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Component

Injector Solenoid 1st Cylinder


Injector Solenoid 2nd Cylinder
Injector Solenoid 3rd Cylinder
Injector Solenoid 4th Cylinder
Injector Solenoid 5th Cylinder
Injector Solenoid 6th Cylinder
8V + Power Supply
Injector Actuation Control Valve
Throttle Position Switch
Fuel Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Injector Pressure Sensor
System Voltage
Inlet Air Temperature Sensor
Engine Oil Temperature Sensor
Engine Speed Sensor
Personality Module
Timing Sensor Calibration
Analog Sensor Power Supply Voltage
Programmable Parameters
Turbocharger Compressor Outlet Pressure Sensor
Atmospheric Pressure Sensor
EMS Oil Lamp
Speed Timing Sensor
Air Heater Relay
Fuel Pump Relay
Engine Oil Temperature Sensor 2

Engine/Pump Control
(MID No. 69)
CID
0091
0096
0110
0167
0168
0190
0286
0374
0376
0581
0586
0587
0590
0598
0600
1161
1162
1525
2002

Component
Throttle Position Signal
Fuel Level Sensor
Engine Coolant Temperature Sensor
Alternator
Voltage Of The Power Supply (keyswitch)
Speed Sensor
Signal For Engine Oil Pressure Decrease
Swing Brake Solenoid
Travel Alarm
Proportional Reducing Valve For The Power Shift Pressure
Engine Speed Dial
Feedback sensor for the govenor actuator
Engine Control
Travel Speed Solenoid
Hydraulic Oil Temperature Sensor
Pump Delivery Pressure Sensor (Drive)
Pump Delivery Pressure Sensor 2 (Idle)
Straight Travel Solenoid
Action Alarm

Tool Control
(MID No. 06A)
CID
0145
1522
1523
1593
1594
1595
1596
1597
1598
1609
1615
1657
1658
1665
1666

Component
12V DC Power Supply
Number Two Check Valve Solenoid
Number Two Check Valve Solenoid
Extend Solenoid Valve for Auxillary Stem 1
Extend Solenoid Valve for Auxillary Stem 2
Extend Solenoid Valve for Auxillary Stem 3
Retract Solenoid Valve for Auxillary Stem 1
Retract Solenoid Valve for Auxillary Stem 2
Retract Solenoid Valve for Auxillary Stem 3
Clench Pressure Sensor
Solenoid Valve for One-Way or Two-Way Flow
Left Joystick Slide Control
Right Joystick Slide Control
Solenoid Valve for the Number One Relief Valve
Solenoid Valve for the Number Two Relief Valve

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes For Engine ECM


Event Code

Condition

E005

Fuel Filter Restriction Derate

E015

High Engine Coolant Temperature Derate

E017

High Engine Coolant Temperature Warning

E025

High Inlet Air Temperature Derate

101
103
105
108
109
110
112
113
114
115
118
119
120
123
124
129
130
135
139
143
147
149
150
151
152
154
160
168
169
172
175
179
180
184
188
189
196
199

RD
RD
RD
RD
RD
RD
PU
OR
RD
RD
GY
OR
YL
WH
GN
BU
RD
BU
OR
BR
PU
RD
OR
GN
BU
RD
PU
RD
PK
GN
RD
BU
GN
RD
WH
RD
BU
OR

200
201
210
211
229
235
A278

BK
BK
BK
BK
BK
BK
BK

304
306
307
308
310
320
321
322
323
325
326
329
365

WH
GN
OR
YL
PU
RD
BR
GY
WH
PK
RD
YL
YL

403
405
405
410
412
430
487
491
495
496
A499
C468
E469
E470
E471
E472
E473
E474
E475
E476
E480
H446
H465
H466
H467
H473
H474
H475
H476
501
506
508
509
511
512
530
535
586
590
A537
A579
A580
A584
A586
A588
C537
C538
C569
E554
E562
E564
E565
607
615
616
638
645
646
A623

GN
GN
GY
WH
BU
BU
OR
PK
GN
WH
BU
BU
YL
BR
BU
GN
GY
OR
PK
PU
WH
PK
GN
BU
WH
BR
GN
BU
WH
GN
PU
PU
WH
BR
GN
OR
BU
BR
GY
PK
OR
BR
BU
OR
GN
GN
OR
YL
PK
PU
PK
BU
PK
YL
BU
WH
RD
RD
BU

Wire
Number

Power Circuits
Battery +
Dome Lamp / Memory
Key Switch
Heater
Alternator B+ Terminal
Timer Relay
Main Relay
Switch Panel / Radio
Horn
Cab Lamp Relay
Wiper/Washer
Not used
12V 10A Converter 1
Seat Heater
A/C
Cigar Lighter
Engine Control
12V Memory Out
Radio 12V Memory
Atch Boom Float Disable Relay
Atch Solenoid
Boom Lamp
Quick Coupler
Hyd Lock Solenoid Relay
Lower Wiper / Washer
Neutral Start Relay
Chassis Lamp
Aux Ckt
Backup / Monitor Control
Product Link
A/C Blower
12V 10A Converter 2
Aux Ckt
E/P Control
Fuel Pump
Timer Relay Out
INSP Lamp Socket
Beacon Lamp
Ground Circuits
Chassis Ground
Monitor Ground
Converter 1 Ground
Converter 2 Ground
Converter 2 Ground
E/P Control Ground
Fuel Pump Ground
Basic Machine Circuits
Start Relay To Motor Starter
Neutral Start Relay To Start Relay
Key Switch To Neutral Start Relay
Key Switch ON
Start Aid Sw To Start Aid Solenoid
Horn Sw To Horn Relay
Travel Alarm
Horn Relay To Horns
Atch Refueling Pump
Atch Refueling Stop Switch
Key Switch Off
Atch Refueling Stop Rly To Refueling Power Rly
Atch Refueling Stop Sw To Refueling Relays
Monitoring Circuits
Alt R Term To Service Meter And E/P Control
Eng Oil Pressure Switch
Low Oil Pressure Output
Action Alarm
Coolant Level Switch
Air Cleaner Switch
Hydraulic Oil Filter Switch
Hydraulic Oil Temp Sensor
Fuel Level
Hydraulic Oil Level Switch
Hydraulic Tank Pressure Switch
Eng Oil Level Switch
Tool Pressure Sensor
Neg Cont Pressure Sensor 1
Neg Cont Pressure Sensor 2
Rotate Switch (CW)
Atch Stem 1 Modulation
Atch Stem 2 Modulation
Atch Stem 3 Modulation
Atch Stem 4 Modulation
Over Load Alarm Cancel Switch
OLWD Pressure Sensor
Travel Alarm Cancel Indicator
AEC Mode Indicator
Travel Mode Indicator
Straight Travel Pressure Switch
Travel Right Pressure Switch
Travel Left Pressure Switch
Joystick Pressure Switch
Accessory Circuits
Wiper Low
Wiper Control To Washer Motor
LH Speaker (+)
LH Speaker (-)
RH Speaker (+)
RH Speaker (-)
Wash Signal (Sw Panel To Wiper Cont)
Lower Wiper Motor (+)
Not Used
Wiper INT (3) (Sw Panel To Wiper Cont)
Seat With Seat Heater
Wiper CCW (Wiper Cont To Wiper Motor)
Wiper CW (Wiper Cont To Wiper Motor)
Wiper Cut (Wiper Cont To Window Limit Sw)
Wiper INT (6) (Sw Panel To Wiper Cont)
Hyd Lock Sol Relay To Solenoid
A/C Photo Sensor (Y/W)To Sw Panel A/C + Heater
A/C Photo Sensor (Y/G)To Sw Panel A/C + Heater
Converter To 12V 10A Socket
A/C Unit To A/C Clutch Solenoid
Rotary Switch
Quick Coupler Safety Lever Relays
Rotary Switch
Lighting Circuits
Chassis Lamp Relay Output
Cab Lamp
Boom Lamp
Atch Beacon Relay Output
Boom Lamp (Sw Panel To Boom Lamp Relay)
Cab Lamp (Sw Panel To Cab Lamp Relay)
Chassis Lamp Relay To Diode

763
779
780
788
A746
A747
A755
A756
A757
A758
A762
A768
A769
A770
E795
F716
F773
F774
H705
H792
J702
M734
M736
M737
M738
M739
M740
M741
M742
M743
M744
M745
M746
M747
M748
M749
892
893
A893
F889
G826
G827
G828
G829
G831
G833
G849
G850
G854
G855
G856
G857
K843
K844
K847
K848
K849
K850
K851
K852
K853
K854
K855
K856
K857
K858
K859
K860
K861
K862
K863
K864
K865
K866
K867
K868
K869
K870
K876
K877
994
995
998
C967
C987
C991
E963
E964
E965
E966
G976
K904
K906
K907
L968
L969
L972
L973
L976
M906
T951
T952
T953
T954
T955
T956
T957
T958
T959
T960
T961
T962
T967
8630

Wire
Color Description
Control Circuits
Travel Speed Change Solenoid
Low Pressure Quick Coupler Solenoid
Atch Quick Coupler Switch
Spped Sensor (-)
Boost Pressure
ATM Pressure
Throttle Position 1
Throttle Position 2
Throttle Position 3
Throttle Position 4
Speed Sensor (+)
Power Shift Cont Solenoid
Power Shift Cont Solenoid
Backup Resistor To Backup EPR Valve Switch
Oil Temperature
Secondary Shutdown Switch
Backup Gov Sw A/D To Eng Gov Actuator (Accel)
Backup Gov Sw A/D To Eng Gov Actuator (Decel)
Fuel Pump Relay
Atch Mart Boom Up/Down Relay 2
Air Heater Relay
Travel Mode Switch
Governor Command
Flow Limit Pressure PRV
Primary NFC Pressure PRV
PRV Return (2)
Travel Straight Solenoid
Travel Alarm Cancel Switch
AEC Mode Switch
Atch Boom Float Disable Relay
Atch Smart Boom Select Switch
Atch Boom Check Solenoid 1
Atch Smart Boom Up/Down Relay 1
Atch Smart Boom Sw To Relay
Atch Smart Boom Up/Down Relay Output
Atch Up/Down Pressure Switch
Cat Data Link Cat Data Link +
Atch Fuel Pump
Gov Command
Oil Pressure
Oil Presure 5+ From Engine Control To Sensors
Sensor Common
Oil Temp +5
Sensor Common
HEUI Rail Pressure
Air Heater Relay
Conn HEP
Conn HEP
TDC Probe
TDC Probe
Right Joystick Switch 1
Left Joystick Switch 1
Right Joystick Switch 2
Left Joystick Switch 1
Atch Stem 1
Atch Stem 2
Atch Stem 3
Atch Stem 4
Atch Pump1 Flow Control Solenoid
Atch Pump2 Flow Control Solenoid
Atch Separate Valve Solenoid
Atch Stem1 Control Solenoid (A)
Atch Stem2 Control Solenoid (A)
Atch Stem3 Control Solenoid (A)
Atch Stem4 Control Solenoid (A)
Atch Stem1 Control Solenoid (B)
Atch Stem2 Control Solenoid (B)
Atch Stem3 Control Solenoid (B)
Atch Stem4 Control Solenoid (B)
Atch Relief 1 Solenoid
Atch Relief 2 Solenoid
Atch 1 way / 2 way Control Solenoid
PRV Return (1)
Solenoid Gnd 2
Solenoid Gnd 3
Solenoid Gnd 4
Atch Relief Check 1 Solenoid
Atch Relief Check 2 Solenoid
Oil Pressure
Coolant Temperature
Backup Gov Switch
Intake Air Temperature
Power To Atch Valve Control
Fuel Pressure
Dual Cam Speed/Timing (Run)
Dual Cam Speed/Timing (Run)
Dual Cam Speed/Timing (Crank)
Dual Cam Speed/Timing (Crank)
Water Separator Level Switch
Pump Discharge 1 Pressure Sensor
Swing Brake Solenoid
Swing Brake Cancel Solenoid
PRV Return (1)
PS Control PRV
One Touch Low Idle Switch
Free Swing
Atch Refueling Start Switch
Stem 1 (Squeeze) Pressure Sensor
Injector 1 Solenoid
Injector 2 Solenoid
Injector 3 Solenoid
Injector 4 Solenoid
Injector 5 Solenoid
Injector 6 Solenoid
Injector 1 Solenoid
Injector 2 Solenoid
Injector 3 Solenoid
Injector 4 Solenoid
Injector 5 Solenoid
Injector 6 Solenoid
Pump Discharge 2 Pressure Sensor
Atch Beacon Relay

