DEPARTMENT OF THE ARMY

TECHNICAL


MANUAL

ORGAN~ZATIONAL, DS, GS AN'D DEPOT MAINT:ENANCE

MANUA,l :IN'CL,UDING REPAIR PA.R.TS AND S;PECIAL TOOLS LISTS

MACHINE GUN, CALIBER .30: BROWNING, M 1919A4, flEXIBLE W IE (1005-672-1643) MACHINE GUN, CALIBER .30: BROWNING, MT919A6 W IE (1005-611-6005) MACHINE GUN, CALIBER .30: M37 (T005-716-29461 MO·.,U.,N·'!TI: T; RIPOI::D.' MAI~.1,,(,' HI IN' iE··· G,•·•U· .N'·· CA. IIBER,.
I. .,.,. .,.. ... .... ..

..,.,

.:3,0.

1 •

M":2····· W/E

.

(1005-322-9718)

HEADQUARTERS,

DEPART

MENT

OF

THE

ARMY

JUNE 1969

*T,Lj ~ 10 'u-'-' 2111P'!! .,.-..... 5 rt.. 7.J..-L-~
i};'CH!\"ICAL 3iA:.JUAl.

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Ii.:
-L

K o. ~:-105-~l2-2~ 0

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r

lIE ~~DQ n~~I~-TEI~ + S DEDAR-Tl\l.EKT Q·uFTI-IE AR1Il~ ,:-::--- j_.:....... to_ : "'_• mxcrox1-'" • LI • C -U-·~ t(: J.T ~ ~ _--..':::......
_II .. ~

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'.1 [J

ORGANIZAT10NAE.. DS~, GS AND DEPOT MAINTENANCE MANUAL INCLUDING REPAIR. PARTS AND SPECIAL TOOLS LISTS

MACHINE

GUN, CALIBER .30: BROWNING, M 1919A4,. FIJEXrStE W l.E (1005-672-1643)

MACHINE GUN, CALIBER .. 0: BROWNING, 3

M1919A6 W/E
(1005--611-6005)

MACHINE GUN,. CALIBER .30: M37
(1005-716-2946] MOUNT, TRIPOD, MACHINiE GUN:
CALIBER .. 0, M2, W Ii: 3

[1005-322-9718J
This manual is current
CHA.PTER
t,

(J8

of 28 lfl ag 1969.
_ 1-111 1--:3 1-4=-1-5

Section
CHA PTER Section

Il\1'TRODUCTION I_., General , ,--------- __------------------------.-II., Description and data - __----------------------------2 ~ 0 RGANIZA TI 0 N AL M AINTE NANCE IN STR UC,TI OIN S I. Service upon receipt of materiel --------- __ -----

----

2-1 2-2, 2-:1

5 5 5 5 6

II.. Repair parts special tools and equipment __--------------_-__ -----III ... Lubrication . .... _-_-- __.... _,.------.-.---.--------------... :--_______ r,r_ Preventive maintenance checks and services ----------_------______

~
2-5

•E

__..... -_------- .... ------------------------------2--6 VI.. Organizational maintenance procedures ---------__ - __----------_---2-7,2-10 CHAP~ER, 3. DIRECT SUPPORT,. GENERA L SUPPORT,. AND DEPOT l\IAINTENAN CE INSTR,lJCTIONS Section I. Repair 'parts, special tools and equipment --_------- .... --------_ 3-1:1 8-2 II. 'I'roubleshooting ~ .-__-_-----------------------------s-s II I. ·Preem barka tion inspection of rna teriel in units alerted fer overseas movement __ 3-4.:1- 3-5 IV. General maintenance --------- .... _---------------------.... ......3-43,. 3--7 ...--.s-.s:t3-10 V. Repaiz instructions for machine guns _-----------------------------VI.. Repair instructions for Tripod Moun.t_t 142 _----,_--------__ 3-11 ';-'II. Depo-t maintenance instructions -- __-_--------- _------_~-----_ 3-12 CHAPTER 4 FINAL INS PE CTIO N - __----.----------__----, 4-1. -4--3 ~. DIESTRUCTION OF MATERIEL TO PREVENT ENEMY USE -- __ 6-1 A PPEI'\-rnIX A. REFE RE NCES ------_ A-l
II

v.

Troubleshooting

8

11 11

12 12 13-18
24_

26

27 29 31

Section

B.. COMBINED ORGANIZ ..\TIONAL DIRECT SUPplORT GENERAL . S:UPPO'RT, AND DEPO'T MAINTENANCE REPAIR, Pok~RTS AND SPE CIAL T OOILIS LI ST 1.. Introduction. , ~ __--_----,-_. ------ __ --------___ II.. Prescribed load allowance .--. -_------------Il

B-1. B---r
-

33--Sr6 ~ 37 1965:1-

·This manual snperesedes TAl ~1005-212_12P" 22 Jllly 19-6~, in!£1uding changes, Tl\-i 9-1005-212-35, 7 September including ehanzes an.d Tlt,l 9'-10D~241--.3S, 25 October 19651, including changes.

1

TMI 9-1005-21 ~-25

Section

III.,

Or{ranizationa 1 re:pai!'" pans- fo~:
'1.,'-; J.1l1 • or gr{HJ p an.G_ aJ - ... • a.ssemnues

~!'I

j

'Pri

I 1'Q .....'~"'1.~ '1 (~ . .._'
~.'II

. j p) arJ{i ... 1 q (,6 on.J~;_ 11,.... Lll L-"'~
. _' "".
j

(F' -J~t:-... E - 1-..---_ F_"
--

-----

--

-- ----~_-_

-_

.v

~ '4

-' L

Maj or

g"":OU

pE: an C

a,S8f'All.I1 Ue~

(M :3~' fin 1~~"!

~F

~f f)~ 2) - __ -- -~~-------,---~----

- -~ -~ ~- ~ ----

-~

3-9 40
4{1

Bolt grou.p (l:l1919_4...4 and :nI191~ .. 6 onl~yJ ~ Fl~ P~) ~ Dr-iving spring- a.ssemblv and bolt ~roup {)~3; only)

---_---_~~-(Fig- B-7)
----

-- ---- ..... ----~-~-_--~~ -- ------ __-- __ -- -------.-----__ ---~

Lock tram e grou.p (F jg B--8)

~--

--

41

Sa rrel extensi OT~ group (Fj~' B--9) __~-~~_- ~__~-- -- __-- --------- -- -- --- ~~-- ~- - __ ~ Cover grou)J (:r,11919 .. ~ and Jl.ll~J19.L~6 onry} fFig B-10) --- _--_-4 _---~------------_____ Cover group (:rr.t3 0 n~~~) 'Fib B-ll) 7 ~_~~ ~ ---- __ -_,__- -..----- --- -- ~___
jacket group' (111919 ... and ~~1919A6 only) (Fig E--14) ---._---------_______ ..\-4 lCa-s_i;n-~and barrel jacket group {~1.3i onlr-I (Fi~ B-15) _~_- __ ~..... ----~_-_~ M.ajor gr-oups and assemblies tzaversing and elevating' mechanism assembly (Fig B--18)1 --~_~ ~_~-. -----,_ Casing and barre]

41 41 42 4~ 4'3

--

---.__ , ~_---

~-_

Hearl and leg groups (Fjg B-19)
j-

-

-- __ -------------_-~__

1l1.. Special too1,l;. and, equipment for: M aehrne Guns, M1919 A 4 M1919.. and 1-137 ~,5
~rl ,.,: ,oun t" .lr.-.l~ --T'ripod:' M ... '9 Annorers tools (Fig B-24) _~_~
~ ._--

----._----,-

..... --------~

~
--.--w7-

--_.--_ -

~__ . 45
_

-,__ ,__,__..... __-,----_---

---

-.
-

46
J 4.....-

Section

I. Direct support, general support and depot maintenance repair parts fDT: Majorr gr-oups and assemblies (1I.It919~l\4 and !11919AS) (Fig B-l)---_-~
Major grunps and assemblies (M 37 onl}T) (Fig B~2) Shou1der- gun stock group (Fig B-3) -.-----

-

--

--

----

-- __~_~-- __--_ _ -~ _ ..... ~~ --

48
48

Back plate assembly Back plate assembly

(M1919 .. 4 and Ml9-19A6 only) (,Fig B-4) __--- __~__ ~ {M3.7 on1}"'")(Fig B-5) , ------- _.

.

_ ~__.

48
49

Bolt group (M1919A4 .and M1919A6 onll-'-) {Fig:B-G) --_--_,_ -- .. _----_ Driving spring assembly and bolt group (l:f37 only) {Fig B-7) --_---.- _ Lock frame group (Fig B--8) ----._-.-- __._-__. ~ , _ Barrel extension group (Fig B-9) ----_--- __---_
Cover group {M1919A4 and M1919A6 only) (Fig B-l0) COVi!r group (MS7 only) (Fig B-1!) __ -_-..... ~__ -Bipod assentb1y {Fig B-12} -~ 1

50 51 53 54 54
5·5

------ __- __---- __ -----_---- __ --------------

~-

---_--,--

_ ,_ _
_ ~_

Carrying handle

a.ssembl]="

CF jg

5G

B-13) __ ---

__- __.

se
59

Casing and barrel jacket gI"Oup (M1910A4 and M1919A6 onlJ-':) (Fig B-14) (;&sing and barrel jacket group (lI"37 on1y) (F~g B-15) ---------_--Front sight group (Fig B-16) ___.~_------

--

---~ -----

-

--_ ~ ~-- __

61.2
63 63 66

Retracting bar group (M37 only) (Fjg B-17)
Traversing and elevating mechanism Bead and Jeg groups (Fig B-19)

-_-_~

--___ --, __--

_

assembly (Fig B-1B) --_------

~-------- __ - _-

.---__ ~ --_

Section. VI.

Special 100 ]8, test and support equipment
1

Tools and equipment authorized and M37) (Fig B-24) Tripod Mount. -M2 (Fig B--22}

for unit replacement (M1919A41'M1919A61 ---------------, - _------- ---

-- __.....

_

----- ___

69
'101

Special tools and equipment

{Figs B-21 thru B-29 J

_._-.__ -

---.
---_--

----

~--_,
----

-- __
__

.,0
91

VII .. Index-Federal stock number and reference number eross=referenced to figure and item number .... ----__ --APPENDIX

C~ MAINTENANCE ALLOCATION CHART Introduction ------ __... ......

