cs

(
81" No.

221
Pape

c-DTN-J .... NFA

MECHANICAL, E, G,I E,ERI, G

I

Tt'moe ,Allowed : Three Hours

II

Maximum ~arks300

I

'INSTRUCTION_

0

Each question is printed in English.

both

in Hindi an.d

Answers must be written in the medium specified in the Admission Certificate issued to YOU;, which must be stated cilearly on the cove,,. of the answer-book in. the space provided for the purpose: No marks will be given for the'

written in a medium other th that specified inth.e Admiseion Certificate. Candidates should attempt Ouesaion. Nos: 1 and ,5 which are co mpulsorq, and, any three of ,the remaining questions selecting at least
answers

one queetion from each Section: The number of marks carried by each question is indicated at the end of the question. $ymbo,ls/notations
carry their usual' meanings.,

unless otherwise iridicazed:

If any data
Neuitoti

is considered irusufficient; assume suitable v'alue and indicate the same clearly. be converted equality 1 kiIonewton (1 kN)
may
necessary ...

to kg usi11;9 the
=

100 ,kg,

if found

0'0111"1 : ~

'3i~J;li1
gq'J

q;y

5'1

i%o:<!t' ~qlra(

~

~-q3[

'* fClacll[!

1tf{

1.

Attempt
(a) (i)

any three of the foUowing

Defme a general case of forces acting on a rigid body. State clearly and precisely the 'equations of lequilibrium for this body. How do these equations change when a pplied to a particle'?

8

tii) A smooth hollow cylinder of ra dfus r open at both ends rests on a srnoothhorizontal plane. Two smooth spheres of weights Wl and W2' and radii rl and r 2 ~ rcapectively are placed inside the cylinder, with, the larger sphere [radius r2) resting on the horizontal plane as shown ii.n Fig. I,. Deterrnirie the minirnumweight W of the cylinder that will prevent the cylinder from tipping over.

12

Hollow Cylinder

Fig. 1
C-DTN-J-NFA/4S

2

(en)

(i) fq;€) ~

m
cfil ~

'q""{ '~'

crM ~
<!\~.q
t-rf6-~

cfil ~(ilql;;;qr

~fd
~ ~1'1

IW

m

elJ4'CI~-'fllftdf)i(Uf

'1l: Cfim MlIl' ~,

m ~ eiflCfitUI
&1€I cl II
'ftqCfizt ~
~

fBf{g~'I~'

*~ m
~

~Gcld '~?
(ii)
3i&6i!!lltr f-il1+:JCl;~'
-q{ ~

8

r <fil

"t(ifi ~Cfi;:j I

m i#I:::st:,
«'"Idcl 'lR "2

ftR ~~,
~~Cfi~ '~

~

~arr ~ I
W2

~4ct

WI

3itt
it

fti'R1;:s{ (3i ;&OlIlti
R@llIl

*

t, 3Rt lU Sldhl< uiTIlt' ~ ten ~ -sJtro r 2) ~t1l1tWf lR t, -:n:n fct;; ~ 1
~tSllle SIlJi'lI: 'i

afR

re R:i;;g,( C6T ;:ill:'Id,q
it

l'flIl

iI

'1R W

P1Cf)'~~', ~'

'f.afBl""5{

q;) qd2:4

cqiiU4 WI

12

~'1

C-DTN-,J-NF A/45

3

[ P.T.D.

(b}

(i)

A beam is of square section with diagonals 60 mm long, verticaJ and horizontal, as shown in Fig. 2 .. Shear force at a particular section is 5 kN. What is the shear stress at layer AB as shown'? 15

60mm

Fig. 2 (ii) A be.arn ABeD, 6 m lorig, hinged at both ends A and D]<is, subjected to moments 6 kN-m. (cw) at B and 3 kN-m [ccw] at C as shown in Fig. 3. Sketch the bending moment dfagrarn IOf the: beam. How rnariy points of contraflexure are tfiere in the beam?'
6 kN-m 3 kN-rn

5

~ (j
k-2
TIl

*

~
2 rn )~

j;;f

2 m~

Fig. 3 C-DTN.....J-NFA/45 4

(lS)

(i)