BU
WH
PU
YL
PK
GY
PK
BU
GY
BR
PU
BU
GY
PK
YL
WH
OR
WH
BR
BR
BK
BR
BU
WH
OR
YL
PK
GY
PU
GN
PK
BU
YL
PU
OR
WH
BR
GN
OR
WH
BR
BU
WH
GN
GY
PK
BR
BU
PK
PU
WH
YL
GN
GY
PU
WH
YL
BR
BU
GN
GY
OR
PK
PU
WH
YL
BR
BU
GN
GY
OR
PK
PU
WH
YL
BR
BU
GN
BR
BU
GY
BU
BR
BU
RD
PK
BK
WH
BU
YL
BU
GN
GN
BU
OR
WH
BU
GN
GN
BU
YL
BR
BU
GY
GN
GY
PU
YL
BR
BU
GN
WH
YL
BU

Schematic
Location
Action Alarm
F-2
Air Heater
E-10
Alternator
E-10
Atch A/C Unit
D-5
Atch Battery
E-12
Atch Converter
F-3
Atch Converter 12V 7A
F-3
Atch Heater Unit
D-5
Atch Joystick (LH)
I-3
Atch Joystick (RH)
H-1
Atch Seat With Seat Heater
H-2
Battery
F-11
Block As.
G-11
Breaker - Alternator
H-9
Breaker - Heater Relay
H-9
Cigar Lighter
F-2
Connector HEP
A-11
Control - Atch Valve
C-8
Control - Engine
F-12
Control - Engine/Pump
E-8
Control - Wiper
F-2
Dual Cam Speed/Timing (Crank)
B-11
Dual Cam Speed/Timing (Cam)
B-11
Engine Speed Pickup
D-11
Fuse
I-7,9
Horn
C-2
Indicator Unit
H-1
Lamp - Atch Boom
C-2
Lamp - Atch Cab
G-1
Lamp - Chassis
C-2
Lamp - Dome
G-2
Monitor
F-1
Motor - Atch Fuel Pump
H-7
Motor - Starter
D-11
Motor - Washer
G-7
Motor - Wiper
I-1
Panel - A/C Switch
D-1
Panel - Atch Heater Switch
D-1
Pump - Atch Refueling
A-2
Relay - Air Heater
E-11
Relay - Atch Beacon
G-8
Relay - Atch Boom Float Disable
I-12
Relay - Atch Q.C. Safety Lever On
I-10
Relay - Atch Q.C. Safety Lever Priority
I-11
Relay - Atch Q.C. Safety Lock 1
I-10
Relay - Atch Q.C. Safety Lock 2
I-10
Relay - Atch Refueling Power
A-2
Relay - Atch Refueling Start
A-3
Relay - Atch Refueling Stop
A-2
Relay - Atch Smart Boom Up/Down 1
I-12
Relay - Atch Smart Boom Up/Down 2
I-11
Relay - Boom Lamp
I-8
Relay - Cab Lamp
I-8
Relay - Chassis Lamp
I-8
Relay - Fuel Pump
G-8
Relay - Horn
H-8
Relay - Hyd Lock
H-8
Relay - Main
H-11
Relay - Neutral Start
H-8
Relay - Start
H-11
Relay - Timer
I-9
Resistor
I-9
Sender - Hyd Oil Temp
A-5
Sensor - A/C Photo
F-1
Sensor - Atch Negative Control Press 1
A-12
Sensor - Atch Negative Control Press 2
A-12
Sensor - Atch OLWD Pressure
B-2
Sensor - Atch Squeeze Pressure
B-5
Sensor - Atch Tool Pressure
C-7
Sensor - Atch Water Separator Level
H-7
Sensor - Atmostpheric Pressure
C-11
Sensor - Engine Coolant Temp
B-11
Sensor - Fuel Level
A-4
Sensor - Fuel Pressure
B-11
Sensor - HEUI Rail Pressure
B-11
Sensor - Intake Air Temp
B-11
Machine locations are repeated for components located close
A = Located inside of cab.
B = Located inside of right console.
C = Located inside of left console.
D = Located under platform.
E = Located around relay panel.

Machine
Location
A
H
4
28
6
A
D
28
C
B
14
6
E
E
E
A
48
2
H
1
A
H
H
H
E
7
B
8
9
10
A
A
46
12
13
A
A
A
21
H
E
E
E
E
E
E
26
29
27
E
E
E
E
E
E
E
E
E
E
E
E
E
F
A
F
F
21
16
G
15
44
H
17
H
42
H
together.

Component

Component
Sensor - Oil Pressure
Sensor - Oil Temp
Sensor - Pump Discharge Press 1
Sensor - Pump Discharge Press 2
Sensor - Turb Outlet Pressure
Service Meter
Solenoid - A/C Clutch
Solenoid - Atch 1Way/2Way Control
Solenoid - Atch Boom Check 1
Solenoid - Atch Boom Check 2
Solenoid - Atch Boom Down Line Cut Off
Solenoid - Atch Fine Swing
Solenoid - Atch Flow Limit
Solenoid - Atch Primary NFC
Solenoid - Atch Pump 1 Flow Control
Solenoid - Atch Pump 2 Flow Control
Solenoid - Atch Q.C. High Pressure 1
Solenoid - Atch Q.C. High Pressure 2
Solenoid - Atch Q.C.Low Pressure
Solenoid - Atch Relief 1
Solenoid - Atch Relief 2
Solenoid - Atch Relief Check 1
Solenoid - Atch Relief Check 2
Solenoid - Atch Separate Valve
Solenoid - Atch Stem 1 Control (A)
Solenoid - Atch Stem 1 Control (B)
Solenoid - Atch Stem 2 Control (A)
Solenoid - Atch Stem 2 Control (B)
Solenoid - Atch Stem 3 Control (A)
Solenoid - Atch Stem 3 Control (B)
Solenoid - Atch Stem 4 Control (A)
Solenoid - Atch Stem 4 Control (B)
Solenoid - Hyd Lock
Solenoid - Injector 1
Solenoid - Injector 2
Solenoid - Injector 3
Solenoid - Injector 4
Solenoid - Injector 5
Solenoid - Injector 6
Solenoid - Power Shift Control
Solenoid - Swing Brake
Solenoid - Travel Speed
Solenoid - Travel Straight
Switch - Air Cleaner
Switch - Atch Boom Down Pressure
Switch - Atch Boom Float Exchange
Switch - Atch Fine Swing Control
Switch - Atch OLWD Alarm Cancel
Switch - Atch Fuel Priming Pump Motor
Switch - Atch Refueling
Switch - Atch Refueling Start (NO)
Switch - Atch Refueling Stop (NC)
Switch - Atch Seat Heater
Switch - Atch Straght Travel Pressure
Switch - Atch Up/Down Pressure
Switch - Backup EPR Valve
Switch - Backup Gov
Switch - Coolant Level
Switch - Disconnect
Switch - Engine Oil Level
Switch - Horn
Switch - Hyd Oil Filter
Switch - Hyd Oil Level
Switch - Hyd Tank Pressure
Switch - Joystick Pressure
Switch - Key
Switch - Neutral Start Limit
Switch - One Touch Low Idle
Switch - Rotary
Switch - Secondary Shutdown
Switch - Throttle Pos
Switch - Travel Left Pressure
Switch - Travel Right Pressure
Switch - Window Limit
Switch Panel
TDC Probe

Schematic
Location
C-11
B-11
A-11
A-10
B-11
F-2
D-11
A-5
B-5
B-5
C-9
C-3
A-12
A-12
A-12
A-12
B-2
B-2
B-2
B-5
B-5
A-5
B-5
C-7
A-9
A-9
A-9
A-9
B-9
B-9
B-9
B-9
C-8
C-10
C-10
C-10
C-10
C-10
C-10
A-11
C-9
C-9
C-9
F-9
C-8
D-2
D-2
D-3
H-7
A-4
A-3
A-3
D-2
I-1
B-8
G-2
H-2
H-7
G-9
D-11
I-3
A-5
A-4
B-3
H-3
G-1
I-3
H-1
D-3
F-6
H-1
H-1
H-1
G-1
F-1
B-11

Machine
Location
H
49
F
F
45
A
50
35
D
D
D
30
F
F
F
F
F
F
F
31
32
33
34
G
J
J
J
J
J
J
J
J
G
36
37
38
39
40
41
F
G
G
G
24
D
A
A
A
46
20
18
19
A
D
D
B
B
25
E
H
C
F
F
43
D
B
D
B
47
11
B
D
D
A
A
H

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

330C Excavator
Electrical System

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

JCD1-UP
JNK1-UP
MKM1-UP
CAP1-UP
CGZ1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


1
2

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)

AG
C

AG

L
1

325-PK-14

5A

Socket

Pin

Fuse
(5 Amps)

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug

200-BK-14

F = Located inside of pump compartment


G = Located around control valve
H = Behind engine
J = Solenoid block inside of pump compartment

Circuit Identification
Wire Color
Number

Ground
Connection

Wire Gauge

Printed in U.S.A.

