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He must have the knowledge of various mechanisms, power transmission, balancing of masses vibrations etc. Hence, this subject is offered. DETAILED CONTENTS 1. Basic Concepts Definition of statics, kinetics, kinematics and dynamics Rigid body and resistant body Links Kinematics pairs and their types Degree of freedom Kinematics chain and their types Constrained motion and mechanisms Classification of mechanisms Equivalent mechanism Laws of inversion of mechanisms Single slider crank chain and its inversions Quick return mechanism and IC engine mechanism Double slider crank chain mechanism and its inversions like scotch yoke mechanism Indicator mechanism, pantograph Steering gear mechanism (5 hrs)
governor. Fly Wheel Functions of fly wheel Kinetic Energy of rotating masses. Types of governor – Principle. isochronism. stability. open and crossed belt drives. sensitiveness (No numerical problem) 4. actions of belt on pulleys. Cams Definition of cam Classification of cams Followers and their classification Brief description of different types of cams and followers with simple line diagram Simple cam profile for uniform velocity. Governor Functions of governor. knife edge and roller type follower 5. Types of fly wheels Co-efficient of energy & speed Simple problems.103 2. velocity ratio (8 hrs) (5 hrs) governor (4 hrs) (5 hrs) . equilibrium speed. comparison between a fly wheel and governor. construction and working of Watt Porter. Rope and Chain Drive) Introduction Belt and rope drives. Simple problems on watt and porter Governor Terminology used in Governors: Height. turning moment diagram. Power Transmission Devices (Belt. 3. SHM and uniform acceleration and deceleration with Flat. Hunting. Hartnell governor.
compound. Friction & Clutches Frictional torque in screws for both square and V-threads Screw jack Calculation of power required for raising a load (6 hrs) (7 hrs) .104 Material for belts and ropes Slip in belts & ropes Types of V Belt and Flat belt Types of pulleys – step pulley. reverted and epicyclic gear train Simple problems on gear trains 7. Gear Drive Functions of gear Classification of gears Gear nomenclature Forms of teeth. classification of chains Selection of rope based on the load to be lifted 6. cycloid profile and involute profile teeth Simple. flat pulley Crowning in pulley Laws of belting and length of belt (open & cross belt) Ratio of tensions Power transmitted and max power transmitted by belt Centrifugal effect on belt Initial tension Chain drive.
105 Friction in collars & pivots. East West Press (Pvt) Ltd. Ambala City 5. Prentice Hall of India Ltd. New Delhi (2 hrs) (6 hrs) .S Rattan: Theory of Machines. Friction in plate clutch & conical clutch Different types of bearings & their applications Derivation of formula for torque wasted in friction bearing and torque transmission capacity of clutches 8. Tata McGrawHill . JS Rao and Dukkipati. Theory of Machines & Mechanisms. New Delhi R. New Delhi MF Spotts: Design of Machine Elements. Vibration Introduction Types of vibration – longitudinal. transverse and torsional vibration Causes. Ishan Publications. Balancing Need of balancing Concept of static and dynamic balancing Balancing of rotating mass by another mass in the same plane Concept of reference plane Simple problems pertaining to several masses rotating in different planes 9. remedial measures & harmful effects of viberations RECOMMENDED BOOKS 1. 2. 3. 4. S. New Delhi A Ghosh and AK Malik: Theory of Mechanism and Machine. Mechanism and Machine Theory. Wiley Eastern..C Jindal..
natural system and artificial system of refrigeration. safety of perishable food. thermodynamic and commercial properties of NH3. water. For human comfort. function. As such the growth of refrigeration and air conditioning is expanding. units of refrigeration. 2. Difference between COP and efficiency.106 5. Properties of ideal refrigerants used in refrigeration system. Fundamental of Refrigeration Introduction to refrigeration and air conditioning. 3. refrigeration effect. DETAILED CONTENT 1. P – H charts. industrial production. Vapour Absorption System Introduction. storage of seasonal food. and super heated compression. methods of refrigeration. Introduction to air refrigeration cycle. advantages and disadvantages of solar power refrigeration system over vapour compression system. effect of moisture in vapour compression system. principle and working of electrolux refrigeration system. R-12. Vapour Compression System Principle.2 RATIONALE There are different weather conditions around the year in our country. R-22 and R-134 A. co efficient of performance. controlled temperature and humidity is required. Effect of sub cooling and super heating. This field creates opportunities for employment and entrepreneurship. chemical. Dry. wet. CO2. Rating of refrigeration. Comparison between air refrigeration and vapour compression system. parts and necessity of vapour compression system. Refrigerants Physical. (8 hrs) (8hrs) (8 hrs) (5 hrs) REFRIGERATION & AIR CONDITIONING L T P 3 1 2 . solar power refrigeration system. 4.
