Lavender International: Product Technology Assessments: Module 3-1

Page 1 of 7
> NDT Shop Now Open!
< Back Forward >

Lavender International NDT Ltd
Unit 7, Penistone Station, Sheffield, S36 6HP, United Kingdom Tuesday, September 18, 2001

> Services
Courses in MT, PT, UT, ET, VT, RT, RI, and other services besides...

Lavender International Online Assessments: Product Technology: Module 3-1: Product Technology: Materials & Process for NDT Technology (ASNT Specific) © Copyright 2000. Lavender International Online Assessments are copyrighted and may only be used for personal use. Your use of the asessments signifies your acknowledgement of this fact and full understanding of the website Terms and Conditions. 1. Products used in load carrying applications require more careful testing because? j k l m n Failure can cause loss of life

> About Us
Our philosophy, meet the team, and much more...

> Online Assessments
Take our quizzes and improve your NDT skills...

j k l m n Failure can cause loss of use of the product j k l m n Failure can be expensive j k l m n Failure can cause danger to other structures j k l m n All the above

> Online Bookings
Why phone when you can book online...

2. Loads which are most likely to cause failure are? j k l m n Single direction j k l m n Multi directional j k l m n Duo directional j k l m n Pahse orientated 3. The general term for a local variation in material continuity is called? j k l m n A discontinuity j k l m n A defect j k l m n An indication j k l m n A crack 4. Where an unacceptable condition occurs in a material, due to local variations in material continuity the term given specifically to this is? j k l m n A discontinuity j k l m n A flaw j k l m n A defect j k l m n Any of the above 5. Which of the following could be considered a discontinuity? j k l m n Crack j k l m n Change of section j k l m n Drilled holed j k l m n All the above 6. The study and description of a material property related to analytical studies and testing attempts to

> Alumni
A Lavender NDT community...

> Resources
Lots of interesting and useful NDT stuff...

http://www.lavender-ndt.com/assessments/prodtech_asnt/module3-1.html

9/18/2001

Lavender International: Product Technology Assessments: Module 3-1
quantify the toughness of a material is known as? j k l m n Fracture mechanics j k l m n Acceptance standards j k l m n Defect reliability j k l m n Defect analysis 7. A flaw which is deemed to be unacceptable standards is called? j k l m n A discontinuity j k l m n A defect j k l m n An indication j k l m n A blemish 8. Which of the following is NOT considered a mode of failure? j k l m n Fracture j k l m n Plastic deformation j k l m n Fatigue j k l m n Elastic deformation 9. Brittle fracture is most likely to occur? j k l m n At high temperatures j k l m n At low temperatures j k l m n Under cyclic loading j k l m n In a corrosive environment 10. NDT is generally not carried out on cast irons because? j k l m n Cast iron is inherently free from major defects j k l m n Due to the high carbon content cast iron can withstand high tensile stresses j k l m n It is generally used in applications where the loads are principally comprehensive j k l m n The low cost of cast iron cannot justify the high cost of NDT

Page 2 of 7

11. To make by hand, machinery or by agency: To produce by labour and usally machinery, defines the? j k l m n Manufacturing process j k l m n Engineering process j k l m n Machinery process j k l m n Technology 12. Processing is one or more steps that change a Products? j k l m n Shape j k l m n Properties j k l m n Chemical analysis j k l m n Shape and Properties j k l m n All the above

http://www.lavender-ndt.com/assessments/prodtech_asnt/module3-1.html

9/18/2001

Lavender International: Product Technology Assessments: Module 3-1
13. Changing a material's shape can be accomplished in which of the following states? j k l m n Solid j k l m n Liquid j k l m n Plastic j k l m n Solid and Liquid j k l m n All of the above 14. Which of the following is an example of reshaping? j k l m n Casting j k l m n Forging j k l m n Grinding j k l m n All of the above 15. The process of solidification during casting can be likened to that of the? j k l m n Forging process j k l m n Rolling process j k l m n Welding process j k l m n Extrusion process 16. Reshaping of a material whilst in a plastic or semi-solid form is called? j k l m n Casting j k l m n Rolling j k l m n Extrusion j k l m n All of the above j k l m n Rolling and Extrusion 17. Which of the following could be referred to as an engineering material? j k l m n Plastic j k l m n Concrete j k l m n Glass j k l m n All of the above

Page 3 of 7

18. Which of the following properties of a material can be used to predict the deflection of a certain size beam under known loads? j k l m n Tensile strength j k l m n Elastic limit j k l m n Younges modules j k l m n Ductility 19. Which of the following must be considered when choosing an engineering material for a particular application? j k l m n Cost j k l m n Loading

http://www.lavender-ndt.com/assessments/prodtech_asnt/module3-1.html

9/18/2001

com/assessments/prodtech_asnt/module3-1.lavender-ndt.Lavender International: Product Technology Assessments: Module 3-1 j k l m n Mechanical properties j k l m n Inspection costs j k l m n Any of the above 20. A stress caused by forces at an angle to the plane is known as a? j k l m n Comprehensive stress j k l m n Tensile stress j k l m n Normal stress j k l m n Shear stress 26. Internal forces acting upon imaginary planes cutting the body being loaded are? j k l m n Stresses j k l m n Pressures j k l m n Strain j k l m n Fatigues 25. Which of the following could effect the properties of an engineering material? j k l m n Composition j k l m n Heat treated condition j k l m n Crystal structure j k l m n Composition and heat treated condition j k l m n Composition. heat treated condition and crystal strucure 21.html 9/18/2001 . A non-destructive test is usually classified as a? j k l m n Indirect test http://www. Which of the following is classed as a Physical property? j k l m n Density j k l m n Conductivity j k l m n Melting point j k l m n All of the above Page 4 of 7 23. A test designed to determine a materials castability would be classified as looking for a? j k l m n Mechanical property j k l m n Physical property j k l m n Processing property j k l m n Chemical property 24. Which of the following is classed as a chemical property? j k l m n Electrical conductivity j k l m n Thermal conductivity j k l m n Corrosion resistance j k l m n Machine resistance 22.

