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Plumbing and Drainage Piping Installation Works Rev. 01
Gilbert A. Neptuno
Senior Site Manager Thang Long Fire Co.
THANH LONG FIRE CO. LTD.
METHOD STATEMENT for Plumbing and Drainage Piping Installation Works
SUNRISE CITY PLOT V PROJECT
TABLE OF CONTENTS
1.0 Purpose...........................................................................................2 2.0 Definitions.......................................................................................3 2.1 Party..............................................................................................3 ..............................................................................................3 3.0 Specific Standards...........................................................................3 3.1 References and Standard............................................................3 4.0 Materials.........................................................................................3 4.1 uPVC Pipes –De Nhat..................................................................3 4.2 PPR Pipes – Aquatherm...............................................................4 Machinery and Tools........................................................................5 4.3 Machinery and tools for construction...........................................5 4.4 Machinery and tools for testing...................................................5 6.0 Preparation Works / Procedure..........................................................7 7.0 Work Flow Chart........................................................................8 8.0 Construction Method........................................................................8 8.1 PPR Pipes and Fittings Installation..............................................8 8.2 uPVC Pipes and Fittings Installation Works................................24 8.3 Cast Iron Pipes and Fittings Installation.....................................33 9.0 Quality Control...............................................................................39 Test Method and Test Plan, Test Record Forms, Inspection Forms.........42 1. Test Method........................................................................42 2. Inspection and Test Plan.........................................................44 10.0 Safety Plan..................................................................................45 11.0 Appendix.....................................................................................45
1.0 Purpose The objective is to describe the installation of Plumbing & Drainage System associated with installation of internal pipes to ensure compliance with contract requirements,
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THANH LONG FIRE CO. LTD.
METHOD STATEMENT for Plumbing and Drainage Piping Installation Works
SUNRISE CITY PLOT V PROJECT
approved shop drawing, combine and coordinated all services and structural penetration shop drawings, material, specification and quality control. 2.0 Definitions This Method Statement describes the work execution on the installation of pipes for plumbing system and piping works. 2.1 Party All M & E works (Plumbing & Drainage System) for Basement 01 & 02, Master Ground Floor, Podium and V2 & V3 Tower will be carried out by Thang Long Fire Co. Ltd. 2.2 Scope of Works This procedure establishes the instructions for the preparation and control of Inspection and Test Plan (ITP) for field construction activities and notification to Owner’s project management for their selected inspection point in a timely manner. The method statement is applied to the installation of water supply pipe and sanitation equipment for Sunrise City Project – Plot V. 3.0 Specific Standards 3.1 References and Standard Materials uPVC pipe for Soil, Waste, Vent and Drain System PPR pipe for Cold and Hot Water Pipe System Cast Iron Pipe for Soil, Waste & Drain at Basement high level and transfer floor 4.0 Materials 4.1 uPVC Pipes –De Nhat These uPVC pipes and HDPE pipes has registered and tested product quality at Directorate for Standards and Quality Assurance and Testing center 3 on use purpose : Pipe for Industries Pipes for Water Supply Pipe for Water Drainage Pipe for Electrical Conduit In addition, all materials have been tested and delivered with good quality and assurance of “Top Quality in the Market” policy. The first uPVC and HDPE pipes systems could have good performance in the field of application as: Standard SS 213 & SS 272 DIN 8077/8078 ASTM A74
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THANH LONG FIRE CO. LTD.
METHOD STATEMENT for Plumbing and Drainage Piping Installation Works
SUNRISE CITY PLOT V PROJECT
Drinking water, industrial process water, domestic / industrial waste water treatment, drain water / waste water discharge, well drilling, agriculture irrigation, aquaculture, electrical and telecom. The first uPVC & HDPE pipes are manufactured in compliance: +uPVC pipe: ASTM 2241, TCVN 6151, ISO 2531, AS 1477, CNS 1299, SS 213 equivalent to BS 3505, ISO 4422, BS4514, BS 5255, AS 1415. +HDPE pipe The uPVC and HDPE pipes system have been widely known by professional and proven for their characteristics: a. b. c. d. e. f. g. h. Light weight, easy in handling and save operating costs. Smooth surface and greater hydraulic capacity. Strong mechanical strength, good resistance to impact and pressure. Corrosion resistance from electrolyte erosion, bacterial attack and chemical erosion. Non-toxic, no influence on water quality. Good insulation and fire retardation. Provide excellent protection for electrical wiring system. Simple and readily joined, easy installation work. Small friction factor.
PPR Pipes – Aquatherm
Aquatherm is a pipe system with many applications due to its special characteristics and versatility. Potable water pipe networks: for cold and hot water installations for residential buildings, hospitals, hotels, office and school buildings etc. house connections, boiler connections, water distribution, riser and water point connection. Heating pipes for residential houses: heat generator connections, heating manifolds, risers, high rise, manifold connections and radiator connections. This pipe system is applied in all fields of new installation, repair and renovation. According to DIN 1988 T2 all installation parts coming directly in contact with potable water are commodity goods according to the Law of Food and Commodity Goods. All piping system and fittings system have UV stabilizer to bridge transport and installation times. Maximum storage time in the open air is 6 months. For the application in open air Aquatherm offers composite pipes with UV-protective layer made from polyethylene, which excludes damages caused by sunlight.