3. unsaturated air. saturated air. Air conditioning systems. Condenser – Function. by pass factor. low side float valve and high side float valve. Study the following compressors used in refrigeration system.107 5. split type air conditioner. Refrigeration Equipment (5 hrs) Compressor – Function. moisture. various types of compressor. Psychrometry Definition of dry air. heating with humidification. To find COP of a refrigeration system. Identify various tools of refrigeration kit and carry out following operations. 4. Miscellaneous (4 hrs) (10 hrs) Study of Ice plant. LIST OF PRACTICALS 1. specific humidity. thermostatic expansion valve. Psychrometric charts. cold storage. DBT. 6. Safety switches – thermostat. Expansion Devices – Function. automatic expansion valve. cooling with dehumidification. LP/HP cut out switch. 2. Cutting Bending Flaring Swaging and brazing of copper tubes. overload protector. WBT. air conditioning of car. Windows type air conditioner. overload protector. Insulating materials. filters. low pressure high pressure cut out switch. 7. oil pressure cut out switch. Various types of condenser. Reciprocating compressor Reciprocating hermetically sealed compressor. . Various types of evaporators. Study of thermostatic switch. Locating leaks and charging a refrigeration system. relative humidity. 5. Different types such as capillary tube. degree of saturation. centrally air-conditioned plant. Evaporators – Function. DPT. strainers and filter driers.
S Sarao. 3. . 7. 8. Refrigeration and Air conditioning by A. New Delhi. Chand. Satya Prakashan.C. Refrigeration and Air conditioning by Mahohar Lal. 2.108 6.S Khurmi & J. Visit to a cold storage plant. Refrigeration and Air Conditioning by R. S. RECOMMENDED BOOKS 1. and testing after assembly. Visit to a centrally air conditioned building.K Gupta. Detect trouble/faults in a refrigerator and window air conditioner. 9. New Delhi. Dismantling of window type A.
(12 hrs) (12 hrs) (8 hrs) (6 hrs) INDUSTRIAL ENGINEERING L T P 4 . causes of decrease in productivity. needs and methods of work measurement. factors affecting plant layout. areas of application of work study in industry. Role of work study in improving productivity. process symbols. factors considered while designing a work station. Layout and Material Handling Plant location. objectives. Objectives. concept of plant layout. factors affecting productivity. work station design. standard data and its use. information collection. This subject impart valuable skills to plan and understand plant layout. productivity. Plant Location. charts and diagrams. and production planning and control. various allowances. job evaluation methods such as ranking method. difference between production and productivity. need and objective of material handling. DETAILED CONTENT 1. critical examination. development. 4. calculation of time. Application of engineered time standards and work sampling Ergonomics. job analysis. work measurement objectives. job definition. factors affecting plant location. needs and methods of method study. time study.- . measurement of productivity. Production and Productivity Production. concept and advantages.109 5. types of layout. safety concept of material handling equipment. introduction. Work Study Definition and scope of work study. 3.3 RATIONALE A diploma holder will have to conduct time and motion study to improve the methods/system. recording techniques. grade description method. installation and maintenance of improved methods. their characteristics. production functions. needs of job evaluation. 2. Job Evaluation and Incentives Introduction. point system and factor comparison method. data source. work sampling. factors considered while selecting a material handling device.
