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REPORT DATE: 1/10/2012

Industrial Metal Finishing Co.


EMERGENCY RESPONSE AND FACILITY WEEKLY CHECKLIST FINDING/ACTION REPORT

PAINT SHOP
Assigned

TO MGT ALL (Per FMC) JOB SAFETY ANALYSIS NOT PERFORMED


PLACE ORANGE SAFETY CONES WHEN REMOVING GRADING OR EMPTYING 2NDRY CONTAINTMENTS

TONY STORAGE CABINETS REMOVE BUCKETS, TRASH, CANS, ETC ALL ALL
Slip or trip hazard: Wet, Dirty, slippery, holes, cracks, items laying around Many trip hazards ) were observed in different areas (cables, hoses, items on walkways, etc.)
COLLECT PLASTIC THREAD PROTECTORS (NOT SHIPPED TO CUSTOMERS WITH PARTS) SHIP or DISCARD

TONY AUTO SPRAYER ROLLERS: CLEAN UP REMOVE TRASH JAVIER BOTH PAINT BOOTHS: IDENTIFY CHEMICAL/CONTAINERS, SATELLITE STORAGE JAVIER SAFETY SIGNS INDICATION THE NEED FOR PPE. I.E. EARPLUGS REQUIRED IN THIS AREA Eye wash dirty and not regularly inspected, clean eye wash stations/replace old containers

A-LINE
GF DISPOSE OFF USED FILTERS (HCL PICKLE/Waste Treatment area)

RR/POPO CLEAN UP/HOUSEKEEPING INCLUDING THRASH UNDER GRADING, CLEAN PUMPS,

CRUSTED OUT CHEMICALS, BROKEN PALLETS, USED BRUSHES, SCOTCH BRITE PADS. GF REPLACE ELECTRICAL BOXES (2) ABOVE CAD RECTIFIER

JR/RR FIRE-X BY CLEANER RECTIFIER: REPLACE AND COVER AFTER A-LINE CREW CLEANS UP GF
A-7: EXPOSED ELECTRICAL WIRE BOX, A-9: BROKEN PIPE EXPOSING WIRES, A-16 STEAM LEAK

A-16 OLD ELECTRICAL BOX NEEDS TO BE REPLACE OR REMOVED PETE'S LAB JR/SAFE NO FIRE EXTINGUISHER- PLACE NEW INCLUDING SIGN GF
MIKE/ENV

REPLACE 6 WAY ELECTRICAL SURGE (SHORTED OUT) DISCARD OF OLD CHEMISTRY (BUCKETS, DRUMS, CANS) JAVIER: PROPERLY LABEL CONTAINERS OUTSIDE PETE'S LAB EMPTY SECONDARY CONTAINTMENT. SCHEDULE REGULAR CONTAINTMENT CLEAN UP?

GF

Industrial Metal Finishing Co.


G AND IMF LINES CLEO GF GF EMERGENCY RESPONSE AND FACILITY WEEKLY CHECKLIST FINDING/ACTION REPORT REMOVE TRASH AND UNUSED MATERIAL FROM FLOOR, BETWEEN TANKS AND END OF LINE GRADING BLACK OXIDE-SAFETY HAZARD M-10 TANK NOT IN USE FOR OVER A YEAR (DISCARD-REMOVE?)

GF GF GF

GALVANIZE SPIN DRYIER BOTTOM COVER NOT SECURED, ELECTRICAL SURGE NO COVER SMALL GALVANIZE/MIXER MISSING COVER-EXPOSING MOTOR RINSE TANK# G-4 DOES NOT OVERFLOW DUE TO A HOLE ON THE OPPOSITE SIDE

E LINE GF GF GF HM GF D LINE GF GF GF ENV C-LINE VA HOUSEKEEPING. TOO MUCH TRASH ON GRADING (TAPE, WIPES) DUMP STATION BROKEN BOTTOM (WEAR AND TEAR) EXPOSED (BOX ABOVE CLEANER) AIR FILTER (NOT SURE IF IT IS WORKING) OIL IN AIR DISPOSE OFF SPENT CHEMISTRY (HYPERSEAL, CHROMIC DIPS) EXPOSED WIRES TANK# E-01 ZINC PLATING TANK MOTOR GUARD BROKEN PERMANGANATE MOTOR GUARD BROKEN SAND/SLUDGE BEHIND ZINC PLATING TANK WATER TRANSFER STATION BEHIND ZINC TANK MOTOR MISSING GUARD

ENV GF

CUT OFF DRUM BEHIND RECTIFIERS WITH UNKNOWN CHEMISTRY

Industrial Metal Finishing Co.

EMERGENCY RESPONSE AND ELECTRICAL JOINT ABOVE TANK# CHECKLIST FINDING/ACTION REPORT FACILITY WEEKLY C-4 (NOT JOINED)

Industrial Metal Finishing Co.


EMERGENCY RESPONSE AND FACILITY WEEKLY CHECKLIST FINDING/ACTION REPORT 1 2 CENTRALIZED SAFETY SHOWER G-LINE BY SCALE (H2O SOURCE AND PREASSURE) HOUSEKEEPING ALL AREAS INCLUDING OUTSIDE GALVANIZING (OLD EMPTY PLASTIC DRUMS)

3 4 5 5 6 7 8 9 10

AIRLEAKS POND OF WATER/CHEMICAL BY GALVANIZE DOOR BEHIND ELINE ACETYLENE BOTTLES BEHIND RESTROOM-NOT CHAINEDACETYLENE BOTTLES BEHIND RESTROOM-NOT CHAINEDLABEL SOLID WASTE ACCUMULATION START DATE DISPOSE OFF OLD FILTERS BY BOILERS (3 BUCKETS) DI STEEL CRATES (2) IN FRONT OF LAB AND COMPRESSOR GIVE TO GEORGE MYER? PROPANE TANKS- WHO IS RESPONSIBLE? ID FULL OR EMPTY STEEL FRAMES OUTSIDE RESTROOM BY MAINTENANCE -STORE AWAY

11 12 13 14 15

EVAPORATOR LADDER NOT SECURE-SAFETY HAZARD- WELD TO POST OR TANK NO FIRE EXTINGUISHER ON WELDER NO BROKEN PALLET ON THE DAY OF THE AUDIT EXTENSION (ELECTRICAL) CORDS IN POOR CONDITION (CUT) CHECK HOIST ARE LABELED WITH THE APPROPIATE WEIGHT CAPACITY