Insert Systems

At

Emhart

, creating the future is about growth, about change and about taking risks.

It is who we are and what we do. Our focus is to reduce the overall product assembly costs of our
customers by anticipating needs and meeting those needs with technology and market-driven
solutions.
Emhart is a global leader in the design and creation of unique assembly technologies, delivering depth
and breadth of service and product through a flexible, cross-functional global organization.
Owning The Customer’s Total Experience
We provide every customer with the capability to satisfy every aspect of fastening and assembly
technology. From concept through installation, around the corner and around the globe, Emhart

Creating the Future Worldwide.

develops and delivers solutions for challenging assembly applications.
Technology Optimization

Emhart has the ability to objectively match customer priorities, applications and manufacturing
environment with the most appropriate assembly technology and fastening systems. We provide this
capability through Application Engineers, and Mobile, Stationary and Virtual Innovation Centers located
around the world. Each is electronically linked, capable of sharing application data and new design
concepts with each other as well as with our customers.

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Emhart provides technological solutions in over 100 different countries. For each of these countries and
for every application, we deliver innovative, integrated systems solutions from concept and design
through system integration, worldwide.

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Emhart employs Application Analysis and Value Engineering to demonstrate how our technology can
enhance the assembly process, and Value Analysis to detail the cost/benefit relationship of applying
our technologies.

Innovative Services

Emhart is infused with the spirit and culture of innovation. From our Stationary Innovation Centers to
our unique Mobile Innovation Centers, Emhart
has built a worldwide service and technology
infrastructure to support our customers,
24 hours a day, seven days a week.

DODGE GRIPCO HELI- COIL NPR PARKER- KALON POP TUCKER WARREN

®

Heli-Coil

Wire Inserts

Wire Inserts

precision formed wire inserts are readily recognized and

highly regarded products in the industry. Since its inception in 1938, Heli-Coil has
been identified as an industry leader offering products with superior performance,
reliability and integrity.

Our strict quality programs ensure that we meet the latest industry standards of QS
and ISO, as is evident in our track record of consistently passing audits without
technical findings. Our SPC and detailed inspection programs elevate our quality
levels well above our competitors.

Heli-Coil wire inserts are manufactured with over 60 years of experience. We are
dedicated to exceeding our customer’s expectations by providing innovative valueadded design and engineering services, on-time deliveries and excellent customer
service support. Heli-Coil is committed to developing superior products manufactured to only the highest quality standards. We are more than just a supplier, we
are a business partner.

Heli-Coil® is a registered trademark of Emhart Teknologies, Inc.

Emhart Teknologies Heli-Coil Bulletin 2003 • Tel. (203) 924-4737 • Fax (800) 732-3116
Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141

www.emhart.com

CERTIFIED
ISO 9001 • OS 9000
ISO 14001

3

....... Design Considerations ............................................................................................ 22 21............. 29................................................................................................ 26 Hand Inserting Tools........................... Insert Specifications ................................... 19 20....... Tap Dimensions ......emhart.............................................................................................. 28.......... 25 • Installation Tooling Types and service .................................... 6.................................... Coatings and Plating ..... 31 • Tangless® Inserts ................. Locking Torque Data ............................. 8 9 10 11 12........................................... 13 14 15 • Drilling Recommended drill sizes & specifications ........................................................ 24................................. 32 33 • Heli-Coil Kits Thread Repair Kits & Master Sets ...... 30 Tang Break-Off & Extraction Tools ...... 27 Power Inserting Tools ............. 18.............. 23 • Gaging Gaging practice & part numbers ............................ Tools ......com Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.................Contents Page • Heli-Coil Inserts Description........... Tap Part Numbers ............. 4 CERTIFIED ISO 9001 • OS 9000 ISO 14001 www.............. Corrosion Protection ........................... 16............................................................................................................. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 .................................. 34 Tangless® is a registered trademark of Advanex Inc.... 5................................. Process Procedures .. 17 • Tapping Tapping depths and Pitch diameters ....................................... 7 • Technical Data Materials ......

(See page 8 for material availability. After installation each high tensile stainless steel coil of the insert expands outward with a springlike action permanently anchoring the insert. Spark Plug and Pipe Thread. During installation the inserting tool applies torque to the tang reducing the diameter of the leading coil permitting it to enter the tapped thread. They are available in inch series coarse and fine and metric series. sion formed screw thread coils worked into a diamond shape. coarse and fine.com CERTIFIED ISO 9001 • OS 9000 ISO 14001 5 .Heli-Coil screw thread inserts Types of Inserts Heli-Coil inserts are preci- There are two designs of Heli-Coil inserts… STANDARD. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 www. 12UN. and. which provides a smooth free-running thread.) Heli-Coil inserts are larger in diameter before installation than the tapped hole. Inch series ScrewLock inserts are dyed red for identification. UNS. This wire is then wound into a spiral coil which when installed into Heli-Coil tapped holes. SCREW-LOCK which provides self-locking torque on the male member by a series of “chords” on one or more of the insert coils. 16UN. Screw-Lock Heli-Coil Insert Emhart Teknologies Heli-Coil Bulletin 2003 • Tel. The resultant surface finish is a mirror-like 8-16 micro inches.emhart. This assembled insert accommodates any standard bolt or screw (MIL-S-7742) and MIL-S8879 (UNJ controlled radius root) male threaded members. provides permanent conventional 60º internal screw threads. Standard Heli-Coil Insert Illustration of the Retention Principle Size Range: • UNC #2 through 1-1/2 • UNF #2 through 1-1/2 • Metric Coarse M2 through M39 • Metric Fine M8 through M39 Inserts are also available in UNEF. 8UN.

• Quality & Reliability. The unique design features of the insert offer many benefits… • Stronger Assemblies.emhart. With power installation tooling. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 . automotive and military equipment provide a wealth of experience and confidence in the performance and reliability of Heli-Coil inserts. • True Clamping Torque. Heli-Coil inserts minimize galvanic action within the threaded assembly because of their superior corrosion resistance. Tapped threads are strengthened because the inherent flexibility of the insert provides a more balanced distribution of dynamic and static loads throughout the length of thread engagement. Five insert lengths are available in each thread size. Successful applications in the fields of aviation.Heli-Coil screw thread inserts FEATURES & BENEFITS… Heli-Coil inserts provide a positive means for protecting and strengthening tapped threads in any material. When the product gets to the manufacturing phase. This flexibility also compensates for variation in lead and angle error allowing each coil to carry its share of the load. Heli-Coil provides a wide range of support to solve fastening problems.com High Production Heli-Coil inserts are available mounted on plastic strips and wound onto reels (500 or 1000 inserts per reel). Heli-Coil stainless steel inserts can be used in temperatures ranging from–320ºF to +800ºF. Under normal environmental conditions. electronics. lower installation cost. without increasing boss size. assuring bolt failure rather than parent material damage. and Heli-Coil inserts provide design flexibility by allowing a wide choice of parent materials while maintaining maximum threaded assembly strength. locking. Virtually no stress is introduced into the parent material because there is no staking. flanges and fasteners than any other insert. swaging or keying in place — the outward spring-like action of the insert holds it in place. Applications Engineers and Design Engineers are available for consultation of specific designs. Military. Emhart Teknologies Heli-Coil Bulletin 2003 • Tel. • Minimize Total Cost. Lower insert cost. Additionally. our extensive experience in production tooling and installation techniques ensures that you can indeed make your product better with Heli-Coil inserts. Maximum clamping action and bolt tension are assured with minimum wrench torque. Heli-Coil inserts can generally be incorporated in existing designs. torque. use of strip feed inserts will substantially increase installation rates by minimizing handling. • Minimize Space & Weight Heli-Coil inserts allow use of smaller bosses. 6 CERTIFIED ISO 9001 • OS 9000 ISO 14001 www. Bolt tensile strength can be balanced against parent material shear strength. • Corrosion Resistance.S. because of the mirror-smooth surface finish of Heli-Coil inserts. • Design Flexibility. our Sales Engineers. Universal Acceptance Heli-Coil Standard and Screwlock Inserts are the original — and have an extensive background of tension. This assures integrity of your product design. shear. This manual is one of them — the following pages are presented in a manner to make it easy to “design-in” Heli-Coil inserts to take advantage of the extraordinary benefits they provide. • Wide Temperature Range. • Eliminate Stress. where no provision has been made for an insert. industrial. • No Thread Wear. Thread life is dramatically increased even after repeated assembly and disassembly. vibration and fatigue tests conducted by American industry’s leading companies as well as the U. because the insert hardness and surface finish practically eliminate erosion of the thread form due to friction. Total Design Service In addition to the benefits listed above. Cost savings abound. Stringent Quality Assurance and Engineering Standards are rigidly enforced in all phases of the manufacturing process.

3097 Stud-Lock Inserts: • Highest prevailing torque insert available. 3095. Contact Heli-Coil Applications Engineering at (203) 830-3274 for Hi-Torque and StudLock part numbers and application assistance. 3096. Standard Dimensions. Positively locks assembly against loosening at desired adjustment – protects threads against stripping under high torque – permits use of light housing materials. • Meets AS3080. Screw Thread. Heli-Coil Screw-Lock insert permits the installation of the lock from the front or top. complying with NASM 8846. Insert. • Eliminates inconsistencies caused by interference-fit studs. Helical Coil (Metric Series). 3083 Locks Adjustment Screws. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 • MA1567. Insert.Heli-Coil screw locking thread inserts LOCKING FEATURES & BENEFITS… Heli-Coil offers three types of locking inserts for multiple applications… Screw-Lock Inserts: • Positive self-locking torque. lock nuts. Insert. these chordal segments flex outward.com CERTIFIED ISO 9001 • OS 9000 ISO 14001 7 .emhart. This simple design allows permanent. Inaccessible or Miniaturized Assemblies. 3280. secure against vibration or impact. Lock Set Screws. weight and money. • Enables use of threaded rod for space-saving stud applications. creating pressure on the bolt. Hi-Torque Inserts: • Similar to Screw-Lock except higher prevailing torque compensates for reduced friction in highly lubricated applications. Assembly • MA3279. #10 through 1/2" UNC and UNF. No blind fumbling for assembly of lock washers or lock nuts behind or underneath. plastic pellets/patches and other locking mechanisms. 3082. When the bolt enters the “grip” coil. Insert. MA1565 and MIL-N-25027. Insert. Screw Thread. • A resilient locking mechanism (applies to Heli-Coil screw-lock inserts) that grips the bolt and prevents it from loosening under vibration or impact. Screw Thread. Assembly • NASM 8846. 3081. • Approximate 40% increase in prevailing torque levels. lock washers. Helical Coil (Metric Series) Emhart Teknologies Heli-Coil Bulletin 2003 • Tel. www. Insert Screw Thread – Self Locking (Inch Series) • NASM 33537. Screw Thread. chemical compounds. • Available in #10 through 3/8" UNF only • Meets AS3094. Insert. • Available for both straight and step studs. Helical Coil (Metric Series). Insert – Standard Dimensions. • Ideal for higher vibration applications. through the elimination of lock wiring. positive adjustment of screws in any position. corrosion resistant Helical Coil Fine Thread (Inch Series) • NASM 21209. The pressure is exerted between the flanks of the bolt thread to establish an extensive positive and consistent self-locking torque over more cycles than any other prevailing torque mechanism. • Savings in space. Helical Coil • MA1565. The locking action is achieved by one or more of the insert coils having a series of straight segments or “chords”. • Repeated assembly and disassembly without appreciable loss of self-locking torque. Screw-Locking • A-A-59158. Tools for inserting and extracting Helical Coil Inserts • FED-STD-H28. • Allows for any class fit of threaded rod. Screw Thread Standards for Federal/Services • AS3094 thru 3097 • AS3080 thru 3083 Special Locking Torque Inserts Note: Heli-Coil Hi-Torque and Stud-Lock inserts are made to order only. Military Standards Heli-Coil inserts and tooling comply with the following Standards and Specifications: • NASM 122076 thru NASM 122275. 3281. corrosion resistant Helical Coil Coarse Thread (Inch Series) • NASM 124651 thru NASM 124850.

Contact Heli-Coil Applications Engineering to determine the correct material for your specific application.000 PSI Hardness: RHc 43-50 Corrosion resistance: Moderate Magnetic Permeability: <1 G/o Material Spec: AMS 4957 & AMS 4958A Temperature range: up to 600ºF Tensile: 150.000 – 250.000 PSI Hardness: RHc 35-43 Corrosion resistance: High Magnetic Permeability: non-magnetic Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.000 Hardness: HRB 95 Corrosion resistance: High Magnetic Permeability: <1 G/o Nitronic 60™ • Superb galling resistance • Compatible with stainless steel screws • Ideal for use in vacuum environments • Requires no additional coatings or plating • Particle free • Non-magnetic Titanium • Superior strength-to-weight ratio • Corrosion resistant • Excellent low temperature stability Nitronic 60™ is a trademark of AK Steel 8 CERTIFIED ISO 9001 • OS 9000 ISO 14001 www. general purpose material • Stocked in most sizes • Ideal for original equipment applications. 304 Stainless Steel • Standard. and overhaul Material Spec: AS7245 Temperature range: up to 800ºF Tensile: 200. repair.000 PSI Hardness: RHc 43-50 Corrosion resistance: High Magnetic Permeability: <1 G/o Phosphor Bronze Temperature range: up to 250ºF • Typical uses: gas turbine engines.emhart.Heli-Coil insert material Heli-Coil inserts are available in a wide choice of materials to suit specific application needs.com Material Spec: UNS S21800 Temperature range: up to 500ºF Tensile: 200. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 .000 to 220.000ºF Tensile: 200. nuclear applications.000 PSI Hardness: RHc 43-50 Corrosion resistance: Moderate Magnetic Permeability: 2-10 G/o (depending on wire size) Inconel X750 • Used in areas exposed to high temperatures Material Spec: AS7246 • Non-magnetic Temperature range: up to 1. well drilling • Ideal for salt water applications • Non-magnetic • Excellent electrical conductivity Tensile: 140.

Heli-Coil insert coatings & plating Coatings/ Plating Dry Film Lubricant Benefits Provides additional lubrication in high friction applications High temperature resistance (400ºF) Highly recommended with Heli-Coil Screw-Lock inserts Mildly corrosion resistant Material Spec: AS5272 Color: Grey Cadmium Plating Provides high corrosion resistance Provides lubrication to prevent galling (Not recommended for new design due to its toxic nature) Material Spec: QQ-P-416 Type II Color: Iridescent yellow . red. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 www.com CERTIFIED ISO 9001 • OS 9000 ISO 14001 9 .Screw-Lock PrimerFree™ Prevents galvanic corrosion between insert and parent material Eliminates need for zinc primers Eliminates locking torque issues associated with primers Improves installation productivity Provides additional lubrication facilitating insert installation Material Spec: None Color: Glossy black Silver Plating Recommended to reduce galling of threads at high temperatures For use up to 1200ºF Material Spec: QQ-S-365 Color: Silver white Color Coding Facilitates verification of insert installation Allows for quick identification of similar size inserts Available in blue. green.Free-Running Color: Olive drab . and black* * All Heli-Coil Inch Screw-Lock inserts are supplied with a red coloring in accordance with NASM 21209 Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.emhart.

