Catalogue Title

:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG1

GASKET SET

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

11401-40887
11141-07910
11241-40B10
11482-40B10
11484-29A20
14181-23E00
16731-02300
18299-40B01
09168-06004
09168-07001
09168-08016
09280-22002
09280-41005
09280-85003

Gasket Set
Gasket, Cylinder Head
Gasket, Cylinder
Gasket, Clutch Cover
Gasket, Gear Box Cover
Gasket, Exhaust Pipe
Gasket, Oil Pump
Gasket, Recoil Starter
Gasket (6.2x11x1.2)
Gasket (7x15x0.6)
Gasket (8.2x14x1)
O Ring (d:1.5,id:22.5)
O Ring (d:1.5,id:39.7)
O Ring (d:3.1,id:84.4)

Page: 1 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG2

CYLINDER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
4
5
6
7

11111-40B00
11141-07910
08316-10063
09482-00255
09482-00244-111
11210-40B01
11241-40B10
01421-06958

Head, Cylinder
Gasket, Cylinder Head
Nut
Spark Plug (ngk,bpr7hs)
Spark Plug (nd,w22fpr)
Cylinder
Gasket, Cylinder
Stud Bolt

Page: 2 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG3

CRANKCASE

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

11301-40821
09319-14005
04211-13189
01547-06403
01547-06653
11430-29811
11484-29A20
07120-06253
07120-06303
04211-11169
11393-20E00
01570-06123
09128-06044
09168-06004
09352-50823-600
01550-08163
09168-08016
09103-14021
08319-21148
09160-14027
13150-40B00
02112-06163
13129-40B00
09280-22002
09128-06071

Crankcase Set
• . Bush
• . Pin
• . Bolt
• . Bolt
Cover, Gear Box
Gasket, Gear Box Cover
Bolt
Bolt
Pin
Magnet, Gear Box
Bolt
Plug, Oil Level
Gasket
Hose, Breather (5x8.2x600)
Plug, Oil Filler/drain
Gasket (8.2x14x1)
Bolt, Engine Mounting (l:212)
Nut
Washer
Valve Assy, Reed
Screw
Insulator, Carburetor
O Ring (d:1.5,id:22.5)
Screw (6x19)

Page: 3 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG4

CRANKCASE LEFT COVER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

11341-40B01
11482-40B10
04211-13189
07120-06253
07120-06353
07120-06453
01547-06953
09168-07001
09128-08004
09168-08016
18110-40BK0
18299-40B01
09103-06236
01547-06553
17161-40B01
09401-30404
09401-33401

Cover, Clutch
Gasket, Clutch Cover
Pin
Bolt
Bolt
Bolt
Bolt
Gasket (7x15x0.6)
Screw, Water Drain (8x12)
Gasket
Case, Recoil Starter
Gasket, Recoil Starter
Bolt
Bolt
Duct, Belt Cooling, In
Clip
Clip

Page: 4 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG5

CRANKSHAFT

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18

12110-40B01-0F0
12140-40B30
12140-40B30-050
12140-40B30-100
12151-35400
09381-12001
09263-12023
12200-40B02
12161-07901
12211-07902
12221-29A00
12261-40B01-0A0
09263-17022
09160-17022
09262-20121
09262-20048
09283-20034
12620-29A11
08341-31039
12100-40B00-050
12100-40B00-100

Piston
Ring Set, Piston (std)
Ring Set, Piston (os:0.5)
Ring Set, Piston (os:1.0)
Pin, Piston
Circlip
Bearing (12x16x16)
Crankshaft Assy
• . Rod, Connecting
• . Pin, Crank
• . Crankshaft, Rh
• . Crankshaft, Lh
• . Bearing (17x23x14)
• . Washer
Bearing (20x47x14)
Bearing (20x47x14)
Oil Seal (20x37x8)
Gear, Starter (nt:67)
Key
Piston Set (os:0.5)
Piston Set (os:1.0)

Page: 5 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG6

CARBURETOR

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1a
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

13200-40B10
09351-30503-600
13258-02100
13250-30D50
13386-04700
09491-92004
09494-00553
13383-46B00
13394-40D00
13551-40B00
13254-20010
13373-46710
13370-03A20
13411-40B00
09492-20008
13681-33010
13577-22600
13661-16600
13601-04148
13382-47010
13697-40B00
09351-35653-600
13698-40B00
13483-16A01
13268-35010
13291-35010
13295-33010
13573-98500
02112-03063
13447-30A00
13247-13A00
13331-40B00
13261-40B00
09355-45855-600