2011 Caterpillar
All Rights Reserved

Resistor, Sender,Solenoid
11
25

6
24

Connector Location

15
46

47

28
50
37

49

4
48

38
39
44

31 16

40

Machine
Location

CONN 1

G-12

CONN 2

G-12

CONN 3

G-12

CONN 4

I-11

CONN 5

G-11

CONN 6

C-11

CONN 7

G-10

CONN 8

G-10

Connector Number

36
42

Schematic
Location

14

13

22

33

CONN 9

23

30

41

G
34

35

32

8
12

17

43

51 52

10

53 21

20

I-9

G-9

CONN 11

A-6

CONN 12

D-6

CONN 13

E-6

CONN 10

45

26

54

27

Component Description

Part No.

18
19

29

ET CONN

CONN 14

E-6

CONN 15

E-6

CONN 16

F-6

CONN 17

H-6

13

CONN 18

H-6

13

CONN 19

H-6

13

CONN 20

F-5

CONN 21

A-4

20

CONN 22

B-4

52

CONN 23

E-4

CONN 24

E-4

CONN 25

E-4

CONN 26

F-4

CONN 27

G-4

CONN 28

I-4

D
D

102-8016
107-7056

Resistor:
Solenoid:

111-9916

Solenoid:

112-0090

Solenoid:

121-1491

Solenoid:

163-6700

Sender:

171-0114

Solenoid:

171-0188
4I-5394
At room temperature unless otherwise noted.

Solenoid:
Sender:

Resistance (Ohms)

Backup
Fine Swing (ATCH)
Separate Valve (ATCH)
Stem 4 Control (A) (ATCH)
Stem 4 Control (B) (ATCH)
Stem 1 Control (A) (ATCH)
Stem 1 Control (B) (ATCH)
Stem 2 Control (A) (ATCH)
Stem 2 Control (B) (ATCH)
Stem 3 Control (A) (ATCH)
Stem 3 Control (B) (ATCH)
Power Shift Control
Relief 1 (ATCH)
Relief 2 (ATCH)
Travel Straight
Swing Brake
Travel Speed
Hyd Lock
Low Pressure Quick Coupler (ATCH)

47 2.4
34.0 0.5

11.7 1.2

19.5 2

32.0 3.2

0% = 83.5 1.5
50% = 33.8 2.0
100% = 8.0 +1.0 / -0.5

Fuel Level
Primary NFC (ATCH)
Pump 1 Flow Control (ATCH)
Pump 2 Flow Control (ATCH)
Flow Limit (ATCH)
Hyd Oil Temp

11.5 0.5
11.5 0.5
6134 to 7496

E027

High Inlet Air Temperature Warning

E039

Low Engine Oil Pressure Derate

CONN 29

I-3

E096

High Fuel Pressure

CONN 30

I-3

E100

Low Engine Oil Pressure Warning

CONN 31

H-3

E190

Engine Overspeed Warning

CONN 32

H-3

E265

User Defined Shutdown

CONN 33

H-3

CONN 34

G-3

Part No.

Actuate

Deactuate

Contact Position

CONN 35

B-3

51

154-0498

Air Cleaner

635 mm H2O

Normally Open

CONN 36

B-3

54

CONN 37

A-3

53

CONN 38

A-3

27

CONN 39

A-3

27

167-3466

490 49 kPa
(71 7 psi)

290 kPa MIN


(42 psi MIN)

Normally Open

CONN 40

C-2

22

Boom Down Pressure (ATCH)


Joystick Pressure
Travel Left Pressure
Travel Right Pressure
Straight Travel Pressure (ATCH)

CONN 41

C-2

23
168-7557

Up/Down Pressure (ATCH)

13780 kPa MAX


(1998 psi MAX)

10335 689 kPa


(1499 100 psi)

Normally Closed

A
8

49

Event Codes For Engine/Pump Control


Event Code
Coolant Overheat

E043

Abnormal Battery Charge (Voltage to Power Supply Low)

E050

Abnormal Battery Charge (Voltage to Power Supply High)

45

Related Electrical Service Manuals


Title
Alternator:

185-5294

SENR4130

Fuel Filter is Clogged

106-8557

SENR3859

E100

Engine Oil Pressure is Low

Consist:

6V-5720

SENR3581

E119

Fuel Level is Low

E171

Engine Oil Level is Low

E179

Abnormal Battery Charge

E232

Water Separator Draining Demand

E235

Hydraulic Oil Level is Low

E236

Hydraulic Oil Filter is Clogged

E237

Overload Warning

E272

Air Filter is Clogged

E600

Hydraulic Oil Overheat

E862

Special Filter is Clogged

E863

Automatic Grease Failure

44

40

12

Engine/Pump Control:

RENR3814

Engine Control:

SENR9506

Tool Control:

RENR5389

43

37
24

38 39

1
31

41
50

104-7040

E095

36

Consist:

Insufficient Level of Coolant

42

Form Number

Electric Starting Motor:

E059

48
20

Condition

E017

17

32

34
35

25
13

14

16

46
15

23

11

33
28

30

19
51

53
54

52

26

7
47
21

22

27

18
10
29

Machine Harness Connector And Component Locations

CONN 42
G-1
B
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

Off Machine Switch Specification


Function

(Dimensions: 39 inches x 28inches)

CID
0001
0002
0003
0004
0005
0006
0041
0042
0091
0094
0100
0110
0164
0168
0172
0175
0190
0253
0261
0262
0268
0273
0274
0286
0342
0617
1627
1715

Wire
Color Description

30 Page,

Engine Control
(MID No. 24)

Wire
Number

Harness And Wire Electrical Schematic Symbols

RENR5456-04
May 2011

Component Location

Wire Description

RENR5456-04

Component Identifiers (CID)


Module Identifier (MID)

RELAY PANEL

E965-BU-18
E966-YL-18

1
2

GN
YL

G856-WH-18
G857-YL-18

G856-WH-18
G857-YL-18

TDC PROBE

G854-PK-18
G855-PU-18

G854-PK-18
G855-PU-18

CONNECTOR
HEP

+B
SIGNAL
GROUND

YL-18
BR-18
BK-18

A
C
B

E470-BR-18
308-YL
235-BK-18
308-YL
E471-BU-18
235-BK-18

E470-BR-18
308-YL
E471-BU-18
235-BK-18
K853-GY-18
K854-OR-18
K867-YL-18
K867-YL-18

308-YL
308-YL
235-BK-18

TURBO OUTLET
PRESSURE
210-0320

M749-WH-18
H792-BR-18

OIL TEMPERATURE
204-0320
ENGINE
COOLANT TEMP
274-7396
INTAKE AIR TEMP
274-7395
DUAL CAM
SPEED/TIMING
236-6221
DUAL CAM
SPEED/TIMING
236-6221

K862-GY-18
K869-BU-18

Z
1
2

ATCH STEM 3
CONT SOL(B)
111-9916
ATCH STEM 2
CONT SOL(B)
Z
111-9916
K861-GN-18
1
K868-BR-18
2

L78

K860-BU-18
K868-BR-18

L73

Z
1
2

ATCH STEM 1
CONT SOL(B)
111-9916

L65

2
1

ATCH STEM 3
CONT SOL(A)
111-9916

1
2

K869-BU-18
K869-BU-18
K869-BU-18

ATCH STEM 2
CONT SOL(A)
111-9916
ATCH STEM 1
CONT SOL(A)
111-9916
K868-BR-18
K868-BR-18
K868-BR-18

L73

1
2

K859-BR-18
K869-BU-18

L73

K858-YL-18
K869-BU-18

K869-BU-18
K869-BU-18

1
2

1
2

1
2

K857-WH-18
K868-BR-18
K856-PU-18
K868-BR-18

K868-BR-18
K868-BR-18
L73

K858-YL-18
K857-WH-18
K856-PU-18
K868-BR-18
K862-GY-18
K861-GN-18
K860-BU-18
K859-BR-18
K869-BU-18
K863-OR-18
E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
K867-YL-18

K867-YL-18
K867-YL-18
M906-BU-18
E469-YL-18
K855-PK-18
K866-WH-18
K876-BR-18
L66
K877-BU-18
K864-PK-18
K865-PU-18
K870-GN-18
E474-OR-18
L71 E473-GY-18
E476-PU-18
E475-PK-18
E472-GN-18
K849-YL-18
K852-GN-18
K851-BU-18
K850-BR-18
L72
L71

ATCH PUMP 2
FLOW CONT SOL
171-0114

K867-YL-18

K867-YL-18

K867-YL-18

M738-OR-18
1
2

ATCH
FLOW LIMIT
SOL
171-0188

M737-WH-18
M739-YL-18
MM
M739-YL-18

M738-OR-18
M737-WH-18
M739-YL-18

POWER SHIFT
CONT SOL
111-9916
BR-18
YL-18
BK-18
PUMP DISCHARGE
PRESS SENSOR1
157-3182
SIGNAL
+B
GROUND

L75

L75

11

C
A
B

1
2

A768-BU-18
A769-GY-18
C

K904-GN-18
147-PU
235-BK-18

147-PU
+B
SIGNAL
GROUND

YL-18
BR-18
BK-18

PUMP DISCHARGE
PRESS SENSOR2
157-3182

A
C
B

147-PU
T967-YL-18
235-BK-18
C
235-BK-18

A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
235-BK-18

L17

L61

L25
L26

512-GN-18
511-BR-18
L35
L18
L25
L26

508-PU-18
509-WH-18
A
B
C

ATCH STEM3 CONT PRV(A)


ATCH STEM2 CONT PRV(A)
ATCH STEM1 CONT PRV(A)
SOL GND2
ATCH STEM3 CONT PRV(B)
ATCH STEM2 CONT PRV(B)
ATCH STEM1 CONT PRV(B)
ATCH STEM4 CONT PRV(A)
SOL GND3
ATCH STEM4 CONT PRV(B)
NEG CONT PRESS SNSR1
NEG CONT PRESS SNSR2
PUMP1 F1 F CONT PRV
PUMP2 F1 F CONT PRV

GND
GND

PRV RETURN(1)
STEM1(SQUEEZE) PRESS SNSR
TOOL PRESS SNSR
SEPARATE VALVE PRV
1WAY/2WAY CONT SOL
RLF CHK V1
RLF CHK V2
ATCH1 RLF PRV
ATCH2 RLF PRV
SOL GND4
ATCH STEM2 MODULATION
ATCH STEM1 MODULATION
ATCH STEM4 MODULATION
ATCH STEM3 MODULATION
12V SPLY
ATCH STEM1
ATCH STEM4
ATCH STEM3
ATCH STEM2
L72

CDL(+)
CDL(-)