5 19.5 7 9 10.1 3 4.5x0.5 6 10.0 lb-in 82. IMPORTANT NOTE: When using heat-treated steel screws or stainless steel screws with a Screw-Lock insert.5 7 9 5.0 lb-in 3.5 0.2 5.086)-64 3 (.0 lb-in 3.5000)-6 2 (.emhart.0 lb-in 90. Heli-Coil Insert Locking Torque – Metric Thread Size 2 oz-in 3 oz-in 7 oz-in 10 oz-in 13 oz-in 1.5 M20x2.2500)-20 5/16 (.75 M14x2 M16x2 M18x2.1250)-12 1-1/4 (1.5 15.3750)-12 1-1/2 (1.3750)-24 7/16 (.m 0.164)-32 10 (.5 42 54 67.0 lb-in 24.5 lb-in 24.0 lb-in 165.0 lb-in 190. Locking Torque 15th Cycle TABLE II.112)-40 5 (. The values shown conform to NASM 8846 (inch series) or MA1565 (metric series) requirement.7 M5x0.086)-56 3 (.9 1.000)-8 1-1/8 (1.216)-24* 1/4 (.0 lb-in 165.45 0.5 23.5 M18x1.com Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.1250)-7 1-1/4 (1.5 17.5 lb-in 6.5 19.0 lb-in 210.5 23.68 0.8 1.25 M10x1.5 15.15 0.0 lb-in M2x0.12 0. specify Dry Film Lubricant (Molybdenum Disulfide).5 M22x2.Heli-Coil screw lock torque data Heli-Coil Screw-Lock inserts meet the locking torque value of Tables I and II shown below.5 lb-in 9.3 0.6250)-18 3/4 (.0 lb-in 92. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 .0 lb-in 4.m METRIC COARSE 0.0 lb-in 18.5 10.6250)-11 3/4 (.5 31.164)-36 10 (.003 0.02 0.2500)-28 5/16 (.1 2.3750)-16 7/16 (.5000)-20 9/16 (.2 5.4375)-20 1/2 (.5 12 14 15.5 lb-in 12.5 M18x2 M20x2 M22x2 M24x2 M27x2 M30x2 M33x2 M36x2 M39x2 M36x3 M39x3 Max.2500)-12 1-3/8 (1.1 3 4.2x0.5 15.0 lb-in 1.000)-14* 1 (1.23 0.5 M3.5 7 9 10.8 M6x1 M7x1 M8x1.8750)-14 1 (1.3125)-18 3/8 (.7500)-10 7/8 (.5 lb-in 14.5 31. Torque values shown are interpolated from sizes that are included. an anti-seize compound MUST be applied to the screw or insert to minimize galling and maximize cycle life.5 12 14 15.0 lb-in 137.5 42 54 67.4 2.5 19. To improve the wear life of the screws in Screw-Lock insert applications.5 M12x1. TABLE I.190)-32 1/4 (.2500)-7 1-3/8 (1.0 lb-in 60.5 17.5000)-12 INCH COARSE 15 oz-in 20 oz-in 32 oz-in 48 oz-in 75 oz-in 6 lb-in 9 lb-in 13 lb-in 24 lb-in 30 lb-in 60 lb-in 80 lb-in 100 lb-in 150 lb-in 200 lb-in 300 lb-in 400 lb-in 600 lb-in 800 lb-in 900 lb-in 1000 lb-in 1150 lb-in 1350 lb-in INCH FINE 20 oz-in 32 oz-in 48 oz-in 6 lb-in 9 lb-in 13 lb-in 30 lb-in 60 lb-in 80 lb-in 100 lb-in 150 lb-in 200 lb-in 300 lb-in 400 lb-in 600 lb-in 800 lb-in 800 lb-in 900 lb-in 1000 lb-in 1150 lb-in 1350 lb-in Min.073)-64 2 (.25 M12x1.0 lb-in 32.4 2.8750)-9 1 (1.25 M12x1.5625)-12 5/8 (.0 lb-in 110.4 M2. All torque data derived for stainless inserts only.099)-48 4 (.3125)-24 3/8 (. cadmium plating or Primer Free coating be applied to the insert.4 0.05 0.5 M24x3 M27x3 M30x3.0 lb-in 70.138)-40 8 (.5 M36x4 M39x4 3 oz-in 7 oz-in 10 oz-in 1.5 M20x1.7500)-16 7/8 (.12 0.0 lb-in 16.4 1.5 M14x1.000)-12 1-1/8 (1.3750)-6 1-1/2 (1.5 17.0 lb-in 40.0 lb-in 185.5 M22x1.6 M4x0.5625)-18 5/8 (.0 lb-in 117.0 lb-in 1.45 M2.190)-24 12 (.4375)-14 1/2 (.1 0.5 lb-in 2.8 1.0 lb-in 30.5000)-13 9/16 (.5 M33x3. Heli-Coil Insert Locking Torque – Inch Max.5 80 94 108 122 136 150 METRIC FINE 6 10.0 lb-in M8x1 M10x1 M10x1.138)-32 8 (.099)-56 4 (.5x0.6 3 4.125)-40 6 (.45 M3x0.5 42 54 67.0 lb-in 143.5 lb-in 2. Locking Torque N.5 lb-in 7.0 lb-in 50.5 M16x1. Locking Torque Thread Size 1 (. 10 CERTIFIED ISO 9001 • OS 9000 ISO 14001 www.5 80 94 108 122 136 150 136 150 Min. Locking Torque 15th Cycle N.6 0.112)-48 6 (.5 * These sizes are not included in NASM 8846.14 0.

1-1/2. 3. Steel) 10. 3. For detailed charts on specific load values.000 160. Iridite 14 or 14-2 (MIL-C-5541) is recommended for critical parts rather than anodizing (MIL-S-5002). www. This allows for the design of assemblies where the bolt will fail before the parent material. Apply the primer to the hole sparingly and install the insert while the primer is still wet.000 Shear strength of parent material MPa (megapascals) (Alum. Table III – Inch Bolt & Heli-Coil Insert Selection Guide Bolt Material Minimum Ultimate Tensile Strength (PSI) 54. Tables VII & VIII. Mag. This choice of insert Shear strength of parent material (PSI) (Alum. occasional exposure to salty air or sea spray and the screw may be left out of the insert for extended periods of time. 2 & 3 Corrosion Protection Methods Method 1 – Parent Material Protection ALUMINUM: For oxide coating use Alodine. Be sure that the engaged thread length of the bolt is at least as long as the full tapped thread depth for the size selected (Dimension “H”.000 125.5 1. For HAE finishes..000 30. Emhart Teknologies Heli-Coil Bulletin 2003 • Tel. and 3. Type II.5 2 1. Federal Specification TT-P-1757.5 1.5 Type of Conditions & Protective Methods Parent Material Normal Severe Extremely Severe Aluminum Magnesium None 1 1&2 1. 1.5 1. Using a sealing.000 132. In critical applications.5 1 1 1 1000 – 3 2 1. use the lower of the two values. For applications at elevated temperatures. Extremely Severe Service – Assembly is exposed to salt water.5 1 1 1 1 1 1 400 2 1.. further corrosion protection can be achieved by: 1. In this design manual the lengths are listed as multiples of the nominal thread diameter of the screw.000 180.000 40. Using blind holes wherever possible.com CERTIFIED ISO 9001 • OS 9000 ISO 14001 11 . Using bolts that extend completely through the length of the insert.5 1 1200 – – 2. & 2 or 3 1&2 1.5 1. using carbon steel or alloy steel bolts. 2. insulating or step-down (5052 Alum.5 1 1 1 1 1 500 2. parent materials and bolt strengths. the shear strength of the material at that temperature must be determined for proper selection of bolt and insert length.000 50. MAGNESIUM: For oxide coating use Iridite 15 or dichromate surface treatments. pages 18 & 19).5 2 1. Anodize. Steel) 70 100 150 200 250 300 350 length balances the bolt tensile strength against the shear strength of the parent material.5 1 1 1 1 800 – 2.5 1400 – – 3 2. types of metals used. or Dry Film Lubricant per AS 5272 (MIL-L 46010) (no graphite).5 1. 2.0001" thick. 2-1/2..000 2-1/2 1-1/2 1-1/2 1 1 1 1 96. Parent material shear strengths are for room temperature.000 15.Heli-Coil design data Assembly Strength Heli-Coil offers maximum design flexibility while adhering to conservative engineering practice allowing use of Heli-Coil inserts in virtually any application or material. When the parent material shear strength falls between two listed values. In addition to the above methods.000 220. .000 25. Assembly strength is a function of shear area and the shear strength of both the bolt and parent material.5 2 1.5 1.000 20. Hard Coat or similar..) washer under the head of the bolt. The following definitions apply… Normal Service – Natural atmosphere environment with the screw always assembled in the insert.5 1 1 1 1 600 2. 2. always plug tapped holes first.000 3 2 1-1/2 1-1/2 1 1 1 108. Five lengths of inserts are available.5 1. Tables III and IV below show the length of insert to be used with different combinations of bolts and parent materials. 4. Corrosion Protection The effect of corrosion on threaded assemblies is dependent on many factors — environment. sealing mechanisms and length of service. using a non-hardening sealer or compound on the threaded assembly. The following recommendations apply for minimizing the effects of corrosion on Heli-Coil stainless steel insert assemblies at operating temperatures less than 800ºF. Severe Service – Mildly contaminated atmospheric conditions involving moisture. Heli-Coil Technical Bulletin 68-2 (inch) or Engineering Standard PP15 (metric) covers the complete range of sizes. Method 3 – Utilize Heli-Coil Primer-Free coated inserts or separate the parent material from the insert by using liquid zinc chromate primer.000 2 1-1/2 1 1 1 1 1 75. Method 2 – Coat the insert with one of the following: Cadmium per QQ-P-416. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 Guidelines for use of table: 1.000 3 – – – – – 2-1/2 2-1/2 3 3 – 2 2 2 2-1/2 3 3 1-1/2 1-1/2 2 2 2-1/2 2-1/2 1-1/2 1-1/2 1-1/2 2 2 2-1/2 1 1 1-1/2 1-1/2 1-1/2 2 1 1 1 1 1-1/2 1-1/2 Table IV – Metric Bolt & Heli-Coil Insert Selection Guide Bolt Material Minimum Ultimate Tensile Strength MPa (megapascals) 300 1. Iridite. Mag.5 1.5 1. corrosive atmosphere and/or the screw is out of the assembly frequently allowing a blind hole to trap water.emhart.

742 .312 1.250 1. Notes on Insert Specifications: 1. UNIFIED COARSE 0.750 2.375 0.1250)-7 1-1/4 (1.500 3.469 1.182 0.099)-48 4 (.125 3.500 1.345 0.500 1. Nominal Length is a computed value and cannot be measured.125 0.216 0.540 0.562 0. Insert No.129 0.312 1.492 0.562 1.432 0.051 1.656 0.592 .875 2.443 1.330 .1250)-12 1-1/4 (1.205 .492 0.172 0.125 3.110 0.500 Max.500 3. Number of Coils Nominal Length 1 Dia.297 0. For 2-1/2 and 3 diameter long inserts.148 0.326 .448 . Example: 1/4-20 x .000 2. 1-1/2 Dia.938 1.625 2.483 1. Min.875 2.164 0.380 0.4375)-14 1/2 (.193 .328 0.250 1.250 0.355 1.375 Free Running Insert.438 0.125 1.750 0.224 .188 2.380 .625 0.469 0.500 1.099 0.876 1.406 1.500 3.224 0.7500)-16 7/8 (.250 0.248 0.781 0.250 1.875 2.250 0.204 .312 0.375 0.198 0.215 0.414 0.276 0.110 . .625 0.597 .168 0.500 1.375 0.688 1. Fine 3585 Screw-Lock.622 .073)-64 2 (.125 1.758 .345 0.4375)-20 1/2 (.312 1.193 .938 1.375 0.164)-32 10 (.617 .549 .375 1.000 1. 3.112 0.000 2.406 1.5000)-20 9/16 (.562 1.414 0.144 .172 0.3750)-24 7/16 (.875 1.472 .Heli-Coil insert specifications – inch Type Nominal Thread Size Outside Diameter “Q” Nominal Length ScrewSize Standard Lock DesignInsert No. Grip Coil Location = 1/2 the number of free coils.691 . 3 Dia.6250)-11 3/4 (.250 1.250 1.875 1.086)-64 3 (.750 0. 2-1/2 Dia.901 1.236 .475 0.099 0.188 2.285 0. The number of coils are counted 90º from the tang.276 0.625 0.000)-14* 1 (1.158 . 2 Dia.5000)-12 1191 1191 1191 1191 1191 1191 1191 1191 1191 1191 1191 1191 1191 1191 1191 1191 1191 1191 1191 1191 1191 3591 3591 3591 3591 3591 3591 3591 3591 3591 3591 3591 3591 3591 3591 3591 3591 3591 3591 3591 3591 3591 02CN 03CN 04CN 06CN 2CN 3CN 4CN 5CN 6CN 7CN 8CN 9CN 10CN 12CN 14CN 16CN 161CN 18CN 20CN 22CN 24CN 0.2500)-28 5/16 (.315 1.750 3.148 0.312 0.138)-32 8 (.336 0.119 .146 0.410 0.500 0.875 1. 1185-4CNY375S Type Size 1185 Free Running. ation 1 Dia.328 0.258 0.250 2 Dia.000 1. It is the actual assembled length + 1/2 pitch.119 .688 1. 1 (.285 .500 0. 2-1/2 Dia.500 UNIFIED FINE 0.380 .162 .com Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.156 1.750 0.906 1.258 0.875 2.128 .125 0.198 0.938 1.304 1.250 2.248 0.375 1.250 1.750 2.125 1.500 0.410 0.259 .375 0.3750)-12 1-1/2 (1.021 1.138 0.938 1.452 .324 0.270 .750 0.173 .166 1.8750)-9 1 (1.250 2.062 2.875 1.285 0.306 .750 0.000 1.250 1.125)-40 6 (.Silver W – Dry Film Lubricant HG – Primer Free Length Packaging Blank – Bulk S – Strip Feed Complete Part No.3125)-18 3/8 (.375 2.562 0.310 .844 0.767 .312 1.750 0.438 4.750 0.250 1.188 0.8750)-14 1 (1.625 2.000 2. 12 CERTIFIED ISO 9001 • OS 9000 ISO 14001 www.500 1.215 0.219 0.750 4.570 0.562 0.5000)-13 9/16 (.500 0.073 0.256 .694 .129 0.000 2.164 0. Grip Coil(s) Location: for 1.438 0.2500)-12 1-3/8 (1.2500)-20 5/16 (.2500)-7 1-3/8 (1.000 3.147 .468 .125 0.733 .169 1.688 1.131 .250 2 (.000)-12 1-1/8 (1.052 1.138)-40 8 (.375 2.625 0.336 0.168 0.750 3. Grip Coil Location (distance from the tang) is the same as 2 diameter long inserts.246 0.500 0.062 2.099)-56 4 (.emhart.244 .000 1.400 .190 0.6250)-18 3/4 (.500 3.207 0.745 3-1/2 3-3/8 3-3/8 3-1/2 3-7/8 4-1/8 5 5-1/2 6-7/8 6-5/8 7-7/8 8 9 9-3/4 9-7/8 11-1/2 9-5/8 11-1/8 12-1/2 13-3/4 15-1/4 5-7/8 5-5/8 5-5/8 6 6-1/2 6-7/8 8-1/4 8-7/8 11 10-5/8 12-3/8 12-1/2 14-1/8 15-1/8 15-1/2 17-7/8 15 17-1/4 19-3/8 21-3/8 23-1/2 8-3/8 8 7-7/8 8-3/8 9-1/8 9-1/2 11-3/8 12-1/4 15 14-5/8 16-7/8 17-1/8 19-1/4 20-5/8 21-1/8 24-1/4 20-1/2 23-3/8 26-1/4 28-7/8 31-5/8 10-3/4 10-3/8 10-1/4 10-3/4 11-5/8 12-1/4 14-1/2 15-5/8 19-1/8 18-1/2 21-3/8 21-3/4 24-1/4 26 26-5/8 30-5/8 26 29-1/2 33 36-1/2 39-7/8 13-1/8 12-5/8 12-1/2 13-1/4 14-1/4 14-7/8 17-5/8 19 23-1/8 22-1/2 25-7/8 26-1/4 29-3/8 31-1/2 32-1/4 37 31-1/2 35-3/4 39-7/8 44 48-1/8 *Inactive for new design.312 0.3125)-24 3/8 (.112)-48 6 (.196 1.178 .439 1.190)-32 1/4 (.125 1.400 .648 0.812 3.125 3.526 .688 1.146 .656 0.812 3.475 0.112 0.022 1.7500)-10 7/8 (.380 0.190)-24 12 (.095 .881 1.190 0.5625)-18 5/8 (.727 .199 1.297 0.125 3.5625)-12 5/8 (.875 1.938 0.500 1. 2.3750)-16 7/16 (.500 0.000)-8 1-1/8 (1. 1-1/2 Dia.562 0.750 4.164)-36 10 (.781 0. Coarse 3591 Screw-Lock.643 1.438 4.750 0.220 .216)-24 1/4 (.500 1.280 0.5000)-6 1185 1185 1185 1185 1185 1185 1185 1185 1185 1185 1185 1185 1185 1185 1185 1185 1185 1185 1185 1185 1185 1185 1185 3585 3585 3585 3585 3585 3585 3585 3585 3585 3585 3585 3585 3585 3585 3585 3585 3585 3585 3585 3585 3585 3585 3585 01CN 02CN 03CN 04CN 05CN 06CN 2CN 3CN 1CN 4CN 5CN 6CN 7CN 8CN 9CN 10CN 12CN 14CN 16CN 18CN 20CN 22CN 24CN 0.110 .625 0.3750)-6 1-1/2 (1.750 2.086 0.207 0.159 .000 3.086 0.246 0.125 1.334 1.224 0.610 1.103 .710 .280 0.500 3.750 2.669 .875 1. Cadmium plated on Strip Feed.086)-56 3 (.575 1.186 1.094 1. Coarse 1191 Free Running. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 .125 1. 1-1/2 and 2 diameter long inserts.138 0.938 0.173 .000 1. 3 Dia.598 1.000 2.000 2.094 1.570 0.666 .772 2-3/4 3 2-7/8 2-3/4 3-1/4 2-3/4 3-1/2 2-7/8 3-1/2 3-3/8 4 4-3/8 4-1/2 4-7/8 5-1/8 5-1/4 5-7/8 6-1/4 6-3/8 6-1/8 7 6-1/2 7-1/4 4-7/8 5-1/4 5 4-3/4 5-1/2 4-3/4 6 5 6 5-3/4 6-5/8 7-1/4 7-3/8 7-7/8 8-1/4 8-1/2 9-3/8 10 10-1/8 9-7/8 11-1/4 10-1/2 11-1/2 6-7/8 7-3/8 7-1/4 6-3/4 7-3/4 6-7/8 8-3/8 7-1/8 8-3/8 8 9-1/4 10 10-1/4 11 11-1/2 11-3/4 13 13-3/4 14 13-5/8 15-3/8 14-3/8 15-7/8 8-7/8 9-5/8 9-3/8 8-7/8 10 8-7/8 10-3/4 9-1/4 10-5/8 10-3/8 11-7/8 12-7/8 13-1/8 14-1/8 14-3/4 15 16-1/2 17-1/2 17-3/4 17-1/2 19-1/2 18-3/8 20-1/8 10-7/8 11-7/8 11-1/2 10-7/8 12-1/4 10-7/8 13-1/4 11-3/8 13-1/8 12-3/4 14-5/8 15-3/4 16-1/8 17-1/8 17-7/8 18-3/8 20-1/8 21-1/4 21-5/8 21-1/4 23-3/4 22-1/4 24-1/2 .551 .524 .469 0.112)-40 5 (.139 .844 0. Fine See Chart Material Finish CN – Stainless Steel BN – Phosphor Bronze TN – Inconel X EN – Nitronic 60 GN – Titanium Blank – None See Chart Y – Cadmium V .625 0.