T{Cfi

CfJ'(Tq;R

qf(~G ~

~

lll._q
~1I

~

fcIi.fi0Y
1R
tR

,60 mm ~"
~ :2

"if

'R@t411 TfZIT

3!1 q {Ciqo I "iifA .5

t I fSl;4Jl ~aleqf(~~ kN t I R<sn ~ Tflfir q{(f AB
'(

3lR

i ~ fffi

3=tq+,qul SIlR1i1t'"f' ~

15

60mm

(ii)

6 +ftc\

t1kfi

t1G ABeD

'Gt.it fWj A ,afR D q{
~~ -:mt

~
~

~ nm B' ,afu C'R

(ew) ~

fcfi 3 ~ 'R@llIlll "lfZIT ~, ~"%; ffit!: ~ 3i I Eflf i'4"" I~;~ 'I '~-ij fcha4 CfJi~llq:cl CNi" fir-:g i?
3 kN-m, (ccw) ~
6kN-m 3 kN-m

am

5b"'~I: 3iIIEfif 6 kN-m

5

~

k--2

(J
m

*=2

m

~£:f >k 2m~

C-DTN-J-NFA/4S

5

[ P.T.OI.

(c)

(i)

In an orthogonal crystal structure with lattice parameters a ~ b ¢ C', draw the direction 12 I 2]1. Show that in a hexagonal cloaepacked structure, atomic packing factor is 0-74. Take dimension

10

{ii]

c = 1·,633 a.

a
4

(d)

(i)

What is 'meant by 'whirling critical speed of shaft?

or

[ii}

Cakrufate the whirling speed in case of a rotating steel tube airrrply suppo:rted in short bearings 2 m

centre-to-centre.

The external and

internal diameters of the tube are 35 m.m and 25 ITIm, res.pectivefy. The weight of steel may be taken as 78 kN 1m 3 and Young's modulus of elasticity for steel is 200 GPa.

1,6

2.

fa)

(i)

State why undercut.

gear

teeth

have

to be 4

(ii)

The following data refers to two 20° involute spur gears in rnes.h

externally :
Velocity ratio - 3 Module Addendum
C-DTN-J-NF A/45 6

- 3 nun
=

]-1 module

-------.--(If)

---

-- ------------- -- ---------~---~-------~ ~
fit;Rcl t=i;(tt~I, fltleCfiI

--

---

--

-

ti)

cl R~
10

s:l1~("1

a~b

# C ~,

~

~

~

1,2 I 2]

€fl"~a I
(ii)
'ru@I,~,a

fit .~
.~

~<fHVn=la

Ck11>;i1-~

=Eh'ij,"'I,I

if ~,lAACfi

Fcfi'l

\2f(!.(

0" 7 4

~ I -fcp:n 10

c = 1· 633 a

dlflllll'

('Q)

(i)

'~II,'4'2 cfil'

~

~ sIMh1Cb

(tFdl{'

it cp:n

~

t?
(u) q)

4

~Rtq'f(fn,
~

2 m ~-~-~, ~ ~
~
Gtf6{

it ~,
~
q)1 0lfR;f

311<:.'1Md

F:f'lf~411,~ ~ftlld C'fiIr ~
or ,~
~

{lFd I{ PtChI fe'lal

,!J)l;f:tl·: 35

:mm •
(ft.ll

25 mm ~ I ~flIld ~ 1fR
~ftlld

78 kN
~-~Uli-Cfi

1m3

Wro.

tfrT ~

200. ,GPa ~orr

ifl6fidl

tI

16

(ii)

~·,",",,'W1f@d ifi:h:$iI' 3

20°

ii:qlifl(l

~fil"!Hl

~arit~'~~~-e-~~
~ 3i~qlfl
=

:'
3 3mm

"IT~ll~;=
C·~DTN-J-NFA/45 7

34.g;:;gQ = I-I

tli&~(.1
[ P.T.O.

If the pinion rotates at 120 r'.p.m.,
find-

(1) the minimum number' of teeth on each gear wheel to avoid intenere nee; (2) the number contact.
(b)

of pairs of teeth in 16

A, plate is riveted to a channel section in ,a structure as shown in Fig, 4. An eccentric load of 12"5kN acts as ahown on the plate. Deterrnirie the rivet diam.eter so that the maximu.m sh,ear stress in any rivet is not to exceed 40 MPa. Diarrieter of the rivet should be

chosen from preferred iseries.

rr-I

---rl
I

12-5 kN Plate_"\..

