCC work For RCC work For Masonry work For Internal Plaster For External Plaster Quantity / Sq.05 cum 0. of loose Portland Cement paste will make about : 4.5:5 5.ft.11 bag 0. 1” thick 1 cu.ft.ft.M.ft. 1” thk. of loose Portland Cement with 6 parts of sand will lay about 410 bricks with 3/8” joints and 527 bricks with 1/4” joints STANDARD MATERIAL CONSUMPTION CONSTANTS ON BUILT-UP AREA BASIS Sr.ft. No. of concrete mixed 1:4:8 1 cu.7 sq. of loose Portland Cement neat as cement paste will cover 9. of concrete mixed 1:2.23 cum 0. 1” thick 1 cu.50 cft 2 3 Steel Sand .1 cu.21 cum 0.ft. of 1 loose Portland Cement with 3 part of sand will cover 35.1 cu.5 cu. 1 cu.ft.32 bags 3. 1 cu.70 cft 0.18 bag 0.8 cu.ft.ft. 1.25 kg 0.75 cft 0.25 kg 0.1 cu.04 bag 0.94 bags 0.ft. of concrete mixed 1:3:6 7.ft.15 cum Quantity / Sq.

20 sq. 0. NO.04 cum 0.ft.ft Sr.75 sqm 0.014 sqm 0. Quantity / Sq.03 sqm 0.014 sq.0085 nos 0. 0.72 cum 0. 0.) For Int.025 bag 0. 0.022 sqm 0.20 cft 0.10 cft 0.23 cum 43 nos 32 nos 75 nos 0.03 cum 0.ft.01 cum 0.028 sqm 0.05 sqm 0. 0.90 cft 0.09 cft 0.02 cft 2. Wall (6” thk.ft.03 cum 0.ft.25 rm 0.04 rm 0.) Total For Internal Plastering For all rooms and balcony/terrace flooring For all rooms and balcony/terrace flooring For Flooring Dado ---Parking Area For Risers For Trades For Landings Total Item of Work For Water-Proofing ------For Staircase 0. 15 16 17 18 CONSTRUCTION MATERIALS WASTAGE : PLANNING NORMS SR.20 sqm 0.M.012 rft 0. 0.06 cum 0.75 sq.15 sq. 0.ft 0.13 cft 0. Wall (6” thk.ft.ft 0.4 5 6 7 8 9 10 11 12 13 14 Metal Rubble Murrum Bricks 6” (Thokla) Sunla Flooring Tiles Skirting Bath/Toilet Kitchen Platform Parking Flooring Staircase stone flooring Material Brick bats Door Frames Door Shutters Concrete Grills For Tiling For Water-Proofing For Others Total For RCC work For Plinth Soling For Plinth Filling For Ext.27 bag 0.05 sq.ft.ft.14 sq.084 sq.35 cft 0. 0.75 cft 04 nos 03 nos 07 nos 0.028 sq.022 sq.Ft.084 sqm Quantity / Sq.09 nos 0. No.27 cum 0. 1 2 3 4 5 TYPE OF MATERIALS Cement Sand Aggregate Concrete Structural Concrete Blinding (Lean) PLANNED WASTAGE 2% 10 % 5% 2% 10 % .25 rft 0.14 sqm 0.03 sq.15 sqm 0.129 - .

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Reinforced Steel Bars Reinforced Steel Mesh PVC Sheeting Timbering in Trenches Stone Masonry Marble Lining Wood for Door Frame Wood for Shutters Wood for Flooring / Walling Sheet Roofing Tile Roofing Floor Tiling Wall Tiling Pigments Paints 3% 10 % 15 % 5% 5% 20 % 5 to 7. RCC) RCC Masonry and Plaster Aluminum Windows Door Frames and Shutters Railing Water Proofing Flooring and Tiling Painting Lift Fire Fighting Entrance Lobby and General Plumbing / Sanitation Electrical Work TOTAL Activity Cement Percentage Cost Break-Up (Material + Labour) 2% 28 % 21 % 4% 5% 1% 3% 15 % 3% 4% 1% 1% 5% 7% 100 % Percentage Cost Break-Up (Material) 14 % .130 - .5 % 10 % 5 to 10 % 2% 5% 2 to 5 % 3% 5% 5% PERCENTAGE BREAK-UP FOR DIFFERENT CONSTRUCTION ACTIVITIES (RESIDENTIAL) : Activity Work up to Plinth (Excl.