-

--

---_--_---

--- __.________ _ ----,__--

97 98

II... Maintenance allocation chart for Ma-e:hine Guns Calib~ .80~ Ml919A4 M1919A6 and !.!37 and Maehim€ Gum Tripod Moun~ M2 --

2

CHAPTER 1 INTRODUCTION
Sect·on E. GENERAL

1-1. Scope
This manu-al contains instructions for organizational, direct s u pport, general. support. an d de pot maintenance, They apply to the Caliber ~30 Machine Guns" I\'11919A4~ ~11919A6 and ~i37 {with, .an d without sights); and Machine Gun TriJXMl Mount~ M2.

1-2. For.ns and Records a. General. DA FOTItlS and procedures for equipment maintenance willI be only prescribed in TM 38-T5(), Anny Equipment ord Procedures. b. Reconl1neTUfations: for Equipment lieaiions Improuemenie. Report of errors,

used

those RecPubomis-

sions. and recommendations for Improving this publication bj~ the individual user is encouraged, Reports should be submitted on DA Form 2028 (Recommended Changes to D A Publieatiorrs) and forwarded di reet to: Commanding General Headquarters U ~S ~ArDlY Weapons Command ~ITN: MASWE-SMM-P Rock ISLand, Illlinois 61201 1~ ~ Adm in istrative Storage Requirements for administrati ve storage of this equipment are contained in TM 740-90--1.

Section Il~, DESICRIPTION A,ND DATA

1-4 .. Description
a. Caliber .. o Jfachine Gzttta, M1919A~ and s M 1919A 6~ For the description and over-al1 views of the machine guns, refer' to TM 9Ll00~ 212-10.1 b~ Caliber .90 Alackine GutlJ M37 (with and without sig·hts)]., The machine gun (figure 1-1) is an automatic and air-cooled weapon. It is, de.. signed mainly for the secondary armament on

1-5., Tabu Iialed Data'

a. Caliber ~30 M ackine Guns, M 1919A4. am.d 111919A6. For tabulated data on :the machine guns refer to TM 9-1005-212-10~
b~ Caliber ~80 M ackine Gun, M 97~
-..3l lbs app~ .41 3/4 in
II

Weight __ ----------' __ Length of vn!&pon __--. _ .... ...._ Length of barrel

combat vehicles (fixed .application without sigh~); or as a trtpod mounted ground machine gun (flexible application with sights) by the Marine Corps.

_--24 in .~ . .• F~ __-----. --------_ metaU Ie Iink belt J ,', : . Rate of fire __ ,---_--------400 to 550 per rds T--roe of operation . ----recoj]
-.

run,

Trigger pnll : Maximum__ ------_------..12 . __

IbB

Minim um

.~_----.

-- 7 Ibs

c. Machine Gun Tripod, Mount, M 2. For the description and over-all view of the mount refer to TM 9-1005-212-1C.

e. M .achine Gun Tripod If ount, M29 For tabulated data on the mount refer to TM 9-1005212-10~

'. T N ;; 100'5-21'1...""1~ I,
'

","

'.

,

"

,~

211!1"....: ,,' _
'

\\

-'

\.

,

-

- ..... ~

.---.."
'lI

". _ _

-:

/

»>

'I ~
1

......
I

j
-"\",

-,.. =t
.
,

.

-'-:_

A-

RIG HT REM

\1~[W

wn H

S~GHIS

E - LfFT FRONT VIEW

W /C

S~G HIS

Figure 1---1.. Ca.libeY .,sO AJachiwe Gu-n .. M3'l~

4

CHAPTER 2
ORGA NlZA TI ONAl MA.INTENAN
Section
2-1. Gen eraf
I. SERVICE UPON

cE

I NSTRUCTI ONS

RECEIPT OF MIATERIEL
Table 2-1.. S e.rvic.c U POl"l Receipt
~L"'_"-lilllli

(;If J1.1a t.eriel--Con tinued

The procedures contained in tab1e 2--1 will be observed by organizational maintenance when receiving new or rebuilt weapons and mounts before issuance to usi ng troops
4

Ii. -"-

L" "'-""""'.

3

4:

Table 1-1. Service
.A(:tiolL

[rpon. Receipt

of It·fateriel. 5 6

Remo ..... \T CI bore iube ~ from barrels. Field strip machine gun and inspect for: Mi ssing parts Proper- assembly Clean and lubricate .. if
ne-cessa!"\" ~ ...

T:p.r 9-11005-·212-10 or per-tinea t veh icl eo operator's, manual

I
!
I
I

1 ,Remove machine- gun or

2

tripod monn t, and iterns from containers. Check for missing' iterns ..

Now ...Items must agree rwith Basic Issue Items List,
I

T1\1 9--1005-212-10 or pertin ent vehicle operator's manual.

Re-assemble : Note. In stall spare barrel assemblv.. to make certain it locks securely .. 7 Adjust headspace. 8 Function r using dummy cartridges,
~

Tl1 9-1 Of] 5-212-1 (I ~t r ~ ~:j nen; veh icle -~-:.:opera tor's manual
-I

;

T!t.l g-l 00 5-212-10 or perf.inent '\.... icle eh operator's manua1

Section

II. REPArR PARTS, SPECIAL TOIOLS AND EQUIPM,ENT
Machine Gun, M1919,._~4 is used as vehicle armament, Spare parts box 7148;)50 is issued only , ... ith the Machine Gun, )187~

2-,2. Spe'ciaI T0015 and Equ rpme1nt Refer to appendix B section IV, for special tools and equipment that are required by organizational mai n tena nee to mai ntain the machine
J

2-3 ~ Ma intena n eel Repo ir Po rts
Organizational repair parts are listed and il.. lustrated in appendix B, section II'I~

gun and mount. Note .. Spare parts box 7148549 is issued only when the

Section

III. LUBRICATION
~-Iount 1\12 and pertinent vehicle operators rnan ual for 1ubrication of Machine Gun" M317. Tripod

2-4. General
Refer to TI'l 9-1005-212-10 for lubrication of Machine Guns Jt.i 1,919A4 and ltI1919.~6 and
p.

SectIon 2-5. General

]V. PREVENTIV'E MAl NTENANCE

CH ECKS AND SERVI CES
by organ i-

Refer to table 2-2 for preventive maintena nee

checks an d services to be performed zational maintena nee,

5

o rJra'D izatinnaL
5eou.e:oeenumoer
~,'I ~

M.aim.ten&D.ee O:a:beIUfj

Note ..During periods of -inactivit1'P perform preven-tive maintenance every 90 day.s unless inspection -rev'eais more frequent servicing- is neceasa.ry ..
General condition

Inspect protective eoa tings for e-ff-eetiven,ess. Check for missing. Ioose, or' damaged parts, tools, or equipmerit, Check to insure compliance with cleaning and lubrication instruetionall

TM 9-1005-212-10 01" perfinen t vehicle opera-

tor's manual

Sedion

V.I TROUBLESHOOTING
Th',e ccrrecnve aeti on recomti '.' mended is described opposite the probable cause. .. ''Ie prooa bl causes.
,I·,

2~ .. General
a. Ref:ear

I

diagnosing' and correcting unsatisfactory operatien or failure' of' the machine gan and mount .. Each malfunction stated is followed by a list of

to table 2--3 for information useful in

fa. Malfunctions which may occur for operator and crew are listed in TM 9-1005-212-10 or pertinent vehicle operator's manual.

Halfm:.et ion

Probable eau~p

Macl1ine Gun

Note. For malfunetio,JIS ene-ountered
but not listed, OT if ~~ aeticn does not reJDedy cendition .. notify direct .support maintenance. a. Replace
h. Replace

1., Failure to feed

a. Defective belt feed lever

b. Defectivee, Defecti~ d. Defective e. Defectivef~ Defective g. Defective hi Defective L Defective

extractcr assembly belt feed pawl spriDg belt feed pawl belt feed slide belt holding pawl belt holding pavrt, .spring errII"er la.tcll spring' belt feed, lever pin • 'l:I.eetive ." J1I D··_Z ... extracior . pI unnger O~' apnng

e.. Replace d. Replace e. Replace t.. Replace g. Replaee :h. Replace .i. Replaee I. .. E J ,vaeua te to di'.~ t suppDri ,., maintenance 1L Evaeu&1:Ie to direct support
I

I. Defective cavrer' lateh
m. Defec:tive feed, pawl
l

maintenance 1. Evacuate to diMCt stlpport, maintenance
l

m, Replace

2.. Failure

to chamber

Defeetive T-slot b, Defective reeon pla.te e, Defective extraetor feed cam
a,

a. Repla.ce bolt b. R-epJace bolt e. Evacuate to direct support
maintenallCe L Evacuate to direct support maintenanee b. Evaeu&te to direct suppor:t mamtenan,cB

3~Failure to lock

a. Defecti"Ye bretth lock

d.. Defective T -lug stud

c. Evaeuate to direct, support maintenance d.. Evaeuate to direct support , ma.intena~,

6

II a1f:o D coo r.~
I

a. Detective i'iring pin

a, Bepiaee

b. Defective trigger e, Sear s.pring weak or broken d. Faulty- engagement of firing pin and sear notch e.. Defective firing pin spring'
f. 1m proper t:iming
gil

, h.. Rep1Bce c. Replace d.. Replace Evacua te to- direct maintenance f. Evaeuate to di:rect maintenance g. E;vacutte to direct maintenance a, E1f,-raeuare to direct
e,

support sapport support support

Def'eetive barrel extension

5.. Failure to unlock h. Fa,ulty breech lock cam tiearanee 6.. Failu%e to extraet
7. Fallare to ej Bet
, a,
I

mBJintenanoe:' b. Evaeua.te to direct support mamteDanee
Beplaee breeehbolt b. Replace a. Rep.lace b~ Evaeuate to direct sttpport mainteDtan-oe c. Evacuate to dir.ect sa,pport maintenan,ca a .. Repiaee h, Repla.ee c.. ReplJace d. Replace e. Replace a. Repl8£8 b.. Replace , e.. Repl~ a. Itep1aee
L

Defective b. Defective a, Defective . bDef ective
I

T-:slat] extractor firing pin eJector
a;

c. Defeeti'Ve ejeetor' spring
8~, Failure to ceek
I

9-... Uncontrolled. autom.atie fiJre

10~ Failure to load

11. Ruptureci prim,en

12. Sluggish operation

feed pewl or spring e. Defective belt feed lever El~nga ted -firing pin hele a. Improper timing b, Burred parts Tripod Mount a. Defective traversing handwheel
b.. Defective .traversing and elev'&timg meclJanism 618embly a. Defective qo.iclc release pin

Defective Defective Defective Defective Defective L Defeetive h. Deffd.ive c. Defective a, Defective ... spnng b.. Defective

a. b. e. d. e.

cocldng lel1er fIring pin ~r notch cocking lever pin sear sear spring sear trigger firing JJin belt holding pawl Dr

b, Replace e, Repl.aee Replace breechbolt
I

a.