com/assessments/prodtech_asnt/module3-1. Which of the following materials exhibits better compressive strength than tensile strength? j k l m n Cast iron j k l m n Concrete j k l m n Wood j k l m n Concrete and wood j k l m n All the above 31.lavender-ndt. what condition will occur? j k l m n The material may fracture j k l m n The material may be work hardened j k l m n The material will show no harmful effects j k l m n The material may fracture and the material may be work hardened 28. The ultimate strength of material is? j k l m n Lower than the breaking strength for ductile materials j k l m n Lower than the rupture strength for ductile materials j k l m n The same as the breaking strength for brittle materials j k l m n None of the above 29. The modulus of elasticity is also known as? j k l m n Stress's modulus j k l m n Young's modulus j k l m n Strain's modulus j k l m n Resilience Page 5 of 7 30. Which of the following is a Notched Bar test? j k l m n Tensile impact test http://www.Lavender International: Product Technology Assessments: Module 3-1 j k l m n Direct test j k l m n Destructive test j k l m n Indirect and direct test 27. When a metal is very brittle which test is used to replace the tensile test? j k l m n The shear test j k l m n The transverse rupture test j k l m n The compression test j k l m n The endurance test 32. If a material is loaded until its elastic limit is exceeded.html 9/18/2001 . Fatigue failure may initiate from? j k l m n An area of corrosion j k l m n An internal flaw j k l m n A surface notch j k l m n All the above 33.

000 lbs per square inch? j k l m n2 j k l m n4 j k l m n6 j k l m n8 37. To what angle should a bend test be normally bent? j k l m n 180 degrees j k l m n 150 degrees j k l m n 90 degrees j k l m n None of the above 39.lavender-ndt. Which of the following is a hardness test? j k l m n Rockwell j k l m n Creep j k l m n Charpy j k l m n Izod 40.Lavender International: Product Technology Assessments: Module 3-1 j k l m n Charphy test j k l m n Izod test j k l m n Charpy test and izod test j k l m n All the above 34. The superficial Rockwell test is carried out on materials that? j k l m n Only allow very small surface blemishes j k l m n Are very ductile j k l m n Have very large surface areas j k l m n None of the above Page 6 of 7 36.com/assessments/prodtech_asnt/module3-1.html 9/18/2001 . Which of the following is a notched bar test? j k l m n Charpy j k l m n Creep j k l m n Izod j k l m n Charpy and Izod j k l m n All of the above 38. Stresses that act along or parallel to a plane are known as? http://www. Calculate the factor of safety given that a materials has a working stress of 15. 000 ibs per square inch and an elastic limit of 60. Hardness tests can be used to determine material? j k l m n Hardness j k l m n Composition j k l m n Heat treated condition j k l m n All the above 35.

html 9/18/2001 . Penistone Station. S36 6HP . Unit 7.lavender-ndt.com/assessments/prodtech_asnt/module3-1. Sheffield.Lavender International: Product Technology Assessments: Module 3-1 j k l m n Shear stresses j k l m n Tensile stresses j k l m n Compressive stresses j k l m n All of the above > Check Your Answers Page 7 of 7 > Contact Us Lavender International . United Kingdom Telephone: + 44 (0) 1226 765 769 Fax: + 44 (0) 1226 760 707 All Content & Design is © Copyright 2000 Lavender International NDT Ltd http://www.

Manufacturing process 12. A defect 5. Young's modulus 30. The same as the breaking strength for brittle materials 29. Elastic deformation 9. Shape and Properties 13. A defect 8. Charpy and Izod 38. heat treated condition and crystal strucure 21. The transverse rupture test 32. Forging 15. A discontinuity 4. All the above 31. All the above 33. All of the above 23. Plastic 18. Shear stresses . Fracture mechanics 7.Here are the corrections: 1. 4 37. Composition. Only allow very small surface blemishes 36. Corrosion resistance 22. 180 degrees 39. The material may fracture and the material may be work hardened 28. All the above 2. Multi directional 3. Rockwell 40. Younges modules 19. Welding process 16. Indirect test 27. Charpy test and izod test 34. All the above 35. Shear stress 26. Stresses 25. All of the above 14. All the above 6. It is generally used in applications where the loads are principally comprehensive 11. At low temperatures 10. Rolling and Extrusion 17. Any of the above 20. Processing property 24.

. Which of the following materials is Body centred cubic at room temperature? j k l m n Copper j k l m n Gold j k l m n Iron j k l m n Nickel 6... RI. http://www..html 9/18/2001 .lavender-ndt. Lavender International Online Assessments are copyrighted and may only be used for personal use.. and much more.Lavender International: Product Technology Assessments: Module 3-2 Page 1 of 7 > NDT Shop Now Open! < Back Forward > Lavender International NDT Ltd Unit 7. A material that has high hardness and good electrical and thermal connectivity is known as? j k l m n A plastic material j k l m n A ceramic material j k l m n A metallic material j k l m n A liquid material 3. A property of a fine grain material is that it will? > Alumni A Lavender NDT community.. RT. UT. Which of the following is a crystal lattice that has nine atoms. September 18.. eight at each corner and one centrally between them? j k l m n Hexagonal close packing j k l m n Body centred cubic j k l m n Face centred cubic j k l m n Body centred tetragonal 5. Lavender International Online Assessments: Product Technology: Module 3-2: Product Technology: Materials & Process for NDT Technology (ASNT Specific) © Copyright 2000.. j k l m n Only in exact energy shells j k l m n At random throughout the atom j k l m n In Exact energy levels and in exact energy shells j k l m n All the above > Online Bookings Why phone when you can book online. S36 6HP. What term is used to define the change of state directly from solid to gas? j k l m n Crystalisation j k l m n Vaporisation j k l m n Sublimation j k l m n None of the above 4. ET. Penistone Station.. > Resources Lots of interesting and useful NDT stuff. VT. > Online Assessments Take our quizzes and improve your NDT skills. 2.com/assessments/prodtech_asnt/module3-2.. and other services besides. Sheffield. meet the team. PT... 1. Electrons in an atom can exist? j k l m n Only in exact energy levels > About Us Our philosophy. United Kingdom Tuesday. Your use of the asessments signifies your acknowledgement of this fact and full understanding of the website Terms and Conditions. 2001 > Services Courses in MT.