00 17.0 31.05 26.0 30.10 54. Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.5 54.0 55.0 67.0 28.5 99.0 33.0 7.0 24.0 5. M2.0 97. M2.40 45.0 10.5 M36x4 M39x4 1084 1084 1084 1084 1084 1084 1084 1084 1084 1084 1084 1084 1084 1084 1084 1084 1084 1084 1084 1084 1084 1084 1084 4184 4184 4184 4184 4184 4184 4184 4184 4184 4184 4184 4184 4184 4184 4184 4184 4184 4184 4184 4184 4184 4184 4184 2CN 2. M2.0 44.5 81.0 24.40 36.5 117.0 6.3 7.5 and M3.0 18.0 11.2 2.50 66.5 M16x1.Inconel X EN – Nitronic 60 GN – Titanium Blank – None See Chart Y – Cadmium V .0 39.0 18.5 5.0 37.0 24.0 30.5 M20x2. Min.0 23.0 30.5 M22x1.0 41.0 40.0 24.5 4.0 5. 5145.0 7.0 21.0 9. 2.0 10.65 15.0 30.5 M18x2 M20x2 M22x2 M24x2 M27x2 M30x2 M33x2 M36x2 M39x2 M36x3 M39x3 4255 4255 4649 4649 3745 3745 3745 3745 3745 3745 4266 4266 4266 4266 4266 4266 4266 4266 4266 4277 4277 5255 5255 5649 5649 5145 5145 5145 5145 5145 5145 5266 5266 5266 5266 5266 5266 5266 5266 5266 5277 5277 8CN 10CN 10CN 12CN 12CN 14CN 16CN 18CN 20CN 22CN 18CN 20CN 22CN 24CN 27CN 30CN 33CN 36CN 39CN 36CN 39CN 8.0 22.00 3-1/2 3-1/8 3-3/8 3-3/4 3-3/4 3-5/8 4-1/8 4 4-7/8 4-1/2 4-7/8 5 5-1/8 6-1/8 5-3/8 6-1/8 6-3/4 6-1/8 7 6-3/4 7-1/2 7-1/8 7-7/8 5-1/2 5-3/8 5-3/4 6-3/8 6-3/8 6-1/8 6-7/8 6-3/4 8 7-3/8 8 8-1/4 8-1/2 9-3/4 8-7/8 9-7/8 10-7/8 10 11-1/4 10-3/4 12 11-3/8 12-1/2 7-3/4 7-5/8 8-1/8 8-7/8 8-3/4 8-5/8 9-5/8 9-1/2 11-1/8 10-1/4 11-1/8 11-1/2 11-3/4 13-1/2 12-1/4 13-5/8 14-7/8 13-3/4 15-1/2 14-7/8 16-1/2 15-5/8 17-1/8 10-1/8 9-7/8 10-1/2 11-3/8 11-3/8 11-1/8 12-3/8 12-1/8 14-1/8 13-1/4 14-1/4 14-5/8 15 17-1/4 15-5/8 17-3/8 19 17-1/2 19-3/4 18-7/8 21 19-7/8 21-3/4 12-3/8 12-1/8 12-3/4 13-7/8 13-3/4 13-5/8 15-1/8 14-7/8 17-1/4 16-1/8 17-3/8 17-7/8 18-3/8 21 19 21-1/8 23-1/8 21-3/8 24 23 25-3/8 24-1/4 26-3/8 10.0 15. 4649.0 27.0 30. 2-1/2 Dia.0 75.0 6.5 9.0 54.5x0.0 33.0 35.0 67.0 58. 3745. M3.95 5.40 26.00 32.5 M3.0 20.emhart.0 36.50 78.40 14.0 30.5CN 4CN 5CN 6CN 7CN 8CN 10CN 12CN 14CN 16CN 18CN 20CN 22CN 24CN 27CN 30CN 33CN 36CN 39CN 2.0 21.5x0.0 60.50 12.0 10.0 90.70 45.0 40.5 3.0 82.30 78.6 2.0 6.80 20. 4266 & 4277 Free Running.0 15.55 36.0 24.45 M3x0.0 20.55 44.0 12.05 40.5 M24x3 M27x3 M30x3. METRIC COARSE 4.7 Free Running Insert.20 42.20 42.0 3.0 18.0 3.com CERTIFIED ISO 9001 • OS 9000 ISO 14001 13 .0 8.75 24.0 8.5.30 35.0 60.0 40. M3.10 24.0 36.50 4.0 18. M2.0 55.0 7. 1 Dia.0 6.20 44.50 29.80 7.0 41.10 32.70 39.95 9.0 108.5 and M4. Phosphor Bronze Inserts – Not available in sizes M2.0 44.90 46.2.8 M6x1 M7x1 M8x1.0 12.0 18.70 20. Example: M4 x 0.80 66.0 12.90 29.0 12. 1-1/2 Dia.60 21.0 17.75 M14x2 M16x2 M18x2.8 4.5 54.0 33.0 36.0 21. 2-1/2 Dia.0 97.4 M2.85 24. 1-1/2 Dia.0 16.5 117.0 41.5 M22x2.4 5.0 66.0 45.0 20.0 31.0 90.0 33.0 27.0 39.15 44.Silver W – Dry Film Lubricant HG – Primer Free Packaging Blank – Bulk S – Strip Feed Complete Part No.95 24.0 14.20 10.0 108.0 42.0 25.30 28.5 54.0 49.0 48.0 16.0 66. Fine 4184 Screw-Lock.0 82.0 3.0 10. The number of coils are counted from the notch.30 40. Notes on Insert Specifications: 1.00 3.5 12.0 9.5 M14x1.5 99.3 3.5 M20x1.00 14.0 37.0 15. 5649.70 3.0 16.0 108.05 10.8 10.45 21.2x0.0 49.0 60.0 14.5 15.35 12.5 9.0 21.0 27.0 30.25 19.40 Number of Coils Nominal Length Max.5 M12x1.00 26.0 36.0 50.0 48.0 36.0 14.60 6.5CN 3CN 3. Outside Diameter 3 Dia.00 78.0 36.30 72.0 55.0 12.0 10.0 30. Fine Size See Chart Material Finish Length CN – Stainless Steel BN – Phosphor Bronze TN .35 4.0 50.0 14.0 18.0 50.0 90.0 8.6 M4x0.5 21.0 45.25 28.80 7.20 6.0 33.25 M12x1.0 30.55 32.0 25. ScrewLock Insert No.25 12.2.0 60.0 18. Coarse 4255. Size Designation “Q” Nominal Length 1 Dia.5 3.Heli-Coil insert specifications – metric Nominal Thread Size Type Standard Insert No.0 5.2CN 2.0 23.0 90.0 30.80 72.7 M5x0.30 24. 3.0 24.50 15.0 14.0 45. M2x0.0 25.25 M12x1.0 27.5 M8x1 M10x1 M10x1.90 36.0 18.0 12.0 30.0 66.0 60. Inconel X Inserts – 1 diameter long Screw-Lock inserts not available in sizes M2.60 METRIC FINE 16. 2 Dia.0 3.80 72.5 2 Dia.0 7.0 97.35 19.0 21.60 22.5 117.0 44.40 8.0 25.0 16.0 54.0 2.0 35.0 72.0 58.5 81.0 40.0 36.0 20.95 20.95 17.0 20.70 42.0 23.0 34.0 2.5 45.0 12. 2.90 36. Coarse 5255. 5266 & 5277 Screw-Lock. Cadmium plated on Strip Feed.80 5-7/8 7-5/8 5-7/8 7-1/4 6 7-1/8 8-1/4 9-1/2 10-3/4 11-7/8 7 7-7/8 8-3/4 9-1/2 10-7/8 12-1/4 13-5/8 15 16-3/8 9-3/4 10-3/4 9-3/8 12 9-1/2 11-5/8 9-5/8 11-3/8 13-1/8 15 16-7/8 18-1/2 11-1/8 12-1/2 13-3/4 15 17 19-1/8 21-1/8 23-1/4 25-1/4 15-1/4 16-3/4 13 16-1/2 13-1/8 15-7/8 13-3/8 15-5/8 18 20-3/8 22-7/8 25-1/8 15-3/8 17-1/4 18-7/8 20-3/8 23-1/4 25-7/8 28-5/8 31-3/8 34-1/8 20-7/8 22-3/4 16-1/2 21 16-3/4 20-1/4 17 20 22-3/4 25-7/8 28-7/8 31-5/8 19-1/2 21-7/8 23-7/8 25-7/8 29-3/8 32-3/4 36 39-1/2 43 26-1/2 28-7/8 20-1/8 25-1/2 20-3/8 24-1/2 20-3/4 24-1/4 27-5/8 31-3/8 35 38-1/4 23-5/8 26-1/2 29 31-1/4 35-1/2 39-1/2 43-1/2 47-3/4 51-7/8 32 34-7/8 1084-4CNY060S Type 1084 Free Running.60 48.0 54.0 27.5 45.40 60.5 M33x3.5 M18x1. 4.0 15.0 34.0 22.0 42.0 25. Nominal length is a computed value and cannot be measured.90 48. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 www.0 25.65 32.0 18.5 6.00 54.25 12.0 28.15 40.0 11.70 4.5 4. It is the actual assembled length + 1/2 pitch.0 39.25 M10x1.80 5.0 75.0 58.65 16.00 39.30 60.45 M2.0 22.0 24.0 72. 3 Dia.0 36.0 90.3 6.

tapped with a plug tap. the class of fit of the final assembly is a function of the tapped hole.emhart. Class of Fit Since Heli-Coil inserts are flexible.com Emhart Teknologies Heli-Coil Bulletin 2003 • Tel. TOP COIL TO BE 0. Class 2B tapped holes provide maximum production tolerances while Class 3B or 4H5H holes provide slightly higher and more consistent selflocking torque when Screw-Lock inserts are used. Tables VII & VIII. the hole should be countersunk. Heli-Coil STI (Screw Thread Insert) taps are available in inch series for both Class 2B and 3B. Q For production.5 P BELOW SURFACE H F 2 PITCH INCOMPLETE THREADS 4 PITCH INCOMPLETE THREADS 1 PITCH TAP END CLEARANCE 1 PITCH TAP END CLEARANCE TANG REMOVED PLUG STYLE TAP BOTTOMING STYLE TAP HOLE PREPARATION 14 CERTIFIED ISO 9001 • OS 9000 ISO 14001 www. Drawing Call Out Below is a typical drawing call out for a Heli-Coil Insert Assembly. Boss thickness is a function of the size and length of the insert chosen and the particular requirements of the component being designed. Metric Classes include 5H and 4H5H.75 P TO 1. Pages 18 & 19). In this case the minimum material thickness is “Q” + 1 pitch. without a countersink and the insert installed 1/4-1/2 pitch below the surface.562 long Screw-Lock insert in a blind hole. Pages 18 & 19). contact us to obtain minimum bolt projection data. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 . For critical applications. The minimum material thickness for through hole assemblies is equal to the Insert Nominal Length (Dimension Q. If design limitations prohibit this. A boss diameter of twice the nominal bolt size is adequate for most load conditions. Class 3B fit. and the insert installed 3/4–1-1/2 pitch below the surface. The bolt must engage the entire insert to insure maximum strength of a Heli-Coil insert assembly. Pages 12 &13). It is strongly recommended that the tang always be removed and bolt projection be equal to the full tapped thread depth (Dimension H. The example used is a 3/8-24 x . The use of Heli-Coil inserts generally minimizes the size of the boss because their high strength characteristics allow for smaller or fewer fasteners. the boss diameter should be twice the Heli-Coil tap major diameter (Tables VII & VIII.Heli-Coil assembly design Boss Dimensions Bolt Projection Material Thickness Standard boss configurations may be used with Heli-Coil inserts.