Sand Metal Steel Bricks Tiles Doors and Windows Plumbing and Sanitation Electrical Work Painting Other Miscellaneous TOTAL 11 % 3% 12 % 4% 17 % 10 % 6% 12 % 6% 5% 100 % Activity RCC Brick work and Plaster POP Tiling Plumbing and Sanitation Doors Water Proofing Painting Electrical TOTAL Percentage Cost Break-Up (Labour) 37 % 21 % 7% 12 % 3% 1% 3% 8% 8% 100 % Note : For general Residential Building. Material cost = 76 % Labour Cost = 24 % Cost Break-Up for RCC : Steel = 56 % Concrete = 44 % Cost Break-Up for Masonary & Plaster : BBM = 15 % Internal Plaster = 32 % .131 - .

00 bags 0. (1:2:4) 100 cft 17.B.24 bags 0. Fittings = 41 % SR. N. Unit Per 100 cft 1 cum 100 sft 1 sqm 100 sft Bricks 23x10x7 cm -- Bricks 23x15x9 cm -- 2 3 .P. 1 2 3 4 STANDARD MATERIAL CONSUMPTION CONSTANTS FOR VARIOUS ITEMS (A) CONCRETE ITEMS : (INCLUDING WASTAGES) DESCRIPTION UNIT CEMENT SAND METAL PER P. 1:6 23 cm (9”) B.R.85 cum R.60 cum 0.5 bags 1.85 cum P.I.C. (1:3:6) 100 cft 12.132 - .M.C. (1:1.06 cum 15 cft 125 cft 1.27 bag 1.47 bags 0.5 bags 40 cft 0.C.60 cum 0.85 cum (B) MASONARY ITEMS : Cement Sand Rubble 4.00 bags 60 cft 85 cft M20 1 cum 7.00 bags 60 cft 85 cft M25 1 cum 11.C.M.C.C.25 cum ---1000 nos 110 nos ---400 Nos S.00 bags 60 cft 85 cft M10 1 cum 4.5 bags 0.77 bags 0. 1:5 15 cm (6”) B.60 cum 0. 1 Description U.C.5:3) 100 cft 22.C. / PVC = 18 % Sanitary = 15 % C.6 bags 2.4 cum 20 cft 0.I.C.B. Masonry In C.60 cum 0.External Plaster = 21 % POP = 32 % Plumbing and Sanitation Break-Up : G.00 bags 60 cft 85 cft M15 1 cum 6. (1:1:2) 100 cft 32.85 cum R. NO. Pipes and Fittings = 26 % C. Masonry In C.

4 bags 1 sqm 0.07 bags 0.00 cft 0.07 bags 0.00 cft 0.6 bags 1 sqm 0.M.24 bags b) in C.60 bags 0.60 bags 0.60 bags 0.M.05 cum 8 cft 0. 1:4 100 sft 2. Description 1 (C) PLASTERING ITEMS : Unit Per Cement Sand Neeru (30 kg bag) 0.) a) in C.M.07 bags ------------------- 2 3 4 NEERU FINISH PLASTER 12.00 cft 0.16 bag 1 bags 0.60 bags 0.05 cum 17 cft 0. 1:5 10 cm (4”) B.00 bags 11.06 cum 18. a) in C.11 bags NEERU FINISH PLASTER 20 MM (3/4” THK.19 bags c) in C.07 bags 0. 1:5 100 sft 1.60 cum 17 cft 0.133 - .M.75 bags 1 sqm 0.06 cum 18.17 bags SAND FACED PLASTER SINGLE COAT 15 TO 20 MM THK.M.80 bags 0.09 cum 28 cft .60 bags 0.80 bags 1 sqm 0.13 b02ags c) in C.M.1:4 100 sft 1.5 MM (1/2” THK.03 cum 11.07 bags 0.21 bags c) in C.60 bags b) in C.90 bags 1 sqm 0. 1:5 100 sft 3.07 bags 0. 1:6 100 sft 1.) a) in C.M.00 cft 0.25 bags 1 sqm 0.2 bags 1 sqm 0.M.03 cum 18.025 cum ---- -475 nos 50 nos 45 Nos --- Sr.05 cum 17 cft 0.26 bags b) in C.05 cum 28 cft 0.03 cum 11.16 bags SAND FACED PLASTER DOUBLE COAT 20 TO 25 MM THK a) in C.M. 1:4 100 sft 2. 1:4 1 sqm 100 sft 1 sqm 0. 1:6 100 sft 1.11 cum 0.M. 1:4 100 sft 3. 1:5 100 sft 1.M.M.B.No. 1:6 100 sft 1.M.00 cft 0. 1:5 100 sft 1. Masonry In C.50 bags 1 sqm 0.00 bag 1 sqm 0.4 Masonry In C.00 cft 0.5 bags 1 sqm 0.41 bags b) in C.