Carburetor Assy
• . Hose, Over Flow (3x5x600)
• . Gasket
• . Float
• . Gasket
• . Jet, Main (92.5)
• . Jet, Needle (e-0)
• . Needle, Jet (3j17-2)
• . E Ring
• . Valve, Piston (ca:2.5)
• . Pin, Float
• . Plate
• . Valve Assy, Needle
• . Plunger Assy
• . Jet, Pilot (20)
• . Cap
• . Adjuster, Cable
• . Nut
• . Screw
• . Gasket
• . Cap
• . Hose (3.5x6.5x600)
• . Clip
• . Adjuster
• . Spring
• . Washer
• . O Ring
• . Spring
• . Screw
• . Plate
• . Screw, Drain
• . Ring
• . Top Assy
Hose, Vacuum (4.5x8.5x240)

Page: 6 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG7

AIR CLEANER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

13700-40B00
13780-40B00
13784-40B00
13791-40B00
02142-05123
13792-13A01
13881-40B00
09402-36306
09402-92207
13870-21308
09401-13417
09401-11413
01570-06123
09136-06009

Cleaner Assy, Air
• . Filter
• . Filter, Sub
• . Holder, Filter
• . Screw
• . Washer
• . Tube, Outlet
• . Clamp
• . Clamp
• . Tube, Drain
• . Clip
• . Clip
Bolt
Screw (6x20)

Page: 7 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG8

RECOIL STARTER (OPT)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

18100-40B03
18142-40B00
18121-40B01
18131-40B00
18161-40B00
09160-10129
18153-40B00
18151-40B00
18334-40B00
09160-08059
18200-40B00

Starter Assy, Recoil
• . Spring, Spiral
• . Reel
• . Gear
• . Spring, Return
• . Washer (10.5x28x1.6)
• . Spring, Friction
• . Retainer
• . Nut
• . Washer
• . Rope Assy

Page: 8 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG9

MUFFLER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17

14181-23E00
01421-06163
08361-15063
14310-40B10
14310-40B20
09320-13007
09180-08202
09118-08080
09320-12043
09180-08194
09160-08137
14770-40B00
14780-40B01
09168-06122
08319-31063
09247-12104
09168-12002
14159-40B00

Gasket, Exhaust Pipe
Stud Bolt (green)
Nut
Body, Muffler
Body, Muffler
Cushion
Spacer (8.5x14x14)
Bolt (8x35)
Cushion
Spacer (8.5x12x17.5)
Washer (8.5x28x3.2)
Spacer, Muffler Support
Cover, Muffler
Gasket
Nut
Plug, Muffler Drain
Gasket
Plate, Exhaust Pipe

Page: 9 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG10

OIL PUMP

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

16100-40B02
16731-02300
07130-05163
16810-40B00
09401-08411
09352-20503-600
16878-16F00
09403-13306
09404-06429
16320-03A02
16391-03A02
09262-08008
16331-11B00
09181-08111
09181-15111

Pump Assy, Oil
Gasket, Oil Pump
Screw
Hose
Clip
Hose (2x5x600)
Clip
Clamp, Oil Hose
Clamp
Gear, Oil Pump Drive
Piece, Oil Pump Drive
Bearing (8x22x7)
Gear, Oil Pump Driven
Washer (8x12x1)
Thrust Washer (15x20x1)

Page: 10 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG11

COOLING FAN

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

17110-40B00
02112-16123
17121-40B20
17132-40B00
17125-40B00
17124-40B00
02142-06163
02142-06253
17131-40B20
17140-40B00
17132-40B00
01421-06208
01550-06163
08319-31067
08322-01063
03541-04253
17151-40B01
17181-40B01
17155-40B00
17171-40B01
17183-40B00
13826-38300
17182-40B00
09401-30404
09401-33401
09402-82202
09407-38401

