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PRINCIPLE OF SENSORS

Proximity sensors
Inductive Sensors
Inductive proximity sensors are the preferred choice for the majority of applications requiring accurate, non-contact detection of metallic objects in machinery or automation equipment. As a pioneer and market leader, Pepperl+Fuchs offers innovative, high quality inductive sensors to meet the needs of the worldwide automation and process control markets. Our experience, flexibility and customer focus continues to allow us to offer custom designed solutions for the most unique and demanding applications. Standard Inductive Sensor Product features: Smooth or threaded stainless housings Polarity reversal and short-circuit protected LED status indication Connection styles include M8, M12 or terminal connection models Models with PVC, PUR or silicon cable Outputs in 2-, 3-, 4-wire DC, AC, NAMUR, and AS-Interface versions Application Specific Inductive Sensor features: Analog output models with 4-20 mA output signal Integrated speed monitor with up to 100 Hz operation Pressure resistant cylinder sensors for up to 500 bar Sensors approved for gas and dust Ex zones Models with stainless steel sensing face Protective class of up to IP68/ IP69k (submersible/ high pressure water jet resistant) Weld resistant designs with PTFE-coated surface Reduction factor of 1, all metals sensed at same distance Exclusive ferrous and non-ferrous detection models Safety function sensors Extended temperature range: -40 C up to +250 C

Capacitive Sensors
Capacitive sensors can be used to detect metal objects as well as nearly all other materials. These sensors are often used in applications including level, flow control for detection of liquids, grains and powders. Standard Capacitive Sensor Product features: 12, 18 and 30 mm cylindrical styles of stainless steel or plastic housings 5mm thin rectangular and long range 80 mm x 80 mm x 40 mm styles Sensor outputs of 3-wire DC and NAMUR output types Models with hazardous area approvals

Magnetic Field Sensors


Our magnetic field sensor selection consists of the M12 housing style for traditional magnetic detection applications. Also offered is a non-contact, piston detection sensor for use with steel hydraulic cylinders. These magnetic sensors offer reliable piston magnet detection and are easily mounted, without the need for mounting slots or holes in the cylinder.

INDUCTIVE SENSORS

Proximity switch with "Metal Face"

Metal face proximity sensors Some applications place particularly high demands on the robustness of sensors. These rugged and durable "Metal Face sensors are enclosed in stainless steel making them the best selection for these tough applications. Applications such as machine tools or metal processing will often expose the sensor to target impact, abrasion and the affects of aggressive solvents and fluid. In these applications, sensors with astainless steel sensing face may reduce down time and extend service-life making your overall production more profitable. Our "Metal Face product series (NMB) is available in 2 versions, (FE) for detection of ferrous metals and (NFE) for detection of non-ferrous metals.

Inductive analog output sensors

Inductive analog output sensors Inductive analog output sensors are used to detect metal objects within specific operating ranges. This object distance is then translated into an analog output signal proportional to distance, making these sensors ideally suited for measuring and control applications. The Pepperl+Fuchs product offering includes operational detection ranges from 2 5 mm, 3 ... 8 mm, and 15 ... 40 mm. Due to the low temperature deviation of ourinductive analog sensor product, only 1/1000 of the final value per degree Celsius, the sensor remains reliable and accurate even under non-constant ambient conditions.

Bus-enabled proximity switches

AS-Interface proximity sensor In multiple sensor applications, a communications network often connects sensors so that system coordination can be accomplished. We offer a line ofintelligent proximity sensors that extend their functionality to include supply line monitoring, diagnostics and network communication with a programmable logic controller. Using our AS-interface proximity sensors the user can network up to 31 (specification 2.0) or 62 (specification 2.1) proximity switches per master. Proximity switches with AS-interface are equipped with a failure warning indication, a on/off switching delay, and an internal oscillator monitoring function. These sensors are available in cylindrical, rectangular and screw-on "F" design housing styles.

Pressure-resistant proximity switches

Pressure resistant proximity switch Pressure-resistant proximity switchesare suitable for use in hydraulic actuators and cylinders. The sensors are able to withstand pressures up to 350 bar (M18 cylindrical style) or 500 bar (M12 cylindrical style) exerted dynamically onto the active surface.

