12

11

10

9

8

7

6

5

4

3

2

1

H

PROJECT

H

G

OUT OF PIT CRUSHING AND CONVEYING (OPCC) SYSTEMS

G

F

RIGGING PLAN UNLOADING 40' SOC @ 15.0T - 20.0T
OWNER
PT ADARO INDONESIA, Tbk
Menara Karya, 23rd Floor Jalan H.R. Rasuna Said Block X-5, Kav. 1-2 Jakarta 12950, Indonesia Phone: +6221-521-1265

F

E

E

D

D

C

CONTRACTOR

C

B

B

FLSmidth Indonesia
Gedung BRI II, 21st floor, Suite # 2101 Jalan Jendral Sudirman Kav. 44-46 Jakarta 10210, Indonesia Tel +62 21 251 27 38/2739 Fax +62 21 251 27 40
A

PT WIJAYA KARYA (Persero), Tbk
Jl. DI Panjaitan Kav 9 Jakarta 13340 Phone : (62-21) 819 2808, 850 8640, 850 8650 Fax : (62-21) 856 4463, 819 1235

A

DRAWING NUMBER :
12 11 10 9 8 7 6 5 4 3 2 1

12

11

10

9

8

7

6

5

4

3

2

1

NOTES:

REMARK: -. All dimension in millimeters
H

RIGGING DEPARTMENT
ANALYZE AND PLANED ACTIVITY FOR LIFTING AND ERECTION WORK
START

H

G

G

DATA MATERIAL 1. DIMENSION 2. WEIGHT

F

7.

E

REFERENCE 1. RIGGING BOOK 2. EQUIPMENT MANUAL 3. ASME B30.5-2004 Mobil & Locomotive cranes 4. ASME B30.6-2003 Derrick 5. ASME B30.10-1999 Hook 6. ASME B30.21-2005 manually lever operated hoist ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling 8. ASME B30.26-2004 Rigging Hardware 9. BS EN 5973 Scaffolding 10. Australian Standard, AS 3569--1989, Wire ropes 11. Australian Standard, AS 2759--1985, Wire ropes

F

E For Information For Review For Approval For Release For As-Built

NEED DUO CRANE No
D

Yes
DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D REFERENCE DRAWINGS DWG NO. OWNER TITLE

TAILING DESIGN

REV. DATE

DESCRIPTION REVISIONS

MONO CRANE

Risk

JOB SAFETY ANALISYS Safe
CONTRACTOR

C

RIGGING PLAN

C

ACTION

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A

CONTROL
B

NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE: RESPONSIBLE DEPT. / PERSON :
B

Final Inspection by WIKA Yes Prepare Final Report for ApprovaL Handover FINISH

No

REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : UNLOADING 40' SOC @ 15.0T - 20.0T DETAIL : RIGGING PLAN PAGE : 01 / 06

A

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0007
INITIALS
Hg HaGun Gunawan H SUKMA ARI

A

SIGN.

SCALE

1:500
SIZE A4 REV. 00 1

12

11

10

9

8

7

6

5

4

3

2

12

11

10

9

8

7

6

5

4

3

2

1

NOTES:

REMARK: -. All dimension in millimeters
H H

RIGGING PROCEDURE
G

01. OBJECTIVE
Rigging Study of unloading 40' SOC @ 15.0T - 20.0T.

G

02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step of lifting 40' SOC @ 15.0T - 20.0Tr.
F F

03. REFERENCE
1. PT WIJAYA KARYA RIGGING DEPARTMENT REFERENCE

04. EQUIPMENT
E

No 01 02

Equipment Rought Terrain Crane Trailer 40 feet

Qty 1 unit 1 unit

Capacities 120 ton 40 ton

Remark New New

E For Information For Review For Approval For Release For As-Built

05. RIGGING TOOLS
D

REV. DATE

DESCRIPTION REVISIONS

DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D

No 01 02

Equipment Wire Sling 1.5 inch x 8.500m Omega Type Shackle

Qty 4 pcs 4 pcs

Capacities ton ton

Remark
REFERENCE DRAWINGS DWG NO. OWNER

TITLE

06. SAFETY REQUIREMENTS
C

No 01 02

Equipment Safety Barricade Red White Safety Cone

Qty 77 mtr 7 pcs

CONTRACTOR C

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE:
B

RESPONSIBLE DEPT. / PERSON : REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