emhart. pages 16 & 17. Class 3B. • High Spiral Flute Bottoming taps (chips are pulled out of the hole) are used for deep or blind holes in soft stringy materials and holes with minimal chip clearance • Roughing taps (7/16-1") are available for materials difficult to tap to reduce the load and wear on the finishing tap. The formula for the drill depth is given on Pages 16 & 17. Pages 18 & 19) Heli-Coil tap 6FPB. For through holes without a countersink the minimum full tapped thread depth must be equal to the insert nominal length (Dimension Q. according to sampling plan. hand and short run production • Spiral Point Plug taps (chips are pushed forward) are used for through holes and blind hole with ample chip clearance at the bottom. Screw-Lock Heli-Coil Insert.com CERTIFIED ISO 9001 • OS 9000 ISO 14001 15 . Plug & Bottoming style which are used for Preparing Process Sheets A sample process sheet for preparing a tapped hole for Heli-Coil inserts is shown below. Insert installation and tang break off are covered in subsequent pages. Drill 2. Drilling The suggested drill sizes listed for aluminum in Tables V & VI. 3. The drill depths listed in this table allow for tap end clearance. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 www. M8 & under Use a bottoming tap Eliminate the countersink Reduce insert “set-down” to 1/4-1/2 pitch Amount of Reduction one half of the bolt diameter 2 pitches 1/2 pitch up to 1/2 pitch 4. Part No. Page 27 70 Break off tang Heli-Coil tang break-off tool 3692-6. Page 31 Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.Heli-Coil production engineering data Engineering Data 2.3840/. No. Pages 18 & 19) are MINIMUM for blind holes with countersinks.42/. tapped with a plug tap in aluminum Oper. Pages 18 & 19) 120º countersink 30 Tap 3/8 (. Highlighted are references to the various dimensional data and part number specifications listed in the tables on pages listed. Tapping The dimensions for the depth of the full tapped thread (Dimension H.45 diameter (Dimension M. Gage Countersinking the drilled hole is recommended to prevent a feather edge at the top of the tapped hole and to help guide the insert into the tapped threads. 5H metric and 3B (inch) or 4H5H (metric) tapped holes. one or more of the following steps may be helpful: Action Remove the male center on plug taps 5/16. Heli-Coil taps for free machining materials are listed in Tables IX & XII. 3591-6CN562 Blind Hole. the tapped holes before insert installation. Tables VII & VIII. A 120º included angle countersink is necessary to insure that the angle of the tapped thread and the countersink are the same (120º ÷ 2 = 60º tapped thread). are within the minor diameter limits specified in NASM33537 or MA1565.3906). Tap 4. Drill sizes listed for steel. Pages 16 & 17 20 Countersink 120º±5º to . Pages 20 & 22 40 Remove chips Air Nozzle 50 Gage according to your sampling plan Heli-Coil gage 3694-6.3910 diameter to minimum depth (Dimension F. magnesium and plastic are larger (in most cases) allowing for parent material “close-in” in soft materials and increased tap wear life in hard materials. If it is necessary to decrease the Minimum Depth of the drilled and tapped hole. See Pages 24 & 25 for gage part numbers and further gaging data.562 long. Pages 16 & 17) Tool or Gage 25/64 drill (. to allow for chip clearance. Pages 24 & 25 60 Install 3591-6CN562 Heli-Coil insert 3/4 to 1-1/2 pitch below surface Installation Tool 7552-6. Tables V & VI. especially when using Spiral Pointed Taps. Countersink 3.3750)-24 UNF-3B STI Thread Depth . . These drill depths are minimum and should be increased where possible. 1. Countersinking Conventional machining methods are used for Heli-Coil assemblies. Hole preparation for 3/8-24.600 (Dimension H. The process is simple… 1. Flute. (Class of fit recommendations are given on Page 14). and the chamfer on the tap. Tables VII & VIII. There are four types of taps listed: • Straight. Operation Description 10 Drill hole . Tables IX & XI. Pages 12 & 13). Tables V & VI. maximum insert “set-down”. Pages 20 & 22 Class 2B (inch). Tables VII & VIII. countersink. Gaging Heli-Coil thread plug gages should be used to check.

486 .187 2.8906) 1-1/32 (1.312 3.195 .3320) X (.700 . UNIFIED FINE .815 .3281) 25/64 (.542 .2656) 1-25/64 (1.4375)-14 1/2 (.682 .795 2.394 .821 2.212 .315 .700 .450 .375 1.269 .874 1.357 .3906) 1-33/64 (1.104 4.393 .3281) 25/64 (.1040) 3mm (.4375)-20 1/2 (.410 .534 .589 .150 1.738 1.1770) #5 (.138)-40 8 (.2280) H (.157 .368 .276 .338 .454 .182 .7656) 57/64 (.113 1.521 .125 1.642 .614 1.625 .050 1.164)-32 10 (.238 .833 *Standard size drills are suggested even though in these sizes they vary slightly from minor diameter specifications in NASM33537.2969) 1-27/64 (1.846 1.602 . #46 (.929 2.420 2.472 .187 1.350 1.062 3.419 .000 1.333 .286 .614 1.188 1.Heli-Coil drilling data – inch The minimum drilling depths shown below allow for the following recommended practices: 1.670 2.857 .6562) 25/32 (.750 2.292 1.833 2.417 3.434 .2610) 21/64 (.750 4.5938) 21/32 (.5781) 21/32 (.7656) 57/64 (.2500)-7 1-3/8 (1.915 1.208 2.357 .408 .125 2.000 3.875 4.4219) 1-35/64 (1.355 .019 2. .1495) #16 (.167 .002 1.445 .784 .812 .099)-48 4 (.696 4.405 .500 2.1181) #26 (.223 .833 3.232 4.450 1.1730) #7 (.286 1.321 .462 .321 4. 2-1/2 Dia.786 1.0785) 3/32 (.383 .633 .278 .7812) 29/32 (.374 .7812) 29/32 (.625 5.5625)-12* 5/8 (.175 1.750 1.240 .500 1.439 .625 1.425 1.162 1.625 .950 1.0960) 7/64 (.1250)-12* 1-1/4 (1.500 3.471 .000 .083 .2500)-20 5/16 (.758 .3750)-24 7/16 (.146 3.1250)-7 1-1/4 (1.429 3.583 .396 2.472 1.2280) H (.0925) #37 (.514 1.167 .232 .289 .0810) #41 (.279 .1730) 13/64 (.269 .5156) 37/64 (.000 1-1/2 Dia.307 . 2.136 .495 . 2 Dia.500 .186 1.911 3.708 4.266 .446 2.363 .1719) 1-19/64 (1.5312) 19/32 (.535 .089 1.500 1.6406) 49/64 (.069 3.380 .839 .179 1.273 .500 2.524 .312 .718 .599 .867 1.357 3.357 .680 .929 3.926 2.236 .925 1.5000)-13* 9/16 (.957 1.295 1.4531) 33/64 (.800 2.1360) #25 (.670 .479 .331 .598 1.250 Bottoming Taps 3 Dia.898 .1470) #17 (.690 .426 .190)-32 1/4 (.160 1.429 2.5156) 37/64 (.050 .282 .638 .006 1.138)-32 8 (.6250)-18 3/4 (.281 .000 3.946 4.332 .176 1.458 3.895 .5469) UNIFIED COARSE .112)-48 6 (.1065) #31 (.1200) #25 (.725 2.714 .5000)-12* #47 (.349 .562 3.071 3.574 .6562) 25/32 (.149 .737 .000 .500 2.0925) #36 (.630 .099)-56 4 (.412 .962 1.542 1.750 3.895 .738 1.757 2.000)-8 1-1/8 (1.707 .762 .458 4.308 1.617 .875 2.833 .271 1.473 2.250 2.000 2.937 4.250 1.com Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.263 .3750)-12* 1-1/2 (1.0312) 1-11/64 (1.495 .073)-64 2 (.483 1.112)-40 5 (.917 1.000 2.104 1.957 1. Calculation of dimension “F” is as follows: TABLE V – INCH DRILLED HOLE DIMENSIONS Nominal Thread Size Suggested Drill Size Aluminum 1 (.125 5.062 1.203 .532 .186 2.750 .821 3.908 2.194 2.3970) 29/64 (.5000)-6 2 (.5781) 41/64 (.375 3.343 1. Plastic 1 Dia.318 .9062) 1-1/32 (1.000 1.108 1.505 .293 .0312) 1-11/64 (1.850 3.896 2.170 .500 1.243 .076 1.750 3.600 . (Note: Plug taps 5/16" or M8 and smaller have a male center and the drilled hole depth dimensions allow for this length (one half of the diameter of the bolt).058 1.475 .200 1.333 3.286 2.535 .1065) #31 (.288 .5312) .808 .808 2.4531) 17/32 (. Countersinking the drilled hole to prevent a feather edge at the start of the tapped hole.525 .854 1.097 2.500 2-1/2 Dia.6250)-11 3/4 (.1562) 1-9/32 (1.190)-24 12 (.400 .475 1.452 .2031) 6.8750)-9 1 (1.3970) 29/64 (.743 1.250 4.2500)-28 5/16 (.461 .036 2.35mm (.583 1.0312) 1-1/32 (1.635 .525 1.958 1.083 4.305 .380 .724 .588 .517 .384 3.938 1.086)-64 3 (.833 3.259 2.216)-24* 1/4 (.675 .893 1.632 3.547 .603 .457 1.577 .161 1.982 2.457 1.404 .323 .4mm (.5000)-20 9/16 (.583 1.220 .500 1.964 1.2812) 1-13/32 (1.000 2.292 3.982 2.35mm (.792 5.1470) #17 (.786 2.2031) #1 (.021 2.550 1.1200) 3.107 2.600 1.3906) 29/64 (.7500)-10 7/8 (.852 1.625 3.313 .372 .9062) 1-1/32 (1.307 .1406) 1-17/64 (1.375 1.518 .979 2.100 2.172 .212 1.5781) 41/64 (.065 1.268 .7500)-16 7/8 (.800 .350 .1094) #31 (.324 .1339) #26 (.4062) 1-17/32 (1.158 1.950 1.054 3.417 . 3 Dia.514 .625 3.8906) 1-1/64 (1.3750)-16 7/16 (.696 1.539 .192 .741 .8750)-14 1 (1.019 2.422 .947 1.558 1.395 .164)-36 10 (. 1-1/2 Dia.225 .568 .2638) 21/64 (.453 .319 1.643 .042 2.812 1.000 4.5156) 37/64 (.659 .437 2.516 .875 1. 1 Dia.381 1.729 2.989 1.583 2.235 .662 .607 5.413 .2660) Q (.2010) G (.695 .429 1.962 2.250 4.943 1.176 1. .624 1.458 1.0938) #36 (.436 .464 .790 .304 1.emhart.208 2.917 .349 .820 .7mm (.200 .256 .2969) 1-27/64 (1.250 2. 16 CERTIFIED ISO 9001 • OS 9000 ISO 14001 www.462 1.300 1.2055) #1 (.3906) 29/64 (.365 .3125)-24 3/8 (.0156) 1-1/64 (1.825 1.342 1.545 3.333 2.176 1.500 3.286 3.346 1.430 .542 .301 1.209 .107 3.4531) 33/64 (.395 1.5625)-18 5/8 (.1770) 13/64 (.371 .750 4.375 3.1495) #16 (.030 .725 .401 . Magnesium.5156) “F” MINIMUM DRILLING DEPTH FOR EACH INSERT LENGTH Plug Taps Steel. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 .3750)-6 1-1/2 (1.750 2.275 .616 2.708 1.741 2.239 2.083 3.000)-12* 1-1/8 (1.729 .2500)-12* 1-3/8 (1.309 .352 .251 .801 .800 .3320) X (.750 2.2660) Q (.000)-14 1 (1.245 .305 1.750 2.0156) 1-9/64 (1.125 1.847 1.086)-56 3 (.575 .250 2.322 .700 1.375 1.905 1.627 1.4219) 1-35/64 (1.170 1.738 .598 .491 .125)-40 6 (.329 .900 2.0312) 1-5/32 (1.500 3.417 2.6406) 49/64 (.333 1.712 1.5469) 2.771 4.319 . Dimensions are shown for both plug and bottoming taps.667 .086 1. 3/4 – 1-1/2 pitch of insert “setdown” to allow for maximum production tolerance.275 2.732 3.103 1. 2 Dia.1719) 1-19/64 (1.650 3.470 .4531) 33/64 (.785 2.564 .376 .791 .3125)-18 3/8 (.1200) #29 (.768 .

00 52.00 48.00 4.40 6.7 4.00 36.00 51.00 22.00 27.00 24.00 124.00 56.733 16.049 28.00 42.50 93.00 20.50 66.00 34.50 27.5 M24x3 M27x3 M30x3.45 7.407 7.50 12.00 79.5 18.50 66.00 102.00 13.00 31.00 66.5 M20x2.433 24.25 20.00 66.20 16.00 32.00 54.5 M36x4 M39x4 2.3 6.00 30.80 10.00 55.00 57.50 70.00 30.00 10.00 67. Plastic 1 Dia.00 58.00 116.00 96.00 39.50 43.00 44.50 23.00 19.00 54.50 20.00 69.00 72.40 9.00 32.00 29.00 27.00 37.50 34.5 30.00 19.00 21.407 10.50 107.25 18.00 28.00 63.00 63.00 33.80 14.00 56.3 10.00 9. 2 Dia.00 36.00 126.00 19.00 17.00 105.50 19.5* M14x1.50 57.00 66.20 12.00 70.5 30.00 49.5 16.00 26.324 12.00 METRIC FINE 22.00 36.25 16.00 14. Suggested Drill Size “F” MINIMUM DRILLING DEPTH FOR EACH INSERT LENGTH Plug Taps Bottoming Taps Nominal Thread Size Aluminum Steel.95 10.00 68.50 89.00 81.433 33.00 16.00 56.40 6.324 14.00 72.00 44.00 27.50 37.217 10.30 15.1 2.60 6.00 36.00 37.05 9.00 72.80 8.00 21.5 16.55 6.5 39.00 22.00 51.5 27.324 18.15 3.00 40.50 59.00 36.649 39.00 36.20 11.3 2.5 16.00 38.541 22.00 30.00 38.5 37 40 18.65 8.40 6.00 4.75 22.341 40.50 34.5* M18x1.00 78.324 16.00 56. 3 Dia.00 74.30 14.397 2.00 50.00 45.00 38.25 12.75 22.00 74.00 80.00 24.2 6.00 53.00 28.00 42.00 54.00 47.00 44.00 24.60 4.50 46.00 80.00 84.5 20.80 12.40 6.50 125.60 12.25 10.00 24.00 65.00 52.00 39.649 27.220 3.733 27.00 72.75 31 34 37 40 2.5 18.40 7.00 31.00 96.5 14.5* M22x1.30 8.50 99.5 24.5 20.50 45.271 12.757 36.00 30.3 8. 3 Dia.00 18.00 24.5 18.733 18.00 11.00 25.00 109.733 20.2x0.00 94.75 20.00 44.00 48.00 48.00 34.5 22.00 32.644 14.50 31.00 46.00 21.00 35.1 2.560 20.50 9.733 24.00 39. M For Bottoming Taps: F=Insert Nominal Length (Q)+2P (Tap Chamfer) + 1P (allowance for countersink and maximum insert set-down).5x0.00 78.00 16.00 94.50 53.00 93.50 7.324 18.00 51.00 86.00 31.00 33.50 120.5 36.20 9.00 M8x1 M10x1 M10x1.00 69.5 18.00 29.00 7.649 30.207 34.00 28.50 27.50 33.00 66.00 39.5 33.00 62.80 17.00 104.50 11.00 66.407 8.00 40.75 27.00 35.00 96.2 5.00 54.00 57.40 11.00 41.20 15.00 37.00 42.00 51.00 14.560 18.50 102.00 54.334 6.00 26.341 2.896 25.560 16.5 24.00 66.45 M3x0.00 37.50 133.00 45.5 M12x1.25 12.00 30.541 20.00 70.00 53.152 5.00 5.2 3.866 39. F F TABLE VI – METRIC DRILLED HOLE DIMENSIONS Minor Diameter Min.00 84.00 63.00 60.379 14.00 37.00 42.50 17.00 18.00 70.15 12.90 6.630 4.75 27.5 33.3 10.00 70.00 42.00 52.00 52.00 111.00 62.30 10.50 27.00 52.00 16.60 6.5* M20x1.00 25.00 35. 1-1/2 Dia.5 M33x3.7 M5x0.217 10.85 10.50 25.50 102.00 63.Heli-Coil drilling data – metric For Plug Taps 5/16" or M8 and smaller: F= Insert Nominal Length (Q)+.00 74.00 9.597 3.5 12. 3.50 31.560 12.20 12.174 6.00 20. 2 Dia.00 27.00 62.00 129.324 22.00 42.00 98.00 * Standard size drills are suggested even though in these sizes they vary slightly from minor diameter limits.00 48.8 M6x1 M7x1 M8x1.00 22.50 28.00 40.433 30.049 8.10 15.50 5.324 20.00 21.00 35.433 16.00 61.00 51.00 33.65 3.00 52.00 23.50 87.50 21.755 4.00 57.00 60.00 46.00 18.5 37 40 8.80 22.00 68.00 80.5 M3.5 27.483 12.00 48.00 29. Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.00 121.00 85.emhart.45 7.10 8.00 39.00 48.00 28.50 72.00 68.00 30.433 27.00 60.00 76.00 132.541 24.00 44.00 47.483 12.00 34.00 32.00 51.00 34.00 39.50 72.00 114.108 3.00 76.00 135.75 24.049 31.00 21.60 5. 1 Dia.00 60.50 129.00 45.00 55.00 57.049 40.00 70.00 48.75 M14x2 M16x2 M18x2.00 59.00 108.00 30.00 17.30 5.25 14.00 Max.00 88.217 7.00 103.00 90.170 2.5 36.35 14.25 12.733 33.00 74.00 90.70 18.00 12.00 89.50 20.433 18.00 60.00 59.00 22.60 7.00 109. For Plug Taps 3/8" or M10 and larger: F=Insert Nominal Length COUNTERSUNK 120°± 5° (Q)+4P (Tap Chamfer) + 1P (allowance for countersink and maximum insert set-down).00 41.00 36.00 43.50 19.80 8.00 96.560 18.00 29.00 42.5 (Bolt Nominal Diameter) + 4P (Tap Chamfer) + 1P (allowance for countersink and maximum insert set-down).5 39.00 82.00 47.5 22. 2-1/2 Dia.00 98.00 22.00 31.50 87.00 30. 1-1/2 Dia.297 2.00 54.75 31 34 37 40 METRIC COARSE 5.50 40.25* M12x1.00 29.757 33.6 M4x0.00 111.00 78.00 24.5* M18x2 M20x2 M22x2 M24x2 M27x2 M30x2 M33x2 M36x2 M39x2 M36x3 M39x3 8.00 46.25 10.00 45.00 90.00 115.00 75.00 65.00 43.00 41.00 49.00 60.00 84.35 2.00 35.433 36.00 50.4 10.5 22. M2X0.50 26.00 55.25 10.00 64.00 78.896 22.20 7.560 22.649 8.00 28.00 120.50 25.00 15.50 19.00 48.5 M22x2.866 2.00 90.90 10.10 5.00 25. 2-1/2 Dia.50 141.20 18.5 12.00 48.25* M12x1.00 41.30 8.217 8.50 8.50 39.00 83.25 7.5 20.20 16.45 M2.00 30.20 10.433 39.733 37.85 10.00 120.50 26.5x0.5 14.50 35.00 61.00 16.00 29.00 81.80 13.207 37.433 20.433 22.com CERTIFIED ISO 9001 • OS 9000 ISO 14001 17 .483 10.00 84.00 75.00 13.00 24.00 41.25 12.733 22.70 13.00 54.30 19.40 8.00 45.00 32.75 20.087 2.7 4. Magnesium.5* M16x1. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 www.733 39.00 75.50 113.00 43.433 36.00 58.00 64.00 26.896 20.697 3.00 102.75 24.50 62.00 90.00 50.00 60.25 18.00 26.00 25.3 7.70 8.00 44.00 113.4 M2.00 106.00 79.733 30.271 10.560 14.00 72.733 36.00 23.5 14.00 36.00 36.00 33.25 5.25 22.292 5.271 12.00 66.407 10.20 14.00 23.25 M10x1.55 3.25 8.00 48.