: ,'IF----------------~------------~----~

:I~
I I I

~
I,

Channel~11
~

I

~

4 3_ -toE-10Q~ - '- ___.6_ . mm
:
I

I 100

T

~

'I ,

I

rom

~

II

j

1

200 rnm.

1

~

200 nun~ SO! M:~~~-

J..-_

mm .--.L

400 mm----~JI

'1

Fig. 4 Preferred rivet diameters [iri mm) :
,33, 40

12, 14, ]6, 18,20,22,24,27,30)
36, 39~ 42" 48.

C~DTN-J-NF'A/45

8

l

12-,5 kN
I I

11r-----------~I~I----------~--~~

I I I

I I II

I~ II-$------___$_
I I'
I

II 'I
I

:~

T~
1

I

I ]00

::-$- - -:~ O~ I.. ~m4.~
: ~ 200 rrun~

• mm

II I '1'1 III 200 mrn III III
::
ID.IIl--~~

1

__

~11E----400

~4

~$

~ q;;J

exUH(nun

-ij) :
40 .

12, 14" 16;118, 20, 22, 24, 27, ,30" 33, 36" 39" 42, 48. C~DT'N-J-NFAl45

9

f P.. .O. T

3.

{a]

{i)

A homogeneous ball of 'weight Q and radius a as weU as a weight P are suspended by cords from a point 0 as shown in Fig. 5. The distance OM is b. Find the iriclirration ~ of OM with the vertical when th.e sys em is in equilibrium.

8

o

Fig. S
(ii) A body A

connected weight 50 kN, resting on a smooth table of weight 200 kN througban inextensible thread, passing over a freely :rotating pulley mounted on a corner of tbe table .. Find the vertical component of the resactrori of the
ground

10 kN is to an ariother body B of of weight

on the table when the bodies, A and B are in motion. Does the reaction crrange with time'? Tbe

system is shown in Fig. 6.

12

Fig. 6 C-DTN-,J-NFA/45 10

3.

(q;)

(i)

Q' ~
~~

Cf)( ~

ti'fitAA

71<:,

~'Rifil

a:t4!:a:ue
O~

a,
b

'&1R' p"

~)RlIl m~ &
~

iHcCfl,I~ ~

~" .-:rm- ~ ~' s it ~@lfZlI t I 'OMC6T ~tR ~ ~ICI
mRtI flIU,Uqfif(

t ~ OM, ~
~ RChlf8,~

'it

t

atiilMl

8

o

~5

(il)

10 kN

''ll{

Cfi1 'l(C6

-m A, ~
~

~

flr:s B'it,
~.q.

'~ ~ t I ftf6 B ltQJi
1.TR 200

1:51 ~iifil

\lR 50

N

3iW d 1"4 "itft &m ~ql;ft lR ~«Cfi I

kN,
~~

U§ll1m~I"ittt~"*
,q)Iff1 ~

~
~

·~:<ni 51~

~:a ~ch(

!!\S1 un t I

'iltfl"i IiJU ~
E'I<!Cfi ~

~;\IIIIIt; :ql{ 3ildOkij' ~

f.:lCf~IR1lt,~
"lf6 ailcl'J!i4 ~

mA~
If£llI

JIRI':u~ ~ I em
itGcldl

? i"eUq ~

6

-q

R&lln

TPfT'

*~

*
B
12

1

( P.T.D.

(b)

Stresses, on two perpendicular pfarres, at a point, ar'e given in Fig. 7. What are

the directions of prtneipal planes with respect to plane Be? What are the
E = 67 kN I mm 2 ,. v = 0 . 33 ?'
A
100 MP'a

principal s trains on prmcipal planes, if
20

.r---;r--:...

20 MPa

B

~~----~--~~~C
--

............ ............,-20MPa 100 MPa

Fig .. 7
(e)

A beam AB'CD" 5 m long, is supported at .A and C as shown in Fig. 8. It carries a point load of 2 kN at end D, and a mom.ent of 2 kN-:m (cw) at B. What is the flexural rigidity I(EI) of th.e be-am, if deflection at D is,not to exceed 1 mm?
2kN-m ~ 2 kN

20

~..--.--~____,_.-c~---,'~,--D ,
~ 2 m-¥-2 m ~El~

Fig. 8 4..
(a) (i)
(t.i)

State the function of a flywheel.
A

4

punching machine carries out 5 holes per rnirrute. Each hole of 40 mrn diameter in 40 rnm. thick plate r res 10 N-rn. of energy I mm:2 of the sheaI'ed area.
12

C-DTN-J-NFA/45

(~) m etlldcll vrn-~cl~
~qdCi1

'q'{, ~

q(i(llj(

tlJ1Cfilol

1.f(

Be ~
~

7

.q ~
~&1

~
q<n

,~'
~? '~

t, ~ ~
,ttlidHl ~ ~

'ttl

4dlldcl"l c;fit R:t'lll'~

'fi;lfifd<Qlt
V

~,

~

E = 67' kN I rom 2', '20
A

= O·33?

