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What is Variant Configuration? It is a tool which helps to simplify the complex manufacturing of final product with more varieties and Variation of the input material. e.g. Automobile manufacturing Furniture manufacturing Visit www.sap-topjobs.com for more info
Variant Configuration..contd
Variant configuration helps To ensure right choice is delivered Easy for the sales person to select Communication is fast and clear Ensures production of right item
Super BOM:-
containing all the components for producing all variants of the product. Advantage:No need to create a separate BOM One configurable material to cover variants.
Super Routing:-
containing all the operations for producing all variants of the product. Advantage:No need to create a separate Routing One configurable material to cover variants.
Variant Configuration-Class
To define the features of a configurable material, use characteristics. To enable to use characteristics to configure a material, assign the material to a class of class type 300. The customer can choose from among different options for each characteristic (values).
Object Dependency
Selection of item, Restricting the selection & changing the quantity of an item in the BOM are done through Object dependencies select condition, Precondition and Procedure respectively
Select Condition
Super BOM contains all the required and Variable items. From the variable items required items will be selected which are Matching the characteristic value.
Constrains:-
70hp can go with euro1 only; 85hp can go with all euro1,euro2 and euro3; 95hp can go with euro3 only.
Procedure e.g.
If there is a change in quantity depends on any Characteristic value, then Procedure is used. i.e Depends on number of wheel character, item Fastner required quantity per engine may be 8 times the number of wheel. If no of wheel is 4 then fastner qty should be 32 Per product.
Creation of class
Characteristics are created and attached with Class of class type 300(variant class). Class will be assigned to the material master With characteristic values Enter this class as a class item (K) in the BOM
Simulating configuration
configuration simulation to check configuration model. In the configuration simulation, one can test whether it has created the objects correctly and whether dependencies work.
Simulating costing
Use the configuration simulation functionality to determine the costs for manufacturing a specific variant of the configurable material. Please note that this configuration is only a simulation the costing data for a variant is not saved. use the function to simulate the costing for different characteristic values
Material Accounting
Relevant items are selected from the Super BOM through object dependency. The selected items form the BOM specific to SO. Items are copied to Plnd.order,prod.order And issued against the production order.
Example of VC
Finished Material : Bolerojeep Raw Material :- Many items
Character value
Seating Capacity 6 ,7 and 8 Body Material Thickness & colour -0.5mmwhite;0.6mmwhite;0.7mmwhite 0.5mmred;0.6mmred;0.7mmred 0.5mmblack;0.6mmblack;0.7mmblack No.of Wheels 4 or 5 This is to select the qty of fastner
Example-preconfigured..
Configuring in the SO
Automatic replacement in SO
Item available in SO
Component Accounting
From Planned orders components are Copied to production order and issued. All the items are accounted for consumption