Fan, Cooling
Screw
Cover, Cooling Fan
Gasket
Gasket
Plug, Drain
Screw
Screw (6x25)
Cowling, Cylinder
Seal
Gasket
Stud Bolt
Bolt
Nut
Washer
Screw
Duct, Cylinder Cooling In
Duct, Cylinder Cooling Out
Clamp
Duct, Belt Cooling Out
Duct, Cylinder Cooling Out
Clamp
Ring
Clip
Clip
Clamp
Clamp (l:386)

Page: 11 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG12

TRANSMISSION (1)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
9
10
11
12
13
14

21110-40B02
21120-29A02
21431-29A00
21481-29A01
21650-29A20
21122-03A01
09280-85003
02142-05103
09180-16043
09180-16046
09283-22018
27601-40B01
09140-12037
09164-12020
09160-14063

Face, Fixed Drive
Face, Movable Drive
Plate, Movable Drive Face
Damper
Roller, Movable Drive Face
Cover
O Ring (d:3.1,id:84.4)
Screw
Spacer (16x22x35.3)
Spacer (16x22x32.33)
Oil Seal (22x30x4)
V Belt
Nut
Washer
Washer (14.5x32x3)

Page: 12 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG13

TRANSMISSION (2)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

24131-29A03
21210-03A21
09201-06005
09262-12014
08331-41246
09262-15018
21240-40B00
09283-34007
09280-41005
21471-03A11
09440-46005
21220-29A01
21501-03A21
09152-28001
21411-29A01
21412-29A00
21441-29A01
21461-29A01
09164-30003
09140-10035
24271-40B01
09181-15223
09263-15009
09263-15035
09263-15038
09262-15027
09283-15003
09263-15003
24141-40B00
24290-29A01
09301-15002
24142-40B00
09283-20047
09262-20121
24751-40B00
01500-06163
27511-40B10
27600-34A40-036
09380-20009

Counter Shaft (nt:12)
Face, Fixed Driven
Pin
Bearing (12x24x6)
Circlip
Bearing (15x28x7)
Face, Movable Driven
Oil Seal (34x41x4)
O Ring (d:1.5,id:39.7)
Sleeve, Movable Driven Face
Spring
Housing, Clutch
Clutch Assy
Nut
Hub, Limiter Clutch
Stopper, Limiter Clutch
Plate, Friction
Plate, Pressure
Spring
Nut
Gear, Final Drive (nt:27/14)
Thrust Washer (15x28x1)
Bearing (15x22x15)
Bearing (15x20x18)
Bearing (15x20x13)
Bearing (15x42x13)
Oil Seal (15x25x5)
Bearing (15x28x2)
Shaft, Drive (nt:19)
Gear, Idler Drive No.2
Bush
Oil Seal
Oil Seal (20x47x12)
Bearing (20x47x14)
Retainer
Screw
Sprocket, Engine (nt:10)
Chain Assy (did 520vsx36le)
Circlip

Page: 13 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG14

STARTING MOTOR

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

31100-40B01
31311-40B01
31130-40B01
31135-03A00
31157-03A00
31158-40B01
31370-40B00
02112-34303
02112-04123
31154-11B00
31142-40B00
02112-34063
31156-02100
09407-14403

Motor Assy, Starting
• . Armature
• . Holder Set, Brush
•• .. Spring
• . Gasket
• . Gasket
• . Gear Assy, Pinion
• . Screw
• . Screw
• . Clamp, Lead Wire
• . Lead Wire
• . Screw
• . O Ring
Clamp, Lead Wire (l:125)

Page: 14 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG15

MAGNETO

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

32101-40B00
32120-40B00
09125-04023
08321-01043
32140-40B00
02112-04163
08321-01043
32102-40B00
02142-05123
08316-10103
08341-31039
32371-40B00

Stator Assy
• . Coil, Lighting
• . Screw (4x30)
• . Lock Washer
• . Coil, Primary
• . Screw
• . Lock Washer
Rotor
Screw
Nut
Key
Clamp

Page: 15 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG16

ELECTRICAL

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
7
8
9
10
11
12
13
14
15

31800-40B01
32800-40B00
09128-06044
33410-22AV0
02162-06163
32900-40B00
02162-06163
33510-12900
33543-40B00
33542-38B00
33610-40B20
33651-37000

Relay, Starting Motor
Rectifier Assy
Screw (6x10)
Unit & Coil Assy, Ignition
Screw
Cdi Unit
Screw
Cap, Spark Plug
Boot, Spark Plug Cap
Seal, High Tension Cord
Battery (ytx5l-bs,12v4ah)
Cushion, Battery (170x95x3)