Ii---I/-_""

100 MPa

2'0 MP,a

1010 MPa

(ll)

~

5 m 'clkfl U{:J ABeD, A afR 31 h:'1pOiu1 t, ~ -Fc6 ~ 8 it Rtg'ilill! I' 1"1GfT
?

~~

kN "Ch; ~":'
2 kN -rn

,fiR
-, ~

D

B

1R 3'lIEftf

(ew) ~

t I '~ tI{ wrr t' afR t I ~ cfit
1 rnrn

c~

~~~'m-?

diHIf4t

c;<idl (EI) ~

D "G\ ~~

2 kN-m

A", A --~__'_---t=:J\:.,..._.:I, -. 17m>C);$ D

-n

!

20

2 kN

1E--2m~2m~~ ~8
4•

(en)

(i)

"'k'111(Efh:'''1 q;-r q;;p:f. cst d I $4 I

4
ftt;ifC!
Cf)(dl

Iii) ~
51~q; ~

q'ifi1l WG
~

il~'t1':l ~

iJr: ~

40 mm

~ ~ it 40 nun Ollie if; ~ 10 N-m ~ ~/mm2
~ ~ 311154:tlllC!fidl ~

tI
~

t-I

C-DTN-J-NFAI45

13

[ P.T.O.

The punch has a stroke of 100 mrn. Find the power of tlae motor required, if the mean speed of the flyw,heel is 25 tix] s. If th,e total fluctuation of speed is not to exceed 4% of the mean speed, detennine the mass of the flY"vl"leel.
(b)

16

,A shaft carries four rotating masses, A, B» C and D in sequence a.lorrgits axis. The masses A, B, C and D are assumed to be concentrated at radii of 12 em, 16 ern, 8, em and 10 em" respectively. The masses of B" CI and D are 30 kg, 50 kg and 40 kg, respectively. The planes containing B and C are 30 em apart. The arigular spacing of the planes containing C and Dare 90 and 210o~ respectively relative to B measured in the aarne sense.
0 '

If the syste:m is to be dynamic balance, firid-e(i) (ii) [c] the mass mass A; and angular

m

complete
of

position

the :spacing positions of th,e planes containing A and B.

20

Give chemical reactions and Ibemperature ranges in the cases of cyaniding, carbonitriding and nitriding processes. What is the serious pxobtern encountered in nitriding process? In
which process is case hardened thick-

ness rnaxirmarn?
C-DTN-J,-NFA/,45

20

14

~'

CfII'

$

100 mm
25 m/ s

tI ~

q;al~iiftc:?ll ~

~;qrn ~

t -at' 31lcc~lICh

~

ctit

NCfilreJ~ II ~'~q;J'~

~

~ 4OJo
~1Cf)

it

~;n;ff

mar t, if 'tRfIll~41cll
16

i4,t;t,~UCl(" ~

cfiT fi' 6Ri,

Ifa it I

(1:9) ~
3,f1Ch

'!tIl'Lf!C 1tfl.: ~
3f!;T lR

'~

~oqql9i

A, BJ C
~IJiI'41

afn:

D

SflJOlcHL ~'

~

~I

A, B, C

.a.:fR 3fR
~

D
10

Sfil{~I:

314&11('11 1'2 coo, 16 em, 8 em
'q(

,em

(fiRd

"I"R"JTi)

II ~,~ IiH B, C

D Sh"~"I: 30 kg, 50 kg

afR

40 kg ~

iI

3fR c ~erli~8 l(CIi-~ ~ ,3.0 em ~ ~ q{ ~ I C afh:' Dr ~ e'ldfl ~ chTunq 3ifRlcl B if ~ 1ft ~ .q' Sl)14~Ii: 90° 3fn: 210 t I
B
0

("7l)

til;q 'i I ~,'r.g,ll" CfiIi(f~11 ~~ I ~f.S11
~ tlflf.qRCfI ,~ ~:I~S:I~f1,jlgfsflan

31ll:

"11~~ I ~I'~J I 51~!!I 1m
qft{H eqf'lll ~

31R

dllqSf)q

cft~,
~'7
41<!:1{ 20

~

$Irf§hlll

it ~-lfi' ~ it '~ Cfialtltttd (~

:(:Ii;;;s)

3lRl2fit1l'1 ~

t?
15

C-DTN-J-NFA/4S,

[ P.T.D.

Sectio__';B ,5.. Atferrrp't tarty three of the fo1.1owing: [a}

(il

Describe the properties of ttrngaten carbide as a cutting tool material and its applications. In
that:

5

(ii)

orthogonal ta m an"f"

machining,

prove

rccosa = ~-=------,

1 - "c sin a:

where, '-c - chip thickness ratio
II[l.

= hack rake

angle' 8
mechanism'

<p = shear angle
(iii) Explain (iv] (b) ,(i) rii) 'auclderr-deat.h

of tool failure. What are lubricants? Define the tenus
'feed Narne
ill

4

extrenne-pressure
3 "roae reamer' and
2+2 variables variables In of stepper 2

milling'. four independent

and three dependent m.etal eu tting.
(iii) What
IS

5

the

furrctiori

rnotor?
(iu) With a sketch, explain the principle of working and v.ariations of

bed-type milling machine.
(c)
(i)

9

Narne The factors to be considered
while choosing a good forecasting 5 16

system.
C-DTN-J-NFA/45

(Cfi)

(i)

,llf&t Cf)'I,(ijY,~ ~' 3fR 34qllfl
J

*, ~
Cf)I' pre

aft\:i1l(

~

cruf;r cfil'laa I

"* ~
Ff;

it,
5

(ii)

anm n=ili:11 Q=in'f4AI' if 1lr;& ,cQ~ai
tan $ =
_ II

1- Tc sm ce 311~ld 8

coset, .

~,

rc =~4)c,J
ex = ~

-;:[Rr ~

• = 3i q (E\q U I CfituT

(iii) a{J'511(

f"CtCficldl

*~-~

'ilifiR'9"Q' cit
4 3

IAtI:$iliiit I

(1?J)

(i)

"'~'

ttJR'

"?fWl '~WlJI

it q;rg~'~
~

'c61r' qft"4l1Vfl
2+2

cnf~14 I
(il) ~"Cfif211
~ -;nl1

~~

tc4~

3ill: (ft;r

'4(rlSi

;qU
S

c!l f'il2I
Cf;1

I
<lfln

(iii) (iv)

'~-xiR:t
'it6-~
~~

1fi1lf t l'
q~no:lf

~R1111

'*
~

2
~~~0&1r(1 ~