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3.1 PURPOSE Page 5 of 46 . Therefore the sound transmission is much lower compared to metallic pipes.3. cork or wool.4.1 4.4.11 4. Machinery and Tools 4.3.9 4. provide a sound proofing effect on noise transmission.3.3.5 Portable Motorized Test Pump Manual Hand Pump Water Pressure Gauges Air Bleeding Valve Test Plugs 5.10 4.3.4 4. Aquatherm don’t produce any gas toxicity. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT The sound insulation qualities of the PPR Pipe system.220.127.116.11 4. related to water flow and hydraulic shock within a building.4 4.3.1 4. fitting for down feed line and distribution line system.0 Materials Handling.5 4.4.THANH LONG FIRE CO. To avoid fire and smoke transmission aquatherm advises the use of fire retardant seals and the fire resistance period is the minimum period in minutes. This pipe system complies with the requirements of the fire classification B2 DIN 4102 (normal inflammable).3.12 4.2 4. PP-R pipe is connected with the welding method used in welding and electricity to heat with. This material is applicable to both cold & hot water supply piping.3. Storage and Delivery 5.7 4.14 4.2 4.4 Power drill Hand hacksaw Square end sawing vice Sizing tool Reamer & sand paper Screw gauge Drill Press Machine Fire Extinguisher Hand tools Scaffolds Clean rug and cloth Vinyl Sheet Vinyl Tape Brush (Enamel and Wire) Machinery and tools for testing 4.3.8 4.3 4.3 Machinery and tools for construction 4.6 4.3. Compared to natural products like wood.3. LTD.13 4.4.
6 RECEIVING Receiving inspection shall be performed by the KEC engineer and Client/Project Engineer for material and equipment received STORAGE a) Storage Area 1. handling. LTD. b) The Subcontractor shall place items in the storage areas to which they are assigned. 5.2 SCOPE This procedure is applicable to receiving.3 RESPONSIBILITY a) Thang Long engineer shall be responsible for the implementation of receiving inspection and notifying Owner’s Project Engineer (1 day in advance) of the arrival of material using the material delivery IDP forms for the materials w/c Thang Long purchased in the local market. b) Receiving shall be performed in conjunction with inspection by KEC Engineer. Access to storage areas shall be controlled and limited only to authorized personnel. storage. c) The Subcontractor shall record each item on the material stock inventory report and shall be submitted to KEC for monitoring. 5. furnished or controlled by Thang Long for Sunrise City Plot V Project. equipment and supplies purchased.THANH LONG FIRE CO. The Client/Project Engineer shall designate the lay down areas for the bulk materials.4 GENERAL a) Material Control & Receiving shall consist primarily of commercial receipt including count. Page 6 of 46 . c) Receiving inspection shall be performed based on the requirement of the latest approved materials and procurement documents. the arrival of material shall be advised to Client/Project Engineer on the shipment date and ETA in HCM. maintenance and inspection of items received by Thang Long for the construction of Sunrise City Plot V Project. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT This purpose is to provide instruction for the control and receipt of material. Thang Long Engineer shall notify the Client/Project Engineer upon arrival in HCM one day in advance for receiving inspection to site. 5. 5. and for overseas. condition and identification.
Page 7 of 46 . packed and labeled as per item against the packing list or receipt from the manufacturer. uPVC and C.THANH LONG FIRE CO. Cleanliness and good housekeeping practices shall be enforced at all times in the storage areas 3. 5.7 MARKING The subcontractor shall ensure that material delivered to site are neatly arranged. Thang Long Engineer shall prepare the Request for Inspection and notify to the Engineer not less than one working day in advance for required hold and witness point. For site inspection. pipe are cut. LTD. joined together. 5. Thang Long shall request the Engineer for visual check on site. ITP shall be prepared by responsible Thang Long Engineer according to construction detail schedule on the basis of the applicable shop drawings. heated and cooled.8 METHODS a) All items shall be stored in such a manner as to permit ready access for inspection and maintenance without excessive handling in order to minimize risk or damage. Upon completion of the work operation. the responsible Thang Long Engineer shall review item covered by the applicable ITP to assure that the work has been completed satisfactorily and that the ITP and all supplementary documentation is attached and submitted to the Engineer. 6. method statement and/or specification. KEC engineer shall perform the periodic inspection for storage area every week. 5.0 Preparation Works / Procedure 1. 3. to witness how the PPR. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 2.I. cribbing or crates are bearing the full weight without distortion of the item. 2. Thang Long Engineer shall follow up the inspection activities in accordance with the “ITP”. 4. b) Items stacked for storage shall be arranged so that the racks.