Proximity switches with increased switching distance

Extended range proximity sensor For some applications proximity sensorswith increased switching distance can be used to solve detection problems such as small object detection or overcoming the effects of material dependent reduction factors. In addition, these extended range sensors may be used to solve issues such as: mounting restrictions, mechanical tolerances or for detection through protective coatings. For these areas of operation Pepperl+Fuchs offers a proximity switch series with increased sensing range.

Proximity switches with NAMUR output


The voltage and current characteristics of NAMUR output switches are so low that they can be safely used in explosive environments. Product model numbers with an "N after the identification, sometimes combined with a number, identifies this product family. The power limitation is implemented in the corresponding equipment. This means that the circuit containing a NAMUR proximity sensor is only intrinsically safe if it is supplied via a corresponding isolating amplifier.

Proximity switches for valve actuators

Valve position feedback sensor Product flow instruments are used in many of the process Industries. In the majority of applications these instruments are controlled using a shaft rotation of 90 with the valve position status used as feedback to the control system. Our valve position feedback sensors are available in both standard housings according to VDI/VDE 3845 as well as in open solutions. These proximity sensors are offered in styles for direct mounting onto the actuator for fast connection, easy replacement and extreme compactness. Also, in standardized housing shapes that are well protected and provide integrated terminals for the switch and control valve.

Ring proximity switches

Ring proximity switches Ring style proximity switches are fitted with a coil so that the switch is activated as soon as a metallic object is found inside the circumference of the ring. Typical applications include the detection and counting of small metal parts, which are passed through the ring proximity sensor. Both ferrous (FE) and nonferrous (NFE) metals will be detected.

Slotted proximity sensors

Slotted proximity sensors Slotted proximity sensors consist of a two coil system sensing across the slot opening. If a piece of metal is inserted into the slot sensor, the inductive coupling between coils will be reduced based on the depth of the target metal. Once this coupling falls below its critical value the proximity switch will be activated. Due to the nature of the sensor design, this type of proximity switch is less affected by metal characteristics as well as being less sensitive to target position changes in the direction of the core axis.

Proximity switches with protection category IP69k

IP69k proximity switch Under certain environmental conditions the reliability of standard sensors cannot be guaranteed for long operational life. For example, if a standard proximity sensor is exposed to high-pressure water jets in a car wash system, water can forced into the sensor and create a potential cause for failure. For this reason Pepperl+Fuchs designed in new sensor features to reduce the effects of high pressure environments and ensure problem-free use in such applications. Design features of our proximity switches include a tighter construction fit of mechanical parts such as plastic caps and sensor housing, plasma cleaning of all surfaces to which sealant is applied and the presealing of the coil system. This allows for characteristics to be achieved which are significantly above the test requirements for IP67/ IP68 ratings.

Proximity sensors for use in strong DC and AC fields (weld-proof)

Weld field immune proximity sensor Proximity sensors used in welding systems are characterized by their high resistance to strong magnetic fields and an increased mechanical robustness suitable for the rough ambient conditions. This family of sensors has a sensing face made of durable Ryton to protect against molten metal plus a weld resistant coated brass housing.

Proximity switches with selective detection (ferrous/ non-ferrous)


With these proximity switches it is possible to differentiate between ferrous andnon-ferrous metals. To accomplish this these proximity switches come with 2 separate outputs. One output for signaling ferrous metal detected and one output to signal that a non-ferrous metal is detected.

Proximity switches with safety function

Proximity switch with safety function These proximity switches correspond to the NAMUR product type but offer the following specific behavior: In case of malfunction of the sensor, the control interface unit or the common power line the output of the control interface unit will automatically switch into the safe "off" condition. These sensors are identified by SN or S1N after the identification. The safety function can only be guaranteed in conjunction with appropriate control interface units.

CAPACITIVE SENSORS

Like inductive sensors, capacitive sensors function without physical contact with the target material. Capacitive sensors allow for the detection of both, conductive and non-conductive materials, but are most commonly used for sensing materials such as plastics, liquids, powders and granular materials. In applications utilizing capacitive technology the sensitivity of capacitive proximity switches is dependent on the material characteristics of the target object. This material characteristic of the metal, plastic or liquid object will influence the sensing range and therefore the output detection point of the capacitive sensor. To allow for this variation in material characteristics Pepperl+Fuchs offers many models with adjustable sensitivity to allow for more flexibility in applying these sensors to your application. These capacitive sensor products offer an alternative technology for use in applications where the use of inductive sensors may not be possible.