B

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : UNLOADING 40' SOC @ 15.0T - 20.0T DETAIL : RIGGING PLAN PAGE : 02 / 06
A

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0007
INITIALS
Hg HaGun Gunawan H SUKMA ARI

A

SIGN.

SCALE

1:500
SIZE A4 REV. 00 1

12

11

10

9

8

7

6

5

4

3

2

12

11

10

9

8

7

6

5

4

3

2

1

NOTES:

REMARK: -. All dimension in millimeters
H H

G

G

F

BOOM 34 METER SAFE LOAD 22.95 TON SAFE RADIUS 12 METER

F

40' SOC OT SIZER MOTORS COMPONETS @ 20.0T 40' SOC IDLERS @ 15.0T

E
40' SOC OT SIZER MOTORS COMPONETS @ 20.0T 40' SOC IDLERS @ 15.0T

E For Information For Review For Approval For Release For As-Built

REV. DATE

DESCRIPTION REVISIONS

DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D

D

85344
MH MH MH MH MH MH MH

REFERENCE DRAWINGS DWG NO. TITLE

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC OT SIZER MOTORS COMPONETS @ 20.0T 40' SOC IDLERS @ 15.0T

40' SOC OT SIZER MOTORS COMPONETS @ 20.0T

FOR LASHING EQUIPMENTS

OWNER

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC PULL CORD @ 14.0 T TOTAL 2 UNITS , @ 28.0T

20' SOC-OT SIZER GEARBOXES @ 22.0T

20' SOC-OT SIZER GEARBOXES @ 22.0T

20' CONTAINER

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T
MH MH

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T
MH MH

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T
MH MH MH

MH MH

RAMP , 12.0T TOTAL 2 UNITS , @ 24.0T

C

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

CONTRACTOR C

24384

12166

C L

11615

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC OT SIZER MOTORS COMPONETS @ 20.0T 40' SOC IDLERS @ 15.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T 40' SOC OT SIZER MOTORS COMPONETS @ 20.0T 40' SOC IDLERS @ 15.0T

CORE
MH

NON

EQUIP ITEM NO : ISSUE PURPOSE :

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

20' SOC-OT SIZER GEARBOXES @ 22.0T

20' SOC-OT SIZER GEARBOXES @ 22.0T

R1 2

B

WINCH
MH MH

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC OT SIZER MOTORS COMPONETS @ 20.0T 40' SOC IDLERS @ 15.0T

40' SOC OT SIZER MOTORS COMPONETS @ 20.0T

00 0
4000
MH

RESUBMISSION DATE : NEXT SUBMISSION DATE: RESPONSIBLE DEPT. / PERSON : REVIEW DATE :
B

MH

MH

MH

MH

6200

12192

2000

12192

2000

12192

2000

12192

16128

8248

C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : UNLOADING 40' SOC @ 15.0T - 20.0T DETAIL : RIGGING PLAN PAGE : 03 / 06
A

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0007
INITIALS
Hg HaGun Gunawan H SUKMA ARI

A

SIGN.