410-WH-18
129-BU
403-GN-18
506-PU-18
645-RD-18
235-BK-18
893-GN-18
892-BR-18

L12

L67

2
1

12V 7A CONV
131-0327

ACTION ALARM
132-1829
G

24V SW. IN
24 BAT IN MEM
12V SW. OUT
LIGHT OUT (DC 12V)
GND
GND
LIGHT IN (DC 24V)
12V MEM OUT

235-BK-18
410-WH-18

139-OR-18

235-BK-18
235-BK-18

129-BU
403-GN-18

210-BK-16
200-BK-16

120-YL-16
103-RD-18
135-BU-16

120-YL-16
120-YL-16
120-YL-16

120-YL-16

211-BK-16
200-BK-16

A584-BU-18
A579-OR
A580-BR
118-GY-14
A586-OR-18
590-GY-18
501-GN-18
530-OR-18
200-BK
506-PU-18

CAB
L9
200-BK
200-BK-18

L66

L4
Z

B
A
C

200-BK-18
200-BK-18
200-BK-18

Z
235-BK-18
K877-BU-18

ATCH RELIEF
CHECK SOL2
000-0000

1
2

ATCH
RELIEF SOL1
112-0090

Z
K864-PK-18
K870-GN-18

K870-GN-18
K870-GN-18

235-BK-18
235-BK-18

235-BK-18
235-BK-18

Z
K870-GN-18
K865-PU-18

2
1

Z
L65

2
1

L10

235-BK-18
K866-WH-18

308-YL
235-BK-18

2
1

Z
K876-BR-18
235-BK-18

1
2

ATCH
RELIEF SOL2
000-0000

MM

B
A
C

M738-OR-18
M737-WH-18
M739-YL-18

235-BK-18

L75

1
2

1
2

ATCH BOOM
CHECK SOL2
(EC2)
165-9560

200-BK-18
200-BK-18

L6

ATCH FINE
SWING CONT SW
163-6722

4
3
1

616-BU
200-BK
322-GY
200-BK

L2

ATCH BOOM
FLOAT EXCHANGE
186-46-39

ATCH SEAT
HEATER SW
163-6721

HYD OIL
LEVEL SW
170-9376

J
K

1
2
1
2

616-BU
616-BU
200-BK
200-BK

L19

FUEL LEVEL
SENDER
163-6700

YL
BK

C
495-GN-18
235-BK-18

1
2

L973-GN
200-BK

GROUND
SIGNAL

HYD OIL
TEMP SENDER
4I-5394
HYD OIL
FILTER SW
173-3518

ATCH
REFUELING SW
5C-6108

2
1

UU

ATCH
REFUELING
STOP SW(NC)
9X-4184

235-BK-18
321-BR-18
325-PK-18

UU

ATCH
FINE SWING SOL
107-7056
S S

1
2

1
2

B
C
A

235-BK-18
H446-PK-18
147-PU
147-PU

HORN
7T-0970

CIRCUIT CONNECTED

NOTE
NOTE
NOTE
NOTE
NOTE

200-BK-10
168-RD-10
607-PK

200-BK
607-PK

A:
C:
D:
F:
G:

USE
NOT
USE
USE
NOT

HIGH PRESSURE
ATCH QUICK
COUPLER SOL (A2)
1569513

1
2

1
2

LOW PRESSURE
ATCH QUICK
COUPLER SOL (A3)
121-1491

WITH SHORT BOOM.


USE ON THIS VEHICLE.
WITH COLD WEATHER.
WITH 12V 7A X 2 CONVERTER.
USE WITH HEATER UNIT.

CHASSIS
LAMP
153-2523

200-BK-10

DIODE
121-1022

L976-GN-18

365-YL-18

T
T
T

V
ATCH
ATCH
REFUELING
REFUELING START RELAY
START SW(NO) 149-5050
6T-9442

323-WH-10
ATCH
REFUELING
STOP RELAY
149-5050

IDENT

PART NO.

LOC

NOTE

A
B
C
D
E
F
G
J
K
L
M
P
S
T
U
V
Z
AE
AG
AM
KK
MM
TT
VV
AF

233-1032
254-7198
197-4411
235-3761
170-6959
186-4621
233-1036
204-1809
193-3388
170-6828
203-3063
215-3249
193-3392
238-2074
116-0098
116-0096
234-2753
230-6279
155-4572
204-1816
237-0497
230-5375
204-1672
167-3456
206-7599

NN
PP
RR
SS
UU

167-3618
111-4829
167-3619
224-2859
238-1721

G-3
A-2
A-4
G-8
I-3
G-1
D-1
C-1
NOTE A
C-1
G-1
C-2
C-11
C-11
A-2
A-3
A-3
I-1
C-11
G-4
G-5
B-4
A-6
G-12
G-1
G-9

WIRE AS.
H-10
H-10
H-10
I-7
A-4

CABLE AS.

200-BK-10
200-BK-18
L976-GN-18
L976-GN-18
365-YL-18
365-YL-18

SPLICE

HARNESS AS.

1
2

UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE


WIRE PAIRS OF 892-BR & 893-GN MUST BE TWISTED
AT LEAST 1 TURN PER 25mm.

2
1

L1

BLADE, SPADE, RING OR SCREW


TERMINAL

HIGH PRESSURE
ATCH QUICK
COUPLER SOL(A1)
156-9513

780-PU-18
200-BK-18

L2

235-BK-18
235-BK-18
235-BK-18

CONN 36

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

ATCH
REFUELING
POWER RELAY
213-0772

CONN 21

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT
CONNECTOR

HYD TANK
PRESS SW
A499-BU-18
235-BK-18

DESCRIPTION

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

ATCH
BOOM LAMP
153-2521

L#

779-WH-18
200-BK-18

CONN 35

CIRCUIT CONNECTED

J
K

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

CONN 39

C
1
2

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CIRCUIT NOT CONNECTED

322-GY
200-BK

ATCH
TRAVEL ALARM
3E-7738

J
K

L3

CONN 38
235-BK-18
235-BK-18

CONN 37

ATCH
BOOM LAMP
153-2521

200-BK
616-BU

BK-18
BR-18
YL-18

ABBREV

A/C SW PANEL
157-3210
ATCH HEATER
SW PANEL
176-2005

616-BU
200-BK

496-WH-18
235-BK-18

1
2

COLOR ABBREVIATIONS
G

CONN 40

L19

200-BK-18
M749-WH-18

CAB

KK

C537-GN-18
C538-OR-18

607-PK-18
M746-YL-18
M747-PU-18
M744-PK-18
200-BK-18

607-PK-18
607-PK-18
A537-PK-18
123-WH-18
200-BK-18
200-BK-18

147-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
L973-GN

310-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
307-OR

199-OR
200-BK-18
200-BK-18

607-PK-18
607-PK-18
8630-BU

607-PK-18
607-PK-18
586-BR
2

BN
GN
BU
BK

2
4
3
1

L1

GROUND
SIGNAL
+B

M745-BU-18
200-BK-18

2
1

L5

NOTE C

780-PU-18
200-BK-18

L19

235-BK-18
235-BK-18
235-BK-18

235-BK-18
487-OR-18

L20

780-PU-18
780-PU-18
780-PU-18

CONN 22

KK

200-BK-18
200-BK-18
200-BK-18

235-BK-18
A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
487-OR-18
491-PK-18

CONN 11
L75

ATCH BOOM
CHECK SOL1
(EC1)
190-7770

ATCH 1WAY/2WAY
CONT SOL
165-9560
ATCH RELIEF
CHECK SOL1
165-9560

L20

M749-WH-18
M749-WH-18
M745-BU-18

M749-WH-18
M745-BU-18
M745-BU-18

SWITCH PANEL
163-6701

L5

A537-PK-28
586-BR

CONN 41

616-BU
322-GY
607-PK
168-RD-10
147-PU
235-BK-18
H446-PK-18
147-PU
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
495-GN-18
321-BR-18
496-WH-18
487-OR-18
A768-BU-18
A769-GY-18

ATCH O.L.W.D
PRESS SENSOR
157-3182

L3

2
1

200-BK-18
L64

KK
CHASSIS

2
1

200-BK-18
M745-BU-18

ATCH SQUEEZE
PRESS SENSOR
000-0000

GROUND
+B
SIGNAL

TRAVEL MODE IND 2


AEC MODE IND
ALARM CANCEL IND
ALARM CANCEL SW
AEC MODE SW
TRAVEL MODE SW
L. CHASSIS
TRAVEL MODE IND 1
+B

508-PU-18
509-WH-18

200-BK
200-BK-18
200-BK-18
200-BK-18
200-BK
200-BK
200-BK-10
200-BK

B
L64

235-BK-18
308-YL
M906-BU-18

W. INT(6)
W. INT(3)
W. LOW
WASH
L. BOOM
GND

512-GN-18
511-BR-18

L973-GN
780-PU-18
779-WH-18

200-BK-18
M749-WH-18
K867-YL-18
K855-PK-18
E469-YL-18
M906-BU-18
K877-BU-18
K864-PK-18
K870-GN-18
K865-PU-18
K866-WH-18
K876-BR-18

E480-WH-18
200-BK-18
200-BK-18

607-PK-18
607-PK-18
235-BK-18
L4

L4

235-BK-18
235-BK-18
235-BK-18
M740-PK-18
K906-GN-18
763-BU-18
A588-GN
200-BK-18

L22

4
5
14
17
2
20
3
12
13
15
16
11
19
18
8
7
6
1
10
9

OPERATOR STATION

L21

235-BK-18

L67

H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
646-RD-18
H467-WH-18
113-OR-18

L6

135-BU-16

ROTARY SW
155-2715

114-RD

ANTENNA
167-3492

491-PK-18

1
WINDOW SW
9
MOT WIPER
BRAKE WIP 10
+24 V
11
6
INT SP 1
INT SP 2
7
WIPER SW
2
8
WASHER SW
5
GND IN
4
MOT WASH

200-BK
200-BK-18

NOTE C

E562-PU-18
E565-BU-18

L64

L20

A586-OR-18
590-GY-18
501-GN-18
530-OR-18
645-RD-18
200-BK-18

L7

A/C PHOTO
SENSOR
167-7083
(NOTE G)
L5
C538-OR-18
C537-GN-18

210-BK-16

ATCH O.L.W.D
ALARM CANCEL SW
170-9317

CAB

L67

G
NOTE C

135-BU-14
210-BK-14
ATCH
12V 7A SOCKET G
121-0987

L22

308-YL
E469-YL-18
235-BK-18
K855-PK-18
K867-YL-18

201-BK-18
169-PK-18
607-PK
893-GN-18
892-BR-18
103-RD

Y/W

L11

779-WH-18
780-PU-18
147-PU
H446-PK-18
L973-GN
A769-GY-18
A768-BU-18
487-OR-18
496-WH-18
321-BR-18
495-GN-18
491-PK-18
M739-YL-18
M737-WH-18
M738-OR-18
T967-YL-18
K904-GN-18
147-PU
168-RD-10
607-PK
322-GY
616-BU
235-BK-18

ATCH UPPER RADIO

A/C UNIT
161-3779

L66

L20

508-PU-18
508-PU-18
508-PU-18

103-RD
103-RD
M744-PK-18
L32
M746-YL-18
M747-PU-18

C569-YL-14
ATCH
211-BK-16
12V 7A SOCKET
121-0987 (NOTE F)