Solution heat treatment requires which of the following? j k l m n To dissolve maximum amount of equilibrium preciptant in the solid solution j k l m n Very high temperatures j k l m n Diffusion times in excess of 24 hours j k l m n All of the above 10. Which of the following is an allotropic material? j k l m n Iron j k l m n Copper j k l m n Lead j k l m n Aluminium 13.Lavender International: Product Technology Assessments: Module 3-2 j k l m n Machine more easily than corse grain j k l m n Case harden more easily than coarse grain j k l m n Have higher strength than coarse grain j k l m n All the above 7.C.html 9/18/2001 .C. A heat treatment process that requires a material to be heated above its critical temperature for some period of time for carbon to unite in solid solution with iron in the gamma or F. Work done to produce plastic deformation below a materials re-crystallisation temperature is known as? j k l m n Recovery work j k l m n Cold work j k l m n Twinning j k l m n Plasticity work 9.lavender-ndt. Altropic changes occur in the? j k l m n Liquid state j k l m n Solid state j k l m n Gaseous state j k l m n Liquid or solid state 12. lattice is known as? http://www. Permanent deformation can occur in which of the following ways? j k l m n Static deformation j k l m n Twinning deformation j k l m n Elastic deformation j k l m n All of the above Page 2 of 7 8. Preciptation hardening is most commonly carried out on which of the following materials? j k l m n Carbon steel j k l m n Lead j k l m n Copper j k l m n Alluminium 11.com/assessments/prodtech_asnt/module3-2.

Annealing will achieve which of the following properties? j k l m n Increase ductility and decrease hardness j k l m n Increase ductility and increase hardness j k l m n Decrease ductility and increase hardness j k l m n Decrease ductility and decrease hardness 19. Localised corrosion causing deep extend holes is known as? j k l m n Fisives j k l m n Pitting j k l m n Worm holes j k l m n None of the above 17.com/assessments/prodtech_asnt/module3-2. A process used to decrease hardness.Lavender International: Product Technology Assessments: Module 3-2 j k l m n Spherodizing j k l m n Annealing j k l m n Austentitization j k l m n Normalising Page 3 of 7 14. Which of the following is classed as permanent deformation? j k l m n Twinning j k l m n Rotational deformation j k l m n Slip j k l m n Twinning and Slip j k l m n All of the above 18.lavender-ndt. During the hardening of steel which of the following quenching media will produce the severest http://www. increase ductility and occasionally improve machinability of high carbon steels is called? j k l m n Annealing j k l m n Austenitization j k l m n Spheroidizing j k l m n Stress relieving 15. Of the following metals which is most suceptible to corrosion by sea water? j k l m n Gold j k l m n Copper j k l m n Zinc j k l m n Lead 20. A treatment that is used to give minimum hardness and maximum ductility of steel is? j k l m n Annealing j k l m n Austenitization j k l m n Spheroidizing j k l m n Normalising 16.html 9/18/2001 .

com/assessments/prodtech_asnt/module3-2.lavender-ndt. Which is the most common metallic element found on earth? j k l m n Iron j k l m n Titanium j k l m n Aluminium j k l m n Magnesium 22. When the carbon content of iron is reduced below 2% it is called? j k l m n Steel j k l m n Gray iron j k l m n White iron j k l m n Ductile iron 25. A Bessemer converter is? j k l m n A method of producing cast iron j k l m n A method of producing pig iron j k l m n A method of producing wrought iron j k l m n A method of producing steel 26.html 9/18/2001 . The carbon content of low carbon steel is? Page 4 of 7 http://www.Lavender International: Product Technology Assessments: Module 3-2 quench? j k l m n Water j k l m n Brine j k l m n Oil j k l m n Air 21. Practically all steel is made with the use of? j k l m n Hydrogen j k l m n Oxygen j k l m n Nitrogen j k l m n Helium 27. What is the approproximate carbon content of Pig iron? j k l m n 1-2% j k l m n 2-3% j k l m n 3-4% j k l m n 4-5% 24. The product of a blast furnace is known as? j k l m n Iron j k l m n Steel j k l m n Pig iron j k l m n A pig 23.

The carbon content of high carbon steel is? j k l m n 6-25 points of carbon j k l m n 25-50 points of carbon j k l m n 50-160 points of carbon j k l m n Over 160 points of carbon 29. What do the letters AISI? j k l m n American Institute of Steel Industries j k l m n American Iron and Steel Industries j k l m n American Industries of Steel Institutes j k l m n American Iron and Steel Institute 31. Which of the following metals can be magentised? j k l m n Martensitic stainless j k l m n Ferritic stainless j k l m n Austenitic stainless j k l m n Martensitic stainless and Ferritic stainless j k l m n None of the above Page 5 of 7 http://www.com/assessments/prodtech_asnt/module3-2.html 9/18/2001 .06% -0. Austenitic stainless steel most typically contain? j k l m n 18% Chromium 8% Nickel j k l m n 15% Chromium 10% Nickel j k l m n 10% Chromium 15% Nickel j k l m n 8% Chromium 18% Nickel 33.25% of carbon j k l m n None of the above 28. An alloy steel is a steel containing one or more? j k l m n Elements j k l m n Atoms j k l m n Mixtures j k l m n Components 30.Lavender International: Product Technology Assessments: Module 3-2 j k l m n 6-25 points of carbon j k l m n 25-50 points of carbon j k l m n 0.lavender-ndt. Which of teh following is a classification of Stainless Steel? j k l m n Ferritic j k l m n Martensitic j k l m n Austenitic j k l m n Ferritic and Austenitic j k l m n All of the above 32.25% of carbon j k l m n 6-25 points and 0.06% -0.

Which is the main alloying element of austenitic stainless steels? j k l m n Nickel j k l m n Manganese j k l m n Molybdenum j k l m n Chromium 37. Steel has a carbon content of less than? j k l m n 4% j k l m n 3% j k l m n 2% j k l m n 1% 36. Which of the following may be used as an alloying element of steel? j k l m n Copper j k l m n Nickel j k l m n Aluminium j k l m n None of the above j k l m n All the above 35.com/assessments/prodtech_asnt/module3-2.html 9/18/2001 . Which of the following alloying additions are used to produce tool and die steels? j k l m n Nickel j k l m n Chromium j k l m n Manganese j k l m n All of the above j k l m n Both Chromium and Manganese > Check Your Answers Page 6 of 7 http://www.lavender-ndt. Tool and die steels are classed as? j k l m n Low carbon steels j k l m n Medium carbon steels j k l m n High carbon steels j k l m n Alloy steels 39.Lavender International: Product Technology Assessments: Module 3-2 34. Which of the following furnaces is NOT used to produce steel? j k l m n Blast furnace j k l m n Bessemer converter j k l m n Basic oxygen furnace j k l m n Open hearth furnace 38.