Page: 16 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG17

WIRING HARNESS

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
3
4
5
5
6
7
8
9
10
11
11
11
11
12
13
14
15

36610-40B20
36618-30000
09404-06433
09404-08420
09404-06425
09407-14403
09407-18402
36740-40B00
09481-05101
37110-40B00
37142-19B00
37139-40B03
37146-19B00
37146-19B10
37146-19B20
37146-19B30
37840-40B01
02112-06203
36750-05A00
36751-40B00

Harness, Wiring
• . Boot, Wiring Harness
Clamp (l:80)
Clamp (l:125)
Clamp (l:80)
Clamp (l:125)
Clamp (l:165)
Box Assy, Fuse
• . Fuse (5a)
Switch Assy, Ignition
• . Mascot, Key
Plate, Control Identification
Key, Blank (type:c)
Key, Blank (type:d)
Key, Blank (type:e)
Key, Blank (type:f)
Switch Assy, Parking Brake
Screw
Breaker Assy, Circuit
Bracket, Circuit

Page: 17 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG18

FRAME

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

41100-40B12-019
41180-40B10-019
09319-14006
09103-14021
08319-21148
09320-10023
01550-10303
09160-14027
41550-40BK0
41552-40BK0
09116-06006

Frame (black)
Bracket, Crankcase (black)
Bush
Bolt, Crankcase Bracket
Nut
Cushion, Swing Stop
Bolt
Washer
Holder, Tool
• . Cap
Bolt

Page: 18 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG19

BRAKE PEDAL

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

43110-40B00
09160-15049
43182-40B00
04111-30308
43160-40B00
43150-40B00
43192-40B00
08316-20063
02112-06303
09250-08013
58510-40B00
01550-06163
09200-06013
08322-01063
04111-20208
09209-13006
09150-06012
09407-14403

Pedal, Brake
Washer
Spring, Brake Pedal Return
Cotter Pin
Handle, Brake Pedal
Stopper, Brake Pedal
Spring. Brake Pedal Stopper
Nut
Screw
Cap
Cable, Rear Brake
Bolt
Pin, Front
Washer
Cotter Pin
Pin, Rear
Nut
Clamp

Page: 19 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG20

FOOTREST

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13

43510-40B01-019
43551-40B00
43553-24200
09103-10100
43580-40B10-019
43570-40B10-019
01550-08203
43990-40B30-019
43978-24500
01550-08353
09180-08067
08316-10083
01550-08163

Bar, Front Footrest (black)
Rubber, Front Footrest
Stopper, Rubber
Bolt
Guard, Brush Lh (black)
Guard, Brush Rh (black)
Bolt
Grip, Front (black)
Cap
Bolt, Lower
Spacer
Nut
Bolt

Page: 20 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG21

FUEL TANK (MODEL K2/K3/K4)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
3
4
5
6
7
8
9
10
11
11a
12
13
14
15
16

44110-40B00-291
44200-19A01
44199-19A00
09352-50823-600
09118-08130
09160-08136
09180-08191
09320-12016
09116-06050
44300-40B00
44348-28070
09128-06065
09168-06026
09352-50823-600
09401-08401
09440-10009

Tank, Fuel (black)
Cap Assy, Fuel Tank
Tube, Inlet
Hose, Breather (l:600->60)
Bolt, Front
Washer
Spacer
Cushion
Bolt, Rear
Cock Assy, Fuel
• . O Ring
Screw, Fuel Cock
Gasket
Hose (l:600->20)
Clip
Spring

Page: 21 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG21A

FUEL TANK (MODEL K5/K6)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

44110-40B00-291
68110-40B70-NN2
68110-40B70-ANP
44200-19A01
44199-19A00
09352-50823-600
09118-08130
09160-08136
09180-08191
09320-12016
09116-06050
44300-40B00
44348-28070
09128-06065
09168-06026
09352-50823-600
09401-08401
09440-10009

Tank, Fuel (black)
Tape Set, Fuel Tank
Tape Set, Fuel Tank
Cap Assy, Fuel Tank
Tube, Inlet
Hose, Breather (l:600->60)
Bolt, Front
Washer
Spacer
Cushion
Bolt, Rear
Cock Assy, Fuel
• . O Ring
Screw, Fuel Cock
Gasket
Hose (l:600->20)
Clip
Spring