L21

Y/G

2
3
7
5
6
1
4
8

L1

L28

ATCH
CAB LAMP
167-3441

L2

L37

L66

L75

511-BR-18
G

508-PU-18
509-WH-18
509-WH-18
509-WH-18
509-WH-18

L8

WW
WW
615-YL
200-BK
VV
VV

893-GN-18
892-BR-18
103-RD

L10

L8

586-BR
A537-PK-18

ATCH
CAB LAMP
167-3441

G WINDOW
LIMIT SW
117-6306

E480-WH-18

L29
E554-PK-18
F773-OR-18
F774-WH-18
A769-GY-18
A768-BU-18
K906-GN-18
998-BR-18
E562-PU-18
E565-BU-18
506-PU-18

615-YL
200-BK

MONITOR
157-3198

L3

L33

L33

L76
1
C987-RD-14
13
C987-RD-14
C987-RD-14
53
151-GN
151-GN
23
308-YL
308-YL
4
308-YL
9
308-YL
10
308-YL
19
20
12
11
K843-GN-18
L62
L62
21
K844-GY-18
22
K848-WH-18
5
E474-OR-18
6
E473-GY-18
7 L71 E476-PU-18
8
E475-PK-18
16
E472-GN-18
51
235-BK-16
52
17
18
26
27
2
235-BK-14
14
235-BK-14
3
235-BK-14
15
24
25
28
31
32
34
35
41
42
44
54
29
30
36
37
38
39
40
45
46
33
893-GN-18
43
892-BR-18
L69
49
K849-YL-18
L69
50
K852-GN-18
47
K851-BU-18
48
K850-BR-18
L72

SERVICE
METER
6T-7337

G
200-BK-18

235-BK-18
410-WH-18
129-BU
403-GN-18
506-PU-18
645-RD-18

210-BK-16
210-BK-16
210-BK-16
139-OR-18
135-BU-16
139-OR-18
135-BU-16
135-BU-16
512-GN-18
512-GN-18
511-BR-18
511-BR-18
512-GN-18
511-BR-18
508-PU-18
509-WH-18

508-PU-18
210-BK-16
509-WH-18
139-OR-18
135-BU-16
512-GN-18

103-RD
G

+ -

L9

L9

2
3
1
5
6
7
4
8

WW
WW
615-YL
200-BK
VV
VV

DOME LAMP
176-1986

GND
ACC
LIGHT
CDL+
CDL+B
+12V

L32

G
R/L
R
BR
B
B

CONN 12

L29

STEM3 EXTEND SW
STEM4 EXTEND SW
STEM4 RETRACT SW

2
3
7
5
6
1
4
8

8
3
7
5
6
1
4
2

L9

403-GN-18

WIPER CONT
155-7042

L12

114-RD
E565-BU-18
E562-PU-18
E562-PU-18

L64

+B
+B
INTER LOCK
KEY SW

1
2

129-BU
200-BK

CONN 23

4
6
5
1
3
2

L62

L28

L29

892-BR-18
893-GN-18
K849-YL-18
L31
K852-GN-18
K851-BU-18
K850-BR-18
Z
B
4
K850-BR-18
5
K851-BU-18
6
K852-GN-18
1
892-BR-18
2
893-GN-18
3
K849-YL-18

L31

K855-PK-18
K867-YL-18

L64

ATCH 12V 7A CONV

607-PK
169-PK-18

L11

509-WH-18
135-BU-16
139-OR-18
512-GN-18
210-BK-16
508-PU-18

H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
646-RD-18
H467-WH-18
E480-WH-18
113-OR-18
120-YL

CONN 25
615-YL
169-PK-18
638-WH
200-BK

615-YL
200-BK

200-BK-18
A584-BU-18

CIGAR
LIGHTER
9W-0335

200-BK-18
200-BK
200-BK-14
200-BK
201-BK-18
200-BK

12V MEM OUT


24 BAT IN MEM
12V SW. OUT
LIGHT OUT (DC 12V)
GND
GND
LIGHT IN (DC 24V)
24V SW. IN

L7

607-PK
147-PU
8630-BU
199-OR
307-OR
310-PU
L973-GN
123-WH-18

103-RD-18
C569-YL-16

L26
L25

L68

118-GY-14
607-PK
607-PK
G

780-PU-18

KEY SW
9G-7641

200-BK-18

511-BR-18

2
4

2
7
1
3
8
12
10
9
6
5
4
11

E562-PU-18

E562-PU-18
E565-BU-18
114-RD
A580-GN-14
A579-OR-14
118-GY-14
118-GY-14

ATCH LOWER RADIO

C
O
N
N

KK

E554-PK-14
200-BK-14
175-RD-14
124-GN-14
607-PK
200-BK-14

L38

M740-PK-18
K906-GN-18
763-BU-18
A588-GN

A
C
B

L35

235-BK-18

235-BK-18
235-BK-18
235-BK-18
L22

YL-18
BR-18
BK-18

L18

9
13
17
16
12
7
1
14
2
11
10
8
15
4
5
18
3
6

200-BK-14
200-BK-14

F
150-OR-18

8
4
1
6
5
7
3
2

1
3

F774-WH-18
K906-GN-18
F773-OR-18
H473-BR-18

L25

CONN 26

235-BK-18

L7

8630-BU
199-OR
307-OR
310-PU
L973-GN
123-WH-18

C
O
N
N

L18

F716-WH-18
998-BR-18
K907-BU-18

L24

2
1
6
5
4
7
3
8

L35

L68

E565-BU-18
A768-BU-18
310-PU
E562-PU-18
586-BR
506-PU-18
A769-GY-18
893-GN-18
892-BR-18
326-RD
E554-PK-18
K849-YL-18

L26

A537-PK-18
200-BK-16
307-OR
235-BK-18
118-GY-14
A579-OR-14
A580-GN-14
169-PK-18
607-PK
638-WH
8630-BU
119-OR
123-WH-18
615-YL
646-RD-18
113-OR-18
129-BU
103-RD
645-RD-18
147-PU
120-YL
118-GY-14
201-BK-18
H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
H467-WH-18
410-WH-18
893-GN-18
892-BR-18
310-PU
506-PU-18
403-GN-18
E480-WH-18
L973-GN
586-BR
E565-18-BU
E562-PU-18
114-RD

L68

K849-YL-18
K849-YL-18

892-BR-18
892-BR-18
893-GN-18
893-GN-18

1
4

L65

L18

L24
L24

L68

L62
11
8
1
10
5
6
9
4
3
2
12
7

L65

L75

10

M734-BR-18
L972-BU-18
M741-GY-18
H465-GN-18
H474-GN-18
H466-BU-18
H476-WH-18
M736-BU-18
H475-BU-18
H467-WH-18
M742-PU-18
L973-GN

L64

4
5
6
11
15
17
20
21
24
32
49
27
31
34
42
43
44
9
18
28
39
19
29
8
30
40
10
35
45
47
48
52
53
38
50
51
16
25
7
1
2
3
12
22
41
26
36
37
46
54
13
14
23
33

L66

L65
K854-OR-18
K867-YL-18

9
7
11
1
4
2
6
10
5
3
12
8

F716-WH-18
235-BK-18
235-BK-18
K849-YL-18
235-BK-18
H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
308-YL
114-RD
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
F773-OR-18
F774-WH-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
326-RD
F889-WH-18
998-BR-18
114-RD
E565-18-BU
H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
H467-WH-18
410-WH-18
893-GN-18
892-BR-18
310-PU
506-PU-18
403-GN-18
L973-GN
E480-WH-18
E562-PU-18
586-BR
E554-PK-18

L24

L62

892-BR-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
K849-YL-18

L38
184-RD

E565-BU-18
506-PU-18
E554-PK-18
F773-OR-18
F774-WH-18
A769-GY-18
A768-BU-18
K906-GN-18
E562-PU-18
998-BR-18

235-BK-18
Z

L26

L62
L62

L70
L62

L38

L46

L33
L74

ATCH STEM 4
CONT SOL(A)
111-9916

235-BK-14

403-GN-18

L973-GN

ATCH UP/DOWN
PRESS. SW
168-7557

L74

ATCH STEM 4
CONT SOL(B)
Z
111-9916
K863-OR-18
1
K869-BU-18
2

L78

L39

F889-WH-18
F889-WH-18
L973-GN
L973-GN
403-GN-18
403-GN-18
403-GN-18
L48

L47

L39

L46

1
2

HEUI RAIL
PRESSURE
236-6220

K867-YL-18
E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
K867-YL-18
235-BK-18
308-YL

L62

1
2

607-PK
200-BK-14
200-BK-14
124-GN-14
175-RD-14

A
C
B

A893-OR-18
326-RD

412-BU-18

L36
L40

430-BU-18

F889-WH-18

L76
T956-GY-18
T962-WH-18

T955-GN-18
T961-GN-18

T954-GY-18
T960-BU-18

FUEL
PRESSURE
197-8394

11
8
1
10
5
6
9
4
3
2
12
7

200-BK-14
200-BK-14

200-BK-18

323-WH-10
200-BK-10

E965-BU-18
E966-YL-18

KK

C
O
N
N

200-BK-14

1
6
14
12
2
8
9
10
20
17
21
11
7
13
18
5
4
15
16
3
19

C OFF
S ON
B ST

200-BK-18

168-RD-18
168-RD-18
168-RD-10

GN
YL

CAB

168-RD-18

1
2

INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR


SOL 1
SOL 2
SOL 3
SOL 4
SOL 5
SOL 6

1
5

L24

L76

ATCH
VALVE CONTROL

168-RD-18

E963-BK-18
E964-WH-18

L28

C
O
N
N

L22

200-BK-18
M745-BU-18
M749-WH-18

200-BK
200-BK

235-BK-18
235-BK-18
235-BK-18

103-RD
200-BK

200-BK
200-BK

L7

L4

ATCH BOOM
DOWN PRESS. SW
167-3466

1
2

200-BK
200-BK

329-YL-18

E963-BK-18
E964-WH-18

SENSOR COMMON
SENSOR SIGNAL
RUN
S/T S/T +
CRANK
S/T S/T +

KK

615-YL
615-YL
103-RD

F
235-BK-18
L972-BU-18
ONE TOUCH LOW IDLE SW
128-2134

THROTTLE POS SW
106-0107

CONN 42

A769-GY-18

CONSOLE(RH)