Sheffield.lavender-ndt.Lavender International: Product Technology Assessments: Module 3-2 > Contact Us Lavender International .html 9/18/2001 . Penistone Station. Unit 7. S36 6HP .com/assessments/prodtech_asnt/module3-2. United Kingdom Telephone: + 44 (0) 1226 765 769 Fax: + 44 (0) 1226 760 707 Page 7 of 7 All Content & Design is © Copyright 2000 Lavender International NDT Ltd http://www.

Here are the corrections: 1. Iron 6. All of the above 18.25% of carbon 28. Spheroidizing 16. Twinning deformation 8. Annealing 15. Chromium 37. Solid state 12. Pig iron 23. All of the above 32. 3-4% 24. In Exact energy levels and in exact energy shells 2. Martensitic stainless and Ferritic stainless 34. 6-25 points and 0. Increase ductility and decrease hardness 19. To dissolve maximum amount of equilibrium preciptant in the solid solution 10. American Iron and Steel Institute 31. Blast furnace 38. Have higher strength than coarse grain 7. A method of producing steel 26. Austentitization 14. 50-160 points of carbon 29. Alluminium 11. Iron 13. Cold work 9. A metallic material 3.06%-0. Zinc 20. Steel 25. Brine 21. 1% 36. Aluminium 22. All the above 35. High carbon steels 39. Oxygen 27. Sublimation 4. Body centred cubic 5. Pitting 17. 18% Chromium 8% Nickel 33. Elements 30. Both Chromium and Manganese .

which is considered the most important structural non-ferrous metal? > About Us Our philosophy.. 2001 > Services Courses in MT. j k l m n Copper j k l m n Zinc j k l m n Tin j k l m n Aluminium > Alumni A Lavender NDT community. Which metal is most used in electrical work.. ET. Penistone Station. United Kingdom Tuesday.. There are special care has to be taken to remove all stress raisers. and much more. S36 6HP. PT.com/assessments/prodtech_asnt/module3-3. UT. 3. Aluminium cannot be used in most areas where vibrations combine with high stress.. Lavender International Online Assessments are copyrighted and may only be used for personal use. > Online Assessments Take our quizzes and improve your NDT skills. September 18.html 9/18/2001 . RT. meet the team. RI. Which NDT method can be used to give general sorting of aluminium alloys? j k l m n UT j k l m n MT j k l m n RT j k l m n ET 6... Sheffield. When applying the term annealed to pure aluminium it is interpreted to mean? j k l m n Work hardenning j k l m n Re-crsytalisation j k l m n Stress releasing j k l m n Normalising 5. wiring..lavender-ndt.. > Online Bookings Why phone when you can book online. Which of the following is classified as a non-ferrous light alloy? j k l m n Beryllium base j k l m n Zinc base j k l m n Tin base j k l m n Copper base 2. and other services besides.. http://www. VT. etc? > Resources Lots of interesting and useful NDT stuff. Which below is considered a stress rasier? j k l m n A notch j k l m n A scratch j k l m n A sudden change of section j k l m n A notch and a scratch j k l m n All of the above 4. 1..Lavender International: Product Technology Assessments: Module 3-3 Page 1 of 7 > NDT Shop Now Open! < Back Forward > Lavender International NDT Ltd Unit 7... Lavender International Online Assessments: Product Technology: Module 3-3: Product Technology: Materials & Process for NDT Technology (ASNT Specific) © Copyright 2000. Of the following. Your use of the asessments signifies your acknowledgement of this fact and full understanding of the website Terms and Conditions.

It is generally understood that the principal alloying elements of brass are? j k l m n Copper and tin j k l m n Copper and zinc j k l m n Bronze and tin j k l m n Tin and zinc 8. Thermosetting plastics are? j k l m n Rigid j k l m n Deteriorated by heat j k l m n Charred by heat j k l m n All of the above 12.Lavender International: Product Technology Assessments: Module 3-3 j k l m n Copper j k l m n Brass j k l m n Aluminium j k l m n Steel 7.com/assessments/prodtech_asnt/module3-3. Thermoplasting can be? j k l m n Melted down and re-used without loss of properties j k l m n Softened by heat j k l m n Will char when heated j k l m n Melted down and re-used without loss of properties and softened by heat 11. Which of the metals listed below has the highest strength to weight ratio? http://www. Which of the following non-ferrous metals is classed as a light alloy? j k l m n Beryllium base j k l m n Zinc base j k l m n Tin base j k l m n All of the above 13. when a material is plated with zinc it is known as? j k l m n Anodizing j k l m n Wrapping j k l m n Galvanising j k l m n Flashing 10.html 9/18/2001 .lavender-ndt. Wrought zinc and its alloys have very little NDT inspection on them. Which two NDT methods are usually used to inspect Magnesium components? j k l m n Radiography and penetrant j k l m n Radiography and magnetic particle j k l m n Ultrasonic and magnetic particle j k l m n Ultrasonic and penetrant Page 2 of 7 9.

In modern manufacturing industries which of the following factors are considered? http://www. Manufacturing is a term used generally to describe the ??? of a bulk material? j k l m n Designing j k l m n Production j k l m n Shape changing j k l m n Casting 18. Which of the following manufacturing processes is the most economical method of producing complex shapes? j k l m n Casting j k l m n Forging j k l m n Rolling j k l m n Welding 20. Which of the following non-ferrous metals is almost exclusively die-cast? j k l m n Aluminium j k l m n Copper j k l m n Magnesium j k l m n Zinc 16. One of the major drawbacks of magnesium alloys is? j k l m n Poor corrosion resistance j k l m n Notch sensitivity j k l m n High density j k l m n More expensive than using beryllium which exhibits similar properties 15. Which of the following is classed as a manufacturing process? j k l m n Casting j k l m n Welding j k l m n Machining j k l m n Rolling j k l m n All of the above Page 3 of 7 19. Cobalt is used as an alloying constituent in? j k l m n Bearing alloys j k l m n Solders j k l m n Permanent magnets j k l m n Dental alloys 17.lavender-ndt.com/assessments/prodtech_asnt/module3-3.Lavender International: Product Technology Assessments: Module 3-3 j k l m n Beryllium j k l m n Titanium j k l m n Aluminium j k l m n Zinc 14.html 9/18/2001 .

