DELL ® 3110 CN • 3115 MFP CARTRIDGE REMANUFACTURING INSTRUCTIONS

DELL ® 3110 CN • DELL ® 3115 MFP

TONER CARTRIDGE

SUMMIT
3232 West El Segundo Blvd., Hawthorne, California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging.com • www.uninetimaging.com
© 2009 UniNet Imaging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only. UniNet Imaging does not warrant downloaded information.

The toner to be consumed according to the print count is calculated and fed into the Developer. which is controlled by two processes: Pixel Count Dispense Control (PCDC) and Automatic Density Control (ADC).• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. the printer stops accepting print request (life of the Print Cartridge is counted by the counter in the CRUM). 1.. UniNet Imaging does not warrant downloaded information. the printer will display an end of life message on the Control Panel. Product brand names mentioned are intended to show compatibility only. The Augers are driven by the Toner Motor and the Developer Motor in the Main Drive. SUMMIT 3232 West El Segundo Blvd.uninetimaging. The toner and carrier are charged by friction due to agitation (toner in negative.com © 2009 UniNet Imaging Inc. The toner in the Print Cartridge is agitated by the built-in Agitator and fed into the Developer part. This process is called Toner Dispensation. and they are absorbed electrically. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. . carrier in positive). When the Print Cartridge life has ended. however. The toner and carrier in the developer are agitated by three augers. This mode can be changed so the printer will not stop at the end of the print cartridge rated life. All trademark names and artwork are property of their respective owners. 2. Hawthorne. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC.com • www. and supplied to the Magnet Roll arranged in the drum surface area. ASSEMBLING THE TONER REMANUFACTURING THE DELL 3110 CN & 3115 MFP COLOR TONER CARTRIDGES By Javier Gonzalez The toner is fed into the developer section.

Release and remove the compression spring that tensions the two half. The ADC Sensor measures this density. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. Toner Density Control uses two key systems to keep the density constant to attain stable printing: PCDC (Pixel Count Dispense Control) The amount of the toner to be consumed is calculated by the toner dispensing time. the toner dispense quantity is increased at the next printing. Magenta. REMANUFACTURING THE TONER CARTRIDGE 1. NOTE: contact side spring may be easier to remove if flipped upside down. SUMMIT 3232 West El Segundo Blvd.uninetimaging. . and the measured value is compared with reference value. and transferred on the Belt.com © 2009 UniNet Imaging Inc.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. Hawthorne. All trademark names and artwork are property of their respective owners. or if the toner density is higher. UniNet Imaging does not warrant downloaded information. Cyan.. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. and Black – see figure below) for the toner density control are generated under a specified potential condition. the toner dispense quantity is reduced at the next printing by regulating the drum charging voltage (developing DC voltage) This calculation is made for each color. Product brand names mentioned are intended to show compatibility only. The toner motor is driven for the calculated toner dispensing time when supplying the toner to the Developer.com • www. ASSEMBLING THE TONER 3. ADC (Auto Density Control) The patches of respective colors (Yellow. If the toner density is low.

Remove the white end cap by releasing the locking clip as shown.. Remove the screw from the contact side. White end cap removed. 5. Hawthorne. 4. 3. SUMMIT 3232 West El Segundo Blvd.uninetimaging. All trademark names and artwork are property of their respective owners. Remove the screw from the white end cap. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. ASSEMBLING THE TONER 2. . • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. UniNet Imaging does not warrant downloaded information.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. Product brand names mentioned are intended to show compatibility only.com © 2009 UniNet Imaging Inc.com • www.

Now grasp the end cap and while pulling.com © 2009 UniNet Imaging Inc.com • www. 7.uninetimaging. ASSEMBLING THE TONER 6. Product brand names mentioned are intended to show compatibility only. SUMMIT 3232 West El Segundo Blvd. push down on the contact to release the end cap without disturbing the contact. Hawthorne. The actuator gears can not be removed as they are attached to the axle inside the hopper (marked with blue arrows). All trademark names and artwork are property of their respective owners..• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. Remove the end cap by releasing the clip as shown. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. UniNet Imaging does not warrant downloaded information. . • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. Remove the “Toner Dispensation” gear train (marked with red arrows).

Hawthorne. Remove the Mag Roller contact by first releasing it from the tab as shown. UniNet Imaging does not warrant downloaded information. . REMANUFACTURING THE TONER HOPPER 10.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. Product brand names mentioned are intended to show compatibility only. position the hook tool between the contact (as shown) and pull off. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging..uninetimaging. Continue by sliding the contact of using a small hook tool. 9. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. 11. To do so.com © 2009 UniNet Imaging Inc. Start by removing the developer drive train. ASSEMBLING THE TONER 8. All trademark names and artwork are property of their respective owners.com • www. Remove the front auger drive gear as shown. SUMMIT 3232 West El Segundo Blvd. This will allow you to remove the bearing.

