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Document No : RTS/QAQC/OO1 Revision No : 02 Date : 18TH MARCH 2010 Page No :1/9
METHOD STATEMENT FOR GYPSUM PARTITIONS, LINING AND CEILINGS
Gypsum partitions and lining.
Cleaning & Handing over 11. Storage and Handling 9. Codes and Standards related to this section 7.Health.Tolerance for Partition and lining works 13.ROCHANA TECHNICAL SERVICES L L C Document No : RTS/QAQC/OO1 Revision No : 02 Date : 18TH MARCH 2010 Page No :2/9 CONTENTS 1.safety and envioronment requirement 20.Records to be produced 23. Grills etc 15.Security Arrangement 21. Pre Construction Activities 8.Manpower to be used 17.Temporary works 19. Personnel and Responsibilties 5. Principles 3.Site safety Engineers approval 24. References 4.Inspections 14.Supervision Arrangement 18.MEP conduits.Equipment and Plant 16. Delivery. AC duct Openings. Method of Construction 6. Construction 10.QC Approvals & other documentations 22. Purpose 2.Attachments .Temporary works 12.Materials .
Project Quality Plan Approved project safety plan and procedures.ROCHANA TECHNICAL SERVICES L L C 1. 2. Approved workshop drawings. Contract drawings.0 Purpose:- Document No : RTS/QAQC/OO1 Revision No : 02 Date : 18TH MARCH 2010 Page No :3/9 This method statement provides the control sequence and methodology that will be used for the construction of Gypsum Partition.0 Responsibilities Preparation of Procedure Review of Procedure Review of Procedure Approval Of Procedure Implementation .Construction Manager . Lining and Ceiling in order to achieve compliance with the Contract Specifications and Drawing. All related codes and standards referenced in the Contract specifications.QA/QC Engineer . Program of works.Project Director . This method statement is prepared in general for all types of Gypsum partition.0 References:Contract specifications for gypsum partition and ceiling.0 Method of Construction . Approved MEP builders work drawings.0 Principles:The principle of this document is to ensure that all methods and stages for the construction of gypsum partition and ceiling is detailed for smoooth progress of the work. 4. 5.Safety Engineer . lining and ceiling as detailed on Contract Drawings and approved Shop Drawings encompassing: Materials Construction Inspection & Testing Final Approvals Risk Management 3.As described in the procedure The Construction Manager will be responsible for the delegation to designate persons as well as the QA/QC department the responsibility for the inspection and acceptance of any work. Approved material submittals.
surface contamination.5 7. Ensure materials have been obtained from approved suppliers .1 Ensure all required document and material approvals have been obtained. lighting.7 7.0 Codes and Standards related to this section 6.9 7.2 7. Ensure all constraints on operations have been identified and precautions are taken.12 DELIVERY.11 7.2 Submit for approval of shop drawings detailing sections of different types of partitions.ROCHANA TECHNICAL SERVICES L L C Document No : RTS/QAQC/OO1 Revision No : 02 Date : 18TH MARCH 2010 Page No :4/9 Preliminary Activities/ Approvals 5. temperature extremes. Ensure QC and HSE monitoring documents and procedures are established and approved. Build sample partition .1 Submit to the Engineer for approval. to be delivered to site palletized. and other causes. Arrange all necessary personnel.4 5. equipment and services as required for the works and ensure adequate water. 5. and stored in fully enclosed. Submit Method Statement. Inspection & Test Plan to the Engineer for approval. floor and soffit fixing deatil etc.0 Gypsum Partition and lining material (Gypsum boards. 7.3 7. ceiling and mock ups to a minimum size 3000mmx3000mm and provide a schedule of materials used in the samples/mock up for approval of the Engineer. (RFI) Implement Employee induction procedures and Tool Box Talks for ongoing risk assessment and identification of hazards. Ensure MEP co ordination function takes place and all relevant personnel are aware of requirements prior to commencing of work in each work zone. . insulation and framing components) accompanied by delivery notes.4 Inspect and ascertain conformance of existing base structures and preceding trade works done by others. Ensure work area is clear and safe. direct sunlight.5 6.6 7.1 As per specifications 7.10 7.8 7. Ensure the structure is not overloaded when materials are distributed within the structure.0 Pre Construction Activities 7. 5.3 5. lining and ceiling with junction details.STORAGE AND HANDLING 8. Where further information/ clarification in respect of Contract drawings are required the matter shall be referred to the Engineer by means of a request for information. samples of the required components and related accessories of the partition framing material. power and access arrangements are in place. conditioned space. Prepare and submit for approval Temporary Works shop. 7. Erect scaffold and access platforms in accordance with approved temporary works documents and safety procedures. humidity. ceiling framing material and different types of gypsum boards and insulation. protected against damage from moisture.