When a change of wall thickness is required in a casting what would give the best design results? j k l m n Sudden section change j k l m n Small radii j k l m n Large radii j k l m n All of the above 25. Metal is fed into the casting cavity through a ??? system? j k l m n Flow system j k l m n Gating system j k l m n Pouring system j k l m n Riser system 26. Wells outside the normal finished casting are there to allow for? j k l m n Gas evolution j k l m n Sand erosion j k l m n Shrinkage j k l m n Airlocks 27. Shrinkage within a casting can occur in which of the following states? j k l m n Liquid state j k l m n Solidification j k l m n Solid state j k l m n Solidification and solid state j k l m n All of the above 23. Directional solidification in Castings is helped by the use of? http://www. Pattern makers shrinkage occurs in? j k l m n Liquid state of casting j k l m n Solidification state of casting j k l m n Solid state of casting j k l m n All of the above Page 4 of 7 24.lavender-ndt.Lavender International: Product Technology Assessments: Module 3-3 j k l m n Markets j k l m n Product life j k l m n Design j k l m n Manufacturing process j k l m n All of the above 21.com/assessments/prodtech_asnt/module3-3. Which of the following is required when making a sand casting? j k l m n A mold j k l m n A pattern j k l m n A flask j k l m n All of the above 22.html 9/18/2001 .

Green sand is a mixture of sand and? j k l m n Clay j k l m n Silicon j k l m n Water j k l m n Clay and water j k l m n All of the above 30. Where holes or cavities are required in the finished casting a ??? is used in the modling stage? j k l m n Chill j k l m n Ingate j k l m n Riser j k l m n Core 29. The upper half of a flask is called? j k l m n A drag j k l m n A cope j k l m n A draft j k l m n A mould 31.Lavender International: Product Technology Assessments: Module 3-3 j k l m n Cores j k l m n Feederheaders j k l m n Chills j k l m n Chaplets Page 5 of 7 28. The casting process which gives improved material density towrads the outside of teh mold is? j k l m n Centrifugal casting j k l m n Investment casting j k l m n Continuous casting j k l m n Permanent mold casting 34.html 9/18/2001 .com/assessments/prodtech_asnt/module3-3. Small metal supports which become part of the casting during pouring are called? j k l m n Chills j k l m n Chaplets j k l m n Cores j k l m n Risers 32. Which of the following casting processes is best used for small intricate casting .lavender-ndt.upto 2kg requiring close tolerances? j k l m n Centrifugal casting j k l m n Investment casting j k l m n Continuous casting j k l m n Permanent mold casting 33. The casting process which produces bar is known as? http://www.

The crystal structure of a casting adjacent to the mould wall will be? j k l m n Fine equiaxed grains j k l m n Core equiaxed grains j k l m n Columnar grains j k l m n Dendritic 40. The bottom part of the flask is known as the? j k l m n Cope j k l m n Bottom board j k l m n Drag j k l m n Runner 37.html 9/18/2001 . Shrinkage occuring in the casting process can be divided into how many stages? j k l m n1 j k l m n2 j k l m n3 j k l m n4 > Check Your Answers http://www. Which of the following is used to give preferential solidification of castings? j k l m n Chills j k l m n Chaplets j k l m n Cores j k l m n None of the above Page 6 of 7 38. Splashed metal entrapped by molten metal that does not re-fuse is called? j k l m n Hot tear j k l m n Chill j k l m n Inclusion j k l m n Cold shut 36.lavender-ndt.Lavender International: Product Technology Assessments: Module 3-3 j k l m n Centrifugal casting j k l m n Last wax process j k l m n Continuous casting j k l m n Plaster mold casting 35.com/assessments/prodtech_asnt/module3-3. In the casting process what name is given to the part which is used to represent the finished item? j k l m n The mould j k l m n The spruce j k l m n The pattern j k l m n The shell 39.

Penistone Station.lavender-ndt.Lavender International: Product Technology Assessments: Module 3-3 > Contact Us Lavender International . Sheffield.html 9/18/2001 . Unit 7. United Kingdom Telephone: + 44 (0) 1226 765 769 Fax: + 44 (0) 1226 760 707 Page 7 of 7 All Content & Design is © Copyright 2000 Lavender International NDT Ltd http://www. S36 6HP .com/assessments/prodtech_asnt/module3-3.

Beryllium base 13. Centrifugal casting 34. A cope 31. Large radii 25. Solid state of casting 24. Copper and zinc 8. ET 6. Clay and water 30. Core 29. Shape changing 18. All of the above 23. All of the above 19. Copper 7. Casting 20. Aluminium 3. Permanent magnets 17. Galvanising 10. All of the above 22. Chills 38. Beryllium 14. Charred by heat 12. Beryllium base 2. Chills 28. Continuous casting 35. Drag 37. The pattern 39. Shrinkage 27. Gating system 26. All of the above 21. Cold shut 36. Notch sensitivity 15. Fine equiaxed grains 40. Zinc 16. Re-crsytalisation 5. Chaplets 32. Will char when heated 11. All of the above 4. 3 . Radiography and penetrant 9.Here are the corrections: 1. Investment casting 33.

United Kingdom Tuesday.Lavender International: Product Technology Assessments: Module 3-4 Page 1 of 7 > NDT Shop Now Open! < Back Forward > Lavender International NDT Ltd Unit 7.in theory . Penistone Station. Your use of the asessments signifies your acknowledgement of this fact and full understanding of the website Terms and Conditions.html 9/18/2001 . VT.. UT..... > Resources Lots of interesting and useful NDT stuff.for two perfectly matched faces? j k l m n Atomic cleanliness > About Us Our philosophy. Lavender International Online Assessments: Product Technology: Module 3-4: Product Technology: Materials & Process for NDT Technology (ASNT Specific) © Copyright 2000. 2001 > Services Courses in MT. and other services besides.. ET. RI. j k l m n Atomic closeness j k l m n Pressure j k l m n Atomic cleanliness and atomic pressure j k l m n All the above > Online Bookings Why phone when you can book online.. > Online Assessments Take our quizzes and improve your NDT skills... 1.lavender-ndt. September 18. Which of these defects can be found in fusion welds? > Alumni A Lavender NDT community..com/assessments/prodtech_asnt/module3-4. meet the team. which listed below would be classed as a flow bond? j k l m n Fusion welding j k l m n Braze welding j k l m n Metal arc welding j k l m n None of the above 6. PT. Flow bonding is a particular type of bond.. 2. Lavender International Online Assessments are copyrighted and may only be used for personal use. S36 6HP. Sheffield. The bonding process giving very high efficiency is? j k l m n Fusion bonding j k l m n Pressure bonding j k l m n Flow bonding j k l m n Atomic bonding 4. RT. A bonding process where only very small amounts of the base metal is used is called? j k l m n Fusion bonding j k l m n Pressure bonding j k l m n Flow bonding j k l m n Cold bonding 5.. Fusion bonding creates a metallurgical effect similar to? j k l m n Rolling j k l m n Forging j k l m n Casting j k l m n Sintering 3. Which of the following is required . http://www. and much more.