Page: 22 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG22

OIL TANK

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6

44611-40B00
44651-05003
44661-27000
09116-06042
09160-06019
09352-50823-00B

Tank, Oil
Cap, Oil Tank
Gasket
Bolt
Washer
Hose, Breather (l:2000->20)

Page: 23 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG23

FRONT FENDER (MODEL K2/K3/K4)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

2
3
4
5
6
7
8
9
10
11

09116-08111
53141-19A00
53210-40B10-019
01550-06123
09136-06062
09136-06004
09136-06022
08319-31067
53118-40B00-291
09136-06004

Bolt, Fender Front
Nut, Fender Front
Brace, Front Fender (black)
Bolt, Fender Brace
Screw, Center Cover & Fender
Screw, Front Fender Rear
Screw, Fender & Brace
Nut, Fender & Brace
Cover, Fender Center (black)
Screw, Center Cover

Page: 24 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG23A

FRONT FENDER (MODEL K5/K6)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
12
14
14

53111-40B01-YU1
53111-40B01-YT9
09116-08111
53141-19A00
53210-40B10-019
01550-06123
09136-06062
09136-06004
09136-06022
08319-31067
53118-40B00-291
09136-06004
68155-40BF0-NN2
68155-40BF0-ANP
68131-40B20-NT3
68131-40B20-ANS

Fender, Front (yellow)
Fender, Front (red)
Bolt, Fender Front
Nut, Fender Front
Brace, Front Fender (black)
Bolt, Fender Brace
Screw, Center Cover & Fender
Screw, Front Fender Rear
Screw, Fender & Brace
Nut, Fender & Brace
Cover, Fender Center (black)
Screw, Center Cover
Tape, Center Cover
Tape, Center Cover
Emblem, "quad Sport"
Emblem, "quad Sport"

Page: 25 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG24

HANDLEBAR

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
7
8

56110-40B00-291
56172-24500
09407-14407
58110-40B00
09150-06014
09209-11002
09407-14403
09407-11401
58300-40B10

Handlebar (black)
Pad, Cross
Clamp
Cable, Front Brake
Nut
Pin
Clamp
Clamp
Cable Assy, Throttle

Page: 26 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG25

FRONT BRAKE LEVER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

57211-19A03-291
57300-40B00
57421-40B00
57431-49110
08319-21063
57441-26010
57442-44400
57159-40B00
02112-06203
57396-40B00
09180-06194
01550-06163
57121-40B00
02112-04103
57157-40B00
57151-40B00
57158-40B00
01550-08123
09168-14015
09125-05066
09140-05006
37400-40B00
02112-05357
09407-12402

Grip, Handle (black)
Lever Assy, Front Brake
• . Lever, Front Brake
• . Bolt, Brake Lever Pivot
• . Nut
• . Adjuster, Brake Cable
• . Nut, Brake Cable Adjuster
• . Spring, Throttle Lever
• . Screw
• . Equalizer, Brake Cable
• . Spacer (6.2x8.3x6.9)
• . Bolt
• . Cap, Throttle Case
• . Screw
• . Gasket, Throttle Case
• . Lever, Throttle
• . Lever, Throttle Cable
• . Bolt
• . Washer
• . Screw
• . Nut
Switch Assy, Handle Lh
• . Screw
Band, Handle Harness

Page: 27 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG26

REAR FENDER (MODEL K2/K3)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

63112-40B01-291
63113-40B01-291
63130-40B00
09250-12006
63191-25C00
09116-06009
09169-08036
09116-06010
09136-06081
09160-06084
08319-31067
01550-06163
09136-06004
09800-21026
96200-18A02
09280-70004

Body, Rear Fender Rh (black)
Body, Rear Fender Lh (black)
Reinforcement, Rear Fender
Cushion
Cushion, Guard
Bolt, Center Body
Washer
Bolt
Screw
Washer
Nut
Bolt
Screw
Tool Assy
Gauge, Air
Band

Page: 28 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG26A

REAR FENDER (MODEL K4)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
19
20
20