Palm buttons

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Ergonomic safety palm buttons


Palm buttons offer an ergonomic alternative to mechanical push buttons. Operators using ergonomic safety palm buttons can dramatically reduce the risk of repetitive motion injuries, since the palm buttons need only a light touch to activate. Some palm button models can even sense the operator's hands through heavy gloves! These capacitive palm buttons are designed for use with standard two-hand machine control, are immune to most radio frequency interference, and offer continual self-checking electronics. Redundant output relays with one way guided contacts ensure reliable operation The palm buttons are UL listed with U.S. and Canadian standards. Palm button assemblies include: Cover plate & gasket Hub box & ring guard Hub box & u-channel guard FS box assembly (optional)

PHOTOELECTRIC SENSORS

Pepperl+Fuchs offers a wide range of photoelectric sensors, fiber optic cables, & accessories. We have the photoelectric sensors you need to keep your applications running. Pepperl+Fuchs with the brand VISOLUX is an innovator of photoelectric sensing technologies. For precise, optical control of positioning, sorting, and counting processes and for custom non-standard applications, look to Pepperl+Fuchs to have the answers for every industry.

Thru-Beam Sensors

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Group Overview: Thru-Beam Sensors


In through-beam photoelectric sensing, also known as opposed mode, the transmitter and emitter are in separate housings. Light emitted from the transmitter is aimed directly at the receiver. When an object breaks the beam of light between the emitter and receiver, the receivers output changes state. Through-beam sensing is the most efficient sensing mode which results in the longest sensing ranges and highest excess gain. This high gain enables through-beam sensors to be reliably used in foggy, dusty and dirty environments. Applications: Monitoring of production and packing lines Product fill measurements through transparent containers Protecting dangerous areas for automatic doors

Retro-Reflective Sensors

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Group Overview: Retro-Reflective Sensors


In the retro-reflective mode, a light path is established between the sensor and a special reflector. A target is detected when it breaks the light beam. Typical retro-reflective sensors provide a longer sensing range when compared to diffused sensors. In some units a visible red LED is used which aids in the installation and alignment of the reflector. A corner cube reflector is employed to accurately return the light energy, on a parallel axis, into the receiver. These reflection light beam switches are available with various types: With polarization filter A polarizing filter is utilized to eliminate false signals that may occur if a shiny target passes in front of the retro-reflective sensor. The filter enables the troublefree detection of glossy and high reflective objects. For clear object detection The clear object detection sensor is a special retro-reflective mode photoelectric sensor that detects clear objects ordinary retro-reflective sensors may not. Through the use of a low hysteresis circuit, the sensor detects small changes in light typical when sensing clear objects. The clear object detector used polarized filters on both the transmitter and receiver of the sensor to reduce false responses caused by reflections from the target. With foreground suppression This foreground suppression sensor is a retro-reflective mode photoelectric that does not erroneously identify glossy targets as the reflector when they are within a certain distance. This mode is well-suited for detecting shrink-wrapped pallets, as a retro-reflective mode sensor may mistake the glossy covering for a reflector and not change state. Optical apertures in front of the transmitter and receiver elements in

Diffuse Mode Sensor

the sensor housing produce a zone for no erroneous detection of reflective, depolarized material. Retro-reflective area sensor With several transmitters and receivers in one housing forming a continuous wide or high detection area over the relevant sensing range.

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Group Overview: Diffuse Mode Sensor


This form of sensing is commonly referred to as the proximity mode. Light from the emitter strikes the target which causes it to become diffused at arbitrary angles. Some light returns directly to the receiver and the target is detected. Factors pertaining to the sensing range are color, size and finish of the target. The actual sensing range for each model is based upon a white test card. The white card has a 90% reflectivity factor and is considered a standard target. Darker colored or matte finished targets provide less reflectivity; therefore the sensitivity must be increased or the entire sensor must be positioned closer to the target. When this situation occurs, care should be taken so that a brighter target in the background is not mistaken as the actual target. There are various type of diffused mode sensing: Diffused with background suppression: Diffused sensors with background suppression sensors have a defined sensing range for any object regardless of color, reflectivity or finish. They are able to detect dark objects placed directly on shiny backgrounds and can be easily installed and adjusted Diffused with foreground suppression: Diffused sensors with foreground suppression sensors define a dead-band from the sensors optical window. Objects falling inside this minimum sensing distance are ignored Diffused with background evaluation: Diffused sensors with background evaluation only evaluate the light reflected by the background (i.e. the floor). If the sensor is