SCALE

1:500
SIZE A4 REV. 00 1

12

11

10

9

8

7

6

5

4

3

2

12

11

10

9

8

7

6

5

4

3

2

1

NOTES:

REMARK: -. All dimension in millimeters
H H

85344
MH MH MH MH MH MH MH

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC OT SIZER MOTORS COMPONETS @ 20.0T 40' SOC IDLERS @ 15.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC PULL CORD @ 14.0 T TOTAL 2 UNITS , @ 28.0T

R1

2

0 00

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T
MH MH

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T
MH MH MH MH MH

MH MH

G

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T RAMP , 12.0T TOTAL 2 UNITS , @ 24.0T

G

24384

C L

11615

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC OT SIZER MOTORS COMPONETS @ 20.0T 40' SOC IDLERS @ 15.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T 40' SOC OT SIZER MOTORS COMPONETS @ 20.0T 40' SOC IDLERS @ 15.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

MH

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

F

WINCH
MH MH

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC OT SIZER MOTORS COMPONETS @ 20.0T 40' SOC IDLERS @ 15.0T

F

4000
MH MH MH MH MH

6200

12192

2000

12192

2000

12192

2000

12192

16128

8248

E For Information For Review For Approval For Release For As-Built

E

85344
MH MH MH MH MH MH MH

REV. DATE

DESCRIPTION REVISIONS

DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D

D

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC OT SIZER MOTORS COMPONETS @ 20.0T 40' SOC IDLERS @ 15.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC PULL CORD @ 14.0 T TOTAL 2 UNITS , @ 28.0T

R
MH MH

0 12

00

REFERENCE DRAWINGS DWG NO. OWNER TITLE

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T
MH MH

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T
MH MH

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T
MH

MH MH

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T RAMP , 12.0T TOTAL 2 UNITS , @ 24.0T

24384

11615

C L

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC OT SIZER MOTORS COMPONETS @ 20.0T 40' SOC IDLERS @ 15.0T

CONTRACTOR C

C

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

MH

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB

WINCH
MH MH

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC IDLERS @ 15.0T TOTAL 2 UNITS , @ 30.0T

40' SOC OT SIZER MOTORS COMPONETS @ 20.0T 40' SOC IDLERS @ 15.0T

4000
MH MH MH MH MH

RESUBMISSION DATE : NEXT SUBMISSION DATE:

B

6200

12192

2000

12192

2000

12192

2000

12192

16128

8248

RESPONSIBLE DEPT. / PERSON : REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

B

A

BOOM 34 METER SAFE LOAD 22.95 TON SAFE RADIUS 12 METER

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : UNLOADING 40' SOC @ 15.0T - 20.0T DETAIL : RIGGING PLAN PAGE : 04 / 06

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0007
INITIALS
Hg HaGun Gunawan H SUKMA ARI

A

SIGN.

SCALE

1:500
SIZE A4 REV. 00 1

12

11

10

9

8

7

6

5

4

3

2

12

11

10

9

8

7

6

5

4

3

2

1

NOTES:

REMARK: -. All dimension in millimeters
H H

G

G

F

F

E For Information For Review For Approval For Release For As-Built

E

REV. DATE

DESCRIPTION REVISIONS

DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D

D REFERENCE DRAWINGS DWG NO. OWNER TITLE

CONTRACTOR C C

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE:
B

RESPONSIBLE DEPT. / PERSON : REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

B

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : UNLOADING 40' SOC @ 15.0T - 20.0T DETAIL : RIGGING PLAN PAGE : 05 / 06
A

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0007
INITIALS
Hg HaGun Gunawan H SUKMA ARI

A

SIGN.

SCALE

1:500
SIZE A4 REV. 00 1

12

11

10

9

8

7

6

5

4

3

2

12

11

10

9

8

7

6

5

4

3

2

1

NOTES:

REMARK: -. All dimension in millimeters
H H

G

G

F

F

E For Information For Review For Approval For Release For As-Built

E

REV. DATE

DESCRIPTION REVISIONS

DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D

D REFERENCE DRAWINGS DWG NO. OWNER TITLE

CONTRACTOR C C

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE:
B

RESPONSIBLE DEPT. / PERSON : REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

B

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : UNLOADING 40' SOC @ 15.0T - 20.0T DETAIL : RIGGING PLAN PAGE : 06 / 06
A

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0007
INITIALS
Hg HaGun Gunawan H SUKMA ARI

A

SIGN.

SCALE

1:500
SIZE A4 REV. 00 1

12

11

10

9

8

7

6

5

4

3

2