L976-GN-18
329-YL-18

YL
GN

M748-OR-18
M745-BU-18
M745-BU-18

235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

S1
S2
S3
S4
COM

K906-GN-18
308-YL
326-RD
307-OR
105-RD
F

L13

1
+12V
3
PWM+
5
SWITCH 1
6
SWITCH 2
4
COMMON
GND
2
ATCH JOYSTICK
000-0000
235-BK-18

E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
235-BK-18
235-BK-18
F

150-OR-18
780-PU-18

200-BK-18
365-YL-18

2
1

200-BK-18
M748-OR-18
M748-OR-18
M745-BU-18
H792-BR-18

L77

2
3
4
5
1
6

L13

365-YL-18
L976-GN-18
L976-GN-18
L976-GN-18

C967-BU-18

G833-PK-18
C967-BU-18

2
1

KK

11

2
1

A
235-BK-18
2
H475-BU-18
1
TRAVEL LEFT PRESS. SW
167-3466

L. CHASSIS IND UNIT


+B
163-6702

A768-BU-18

235-BK-18 10
L968-OR-18 12

L13

150-OR-18
780-PU-18

L969-WH-18 6
M736-BU-18 7
F889-WH-18 9

168-RD-18

SENSOR COMMON
SENSOR SIGNAL

ATCH BOOM DOWN


LINE OUT OFF SOL
(S1)
185-0472
L77

1
2

F774-WH-18
F773-OR-18
BACKUP
EPR VALVE SW
163-6710
2
K906-GN-18

1F

1
2

YL
GN

L76

CONN 27

CONN 20

A
L968-OR-18
A758-BR-18
235-BK-18
F889-WH-18
A755-PK-18
A756-BU-18
E480-WH-18
410-WH-18
403-GN-18
308-YL
L969-WH-18
A757-GY-18

L21

1
2

K907-BU-18 3
A770-PK-18 4

168-RD-18
L976-GN-18

2
1

1
2

A537-PK-18
K907-BU-18
A770-PK-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
308-YL
326-RD
307-OR
105-RD

235-BK-18
235-BK-18

SENSOR SIGNAL
+5V
SENSOR COMMON

K906-GN-18
235-BK-18

147-PU
495-GN-18
A499-BU-18
496-WH-18
235-BK-18

GN
OR
YL

1
2

3
4

5
6
11
8
9
3
2
1
10
7
12
4

2
F
BACKUP GOV SW
163-6711
F
169-PK-18 1
998-BR-18

998-BR-18
F889-WH-18

200-BK-18
607-PK
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18

ATCH
SEAT WITH
SEAT HEATER
164-0505

2
1

A
235-BK-18
2
H474-GN-18
1
TRAVEL RIGHT PRESS. SW
167-3466

CAB

184-RD
184-RD
430-BU-18
G976-BU-18
412-BU-18
K850-BR-18
892-BR-18
893-GN-18
K849-YL-18
K851-BU-18
K852-GN-18
E480-WH-18
H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18
308-YL

L22

A588-GN
A588-GN
A588-GN
A588-GN
A588-GN
A588-GN
ATCH SEPARATE
Z HYD LOCK
200-BK-18
VALVE SOL
SOL
111-9916
121-1491

C
O
N
N

1
2

147-PU
495-GN-18
A499-BU-18
496-WH-18
235-BK-18

C
A
B

995-BU-18

E795-YL-18
G831-GY-18
G833-PK-18
G833-PK-18
G833-PK-18
995-BU-18

E795-YL-18
G831-GY-18
G833-PK-18

SWING
BRAKE SOL
121-1491

235-BK-18
763-BU-18

235-BK-18
M740-PK-18

3
3

200-BK-18
A537-PK-18

2
1

SENSOR COMMON
+5V
SENSOR SIGNAL

2
1

325-PK-18

YL
OR
GN

L76

L39
487-OR-18
496-WH-18
405-GY-18
C468-BU-18
235-BK
235-BK

L37

ATCH TOOLE +B
PRESS. SIGNAL
SENSOR GROUND
000-0000

2
1

B
A
C

2
1

TRAVEL
STRAIGHT SOL
121-1491

200-BK-18
E562-PU-18

321-BR-18
325-PK-18

SENSOR COMMON
+5V
SENSOR SIGNAL

TRAVEL
SPEED SOL
121-1491

1
2

495-GN-18
496-WH-18

BK
OR
WH

SENSOR COMMON
+5V
SENSOR SIGNAL

ATMOSPHERIC
PRESSURE
197-8393

235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18

AG

C
O
N
N

615-YL

A768-BU-18
325-PK-18

B
A
C

YL
OR
GN

SENSOR COMMON
SENSOR SIGNAL
+5V

235-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
M740-PK-18
K906-GN-18
763-BU-18
A588-GN
200-BK-18
B

200-BK-18
E562-PU-18

A
2
235-BK-18
1
H473-BR-18
ATCH STR PRESS.SW
167-3466

L14

200-BK-18
200-BK-18

ATCH FOR HAMMER


PRESS SW
167-3466

L14

235-BK-18
200-BK-18
607-PK
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
F773-OR-18
F774-WH-18
169-PK-18
M736-BU-18

MOTOR

235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18

H473-BR-18
K849-YL-18
H475-BU-18
H474-GN-18

L16

JOYSTIC PRESS. SW
167-3466

2
1

E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18

12
11
8
5
1
2
3
4
7
6
10
9

103-RD
103-RD
103-RD
200-BK-18
200-BK-14
200-BK

K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
487-OR-18
A769-GY-18
321-BR-18

G829-GN-18
G828-WH-18
G849-BR-18

B
A
C

YL
GN
OR

1
2

1
2

T953-BU-18
T959-BR-18

OIL
PRESSURE
197-8394

A499-BU-18

L21
235-BK-18

AG

235-BK-18

L15
2
1
5
4
3
6

235-BK-18
K849-YL-18

L61

ATCH LOWER
WIPER MOTOR
186-5763
A
200-BK-74
1
A580-GN-14
2
A579-OR-14
3
118-GY-14
4

L15

L62

CAB

509-WH-18
508-PU-18

4
3
9
8
10
2
1
7
11
5
6
12

G829-GN-18
G828-WH-18
C991-PK-18

B
C
A

G829-GN-18
G828-WH-18
A746-PK-18

A746-PK-18

G829-GN-18
G829-GN-18
G829-GN-18
G829-GN-18
A747-GY-18
G828-WH-18
G828-WH-18
G828-WH-18

L45

L77
T962-WH-18
T956-GY-18
T961-GN-18
T955-GN-18
T960-BU-18
T954-GY-18
T959-BR-18
T953-BU-18
T958-YL-18
T952-BR-18
T957-PU-18
T951-YL-18

1
2

SENSOR SIGNAL
SENSOR COMMON
+5V

T951-YL-18
T957-PU-18

WH
BK
OR

13
6
14
5
15
4
16
3
17
2
18
1
7
8
9
10
11
12

+B
+B
ACL PLUGGED
WTR SEPARATOR LEVEL SW
COOL. LEVEL SW
ATCH STEM 2 SWING CANCEL
CAT DATA LINK(-)
CAT DATA LINK(+)
ATCH STEM 1 SWING CANCEL
ATCH STEM 3 SWING CANCEL
ATCH STEM 4 SWING CANCEL
OVER LOAD ALM CANCEL SW
TRAVEL STR PRESS SW
JOYSTICK PRESS SW
TRAVEL LEFT PRESS SW
TRAVEL RIGHT PRESS SW
ONE TOUCH LO IDEL SW
THRT POS 1
THRT POS 2
THRT POS 3
THRT POS 4
TRAVEL ALM CANCEL SW
AEC MODE SW
TRAVEL MODE SW
KEY SW ON
L33
L37

1
2
3
4

235-BK-18
235-BK-18
235-BK-18

G849-BR-18

C
A
B

M738-OR-18
M739-YL-18
MM

C
B
A

CONN 6

L42

49
6
44
34
35
15
3
25
24
17
4
37
36
27
26
7
8
5
52
51
38
42
32
41
40
14
2
50
54
13
1
48
47
31
18
43
33
28
45
46
16
53
29
30
39
11
9
10
19
20
22
12
21
23

SW RETURN
SWING BK CANCEL SOL
PS CONT PRV
PRV RETURN(1)
AEC MODE IND
TRAVEL ALM CANCEL IND
TRAVEL MODE IND
ACTION ALARM
BACKUP SWITCH
ALT R TERM
CREEPER TRAVEL FUNCTION SW
FREE SWING
AIR HEATER CONTROLLER
GOV COMMAND
TRAVEL SP CHG SOL
SP SNSR(-)
SP SNSR(+)
TRAVEL STR SOL
OPTION SW
FLOW LIMIT PRESS PRV
PRIM NFC PRESS PRV
TRAVEL ALM
PRV RETURN(2)
FUEL LEVEL
PUMP DISCH (1) PRESS SNSR CAPSULE FLTR PLUGGED
HYD OIL TEMP SNSR
HYD. OIL LEVEL SW
PUMP DISCH (2) PRESS SNSR
ENG OIL PRESS SW
O.L.W.D PRESS SNSR
ENG OIL LEVEL SW
GND
GND

L69

C991-PK-18

BR-18
YL-18
BK-18

Z
ATCH PUMP 1
FLOW CONT SOL
171-0114

994-GY-18
G827-BU-18
G826-BR-18

B
L43

L74

G829-GN-18
A747-GY-18
G828-WH-18

SIGNAL
+B
GROUND

K853-GY-18
K867-YL-18

T962-WH-18
T956-GY-18
T961-GN-18
T955-GN-18
T960-BU-18
T954-GY-18
T959-BR-18
T953-BU-18
T958-YL-18
T952-BR-18
T957-PU-18
T951-YL-18
T950-GN-18
T949-BU-18
T948-BR-18
T947-YL-18
T946-PU-18
T945-GY-18

Z
CHASSIS

ATCH SPEAKER (L)


7Y-5505

3
2

325-PK-18
365-YL-18

CONN HEP
CONN HEP

L42

L55

994-GY-18
G827-BU-18
G826-BR-18

L43

235-BK-18
235-BK-18

TDC PROBE
TDC PROBE

L77
229-BK-14

511-BR-18
512-GN-18

ATCH SPEAKER (R)


7Y-5505

A768-BU-18
A769-GY-18
235-BK-18
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
487-OR-18
491-PK-18
147-PU
147-PU

CRANK
CRANK

CAB

L67

GROUND STRAP
128-8886

J1

1
6

H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18
308-YL
E480-WH-18

K867-YL-18
K855-PK-18
E469-YL-18
308-YL
235-BK-18

L42

307-OR

L26

235-BK-18

RUN
RUN

J702-BK-18
G850-BU-18
T962-WH-18
T956-GY-18
T961-GN-18
T955-GN-18
T960-BU-18
T954-GY-18
T959-BR-18
T953-BU-18
T958-YL-18
T952-BR-18
T957-PU-18
T951-YL-18
T950-GN-18
T949-BU-18
T948-BR-18
T947-YL-18
T946-PU-18
T945-GY-18

BK-18
WH-18
RD-18

4
2
1
3

STARTER
MOTOR
104-7040

L29

ENG/PUMP CONTROL
157-3165

C
O
N
N

169-PK-18
A770-PK-18
105-RD
307-OR
308-YL
607-PK
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
F773-OR-18
F774-WH-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
326-RD
998-BR-18
F889-WH-18
A537-PK-18