Fiber Optic Sensors

not able to see the background, the output will change state. This is useful in applications with odd shaped targets where the user can not ensure light directed at the target will be reflected back to the sensors The following application specific sensors are also based on the principle of diffuse mode sensing: Color mark/ print mark or contrast sensors Luminescence sensors Color sensors

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Group Overview: Fiber Optic Sensors


Fiber optic sensors provide a sensing solution for applications involving small targets or unfavorable conditions. Fiber optic sensors & cables can be used in much smaller areas, in harsher environments, at temperature extremes that ordinary photoelectric sensors could not withstand. Fiber optic sensors come in a variety of sizes and shapes ranging from small DIN-rail mountable units to 18mm cylindrical housings to full-size limit switch housings. The sensors are available with numerous outputs, digital displays and a wide assortment of cables to choose from.

Contrast Sensors+Color Sensors

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Group Overview: Contrast Sensors+Color Sensors

Contrast sensors
Contrast sensors detect registration marks in printing, converting, packaging, food and beverage, and pharmaceutical applications for sorting, positioning, and quality control applications. Outstanding features of our contrast sensors include their ability to distinguish high-resolution contrasts, fast response times, insensitivity to height and angle deviations to the sensed material, and interchangeable optics. The selection of the optimal color transmitter and the adjustment of the trigger level take place automatically with the simple push of a button. For special applications in harsh environments, the DKE versions with stainless steel housings and the RL5-LL version with fiber optic cables are recommended.

Color sensors
As color is an obvious product characteristic, the recognition and reliable detection of colors play an increasingly important role in industrial automation. Equipped with outstanding features, the color sensors of Pepperl+Fuchs cover most applications, whether sensing color marks at a fixed distance or detecting colored objects at variable distances, and whether detecting an individual color or sensing ten colors. Fiber optic cables also allow color sensors to be used in harsh environments. Operation of the sensors is very easy: Teach-in of the color occurs with the push of a button. Color tolerances can be taught by re-teaching. Programmed colors values are stored in the

sensors memory, even after power-off. The short response time of our color sensors permits reliable color recognition in fast processes.

Applications
Identification of colored markings and codes in the printing and packaging industry Sorting according to color in electronics and pharmaceutical production Detecting weld seams on cans Detecting tax stamps on cigarette boxes Turbidity check and material identification in the chemical industry Sorting of wood by color Color print and bundle check in the textile industry

Slot Sensors

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Group Overview: Slot Sensors


Pepperl+Fuchs photoelectric offering also includes a special design of a through-beam sensor called a slot sensor. It is used where only a short sensing distance is needed. Slot sensors have the advantage, in comparison to standard through-beam sensors, of a simpler electrical installation, since wiring is only required for one device. In addition, there are no alignment issues between the emitter and receiver.

Logic Control Units

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Group Overview: Logic Control Units


Our logic control devices provide a multitude of features for use in the automation industry. Frequently, discrete sensor or analog signals need to be conditioned for display or monitoring functions in a process. To help you solve these signal conversion problems, we offer a wide range of indicators, counters/ timers, tachometers and other secondary switching devices, specifically designed for applications and used in conjunction with proximity sensors. When it comes to signal and discrete pulse control and display, Pepperl+Fuchs offers you a broad line of logic and control products. Multi-function devices with LED or LCD displays: Converts pulse inputs for display Counter, tachometer, and timer functions Up to 2 presets with relay or transistor output Scalable display values Up to 100 kHz frequencies Auxiliary power for sensors and rotary encoders Designs: 24 x 48, 48 x 48 and 96 x 48 (in mm) Analog Display Meter: Bright LED display, easily readable at 10 m Scalable (characteristic curve scaling) 14-bit resolution Up to 2 preset values Minimum and maximum level detection Standstill monitors: Cost-effective monitoring of conveyor belts Cutoff frequency easily settable via DIP switch Standstill detection range: 0.1 to 10 Hz Speed monitors: Speed level detection with relay output

Motor speed monitoring Standstill detection range: 0.1 to 10 Hz Slip and rotation detection Frequency to current/ voltage converter: Voltage or current signal output Pulse input frequency up to 10 kHz Multi-range power input Output Converter Modules: Convert NAMUR to NPN or PNP signal levels Convert 3-wire DC to relay output

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