E"Vacua-reto direet support

maill-teDance b. Remove bura
, IL

1. Failure- to tra.verse

Evacuate to direct support,
mainte:nan,ee

I

b. EvaClHlte to dincl BUpport
mainb?nBDC6

2. Machine

gun not seenred to mlJlUnt

a,~Evacuate to direct IllPport
mainten&nee

e. Defective traWilBing and elevatirng meehanism aaaembly d... DefeJC:tive tripod mount pintle, .3. Leg-a fail to stay open or Joeked
a. Defective deerre iateh

maintenance d.. Evaeuate t3 direct aupport , main_anee B. Evacuate, to direet. Kttpport m&intenanee h. Evac:uats to din1et support mai.nienanC8

b. Evacuate to direct, stl,pport maintenance c. EV8.C1l&te to direct :EAlPport

7

TM ~lOO-5-212-25

Sect ion V[ ~ OIRGA N iZA T10 NAl. MA.I NTENAN CE PROC: E DUR:S

2-7. Gen era!
Inspect components for' rust, eorrosiot.. burs, scored areas or foreig-n matter and remove. Inspect springs for" deformation and replace if necessarv, Ins pee; for damage to threa ds oil screws, belts, and other components .. Inspect for a pp aaran ce, proper assem bly and functioning .. Repair or replace unserviceable parts as authorized.
Maintenance of some groups and, assemhlies are not authorized bv the maintenance alloca ti on chart .. (app C) to organizational maintenance .. Insure that no. work is being accomplished beyond tb-e scope auth or'ized to organizational main tenance, Evacuate to d,irec.t and general support ma.interiance for repairs when necessary ...
t,

2-9 . Disassem bly / Assernlbiy of Me ior G roup sand AS5e rnbl ies Disassemble/assemble il:: accordance with illustrations in appendix B. Refer to figure ~-1for use of socket wrench 6147277 to rernO\T€ barrel bearing from Machine Guns" ~11919.~B and. l137. 2-10.
(til

Clean ing Inspect ien and Repai r
I

Note.

Clea.ning

.1

]\.~ie, During periods of inacti vi tr;l clean and 1ubzio cate every 90 days unless inspection re'VU3.1smore frpquen t servicing is necessary ..

2-8. Remova III nsto.loti on of Maror Grou p s and Assem bJies
Refer to TAl 9--1005-212-10 for procedures on rem ova 1 and installation of major groups and assemblies of Caliber .30 Machine Guns .. l\I1919.~4 an d Ai19 19 ... and Tripod Moun t ~124 I nstruc~6 tions fo~r Caliber' .30 Machine Gun, 1\:137' are contained in the pertinent vehicle operator's manuals ...
1

J

(1} Refer to Tll 9--100~212-10 for a list of cleaning materials used in conj unction but not issued with this equipment. {2) For specific cleaning' instructions on Maehine Guns, M1919 A4 and li1919A{i, and, Tripod 1\Iount, M2, refer to TM 9-1005--212-10. ehicl (3) R f.'e'r +_JI"L th pe"rtlnen t Vt:;Jt.LICe opera: to.r ~ ··e ·.e .s II1anua1 for instructions on cleaning Machine GUDt 1\137.
1

..

1

tA)

III

.'

I.

parts which contain a ·hard carbon resi due it may "be necessary to cle.an
(4) On component

, : . - __~" ..~~': 0':.;_ -~
-<J~'
~-,.J;, ....

..

..... fI

I! I!

...;-

..
-::jj~ ...'

-~-q:"""..... _.-:::-. : _ .._.h~ ..-...._..... - -. -:
_. ~
..
-! ~- -

-

~

... . !c:~~_.- -:
-Il-

.;,-~

......
~

--

:.

__

rf1!

Ii_~_ ....

"

..

.
~,

II

..

.._....
1-

..

"1- _--

.._

-

-

..

• ..JJ

-- .....
II~

.~~;-,.J;,
~._ ...

- ~.- -

--

--

~

__

I

,

~

.. ....= .. .::

./ ---u

~~I
1 ,-/

..

II

.......... ~~

-~

_I" ~.-

-

.

; ..... . j-_.., .. ~ ... TN.,.. 9· 100·.,.. ....,". _"..'
,__ ~ I!r., ." _.-....:
IiJIII

rernoving' compound, • D···epell ern g- 0 n +-... ":·il tJ-~vo_ , ....1 ) .ne 68 - { (l6· .__. ryo. '"' Ii) (.p' C ~-i...._..L...' .... ·.. ·~ amount 01 earnon resmue. soak ..: to rs : ~) nours, r in se with \\.. rer an d (:l~~~ cIeaninr SOl\- ent (S D ), a brush " .... a sti ff DI"i s tie brush, wipe tone pans itr; drv and 1uori eat€:~
i--.} ,.
"Ii ....
I-

thos€

parts

witb

carbon

The compound should be washed off thoroutrh ly wi th run ni ng water if it co mes in con ta e 1 wi 11~ the skin. A good lanolin base cream .. after ex.. pesure to compound, is helpful. The use of rulber gloves and protective equipment is reeommended.

Jl-·arning. -4,. ... . oid

skin

contact

with

P-C-l11.

~-arni ng. Bef ore starting an inspection' be sure to clear the weapon, Do not actua te the
unti1 the weapon bas been cleare d.. Inspect the chamber to insure that it is empty, and cheek to see that no amm ani fion is in position to be Intr'igger

trodueed ..
Machine Gun Replace items ~ 3;1 7:t 8:1 9, 17 t :20, and 23, fjg. B-1 and items L, ~ 3. 4, 8y and 9, fjg. B-5 if necessary; Evaeu ate to direct support maintenance.

Shoulder gun stock group (M1919A6o nly)
l

Back plate assemb1y
I

~
I

Bolt group (M1919A4 and
M:1919A 6 nn]y)

and Driving
sprmg aSge111bly and bolt group ("137 -only)
I-

Lock frame group

· Ba.rreI extension
.

.

group

Barref/barrel assemblies

Inspect to assure stock is secure. Nat on clamp must turn freely-. Check clamp and wing' nut for damaged threads~ Inspect stock body for cracks .. Adjusting screw mnst be tight, not, b~lO"\"f' flush, or protruding more than 11/2 threads, slot, either vertical O'r horizontal. Headless shoulder pin must be: seated in its reeess when adjusting screw is tight .. Back pia teassembly must, be capable of' being Ia tehed .securely' and must be free enough to be remov... by hand. ed Check trigg~ safety ("137 Ilnly) for proper funeti oning. The ejector' should return to neutral position whren pulled to the side and released. Firing pin point should be smooth and rounded .. Firing pin shoul d move i'reel)'" in the bolt group .. Sear should work smoothly in the guideways -vrithout binding ..The angle on mating sorf.ace that engages the firzn,g pin -vn-n be sharp without a feather edge ...Driving spring f'c-r' M1919A4 and M1919A5 must have a free Iength of 1~ -1/4 to·1S 1/4 inches. Headless shoulder pin (Ioek frame pin) must move f:reel y under spring tension. Trigger cams must be free of distortion. Breech Ioek will function freely ~th a minimum of looseness in its slot and forward beveled edges wj)l be free frem damage. Barrel locking spring must prevent rotation of the barrelt'barrel a ssembl Y' during firing of the weapon, Inspect for pits l.arge- enough to ea use extraction difficulties .. Pits must not

i

Replace, if necessar} r, Eva~uate to direct support maintenance for- repair ...

9 :'f"· ...... ~g.. B- 1 ... -" . "!Ir'I 1,I f Jg...... .J"'-.:>

wen

Replace Items l~ 7 thru 11, 15~ 11 and 18. fig, B-6 and iterns 61 1-3 thru 17:1 21, 22, and 2!1J fig... -7 B if necessary.
J.I
1

:t'

Replla.ee items 1and S thrn 71 fig~ B-8:1- if necessary.
Replace items 1and B., figlfr B-9, if

necessary ..

7 and 8 fig. B-1 and 8 fig-. Bt1 1

~

9

TM 9-1 00·5-21 ~-25
T'able £-1... Organizational' M a.intenance Prncecl1L-re-ContinuecL

CO"'\JTe-~ grOtl

P (!ltl.1919_~4 and lf1919_}\ -6)

CO\,Ter ~rou p (li 3-; only)

be greater than the width oc a land o-r gro<)ve or- more than 3,l8 inch in length. , Cover 'l,.\Ti11 he. held open by function cover ca tch assembly .. The cover wIll opera te freeiy in its tra vel... Functional components will o-pera te freel)"!" Cover Iaten \\;11 hold eover and back pla,te assembly ~urel:r .. Cover -"vil1 be- held open by function of cover debent plane]. The eC)Verwill operate- f:reel}r in, its travel. Functional ccmponents must. operate freely. Colver latch will hold cover and baek plate .a.sseD],b1y seeure1y .. ,
II

Rep~aee items 1 Ibm 5 and , th~ 12, fig... --:IO. if necessaryll B

, Repi.ace items 1 thru B and '· "f ' 13 f.lg.. B-1,1..11 ~
IJ
'. . "_._ . I I

a 0 th rl1
"_ '..

..

Fla.sh hider group (~11919A4 and ~11919A6 only) Bipod assem bl y (~11919A6 only]

Check flash hider for- carbon and for binding when assembled 1;0- f'ront barre] bearing. Check clip assemb1y for Ioeseness and set, Check for damaged threads and for misaing or damaged eomponents .. Thumb screws must .seeUl'e legs
finnly ... Inspect for -cracked or spllin'bered handle and damaged threads, Body must be secure to barrel jacket when tight ...

Evacuate to direct .suppo-r1t maintenance, for neces'aary :repair.

18 and 19. fig.
B-1

Evacu-abe to direct support for neceBaary ~air ..

maintenance

2I fig... B-1
IJ

Carrying handle

assembly {M1919A4 and Ml~19A6 only)

Casin g and barrel jacket grou p

Elevation and windage 9f!rews must function freel) r. Front :sight must be in a1inement. B1ade must be seeure1y fastened in place .. Barrel ja4!ket must not cause binding af barrel/barrel assembly in front baird bearing .. Barrel jacket must be held secure1y to :easing bl"" macbine screw ...