etc. Final connection to equipment. Waste. 4.Cut the pipe following the marking. according to based on approved drawings . shop installationthe necessary length.0 Construction Method 8. Cut the pipe at right angles to the pipe Inspection axis. Shop Drawing 3.For bigger1.Push the end of the pipe up to the welding depth into the welding tool.THANH LONG FIRE CO. Method Statement Rejected Engineer's/Consultant’s Comments Approved Materials procurement & delivery to site. Materials 2. Approved . Pipe insulation (where applicable) Pipe penetration seals Fire stopping –FS One (Hiltii Brand) Pipe system cleaning & flushing Inspection Approved 1. valves and accessories 2) Heating of pipe and fitting . Rejected 2. Water Leak Test– Soil. LTD. quickly remove pipe and fitting from the welding tool (See table 1) Page 8 of 46 .Mark Rejected Approved 1.1 Inspection Approved Installation of pipe opening through / on PPR Pipes and Fittings Installation slab & walls a) Adhesive Bonding Joint for PPR Pipes and Fittings Inspection Rejected Rejected 1) Cutting of the pipe . 3.After the stipulated heating times. fittings. Vent & Drainage pipe Inspection Approved Rejected 1.0 Work Flow Chart 1. Hangers / Supports Installation Pipe pipe2. . Hydraulic Test – Coldmachine as shown below pipes use cutting & Hot Water Piping. Rejected 8. Installation of equipment 2. 2. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 7.
.Suitable measuring instrument have to measure a temperature up to 350 deg C. .composite layer has been completely remove.Before starting the fusion.THANH LONG FIRE CO. check if the aluminum-PP.Join them immediately until the marked welding depth is covered by the PPR bead from the fitting. Page 9 of 46 .All used devices and tools must have reached the necessary operating temperature of 260 deg. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT . LTD. . C.
125.Weld in saddles are available for pipe outer diameter of 40. 90. 200 and 250 mm. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 2) Weld in saddles .Weld in saddles are used for: i. Branch connections in existing installations. The substitution of a tee. LTD. etc. 160. 75. ii. Page 10 of 46 . Sensor wells. 110.THANH LONG FIRE CO. 50. Branch connections in risers. 63. The maximum sensor well diameter is specified in the following Table. 2 . iii.
Fusing the weld-in saddle with the pipe the outer surface and the pipe inner wall connection reaches highest stability. . .The welding device/saddle welding tool must have reached the required operating temperature of 260 deg. . . Page 11 of 46 . C . to cool before exposed to full loading. . METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT . LTD. Wait for 10 mins. The heating time of the elements is generally 30 sec.Insert the weld-in saddle in to the heated drilled hole.Insert the heating tool on the concave side of the weld-in saddle tool into the hole drilled in the pipe wall until the tool is completely in contact with the outer wall of the pipe. Next the weld-in saddle tool is inserted in to the heating sleeve until the saddle surface is up against the convex side of the welding tool.THANH LONG FIRE CO.Insert the heating tool on the concave side of the weld-in saddle tool into the hole drilled in the pipe wall until the tool is completely in contact with the outer wall of the pipe.The Welding surfaces have to be clean and dry. Pressed and wait for 15 sec.Drill through the pipe wall at the intended outlet point by using the drill.
THANH LONG FIRE CO. LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Page 12 of 46 .
THANH LONG FIRE CO. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Page 13 of 46 . LTD.
.Cut pipe into required length. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 3) Butt Welding Pipes and fittings are fused. divide the machine slide. 200.When heating time has expired.THANH LONG FIRE CO. as explained below by butt welding (pipe dimension 160.Welded connection can be unclamped and welding process is finished. remove heating element quickly and joint the pipes (by putting both parts of the slide together). LTD. Page 14 of 46 .Plastic pipes are aligned and fixed by means of the clamping elements. and 250 mm) .Push the pipes onto the heating place with a defined adjusting pressure. . . .
LTD.THANH LONG FIRE CO.In addition to this the offers the possibility of the pipe repair stick. .Damaged pipes may be repaired by means of fusion. Page 15 of 46 . METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 4) Repair .The installation: same step for weld-in saddle. .
LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT a) Exposed pipes Pipe Hanger shall have neoprene pad.THANH LONG FIRE CO. PPR – Pipe / uPVCSupport Details and Schedule Page 16 of 46 .
T Y P IC A L D E T A IL O F H A N G E R F O R P P -R & u P V C Page 17 of 46 . METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 2 . LTD.THANH LONG FIRE CO.
. mark the pipe route on the brick wall with two marked lines according to installed pipe size (follow Table 3).After layout has been established. Page 18 of 46 . METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT b) Concealed PP-R pipes .Mark location of pipes and outlet on walls according to approved shop drawings.THANH LONG FIRE CO. LTD.
Page 19 of 46 .THANH LONG FIRE CO. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Table 3: Wall Opening Size for PPR Pipes Item 1 2 3 4 5 6 Pipe Size (d) mm 20 25 32 40 50 60 Opening (b) mm 60 60 100 100 150 150 Depth (t) mm 35 35 45 50 65 80 Sleeve Size DN 40 DN 40 DN 50 DN 65 DN 80 DN 100 Note: See shop drawing details for various pipe outlet heights as per san. LTD. fixtures supplier recommendation.