63111-40B01-YU1
63111-40B01-YT9
63112-40B01-291
63113-40B01-291
63130-40B00
09250-12006
63191-25C00
09116-06009
09169-08036
09116-06010
09136-06081
09160-06084
08319-31067
01550-06163
09136-06004
09800-21026
96200-18A02
09280-70004
68175-40B20-LY8
68175-40B20-LY9
68176-40B20-LY8
68176-40B20-LY9
68131-43FA0-GY8
68131-43FA0-LZ3

Body, Rear Center (yellow)
Body, Rear Center (red)
Body, Rear Fender Rh (black)
Body, Rear Fender Lh (black)
Reinforcement, Rear Fender
Cushion
Cushion, Guard
Bolt, Center Body
Washer
Bolt
Screw
Washer
Nut
Bolt
Screw
Tool Assy
Gauge, Air
Band
Tape, Rear Fender Rh
Tape, Rear Fender Rh
Tape, Rear Fender Lh
Tape, Rear Fender Lh
Emblem, "suzuki"
Emblem, "suzuki"

Page: 29 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG26B

REAR FENDER (MODEL K5/K6)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
19
22
22

63111-40B01-YU1
63111-40B01-YT9
63112-40B01-291
63113-40B01-291
63130-40B00
09250-12006
63191-25C00
09116-06009
09169-08036
09116-06010
09136-06081
09160-06084
08319-31067
01550-06163
09136-06004
09800-21026
96200-18A02
09280-70004
68175-40B30-NT2
68175-40B30-ANR
68176-40B30-NT2
68176-40B30-ANR
68131-43FA0-GY8
68131-43FA0-ANT

Body, Rear Center (yellow)
Body, Rear Center (red)
Body, Rear Fender Rh (black)
Body, Rear Fender Lh (black)
Reinforcement, Rear Fender
Cushion
Cushion, Guard
Bolt, Center Body
Washer
Bolt
Screw
Washer
Nut
Bolt
Screw
Tool Assy
Gauge, Air
Band
Tape, Rear Fender Rh
Tape, Rear Fender Rh
Tape, Rear Fender Lh
Tape, Rear Fender Lh
Emblem, "suzuki"
Emblem, "suzuki"

Page: 30 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG27

LABEL (MODEL K2/K3)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
2
3
3
4
4
5
6

68921-09F00
68921-09F50
68367-09F00
68367-09F50
68931-40B00
68931-40B50
68332-40B60
68332-40B80
68928-09F00
68929-09F00

Label, General Warning
Label, General Warning
Label, No Passenger
Label, No Passenger
Label, Age 12
Label, Age 12
Label, Tire Air
Label, Tire Air
Washer
Rivet

Page: 31 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG27A

LABEL (MODEL K4/K5/K6)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
5
6
7
8
8
8
8
9
9
9
9
9
9

68921-09F00
68921-09F20
68921-09F50
68921-09F70
68921-09F80
68921-09F90
68921-09FA0
68921-09FC0
68366-20B60
68367-09F00
68367-09F20
68367-09F50
68367-09F70
68367-09F80
68367-09F90
68367-09FA0
68367-09FC0
68367-20B60
68931-40B00
68931-40B20
68931-40B50
68931-40B70
68931-40B80
68931-40B90
68931-40BA0
68931-40BC0
68367-04650
68332-40B60
68332-40B70
68332-40B80
68332-40BE0
68332-40BF0
68332-40BG0
68332-40BH0
68332-40BJ0
68332-40BC0
68623-01B00
68928-09F00
68929-09F00
99011-40B69-01S
99011-40B69-01B
99011-40B69-01H
99011-40B69-01K
99014-20660-01L
99014-20660-010
99014-20660-061
99014-20670-01L
99014-20670-010
99014-20670-061

Label, Warning
Label, Warning
Label, Warning
Label, Warning
Label, Warning
Label, Warning
Label, Warning
Label, Warning
Label, Warning
Label, No Passenger
Label, No Passenger
Label, No Passenger
Label, No Passenger
Label, No Passenger
Label, No Passenger
Label, No Passenger
Label, No Passenger
Label, No Passenger
Label, Age 12
Label, Age 12
Label, Age 12
Label, Age 12
Label, Age 12
Label, Age 12
Label, Age 12
Label, Age 12
Label, Age 12
Label, Tire
Label, Tire
Label, Tire
Label, Tire
Label, Tire
Label, Tire
Label, Tire
Label, Tire
Label, Tire
Label, Fuel
Washer
Rivet
Manual, Owner's
Manual, Owner's
Manual, Owner's
Manual, Owner's
Manual, Safety
Manual, Safety
Manual, Safety
Manual, Safety
Manual, Safety
Manual, Safety