That portion of the base metal affected by the welding process is known as? j k l m n The weld zone j k l m n The heat input zone j k l m n The weld affect zone j k l m n The heat affected zone Page 2 of 7 8.com/assessments/prodtech_asnt/module3-4. Longitudinal stresses in a weld are at a maximum? j k l m n Along the weld centre line j k l m n On the weld fusion face j k l m n At the heat affected zone j k l m n Lomgitudinal stresses are uniform across teh weld 11. Flow bonding is a term used in the welding process which of the following would be classed as flow bonding? j k l m n Brazing j k l m n Braze welding j k l m n Soldering j k l m n All of the above 13.Lavender International: Product Technology Assessments: Module 3-4 j k l m n Porosity j k l m n Slag j k l m n Cracks j k l m n All of the above 7. Angular distortionmay occur in a weld when? j k l m n Restraints are used j k l m n Multipass welds are used j k l m n Single pass welds are used j k l m n Multiple welds and single pass welds are used 10. What is required to form a fusion bond? j k l m n Melting of parent metals j k l m n A filler rod j k l m n Pressure j k l m n All of the above 12. What can be done to offset this problem? j k l m n Use different alloy rods to control temperature j k l m n Using a pre-heat j k l m n Use different alloy rods to control temperature and using a pre-heat j k l m n Nothing can be done to offset the problem 9. Multiple cooling rates can have adverse affects on weld areas.lavender-ndt.html 9/18/2001 . To join two metals which of teh following is essential? http://www.

1-30mm j k l m n 0. In order to produce a fully homgenous material afetr welding which of the following is required? j k l m n Preheat j k l m n Post heat treatment j k l m n Low heat input welding j k l m n Fillers of different composition 15.com/assessments/prodtech_asnt/module3-4. a metal rod is one electrode.html 9/18/2001 . the other is? j k l m n The work material j k l m n The rod flux j k l m n The earth j k l m n The work material and the rod flux 16.Lavender International: Product Technology Assessments: Module 3-4 j k l m n Atomic closeness j k l m n Atomic cleanliness j k l m n Melting j k l m n Atomic closeness and cleanliness j k l m n All the above Page 3 of 7 14.1-0. Where gas is used as a shield for the welding process the gas is commonly? j k l m n Argon j k l m n Helium j k l m n Hydrogen j k l m n Argon and Helium j k l m n All of the above 19. In electric arc welding.lavender-ndt.5-3mm j k l m n 0. A welding electrode coatings provides? j k l m n A shield for the arc against the atmosphere j k l m n Added heat input j k l m n Additional stresses to the weld j k l m n None of the above 18. Automatic welding under a flux is more commonly known as? http://www.5-10mm 20. When using gas metal arc welding what range of filler wire diameter is available? j k l m n 0.5mm j k l m n 0. Stud welding is used primarily to? j k l m n Bond two dissimilar metals j k l m n Attach threaded fasteners to plates j k l m n Rivot plates together j k l m n Fuse bar ends together 17.

html 9/18/2001 .com/assessments/prodtech_asnt/module3-4. The drawing symbol at the bottom of the page marked two illustrates a? j k l m n Vee Groove j k l m n J Groove j k l m n U Groove j k l m n Bevel Groove 27. Spot welding is commonly used in which of the following applications? j k l m n Car manufacturing j k l m n Seam welding j k l m n Shipbuilding j k l m n Fabrication yards 22. Explosion welding is generally used to join? j k l m n Two or more metals of different composition j k l m n Butt welds j k l m n Very think titanium sheeting j k l m n Plastics 25.Lavender International: Product Technology Assessments: Module 3-4 j k l m n TIG welding j k l m n Manual metal arc welding j k l m n Submerged arc welding j k l m n Stick welding 21. Which welding process takes place in a vacuum? j k l m n Plasma arc welding j k l m n Electron beam welding j k l m n Friction welding j k l m n Explosion welding Page 4 of 7 23. The drawing symbol at the bottom of the page marked one illustrates a? j k l m n Bevel groove j k l m n Fillet j k l m n J Groove j k l m n Vee Groove 26. Which welding process is generally used to weld the ends of heavy round bars or tubes? j k l m n Ultrasonic welding j k l m n Electroslag welding j k l m n Plasma arc welding j k l m n Friction welding 24. AWS categorise weld defects into three classes which below is a dimensional defect? j k l m n Slag http://www.lavender-ndt.

Welds without preheat are said to have? j k l m n Very low thermal gradients j k l m n Low thermal gradients j k l m n Medium thermal gradients j k l m n High thermal gradients Page 5 of 7 31. Which of the following is classified as an inert gas? j k l m n Hydrogen j k l m n Helium j k l m n Oxygen j k l m n All of the above j k l m n Hydrogen and helium only 34.lavender-ndt. Which of the following is classed as a structural defect? j k l m n Undercut j k l m n Slag j k l m n Incomplete fusion j k l m n Slag and incomplete fusion j k l m n All of the above 29. Which weld process has a non-consumable electrode? http://www.Lavender International: Product Technology Assessments: Module 3-4 j k l m n Warping j k l m n Lack of fusion j k l m n Porosity 28. What is the approximate arc column temperature in an electric arc weld? j k l m n 6000 degrees celsius j k l m n 5000 degrees celsius j k l m n 4000 degrees celsius j k l m n 3000 degrees celsius 33. Why is it advisable to leave final inspection of a weld until well after welding has finished? j k l m n Because the welds will be too hot to test j k l m n Due to the possibility of distortion j k l m n Due to the possibility of post weld cracking j k l m n All of the above 32.com/assessments/prodtech_asnt/module3-4.html 9/18/2001 . Which of the following defects occur in the base metal? j k l m n Lamination j k l m n Slag inclusion j k l m n Lack of fusion j k l m n Lack of penetration 30.