0 bag 16 cft 2.32 bags 2.13 bag 3.0 bags 16 cft -sft 1 0.S.P.22 kg --- 5 6 150 nos 16 nos --420 nos 45 nos ----2.0 sft bag 1 0.09 cum ------- Sr. 1 Description Mosaic Tile / Ceramic Tile Flooring Mosaic Tile / Ceramic Tile Skirting Stone Flooring 40 x 55 cm cut 45 x 60 cm cut Rough Shahabad Stone Flooring 45 x 80 cm uncut 40 x 55 cm cut Chequered Tile Flooring (25 x 25 cm) I.06 0.08 bag 0.65 bag cum 100 2.22 kg 7 Glazed Tile Dado ( 15 cm x 15 cm ) .0 sft bags 1 0.09 cum 28 cft 0.5 bags 0.1 sqm c) in C.0 bags 2 cft -rft 0.0 kg 0.05 cum 16 cft 0.75 bag 18 cft 2.38 bag 3.50 bags 0.05 -sqm cum 100 0.55 kg 2 kg 0.38 bag 16 cft 0.25 bag 0.2 sqm cum bag 100 sft 1 sqm 100 sft 1 sqm 100 sft 1 sqm 1.5 bags 0.27 bags 0. No. 1:6 100 sft 1 sqm 0.134 - .11 bag 0. Flooring 2 3 4 (D) FLOORING & TILING : Unit Cement Sand Lime Per 30 kg bag 100 1.2 bag ----- Tiles As Per Size As Per Size 43 nos 5 nos 40 nos 4 nos White Cement 5 kg 0.017 -10 rm 0.05 0.22 bag 0.65 kg 2 kg 0.2 sqm cum bag 100 2.M.05 cum --2 bags 0.

65 M/C Mixing Plaster 50 25 355 0.65 bags 4. 1 2 Description Brickbat Coba Water Proofing in W.00 bags 0.(E) Sr.65 M/C Mixing 50 25 472 0.00 bags 0.135 - . No. .09 cum Brickbat 30 cft 0.C.65 Hand Mixing Internal 50 50 550 0.65 Hand Mixing Notes : 1) Crushed Sand and Natural sand should confirm to RCC acceptance criteria 2) Mortar to be used within 45 minutes of addition of water. 1 2 3 (F) RECOMMENDED CEMENT MORTAR MIXES Purpose Cement Fly Natural Sand W/C Remark 43 Grade Ash / Crushed Ratio (Kg) (Kg) Sand (Kg) BBM 50 50 629 0. No.43 bags 30 cft 0.09 cum 30 cft 0.09 cum Sr.70 Hand Mixing External 50 50 473 0. / Bath / Toilet Etc Brickbat Coba Water Proofing to Terrace WATER PROOFING : Unit Per Cement Sand 100 sft 1 sqm 100 sft 1 sqm 6.09 cum 30 cft 0.70 M/C Mixing Plaster 50 25 412 0.

130 885 1.27 3.65 2. Sectional Depth of Flange Thk.980 336 3.011 2.24 12. FOR ROUND & SQUARE BARS Size in Mm Area cm2 0.503 0.56 3.g.85 ROLLED STEEL BEAMS Wt.990 125 9. Weight of Steel = Density x cross-sectional area of bar (in mm2) e.10 2.54 2.38 8.142 3.038 124 10.000 500 2.I.222 4510 0.84 6.888 1125 1.00 4.566 19.502 1992 0.00 1.58 6.365 For Round Bars Weight Length Kg / m (m) / Ton 0.51 Thk.395 2532 0.31 6.208 829 1.283 3535 0. of /m Area Section Width Flange Class ‘C’ Weight (Kg) 1.157 8.51 1.00 25.906 204 6.00 For Square Bars Weight Length Kg / m (m) / Ton 0.32 5.545 3.01 1.625 51 6 8 10 12 14 16 18 20 22 25 28 32 36 40 50 Notes : 1.40 3.96 2.28 1.042 10.466 405 2.560 80 19.25 7./ meter = d2 / 162 (where ‘d’ is diameter of bar in mm) 2.154 162 8. = (7850 x 10-6) x 400 = 3. PIPES Class ‘A’ Class ‘B’ Weight Weight (Kg) (Kg) 1.578 633 2.313 159 7.801 4.72 3.283 0.10 6.909 6.140 318 3.140 kg / meter Diameter (mm) 15 (1/2”) 20 (3/4”) 25 (1”) 32 (1 ¼”) 40 (1 ½”) 50 (2”) 65 (2 ½”) 80 (3”) Designation WEIGHT / RUNNING METER OF G.617 1621 0.131 1.864 101 15.543 393 3.24 4.539 2.36 0.785 1.785 1274 1.84 10.81 7. Density of Steel = 7850 kg / meter3 3. of Web .854 200 4.64 1.200 98 12.08 3.97 3.136 - .48 1.010 498 2.20 10.20 8.44 1.76 4.179 12.97 4.WEIGHT PER METER IN KG.96 16. For Round Bars Weight of Steel in Kg. For 20 mm square bar : Wt.799 263 4.539 650 2.830 207 6.410 65 Area cm2 0.