Replace, if necesaary ..After a8BtUibling to machine gun_, stake SCre\'l MS 90725--6 (:S, fig~ B-1!) .ligktlg over nut. Evacuate to direet IfUppozt maintenance for Deeesaary rep·air .. ~ Replace itemB: ie, 20" 22r 23,1 and 24, fig. B-14 and items 1~ 17. 18. 19. 21, :26jJ and 29,1 figll B-15 if necesaary ..

Tripod MOllnt Traversing' and eleva ting mechanism assembly Head and leg
groups

Check to aSS-UTe mechanism and elevates, properly.

travel1JEB

Replace item. 2" 3~and 6, fig.. B-18, if nee easa ry',.
BepJ8.t'e jtem:B i., 2, and S, fig. B-19, if necesBILITIl

----------------~--------------------------~~~~~~--~~~--~~--~~--~~~~--~~
L

Cheek to assure head and leg groups, can be secured ...

10

CHAPIER 3 DIRECT SUP·PORT I GENERAl SUPPORT, AND DEPOT

MAtNrENAN'CE IINSTRUCTIONS
Section Iii 'RE:PAIR PARTS, SPECIAL TOOLS; AND

EQUIPMENT
and d,erpo,t

3--1. Special Toafs and Eqluipment Special tools and equipment required by maintenanee to perform the repair' operations described in this manual are listed and illustrated In appen. di B IX
iii

3-2a Repair Parts
Direct support, general support, maintenance repair
trated in appendix B.

parts are 1isted and. illus-

I.'.

Sect·on II~ TROUBLESHOOTING
maintenance ..

a. Refer to table 3-1 for .troubleshooting procedures for diredt suppcmt and general support

b4 Refer to table 2-3 for organizational troubleshooting procedures.

1. Flailure feed. to

Afac'ki-ne Gull a.. Defective_r cam h. .Defeeti\"e extractor plunger or c. Defecti"re c:over: Iartch Def:ecti.ve _ feed :cam ... Defective breech lock h. Def-ective breeeh lock eam c. Defective accelerator d. Defective T-lug' stud e. Defective driving spring assembly a. Defatuive firing pin spring or firing pin. I a, Improper timing" , e. Defective barrel extenBion a. Def-ectige b~.h Jock b, Faulty breech Ioek eam elearanee 8. Defective ejector b. Defeetive e:jecbJr spring I e. Deformed T~ot . Improper timing Tripod MOU1lt Defective tr.a¥elBiDg and. eleva.ting mechanism 8.BSlJlribly a. Defective quick :release pin b. Defective pintle leek e. Defective trav.ening' and elevating mecltanism. auem.bly d. Def:eetive tripod mount pintle a. Defective sleeve lateh b. Defeetive sleeve toc:k spring
spnnx:

a,

Beplaee b. Rep1aee

c. Replace
I

2. F&ilure to cha·mber S.. Failure to loek

Rerplaoe a. Replaee
b. e. dll e.
L

-L F&ilu1'e to fire

Beplaee Replace Replace barrel extension Replace Replaee

5,. F8.J.lure to un10ek

61. Failure tol -eject

; b, Adjust timing (!.. Re:place B. Replac-e h, Adjust a, Beplace

h. Replace c. Replace barrel extension Time eorrectl,
Repatir -or rep]a£e a. Repair or -rep]a-ee b. Repair or rep}aee e, Repair or replsee
..

1* Failure to trafl!lt'al Z. Maehine gun not aeeured to mount

S~ Legs fail to

my

open

Dr

locked

: d.. Replace a, Repair or N!JIl~ . b,~Repiaee
i

11

Secti on [II. PR EEMBARKA TlO N IN 5PECTI ON OF MATERIEL IN UNITS
A.LERTED FOR OVEeSEAS MOVEM:NT 3--4. Generat
This section .prcvides specific instructions for gui dan ce d UT'j ng inspection b}'Pdirect and general support personnel of materiel in alerted units scheduled for oversea duty. Inspection is made f OII~ the purpose of: d. Determining serviceability. b. Recognizing conditions that would cause failure, c. Assuring proper maintenance at prescribed levels. d. Determining the ability of a unit to aeeomp Iish its maintenance and supply mission.
Table .5--f.. P-reembarkation l nspectiur.m--Continued
Item

F iring pin hole

Firing'pin

~1 th face of holt and finnl1j.- seated. lIaximurn 011081 inch (Use g-age 5077203.} Elongation of hole is also a cause for rej ection. ~Iinimnm 0.060: inch !-laxim.wn 0.068 inch ,(Use gage 7319929011)
011

Bottom plate group
BK£kplate

3-5

~I

Inspecti on plrocedures

Warning.. Before starting and inspeetlon, be sure to clear the weapon .. DO NOT actuate the
trigger un-til the weapon has been cleared. Inspe ct the cham her to insure tha t it is eInpty, and .. cheek to see tha t ne ammunition is in position to be in trod ueed, Or. Exercise j udgmenc regarding degree of Inspeetion of integral parts wi thin ass emblies. b. Refer to TB 9 -1000-247-35 and table 3--2 for inspection criteria.
1

Brereeh lock can will float .slightly* I Bluffer plate must have- a 3/i16 inch pro] eetion. Adjusting screw will be , flush or- not protrude more than 1 1/2 threads beyond end of buffer .... tube.. Slot either vertical 0-1" horizontal. Minimum: 7 pounds Maximum 12 pounds (Use fixture 7214758.)
I .

Timing

Min5rn urn 0.030' ineh Maximum 0.120 inch (U se gage 731992811)
I

Mount Leg and head group

Item

~OD

cd.ria

]11 aC~l.i7Le. g1t1;r.

Breech bore unlined barrels
,

Preernbarka tion--Maximum 0.304 inch (Use gage
5564343~)
I

Barrel er-o-sion for lined barrels Bolt ~ronp

I

Use barrel erosion kit 591,0297.. Refer to TM 9-4938-208-34-. Recoil plate will be flush

T1le distance between sleevre : and collar is n-o-t to be less than 1/4 or mare than 1/2 inch before locking. .. Clearance between pintle- Minimu.m clearance 0'.:003 lne.h~ shoulder and tripod head Elevating and. tm. versing Indieatozs on handwh€!lel and elevating scale plate mechanism assembly of th,e upper elevating screw' must coincide at "0''1 reading.

Section 3-6.. General

IV. GENERAL MAINTENA,NCE
(Refer to figures B-1 ~ B-2t B-18. B-19 Tl 9-1005-2112-10 and pertinent vehicle operator' manual.) Groups and assemblies may be disas sembled. as necessary', into individual parts. (2) Comp1ete disassembly of a unit is DCI al ways necessary in order to make a required Ie placement or repair_Good j udgment should b exercised to keep disassembly and assembly :opl erations to a minim urn. (3) During assembly, assemblies at groups should be assembled first, then installs
p.

instructions on general maintenance procedures to be used by direet and L general 1 81 .rppor t.mai rI.mameenanee In main taini .' nmg ..... LUile machine gun and mount.
This section provides
II ..

3-7.. General Maintenance Repair Methods e, Disassembly and Assembly Procedures.
( I) In disassembling th,e machine gun or mount, remove the major groups and assemblies.
121

to form & complete unit .. Lubricate faces before assemb 1,~ ... ~
ab ie,

sliding

sur. mnsec, ~ , ...... .. ~, b TOkcen, kinked ae' f ormec, rar; to function
erly ~ or fail to m-eet. specific
111"OIJ.---

.."

b~ R epla cemen t o)f Paris, ( 1) Parts will be replaced when unservice(2) When assembling a unit,

renuirt-ments.

replace pins and cotter pins, if available, If screws!' nuts, washers, and retainers are damaged they will l:Je replaced,

(4) I: G. new par: is no: available, a r-eCOT·di.tioned part may be substituted .. S-uch reconditioned parts should be examined caref ullv to determine their serviceahili tv ~ •

Section

V. REPAIR INSTRUCT[ONS

FOR MACHINE

GUNS

3-8. Sp1ecific R,epai r 1 nstrudions
For specific repair mstructicns of the machine gun refer to table 3-3.

13

-.'

"'1
....

3::
GroUD
ttr' ..

1

embJ:f
I'

l~tLon

ReJUl.lr

/'"·nl~n'g HII'.,IUII ',"', starfing'.•• an 11,.::efAre' ·'nsp'ee,',I', ,',' ', .. ,'" ,II IilOIDJ!,1 Iii be SIDre t10 C I h ".• ear tile w·eaplo,n. D'iOI , I, not actuate the trigger before~ the we 3,o'l1. h as: been ~Ie!ared. Inspeet the bore and chamber to iJlSU re that it is em pt,y and free f rem olbstru-ctioDS. Che~k tOI see tba t no a,mmunition is i in position to be lnltr1Jdlla!d~
w., ,'/
l

r ....
'

8 \,
L.I Ii .....

.......
IIkJ

I

~l

'VI

Machine gun

Visua.lly Inspeet maehlne gun fOlr' general appeara:nee..,

I

Refinish eomponents as necessary Repair or replace- ulose-meea.l)l]e
l'

Cllpck timing; lt2'~~, gage 73199"28.. Rtrd e-r tOI figuT~S 3-1 all II. 3L-2..,

com ponents ..

Check trigg~T pl~1111 nl19Jxiflll1m ~ 12 lh" min i1111 n Ill: "I 1h1R.. 'J:Ie f'~xtuFe: 127 i 7~8..

Check e]amp and wing nut f-o:r damsgoo threads, Ohee:k clam.pling greupa for locking acti-on .. Inspect, stock body for
l

Repl:a-ee'iitems 1and 2, f'jgure

cracks .. Baek plate assembly
Figs B--4 and B-5 Adjusting screw must be! tjghrl Headless Back plate asaemb1ly' Mould shoulder pin will be, seated 'in its recess fit finnly' in tbe ca.sing I w:hen,adjusting ~revt is Iigh.t .. and barrel jacket; glUlIIJ, BUlffer diaks wil] be free f'rom bu rs and brut should be free tears and, edges must 'be smooth, enough tol be removed by hand.
l

A dj"nsting SC~~ 11Itl1ql nnt bp.: below f~~l~ h, 0-"- I"n)t:ru: ~'~ng mfll Tf1 till~fl iJ

1. 1,"2 t"h r{'.~t1I~~11 ~I~ll pi ,Jle:r tt vertical I or 1 Ilorl~:nn".:\, ..
I,

Adjustilllg p.el'f!l\" m'Jl~t, be ligh le'n~ to 22- 26 ft. lbg:., tOFlll1@-.