costing concept. and procedure. purpose/functions of estimating. Industrial Engineering by S.P.C. New Delhi. Industrial Engineering by O. Overheads and their types. objectives and components (functions) of P. Sharma. . follow up – purpose and procedure. 4. scheduling – purpose. Production Planning and Control Introduction. Elements of work study by Suresh Dalela. dispatching and follow up. pre requisites for incentives.110 hybrid system. scheduling. difference between estimation and costing. 5.C. numerical problems. 3. Gantt chart. route sheets. process planning. dispatching – purpose. estimation of cost for machining processes. Production Control in job order. routing. stages of P. drawing of simple networks and critical time calculation. CPM/PERT technique. Industrial Engineering and Management by T. (12 hrs) (14 hrs) RECOMMENDED BOOKS 1. routing purpose. incentive and productivity relation. estimation of material cost. Individual and group incentives. 6. non financial. ladder and elements of cost. Banga. batch type and continuous type of productions.R.C. Estimation and Costing Introduction.P. types of incentives such as financial. 2. Production Management by Jain and Aggarwal. Dhanpat Rai and Sons. machine loading chart. Advantages of production planning and Production Control.P. Khanna Publisher. Difference between these controls. characteristics of a good incentives plan 5. Khanna. Incentive-definition and concept.
advantages and limitations (4 hrs) 3. applications. Gear Manufacturing and Finishing Processes Gear hobbing Gear shaping Gear shaving Gear burnishing (4hrs) . tool. rubber base coating 4. jigs and fixtures is required to be imparted. (8 hrs) 2. Principal. knowledge about various machining processes. modern machining methods. advantages and limitations. Hence the subject of workshop technology.III L TP 3 . Electrical Discharge Machining (EDM): Introduction. process.111 5.oil base paint. applications. applications Electro plating. anodizing and galvanizing Organic Coatings. principle parts of EDM machine. Electro Chemical Processes: Electro chemical machining (ECM) – Fundamental principle. CNC machining. EDM terminology. DETAILED CONTENTS 1. For this purpose. principle. process. Plastic Moulding Techniques - Injection moulding – working principle.4 RATIONALE Diploma holders are responsible for supervising production processes to achieve production targets and for optimal utilization of resources. advantages and limitations Blow moulding – working principle. advantages and limitations Compression moulding – Working principle. Metallic Coating Process Metal spraying – Wire process. Modern Machining Processes (20 hrs) WORKSHOP TECHNOLOGY . applications. processing of plastic. powder process. Wire cut EDM.- Mechanical Process: Ultrasonic machining (USM): Introduction. metal removing rate. dielectric fluid and properties of electric fluid.
plate jigs. Clamping devices. Super finishing process and its applications. Sharma. New Delhi A text Book of Production Engineering by P. New Age International (P) Ltd. Tata McGraw Hill Publishers.B. Description of lapping compounds & tools. Buffing. New Delhi Workshop Technology Vol. Tata McGraw Publishers. Polishing. Chand and Company Ltd.C. 5. Fixture for milling. channel jig. 2. New Delhi Manufacturing Technology by M. Standard Publishers Distributors. S. Types of jigs – Drilling jigs. Locating devices.112 5. RECOMMENDED BOOKS 1. Advantages of jigs & fixtures. Brief idea of lapping machines. template jigs. Gupta. Production Engineering and Science by Pandey and Singh. II. Principle of location.. Purpose of finishing surfaces Surface roughness – definition & units. Brief idea of honing machines.. 4. Finishing Processes 6. Adithan and A. (7hrs) (5hrs) Jigs & Fixtures - Importance and use of jigs & fixtures. 6. its applications. New Delhi. 3. III by Chapman. I. Description of hones. New Delhi Modern Machining Process by Pandey. Honing process and its applications. bushes. Manufacturing Technology by Rao. Standard Publishers Distributors. leaf jig. Lapping process. Use of super finishing attachment on center lathe. New Delhi .
Advantages & Disadvantage of CNC Machines. Difference between conventional & CNC Machines. Basic concepts of NC. DETAILED CONTENTS 1. NC control. adoption controls. Special constructional requirement of CNC machines. Feedback mechanism in CNC machines. (12 hrs) (6 hrs) L T P . Control System • Open & close loop control system (6 hrs) 4. Swarf removal & safety provision of CNC machines. • Automatic tool changer. 3. Application aid limitations of PLC machines. For this purpose. its advantages & disadvantages. tools. Application of CNC Machines. PLC control. • Work holding devices. Introduction • • • • • 2. equipment and use of high tech machines for increased productivity and quality. bolt screw & nut assembly. (8 hrs) . CNC & DNC.- Construction of CNC Machines • • • • • • • • • • • Machine control unit.5 CNC MACHINES AND AUTOMATION 3 RATIONALE Diploma holders are required to supervise and handle specialized machines and equipment like CNC machines. Profitable applications of CNC Machines. Lubrication & cooling of CNC machines. Tooling of CNC Machines • Introduction. Axis designate of CNC machines. knowledge and skills about NC machines. part programming in NC machines and tooling for CNC machines are required to be imparted for enabling them to perform above functions. • Various cutting tools for CNC machines.113 5. Spindle & spindle motors. axis drives motor. Slide ways. This subject aims at development of knowledge and skills about CNC machines.