L18

F716-WH-18
235-BK-18

1
2

L69

MOTOR

101-RD-4 AA
RD-00
GG
RD-00

L30

L69

MTR BAT

304-WH-8

L30

L30

184-RD
893-GN-18
892-BR-18

L62

L39

C
O
N
N

F716-WH-18
F889-WH-18
L973-GN
M736-BU-18
403-GN-18
K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18
892-BR-18
893-GN-18
K849-YL-18

L62

17
4
7
19
14
24
15
23
47
35
6
44
2
16
25
1
8
9
13
20
30
37
39
45
46
36
3
26
11
12
21
10
22
40
28
5
18
31
29
52
54
48
34
33
43
49
50
51
32
41
42
53
38
27

A770-PK-18
105-RD
307-OR
307-OR

L18

AM
F716-WH-18
235-BK-18

893-GN-18
892-BR-18

L30

J2

CONN 31

607-PK
607-PK

BUZZER AS
113-4683

ATCH ANTI-DRIFT SOL

3
4
5
2
1
6

L16

200-BK-18

L35

L68

L40

L40

L37

130-RD-14

788-YL-18
A762-PU-18

H446-PK-18
779-WH-18
E562-PU-18
E565-BU-18
506-PU-18
A588-GN
235-BK-18

1
2

L21

229-BK-14

WH-18
BK-18

506-PU-18
A278-BK
487-OR-18
496-WH-18
405-GY-18
C468-BU-18
L973-GN
893-GN-18
892-BR-18
403-GN-18
F889-WH-18
763-BU-18
788-YL-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
321-BR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18
H446-PK-18
F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18
998-BR-18

L55

A278-BK
A278-BK
235-BK-18
101-RD-4
304-WH-8
A762-PU-18
788-YL-18
C468-BU-18
E554-PK-18
403-GN-18
109-RD-4
893-GN-18
892-BR-18
F774-WH-18
F773-OR-18
405-GY-18
130-RD-14
F889-WH-18
308-YL
998-BR-18
H705-BR-18
A588-GN
763-BU-18
K906-GN-18
M740-PK-18
147-PU
616-BU
322-GY
607-PK
168-RD-10
147-PU
780-PU-18
A768-BU-18
A769-GY-18
L973-GN
496-WH-18
487-OR-18
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
495-GN-18
321-BR-18

ENG SPEED
PICKUP
189-5746

235-BK-18
C468-BU-18

101-RD-4
304-WH-8
A762-PU-18
L43
788-YL-18
C468-BU-18
E554-PK-18
403-GN-18
109-RD-4
235-BK-14
235-BK-14
235-BK-18
200-BK-18
200-BK-4
235-BK-18
235-BK-18
235-BK-16
235-BK-14
A278-BK
235-BK-18

F716-WH-18

A588-GN
308-YL
147-PU
147-PU

2
1

L44

ENG OIL
LEVEL SW
111-4759

200-BK-18
E554-PK-18

235-BK-18
235-BK-18
101-RD-4
109-RD-4
168-RD-10
304-WH-8
607-PK
A588-GN
130-RD-14
616-BU
322-GY
779-WH-18
780-PU-18
H705-BR-18
E562-PU-18
E565-BU-18

2
1

308-YL
308-YL

NEUTRAL START
LIMIT SW
163-6785

L16

M743-GN-18

L34

L68

L20

INTAKE AIR TEMP

L76

ALT
R
+
403-GN-18
B
B
ALTERNATOR
B
185-5294
200-BK-4

130-RD-14
H705-BR-18
998-BR-18
893-GN-18
892-BR-18
F773-OR-18
F774-WH-18
405-GN-18
F889-WH-18
308-YL

K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18
M736-BU-18
403-GN-18
L973-GN
F889-WH-18
763-BU-18
788-YL-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
321-BR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18
H446-PK-18

L48

A/C CLUTCH
SOL
113-3499

M743-GN-18
M744-PK-18
M746-YL-18
M747-PU-18

L70

L46

2
1

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
H476-WH-18

L61

L25

E476-PU-18
ATCH RIGHT
FOOT PEDAL Z

L70

L39

892-BR-18
893-GN-18
F716-WH-18
F889-WH-18
L973-GN
403-GN-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18

235-BK-18
235-BK-18
H476-WH-18
H473-BR-18
H475-BU-18
H474-GN-18
K849-YL-18

L35

L35

235-BK-18
E472-GN-18
E472-GN-18

L15

L15

L34

L38

L75

COOLANT TEMP

L45

169-PK-18
169-PK-18

HORN SW
128-2134

RD-18
WH-18
BK-18

A
B
C

235-BK-16
235-BK-18
E472-GN-18
ATCH LEFT
Z
FOOT PEDAL

E472-GN-18
E472-GN-18
E472-GN-18

L62

200-BK-18
A579-OR-14
118-GY-14
L26
A580-GN-14
235-BK-18
307-OR
200-BK-16
200-BK-16

L17

L34

235-BK-18

L61

6
5
3
4
2
1

OIL TEMP
OIL TEMP

L55

109-RD-4

229-BK-14
229-BK-14
229-BK-14
130-RD-14
130-RD-14
130-RD-14

147-PU
147-PU

114-RD
115-RD
149-RD
114-RD
114-RD
114-RD

147-PU

112-PU-6
L51

235-BK-18
147-PU
G976-BU-18

430-BU-18
G976-BU-18
412-BU-18
506-PU-18
A278-BK

L66

BOOST PRESSURE

L47

235-BK-18
E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18

L63

E475-PK-18

235-BK-18
235-BK-16
235-BK-18

CONSOLE(LH)

A588-GN-18
200-BK-18

M743-GN-18

200-BK-18

L65

HEUI RAIL PRESSURE

12

MOTOR
506-PU-18
WASHER
7T-8890

L71

FUEL PRESSURE

893-GN-18
892-BR-18
403-GN-18
L973-GN

K868-BR-18
K860-BU-18
K861-GN-18
K869-BU-18
K862-GY-18
K863-OR-18
K859-BR-18
K858-YL-18
K857-WH-18
K856-PU-18

ATM PRESSURE

ACL SW
154-0498

L46

L39

L33

NEG POS

1
2

OIL PRESSURE
OIL PRESSURE
OIL PRESSURE

235-BK-18

A588-GN
308-YL
147-PU
147-PU
B
HEATER RELAY
209-5582

ENG BLOCK

L46

BATTERY
3T-5760

STRAP

9
12
68
55
67
54
47
39
46
38
45
37
44
36
66
65
29
28
21
20
4
24
42
41
10
11
13
17
15
3
14
2
6
19
7
5
30
16
31
34
43
33
27
8
51
50
53
40
52
25
1
18
56
63
32
57
60
35
26
49
48
64
59
58
69
22
23
70
61
62

L44

A893-OR-18
184-RD
892-BR-18
893-GN-18

L41

KK

ATCH
JOYSTICK
000-0000

+12V
PWM+
SWITCH 1
SWITCH 2
COMMON
GND

1
3
5
6
4
2

200-BK-18
320-RD-18

320-RD-18
154-RD
151-GN
189-RD

CONN 28

SECONDARY
SHUTDOWN SW
4D1836

AIR

108-RD-4

AA

CONN 17

235-BK-14
235-BK-18

147-PU

L45
NEG POS

NEG POS

RD-00
BB

RD-00

BK-00

RD-00

CC

GG

ATCH BATTERY
3T-5760

ENG CONT GND

START AID RELAY


START AID RELAY

147-PU
147-PU
147-PU

L44

L76
NEG POS

RD-00
HH

L36

L77
JJ

1
2
3
4

2
1

L17

L17

L62

A588-GN-18
320-RD-18
154-RD
151-GN
189-RD
169-PK-18
A770-PK-18
307-OR
105-RD
638-WH
8630-BU
123-WH-18
615-YL
118-GY
646-RD-18
113-OR-18
129-BU
120-YL-16
103-RD
645-RD-18
147-PU
199-OR
308-YL
114-RD
175-RD-14
124-GN-14
607-PK
607-PK

CONN 18

L55

T952-BR-18
T958-YL-18

FUEL PUMP RELAY


THROTTLE RETURN
CAT DATA LINK +
CAT DATA LINK THROTTLE BACKUP (ACCEL)
THROTTLE BACKUP (DECEL)
LOW OIL PRESSURE OUTPUT
THROTTLE
IGNITION KEY SW

L36

L41

G850-BU-18
J702-BK-18

5
1
8
7
12
3
4
2
6
10
9
11

200-BK-18

200-BK-16
200-BK-16

M743-GN-18

L70

308-YL

L77

4
1
3
2
5
6

CONN 19

E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

CONN 30
200-BK-18
320-RD-18

235-BK-16
235-BK-18

235-BK-18

L62
L62

L76

2
1

11
8
6
9
2
3
4
1
12
10
7
5

5
1
2
3
4
6

CONN 29

L62

308-YL
308-YL
308-YL

235-BK-14
235-BK-18

B
1
2
3
4
6
7
10
11
12
13
14
15
16
17
18
20
21
24
25
26
27
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
49
50
51
54
55
56
57
58
59
60
62
64
67
61
63
65
48
52
53
68
69
19
5
8
9
22
23
28
66
70

120-YL
147-PU
113-OR-18
169-PK-18
646-RD-18

CHASSIS

L41

1
2

-B
-B
-B
+B
+B
+B

ATCH
PRIMARY
NFC SOL
171-0114

RELAY PANEL

L70

L36

L41

L44

172-GN-18
235-BK-18
308-YL-16
403-GN-18
893-GN-18
892-BR-18

L42

USER DEFINED SHUTDOWN

1
2

L49

L51

124-GN-14

MOTOR

L56

L55

(Dimensions: 39 inches x 28 inches)

30 Page, Color 2,

RENR5456-04

DISCONNECT SW.
7N-0718
7N-0719 (NOTE D)

L70

607-PK
780-PU-18
779-WH-18
E562-PU-18
E565-BU-18
A588-GN
101-RD-4
109-RD-4
168-RD-10
304-WH-8
130-RD-14
616-BU
322-GY
H705-BR-18
893-GN-18
892-BR-18
184-RD
A893-OR-18
A588-GN
169-PK-18
113-OR-18
147-PU
120-YL
646-RD-18
124-GN-14
638-WH
607-PK
103-RD
175-RD-14
307-OR
114-RD
8630-BU
118-GY
199-OR
189-RD
105-RD
154-RD
151-GN
320-RD-18
615-YL
645-RD-18
A770-PK-18
123-WH-18
129-BU
172-GN-18
235-BK-14
308-YL