Welders will be tested and trained in the site. the head. Based on the construction drawings approved mark position installed on a wall. installations have been prepared and checked (pipe cutter. the welding machines. Sanitary tools for cleaning surface connection such as (wiper.THANH LONG FIRE CO. The necessary tool and equipments for connection. The racks must be zinc galvanized after processing and testing. Inspection works. Location. the installation area has been checked and permitted by the responsible authority. inspected and certified for welding pipe PP-R. Installing the rack position was marked. The PP-R pipes and accessories have been reviewed and authorized for construction at the Sunrise City Project site. LTD. The wall conceal tube must mark the location and request to the responsible authority for inspection before cutting.). Welders through the test will be given certificates for welding pipe PP-R at the site. water-level machine.).. Connecting pipe and piping installations according to drawings. drilling machines. sandpaper . The worker use heat welding machine has been training.. floor or ceiling depending on the position pipe fitting.. When performing on the finishing floor to improve plastic covering and plywood 10mm.. Appliances this device must be checked and sealed test period 3 months / time). Page 20 of 46 . water ruler and angle ruler. hand tools . The positioning device such as ridge. Preparation works METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT The construction drawings have been approved and allowed work at the Sunrise City.
LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT SUPPORT INSTALLATION (BAR HANGERS.THANH LONG FIRE CO. RACK) Page 21 of 46 .
bolt must be screwed and correct position. So it’s important to use the right size of embedment hole.18 14.36 10. 6mm 8 10 12 14 16 18 20 24 26 Min.30 Max. .04 M10 0.15 10.15 12. The hole shot stopper must be round.The holding power of any anchor is directly related to the diameter of the embedment hole.190cm2 1.11 M8 0.24 Page 22 of 46 . 6.551cm2 3. When drilling or working on a high level scaffolding must be used. the pull out load will be modified. A) Application of Anchor Bolts and Fixing: 1. carbide bits conforming to the following will produce acceptable hole diameters. spacing should be increased 4.30 26. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT A kind of bar hanger. The bar hanger.THANH LONG FIRE CO. rack must be straight. The general rule of space and edge distance requirement for mechanically expanded anchors as followings: -Ten (10) anchor diameter between edge. the location.12 mm 8.61 20. rack distance is not higher more than the distance specified in the drawing specification. Dia.61 26. 6.43 14. LTD.30 mm 8. size according to the construction drawings approved specification. In general. and improved before being zinc galvanized.36 12. 2. Dia.18 16. Metric System: ISO 5468 and DIN 8035 Nominal Dia. diameter of the embedment of anchor bolt and depth embedment. rack must have approved.30 18.61 24.61 18. Drill. the blow bolt must be fitted and drilling accuracy and make sure. B) Threaded Rod Model Length T0063000 300 cm T0083000 300 cm T0103000 300 cm Screw Thread Spec. Inappropriate size may cause unexpected results.Two (2) times anchor embedment between spacing. The drill carbide bits must be of the correct diameter for the respective anchor hole diameter. Cross-sectional Allowable Load / KN M6 0. The bar hanger.347cm2 2. If vibration or impact is applied. Working loads of anchor bolt The maximum pull out load (slated values) is measured under the condition of the anchor bolt is broken and pulled out from concrete or solid masonry.43 16.30 20. deep and clean. According to the strength of concrete or solid masonry.61 3. Rack should be cut drilling.30 24.
12 M12 2.7 48.4 19.5 76.22 M10 1.50 M16 38 3.0 42.22 M10 1.52 M10 2.71 8.349cm2 C) Across Type Pipe Clamp Model SRP 04 SRP 06 SRP 10 SRP 12 SRP 14 SRP 20 SRP 24 SRP 30 SRP 40 SRP 50 SRP 60 SRP 80 SRP 100 SRP 19 SRP 25 SRP 42 SRP 62 U BOLT Measurement DN / Inch 15A ½” 20A 3/4” 25A 1” 32A 1-1/4” 40A 1-½” 50A 2” 65A 2 – ½” 80A 3” 100A 4” 125A 5’ 150A 6” 200A 8” 250A 10” 1/4” 5/8” 100A 150A Outer Dia.22 M10 1. 21. LTD.83 13.2 34.7 27.22 M10 1.22 M10 1.22 M10 1.8 M12 M16 M20 0.12 M12 2. T0123000 T0163000 T0203000 300 cm 300 cm 300 cm METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 4.25 M16 1.THANH LONG FIRE CO.1 114.6 60.2 216.3 139.8 165.503cm2 2.802cm2 1.1 25 110 159 Allowable Load Screw Thread (KN) Specification 1.12 M12 W 25 25 25 25 25 25 25 25 25 32 32 38 25 25 25 32 Page 23 of 46 .52 M10 1.52 M10 1.22 M10 1.3 89.52 M10 2.22 M10 1.3 267.