instability. New Delhi. New Delhi. Tata Mc Graw Hill. 4. Different types of automation. subroutines and do loops. Advantages/disadvantages of automation. pneumatic. part programming formats. Numerical Control of Machines Tools by Yorem Korem and IB Uri. Type of position control: i) Point to point ii) Straight line iii) Continuous (8 hrs) 5. CNC Machine by Bharaj. NC words. . Khanna Publishers. cutter radius compensation and wear compensation 6. electrical. 5. 3. Computer Aided Manufacturing by Rao. Common Problems in CNC Machines (4 hrs) Common problems in mechanical. Satya Publication. New Age International (P) Ltd.. resolution. diagnostic study of common problems and remedies. (4 hrs) RECOMMENDED BOOKS 1. part programming using conned cycles. Mechatronics by HMT. Part Programming Part programming and basic concepts of part programming. Kundra and Tiwari. CNC Machines – Programming and Applications by M Adithan and BS Pabla. response & damping. tool off sets. 2. electronic and PC components of NC machines. use of on-time fault finding diagnosis tools in CNC machines 7. repeatability.114 • • Fundamental problem in control: Accuracy. • • • • Industrial Automation What is automation? Need of automation. simple programming for rational components. Banglore. Delhi. New Delhi.
Demonstration of FMS & Wire cut EDM machine 8. processing of plastic. Threading. . Honing of a hole. *100mm on a shaper. 19.115 5. Plain turning. Various types of programming like polar programming. 12. LIST OF PRACTICALS CNC Machine 1. Flute cutting of a tap or reamer. facing. Surface Finishing 17. CNC machining. taper turning. Taper turning. Two surface at 90* on a square block. blue print programming and profile programming. 6. 9. 2. 18. Machine students’ first name on an acrylic sheet on a CNC milling machine. 5. Cutting of a T slot by milling. 4. 10. Buffing practice 20. 13. 16. For this purpose. 21. Cutting of a slot and V-groove by a milling machine on a suitable block.9 RATIONALE Diploma holders are responsible for supervising production processes to achieve production targets and for optimal utilization of resources. 14.. Cutting of a slot & V-groove on opposite faces of the block on the shaper. Exercise for preparation of one female & one male electrode on EDM machine. Hence the subject of workshop practice. 15. Electroplating of copper and nickel. skills in various machining processes. 3. jigs and fixtures is required to be imparted. Milling & Shaper 11. Milling of a spur gear. modern machining methods.6 WORKSHOP PRACTICE – III L T P . 7. tool. Exercise on profile cutting on EDM wire cut. Machine of a square block of 100mm*100mm. Concave and convex curves. Exercise on hand lapping. Barrel polishing and barrel plating for small pieces. step turning.
24. 27. . 60°. Note: The Workshop Superintendent. (A Foreman Instructor in consultation with HOD/Workshop Superintendent will handle this group. cost analysis and all other prerequisites. Grinding of die plate on a surface grinder. materials. will finalize the specific drawings of all the jobs in the beginning of semester in consultation with the staff. Project Work The students will make preparations for the project to be undertaken by them in the final semester like detailed drawing. Grinding of job on cylindrical grinder. 25. Grinding of surface at 45°. drills. 75° on tool and cutter grinder. Grinding of job on centreless grinder. Grinding and sharpening of lathe tool. Grinding of a wedge shape job on a surface grinder. 26.116 Grinding 22. 23.