hich of the following processes could be performed using oxyacetylene equipment? j k l m n Flame cutting j k l m n Brazing j k l m n Soldering j k l m n Brazing and Soldering j k l m n All of the above 38.html 9/18/2001 .Lavender International: Product Technology Assessments: Module 3-4 j k l m n Manual metal arc j k l m n Metal inert gas j k l m n Tungsten inert gas j k l m n Manual metal arc and metal inert gas 35. When using basic symbols for NDT what letters are used to denote liquid penetrant testing? j k l m n LPT j k l m n FPT j k l m n PT j k l m n RPT 37. The ease with which a solid union may be made between two parts by welding is known as? j k l m n Weldability j k l m n Joining j k l m n Buttering j k l m n Soldering 40. A typical temperature range to stress relieve ferritic steel is? j k l m n 100-150 degrees celsius j k l m n 250-300 degrees celsius j k l m n 600-650 degrees celsius j k l m n 900-950 degrees celsius http://www.com/assessments/prodtech_asnt/module3-4. How might a weld arc be shielded from oxidation? j k l m n Flux powders j k l m n Welding rod coatings j k l m n Inert gases j k l m n Welding rod coatings and inert gases j k l m n All of the above 39.lavender-ndt. The weld symbol µ is used to symbolise a? j k l m n Fillet weld j k l m n U-Groove j k l m n Bevel groove j k l m n None of the above Page 6 of 7 36.

Sheffield. Penistone Station. Unit 7. United Kingdom Telephone: + 44 (0) 1226 765 769 Fax: + 44 (0) 1226 760 707 All Content & Design is © Copyright 2000 Lavender International NDT Ltd http://www.com/assessments/prodtech_asnt/module3-4.lavender-ndt.Lavender International: Product Technology Assessments: Module 3-4 Page 7 of 7 Diagram One for Question 25 Diagram Two for Question 26 > Check Your Answers > Contact Us Lavender International .html 9/18/2001 . S36 6HP .

Atomic cleanliness and atomic pressure 2. The heat affected zone 8. All of the above 13. None of the above 36. Flow bonding 5. PT 37. Tungsten inert gas 35. The work material 16. Atomic closeness and cleanliness 14. 0. Casting 3. All of the above 38. Melting of parent metals 12. All of the above 29. Helium 34. All of the above 32. Car manufacturing 22. All of the above 39. A shield for the arc against the atmosphere 18. Electron beam welding 23.5-3mm 20. Using a pre-heat 9. Along the weld centre line 11. High thermal gradients 31. Pressure bonding 4. Friction welding 24. Post heat treatment 15. U Groove 27. Lamination 30. 6000 degrees celsius 33. Braze welding 6. Weldability 40. All of the above 7. Warping 28. Attach threaded fasteners to plates 17. 600-650 degrees celsius . Argon and Helium 19. Fillet 26. Multiple welds and single pass welds are used 10. Submerged arc welding 21.Here are the corrections: 1. Two or more metals of different composition 25.

S36 6HP. 2001 > Services Courses in MT. September 18. and much more.. Your use of the asessments signifies your acknowledgement of this fact and full understanding of the website Terms and Conditions.. Grain refinement for metals existing in one crystalline form can be accomplished by? j k l m n Hot working > Resources Lots of interesting and useful NDT stuff.lavender-ndt. VT. 1. ET. RI. meet the team.. j k l m n Cold working j k l m n Recrystallisation j k l m n Hot working and recrystallisation j k l m n All the above 4. PT.Lavender International: Product Technology Assessments: Module 3-5 Page 1 of 7 > NDT Shop Now Open! < Back Forward > Lavender International NDT Ltd Unit 7... How generally is a decarburised layer removed? j k l m n Heat treatment j k l m n Surface removal j k l m n Stress relief j k l m n Annealing j k l m n All of the above http://www. United Kingdom Tuesday. Lavender International Online Assessments are copyrighted and may only be used for personal use.. Penistone Station... For steels hot working is performed at temperatures of? j k l m n 500-750 degrees celsius j k l m n 750-950 degrees celsius j k l m n 950-1300 degrees celsius j k l m n 1300-1500 degrees celsius 5. 3. Mechanical properties are generally improved? > Online Bookings Why phone when you can book online..com/assessments/prodtech_asnt/module3-5..html 9/18/2001 . Sheffield. RT. j k l m n In the direction of rolling j k l m n 30 degrees to the direction of rolling j k l m n 45 degrees to the direction of rolling j k l m n 90 degrees to the direction of rolling > Alumni A Lavender NDT community.. and other services besides. Which of the following metals has very little ductility? j k l m n Copper > About Us Our philosophy. j k l m n Steel j k l m n Iron j k l m n Aluminium 2. > Online Assessments Take our quizzes and improve your NDT skills. UT. Lavender International Online Assessments: Product Technology: Module 3-5: Product Technology: Materials & Process for NDT Technology (ASNT Specific) © Copyright 2000..

com/assessments/prodtech_asnt/module3-5. Of these methods listed below which will eliminate the need for an ingot? j k l m n Hot rolling j k l m n Continuous casting j k l m n Extrusion j k l m n None of the above 10.Lavender International: Product Technology Assessments: Module 3-5 6.lavender-ndt. Most materials used in Mill work start out as? j k l m n Cast ingots j k l m n Slabs j k l m n Billets j k l m n Blooms 8.html 9/18/2001 . Improved properties can be achieved by? j k l m n Cold rolling j k l m n Hot rolling j k l m n Extrusion j k l m n All of the above 7. Pipe and tube may be manufactured using which technique? j k l m n Extruding j k l m n Rolling j k l m n Resistance welding Page 2 of 7 http://www. Which below would be classed as a mill product? j k l m n Pipe j k l m n Tube j k l m n Casting j k l m n Pipe and tube j k l m n None of the above 12. Which listed below have approximately square cross sections? j k l m n Slab j k l m n Bloom j k l m n Billet j k l m n Bloom and Billet j k l m n All of the above 9. Mill work covers many products. Which of the following may be considered as a flat product of the steel mill? j k l m n Sheet j k l m n Plate j k l m n Strip j k l m n Sheet and Strip j k l m n All of the above 11.