I

Baek plate a~nhly BROluld fit fi nnly' in the receiver but mlost be free eliJJoroghtol __,.3 ..J b" reDIO-w-'CU h h __ e ,I"Y .'IRrlU.,

n"l rr-pl'

I,l ft~ flllf1]qrt h A~ a 3/,16 inc11 P'nt j ee tion ...

BoJt g:rnUPI (M1919A4 and M 1919A6) and drivillg spring ass emblJ' and bolt group (MS1 .001,)

Fip 1J-.6: and B-7'

All

e.omPOl1atts

shonld be fl1!e of &harp

,

and burs. The ejeetor sllorn1d mum to neutral position wben polled to the T@8.l and released, Firinlg pm poilnt .sheuld, be BIllOOth. and well
corners

rounded ..

Rep1a,-ce i,terns 1thru 1118 Cheek firing' pill pl~t'fIISi"n-: except 6. 14,1 and 16. figure minimum OJ160 inch to B--6 and items t thro 23: maxiimllm. 01_068 i.len.. ex~t, 12 and. 20. figure If se gAge 731 9~129 Bc-,7t if n~l!SS3.ry~, Pin, (figu r-es .3-3 Slid 3---4) .., (2, fig H~) mnst be staked at both ends .. Chf:-.e,'k_ Iiriil1lg I-in hOll]p: maxinn.m n-08i ll1eh.
I

~ U Be lV'g~ fi0112il9 (fi:p:1U'Po!1 3-51 and 3·"G) ..

-801-, ..

~;t-gro-: I

-I

'-,:U-PI .-: -_..

.......

-......,.._~

...I

---

........ --

.........

-....._--.--t~---.--.----------------------Il-----------------_,_-D-.:
I ~T \

r-i v-i-:n-g-8-p-n-·J1'-~-: n-' r-~ 19J!t

'1'-rst:.s and :ttrl J~1I~11111

-a

~'.......

...

A4 ~

c.ootioued

and, M 19l9AG 1111fJJ~t. J~"ve frea lel1gth {tf ] 5r--l/ ~ t(i) 16~-1/4 jl1~bes, Drivinl{ :API"iI1g r(1lr M'!tl mnst have iJ"'P.tP. ]~o~fh ~( 12-1/2 to 13~L/2 i"lck~. FiriJ1g pin ahould move freely 10 the bolt grolUp. Sear sholu1d 'Wf):rk smooth].,. in. the guide-wa,a Without binding ..The angle on matinl" rmrfiLees that eJlpges tile fJiring pm will be shaYp without. feather edge. ClJeek tlIe driving sprinK aasembly f-or dlefOl1Datlion and properl tnndlioning. Ch«k to a88,o:re'there i. DO binding between funrctiunal parts. Leek frame depressors

FigB 8

I

a~~~~to!:. ~~~ 49'~~~ A~elerator lup 81'8 to f.rea of defonnatiron a.fleetiJ:a.l are to work

Relplaoe item.1 1 thro: 8, figure B-8 if neeeaearJ ...
j

Harwell ex:teftsion groull

I

Barreljharrel asaemblies

7 and 8. fig B-1, and 8'1 fig B-2

the guide pim 011 balT\!J extension p]unger ~ll be free from damage and/ar disto:rhioln'lIl The loek frame guldes wi]] be tigbt and. free (If damage.. Beadfl'e98 sh-oul,t1er pin (lock frame plio) will move frr£ely under spriug tlemRion. The triggeT eama wi1J be free at dismTtion and bun. Barrel extension will be free ofl sharpl edg~em and hurs .. Breech Ioek will flunebion freely witb at umimum of looseness in its 8]01,1 and {grwa.M berve1ed edges wi]] be free frt1lD da,mage'll Barrel 10eking .epring mud prevent rotation B-f the blarrel{bar:re] assemlb1y do I'ing firing of the weapon Barrel/barrel assem.b1ies will pass 8 yiSUla1Jnspeetion, They must be' cleab Bod free of eorroSjOD .. Fori standards otl gerricealJility refer to paJ,lgra,ph, 8-9.

rree1:r

in the barrel extenaiOlL

RepIJa.ee item9 1thru 4-. fi gore 8-9..if neces9A-ry..

I

Replace items 7 aod 8, fSgwre B-1 & nd item 8;t figure B--2" if necessary.

-..1

Cover. assembly

-------------t---------- __ -I~--------Figs B-IO and B-1l

-----------------....----

-

.•

_.

-

--

.• -..... -......

-+.-~

~

......

_...~------ ... _~_...... __ ,_,.. _ .... ~-..._~_,_ .. - .. .. -_~_ _ :.--_._
-__........r.._.r..r.-_.IIJ __

j.____..._----

....- _ - _ -

_......_

r.--

...

_-.

.. -

-

-- __

--

--.----._.-

1_

..-....; _

COlver assembly w'ill be he1d open, bly j'U1letiolR -c.f cover eateh aSseJIlIIJ11Y'':I,on Ml9-19A4: Bind M1919A6 a.JId by cover deten.t O!1 1431., The COlver assembly w'jll
OlpCT81te

Fl~!,sll, lider group h (l4.11919IA4 and M:1919Afi
onl1r)1

18 and 19 fig B-1
1

1]

freely when opening and. closing'. Functional eompoaents will operate f~ly ...Cover la1Jeh will hold eever a.ssembly and back plate a~mhly B8Cur81y ... Check flash h id~r for carbon and [orbinldi.ng when assembled to f'ront barrel beaning. Cheek clip 8asernb1,. for ]ooseness or set.

Rel}ll~l,e-e ilC:ll.IS 1 l}~l U 11 ;~. 11fi gu-re JI-l_)1 an ~l t tPUl S 1 Itll ru ] 9 "~)[C~:'-Ilt16 a n ~l 18. f'igul'e R-ll~ if nece.ssa ry ~
I

R'-P'I 1ft r.e- item s 16 l J rru 20 1 rigu re n ~ ir Dtt[_$cSary 1.
Ii

..

I -,~!fe'T to' floI
D_

~

Jg\lre·

., 3-1 fInri
1

proeed u r es f 01 rem ~V'iIfl_g lin td cnrluln -res; ~ln~ \\l'it1~ (,~arh~)H removiu g reamer

.ass~mb1y'...

....

Bi pod, assembly only)

(K1919Afi

Fig B-12:

C~:rryillg handle as~remb]y C:M1919 A4 and M1919A6 only)

Fig )1-;13

Ch-eek for bent or stripped, scn!W" th:readB and stripped BCPer\¥ holes. Ch,oc:klegs for damaged fir' m!iss1illg' components .. Thumb srrewB must secure legs: fimtly .. Check lor damaged or m,LBsingparts, Inapeethandle for eraeks or. g.plInteriDI'IiI
InBp8Ct: in aeeordance with, standards in paragraplh 3-10,.

Repl.aee- items 1 fhru 9tJ figum Br-12. if 1I~~tMIt SCTe~v (7 [[g' ~12) must IIIe stak.ooJ 111 eoa vil y
11
tJ

~!Jl.a~

it.emIS 1 tl~ fill ru figure n:-13" if neeessary'..

Ca Sir1lgand barrel jacket.
group

FigB B-14, 8-1.5, n 16': and B· 1'"
_ .1.: . ,'11
1....

R~ la-r.p. ]terns 1 til En g~ 127J 1~ 151 thru 24 ,I :31 n dl :1,0 thru :12, figure R--11~ if necessa ry. Rpl]lln("~mlellt {1 items 15 a!ll~l. 6 i~ 1 Te.. ricte<l to ge:)l~ral ~t :S~ll~Jlli}rtma intcuanec ..

r

R-eplaee items 1 tbru 9 J2" 14 1.11TU 2b;~28 lJI ru 32 3J nd 11t thru 36 fiig H~15 if necessa ry Repl a(~nl.p.nt 6f item 28 js: rp~,'-ricted to gelleral -All PIJ1)rt m a i1ntenane~.. Fori rena.ir of
1 ,

1

II

f :r~ln l. ~igl~t, g'rrI1tl~ rnpI3(:-e j boms 1 lh:ru 1t ~ .. '{"~t"Pt.8'1 rigu re R--·l G

~----~~--------~----~~--------------------~----~~~--------~~--~~--~----------------------------~-----------------' Casing bOTeI necessary, For repair
ID.lptei1on.
i

Repair

i

T'e!l~ ..ad M~'19tb.~+!J

J.eket group-

aDd

89

Ii

.,..,....

',"L

oou.tiU.uecil

retra eti ng bar

rep] a 00: figure B-l1 as ne.e~9sa:ry",1 Body (11. fig· a--16) mu:Bt, h-f! stak:ed lnto ~t"ew (1~ fig B-14 and 12~ fig B-l&) a1l1d ~rew {tl 11g
B-1G)-I'

gruIJ~ II items: 1tl. ru 8!,

Should'8r' halt (1 fig B-16) will be staked. 1igtltly in. bTO placei,] i8fJ degrees ~art~ Barrel boB.ring lock (171] fig' Dr-I BJI.tl 26;, fig' B--15) will be staled. into the ~h.~ of tlle barrel jaeket and balTe! bearing, Cboose noteh; which elimiilllR tea possihilit,y I)f 81101 and. hearing holle being adjiaee,nt. Barrel j a.eket m;.mt, bel staked in.to Blot Df screw J'I·" f·' 01141 . an., -'i1Iit'lg .d fli " 111:1-. .• 11".0--' 1l-·15;) In twa p1aeea~
l

qt"7

Screw (18, f'jg B-l.f: and

n

fig· B--15)1 m-Ulst: be drs.,. up tigh.tJ back-ed off 1/6, to 1/-1 tarot and staked in two PI]Ue3 nil. hreeeh h:tck cam (19 t fig R-I.-I and 24t fig 8-15)1.
1

l,

:

StoP]. short round, front eartrldee (21t fig' B~14)1 mo:st "be slaked into 810m uI mp'Jl short; round (20
1 ,

fig' B-14)1 In tw'o plaee__ q'...