Page: 32 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG28

SEAT

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8

45100-40B20-W56
45100-40B10-W56
94982-29400
09321-08006
09321-10011
09321-10012
45210-40B00
45135-24500
08332-11063

Seat Set (black)
Seat Set (black)
• . Cushion, Battery
• . Cushion
• . Cushion
• . Cushion
• . Clamp, Seat
•• .. Spring
•• .. E Ring

Page: 33 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG29

STEERING SHAFT

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

51650-40B00-019
51661-40B00
51662-18900
09380-31002
51670-18902
08316-10083
51678-18900
51680-40B00
51681-18900
09103-08085
04111-20208
56211-27200-291
01254-08557
09280-14011
09160-10132
09162-10008
08319-21103
04111-20208

Shaft, Steering (black)
Bush, Steering Lower
Dust Seal, Steering Shaft
Clip, Dust Seal
Holder, Steering Shaft
Nut, Steering Shaft Holder
Dust Seal, Steering
Reinf, Steering Holder
Reinf, Steering Holder
Bolt (8x60)
Cotter Pin
Clamp, Handlebar (black)
Bolt (8x55)
O Ring (id:13.8,dd:2.50)
Washer
Lock Washer
Nut
Cotter Pin

Page: 34 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG30

KNUCKLE ARM

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

51281-40B00
51230-40B00
51236-40B00
51240-40B00
51236-40B00
51260-41B01
51270-41B01
09140-10043
08319-31107
08319-21103
09162-10008
09140-10027
09160-10132
09160-10126
04111-20208
04111-20208
51251-40B00
51255-18900
51256-40B00
08351-21008
61442-33310

Tie Rod, Steering
Arm, Knuckle Rh
• . Bush
Arm, Knuckle Lh
• . Bush
Rod End (rh Thread)
Rod End (lh Thread)
Nut, Tie Rod (rh Thread)
Nut
Nut
Lock Washer
Nut, Tie Rod (lh Thread)
Washer, Rod-end Inner
Washer, Rod-end Outer
Cotter Pin
Cotter Pin
Spacer, Kingpin
Dust Seal
Bolt, Knuckle Arm
Nipple, Grease
Cap, Grease Nipple

Page: 35 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG31

SUSPENSION ARM

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7

52100-40B10-37W
09103-10019
52410-40B00-019
52420-40B00-019
09319-10049
09103-10173
08316-20103

Absorber Assy, Front (red)
Bolt, Absorber (10x37)
Arm, Suspension Rh (black)
Arm, Suspension Lh (black)
Bush, Arm (10x28.1x28)
Bolt, Suspension Arm (10x80)
Nut, Suspension Arm

Page: 36 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG32

FRONT WHEEL

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

54110-40B00
09262-17031
09283-22012
09262-15024
09283-20038
54731-40B00
54741-40B00
08322-01143
08314-40143
04111-30308
54725-18A00
55310-40B00-13L
09119-10051
08322-01103
08316-10103
55100-40B51
43130-78030

Hub, Front
Bearing, Inner (17x40x12)
Dust Seal, Front Hub Inner (22x40x6)
Bearing, Outer (15x35x11)
Dust Seal, Front Hub Outer (20x35x5)
Spacer, Front Hub
Spacer, Front Axle
Washer
Nut
Cotter Pin
Cap, Wheel, Center
Rim, Front Wheel (8x5.5at) (silver)
Bolt, Front Hub (10x23)
Washer, Front Wheel
Nut, Front Wheel
Tire (at19x7-8) Dunlop
Valve Assy, Wheel Tr413

Page: 37 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG33

FRONT BRAKE

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

54511-40B00
54521-40B00
07120-06103
54400-40810
09443-06029
54441-02301
09280-10016
54124-40B00
54451-40B00
09103-05012
08322-01103
08316-20053