(eUtl(!l14)
~

cn1'~

lffll,elt$I~2t I

9

(TT)

(i)

~

~f3il1R
PcI 'dC1 {

mr

qit ~

~ ~,

~

Eli I (q;1 ~

Cfi (0'"111q I ffi~1 :

C-D'TN-J-NF A/45

17

(ii) The quarterly demand of a company product for past six years is given in the table below_ Tb,e four-quarter moving average is also given. Find the: seasonality index for 3rd quarter.
Year Quarter
I(

15

Demand lOS units 0,5 0·8

Four-Quarle;r Moving Average

01
Q2 1 Q '3, Q4 Q1 2
-,-. ------,--------

--- ----- -- -------,---

2'1 0'1

--,----r ---

(1,87'5

-'------'-.-i""---

0·925
1~025 I-I
1'1

--,---------,-----~-o-e

--'-'-'---r--'-

02
Q3 Q4

o[
3

-- -----------------~-----r---

---~-------------------r--2-4 --.-----------------------r--0'1

-----------------------~--1'1

1-125

r-i s
1-25
1-25

Q2
Q3

-- -----------------------~--0'1

0·9 -~. -- ------------- --- -,----r---1'2 -- ----------------------~r---2-8

1-20'
],15

Q]

--------------------------~--0'7

1-0 ,--~ --- ----- --,----,---- -- -r---I 2-6

-_- -- --------,-- ----,-------1----

1-10 1·10
1-1.2.5

'OJ

5

Q3 Q4

02 --- ------------,--,---------i---2-5
I

--------------------------0'1 --------------------------~--0·8 -- -----------------------~--1-0
-----------------------r--0-1 -----------------------~--1·0 -- -----------------------~--[,2
I