70 Weight / Meter W (kg) 7.7 21.Cm.5 29.2 9.21 100 50 6.9 44.1 7.74 500 180 17.11 550 190 19.30 175 90 6.4 92.4 9.2 4.0 3.14 450 170 13.2 8.9 5.8 6.8 5.2 6.3 200 100 10.9 99.1 61.97 550 190 15.08 150 80 6.5 10.5 37.60 125 75 7.3 5.9 325 165 9.0 49.9 35.71 350 140 14.7 132.27 200 100 7.0 8.7 48.21 600 210 20.8 3.4 37.9 5.3 83.9 12.4 12.28 175 50 4.7 6.1 9.0 0.8 26.5 6.0 95.4 8.8 16.7 31.5 500 180 14.2 56.9 72.3 24.6 4.67 11.3 7.8 27.4 7.0 9.00 150 80 7.7 43.4 6.8 4.92 225 100 8.0 8.4 4.7 8.1 33.4 4.4 14.5 63.4 32.0 INDIAN STANDARD ROLLED STEEL CHANNELS Thickness of Flange Tf (mm) 7.3 11.9 19.0 13.1 9.64 200 60 5.137 - .5 126.5 11.6 156.08 300 150 9.72 225 110 11.3 47.5 25.6 78.5 Thickness of Web Tw (mm) 4.4 7.1 19.1 10.90 110. 8.27 450 150 17.0 11.0 16.26 300 140 12.71 75 50 5.35 250 125 12.28 225 80 5.01 350 165 11.02 275 140 8.62 175 90 8.46 400 140 16.3 109.0 3.6 5.8 19.2 39.2 86.69 600 210 15.6 75.43 400 165 12.2 122.5 4.5 14.5 52.56 Section hxb (mm x mm) 75 x 40 100 x 40 .60 100 75 7.4 56.5 8.8 7.4 23.6 4.6 3.1 24.2 10.9 72.0 42.0 3.4 66.53 250 125 8.ISJB 150 ISJB 175 ISJB 200 ISJB 225 ISLB 75 ISLB 100 ISLB 125 ISLB 150 ISLB 175 ISLB 200 ISLB 225 ISLB 250 ISLB 275 ISLB 300 ISLB 325 ISLB 350 ISLB 400 ISLB 450 ISLB 500 ISLB 550 ISLB 600 ISMB 100 ISMB 125 ISMB 150 ISMB 175 ISMB 200 ISMB 225 ISMB 250 ISMB 300 ISMB 350 ISMB 400 ISMB 450 ISMB 500 ISMB 550 ISMB 600 ‘W’ kg ‘a’ cm2 ‘h’ mm ‘b’ mm ‘tf’ mm ‘tw’ mm 7.8 12.8 6.12 125 75 6.6 5.0 65.2 18.7 Sectional Area Sq.2 103.01 150 50 4.1 9.4 14.4 86.8 25.

3 42.4 5.0 1.7 6.38 28.19 20.4 12.125 x 65 150 x 75 175 x 75 200 x 75 250 x 80 300 x 90 350 x 100 400 x 100 8.8 ISA 3030 30 x 30 3.4 5.66 62.138 - .1 9.88 24.1 6.6 16.0 1.0 0.5 15.0 10.6 22.3 30.4 7.1 4.3 5.90 4.4 .1 ISA 2525 25 x 25 3.6 13.0 1.2 11.1 INDIAN STANDARD ROLLED STEEL EQUAL ANGLES DESIGNATION SIZE THICKNESS WEIGHT / hXb OF FLANGE ‘t’ METER mm X mm mm ‘w’ (Kg) ISA 2020 20 x 20 3.21 33.6 8.1 8.01 45.60 36.8 19.0 1.0 5.64 53.7 50.93 13.1 16.4 13.0 1.