0899 .230 .69 .330 .370 .680 .1560 .11 1.070 2.0527 1.16667 .3750)-12 1-1/2 (1.370 .320 .16 .6126 .840 1.34 .380 .2103 .000 1.08333 Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.140 1.0958 .0421 1.550 .080 .07143 .4832 1. 3B Max.3125)-18 3/8 (.720 1.510 .4156 .0812 1.3421 .490 1.390 1.5625)-12 5/8 (.740 1.2732 .1601 .5826 .38 .8216 .59 1.430 .810 .2851 .1279 .4639 .900 3.3215 .9257 1.0996 .020 2.10 .300 1. Max.5918 .790 .210 .45 .59 .5560 .099)-56 4 (.600 3.12500 .23 .130 .550 1.0843 .120 .099)-48 4 (.08333 .2500)-20 5/16 (.086)-64 3 (.230 .05000 .1104 .3428 1.300 .080 1.270 .510 .3125)-24 3/8 (.960 1.140 .310 .20 .5542 .6384 .580 .1527 .670 .112)-48 6 (.1821 .3750)-16 7/16 (.1990 .66 .0243 1.4875 .380 1.700 3.6208 .580 .4602 .620 .2765 .330 1.770 1.310 .32 1.210 4.0989 .8750)-14 1 (1.27 .4483 .990 .190 1.7961 . all tapped hole dimensions must be met after the finishes are applied.5325 .2041 .420 .340 .4047 .490 .2430 .2704 .01786 .4421 1.2809 1.59 .310 1.07143 .45 .65250)-11 3/4 (.14 .07143 .63 .3987 .38 1.4900 1.0247 1.5745 .76 .2337 .4375)-20 1/2 (.730 .0823 .1430 .7906 .22 1.4744 .120 .9274 1.3171 1.04167 .Heli-Coil tapping data – inch The minimum tapping depths shown below (Dimension H) is the MINIMUM for countersunk holes and an insert set-down of 1 – 1/2 pitch maximum.07692 .17 1.125)-40 6 (.11111 .150 .60 .6751 .4364 1.1569 .4059 .800 .01786 .29 1.2239 1.5986 .52 .090 .2262 1. BOTTOMING STYLE TAP H D F 2 PITCH INCOMPLETE THREADS 4 PITCH INCOMPLETE THREADS 1 PITCH TAP END CLEARANCE 1 PITCH TAP END CLEARANCE TABLE VII – INCH TAPPED HOLE DIMENSIONS Countersink “M” Diameter (120º ±5º included angle) Nominal Thread Size 18 Min.4890 .5499 .580 1.02500 .190)-24 12 (.7232 .460 1.440 .230 1.03125 .0976 .3490 1.410 .1940 2.2646 .04167 .5273 .980 1.420 .2192 .50 .5371 .1126 .41 1.1843 .14 1.680 .09 .170 1.29 .1250)-12 1-1/4 (1.8994 1.0961 .1036 .260 2.17 .0508 1.6225 .3700 .160 .62 .11 .570 1.7500)-10 7/8 (.690 .1849 .3750)-6 1-1/2 (1.06250 .1611 .310 .6042 .23 .23 .380 1.2681 1.2464 .6167 .35 1.2170 .930 2.1229 .112)-40 5 (.11 .520 3.160 .170 .1583 .02500 .1840 .6151 UNIFIED COARSE .125 .3342 .02778 .320 .2123 .00 1.4189 .190 .9214 1.3112 1.04167 .3515 .7716 .0962 . (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 .5625)-18 5/8 (.275 .0832 .3931 1.080 1-1/2D 3D Min.1252 .4839 .1283 .520 .330 .650 1.08333 .073)-64 2 (.830 3.72 .1308 .6177 1.0850 .53 .360 .850 1.340 .086)-56 3 (.280 .800 .4926 1.360 .030 1.3529 .000)-8 1-1/8 (1.1413 . The calculation for Dimension “H” is: H = Insert Nominal Length (Q) + 1P PLUG STYLE TAP The tapped hole must be held within the stated pitch diameter limits for the required class of fit for the installed Heli-Coil insert.1559 1.3885 .0764 .0890 1.830 .14 .26 .3187 .3092 1.440 .3750)-24 7/16 (.360 .350 2.970 2.1681 1.900 .710 .0868 1.630 .210 .42 .220 .5000)-6 . 2B Max.2500)-28 5/16 (.1299 .920 1.1733 .000)-14 1 (1.530 . Pitch Diameter Min.6451 .6661 .2781 1.580 2.1419 .56 .510 .99 1.1603 .5166 .85 .560 1.1708 .01563 .3486 .1140 .7635 .270 1.600 .03 1.10000 .1862 .55 .6447 .1473 .070 1.08 1.0281 1.180 1.200 .0542 1.5595 .19 .2980 1.4310 1.520 .4561 .280 .2995 .41 .1792 1.6082 .1086 .980 1.4203 .1117 .1503 .600 .03125 .47 1.6611 .650 .1126 1.63 .8149 .1531 1.17 .3884 . Max.330 2.950 .890 4.360 .2864 .4700 .5281 .90 1.8196 .7500)-16 7/8 (.770 1.6903 .3288 .930 1.630 2.260 .29 .1438 .1029 .990 1.820 .550 .1256 .200 .18 .05000 .08333 .570 2.26 .7838 .com Minor Diameter (after tapping) UNIFIED FINE .1701 .270 .420 3.270 .03125 .1771 .9119 1.6020 .7009 .930 1.04167 .1435 .1305 .3433 .7477 .620 .9471 1.230 .138)-32 8 (.820 2.2754 .16667 .8990 1.2475 .1148 .36 .1543 .990 1.680 .8905 1.39 .14 .0271 1.82 .69 .2735 .1431 1.170 .6841 .2032 .1126 .216)-24 1/4 (.2453 .05556 .5000)-20 9/16 (.11 .5537 .250 .670 2. Tap Major Dia.96 1.085 .emhart.09 .3840 .145 .830 2.860 1.6646 .5186 .740 3.13 1.170 .170 2 (.73 .03571 .950 1.360 1.3245 .5982 1.2500)-12 1-3/8 (1.280 .050 1.0947 .01563 .210 3.02083 .1860 1.210 1.190 .5000)-12 .1250)-7 1-1/4 (1.300 .14286 .1968 .02083 .72 .600 .1271 .9718 1.20 .1175 .21 .0608 1.410 .190 .130 1.0968 1.5806 .6564 .5343 .0181 1.3042 1.640 1. Thread Pitch P .450 .2080 .6885 .31 .4530 .190 .2376 1.2500)-7 1-3/8 (1.5360 .460 3.06250 .5108 .56 1.6370 .24 .08333 .2608 .290 4.220 .05556 .8352 .470 .790 . Max.1373 .3395 .2340 .50 1.4325 .400 .14 .4731 .370 .5181 .1781 .11 .5554 .2203 .670 .080 3.440 .270 3.630 2.610 .87 1.1166 .2825 .3910 .1119 .660 .5357 .240 .08333 .100 .130 1.5062 .5000)-13 9/16 (.05000 .310 2.09091 .2077 .2133 .4031 1.190)-32 1/4 (.4375)-14 1/2 (.1872 .8750)-9 1 (1.2577 .17 .920 .0974 .070 3.150 1.2250 .3514 1.980 2.580 1.330 1.230 .44 1.69 .1106 .1289 .580 2.10 1.460 2..240 .02500 .5615 CERTIFIED ISO 9001 • OS 9000 ISO 14001 www.100 .7945 .9543 .6035 .1247 .66 .8850 1.0894 . Iridite or other finishes are used.20 .300 .520 3.25 1.960 3.4020 .540 2.4110 1.190 .7720 .3626 1.9522 1.138)-40 8 (.830 1.0589 1.190 .0155 1.300 2.130 3. When anodize.150 .000)-12 1-1/8 (1.290 .4292 1.6250)-18 3/4 (.235 .810 1.080 2.1088 .05556 .350 .220 .230 2.170 1.420 1.0981 .14286 .48 .580 .520 .1841 1.4343 1.0464 1.830 4.4876 1.2178 1.390 2.440 .1448 .580 2.1730 1.164)-36 10 (.1817 .540 . “H”MINIMUM TAPPING DEPTH INSERT LENGTH 1D 1-1/2D 2D 1 (.32 .164)-32 10 (.5687 .

948 32. 1-1/2 Dia.40 22.778 26.45 M3x0.367 3.0 43.3 31.5 39.135 Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.135 41.532 2.5 21.3 16.50 43.10 19.0 22.0 21.577 5.40 18.0 38.238 METRIC FINE 8. Min.7 8.50 39.007 6.520 6.5 25.271 15.0 101.454 38.5 42.0 99.089 13.40 14.099 17.406 21.50 32. feeds and lubricants should be used in combination with proper fixturing and good tapping machines or tapping heads.299 28.5 25.822 38.10 12.0 50.75 M14x2 M16x2 M18x2.299 17.0 60.com CERTIFIED ISO 9001 • OS 9000 ISO 14001 19 .0 52. 5H Max. 2-1/2 Dia.792 3. For Standard (free running inserts).414 38.0 62.299 19.5 35.624 23.5 92.0 26.0 56.0 18.299 23.20 41.406 15.822 18.0 33.50 11.0 30.70 11.742 7.0 3.513 23.832 2.70 8.5 40.1 4.00 4.2 5.822 21.5 M22x2.414 31.5 56.60 41.822 29.20 27.0 9.0 75.50 24.10 11.444 25. a tolerance class 4H5H is recommended in order to develop higher locking torques.428 32.90 3. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 www.0 101.822 32.925 37.598 41.8 M6x1 M7x1 M8x1.5 M20x2.822 24.3 21.406 23.0 51.5 19.354 5.1 8.90 3.067 21.472 38.650 8.50 35.0 62.3 16.273 35.10 25.0 21.5 M22x1.5 20.90 30.0 39.0 119.8 16.40 4.529 5.131 20.093 26.6 M4x0.80 21.650 10.067 23.719 6.0 21.0 46.787 12.0 35.4 7. 4 H Max.5 M36x4 M39x4 2.581 2.0 2.131 24.0 5.2x0.414 28.emhart.948 8.80 17.099 23.414 40.5 M20x1.3 25.5 M14x1.238 31.067 19.90 44.131 18.3 25.422 11.384 3.742 10.5 68.422 8.454 31.299 34. 2.5 38.822 40.90 42.70 2.5 57.8 13.4 10.5 48.50 22.40 2.0 69.80 14.5 17.6 8.8 19.5 51.80 23.0 81.0 56.5 22.236 13.5 46.10 36.238 43.5 M18x2 M20x2 M22x2 M24x2 M27x2 M30x2 M33x2 M36x2 M39x2 M36x3 M39x3 9.444 21.3 31.5 78.50 13.30 2.422 9.80 17.0 11.0 26.5x0.0 18.3 26.8 44.25 M12x1.50 41.5 11.5 34.0 63.0 11.0 47.4 3.10 42.974 18.890 4.90 34.273 38.0 26.40 4.40 21.5 13. Max.131 20.0 9..5 67. free machining stainless steels and other free machining materials.7 13.428 35.295 2.5 53.454 34.10 30.0 82.0 84.7 10.70 10.0 5.0 70.974 20.10 33.0 111.716 4.5 75.90 8.299 31.925 41.40 16.597 6.70 12.5 77.10 23.299 40.7 15.5 15.5 32. 1 Dia.414 37.948 28.809 M8x1 M10x1 M10x1.5 55.0 68.4 6.509 4.3 10.10 14.0 3.20 25.0 93.0 25. Tap Major Dia.10 11.70 5. TABLE VIII – METRIC TAPPED HOLE DIMENSIONS Nominal Thread Size “M” Countersink Diameter Max.5 102.50 21.778 23.0 100.131 14.30 6.9 5.3 31.948 40.0 32.624 21.650 7.406 25.10 8.0 74.80 19.325 3.299 37.0 9.911 12.0 58.0 92.5 M12x1.444 19.5x0.5 47.5 57.5 6.0 31.10 14.5 62.30 2.70 5.0 11.45 M2.454 28.5 33.20 38.513 25.5 25.20 16.974 14.40 20.719 7.0 17.5 27.5 86.7 M5x0.454 37.0 16.10 21.0 16.310 2.5 4.60 37.8 37.4 M2.742 8.10 4.0 42.0 83.5 52.911 11.50 18.099 19.0 38.974 22.478 16.0 80.492 2.974 16.50 26.10 39.0 24.3 11. The tapped hole must be held within the stated pitch diameter limits for the required Tolerance Class of fit for the installed HeliCoil insert.50 35.5 31.719 10.0 20.3 13.80 7.0 13.615 9.787 14.444 17.0 6.8 7.3 13.0 121.3 19.099 15. For ScrewLock inserts.822 26.3 19.50 29.80 20.812 12.5 69.0 32.5 M16x1.0 8.067 15.738 23.10 40.822 22.5 46.974 19.5 112.738 21.738 19. mild steels.5 41.131 22.926 13.812 12.886 8.455 5.406 17.0 61.0 120.80 25.7 3.093 3 Dia.0 41. speeds.145 3.5 36.5 21.5 41.238 34.845 3.0 15.7 5.812 10.898 13.10 9.0 35.5 61.5 37.5 49.847 3.959 4. “H” MINIMUM TAPPING DEPTH Pitch Diameter Min.1 12.135 29.0 84.30 44.0 94.5 47.0 57.20 23.50 38.513 28.5 13.0 62.5 23.809 41. Conventional shop practice and production procedures.40 24.3 37.5 M24x3 M27x3 M30x3.0 50.742 10.5 M3.0 9.50 31. M2X0.299 25.5 93.5 7.5 M33x3.5 6.8 30.787 13.299 21.093 41.5 43.135 32.822 35.940 3.0 31.5 45.472 35.5 22.0 110.0 38.5 17.719 10.624 25.444 23.422 11.5 56.0 43.974 13.260 2.137 15.0 26.763 38. 2 Dia.0 22.5 29.50 9. a tolerance class 5H is recommended.9 6.822 41.5 28.5 37.547 2.099 21.5 63.4 2.90 2.8 23.5 4.0 34.7 8.80 15.0 29.778 21.0 57.5 36.763 41.454 40.0 42.8 4.4 4.650 10.50 13.25 M12x1.5 51.5 M18x1.5 19.414 34.299 37.067 19.0 62.061 11.80 23.25 M10x1.099 19.Heli-Coil tapping data – metric Heli-Coil taps in various types and styles produce holes for Tolerance Classes 4H5H and 5H for use in the general range of aluminums.0 68.145 7.0 42.0 74.615 44.886 12.0 29.093 29.5 29.5 24.5 76.3 37.50 28.5 56.067 17.131 16.0 42.5 31.40 7. magnesiums.10 27.598 METRIC COARSE 2.