com/assessments/prodtech_asnt/module3-5. Impact forging is more commonly known as? j k l m n Open die forging j k l m n Drop forging j k l m n Closed die j k l m n Rotary swaging 16. The principal NDT method to locate internal discontinuities in forgings is? j k l m n UT j k l m n RT j k l m n ET j k l m n MT 15. One type of forging operation uses? j k l m n Rolling j k l m n Casting j k l m n Open dies j k l m n Extrusion 14. A typical application of powder metallurgy parts is? j k l m n Cutting tools j k l m n Castings for human implants j k l m n Extrusion of thin sections j k l m n Metal fabrication of minute welds 18. Which of the following is an advantage of the continuous casting process? j k l m n Removes the requirement for ingots j k l m n Reduces wastage of material j k l m n Can produce intricate cross sections Page 3 of 7 http://www.Lavender International: Product Technology Assessments: Module 3-5 j k l m n Extruding and Rolling j k l m n All of the above 13.html 9/18/2001 . The term used in powder metallurgy for the bonding of the solid particles is? j k l m n Pressing j k l m n Blending j k l m n Sintering j k l m n Mixing 17.lavender-ndt. Which of the following has an essentially rectangular cross-section? j k l m n Bar j k l m n Bloom j k l m n Slab j k l m n Billet 19.

names . Which of the following is a hole making operation? http://www. Which extrusion process uses less pressure due to lower build ups of friction container and billet? j k l m n Direct hot working j k l m n Indirect cold working j k l m n Indirect hot working j k l m n Direct cold working 22. Sheets of metal before it is rolled into pipe using a welding bell is called? j k l m n Strip stock j k l m n Skelp j k l m n Pipe stock j k l m n Tube stock Page 4 of 7 21. In explosive forming? j k l m n Gun powder is used j k l m n High explosive is used j k l m n Slow buring propellants are used j k l m n High explosive and slow buring propellants are used 26. Which of the following is classed as a refractory material? j k l m n Inconel j k l m n Magnesium j k l m n Tungsten j k l m n Beryllium 23.html 9/18/2001 .of those listed below which is a shearing operation? j k l m n Bending j k l m n Drawing j k l m n Forming j k l m n Parting 24. The shearing operation has many forms . During the bending process what stresses are produced within the material? j k l m n Compressive j k l m n Shear j k l m n Tensile j k l m n Compressive and Tenisle j k l m n All of the above 25.com/assessments/prodtech_asnt/module3-5.Lavender International: Product Technology Assessments: Module 3-5 j k l m n Removes the requirement for ingots and reduces wastage of material j k l m n All of the above 20.lavender-ndt. Powder metallurgy is used to shape produce refractory metals.

lavender-ndt. Laminates are a composite form which below would be classed as a laminate? Page 5 of 7 http://www. What materials are required for reinforced plastic molding? j k l m n Filler j k l m n Resin j k l m n Wood Shavings j k l m n Filler and Resin j k l m n All of the above 33. The letters N/C in machine work stand for? j k l m n Numerical control j k l m n Number cycle j k l m n Numerical cutting j k l m n Number counting 30.html 9/18/2001 . Which of the following may be used as a cutting tool material? j k l m n Diamonds j k l m n Cast iron j k l m n Cemented carbides j k l m n Both diamonds and cemented carbides 31. What material is usually used in injection molding? j k l m n Thermosetting plastics j k l m n Thermoplastics j k l m n Ceramics j k l m n Powder metals 32. High speed steels are generally used for which type of cutting tool? j k l m n Grinders j k l m n Drills j k l m n Files j k l m n Abrasives 29.com/assessments/prodtech_asnt/module3-5.Lavender International: Product Technology Assessments: Module 3-5 j k l m n Splitting j k l m n Parting j k l m n Blanking j k l m n Notching 27. In the machining process metal is removed in the form of? j k l m n Swarf j k l m n Chips j k l m n Fillings j k l m n Turnings 28.

Abrasive finishing could be classified by which of the following methods? j k l m n Wire brush j k l m n Polishing j k l m n Buffing j k l m n All of the above 40. Composites may be made up of which of the following material combinations? j k l m n Combinations of different metals j k l m n Combinations of different metals and non metals j k l m n Combinations of different non metals j k l m n All of the above 37.com/assessments/prodtech_asnt/module3-5. With which NDT method is surface cleanliness most important? j k l m n UT j k l m n PT j k l m n MT j k l m n RT 39. Case hardening is accomplished by? j k l m n Carburizing j k l m n Heat treating j k l m n Flame hardening j k l m n Carburizing and flame hardening 38. Which common NDT methd is used to measure the plate thickness? http://www.lavender-ndt.Lavender International: Product Technology Assessments: Module 3-5 j k l m n Fibreglass j k l m n Honeycomb j k l m n Ceramics j k l m n Fibreglass and Honeycomb 34.html 9/18/2001 . The common term used to denote the 'light amplification by stimulated emission of radiation' is? j k l m n Laser j k l m n Cathode ray tube j k l m n Photon Gun j k l m n Optical microscope 36. The letters EDM stands for? j k l m n Electronic digital meter j k l m n Electro discharge motor j k l m n Electrical discharge machinery j k l m n Electro dispensing machine Page 6 of 7 35. Electro plated surfaces are ususally quite thin.

Sheffield.html 9/18/2001 . Which of the following is not a form of case hardening? j k l m n Spheroidising j k l m n Carburing j k l m n Flame hardening j k l m n Nitriding 43. S36 6HP . United Kingdom Telephone: + 44 (0) 1226 765 769 Fax: + 44 (0) 1226 760 707 All Content & Design is © Copyright 2000 Lavender International NDT Ltd http://www.com/assessments/prodtech_asnt/module3-5. Which materials can best be anodised? j k l m n Steel j k l m n Copper j k l m n Aluminium j k l m n Brass 42.Lavender International: Product Technology Assessments: Module 3-5 j k l m n MT j k l m n UT j k l m n ET j k l m n PT 41. Penistone Station. Unit 7. Fixed guages are used? j k l m n Only on single purpose applications j k l m n To measure internal bores j k l m n Shape relationships j k l m n All of the above Page 7 of 7 > Check Your Answers > Contact Us Lavender International .lavender-ndt. Which of the following is a measuring device? j k l m n Micrometer j k l m n Vernier j k l m n Steel rule j k l m n All of the above 44.

Sign up to vote on this title
UsefulNot useful

Master Your Semester with Scribd & The New York Times

Special offer for students: Only $4.99/month.

Master Your Semester with a Special Offer from Scribd & The New York Times

Cancel anytime.