1, 12'5 1-l0
1'10

l'IS ]-20 1-25 1-275

6

-----------------------~--2-7
0·2

C-DTN-J-NFA/4S

18

(iiJ ~
~

q:)Ai;[t 3((4 I'~ ~
~' dlfclCflf

'RtLtI(ft

lflJJ

[qi3t.9 '9: q-ql ~

~

'~CfH

-q <ft lJlft t I 4-till( llRtstl"t \ft ~ t I ~ ~ ~ ~ ~\i14fetll RCflllfcl4 I
cJ.-iliT& J,ffl~H a.1tf1Cf

15

Q1

02
1 Q3 Q4

0'8_,
--'. :!!!!!-!!I"!'!"--

I

-_

---

------------,-------0·8 -~- ...---------I 1-1

---~-------~~~-----------0'925 0'1
----,- ----I

2-1

0'875

--""'~- ]'025 1'1
}·1

01
Q'2 ,2

--- ---~-------- ----"',----0-1 --,--~-,------- ------- ----Q'~

-----------------------~2'4

1'125

1-1.5
]-25
1,25

0-9

Q2 3
Q3
I

Q4
QJ

-__ ,

------------------------0,7
...... • __ .-;.;;;;5

-----------------~-- _,_-2-8 _,---- -- ----- ~,---~--- ----1'2 0-1
_

1·20
1*15

.02 4 Q3

- ,-,-, ------~--....~--:!!!!!~-"""""-- ----2-6 ---,-,- ---,-- - --,---- ------,--

1·0

11'10 1-10

,-------------------.01 Q2 5

0-1

1-1.25
1'125
1-10 1'10

----,_
-----, --'--I

03
Q4

--

----------,-----,----I

0-8 1·0

--

-,--- ---- -- ----------

---------------"----0.-1

2-5

Ql

6

02

03
004

-- -,-----------,-------2·7 0-2

---~~-~------------------ 1-20 1,0 ~--~--------------------- 1·25 1-2
--~--

-----

I-IS

)'275

C-DTN-J-NFA/4S

19

[ P.T.O ..

td)

(i)

the MTM. Which basic motions does it recognize? Suggest its apphcations and also describe the sequence of steps of procedure to implement the aarne.

Explain

briefly

12

(ii) The following costs were incurred in a year in a company. Class.uy them into various quality costs.
SL No. 1 2
I I

8

Head Incoming material i.nspection

Cost (Rs)

20,000 401,000 45.000
I

Training of personnel
I

3
4

Warranty

Process planning Scra.p Quality laboratory
I

15.000 13,000 30,000
25,.000
I

I

5

6
7 8 9

Rework Allowances Complaints
I

10,000
14,,000

I

6.

(a)

(i)

What do you rne ari by changeable manufacture' 'combination set?

tinterand 8

{ii} What is the difference betweeri a plug gauge and a ring gauge? (iii) Discuss, with figure(s), pneumatic gauges and their applications.
C-DT,N-J-NFA/4S 20

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(b)

(i)
(ii)

How doe,s inventory on service level?

level depend 5

4000 spare parts ,are requir1ed annually. A set-up cost of Rs 100 and a carrying cost of 25% per year is charged on the item cost of Rs 320. The production facility is open for 5 days per week and 50 weeks per year. The lead time of this product is 9 days and the standard deviation of the demand is 2 units per day. The company

wants

to have

a 95°.to service level

for this spare part. (l) If the com pany wereusrn,g continuous review system (Q-systemJ of irrverrtory control, cornptrte the order quantity and reorder level. Interpret the resul s, 1(2) If the cornpariy were using periodic review system (P-system) of inventory control, give the specific decision r'ule.