5000)-6 01CPB 02CPB 03CPB 04CPB 05CPB 06CPB 2CPB 3CPB 1CPB 4CPB 5CPB 6CPB 7CPB 8CPB 187-9 8187-10 8187-12 8187-14 8187-16 8187-18 8187-20 8187-22 8187-24 01CPA 02CPA 03CPA 04CPA 05CPA 06CPA 2CPA 3CPA 1CPA 4CPA 5CPA 6CPA 7CPA 8CPA 38187-9 18187-10 18187-12 18187-14 18187-16 18187-18 18187-20 18187-22 18187-24 UNIFIED COARSE 01CBB 01CBA 01CSB 02CBB 02CBA 02CSB 03CBB 03CBA 03CSB 04CBB 04CBA 04CSB 05CBB 05CBA 05CSB 06CBB 06CBA 06CSB 2CBB 2CBA 2CSB 3CBB 3CBA 3CSB 1CBB 1CBA 1CSB 4CBB 4CBA 4CSB 5CBB 5CBA 5CSB 6CBB 6CBA 6CSB 7CBB 7CBA 7CSB 8CBB 8CBA 8CSB 4187-9 43187-9 10187-10 20187-10 10187-12 20187-12 10187-14 20187-14 10187-16 20187-16 10187-18 20187-18 10187-20 20187-20 10187-22 20187-22 10187-24 20187-24 2 (.3125)-18 3/8 (. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 .3750)-16 7/16 (.5000)-20 9/16 (.112)-48 6 (.2500)-20 5/16 (.138)-40 8 (. Available in sizes thru 1/2".5625)-18 5/8 (.3750)-6 1-1/2 (1.164)-32 10 (.216)-24 1/4 (.0000)-8 1-1/8 (1. tions.6250)-11 3/4 (. Incorporates an angular Chamfer).0000)-14 1 (1.190)-32 1/4 (.138)-32 8 (. •Plug Style – (4 Thread Chamfer).5625)-12 5/8 (.164)-36 10 (.5000)-13 9/16 (.5000)-12 02FPB 03FPB 04FPB 06FPB 2FPB 3FPB 4FPB 5FPB 6FPB 7FPB 8FPB 38193-9 8193-10 8193-12 8193-14 8193-16 8193-161 8193-18 8193-20 8193-22 8193-24 02FPA 03FPA 04FPA 06FPA 2FPA 3FPA 4FPA 5FPA 6FPA 7FPA 8FPA 18193-9 18193-10 18193-12 18193-14 18193-16 18193-161 18193-18 18193-20 18193-22 18193-24 02FBB 03FBB 04FBB 06FBB 2FBB 3FBB 4FBB 5FBB 6FBB 7FBB 8FBB 43193-9 10193-10 10193-12 10193-14 10193-16 10193-161 10193-18 10193-20 10193-22 10193-24 2B 01CSA 02CSA 03CSA 04CSA 05CSA 06CSA 2CSA 3CSA 1CSA 4CSA 5CSA 6CSA 7CSA 8CSA High Spiral Flute Roughing Bottoming Tap 3B 2B 5905-01 5905-02 5905-03 5905-04 5905-05 5905-06 5905-2 5905-3 5905-1 5905-4 5905-5 5905-6 5905-7 5905-8 6905-01 6905-02 6905-03 6905-04 6905-05 6905-06 6905-2 6905-3 6905-1 6905-4 6905-5 6905-6 6905-7 6905-8 7CRU 8CRU 9CRU 10CRU 12CRU 14CRU 16CRU UNIFIED FINE 20 CERTIFIED ISO 9001 • OS 9000 ISO 14001 www.Plug (4 Thread STRAIGHT FLUTE TAPS. Available in sizes that requires threads be close to the which shears chips and drives thru 1-1/2".190)-24 12 (.1250)-12 1-1/4 (1.0000)-12 1-1/8 (1.2500)-28 5/16 (.086)-64 3 (.com 02FBA 03FBA 04FBA 06FBA 2FBA 3FBA 4FBA 5FBA 6FBA 7FBA 8FBA 20193-9 20193-10 20193-12 20193-14 20193-16 20193-161 20193-18 20193-20 20193-22 20193-24 02FSB 03FSB 04FSB 06FSB 2FSB 3FSB 4FSB 5FSB 6FSB 7FSB 8FSB 02FSA 03FSA 04FSA 06FSA 2FSA 3FSA 4FSA 5FSA 6FSA 7FSA 8FSA 5906-02 5906-03 5906-04 5906-06 5906-2 5906-3 5906-4 5906-5 5906-6 5906-7 5906-8 6906-02 6906-03 6906-04 6906-06 6906-2 6906-3 6906-4 6906-5 6906-6 6906-7 6906-8 7FRU 8FRU 9FRU 10FRU 12FRU 14FRU 16FRU 161FRU Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.Heli-Coil STI tap part numbers – inch • Spiral Pointed .8750)-14 1 (1.1250)-7 1-1/4 (1. TABLE IX – HELI-COIL STI TAP PART NUMBERS Nominal Thread Size Plug 3B Straight Flute Bottoming 2B 3B 2B Spiral Point Plug 3B 1 (. Used for efficient chip disposal in production tapping opera.099)-56 4 (.4375)-20 1/2 (. RAL FLUTE.3750)-24 7/16 (.7500)-10 7/8 (.3750)-12 1-1/2 (1.They are free cutting and provide Easier to start and require less increased tap strength.4375)-14 1/2 (.2500)-12 1-3/8 (1.2500)-7 1-3/8 (1. widely in long thru holes and blind Used in thru holes and blind holes SPIRAL POINTED – PLUG & SPIholes with ample chip clearance. mended for abrasive materials.emhart.073)-64 2 (.112)-40 5 (.125)-40 6 (.086)-56 3 (. that allow for ample chip clearance.6250)-18 3/4 (. Used in blind holes used for general hand and machine grind at the point end of the tap drilled to a minimum depth tapping operations. Used bottom of the hole. Not recomtapping torque than bottoming taps. them forward of the tap. Widely • Bottoming Style – (2 Thread Chamfer).8750)-9 1 (1.099)-48 4 (.3125)-24 3/8 (.7500)-16 7/8 (.

072 Straight Flute Spiral Point Plug Spiral Flute Bott.367 .3125)-24 3/8 (.0000)-14 1 (1.286 .7500)-16 7/8 (.165 . Have spiral flute for efficiently pulling stringy chips out of deep or blind holes in soft materials.141 .5000)-20 9/16 (.021 .110 .3125)-18 3/8 (.164)-36 10 (. Are available for difficult tapping operations where it is desirable to reduce the load on the finishing tap.979 1.429 .2500)-12 1-3/8 (1.6250)-18 3/4 (.125)-40 6 (. Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.110 .168 . H Limits Tap Style* 3B 2B 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 6 6 2 2 2 2 2 2 2 2 2 2 3 3 3 3 – – – – – – – – – 2 2 2 2 3 3 3 3 3 3 3 3 4 4 – – – – – – – – – 1 1 1 1 1 1 1 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 H1 H1 H1 H1 H1 H2 H2 H2 H2 H2 H3 H3 H3 H3 H3 H3 H3 H3 H4 H4 H4 H6 H6 H2 H2 H2 H2 H2 H3 H3 H3 H3 H3 H4 H4 H4 H4 H4 H4 H5 H5 H6 H6 H6 H8 H8 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 6 6 6 6 2 2 2 2 2 2 2 3 3 3 3 – – – – – – – – – – 2 2 2 3 3 3 3 3 3 3 4 – – – – – – – – – – 1 1 1 1 1 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 H1 H1 H1 H1 H1 H2 H2 H2 H2 H3 H3 H3 H3 H3 H3 H4 H4 H4 H4 H4 H4 H2 H2 H2 H2 H2 H3 H3 H3 H3 H4 H4 H4 H4 H4 H4 H6 H6 H6 H6 H6 H6 UNIFIED FINE .542 .138)-32 8 (.086)-64 3 (.190)-32 1/4 (.Bottoming (2 Thread Chamfer).480 .0000)-12 1-1/8 (1.672 .141 .896 .238 .8750)-14 1 (1.6250)-11 3/4 (.831 .099)-48 4 (.165 .com CERTIFIED ISO 9001 • OS 9000 ISO 14001 21 .5625)-18 5/8 (.318 .233 . Available in sizes 7/16 – 1".800 .242 .381 .220 .322 .5000)-6 1-13/16 1-7/8 1-15/16 2 2-1/8 2-3/8 2-3/8 2-1/2 2-23/32 2-23/32 2-15/16 3-3/8 3-19/32 3-13/16 4-1/32 4-1/4 4-11/16 5-1/18 5-3/4 6-1/16 6-3/8 6-11/16 7 1/2 9/16 5/8 11/16 3/4 7/8 15/16 1 1-1/8 1-1/8 1-1/4 1-21/32 1-21/32 1-13/16 1-13/16 2 2-7/32 2-1/2 2-9/16 3 3 3-3/16 3-3/16 3/16 3/16 3/16 3/16 1/4 1/4 9/32 5/16 3/8 3/8 7/16 7/16 1/2 9/16 5/8 11/16 3/4 13/16 1 1-1/16 1-1/8 1-1/8 1-1/4 2 (.600 .442 .108 1.7500)-10 7/8 (.766 1.2500)-7 1-3/8 (1.110 .073)-64 2 (.112)-48 6 (.925 1.831 1.138)-40 8 (.255 .429 .367 .4375)-14 1/2 (.5000)-12 1-7/8 1-15/16 2 2-1/8 2-3/8 2-1/2 2-23/32 2-15/16 3-5/32 3-3/8 3-19/32 3-13/16 4-1/32 4-15/32 5-1/8 5-7/16 5-7/16 5-3/4 6-1/16 6-3/8 6-11/16 9/16 5/8 11/16 3/4 15/16 1 1-1/8 1-1/4 1-7/16 1-21/32 1-21/32 1-13/16 1-13/16 2 2-1/2 2-9/16 2-9/16 2-9/16 3 3 3-3/16 3/16 3/16 3/16 1/4 9/32 5/16 3/8 7/16 13/32 7/16 1/2 9/16 5/8 11/16 13/16 7/8 7/8 1 1-1/16 1-1/8 1-1/8 Number of Flutes Max Dia Of Shank D Max Size Of Square UNIFIED COARSE .3750)-12 1-1/2 (1.275 .238 . Style 1 Style 2 C Style 3 C D C D D A A ROUGHING TAPS.141 .131 .2500)-20 5/16 (.3750)-16 7/16 (. Chamfer Length B Threaded Incl.220 .523 .3750)-24 7/16 (.5625)-12 5/8 (.190)-24 12 (.896 1.430 1.141 .4375)-20 1/2 (.141 .141 .110 .191 .110 .086)-56 3 (.131 . Chamfer TABLE X – HELI-COIL STI TAP DIMENSIONS Tap Dimensions Nominal Thread Size Length Overall A Length Of Thread B Length Of Square C 1 (.164)-32 10 (.542 .480 .318 .2500)-28 5/16 (. A Length B Threaded Incl.233 1.800 .152 .600 1.255 .305 .8750)-9 1 (1.590 .979 * NOTE: All bottoming taps have male center on thread end removed.3750)-6 1-1/2 (1. Chamfer Length B Threaded Incl.108 .766 .141 .191 .168 .406 . (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 www.Heli-Coil STI tap dimensions – inch • High Spiral Flute .360 .322 .381 .1250)-12 1-1/4 (1.925 .5000)-13 9/16 (.000)-8 1-1/8 (1.110 .697 .672 .323 .286 .112)-40 5 (.110 .216)-24 1/4 (.275 .emhart.489 .099)-56 4 (.238 .194 .021 1.406 .305 .318 .652 .1250)-7 1-1/4 (1.360 .