an inspection request (IR) will be raised to get frame work approval & MEP clearance . The other side boarding will be commenced only Upon receipt of written approval for framework & MEP Clearance. The studs will be installed as per approved shop drawing between the top and bottom tracks. The layout would be marked with chalk line on the floor. These lines will get transferred to the slab with the help of Laser/plumb to maintain the verticality of Partition.1 Layout marking or setting out Document No : RTS/QAQC/OO1 Revision No : 02 Date : 18TH MARCH 2010 Page No :5/9 A team of surveyors and his gang allocated specifically for layout marking are given an orientation about the site requirement by Site Engineer.0 9. Boarding for ceilings After receiving approval from contractor/consultant for framing and the clearance from MEP contractor to board then the boarding will be done. . if any will be rectified prior to proceeding further. one side boarding will be done. for easy reference. The screw heads will be driven 2-3mm from the external face to allow for the filling of screw heads. After frame work and one side boarding is done . The type of partition as per wall key will be marked alongside the marking. The frame work will be inspected by ROCHANA TECHNICAL SERVICES supervisor and Site Engineer against shop drawing details and discrepancy.3 Boarding for partitions After the inspection of frame work by ROCHANA TECHNICAL SERVICES Site Engineer. Boards will be installed along the stud direction with plaster board screws at 3000mm C/C distance in the middle and 200 mm c/c at ends. if any will be rectified prior to proceeding further. The layout will be cross-checked by Site Supervisor before proceeding with installation. Boards will be installed with plaster board screws at 300mm C/C distance in the middle and 200 mm c/c at ends. The level and line for setting out would be taken from the authenticated bench mark and grid lines given by the Main Contractor at site. Once the setting out is completed the end points will be marked with permanent markers.2 Frame work for partitions and lining Top tracks will be fixed onto the soffit as per the particular wall type. This team will carry out layout marking as per approved drawing in concurrence with the schedule of work. After fixing main channels then the furring channels (Hat Sections) are fixed to the bottom of main channels in perpendicular direction at a maximum spacing of 600 mm centre to centre with the help of channel screws. The floor tracks will also be fixed in the same manner with same hardware. The frame work will be inspected by ROCHANA TECHNICAL SERVICES supervisor and Site Engineer against shop drawing details and discrepancy. at a maximum spacing of 600mm centre in staggered manner. The tracks will be fixed securely with wall plug & self taping screws. Frame work for ceilings All hangers are fixed to the soffit of slab with the help of anchor nails at a maximum spacing of 1200 mm centre to centre. 9.Then the main channels are fixed to these hangers also at a maximu spacing of 1200 mm centre to centre with the help of channel screws. The screw heads will be driven 2-3mm from the external face to allow for the filling of screw heads. After hangers are fixed then the wall angles are fixed to the walls at the perimeter of ceiling area. 9.ROCHANA TECHNICAL SERVICES L L C Construction 9.
Second and third coats will be applied successively after having dried each previous coats. This would be sanded smooth . Sudden Irregularities: Not permitted Joint Deviations: Measure ftrom faces of adjacent boards with straight edges (450 mm long with feet pads) to BS 8212.0 Inspections 13.5 12. the area will be thoroughly cleaned.4 12.5. Tapered edge Joints: Permissible deviation maximum 3 mm with feet resting on boards. 13. External Angles: Permissible deviation 4mm for both faces Internal Angles: Permissible deviation 5mm for both faces 13. Cleaning & Handing Over When all the activities are completed.0 Temporary Works 11.0 9. Another layer of jointing compound application would be done over the tape.2 Stage 2 and inspection will be done when the MEP have completed their part of the works and the insulation is fixed and the partition is ready to receive the second side boarding. . as per the approved drawing and door opening schedule. This would be approximately 100mm wide. 11. feathered 50mm beyond the limits of previous coats.5 Door / Window openings: For doors and window openings.ROCHANA TECHNICAL SERVICES L L C 9.1 Stage 1 inspection will be done when the framing of partition is done and one side boarding is completed.6 Tolerance to partition and ceiling works shall be as per specification . Particular attention would be given for squareness of openings.0 Tolerance for Partition and ceiling works 12.3 12.3. 9. An inspection request will be raised (IR) to facilitate Main Contractor’s & Consultant’s inspection.1 12.6 Taping & Jointing: The following coat will be applied over the board joints: a) b) c) First coat/jointing coat Second coat Third coat First coat is the initial jointing process where the joint tape is fixed over the thin jointing compound applied over the joints. after drying to receive decoration.1 Temporary works will be only Working platform and scaffolds.2 12. clause 3. The area will then inspected by ROCHANA TECHNICAL SERVICES Site Engineer.4 Insulation:- Document No : RTS/QAQC/OO1 Revision No : 02 Date : 18TH MARCH 2010 Page No :6/9 The approved insulation material will be inserted inside the partition as per the wall key reference. frame work would be done as shown in the shop drawing details. Screw heads also will be covered by the application of the joint compound. Adhesive/pin will be used to hold the insulation from slipping off from its position. ready for MEP to satrt their works. The inspection of the MEP services will be raised by the MEP subcontractor. 12. 10.