2 5.3 9.0 THICKNESS OF FLANGE ‘t’ mm 5.9 4.0 5.0 4.0 6.5 6.0 6.0 5.0 10.3 8.8 2.0 5.9 5.0 3.5 5.7 3.0 8.8 7.0 4.0 8.0 7.4 4.4 7.9 11.9 6.3 3.6 2.0 10.0 6.0 4.8 4.0 3.5 2.0 8.4 WEIGHT / METER ‘w’ (Kg) 5.0 5.0 10.1 2.0 8.0 5.6 3.0 5.0 3.0 3.0 8.1 2.0 6.2 1.0 3.0 6.8 2.8 .ISA 3535 35 x 35 ISA 4040 40 x 40 ISA 4545 45 x 45 ISA 5050 50 x 50 ISA 5555 55 x 55 ISA 6060 60 x 60 ISA 6565 65 x 65 DESIGNATION ISA 7070 SIZE hXb mm X mm 70 x 70 ISA 7575 75 x 75 ISA 8080 80 x 80 4.7 6.139 - .0 5.0 1.4 3.8 8.6 11.0 10.0 6.0 8.1 4.0 5.0 1.7 9.4 7.0 3.0 5.5 4.0 10.0 8.0 6.0 6.3 10.6 4.0 4.0 10.0 6.3 6.0 2.

0 12.0 15.440 0.0 4.0 4.6 24.1 14.0 3.0 15.0 3.0 8.0 12.0 18.ISA 9090 90 x 90 ISA 100100 100 x 100 ISA 110110 110 x 110 ISA 130130 130 x 130 ISA 150150 150 x 150 ISA 200200 200 x 200 12.314 0.628 0.0 14.140 - .0 8.9 19.942 0.2 10.550 0.8 9.0 20.0 8.785 0.0 5.0 15.0 4.7 23.471 0.0 WEIGHT (Kg / Meter) 0.0 8.0 THICKNESS mm 3.659 0.0 5.2 15.6 39.4 15.330 0.0 12.5 19.0 6.2 33.9 22.0 .236 0.0 6.6 45.0 6.471 0.0 10.785 14.0 10.2 12.8 27.0 8.0 12.0 10.7 13.0 4.4 28.8 13.9 17.0 10.0 3.589 0.4 16.5 DIMENSION AND WEIGHTS OF HOT-ROLLED STEEL FLATS WIDTH Mm 10.9 36.0 5.0 6.0 12.0 25.0 10.0 15.393 0.0 6.0 12.

0 172.0 0.824 1.0 6.0 3.41 0. W = width of flat in mm T = thickness of flat in mm MS PLATES (PLAIN) THICKNESS WEIGHT mm KG / SQ.0 3.6 18.8 10.0 125.981 1.0 4.0 4.M.0 47.0 6.26 1.3 20.40 3.9 16.88 Weight of MS Flat = 7850 x 10-6 x W x T (Kg / m) Where.00 22.942 1.0 39.942 1.0 3.37 1.25 6.18 1.0 109.50 3.25 MS PLAIN BLACK SHEETS THICKNESS WEIGHT mm KG / SQ.30.65 0.0 4. 0.0 6.707 0.0 5.95 .0 35. 5.18 0.57 1.0 5.10 1.5 12.10 8.141 - .0 62.M.0 94.0 196.0 40.0 5.0 5.70 25.63 4.2 14.0 78.93 0.0 6.0 157.0 141.14 0.