Product brand names mentioned are intended to show compatibility only. Remove the Mag (as shown) and clean using compressed air to blow off all the remaining toner. The fastest way to remove the support bearing on the opposite side is to first lift the Mag roller. UniNet Imaging does not warrant downloaded information.com • www. Remove the Mag roller support bearing. 15. then stop and position the Mag roller back in the cartridge. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. ASSEMBLING THE TONER 1 2 12.com © 2009 UniNet Imaging Inc. The support bearing will have been pushed out by the Mag hub and can now be removed. Pull it out about 5 mm.. Hawthorne.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC.uninetimaging. . 13. 1 3 2 14. SUMMIT 3232 West El Segundo Blvd. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. All trademark names and artwork are property of their respective owners.

com • www. in order for the bearing to fit properly. SUMMIT 3232 West El Segundo Blvd. UniNet Imaging does not warrant downloaded information. All trademark names and artwork are property of their respective owners. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. ASSEMBLING THE TONER 16. Install the Mag roller first. Remove the top hopper sealing strip. Install the support bearing and Mag roller bushing on both sides. NOTE: There is an alignment tab that will need to be positioned correctly. .com © 2009 UniNet Imaging Inc.. The cartridge is now ready to be cleaned. Hawthorne.uninetimaging. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. Product brand names mentioned are intended to show compatibility only. Remove the toner hopper sealing strip. Remove the carrier chamber sealing strip. 18.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. 17.

All trademark names and artwork are property of their respective owners. . • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. Using a piece of paper (size is your choice) position it inside the carrier chamber blocking the Mag roller.uninetimaging. SUMMIT 3232 West El Segundo Blvd.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. This will simplify filling the carrier chamber.. Once the bearings are installed position the front auger drive gear as shown. ASSEMBLING THE TONER 19. 21. Hawthorne. Install the Mag roller contact as shown.com • www. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. 20. UniNet Imaging does not warrant downloaded information. Product brand names mentioned are intended to show compatibility only.com © 2009 UniNet Imaging Inc.

uninetimaging.. Hawthorne. Product brand names mentioned are intended to show compatibility only. ASSEMBLING THE TONER 22.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. All trademark names and artwork are property of their respective owners. 23.com © 2009 UniNet Imaging Inc. Once you have filled the carrier. UniNet Imaging does not warrant downloaded information. Seal the cartridge using the OEM sealing strip or an aftermarket sealing strip. If a standard cartridge is being used. SUMMIT 3232 West El Segundo Blvd. this will be a good time to fill the cartridge. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. clean the edge with isopropyl alcohol and install a new carrier chamber seal.com • www. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. .

com © 2009 UniNet Imaging Inc. Hawthorne. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. Note: If your cartridge does not use two E-clips but a locking pin on one side.com • www. Pull the axle out towards the gear side of the drum to avoid vending the internal drum contacts. UniNet Imaging does not warrant downloaded information. Remove and store the drum away from direct light. Product brand names mentioned are intended to show compatibility only.uninetimaging. With the drum facing you. 26. 25. ASSEMBLING THE TONER REMANUFACTURING THE DRUM UNIT 24. All trademark names and artwork are property of their respective owners.. 27. . SUMMIT 3232 West El Segundo Blvd. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. Remove the right side (non-gear side) “E” clip which secures the drum axle (as shown). You will need to remove the E clip from the opposite side (gear side of drum) remove the axle through the non-gear side of the drum.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC.

. 30.com © 2009 UniNet Imaging Inc. you can skip this step. Remove the PCR. UniNet Imaging does not warrant downloaded information. Product brand names mentioned are intended to show compatibility only. ASSEMBLING THE TONER 28. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC.com • www. it would also need to be cleaned out when you clean out the waste section. you will find the waste section has 3 additional gears and augers in the back portion. 29. SUMMIT 3232 West El Segundo Blvd. Hawthorne. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. Remove the cleaning roller. .• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC.uninetimaging. NOTE: If the cartridge being used is a standard yield cartridge which does not include a working toner hopper in the drum section. All trademark names and artwork are property of their respective owners. If this were a High Yield cartridge. In which case.

Using a hook tool. ASSEMBLING THE TONER 31. it should slide through the rails and snap into place when it has fastened correctly. Product brand names mentioned are intended to show compatibility only.uninetimaging. pry the chip off as shown. you can now fill with toner. Hawthorne. .• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC.com © 2009 UniNet Imaging Inc. 33. REPLACING THE SMARTCHIP 32..com • www. I recommended adding ¼ of the toner in the drum unit toner hopper section and the rest in the toner hopper. SUMMIT 3232 West El Segundo Blvd. All trademark names and artwork are property of their respective owners. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. Locate the smartchip. UniNet Imaging does not warrant downloaded information. When installing the new chip. Once you have reassembled the high yield cartridge and joined the drum section with the toner hopper.

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