THANH LONG FIRE CO.2 uPVC Pipes and Fittings Installation Works a) Cutting of pipe Page 24 of 46 . LTD. a o T G4 0 2 A 142 T G4 0 8 A 142 T G4 0 5 A 143 T G4 0 2 A 144 T G4 0 8 A 144 T G4 0 0 A 146 T G4 0 5 A 147 T G4 0 0 A 149 T G4 1 5 A 141 T G4 1 0 A 144 T G4 1 0 A 146 T G4 2 9 A 141 T G4 2 3 A 147 T G4 3 4 A 142 T G4 3 6 A 145 T G4 4 6 A 140 T G4 4 7 A 145 T G4 5 8 A 140 T G4 6 0 A 141 Se iz 1 " /2 3 " /4 1 " 11 " /4 11 " /2 2 " 21 " /2 3 " 4 " 5 " 6 " 8 " 1" 0 1" 2 1" 4 1" 6 1" 8 2" 0 2" 4 A M0 1 M0 1 M0 1 M0 1 M0 1 M0 1 M2 1 M2 1 M2 1 M2 1 M2 1 M6 1 M0 2 M0 2 M0 2 M0 2 M4 2 M4 2 M4 2 D e s n (m ) im n io s m W L 2 1 6 5 2 7 7 7 3 4 8 5 4 3 9 3 4 8 10 0 6 0 10 1 7 6 17 2 8 9 10 4 15 1 15 6 10 4 10 9 18 6 20 2 29 1 25 9 23 7 30 7 34 2 40 2 36 5 45 5 46 0 55 0 47 5 55 5 58 0 65 0 60 1 70 1 T 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 7 5 10 0 10 0 10 0 10 0 10 0 10 0 10 0 8. Hangers & Supports METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Specifications /Standards: P rt N .
Ensure pipes are in correct diameter. All cutting must not be done at work area.THANH LONG FIRE CO. Page 25 of 46 .Mark the measured length on the pipe by permanent marker pen. b) Adhesive Bonding Work (for uPVC Pipe) Zero point Stopper Marking Swell layer Adhesive (0.All cutting must be done in warehouse or in designated areas at each floor. Be sure to cut the pipe squarely. Cut the pipe using a power saw or a PVC cutter.Inside edges must be reamed smooth by reamer or sand paper. . Make sure that the pipes are free from debris and other foreign materials. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT . .Cutting angle must be right angle. Plain ends shall be inspected with special attention. as these ends are the most susceptible to damage.1-0. . approval material prior to start works.2mm) by Marking PVC socket Ｌ Boundary of Joint Ｌ PVC Pipe PVC socket PVC Pipe Actual PVC Socket Length Deformations Fluidity region Region Boundary of Joint Figure 1: Details of Adhesive Bonding Joint . . LTD.Pipes shall not be rolled or skidded against other pipe materials.
cleaning the surface of contact between the tube and accessories with sandpaper smooth. . Marking position shall be actual socket length from the end of pipe.Chamfer the corners and remove all burrs by reamer. Instructions on installation of uPVC Pipe with glue paste: The tube must be checked. Page 26 of 46 . as hygiene. dry cleaning connection. LTD. plywood to avoid dust.Before jointing.Attach marking on the pipe surface by permanent marker pen. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT .THANH LONG FIRE CO. insert the pipe into the joint socket and confirm that the length from zero point to the end of pipe is 1/3 to 2/3 of actual socket length. clean away dust. dirt and oils with a clean rug before applying adhesive. tube edge. file or sand paper. . a) Polished top. if performed on the finishing floor must have plastic cover.
Page 27 of 46 . strongly linked-tipped to the position marked. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT b) pencil. check the length of pipe with c) Using a palm-tree has quick glue paste on the tube top marked and inside face of accessory. do not rotate.THANH LONG FIRE CO. d) Accelerate quick. straight push. LTD. paper tape. Marked depth connection.
2 minutes for the larger 50mm tube and 3 minutes from tube to tube ∅ 100 . the connection must be dry.∅ 150 (using tools support to connect pipes from ∅150 onwards) c) Pipe installation 1) Exposed pipe Page 28 of 46 . LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT e) Use clout to clean the excess glue on connection f) After completed installation. do not move waiting glue dry for about 1 minute for tube 50mm back.THANH LONG FIRE CO.
fixtures supplier recommendation. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 2) Concealed pipes Note: See shop drawing details for various pipe outlet heights as per san. Table 3: Wall Opening Size for uPVC Pipes Pipe Size Opening Item (d) mm (b) mm 1 DN32 100 2 3 4 5 DN40 DN50 DN80 DN100 100 150 200 200 Depth (t) mm 45 50 65 100 120 Sleeve Size DN50 DN65 DN80 DN125 DN150 Page 29 of 46 . LTD.THANH LONG FIRE CO.
METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 30~20 mm thk Page 30 of 46 . LTD.THANH LONG FIRE CO.
drawings management and measures to the message tube are trying to monitor the test. Check and record the water level after 24 hours. Mark and check the water level after the period stipulated within 24 hours. KH to get approval for fire stopping materials prior to installation. Testing – General requirements Notify to the consultants. 30~20 mm thk. RACK) Page 31 of 46 . METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Note: 1. Testing is done by filling of clean water into the pipes up to the highest level. Typical installation details for both fire rated and common walls. 3. The pipe tested after each phase or part of the pipeline and before the pipeline are be hidden backing up. 2. inform to the consultants. client will check and sign on the inspection report if no detected leakage. SUPPORT INSTALLATION (BAR HANGERS. Hydrostatic drainage system test for each section by dividing the system horizontally (estimated per 3 floors) Fitting the test plug on the mounting block top of a pipe tested.THANH LONG FIRE CO. LTD.
6 60.76 1.65 2.65 These series used 1.65 3.4 5.41 4.4 5.THANH LONG FIRE CO.4 31.3 139.4 5.(mm) 21.12 4. 3.7 mm 27.41 4. LTD.76 2.53 These series used for 3. A) P-TYPE CLAMP Model P004 P006 P010 P012 P014 P020 P024 P030 P040 P050 P060 P080 P004G P006G P010G P012G P014G P020G P024G P030G P040G P005G P060G P080G P004E P061E P010E P012E P014E P020E METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Outer Dia.41 1. 4.41 1.8 38.76 1.4 5.7 48.76 1.5 Allowable Load(KN) Remarks 1.4 Page 32 of 46 M 10 10 10 10 10 10 10 10 10 W 25 25 25 25 25 25 25 25 25 C 38 38 38 38 38 38 38 38 38 .3 89.1 25.8 63.76 3.53 3.65 2.2 216.65 2.53 seamless pipe.4 5.12 4.4 5.53 4.76 2.2 34 42.53 B) UR-TYPE PIPE CLAMP Model UR04 UR06 UR10 UR12 UR14 UR20 UR24 UR30 UR40 Measurement DN INCH 15 ½” 20 ¾” 25 1” 32 1-1/4” 40 1-½” 50 2” 65 2-1/2” 80 3” 100 4” Allowable Load / KN 5.65 2.12 4.53 galvanized pipe.53 These series used for 3.4 5.12 4.1 50.65 3.3 20 25 32 40 50 63 75 90 110 125 160 200 19.4 5.5 76.1 114.8 165.76 for fulgurite 1.76 2.
20 7. All cutting must not be done at work area. circular cutting machine with abrasive wheel.Pipe shall be cut by power hacksaw.Inside edges shall be reamed smoothen by reamer or sand paper. LTD. hand hacksaw or square end sawing vice only.3 139.10 7.7 48.1 114. .2 A B C 20 20 20 20 D 40 40 40 40 G 2. b) Coupling Joint Page 33 of 46 .THANH LONG FIRE CO.1 C) UR Type Pipe Clamp Model SR004 SR006 SR010 SR012 SR014 SR020 SR024 SR030 SR040 SR050 SR060 Measurement DN / Inch 15A ½” 20A 3/4” 25A 1” 32A 1-1/4” 40A 1-1/2” 50A 2” 65A 2-½” 80A 3” 100A 4” 125A 5” 150A 6” Outer Dia.20 5.2 34 42.3 Cast Iron Pipes and Fittings Installation a) Cutting of Pipe .All cutting must be done in warehouse or in designated areas of each floor. .70 4.8 165.3 89.6*25 3*25 4*32 4*38 Allowable Load (KN) 2.5 76.7 27.6 60. mm 21.20 3/8” 80 3/8” 80 3/8” 80 1/2” 80 8. . UR50 UR60 UR80 UR100 UR120 125 150 200 250 300 5” 6” 8” 10” 12” METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 12 12 12 12 16 32 32 32 50 50 48 48 48 48 75 10 10 10 10 16.40 2.Cutting angle must be right angle.
Page 34 of 46 . . . 1) Pipe with pipe METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT .Install the next pipe or formed part flush with the spacing ring and fold back the turned over half of the collar. .THANH LONG FIRE CO.Turn over the open half of the sealing collar.Push the supplied complete connector on to the pipe end right up to the middle spacing ring of the seal. LTD.Place the clamping sleeve around the collar.
METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT .Push the supplied complete connector on to the pipe end right up to the middle spacing ring of the seal. .Alternatively tighten the two clamping screw uniformly and hard tight. - .Push the pipe end from the other end into the connector. Page 35 of 46 .Firmly tighten the hexagon socket screw with a socket spanner.THANH LONG FIRE CO. if possible to the point where the two clamping jaws come together. The guiding and threaded plates of the clamp must come together parallel to avoid any deformations. 2) Pipe with fitting . LTD. hard ratchet or impact screwdriver.