Plate, Brake Anchor Rh
Plate, Brake Anchor Lh
Bolt, Brake Anchor Panel
Shoe Set, Front Brake
Spring, Brake Shoe
Cam, Front Brake
O Ring, (id:9.8,od:1.90)
Dust Seal
Lever, Brake Cam
Bolt, Cam Lever (5x27)
Washer, Cam Lever
Nut, Cam Lever

Page: 38 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG34

SHOCK ABSORBER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

61310-40B01
01550-06163
09169-06026
01550-06103
61390-40B00-019
09321-10017
09321-14001
01580-06123
01580-06163
62100-40B10-37W
62226-27A20
62684-40B00
62313-40B00
09103-10049

Case, Chain
Bolt, Front (6x16)
Washer
Bolt, Rear (6x10)
Guard, Under (black)
Cushion
Cushion
Bolt, Front (6x12)
Bolt, Rear (6x16)
Absorber Assy, Rr Shock (red)
• . Seal, Dust
• . Collar
Bolt, Lower (10x35)
Bolt, Upper (10x44)

Page: 39 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG35

REAR WHEEL

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

64110-40B50
55310-40B00-13L
09164-16002
09141-16004
04111-40408
09119-10048
08322-01103
08316-10103
64726-40B00
54725-18A00
64721-40B00
64731-40B00
09262-32007
09283-42016
09286-42001
09283-42015
09250-20003
64770-40B00
64780-40B00
09103-08504
64716-40B00
01550-08203
08322-01083
08319-31087
08351-21008
61442-33310
64711-40B00
09140-28003
64790-40B00
01550-08203
09319-10041
64120-40B00
64400-40810
64430-14600
64231-40B00
08316-10083
64130-40B00
64125-40B00
09282-42001
64729-40B00
02142-06083
64441-40B00
09280-14004
64451-40B00
64454-40B00
01550-06303
08316-10063
64444-40B00
64492-40B00
09250-11002
09364-06004
09352-50823-00B
09407-14403

Hub, Rear
Rim, Rear Wheel (8x5.5at) (silver)
Washer
Nut
Cotter Pin
Bolt, Rear Hub
Washer
Nut
Holder, Center Cap
Cap, Wheel Center
Housing, Axle Bearing
Spacer, Bearing
Bearing (32x65x17)
Seal, Inner (42x65x8.5)
Seal, Outer (42x52x9.2)
Seal, Lh (42x65x7)
Cap, Housing Seal
Plate, Housing Rh
Plate, Housing Lh
Bolt (8x175)
Bolt
Bolt
Washer
Nut
Nipple, Grease
Cap, Grease Nipple
Axle, Rear
Nut
Plate, Muffler Support
Bolt
Bushing, Absorber (10x25x22)
Drum, Rear Brake
Shoe Set, Brake
Spring, Brake Shoe
Pin, Anchor
Nut
Cover, Brake Drum
Gasket, Drum Cover
Seal, Drum Inner (42x55x9)
Seal, Drum Outer (33x52x9)
Screw
Cam, Rear Brake
O Ring (id:13.8,dd:1.90)
Lever, Brake Cam
Spacer, Cam Lever
Bolt
Nut
Spring, Cam Lever Return
Plate, Indicator
Plug
Joint
Hose (5x8.2x2000)
Clamp

Page: 40 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG35

REAR WHEEL

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

54
55
56
57
58
59

64511-40B10
64610-40B00
08319-31087
08322-01083
65100-40B51
43130-78030

Sprocket, Rear (nt:22)
Flange, Mounting
Nut
Washer
Tire (at19x7-8) Dunlop
Valve Assy, Wheel Tr413

Page: 41 of 42

Catalogue Title:

Block No.

Block Title.

LT80K2 (LT80K2 P1)

FIG36

OPTIONAL

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
4
4
4
4
5
5
5
5

99000-31030
99000-32040
99000-25030
99000-32050
99000-32030
99000-32020
99000-32110
99000-32120
99000-10109-019
99000-10109-291
99000-10109-14L
99000-10209-13L

Suzuki Bond, No.4
Cement, Thread Lock
Grease, Super
Cement, Thread Lock Super (1342)
Cement, Thread Lock Super (1303b)
Cement, Thread Lock Super (1333b)
Cement, Thread Lock Super (1322)
Cement, Thread Lock Super (1324)
Paint (black)
Paint (black Semi-gloss)
Paint (super White)
Paint (blight Silver Metallic)

Page: 42 of 42

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