15

{e}

(i)

state the intermittent process layout problem. departments are currently arranged in the following mann r' :
I
4

Briefly

s

(ii) Five

2

3

5

New products have been added and the movements between the departrneri s have changed substantially
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since the existing arrangement was made. Themovlement between the departments is on rectangular path. The monthly number of trips, ,cost/trip and distance of each trip are gj.ven below =
I

Item
Trips

Between

the Departments 2-31 2-4 2001 500 57
1
,

1-2
100
1

1-3
200

1-41 100

1-5 400
34

2-5
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3-41,

I month

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100

200 52
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C~st/trip Distance

12
1

34
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56 2:

25
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17
2

43
2

63
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units

3

I

(1) Calculate the monthly coat of travel between the departments. (2) How much is, the saving in rrrorrt.hly cost of travel between the departments, if departments 1 and 3 are interchanged?
(3) A one-time coat of Rs 22,500 is

associated with interchanging the positions of de.pa.rtrnerrts 1 and 3, and, if this cost is to. he recovered within two months, should he change be made?
7.
(a)

15

(i)'

Name the various alloying elernerrts used with tungsten for IGTAW'. Give the approximate content of any two
used in GTAW process. Enumerate 4 in used

applications
(ii)

of GTAW process.

Define the term 'keyholing'

laser welding.
(iii) What C-DTN-J-NFAI45
IS

3 3

~dip tr'arrsfer" in GM,AW?
24

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(lU) Write

the differences coining and embossing.

between 4 of 3 3 5

lv) What
(vi) What

are the advantages isothermal forging? is the difference extrusion and drawing'?

between

(b)

til
(ii)

Define 'slack'_ A project consists of SlX activities. The precedence relationship of activities and the three time es.timates of completion of activities in days are tabulated below :
Immediate Precedent

Estimated Time of Completion
(days)

I
I
II


1 2 3 4 5 6

Sl.

A,ctil1ity

Activity
A B C
-

Optimistic
0-5 1·0
,

Pessimistic
1,,5

Most
likely 1'00 2,00 2-()O
2-75

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I
I

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B

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4'1

2·0
2'9

D
E

A A
I

1·5

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1-63 3·75

F

C, D~ E

3,0

(1) Draw

the arrow diagram.
is

1(2)Which

of the six, activities ITlOS t trricert.airi?

(3) What is the probability that the project will be completed within 10 days? Refer t he SND-chart
(Cumulative Distribution Function for the Standard Nonnal

Distribution! attached at the end.

15

C-DTN~-NFA/45

26

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C--DTN-J-NFAI4S

Distribution

for th'e Standard

Nonnal 15 [ P.T.D.

:~f{g4 I

27

(c)

(i).A company uses a decision rule to deterrnine production level in t-th period as under ::
I

~t

=

Ft-l

+ ('A(Ft

~

Pt-1H

where ~t" Ff derrote production and forecast for t-th period and A is smoothing constant. (1) Given the information in. the table befow, find tfre appropriate production level for period 2 using a smoothing constant of 0-5 :
I

Period t
1

I

Production Level 36000

Forecast

2

3

42000 48000

(2) Aas'urning that actual produ.ctiori for period :2 will be equal to the value as determined in case (1) above, determine the production levels for period 3 using (A) chase, (B) Ievel and I(C) intermediate strategies.
(ii) A

10

company manufactures two products A and B. The manufacturing and rriar kefirrg data for the two products is given below :
Product: A 2·0 man-hr 3,,0 rnarr-h.r 1-5 man-hr Rs 120
I

Department

Product B
2·5 rn.arr-Irr

Capacity 1000 man-hr
1200 man-hr

Welding Machines Assembly Profit

]-5 man-hr
Rs 10'0

4·0 man-he I 1200 mart-Irr

(1) Formulate

the problem_
will 10

(2) Find the product mix that maximize the profit. C-DTN-J-NFA/4,5 28

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Describe the applications abrasive-jet machining. What are the differences electrolyte and dielectric?

of

between 5 10

(iii) What is 'wire EDM process? Explain

the reasons for its poptilarrty.
(b) (i)

With a figure, explain method of location, leaf jig and

'3,-2-1' 10 its
10

(iil Draw

mention

fC)

(i)

Give the steps for sequencing njobs through 2 machines for minimum, elapsed time. foreman wants to process four differerit jobs on three machines A, Band C in his shop. The order of machining for all the jobs is, fixed, i.e.; A, B and C. The'processing time for all the jobs aze giveri :in tlne
A table below :
I

5

(ii)

Job
1

I

Machine A

B
10
I

C

2 3' 4

40 50
3,0
I
I

15, B

25

20

10 5 15 10

Decide the optimal siequence for the jobs to minimize the elapsed time between start of the fir'st job to completion of the last job.

15

C-DTN-J-NFA/4S

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