THANH LONG FIRE CO. LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Hanger & Supports Specification & Technical Standard: Part No. Pipe Size Inches TAG122022 TAG122028 TAG122035 TAG122040 TAG122048 TAG122060 TAG122075 TAG122090 TAG122105 TAG122115 TAG122140 TAG122168 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" Kgs 3x25 3x25 3x25 3x25 3x25 3x25 4x25 4x25 4x25 6x32 6x32 6x32 Lower Steel 3x25 3x25 3x25 3x25 3x25 3x25 4x25 4x25 4x25 6x32 6x32 6x32 Dimensions (mm) Rod Hole Size 10 10 10 10 10 10 10 10 10 10 12 12 Bolt Size M8x60 M8x68 M8x78 M8x82 M8x88 M10x110 M10x125 M10X140 M10x155 M10X170 M12X195 M12x225 H 70 76 82 92 100 117 146 155 173 198 232 266 D 22 28 35 42 48 60 73 89 105 115 140 168 Page 36 of 46 .
THANH LONG FIRE CO. LTD. TAG122219 TAG122273 TAG122323 TAG122355 TAG122406 TAG122457 TAG122508 TAG122610 TAG122755 8" 10" 12" 14" 16" 18" 20" 24" 30" METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT M12x275 M16x360 M20x420 M20x455 M24X510 M24x555 M24X610 M24X710 M24x890 338 419 490 556 610 675 715 850 995 219 273 323 355 406 457 508 610 755 6x40 6x40 9x50 9x50 12x65 12x65 12x75 16x75 19x75 5x40 6x40 6x50 6x50 6x65 6x65 9x75 9x75 9x75 12 16 20 20 24 24 30 30 30 Expansion Bolt and Schedule Machine Screw DIN 965 Countersunk (Flat) Head DIN 966 Raised Countersunk Head DIN 7985 Raised Cheese Head Standard Diameter M3 ~ M8 M3 ~ M8 M3 ~ M8 Length 6mm ~ 70mm 6mm ~ 70mm 6mm ~ 70mm Page 37 of 46 .
LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Hexagon Nuts Standard DIN 934 ISO 4032 UNI 5587 AS/NZS 1112 Diameter M6 ~ M24 M6 ~ M24 M6 ~ M24 M6 ~ M24 Grade Length 6 or 8 6 or 8 6 or 8 6 or 8 ANSI B18.2.THANH LONG FIRE CO.2 BS 916 UNC (Coarse Thread) UNF (Fine Thread) AS/NZA 2451 ¼” ~ 1” ¼” ~ 1” ¼” ~ 1” ¼” ~ 1” ¼” ~ 1” 2 or 5 2 or 5 2 or 5 2 or 5 2 or 5 TC Bolt Shear Stud Page 38 of 46 .
PREPARATION WORKS: 1. Thang Long subcontractor will receive all working areas completed by construction group and as well as check all areas before receiving: Page 39 of 46 .1 Hand-over from civil section. LTD.THANH LONG FIRE CO.1 Mock –Up GUIDELINES FOR MOCK-UP INSTALLATION 1. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Treaded Bar Standard Metric Size Inches Size Diameter M6 ~ M27 ¼” ~ 1” Length 1 meter – 2 meters 3 feet – 6 feet 9.0 Quality Control 9.
mark high level and low level of trench.All areas must be cleaned and free from debris.2 Preparation of work. 1.Base on reference level. .Use line marking tool in making center line for pipes.THANH LONG FIRE CO.Mark 2 lines for trench of pipe (Lines No.Use ruling pen marking 2 points for center line of cutting line: 1 point at higher level and 1 point at lower level. No.Line marking tool .Hammer . LTD. a) Tools and equipments.Chipping gun .Spring wind tape .All markings and nearest reference groove / line must be marked by civil contractor.Soft material for opening.Cutting machine (cut brick wall) . .3) .Offset from center to right and left of center line 30mm.Ruling pen . .uPVC & PPR Pipes . METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT . . . . Page 40 of 46 .Ladder b) Material. c) Line marking .2.Latch .
LTD. . METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT d) Cutting wall.Cut brick wall follow to line mark No.2. .Check cutting machine and other equipments. Page 41 of 46 . 3.Chip brick wall inside marking area. . . 4.Clean area before continuing the works. 5.THANH LONG FIRE CO.
Dimensions: . . 4. . Working area must be cleaned after finish installation. Test Record Forms.Check level of soft block for below opening. .THANH LONG FIRE CO. .Seal pipes to ensure that binder can’t filled inside the pipe when plastering.To ensure don’t have crippling strain of G.2 List of Testing and Commissioning Tasks Test Method and Test Plan. .Install soft blocks at the end of pipe to make opening after civil contractor render the wall. INSPECTION: a.Use latchs to fix the pipe to the wall. Visual check: . .Distance from existing wall (or reference groove) to center of pipe: at high level and low level point. (refer to below figure) 3. Hand-over for other section. .Check level of soft block for above opening. To ensure that don’t to damage other installations of system when processing installation.Use spring wind tape to check and adjust dimension as per shop drawing dimension. (refer to below figure) .Solidify of pipe fixing. c. Hand-over to after installation finished.Install the pipe inside the wall. b. LTD. Other requirements: . METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT 2.I pipe after fixing. INSTALLATION: . Inspection Forms 1.Inside the pipe must be cleaned before installation.Cut the pipe as per approved dimension and with shop drawing. Test Method Scope of Testing Page 42 of 46 . 9.