1.2. 15.2 15.1.2. 18.104.22.168 Joint Compound 15. 15.2.2 15.2 13.2.10 Gypsum Screw 25mm Equipment & Tools 15.1 Materials to be used.1.1.6 15. 50 mm thick Glass wool for partitions 15.Equipment and Plant 22.214.171.124.1.2. Partition will be handed over to MEP contractor for conduit marking .9 Screw Machine Drill Machine Carpenter’s Saw Hand Cutter Chalk Line Hacksaw Frame set Plumb Measuring Tape Spirit level 15.8 15.1 12.4 23x23x0.14 Kg/m3.ROCHANA TECHNICAL SERVICES L L C 13. 14.2 50 mm wide studs for 100 mm wide gypsum dry wall and 70 mm wide studs for 120 mm wide gypsum dry wall.4 Insulation. 15.6 Furring channel for ceilings 15.11 Scrapper 4” 15.5mm 15.7 Fibre Tape 126.96.36.199mm thick wall angle for hangers and perimeter angle to ceilings 15.7 15.3 52 mm wide tracks for 100 mm wide gypsum dry wall and 72 mm wide tracks for 120 mm wide gypsum dry wall.6 Self Tapping Screw & fissure Plug. 14.2.5 15.4 15.1.1. Extent of area for one inspection may be divided into floor or zone or one typical apartment/typical floor.5mm regular gypsum boards. 15.0 Materials .1 15.10 Scrapper 8” 15.1.12 Scrapper 24” .1 Openings required for MEP services penetrations will be incorporated as per the site MEP works executed.3 15.fixing of box outs etc after first side boarding is done to the parttion. Grills etc. AC duct Openings.2.2 188.8.131.52. 15.9 Channel Screw 12.5 38x0.5 mm thick main channel for ceilings 15.0 MEP conduits .8 Corner Tape 15.4 Document No : RTS/QAQC/OO1 Revision No : 02 Date : 18TH MARCH 2010 Page No :7/9 Stage 3 and final inspection is done after the partition is boarded and the joints treated to receive the skim coat/following trade works.
5 22. 19.2 Double Volume areas to be staged by main contractor and certified by the main contractor safety.1 21.0 Supervision arrangement 17.ROCHANA TECHNICAL SERVICES L L C 16.2 19. All construction debris shall be taken off the work spot/floor and disposed through the chutes availed in every floor by main contractor.3 21.1 17.1 Document No : RTS/QAQC/OO1 Revision No : 02 Date : 18TH MARCH 2010 Page No :8/9 a. Health. Engineering Staff : The Engineering and Supervisory personnel allocated for PARTITION WORK work will be as follows 4 Engineer 4 Foreman 12 Chargehand 1 Safety Officer 1 QA/QC 17.1 Ingress of unauthorised people to the site will be controlled by site gate keepers on both entrance to the site by main contractor.0 Records to be produced 22.0 Manpower to be used.toe board etc. 17. 18.1 Records mentioned as below are to be produced Work Notification .3 18. MEP subcontractor shall raise stage 2 inspection.6 Approved Project Specific Quality Plan Project HSE Plan All necessary drawings shall be approved All relevant material approval shall be obtained .0 Temporary works 18.0 21.3 All tools will be checked for safe performance and maintenance records Site house keeping will be maintained properly. 16.2 Supervision arrangement will be lead by Site Enginner who will be assisted by Foreman and Charge hands. Inspection request shall be raised for stage 1 inspection and Stage 3 inspection. safety and envioronment requirement 19.1 Temporary works includes Scaffolding with working platforms .2 21.1 22. MEP requirement will be co-ordinated with MEP Contractor by MEP Co-ordinator.0 20. 21. Security arrangement 20. Surveyor will be responsible for setting out from the main grid lines issued by the main contractor.1 Workers will adhere to proper PPE during the work. QC Approvals and other documents used at site. 19.4 21.0 22.
1 Risk Assessment .ROCHANA TECHNICAL SERVICES L L C 22.4 23. Check sheet Clearance sheets from MEP/CIVIL trades approved by main contractor.2 22.3 22.0 Document No : RTS/QAQC/OO1 Revision No : 02 Date : 18TH MARCH 2010 Page No :9/9 Inspection and approval . Site Safety Engineers approval Approved Approved subject to following : Not Approved : Reasons : 24.0 Attachments 24.
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