5 4693-4 2093-4 4863-4 4693-5 2093-5 4863-5 4693-6 2093-6 4863-6 4693-7 2093-7 4863-7 4693-8 2093-8 4863-8 4693-10 2093-10 4863-10 4693-12 2093-12 4863-12 4693-14 2093-14 4693-16 2093-16 4693-18 2093-18 4693-20 2093-20 4693-22 2093-22 4693-24 2093-24 4693-27 2093-27 4693-30 2093-30 4693-33 2093-33 4693-36 2093-36 4693-39 2093-39 METRIC FINE 5486-8 4986-8 4864-8 5486-10 4986-10 4864-10 5445-10 4945-10 4865-10 5445-12 4945-12 4865-12 5477-12 4977-12 4866-12 5477-14 4977-14 5477-16 4977-16 5477-18 4977-18 5477-20 4977-20 5477-22 4977-22 5492-18 4992-18 5492-20 4992-20 5492-22 4992-22 5492-24 4992-24 5492-27 4992-27 5492-30 4992-30 5492-33 4992-33 5492-36 4992-36 5492-39 4992-39 5497-36 4997-36 5497-39 4997-39 www.8 M6x1 M7x1 M8x1.75 M14x2 M16x2 M18x2. SPIRAL POINTED – PLUG & SPIRAL FLUTE.5 M22x2.com 5H High Spiral Flute Bottoming Roughing Tap 4H5H 5H 4763-2 4763-2. • Plug Style – (4 Thread Chamfer).4 M2.2x0.emhart. • Spiral Pointed .5 M18x2 M20x2 M22x2 M24x2 M27x2 M30x2 M33x2 M36x2 M39x2 M36x3 M39x3 5484-8 5484-10 5444-10 5444-12 5476-12 5476-14 5476-16 5476-18 5476-20 5476-22 5490-18 5490-20 5490-22 5490-24 5490-27 5490-30 5490-33 5490-36 5490-39 5496-36 5496-39 4984-8 4984-10 4944-10 4944-12 4976-12 4976-14 4976-16 4976-18 4976-20 4976-22 4990-18 4990-20 4990-22 4990-24 4990-27 4990-30 4990-33 4990-36 4990-39 4996-36 4996-39 CERTIFIED ISO 9001 • OS 9000 ISO 14001 4H5H 5H METRIC COARSE 4693-2 2093-2 4863-2 4693-2.5 4681-3 4681-3.5 2093-2. Not recommended for abrasive materials.2 5081-2.5 4687-3 4687-3.2 4681-2.5x0.5 M22x1. Used in blind holes drilled to a minimum depth that requires threads be close to the bottom of the hole.25 M12x1.5 4681-4 4681-5 4681-6 4681-7 4681-8 4681-10 4681-12 4764-8 4764-10 4765-10 4765-12 4766-12 5066-8 5066-10 5067-10 5067-12 5068-12 4666-8 4666-10 4667-10 4667-12 4668-12 3765-12 3765-14 3765-16 3765-18 3765-20 3765-22 3765-24 3767-12 3768-12 3768-14 3768-16 3768-18 3768-20 3768-22 3769-18 3769-20 3769-22 3769-24 Emhart Teknologies Heli-Coil Bulletin 2003 • Tel. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 . TABLE XI – HELI-COIL STI TAP PART NUMBERS Nominal Thread Size 22 Plug 4H5H Straight Flute Bottoming Sprial Point Plug 5H 4H5H M2X0.5 4863-2.5 M12x1.2 4763-2.45 M2.2 4687-2.5 M20x2.5 4863-3.2 2087-2. Incorporates an angular grind at the point end of the tap which shears chips and drives them forward of the tap.5 4693-3 2093-3 4863-3 4693-3.2 2093-2.5 2087-3 2087-3.2 4863-2.5x0.5 M33x3. Available in sizes thru 12mm.2 4693-2.5 5081-4 5081-5 5081-6 5081-7 5081-8 5081-10 5081-12 4681-2 4681-2.25 M10x1.7 M5x0.5 M3. Used for efficient chip disposal in production tapping operations.45 M3x0.5 M36x4 M39x4 4687-2 4687-2.5 M24x3 M27x3 M30x3. Used widely in long thru holes and blind holes with ample chip clearance.5 M18x1.5 M20x1.5 2093-3. • Bottoming Style – (2 Thread Chamfer).Heli-Coil STI tap part numbers – metric STRAIGHT FLUTE TAPS.Plug (4 Thread Chamfer). Easier to start and require less tapping torque than bottoming taps.5 4763-4 4763-5 4763-6 4763-7 4763-8 4763-10 4763-12 5081-2 5081-2.6 M4x0.5 M16x1. They are free cutting and provide increased tap strength.25 M12x1. Widely used for general hand and machine tapping operations.5 M14x1. Used in thru holes and in blind holes that allow for ample chip clearance.5 4763-3 4763-3.5 5081-3 5081-3.5 2087-4 2087-5 2087-6 2087-7 2087-8 2087-10 2087-12 2087-14 2087-16 2087-18 2087-20 2087-22 2087-24 2087-27 2087-30 2087-33 2087-36 2087-39 M8x1 M10x1 M10x1. Available in sizes thru 39mm.5 4687-4 4687-5 4687-6 4687-7 4687-8 4687-10 4687-12 4687-14 4687-16 4687-18 4687-20 4687-22 4687-24 4687-27 4687-30 4687-33 4687-36 4687-39 2087-2 2087-2.

75 0.70 15.05 0.11 23.04 0.38 2.05 0. • Special coating of tap.58 3.11 12.15 0.99 161.90 13.38 2.38 2.10 0.20 9.5 M12x1.79 0.59 METRIC FINE 9.38 2.15 0.20 4.86 177.10 0.22 25.31 11.79 0.79 0. SPECIAL STI TAPS Taps made to different limits. 5H.15 0.14 31.4 M2.61 80.76 25.88 17.59 1.79 0.05 153.11 146.05 0. Example: Length.08 0.20 0.15 0.04 0.79 1.18 SHANK DIAMETER Max.79 0.05 0.18 3.14 31.11 23.50 65.15 0.70 14.20 0.59 1.85 6.79 0.59 1.79 1.20 0. TABLE XII– HELI-COIL STI TAP DIMENSIONS Nominal Thread Size OVERALL LENGTH mm Tolerance ± * Tap dimensions in millimeters.99 16.79 0.08 0.48 8.79 0.72 91.05 0. THREAD LENGTH mm Tolerance ± M2x0.99 169.35 6.95 119.09 76.07 46.98 8.32 63.23 0.59 1.46 19.38 2.93 6.20 11.15 36.05 0.04 0.92 177.38 2.59 1.59 1.04 0. Example: 4H5H.68 9.79 0.05 20.20 0.05 0.38 2.79 1.62 130.08 2.28 96.5 M24X3 M27X3 M30X3.5 M33X3.38 2.36 63.59 1.50 69.79 0.04 0.59 2.96 METRIC 1.06 124.79 0.79 0.59 1.64 22.80 169.88 17.5 M16X1.79 0.32 10.79 0.27 4.59 1.19 1.15 0.32 22.79 0.28 14.79 0.42 13.79 0.59 1.15 36.38 2.79 0.8 M6x1 M7x1 M8x1.76 4.05 0.32 11.18 113.Bottoming (2 Thread Chamfer).10 0. Chamfer Length.79 0.15 0.05 0.5 M20X1.80 0.62 49.05 0. • Special features.5x0. Tap Material.20 0.42 14.38 2.38 2.04 0.36 63. Example: Plug or Bottoming Straight Flute.30 20.99 28.19 1.59 1.79 0.58 4.19 14.59 0.86 4.04 0.94 9.79 2.38 2.56 19.20 80.59 1.19 1.59 1.04 0.48 15.80 50.71 85.79 0.04 0.07 46.58 28.79 0.48 15. or for very high production are available upon request.05 153.87 27.06 74.20 76.79 0.05 0.10 0.51 124.15 0.70 20.35 7.26 7.5 M36X4 M39X4 46.28 15.18 130.77 4.76 25. configurations.5 M18X2 M20X2 M22X2 M24X2 M27X2 M30X2 M33X2 M36X2 M39X2 M36X3 M39X3 74.38 2.87 27.45 M3x0.79 2.70 14.09 65. Spiral Point.40 26.75 31.141 3.23 13.61 74.45 M2.15 0.79 0.07 42.75 42.32 10.18 3. or to cut difficult materials.26 6.64 17.18 3.09 76.75 36.26 6.04 0.38 3.96 80.77 14.79 0.80 2.75 28.10 0.79 0.46 21.24 17.59 1.20 0.15 0.04 47.51 42.10 0.50 24.90 12.18 9.79 0.79 0.19 1.38 2.5 M22X2.20 0.32 36.05 20.15 0.04 0.59 1.24 17.96 80.98 28.emhart.6 M4x0. ROUGHING TAPS.79 0.38 2.93 28.68 9. Spiral Flute.46 17.04 50.38 2.32 22.04 0.05 19.40 28. Shank Diameter.33 3.29 17.30 20.38 2.68 8.79 0.24 12.86 177.59 1.18 138.56 17.22 25. Have spiral flute for efficiently pulling stringy chips out of deep or blind holes in soft materials.05 22.79 0.10 0.59 2.18 10.10 0.58 31. COARSE .79 0.79 0.23 12.59 31.59 1.90 10.2X0.04 0.50 50.98 60.75 31.15 0.59 1.79 0.21 50.58 3.28 91.04 0.04 50.79 0. and its hardness.23 27.79 0.38 2.79 0.79 0.40 26.19 1.70 19.20 0.09 65.59 1.32 Tolerance — only SIZE OF SQUARE mm SQUARE LENGTH Tolerance — only mm Tolerance ± 0.32 16.08 0.76 4.79 0. Example: Thru or Blind including length of drilled and tapped hole.80 0.14 11.58 31.11 12.50 65.10 0.11 10.15 0.23 24.07 42.28 102.08 7.32 Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.25 M12X1.11 11.04 0.25 M10x1.79 0.20 0.79 0.29 15.20 80.15 0.32 36.62 130.20 0.79 1.5 M22X1.06 130.32 33.19 1.79 0.23 0.38 2.Heli-Coil STI tap dimensions* – metric • High Spiral Flute .07 19.75 0. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 www.59 1.04 7.18 3.96 80.38 3.79 0.05 0. • Type tap.99 28. • Hole configuration. The following data should be provided at the time of ordering: • Thread size • Class of fit.79 0.52 11.59 1.04 0.59 1.18 M8X1 M10X1 M10X1. Are available for difficult tapping operations where it is desirable to reduce the load on the finishing tap.10 0.07 42.72 91.36 56.58 31.05 0.59 1.20 0.18 8.64 22.79 0.59 1.22 25.46 19.79 0.05 0.79 0.04 0.59 1.18 138.05 0.96 1.80 56.59 1.99 17.10 0.59 1. • Material to be cut.5 M3.05 0.05 0.04 0.59 1.79 0.05 20.84 107.79 0.38 2. Special Size to Special Tolerance.80 56.79 0.11 11.58 31.15 0.15 6.80 53.com CERTIFIED ISO 9001 • OS 9000 ISO 14001 23 .76 6.05 0.05 0.39 107.36 63.80 177.10 0.79 0.80 56.70 12.11 146.5 M18X1.95 113.79 0.15 0.08 9.61 85.46 19.32 33.79 0.38 2.59 12.59 1.59 1.98 8.79 3.75 M14x2 M16x2 M18x2.50 63.5x0.51 119.79 0.25 M12X1.10 0.5 M14X1.96 80.07 19.46 21.05 0.08 0.46 19. Available in sizes 12mm thru 24mm.7 M5x0.20 0.79 0.5 M20x2.10 0.38 2.50 27.79 0.

5000)-20 9/16 (.Heli-Coil gages – inch Accuracy of the finished thread when the insert is installed is dependent upon the accuracy of the tapped hole. HI nib may enter provided a definite drag results on or before 3rd turn from entry – Ref. Gage handles and all gage nibs are marked with the extreme product limits for the particular size and class of fit.190)-32 1/4 (.2500)-20 5/16 (.6250)-18 3/4 (.7500)-16 7/8 (.099)-48 4 (.190)-24 12 (.5000)-12 www.com 2B Reference gages have pitch diameters on or close to minimum (basic size). If the finished tapped hole gages satisfactorily. Heli-Coil STI Thread Plug Gages for checking the tapped hole are listed in the chart at right.0000)-14 1 (1.086)-56 3 (.6250)-11 3/4 (. They are essentially laboratory or master gages and should be used in case of conflict between two working gages.2500)-7 1-3/8 (1. the gage should always be lubricated with light oil.8750)-14 1 (1.4375)-20 1/2 (.138)-32 8 (. Tables VII & VIII.086)-64 3 (.3750)-12 1-1/2 (1. It is not necessary to gage the installed insert.112)-40 5 (.164)-36 10 (.2500)-12 1-3/8 (1.0002).138)-40 8 (.3750)-16 7/16 (. HELI-COIL STI GAGE WITH GO & HI MEMBERS 24 CERTIFIED ISO 9001 • OS 9000 ISO 14001 Working gages provide a guaranteed minimum wear allowance on the pitch diameter of the GO members of two ten thousandths of an inch (. the GO thread plug gage may not enter freely.125)-40 6 (.099)-56 4 (.0000)-12 1-1/8 (1.emhart.5000)-13 9/16 (.4375)-14 1/2 (.3750)-6 1-1/2 (1.7500)-10 7/8 (. however.000)-8 1-1/8 (1.5000)-6 2 (. Conflict can occur when one of the gages has experienced more use and wear. (Reference NASM33537). the insert will always seat itself when the bolt or screw is installed and tightened.1250)-12 1-1/4 (1. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 . After the insert is installed. When gaging tapped holes which have been thoroughly cleaned or which have a protective finish applied. These gages are recommended for production in sizes 1/2 inch and smaller.216)-24 1/4 (.8750)-9 1 (1. FEDSTD-H28.5625)-12 5/8 (. the installed insert will be within the thread tolerance.5625)-18 5/8 (.3125)-18 3/8 (. REFERENCE GAGES Suggested as Master Gages 3B UNIFIED COARSE 3688-01 1442-01 1688-01 3688-02 1442-02 1688-02 3688-03 1442-03 1688-03 3688-04 1442-04 1688-04 3688-05 1442-05 1688-05 3688-06 1442-06 1688-06 3688-2 1442-2 1688-2 3688-3 1442-3 1688-3 3688-1 1442-1 1688-1 3688-4 1442-4 1688-4 3688-5 1442-5 1688-5 3688-6 1442-6 1688-6 3688-7 1442-7 1688-7 3688-8 1442-8 1688-8 1688-9 1688-10 1688-12 1688-14 1688-16 1688-18 1688-20 1688-22 1688-24 UNIFIED FINE 3694-02 3694-03 3694-04 3694-06 3694-2 3694-3 3694-4 3694-5 3694-6 3694-7 3694-8 1443-02 1443-03 1443-04 1443-06 1443-2 1443-3 1443-4 1443-5 1443-6 1443-7 1443-8 1694-02 1694-03 1694-04 1694-06 1694-2 1694-3 1694-4 1694-5 1694-6 1694-7 1694-8 1694-9 1694-10 1694-12 1694-14 1694-16 1694-161 1694-18 1694-20 1694-22 1694-24 2B 1440-01 1440-02 1440-03 1440-04 1440-05 1440-06 1440-2 1440-3 1440-1 1440-4 1440-5 1440-6 1440-7 1440-8 1440-9 1440-10 1440-12 1440-14 1440-16 1440-18 1440-20 1440-22 1440-24 1441-02 1441-03 1441-04 1441-06 1441-2 1441-3 1441-4 1441-5 1441-6 1441-7 1441-8 1441-9 1441-10 1441-12 1441-14 1441-16 1441-161 1441-18 1441-20 1441-22 1441-24 Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.1250)-7 1-1/4 (1. Screw thread Standards for Federal Services. (See Pages 18 & 19. Pitch Diameter Limits).164)-32 10 (.2500)-28 5/16 (. WORKING GAGES Suggested for Longer Wear Life Nominal Thread Size 3B 1 (.3750)-24 7/16 (.112)-48 6 (.073)-64 2 (.3125)-24 3/8 (.

16) METRIC FINE M8X1 M10X1 M10X1.5 M24X3 M27X3 M30X3.5 M20x2.5x0.5 M18X2 M20X2 M22X2 M24X2 M27X2 M30X2 M33X2 M36X2 M39X3 5416-8 5416-10 5424-10 5424-12 5480-12 5480-14 5480-16 5480-18 5480-20 5480-22 5418-18 5418-20 5418-22 5418-24 5418-27 5418-30 5418-33 5421-36 5421-39 4916-8 4916-10 4924-10 4924-12 4980-12 4980-14 4980-16 4980-18 4980-20 4980-22 4918-18 4918-20 4918-22 4918-24 4918-27 4918-30 4918-33 4921-36 4921-39 Stock items Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.4 M2.7 M5x0. If the finished tapped hole gages satisfactorily.5 M18X1.5 4624-3 4624-3.25 M12X1. therefore. (Reference MA1567) When gaging tapped holes which have been thoroughly cleaned or which have a protective finish applied.5 M20X1. when the insert is installed. The HI thread plug gage may enter provided that a definite drag results on or before the second turn of entry.2 1324-2.45 M2.6 M4x0. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 www.5 M16X1. After the insert is installed. Accuracy of the finished thread. Nominal Thread Size Complete Gage 4H5H 5H METRIC COARSE M2x0.8 M6x1 M7x1 M8x1.5 1324-3 1324-3. the insert will always seat itself when the bolt or screw is installed and tightened.5 4624-4 4624-5 4624-6 4624-7 4624-8 4624-10 4624-12 4624-14 4624-16 4624-18 4624-20 4624-22 4624-24 4624-27 4624-30 4624-33 4624-36 4624-39 1324-2 1324-2.5 M14X1.5 M22X2.25 M12X1.emhart. the gage should always be lubricated with light oil. however. the installed insert will be within the thread tolerance. It is.2 4624-2.75 M14x2 M16x2 M18x2. the HI thread plug gage and the appropriately marked gage handle.5 M36X4 M39X4 4624-2 4624-2.5 M22X1.com CERTIFIED ISO 9001 • OS 9000 ISO 14001 25 . not necessary to gage the The complete gage consists of the GO thread plug gage. the GO thread plug gage may not enter freely.5 M12x1.2X0. is dependent upon the accuracy of the tapped hole.5x0.5 M3.45 M3x0.Heli-Coil gages – metric Heli-Coil STI Thread Plug Gages (metric) for checking the tapped hole are listed below.5 M33X3. (Reference ANSI B1.5 1324-4 1324-5 1324-6 1324-7 1324-8 1324-10 1324-12 1324-14 1324-16 1324-18 1324-20 1324-22 1324-24 1324-27 1324-30 1324-33 1324-36 1324-39 installed insert.25 M10x1.