57 5.05 1.65 36.25 9.9 3.1 6.0.90 2.65 Weight (Kg / meter) 0.12 8.9 3. (mm) 21.17 5.0 2.05 2.10 1.15 3.00 3.80 22.85 1.84 6.25 4.25 2.99 2.46 2.7 42.05 2.60 2.65 3.86 3.142 - .50 19.65 3.0 7.70 3.24 17.30 33.05 2.3 26.27 3.1 .0 31.04 2.53 65 76.962 1.90 14.65 3.40 4.60 12.60 2.55 27.30 0.65 4.25 3.40 11.75 4.43 4.25 2.42 1.00 1.90 2.45 1.3 60.61 4.5 3.14 4.25 4.80 6.65 3.80 14.35 2.86 4.4 48.3 Class Light Medium Heavy Light Medium Heavy Light Medium Heavy Light Medium Heavy Light Medium Heavy Light 1 Light 2 Medium Heavy Light Medium Thickness (mm) 2.90 7.15 24.22 1.70 2.58 1.25 4.61 3.25 3.50 STEEL TUBES FOR STRUCTURAL PURPOSE Nominal Bore (mm) 15 20 25 32 40 50 Outside Dia.60 1.0 15.80 1.9 33.80 1.

119 12 14 12 12.05 4.5 12.75 11.251 2.3 127.0 Heavy Light Medium Heavy Light Medium Heavy Light Medium Heavy Light Medium Heavy BARBED WIRE 2 PLY 4.119 0.50 3.914 0. Wt.9 101.65 4.5 13.2 Gauge of Ply Gauge of Barbs 12 14 14 12 14 Gap between two Barbs 75 mm (3”) 75 mm (3”) 100 mm (4”) 75 mm (3”) 75 mm (3”) Approx.6 14.40 7.92 6.1 14.85 5.82 9.86 8.10 8.50 4.457 .064 3.6 16.166 0. bundle (m) 151 300 210 185 210 GAUGE CONVERSION TO MM Gauge no.6 114. Kg.6 9. / meter 0.626 1.50 5. 08 10 12 14 16 18 20 24 26 Diameter in mm 4.642 2.85 3.80 90 100 110 88.135 0.05 4.97 12.143 - .083 0.85 3.48 10.559 0.25 4.5 Approx.032 1.65 4.219 0. Length in 25 Kg.40 4.

II. for reference) I. CODES : (Available at H.O. V) 1077-1992 1199-1959 1200 (Part I to XXVIII) 1489-1991 (Part I & II) 1542-1992 1597-1992 (Part I & II) 1786-1985 1893-2002 (Part I) 2065-1983 2116-1980 2386-1963 (Part I to VIII) 2470-1985 (Part I & II) 2502-1963 2751-1979 TITLE Ordinary and Low Heat Portland Cement Coarse and Fine Aggregate from Natural Sources for Concrete Mild Steel and Medium Tensile Steel bars Portland Slag Cement Code of Practice for Plain and Reinforced Concrete Methods of Test for Strength of Concrete Code of Practice for Structural Steel in General Building Constructions Loading code Common Burnt Clay Building Bricks Method of Sampling and Analysis of Concrete Method of Measurement of Building and Civil Engineering Works.LIST OF IMPORTANT I. CODE 269-1989 383-1970 432-1982 (Part D) 455-1989 456-2000 516-1959 800-1984 875-1987 (Part I.S.144 - . III.S. IV. Portland Pozzolana Cement Sand for Plaster Code of Practice for Construction of Stone Masonry High Strength Deformed Steel bars & Wires for Concrete Reinforcement Design of Earthquake Structures Code of Practice for Water Supply in Building Sand for Masonry Mortars Method of Test for Aggregates for Concrete Code of Practice for Septic Tanks Code of Practice for Bending and Fixing of bars for Concrete Reinforcement Code of Practice for Welding of Mild Steel bars used .

CODE 3812-1981 4082-1996 4326-1993 4925-1968 4926-2003 6313 (Part I to III) 7969-1975 8041-1990 8112-1989 9103-1999 11817-1986 12089-1987 12269-1987 13311-1992 (Part I & II) 13920-1993 14687-1999 for Reinforcement Cement Concrete Construction Code of Practice for Design and Construction of Pile and Pile Foundations Liquid Retaining Structures Expansion Joints Safety Code for Scaffolds and Ladders Safety Code for Excavation work TITLE Fly Ash for use as Pozzolana and Admixture Storage of Materials Ductile Design for Earthquake Structures Battening of Concrete Ready Mixture Concrete Anti-termite Measure in Building Safety Code for Storage and Handling of Building Materials Rapid Hardening Portland Cement 43 Grade Ordinary Portland Cement Admixtures Construction Joints Ground Granulated Blast Furnace Slag 53 Grade Ordinary Portland Cement Non-Destructive Testing Ductile Design for Earthquake Structures Formwork Design and Detailing .S.2911 (Part I to IV) 3370 (Part I to IV) 3414-1968 3696 (Part I & II) 3764-1992 I.145 - .

.146 - .

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