RiYet

-

f'ig B-16)1 must be gTOIDnd -O.IllBh inmde and

(SOlt fig B--·t4 and 3

1

".

outsideli

...
"'II

......_-

T N~ 9--1005-112 .... 25


eated in figures 5-12 ani ~~13~ChrolTI€ fiakinc caused ib: feathered edges wil, N··aT make weapT

3-9.
ioi

Se rvi ceo bi Ii'ty Sitanid areis for Sorrelsl!
Barre r Assembljes

..•. barre; assem bli ..... wu - ;p8S[ s visual' ies III B arrers (J f b inspection utilizi n~ 2..1 gun barrel Teflecro1r (figure 3-81) ~ They must be clean and free of corrosion. The following standards 0: serviceabilitv are applicable: .."; .. h a. P 1 III WJ.e cnamt)~I' AR'.E a1~ able 1:f thev ts '..:. Itow.... 1 are not large enough to cause extraction difficulties .. b. Pits greater than. the width of a Iand OIT groove and more than three eighths inch in length ARE cause for rej eetion, c. Scattered or ~un~fo,rmll~ fine pits or fine pits in 3 densely pitted area A,RE allow'able~ d: Tool marks or scratches are aceep1talJle regardles...S o·..r ]e··n··......I-l-. "'1-~n -r r r.arks --.:n~ -D1'rVn m .'. • K:S W-.IJ.)J ~pear ad.UI' '. ..~ .•.'~llIil.~ 1. :.fl~ ~ H.n~1 .running laoomlly in the· grooves or may run spirally across the tap of ~thelands., e. Defin-itely rinlged bores or bores ringed suffici en·tIy to bulge trhe ou,tsid€ 5urfaee of the barrel or barrel assembly A&E Cause for 'rej edii.on. f. Lands :that appear dark due -to coating' of gilding metal from plrojectiles should NOT be cause for rej eetion ... fJ.. S tel Ii te lined barrel assem-blie-s can be identified -by a gap_, located at, the j unction of the liner' and the tube. Presence of this galP is NOT ca use for rejection. A. Serrations will ibe well defined so as to retain han~l/barre]assembly in. its, setting by the locking' spring i: Barrels will be rej ected when rej eet limit on breech bore, gage is reached (figure 3-9 J.. i. Refer to TM 9--4933-208-3,4 fori ruse of the harrel erosion gage on barrel assemblies. ....O-Iio'oI;
"iI "
iii ,I .' • . .. I.I

~I.I:!

I

Cautio". Nelver attempt to cheek or gage: a 'CLot" ba' . rrel 0 b .. I a8SeInu y. Ll .Il 'r 'arre
I . '.' .'

.!

•. '

.'

1

3-1 0" Serviceabifity Standards for Casing

and Ba rreJ Jacket Group

a~ Casmg GrOUPI~
(1) Steel trunnion block will NOT] be cracked or severely damaged. (figure 3-10). Chrome plated trunnion blocks are preferred fur Machine GUDS, M1919A6 and Ma7. Weapons with unplated trunnion block willI nat be replaced unless grooves (damaged areas) exceed 0:1li010 inch in depth (figure 3-11) measured from the adjacent flat surface. Servieea·bility of chrome plated trunnion blocks. with evidence of chipped plate in areas that ma}" affect feeding of the "Weapon will be governed b~T criteria indi18

on unserviceable .. ChroIn€ riiated trunnion blocks .... are easily identified bJ:r the, aluminum COlored appearance 011 the top rear fia; surface. (2) The side, lllaie assembly ,,'-iII be ~.~ aignt and wiI, I~' 1... ......v ~ "", . .0. oil ... s : .rp .... ers .r II-a'e no shia' ,.' co'.........'··..0B"1 I·'t·, urn '.. handl t .·ID:: asrai -+ .... .nancie WI,+11no'. b·' d against any portion O·J. the slot in side plate .. (3) Topl plate group will nat be bulged and will be free of dents .. Cocking lever oper .. ating slot will be smooth wi th edges free of burs and sharp eorners. -(4) The bottom, plate group 'Nill be straight • and tightly riveted. · b ek ill .. ... ~ ... .. 'e (5) Th .·e Slg., htr : ~···ra ''.et "W1. fit tngnt an d1 b free olf distortion, Component parts of the rear sight will not be distorted so as to Interfere with functioning; Elevation and Windage screws will function freely'. The front sight will be in alinement. '~l and ..L.t t:rIl from" di -+-0....1...:0..• Th e blade ~....... ". .... lib, L- ':l-~Ld n 'e wHI be securely fastened in place, Front sight, will raise and lower without binding .but will not fit loosely on the machine gun, ~ 1 -d-_ • -(rl! ),. R·"l ................. st nol.. be loose.. Th'. -u '.. vetb ' mu·.':. j···e ·nVt=:It.,b· lD the receiver are not considered, "loose' until there is, perceptive movement between components, interference, with functioning of the weapon" or possibility of the loss of' the rivet, TOI determine the extent of Ioose rivets, tr)T to insert, 81 0.. 01 inch feeler gage between the riveted eom0 ponsnts, top and bottom plate. The feeler gage m ust go between the riveted components for their entire length before the rivets are loose -enough for tum-in of' the weapon as unserviee8b1e~ Entrance of the gage at one point on]y is not cause fOIT rejection. (7) Receivers, that will accept 0.010 inch feeler gage free1y and without bind between side plates and trunnion will bel rejected. However, those receivers that accept, the 0.010 inch feeler galge freely in the area 1 inch from rear end of · the trunnion will be acceptable. (8) M-arkingsl m115t be legible, b.. Barrlel Jacket Group, The barrel jacket will not be damaged so as to cause Ibinding of the barre] assembly in the front barre] bearing, The barrel jacket will be held securely to th.e' receiver L. .: .•. by th,e macnme screw, c~ Retracti'nJI Bar Guide Group (b187 Only) ~ The retracting ·bar guide spacer should be finn]y secured to the casing' as sembJ l' Cheek for missing or damaged components. If locking' wire is broken or missing, replace. The' retracting bar lock should fUnction freely' ..
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,'~~ M~ft~m$ prtIlI'1f.ltfMH' to d~iM g~~a;biUtv of tfm.mg' jm- MMi~~ G.uQ~, 111 ~A* M awd Ml919A.6,.

~~

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MIN. = Q.Oo·O IN_ j.,tl.AX~ ... 0_008 .IN.

MA.X ... -D!!,Q6E IN;,

MI N. -0....1160 ~ N ~ (

P'I:N POINT

FIRING

Figum 8~~ M ain~,f!fm1W'6 :Ji'".(iIfi.Bd~'re.! to ,d6~~ift.c Slervii!e~bilitw of {irmg ;pin pr.otr.uaio.-n for;- .Macll.:inD Gu.~~ Ml§.19'AJ. a~ M1.ljJ9A8~

20

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Figtvt"6 j~-5• .JYai·n.ten.a.~e p-tl&.a(ltiuroo to d~f6-Mj;ialw 86MJWea-bitity of firing :pt~ lbiJk .f.M" Zlfa.eJ'thw Gu;~'. Ml~,.19M atnd ,ltJ919A6~

21

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Ftuun 8-41,. Ma-i~m~ FlMled~r6.B.' lor Mt~o ,"~'1.Ul~litv IJ! tk~'--p1:aood trU,'l1nwn blt)t;!'k witk dtimt;;;"e B~6JSding ()J}J. o i~1J.__.NOT (Ul:C'cpta.lde.

Selft'JOJ:J

Vt, REPA_IR I'N5nU CTlIO'NS FOiR TIUPOD MOUNT ~ M.2
'gl'"D'UpS

2;12=10., c. Disassembly m the tra'VeTsi.ll,g" and elevating meehenlsm hi,restricted tOO, the sbsol ute minimum req ui !'€Jet, to replace defectrve components,

'and, u:&enl:oliool" refer

to

TM' 9-1005=

Tabl" I-J. Diret'-t and General Support Mainte11ancs Procedure, lor Tripod Mount
1~t.l'On
TC"3ta and adluetments

Tripod mount Travernlng and elevatihg mechanism cssembly Fig 8-18 To dlsasaembla/aaeemble upper elevating' screw stop refer to figure 8-14.

Visually inspect tripOd mount for general apr.ea ranee. Check to insure that ~11
components are servieeablo,

· R eparr or rep I ace unservieeI

-

able components,

Check for missing plug in lower end of sIC@\Te. Check upp@r el~vatdng screw stop and traversing slide lock lever for
proper functioning. Check lower elevating screw stop spring and lock ·· 1lever f te I ror tension ancd fl1t 0 { spring In dovetailed spring seat. Test upper and lower elevating screws for binding, Cheek the dial pointer for looseness. In the o.lp.'vn ting hanrlwheel check headless ~r ~I ,1 ...ring an d pin :or f unetnonmg on eue k ri se1til~g of handwheol with pointer. In l11P traversing' hanrlwheel check Iunetion of click pin, union nut and scale dial and cheek traversing screw rOJ; fUllction with traversing handwheel (screw should not bind). Markings must be legible, Cheek front leg to insure U\at It ollells and closes without binding. Check functJioning of sliding sleeve and sleeve lock latch on right rear leg. In the tripod hea-l, check pintle, bolt and nut for (lamaged threads, bur's, and mi!;!)ing cotter pin. Check triIlot\ head for cracks and burs, Check function 00 pintle and lock assembly. Cheek setscrew fnr staking. Cheek tension of helical compression springs in lock aseembly. Chf!ICk llearing for burs. Check pintle lock release earn for damage and pin for looseness. Cheek lock assembly housing serews for Icoseness a.nd burs.

Replace items 1 thru 36, except 16, 18. 22. 26, and 29, rig B-18, jf necessary.
,

111 1 Poin t(1'r {lTI ha n (1,~llf'~l a n 1\ (1 t 1~ ~ j ~ n n t. if) n p 1~ t f.I: of u pper elevabl tlg screw must coneid~ ;'{t .'()" rending.

ll~(t

and leg groups

Fig B-19

groups

~la~e itmns 1 tl~ 80 ru eyc~pt16t 25,. 2··7· t ~nd ~!" - ~ ~ 28, figure B-19~ if needed.
!po --

Th f! ,f I itt.-t :t n .n n h~tw ~-n , sleeve {\nd t::.ol1 r n is not to lH:!' IC'~~ tl1n n
_ ~. J~ ~ '\.. \. .' .. ..
= .~

one-quarter nr tTl()TfJ' than O'rv:~11 n l f iJ1 ch b=foro lock in II l\f illim urn
r

clearance between pinll" sh (J.1! 1d nr ntH I l r j IHl(1 hend (l,UU::J i11~11~

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Figure $-1-' ... 'aiftfena.1tCe pro.cedu.res trw utilizing M Bt!re1D st'opl tDal Qn 'Y.pper elevati1'~g me·eM-ian!. rOt :II .... npo' ~. T·' d. M:otL1:t. t" .If.( .II.,

SectiDln VJ;I~ DIEPOT MAl NTENIANCE
3-12 ~ Generel
ATT' 'N'
I .• .,..;

INSTRUCTIONS
A ..l'1.I¥l. . ". '/
. .

instructions are eontained in USAWECOM:D'J\I\\rR 10 0-212 which is a vailable through Commanding General" H eadquarters, U~ S~ Anny Waapons Command,
1

aa Depot maintenance

nois
-

"I.I'S·· ·· "'E-S'MM'1---..0 '·'I R O'C... I.slan" d 'W I .'. ". I. .' cr;A k I 61201.
oil!
. '.' .... I' . .