BK-00

ENGINE CONTROL
157-3165

1
2

638-WH

L49

CONN 10

CONN 8

L44

ATCH NEGATIVE
CONT PRESS.
SENSOR 2
157-3128

199-OR

FUEL PUMP
188-6121

147-PU
A893-OR-18

ATCH
PRODUCT LINK

ATCH NEGATIVE
CONT PRESS.
SENSOR 1
157-3128

ATCH BEACON RELAY


161-3128
8630-BU
200-BK-18

L76

1
2
4
3
5
6

AF

A893-OR-18

412-BU-18
G976-BU-18
147-PU
326-RD
A893-OR-18
A278-BK
506-PU-18

9
7
11
1
4
2
6
10
5
3
12
8

CONN 7

CC

188-WH-18

235-BK-18
235-BK-18

L51
A588-GN
114-RD
199-OR
123-WH-18
124-GN-14
179-BU
120-YL
147-PU
113-OR-18
129-BU
152-BU
172-GN-18
307-OR

L49

L57

308-YL
103-RD
175-RD-14
154-RD
189-RD
320-RD-18
607-PK
615-YL
645-RD-18
H705-BR-18
118-GY
A893-OR-18
11
8
1
10
5
6
9
4
3
2
12
7

147-PU
607-PK
A588-GN
105-RD
184-RD
130-RD-14
322-GY
616-BU
892-BR-18
893-GN-18
235-BK-14
304-WH-8
109-RD-4
101-RD-4
168-RD-10
638-WH
8630-BU
151-GN
646-RD-18
A770-PK-18
169-PK-18

L56

L51

JJ

GROUND STRAP
167-3583

L59

L58

BK-00
BK-00

L77

COOLANT
LEVEL SW
245-9206

ATCH-PRIMING
PUMP SWITCH
1655970

307-OR
175-RD-14
103-RD
607-PK

235-BK
235-BK
184-RD
184-RD

L70

L58

L59

L60

L70

L36
ATCH WTR
SEPARATOR
LEVEL SNSR
178-2345

306-GN

638-WH

FUEL PUMP RELAY


161-3128
H705-BR-18
229-BK-18

L49

L51

L60

L58

L59

307-OR

L50

L60

CONN 5

8630-BU
118-GY-14
199-OR

1
2
4
3
5
6

L58

L60

172-GN-18
307-OR

308-YL
129-BU
114-RD
123-WH-18
A770-PK-18
645-RD-18
615-YL
320-RD-18
151-GN
154-RD
105-RD
189-RD

L36

NEUTRAL START RELAY


161-3128
200-BK-18
154-RD

L50

L59

199-OR
124-GN-14
179-BU
120-YL
147-PU
113-OR-18
129-BU
152-BU
123-WH-18
A588-GN
114-RD
114-RD

L51

A
PLATFORM

CHASSIS

199-OR
199-OR

199-OR

189-RD

L57

L49

151-GN
169-PK-18 L60
A770-PK-18
646-RD-18
638-WH
L50
8630-BU

168-RD-10

B B

168-RD-10

101-RD-4

BLOCK AS.
121-1023

AUX CKT

235-BK-14
235-BK-14

180-GN

HYD LOCK SOL RELAY


161-3128
200-BK-18
D
A588-GN
189-RD
A588-GN
A588-GN
189-RD

235-BK-18
200-BK
200-BK-18
200-BK-18
200-BK
229-BK-18
200-BK-18

108-RD-4

CONN 3

B
109-RD-4

CONN 2

B
304-WH-8

L59

L76

109-RD-6
109-RD-4
101-RD-4
101-RD-4
108-RD-4

304-WH-8

NN
EE
XX
DD
YY

L77

7
9
1
10
11
8
6
2
5
4
3
12

308-YL
C987-RD-14
151-GN

B
A
C

2
1
6
5
4
7
3
8

KK

PP

151-GN
151-GN
105-RD
L54
184-RD
130-RD-14
A588-GN
147-PU
322-GY
L52
607-PK
616-BU
892-BR-18
893-GN-18 L53
235-BK-14

L79
M744-PK-18
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18

TT

M748-OR-18
H792-BR-18
M745-BU-18
M744-PK-18
M743-GN-18
M747-PU-18
M746-YL-18

CONN 1

235-BK-14
200-BK-18
200-BK-18
200-BK
235-BK-14
TT
L50

BEACON LAMP

151-GN

XX
YY
101-RD-4 120A
108-RD-4
BREAKER HEATER RELAY
216-4970

L57

199-OR

GROUND STRAP
7G-1060

235-BK-18
E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18

L63

200-BK-16
200-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-14
200-BK-14

A893-OR-18
A278-BK

L54

INSP LAMP
FUEL PUMP
WIPER/WASHER
CHASSIS LAMP
BACKUP/MONITOR CONT
SEAT HEATER
LOWER WIPER/WASHER
CIGAR LIGHTER
SW PANEL/RADIO
ATT SOL
12V 7A CONVERTOR 1
12V 7A CONVERTOR 2
A/C

SIGNAL
GROUND
+B
SIGNAL

L52

196-BU
188-WH-18
118-GY
160-PU
169-PK-18
123-WH-18
152-BU
129-BU
113-OR-18
147-PU
120-YL
179-BU
124-GN-14

L36

L53

114-RD
115-RD
149-RD

L52

L53

143-BR-18 BOOM FLOAT

L51

L52

101-RD-4
EE
FF
109-RD-4
101-RD-4 80A
FF
ALT BREAKER
171-2210

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
ENGINE CONTROL CIRCUIT.
ENGINE PUMP CONTROL CIRCUIT.
VALVE CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
WIPER/WASHER CIRCUIT.

196-BU
200-BK

154-RD
189-RD
H705-BR-18
607-PK
320-RD-18
A893-OR-18
615-YL
645-RD-18
118-GY

L54
L53

DD

638-WH
8630-BU

L52

SS

HORN RELAY
161-3128
114-RD
320-RD-18
114-RD
114-RD
322-GY
D

L49

L54

304-WH-8

PP

START RELAY
125-1302

PRODUCT LINK
ENG CONT
HORN - QC
TIMER RELAY
CAB LAMP
KEY SW
BOOM LAMP
E/P CONT
ATCH V CONT
DOME LAMP/MEMORY
L57
A/C BLOWER
REFUELING PUMP

5A
5A
10A
10A
5A
10A
10A
5A
5A
10A
10A
5A
10A
10A
10A
15A
5A
10A
5A
10A

CAB LAMP RELAY


161-3128
115-RD
646-RD-18
115-RD
115-RD
615-YL
D

L51

RR

SS

200-BK
306-GN

172-GN-18
130-RD-14
114-RD
110-RD
115-RD
105-RD
149-RD
184-RD
C987-RD-14
103-RD
175-RD-14
168-RD-10

INSP LAMP SOCKET


7T-5957

CHASSIS LAMP RELAY


161-3128
A623-BU-18
160-PU
160-PU
160-PU
607-PK
D
607-PK

L57

109-RD-8
109-RD-6
NN
MAIN RELAY
213-0772

112-PU-6

L79

780-PU-18
779-WH-18
E562-PU-18
E565-BU-18

2
1

4
2
1
3

D 646-RD-18
DIODE
646-RD-18
121-1022
A623-BU-18
A588-GN
147-PU
322-GY
L52
607-PK
616-BU
BOOM LAMP RELAY
161-3128
149-RD
645-RD-18
149-RD
149-RD
616-BU
D

4
2
1
3

RR

200-BK
200-BK
200-BK

L54

10A
15A
10A
10A
10A
10A
10A
10A
15A
10A
15A
30A

L52

308-YL
200-BK

306-GN
306-GN
200-BK

IN
GND
+B
OUT

184-RD
105-RD
130-RD-14

L54

L53

L79

308-YL
308-YL
308-YL
308-YL

L54

DIODE
121-1022

E564-PK-18
E564-PK-18
E564-PK-18
E564-PK-18

M744-PK-18
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18

306-GN

308-YL
200-BK
110-RD
189-RD

L53

CONN 4

DIODE
121-1022

AF

E562-PU-18
E562-PU-18
E562-PU-18
E562-PU-18
E565-BU-18
779-WH-18
780-PU-18

1
2

AF AF

AF

A588-GN-18
235-BK-18

A588-GN
235-BK-14

AF
A588-GN-18
235-BK-14

235-BK-18
E562-PU-18
A588-GN-18
E564-PK-18

AF

AF

CONN 9 ET CONN
D
893-GN-18
E
892-BR-18
B
235-BK-18
A
308-YL
D C
F
TIMER
G
RELAY
H
163-6703
J

L53

L53

E565-BU-18
780-PU-18

AF

E564-PK-18
E562-PU-18
779-WH-18

AF

ATCH BOOM FLOAT


DISABLE RELAY
149-5050
143-BR-18
M743-GN-18
143-BR-18
143-BR-18
M744-PK-18
TT

L60

L63

WIRE GROUP COLOR DESCRIPTIONS

BACKUP RESISTOR
7Y-8242
D
D
A770-PK-18
169-PK-18
169-PK-18
169-PK-18

L52

E564-PK-18
E564-PK-18

ATCH SMART BOOM


UP/DOWN RELAY1
149-5050
M746-YL-18
200-BK-18
M746-YL-18
M748-OR-18
M746-YL-18
M747-PU-18
TT

OPERATOR STATION

ATCH-QC SAFETY
ATCH-QC SAFETY LEVER "ON"
LOCK RELAY 2 SW
RELAY COIL
ATCH-QC SAFETY LEVER
ATCH-QC SAFETY
LOCK RELAY 1 SW
PRIORITY RELAY
R2
R1
R4
R3
RELAY
RELAY_1
RELAY
RELAY_2

ATCH SMART BOOM


UP/DOWN RELAY2
149-5050
M745-BU-18
200-BK-18
TT
M746-YL-18
H792-BR-18
M746-YL-18

L6

L15

L61

K848-WH-18
K844-GY-18
E474-OR-18
E472-GN-18
E476-PU-18
E475-PK-18
235-BK-16
K843-GN-18
E473-GY-18
E472-GN-18

147-PU
147-PU
147-PU
147-PU

147-PU
200-BK-18
200-BK-18

10

11

12

+ ATCH
REFUELING PUMP
123-3929

AA
BB
CC
DD
EE
FF
GG
HH
JJ
XX

1864708
170-6929
204-1601
197-4353
213-0562
197-4304
193-3377
170-6929
193-3515
213-0561

D-10
E-11
G-9
H-9
H-9
H-9
D-10 NOTE D
E-12 NOTE D
NOTE D
G-9
H-9

THIS SCHEMATIC IS FOR THE 330C


HYD EXCAVATOR ELECTRICAL SYSTEM
MEDIA
NUMBER: RENR5456-04
THIS SCHEMATIC
IS FOR THE 330C
HYDRAULICPART
EXCAVATOR
SCHEMATIC
NUMBER: 239-0012,
PART #: 239-0012
CH01 01,
V VERSION: V
CHANGE:
Components
Componentsare
areshown
showninstalled
installedon
onaafully
fullyoperable
operablemachine
machine
with
shifter
in neutral
withthe
thekey
keyand
andengine
engineoff,
off transmission
and transmission
shifter
in neutral.
and with parking brake set.
Refertotothe
theappropriate
appropriateService
ServiceManual
Manualfor
forTroubleshooting,
Refer
Specificationsand
andSystems
SystemsOperations.
Operations
Specifications