Vent and Drainage pipe Pipe leakage test ( by water. Water Supply system. • After 15 minutes later from finishing increasing to the final test pressure required. Section 13. Section 13. (See specs.Two (2) types of water pumps shall be used for testing. The test duration is at least (24) hours. .3) Page 43 of 46 .THANH LONG FIRE CO. . 24 hours ) The pressure drop shall not drop more than 5% (See specs. Section 13. To start up the testing. release the remaining air inside the pipe.Portable motorized pump and manual hand pump. Step 2 . Waste.Use the Manual hand pump to increase the pressure to the final test pressure required by checking on the pressure gauges. Range of pressure gauge shall be follow as. LTD. Table 1.100 psi 2 hours) Not less than 12. Hydraulic test (by water) . Plumbing and Sanitary Fixtures.Two (2) water pressure gauges shall be installed at the test point of the pipe for monitoring the test pressure in the pipe. first fill up the pipe with water: Step 1 . Then increase the pressure to the final test pressure required by the Manual hand pump again.Use the Portable motorized pump to increase the pressure inside the pipe almost to the pressure required. a) 0 bar ~ 25 bar: Water Supply System b) 0 bar ~ 15 bar: Hot Water Supply system.3) Water filling test ( by water ) (Fill with water to top of highest part of install area.5 bar or one and a half times the maximum pressure whichever is greater. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Scope of testing shall be shown following Table 1. Scope of Testing System Method Judgment Standard Cold and Hot water pipe Soil. the pressure drop shall not drop more than 5% (See specs.3) Water level will not change. • • Air-bleeding valve shall be provided to release the remaining air inside the pipe.
all bends.THANH LONG FIRE CO.Once the system has been successfully tested.Once the stack is filled with water to 2000 mm. Water Filling Test -Water filling test shall be applied to Soil. an inspector makes a visual inspection of the section being tested to check for leaks. it should be drained and the next section should be prepared for test. Vent and drainage pipe. . changes in direction. • METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT After approval of the leakage test.Install test tee 1000 mm from finished floor level . . ends of runs and all other openings should be plugged or capped with test plugs or tests caps. Waste. See Appendix for ITP Form – Cold and Hot Water Pipe – Hydraulic Leak Test and Soil/Waste/Vent/Drainage Pipe – Leakage Test (Water filling). The change water level shall not be approved.Testing of drainage system shall be carried out in sections by dividing the system horizontally.Inspection and Test Plan Test reports shall be prepared and filed. Each section shall comprise pipe works and fittings for three (3) floors required for testing. . -Water filling test shall be done for floor by floor after pipe installation is finish. .Before water filling test. . Page 44 of 46 . 24 hours or longer later.Record the interval between pipe edge and water surface and water level shall be marked on pipe surface. Copies of test reports shall be submitted as required. check interval change by visual check. . 2. LTD.Isolate each floor or section being tested by inserting tests plugs through test tees installed in the stacks. release the test pipe pressure to 0 bar and drain out the water in the pipe.
A competent examiner should determine the appropriate lifting gear for such weight of pipe before lifting of pipe should proceed. helmet. safety staff shall be present on site at all times to supervise and to remind workers to observe safety requirements.0 Safety Plan METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Thang Long shall carry out its works in the safest manner possible. ITP form no.Hydraulic Test 2. Safety on Installation of Pipe on High Elevation Installed hangers and supports should be inspected first and be approved before installation of pipe. The labor force doing the installation work shall have undergone safety orientation and shall have been familiarized with the procedures related to their work Safety shall be strictly observed. shoes. Job hazard analyses shall be prepared and approved prior to setting out with specific tasks to perform. Prior to installation of pipe on high elevation. Stop work order shall enforce once it does not meet the safety requirement. ITP form no. The health of the workers shall be a paramount concern of the Company. Kumho Engineer shall inspect all Sub-contractor’s tools prior to be use on site. ITP-M-2:03. safety belt will be provided and regularly check during construction. Kumho Engineer shall be present for all the safety site inspection.Leakage Test Page 45 of 46 .0 Appendix 1. Equipment intended for use shall have been inspected and tagged “Safe for Use”. LTD. an appropriate lifting gear should be use for lifting pipe. 11. 10. gloves. ITP-M-2:02. Safety Measures General Safety shall be in first priority during construction. All safety equipment such as clothes.THANH LONG FIRE CO.
LTD. METHOD STATEMENT for Plumbing and Drainage Piping Installation Works SUNRISE CITY PLOT V PROJECT Page 46 of 46 .THANH LONG FIRE CO.
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