.. 1 nu
..

b. Repair parts, special tools and equipment are listed in appendix B of this manual,

26

CHAPTSR 4

FINAL, INSPECTION
4-1. Gen era[ The, machine gun and mount m ust meet the 'lots ., arm .. ieated .. bI 1imi ,,' 0f servicea bil·ty' as In d· t..........:· 'In tal'l es 3-3 .:: '" and 3-4~
+

be corrected b,y replacement

of defective compo-

nents.
b. Upon completion of firing, machine Will be properly cleaned and 1ubricated.

gun

4--2. Fundi,on and Firing Tests

4-3. Complet.on of Inspection
\\'hen the machine gun and/or mount have been restored to a completely serviceable conditionr it shall be certified that the item is aceepta,_" t ~_n.A,1iP'''· Ie ,rn ror b1.-. f'or ."re,tu "to use.l- or ~ ",reurn to OW~ •
I:'
I,',

a. The machine gun that has been repaired
should be function fired whenever pos.sib1e, to assure proper operation. The machine gun that failsl to meet functioning and firing tests is to

CHAPTER 5 DESTRU eTtON
5-1 ~ Gene ral
of the machine gun "Then su-bor abandonment in the combat zone" will be untertaken only when in t.he j udgment of the commander concerned such action is, necessary. If destruction is resorted to, the equipment Inust he so badly damaged that it cannot be restored to a usable condition in the combat
a+ Destruction jed to capture

OF MATERIEL, TO PR.EVENT ·ENEMY USE
zone either b~"I" epair oI'" cannibalization. r The repo rrti ng of the destructiio n of eq uipment is to be thro ugh regu lar chan nels. b. Priorities for destruction of repair parts are: •
(1) Bolt

(2) Barrel (3) Sighting equipment (4) Mount

Sadlon IV. SPECIAL

.. -.

Its AND EQUIPMENT
.. ..
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(1)
.sOIUJ:C-e

And Recov Codl!!
(a) (b),
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Reference Numbf:~
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Maintenance Alw 6 ..2{1
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1005 -288 ·3565
100 5-5510-6573
1

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1005 -555·969 6
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F

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1006 .. 616-417-4 5

1005 -55 9..3026 1005-691-1381

TOOLS AND EQUIPMENT AUTHORIZIED FOR UNIT REPLACEM ENTI CALIBER .30 Il-IACIIINE GUN'S. M1919A4. M1919lAG AND M37 SWAB~ SMALL ARMS CLEANING: COTTON~ 2.. J2, SQ (1000 IN PK,) 1 5019318 (,19204) CASE. SMALL A RMS CLEANING ROD: M CAL. ~,30~ J 56061513 (19204) ENVELOPE: SPAR,E PARTS, Ml!l 4 X 3 r !6659696 (1.9204) B,RUBH~ CLEANING S,MALL ARMS: BORE 5564174 (19204) COVER,; Br'ARE BARREL 56193026 (19204) BRUSII~ CLEANING~ SMALL ARMS:.
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I

1790682 (19204) 1268275 (19204)

CHAMBER

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1005 ... 126-6109

1005·726-6110
1005 ·793.. 161 6 R 10015 -8 39-6662

4933·566·8334
4933-652-995,0

a

, BOX .. SP'ARE PARTS: 7148649 (1920'4 ) I BOX. SPARE PARTS: 1148550 (19204)R,On SECrION~, CLEANING ~SMALL ARMS1266109 (19204 ) SWAB HOLDER SDr:rION t SMALL ARMS CLEANING ROD-: ~ 1'266110 (19204 ) HANDLE ASSEMBLY: CLEANIN'G ROD 1266115 (19204 ) COVER~ MACHINE GUN: 11686698 (19204) WRENCH~ COMBINATIO'N: M6 5668334 (1920'4 ) EXTRACTOR~ RUPTURED CA,RTRIDGE CASE I 7790352 (19204)
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15- DRY O[~Jli2aJi"n.ftJl Ml 11I n_ Ie 118t:11 e~ Ah.?I
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TRIPOIDI M:OUNT M 2 COV'ER. TRIPOD MOUNT~: 659 1-4281 (19·204) OIRGANIZIATIONALI MAINTEN ANCB TOO'iJ3 AND EQUIPMENT (FOR ARMORERS USE), THE; 15-DA Y LEVEL IS NOTI APPLICABLEI R'OLL II O'R' D'N"IAN" 'CE W' :E" ,l,'1.I:' ... ' NS' SPA' REi' PAR'TI'S' A DO' .' I''. '. M13, 660'rJi !!lAg'] (19' 2 0"4)'
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Section
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Sou f'oDI!!"

V. D1RECT SUPPORT, GENERAL.5UPP'-_-&I

and DEPOT MAINTENANCE REPAIR PARTS L S1
(I)

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APPENDIX A
REF.ER-EN·QES
A-l ~ Ge,ne rel Refer to Titf 9---1005--212-10 and pertinent vehicle operator's manual,

31

APP'ENDIX B COMBINED

DJRECT SUPPORT, GENERAL SUPPORT, AND DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST
Section

ORGANIZA rrONAl,

J. INTRODUCTION
B-3~ Expla nali on of CoIurn ns

B-1. S,cope
This, appendix lists repair parts, special tools an d equi pmen t req uired for the perf 011113 nee of organisational, direct support, genera] support and depot maintenance of the machine guns and mount.

vi.

The following provides all explanation of columns in, the tabular lists in Sections II 'through

a.

SOI!ll"CC~

Maintenance,

and

Recoverabilitv

8--2. General

C odes (S'~ll . R) (1) So It ree Code. I ndieates the selection status and so urce for the listed item. Source codes

This Repair Parts and Special Tools List is divided into the follow! ng sections: e, Prescribed Load AUo1vauce (PLA) SectiQn II. A composite listing of rep wi 1-- parts, special tools, test and support equipment ha ving quantitati ve allowances for j nitial stockage at the organizational level.
1

used are:
Code

ExpJan.tioo:a.

Pi

P2

b. Repair Parts S eciion Ill. A list of repair parts authorized for the performance of main te. nance at the organizatio nal level in figure and itern number sequence. Test and S'upport EquipWlent-Section IV. A list of special tools and equipment authorized for the performance of maintenance at the organizational level.
Tools, c. Speciai
A

d. Repair Parts-S'ection V. A list of' repair parts authorized for the performance of -maintenance at the direct SUPPOlrt, general support, and depot Ievel in figure and item number sequence. e. Special Toole and Equipment Section l:"l~ A list of' special ·100]5 and equipment authorized for the performance of maintenance at the direct support, general support, and depot level. f Federal Sioek l\f u,mber and Reference Nurn·.. beT Index-Section VII.._ A, list of Federal stock numbers in ascending numerical sequenee, followed by' a list of reference numbers appearing in ali the listings, in ascending alpha-numeric sequence, cross-referenced to the Illustration figure number and item nurnher
II II

X

Xl

X2

Repajr parts which are stocked in 01" .su]Jpll~ ed from th-e GSI.. ..DSA+ or .. ~/ l\_nll,)T supply systern" and auth-orized for use at indicated maintenance categories, Repair parts which are procured and stocked for insurance purposes because the combat or military essentiality of the end -i tern die ... tates that a minimum quantity be available in the SUpp1:)T system. Repair parts which -are not procured OT stocked burt are to be manufactured in indicated maintenance levels, ... ~ssemblies whleh are not procured or stocked as such but are made up o-f two or' mere units. Such component units carry individual F SNsand descriptions, are procured and stocked sepa rately and can be assembled to form the required assembly at -indicated main tenanee categories. Parts and assemblies wh ieh are net procured or stocked and the mortalit}T of' ' .. ich is nor~ mally below that of the applicable end itern or component .. The fairlure of sueh part or assembly should result 1n retirement of the end item from the supp1y system.. Repair parts \\I"h ich are not procured or stocked, The ret:}Uirement for' such items will be fi11ed by use of the' next higher assemblly or component, Repair parts, ,vh ieh are not stocked. The indiea ted. maintenance ~ategory requ~ t"-Eng such repair parts will attempt to nbt~in th rough cannibal iza,tion; if not obtai nable ihrougl~ carmibalizatien, such repa ir parts ","ill be requisitioned wi ~ .-_ su ppo:rt.ing j usti fica tio 11 th rough nonnR ~ --. ~"'pll:.--r channels .. ~

33

1M C;-lOO··5·-212-25


lowed by the applicable five--digit Fedora' suppj~" code for manufacturers in parentheses. d. li ni t 0 f ~lfensure ([~ ./J.11). A 2 character . alphabetic abbreviation indicating the amount or quantity of the item upon which the allowances are based, e.g., ft1 ea" pr, etc. e Q-~tantity Incorporated in- U nit. Indicates the quantity of tile item used in the functional group or' assembly .. A 1111,7" appearing in this colmnn in lieu of a quantity indicates that a definite quantity cannot be indicated (e.g, shims, spacers etc.) ~ [. 15-Dfl-Y Organ-izationaZ l11ui1ltenal1ce Allo1V ...
II

G

!I.-1 a i Or" assem ill~€3" th at arf nrocured \.. th.. ..-i .. PE )l .. f unds f or ini t.iaJ iSSUE: oni v UJ ue ~ .. D(""I........ a nc user; az excn a ng .. assemn t ies a; _? ~ \_ G S"C level, These assemblies wil' not be stocked above D Sl: and GS C level or retu rneri to DCEJ O! suppi 3~ ie1.rel.
"Il } -"

{~) ... {l i1~-tenan C(~ Cod e~ I ndi eat €s the lowest, 1/ categorv of maintenance authorized to install the Iisted itern. The mai n te nance 1ev el codes are:
Codr"

F H D

c o
,
.

EXpianat.i()T"

Crew or operator o rga n izational " .:upport n.ireet S]

J

General Support Denot ...

Ufzces

ltc

{3} R ecolvera-bility

Code. Indicates whether

unserviceable items] should be returned fO'T' recovery or sa 1vage, Jterns not coded are expendable, Reeoverabili tv codes are:
....
.