Automated Guided Vehicles (AGVs) & Flexible Manufacturing Systems-all are the part of Computer Integrated Manufacturing (CIM) which help to achieve the desired goals in manufacturing. CNC/DNC and adaptive control. adaptive control with constraints (ACC). 2. system approach in manufacturing. Tooling for NC machine. composition of work force in conventional and automated manufacturing system. Computer Aided Manufacturing (CAM). Introduction of Automation and Computer Integrated manufacturing. computer languages and CIM/FMS. Commuter Aided Designing (CAD). NC Production System (5 hrs) Introduction to Numerical Control. CAD/CAM system components. NC machine Tools. CAD/CAM Hardware. After studying the subject. benefits of adaptive control. software selection. Numerical Control Machine Tools. Basic concepts of automation. Automation (5 hrs) Automation in manufacturing. Soft automation. DETAILED CONTENTS 1. Computer automated part programming. NC part Programming. the students will be able to know about these integrated techniques which help a manufacturer to achieve his goal with in stipulated time.7 COMPUTER INTEGRATED MANUFACTURING L T P 2 . high precision & low cost at a faster rate. comparison of manual operation. Hard automation. Geometric adaptive control (GAC). hard automation and flexible (Soft) automation. CAD-CAM Meaning. 3. 4. Components of a DNC system. Computer System for CAD/CAM/CIM/FMS (3 hrs) Selection of a computer.Introduction (3 hrs) Fundamental of manufacturing. Manufacturing components of CAD/CAM integration. NC control unit. Trends in manufacturing automation.4 RATIONALE Manufacturing of this century belongs to computerized equipment & machine tools to manufacture a variety of components with high quality. Commuter Aided Process Planning (CAPP).117 5. Categories of adaptive control-adaptive control with optimization (ACO). Activities of a CAD/CAM system. Concept of CIM. .
constraining sketches. . AGV’s basic function. PRACTICAL EXERCISES 1. extrude. Integrated material handling. and Polygons. Automated Material Handling (6 hrs) Introduction to material handling. Computer aided Scheduling.Create Rectangle. Creating Drawing Views Planning and setting of drawings. creating drawing views. Flexible Manufacturing System (FMS) (5 hrs) Introduction to FMS. Circle. FMS elements. Generative process planning. handling system selection. Automated storage/retrieval systems. Sequencing & Scheduling in FMS. change size by editing dimensions & using constraints. approaches to process planning-manual approach. variant process planning. advantages of CAPP. Painted Guided Vehicle. 2. Create various drawing views of the 3-D parts. Objectives of material handling. Computer Aided Process Planning (CAPP) (5 hrs) Concepts of group Technology. Industrial application of AGVs. Different AGVs guidance system. Advantages of using AGVs. role of process planning in computer integrated manufacturing. Introduction to Automated Guided Vehicles (AGV). Industrial applications. creating feature on work plane. Free ranging AGVs. Types of AGV-Wire Guided Vehicles. . FMS data Files. selection of sketch plane. Software for FMS. Types of materials to be moved. dimensioning sketches. Hiding extraneous dimensions.118 5. manufacturing flexibility. 6. 7. Creating parts Sketching. components of an AGV. cylinder & prism and dimension the above part. integrated process planning system. Extrude these to make box. economic regions for different process planning system. Design aspects of flexible manufacturing.
Assembly of Parts Basic concepts.Singh. McGrawHill Book Co. Make cylinder and piston and assemble them. 3. Also face drafts a part on another part.119 3. starting assembly design. Tata McGraw Hills Pub. Co. . Kundra. face draft. “Numerical Control & Computer Aided Manufacturing” By T. . . history based part modification.Use extrude commands to make holes through the above objects. setting & modifying feature dimensions. “Computer Aided Manufacturing” By Surinder Kumar. New Delhi Satya 2.Tewari. Parkashan. “Computer Integrated Manufacturing Hand Book” By Teicholz. Rao & N. RECOMMENDED BOOKS 1. Orr.Create 3-D rounds and fillets on box corners and Use history to modify above feature and their dimensions. Advanced Modeling Techniques Extrudes to face/plane. checking for interference. 3D fillets & 3D chamfers.K. 4. “Sysetm Apporach to Computer Integrated Design & Manufacturing” By N. creating part instances. assembling the parts.K. Aditya Shah. 3D rounds. intersect. John Willey & Sons Inc. 4.N. P. New Delhi.
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