~

ExpJanfL"tlOc.

Applied t[) rep.air parts (assemblies and com .. ponents) which a-re considered economically repairable at Direct and General support maintenance Ievels, Whlen the maintenance eelpa b ility to repai r these items does. not exist, they are normally disposed of at the G S le-ve-I.. When supply considerations dictate, some of these repai r parts may be listed for automatje return to supply for Depot level repair as J31et forth in A R 710-50 "llen so listed, they walt be replaced b~" supply on an exchange basis, T High dollar value, recoverable repai r pa rts which are subject to special handling and are Issued on an exchanjre basis, Such Tepa ir parts are norma1ly repaired Qr] o~rh.auled at depot maintenance activi ties. U Re-pair parts specifical1y selected iOT' salvage by reclama tl on units because of precious metal content" cribieal materials. high do-liar val ue reusable casings, or east in g.s S R'e'pair parts and assemblies which are economieally repa irab1e at D SU and GSU aeti vities and non~lal]y are furnished by supply on an exchange basis. When items are determined by a GSU to be uneeonomieally repairable, they will be evacuated te a depot: for evaluation and analysis before final disposition. No Code Part wil]_l be considered expendable, Indicated
1 ..

R

II

b. Federal Stock Number .. Indicates the Federal stock nurn ber assigned to the item and will be used fOJ" requisitioning purposes. c. Descriq: ti on. Indicates the Federal item name and any additional description of the item required. The abbreviation "w Ie" when used as a part of the nomenclature, indicates the Federal stock number includes all armament, ~uipment, accessor ies" a nd repa 1_[~ parts issu ed ",.ith the ~tern. A part number OJ" otllel reference number is 10]r

( I} The allowance col umns are divi ded into four subcol UDlDS.. Indicated in each subcolumn opposite the first appearance of each item is the total quantity of items authorized. for the numher of equipments supported, Subsequent appearances of the same item will have the letters '~REFJ' in the allowance columns. Items authorized, for use as required but not for initial stockage are identified with an asterisk in the allowa,n-ce column ~ (2) The quanti tative allowances for organizational level of maintenance represents one initial prescribed loan for a 15-day period for the n urnher of equipmerrts supported. Units and orga nizations authorized additional prescribed loads will multiply the number of prescribed loads authorized by the quantity of repair parts reflected in the appropriate density column to obtain the total quantity repair parts authorized .. (3 ) Organizational uni is providing rnaintenance for more than 1,00 00' these equipmerrts shall determine the total quantity of parts requ-ired by converting the equipment quantity to a decimal factor -by placing a decimal point before the next to last digit of the number to indicate hundredths, and multiplying the decima1 · factor by the parts quantity authorized in the 51100 allowance column. Example, a uthorized allowanee for 51-100 equipmerrts is 12; for 140 equipments, multiply 12 -by 1.40 or 16.80 rounded off to 17 parts req uired, (4 J Subsequent changes to allowances will be limited as follows; No change in the range of Jtems is authorized, If additional j terns are considered necessary, recommendation should be tar, U. S~ A-rnlY Weapons Command, ATTN; AltrfSWE-SlfM -SA, Rock Island, Illinois 6120 It fOT exception or revision to the allowance list... Revision to the, range of items authorized will be made bjr the above address biased upon en-

of
1

1

aceesso ries, an ci repai r parts issued with the item, A par:t number or 0ther reference number is folgineering experience, riemann data, or T AERS ... lnrOTlna t· .. Jon [;. SO-Day DS:/GS Meintenancc Allo-u'allces.
N at!... Allowances na.nce only
II

n urn her' used to ref erence the itern in the illU~ _. rration .. B 4. Spe~i at Iniormatio,n

in G S column are for G S mainte-

a... Iden tifieation of the usable this publication are:
~

on

codes

of

UMd

oCIl

(1 The allowance col umns are di,rided Into ) three subeolumns. Indicated in each subcolumn, opposi te the first appearance of each item, is the total quanti tJ:r of items authorized for the nurnher of equipments supported. Subsequent appearances of the same item will have the letters :c -REF" in the alppIieab Ie allowance columns. Items authorized for use as, required but not for initial stockage are identified mth an asterisk in

Blank

o

B D E

s

the allowance col umn.
(2) The quantitative allowances for' DS IGS levels of maintenance will represent initial stockage for a 30-da}'- period for the number of equip-

w

~11919... ~ r.lt 919.. ..\4. ~tj ~13~V\r/~O sights, and }ria7 ~-r/sig'hts M1919~\4 M19194~6 M1919 .. -\6, M37 w/o sights and M87 w/sigbts M37 '\'r/sjghts ... 37 lATj·o M sights. and ltl1919A4 M37 wjsight.s, l11S19A4 and M1919A6 M2
t

t

b ~ Exploded views in appendix oered in disassembly sequence.

B are

n urn-

of th~ tRtal q\11lnti1=}~ Qf parts req uired for maintenance of more than 100 of these equipments can be accomplished by CODverfing the equipment quantity to a decimal faetor by placing' a decimal point before the next to last digit of the number to in dicate h undredths, and multiplying 'the decimal factor bry the parts quantity authorized in the 51-100 allowance col umn, Example, authorized allowance for 51-IOn equipments is 40~ for 1 50, equipments, multiply 40 by 1.50 or 610 parta required. h: 1-YeaT AUowrances Per lODE quipmenis/ Contingency Planning Purposes. Indicates opposite the fi.rst appearance of each item the total quantity required for distribution and contingency planning purposes, The range of' iterns indicates total quantities of all authorized items required to provide for adequate support af 100 equipments for one year ~ i. Depot M«intenance AUowanc'e Per 100 E'qu,ipments. Indicates opposite the first appear'. . f ·h"tern tile total qua,ntity au: ,0Tl~ thorised anee. o. eac.·. 1 for depot, mairrtenanee of 100 equipments .. Subsequent &ppearan~ of the same item mIl ha ve the letters IIIREF'_~ in the allowance co1umn ... Items authorized for use as required but not for' initial stockage are identified wi til an asterisk in the allowance column.
1
L. ...'

ments supported, ({;) D~nIlinHien

8-5. Howto Locate Repair Parts, a. W11~n Foo~;r~l :stadt ;numbw
number is unkncwn:

QT

:refer~nce

('1) First. Using -the table of contents de:tennine the functional group or assembly within which the repair :part belongs. This ds necessary
since illustrations are prepared for the functional gr'oup or assembly ~ and the listings are di vided into the same groups. 1(2) Second. Find the illustration covering the functional group or assembly to which the repair pa.rt belongs, (S) Th.ird~ IdenrtifY tbe repair :pe-n on the' -illustration and note the illustration figure and. item, number of the repair part.. (4) Fourth. Using the Repai f' Parts Listing, find the functional group or assembly to which the repair part, ·belongs and locate the i11ustration figure end item number noted on the illus-

tration. b. When

Federal

stock number

or reference

I

.

...

I .. ,

•.

i.

Indicates the figure n umber of the illustration in which the item is
shown .. (2) Item

lUustration-. (1) Figure

Number.

Number.

Indicates

the

callout

number is known: ( 1) First. Using the Index of Federal Stock N umbers and Reference Numbers find the pertinent Federal stock number or reference number. This index, is in ascending FSN seq uenee followed by a list of reference numbers in alphan mneric sequence, cross-referenced to the illustration figure number and item n umber ~ (2) Second. Using the Repair Parts Listing, find the functional group or assembly of the repair part and the Illustration figure n umber and item number referenced in the Index of Federal Stock Numbers and Reference N urn bers,

35

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APPENDIX C
MAINTENANCE
ALLOCATION CHA'RT

Sec,tionl I. INTRODU01'0 N.

C-l. General
The maintenance cifie maintenance proper maintenance tenance 0perations thorized only upon Officer .. allocation chart indicates speoperations performed at, the levels, Deviation from mainallocated in th.e chart is auapproval of the Commanding

h: Replace. To replace unserviceable items with serviceable assemblies, subassem blies, or
"nOI.....r~

,E-I'QU

-1;01.

i: R'epai-r'. Those maintenance: operations nee... essary to restore an item to serviceable condition through correction of material damage or a SIPecifie failure. Repair may be accomplished at each ca tegory ofl mai ntenanee,
j. Overhaul.. Normally, the highest degree of maintenance performed .b,y·the Amly in order to minim.ize time work in process, is consistent with ..... t~ _ q~lty and economy olf operation. It consists of that maintenance necessary' to restore an item to romyJ1etaly serWceab1e, condition as prescribed by maintenance standards in 1:ecbnjcal publieati OOlS for eaoh iitern of equilJnl.ent_ Overhaul normally does aot reborn an item to [ike newt zero mileage, or zero bo'u·r condition,. k, Rebuild. The highest, degree of materiel maintenance, It consists of restoring' equipment, as nearly as possible to new condition in accordonce with original manufacturing standards, R~ build is performed only when required by' operational considerations or other paramount factors and then only at the depot maintenance category. Rebuild reduces to zero the hours or miles the~ equipment, or component thereolf,l has been

C-2~ Maintena n eel Functions
The maintenance allocation chart designates overall responsibility fOT the' maintenance funetion Gf' an end item or assembly. Maintel1anee functions will be limited to and defined as follows: a~ Inspect, TOI deterenine serviceability ol an item by comparing its physical, mechanical, and electrical characteristics with established, standards, b. Test. To verify serviceability and to detect electrical or mechanical failure by use of test eQuipment .. e. Service. To clean, to preserve, to charge, and ·to· add fuel, 1ubricants, cooling agents and ..

air. d: Adj'ust.. To rectify to the extent necessary to bring into proper operating range, e, A lign_. To· adj ust specified variable ele-, menta of an item to bring to optimum performanee. f~ Calibrate. To determine the corrections to be: made in the' -rea,dings of instruments or test equipment used in precise measurement, COin .. gists of the comparison of two instruments, OIDe
of which is a certified standard of 'known accuracy, to detect and adj ust any discrepancy in. the accuracy of .the instrument bein-g compared with. the certified, standard. Install. To set up for' use in, an opera-tiona] environment such as an emplacement site, or vehicle.
Q..

.. m use. l~ SgmbolB~ The uppercase ietter pIl~ in the appropriate column indicates the lowest level at which that particular maintenance funetion is to be -p erfon ned ..
l

C 3. Explanation of format
The purpose and use of the format are as
fO]lOWSI:

a. Colu1Rn 1J GroUpl Number. Column 1 lists group numbers the purpose of which is to identify compo nents 'I assemblies, subassemblies and modules with tate next higher assembly.

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