3-48 and M2. adapter and front end assembly. prototype work. The front end assembly consists of a prewinder. For production runs. and repair. Both types of tools are dimensioned (pages 27 and 29) to aid determination of accessibility to the tapped hole. Heli-Coil power inserting tools can be adapted to assembly stations. The versatility and adaptability of Heli-Coil power inserting tools is shown on page 30.2 inserts) need only a threaded mandrel tool for installation. all tools are fully warranteed. In addition. and transfer lines. The tool can be hand held. etc. salvage. our Application Engineering Department is always available to assist in installation techniques. All tooling listed in the following pages is available from stock and can be purchased from our extensive network of Industrial Distributors. All Heli-Coil tooling is backed by our extensive expertise and experience in virtually any application. special tooling (longer or shorter length tools. Of course.Heli-Coil tooling Types of Tools Tool Service The various tools to install HeliCoil inserts are presented on the following pages. Large coarse pitch inserts ( and 2-56. power inserting tools are also available.) and tool service. mandrel and 3 spacers (1 for each length of insert to be installed).emhart. Heli-Coil will provide for the successful development of automated installation systems. Both hand and power inserting tools feature a threaded mandrel which engages the insert and provides a positive lead to guide the insert into the tapped hole easily and quickly. finer pitch inserts are proportionately larger in the free state than coarse pitch inserts and thus have to be “prewound” to a smaller diameter for installation.com Emhart Teknologies Heli-Coil Bulletin 2003 • Tel. hand inserting tools are available. and adapted to both semi-automatic and fully automatic installation stations. rotary tables. For very high production. For high volume production. vertically or horizontally mounted. 26 CERTIFIED ISO 9001 • OS 9000 ISO 14001 www. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 . Hand Inserting Tools TYPE I Threaded Mandrel TYPE II Prewinder TYPE III Threaded Mandrel TYPE IV Non-Captive Prewinder Pictured above are the various designs of Heli-Coil hand inserting tools. Power inserting tools consist of an air motor. Generally.

25 M10x1.5 M33X3.25 M12X1. see next largest size.099)-56 7552-03 4 (.45* M3x0.Coarse & Fine* 3-23/32 9/16" M14 5-3/8 2-7/8 1-1/8 3-23/32 5/8" M16 5-3/8 2-7/8 1-1/8 3/4" M18 6 2-7/8 1-1/2 7/8" M20 6-3/8 2-7/8 1-1/2 4 1-14" M22 5-7/8 2-7/8 1-5/8 4 1-12" M24 5-7/8 2-7/8 1-5/8 4 1-1/8" M30 6-5/16 3-1/16 2 4-1/2 1-1/4" M33 6-13/16 3-5/16 2 4-1/2 1-3/8" M36 7-5/16 3-9/16 2-1/4 6 1-1/2" M39 7-13/16 3-13/16 2-1/4 6 1-64 M2 2-5/8 3/4 7/16 6 * M14 & M16 Coarse are Type IV Tools.086)-64 7552-02 3 (.3750)-24 7552-6 7/16 (.75 M14x2 M16x2 M18x2.5 M20x2.112)-48 7552-04 6 (.5 M36X4 M39X4 C B A TYPE III Threaded Mandrel C B A TYPE IV Non-Captive Prewinder M8X1 M10X1 M10X1.5 M18X1.5000)-12 535-24 C IV I I II II II II II II II II II II II III III III III III III III III III IV II II II II II II II II II II IV IV IV IV IV IV IV IV IV IV * Special tools required to install Phosphor Bronze and Inconel X-750 inserts in these sizes.Coarse & Fine 2-56 M2.2 7751-2.5 4-5/8 No.4 M2. 12 – 4-5/8 1/4" M6 4-5/8 5/16" – 4-5/8 3/8" M7 & 8 5 B Nominal Hand Inserting Tools Thread 3 Dia.4375)-14 7551-7 1/2 (.2 2-7/16 3-56 – 6 TYPE II .6250)-11 3724-10 3/4 (.3750)-12 535-22 1-1/2 (1.2500)-28 7552-4 5/16 (.099)-48 551-03 4 (.190)-24* 7551-3 12 (.5 M14X1.8* M6x1 M7x1 M8x1. Lengths thru M22 2 Dia.073)-64 7551-01 2 (. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 C INCH METRIC A B C TYPE IV .3750)-6 3724-22 1-1/2 (1. Lengths M24 & Up Size METRIC COARSE Tool Type C 2 3 5/16 5/8 3/8 3/8 3/8 3/8 15/32 33/64 33/64 5/8 45/64 2-9/32 2-9/32 2-9/32 2-9/32 2-9/32 2-17/32 2-17/32 3-23/32 3-23/32 B A TYPE I Threaded Mandrel B C A TYPE II Prewinder M2X0.25 M12X1.com ISO 9001 • OS 9000 ISO 14001 .3125)-18 7551-5 3/8 (.Coarse & Fine No.5 M24X3 M27X3 M30X3. 4 M2. To order add “-9” to the part number shown.4 Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.5x0.5 7751-4 7751-5 7751-6 7751-7 7751-8 7751-10 7751-12 7751-14 7751-16 7751-18 7751-20 7751-22 7751-24 7751-27 7751-30 7751-33 7751-36 7751-39 METRIC FINE 7755-8 7755-10 7756-10 7756-12 7753-12 7753-14 7753-16 7753-18 7753-20 7753-22 7754-18 7754-20 7754-22 7754-24 7754-27 7754-30 7754-33 7754-36 7754-39 7752-36 7752-39 Tool Type IV I II II II II II II II II II II IV IV III IV III IV III III III III III II II II II II IV IV IV IV IV IV IV IV IV IV IV IV IV IV IV IV Hand Inserting Tool Dimensions INCH METRIC A B TYPE II .Heli-Coil hand inserting tools Nominal Thread Size Hand Inserting Tools 3 Dia.0000)-14 535-16 1 (1.164)-36 7552-2 10 (.5 4-5/8 No.4375)-20 7552-7 1/2 (.138)-40 7552-06 8 (.5625)-12 3724-9 5/8 (. 6 M3.125)-40 7551-05 6 (. For metric 6 sizes not shown.216)-24 7551-1 1/4 (.2500)-7 3724-20 1-3/8 (1.5 M16X1.1250)-12 535-18 1-1/4 (1.6250)-18 535-10 3/4 (.5 M22X2.emhart.5* M3.2x0.2500)-20 7551-4 5/16 (.190)-32 7552-3 1/4 (.7 M5x0. CERTIFIED 27 www.Coarse 9/16" – 4-7/8 1-13/16 5/8" _ 4-7/8 2 3/4" M18 4-7/8 2-3/8 7/8" M20 4-7/8 2-3/4 1" M24 4-7/8 2-1/8 1-1/8" M30 6-3/4 2-1/2 1-1/4" M33 6-3/4 2-3/4 1-3/8" M36 6-3/4 3 1-1/2" M39 6-3/4 3-1/.5000)-20 7552-8 9/16 (.5 M12x1. INCH METRIC A TYPE I .8750)-14 535-14 1 (1.1250)-7 3724-18 1-1/4 (1. 8 M4 4-5/8 No.6 M4x0. Lengths 1” & Up UNIFIED COARSE 1 (.5 7751-3 7751-3.5 M20X1. Lengths thru 7/8 2 Dia. 5 M3 4-5/8 No.8750)-9 3724-14 1 (1.45 M2.5x0.3750)-16 7551-6 7/16 (.086)-56 551-02 3 (.5 M18X2 M20X2 M22X2 M24X2 M27X2 M30X2 M33X2 M36X2 M39X2 M36x3 M39x3 7751-2 7751-2.138)-32 7551-06 8 (. 10 M5 4-5/8 No.7500)-10 3724-12 7/8 (.5000)-6 3724-24 UNIFIED FINE 2 (.5000)-13 7551-8 9/16 (.7500)-16 535-12 7/8 (.5625)-18 535-9 5/8 (.164)-32* 7551-2 10 (.2500)-12 535-20 1-3/8 (1.5 M22X1.Coarse & Fine (continued) 7/16" M10 & 11 5-1/4 25/32 1/2" M12 5-1/2 7/8 TYPE III .3125)-24 7552-5 3/8 (.0000)-8 3724-16 1-1/8 (1.0000)-12 535-161 1-1/8 (1.112)-40* 7551-04 5 (.

190)-24 1/4 (.com Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.3125)-18 3/8 (. 13537. PREWINDERS SPACERS P/N for Bulk Inserts P/N for Strip Feed Inserts MANDRELS 1 Dia.5000)-20 Prewinder Spacers NONE REQ’D Mandrel Power Tool Holder. mandrel and spacers.45 power tool.2500)-28 5/16 (. 28 CERTIFIED ISO 9001 • OS 9000 ISO 14001 www. Power tools for strip feed inserts are available in sizes #2 through 5/16".086)-56 4 (.164)-32 10 (.4375)-14 1/2(.2x0. A Front End Assembly consists of a prewinder. 2 Dia. 1-1/2 Dia.3750)-24 7/16 (.138)-32 8 (.125)-40 6 (. an Adapter and a reversible Air Motor.5x0. INCH COARSE 2 (. max. Part No.112)-40 5 (.3750)-16 7/16 (. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 .138)-40 10 (.) P/N for Strip Feed Inserts adapter that corresponds with the insert size being used.4375)-20 1/2 (. can be used with or without Strip Feed inserts. All three components are ordered separately.190)-32 1/4 (. Select the FRONT END ASSEMBLY Nominal Thread Size P/N for Bulk Inserts (2 dia.2500)-20 5/16 (. Note: Recommended for use with 2-56" & M2.emhart.5000)-13 – 8551-04 8551-05 8551-06 8551-2 8551-3 8551-4 8251-5 8251-6 8251-7 8251-8 8551-02-15 8557-04-15 – 8551-06-15 8551-2-15 8551-3-15 8551-4-15 8251-5-15 – – – – 8557-04 8557-05 8557-06 8557-2 8557-3 8557-4 8257-5 8257-6 8257-7 8257-8 8557-02-15 8557-04-15 – 8557-06-15 8557-2-15 8557-3-15 8557-4-15 8257-5-15 – – – 8553-02 8553-04 8553-05 8553-06 8553-2 8553-3 8553-4 8253-5 8253-6 8253-7 8253-8 8559-02 8559-04 8559-05 8559-06 8559-2 8559-3 8559-4 8259-5-10 8259-6-10 8259-7-10 8259-8-10 8560-02 8560-04 8560-05 8560-06 8560-2 8560-3 8560-4 8259-5-15 8259-6-15 8259-7-15 8259-8-15 8561-02 8561 8561 8561 8561 8561 8561 8552-06 8552-3 8552-4 8252-5 8252-6 8252-7 8252-8 – 8552-3-15 8552-4-15 8252-5-15 – – – 8558-06 8558-3 8558-4 8258-5 8358-6 8258-7 8258-8 – 8558-3-15 8558-4-15 8258-5-15 – – – 8554-06 8554-3 8554-4 8254-5 8254-6 8254-7 8254-8 8559-06 8559-3 8559-4 8259-5-10 8259-6-10 8259-7-10 8259-8-10 8560-06 8560-3 8560-4 8259-5-15 8259-6-15 8259-7-15 8259-8-15 8561 8561 8561 NONE REQ’D INCH FINE 6 (.3125)-24 3/8 (.Heli-Coil inch power inserting tools Heli-Coil power tools are available in UNC and UNF sizes #2 thru 1/2" for rapid installation of Heli-Coil inserts.45 & M2. Power tools consist of a Front End Assembly.

5 1/4 9/16 3/8 15/16 M3 9/32 9/16 3/8 15/16 M3.8 M6x1 M7x1 M8x1. SPACERS P/N for Strip Feed Inserts P/N for Bulk Inserts P/N for Strip Feed Inserts MANDRELS 1 Dia. Select an Adapter that is compatible with the Air Motor to be used. 10 1/4" 5/16" 3/8" 7/16" 1/2" A B A B METRIC FOR BULK INSERTS FOR STRIP FEED INSERTS M2.5x0.6 M4x0. 2 No.2-15 8751-2.5 8757-3 8757-3. A B E F NONE REQ'D G D C NONE REQ’D H Power Inserting Tool Dimensions SIZE INCH No.Heli-Coil metric power inserting tools Heli-Coil metric power inserting tools are available in coarse and fine sizes up thru 12mm* for rapid installation of standard and screw-lock inserts.5-15 8769-3-15 8769-3.5 M12x1.25 M10x1. contact the Applications Engineering Department at (203) 8303274. A front end assembly consists of a prewinder.25 M12x1. Power tools consist of a Front End Assembly.com Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.5-15 8769-4-15 8769-5-15 8769-6-15 8769-7-15 – – – 8757-2.) vidually. 6 No.5 8757-4 8757-5 8757-6 8757-7 8757-8 8757-10 8757-12 8775-2. 8777-2.45 M2. CERTIFIED www. 1-1/2 Dia. 2 Dia.7 M5x0. 5 No.2 – – 5/16 7/16 M2.5 8769-3 8769-3. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 ISO 9001 • OS 9000 ISO 14001 29 . an Adapter and a reversible Air Motor.5 5/16 9/16 1/2 15/16 M4 11/32 9/16 1/2 15/16 M5 3/8 29/32 1/2 15/16 M6 27/64 29/32 5/8 1-3/8 M7 & M8 9/16 1-1/8 11/16 1-1/8 – 11/16 1-11/32 – – M10 3/4 1-17/32 – – M12 13/16 1-25/32 – – C D E 23/32 23/32 2332 23/32 23/32 23/32 23/32 1" 1" 1" 1" 1-1/8 1-1/8 1-1/8 1-1/8 1-1/8 1-1/8 1-1/8 1-9/16 1-9/16 1-9/16 1-9/16 1-3/8 1-3/8 1-3/8 1-3/8 1-3/8 1-3/8 1-3/8 1-3/8 1-7/8 2-1/4 1-1/2 F G 3-3/16 3-3/16 3-3/16 3-3/16 3-3/16 3-3/16 3-3/16 4-7/16 4-3/4 5-1/8 5-13/32 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 H 4-7/16 4-7/16 4-7/16 4-7/16 4-7/16 4-7/16 4-7/16 5-3/4 6-1/32 6-13/32 6-11/16 * Tool for larger sizes or special application is available upon request.2x0.emhart. mandrel and spacers. They speed up assembly.5 8776-4 8776-5 8776-6 8777-7-15 8777-8-15 8777-10-15 8777-12-15 M8x1 M10x1 M10x1.5 M3. max. 4 No.2 8757-2.25 M12x1. Strip feed power tools are available in sizes up thru 7mm.45 M3x0. and for the size range up thru 6mm or the size range 7mm thru 12mm.5 8755-8 8755-10 8756-10 8756-12 8753-12 – – – – – 8770-8 8770-10 8758-10 8758-12 8773-12 – – – – – 8764-8 8764-10 8759-10 8759-12 8774-12 8777-8-10 8777-10-10 8777-10-10 8777-12-10 8777-12-10 8777-8-15 8777-10-15 8777-10-15 8777-12-15 8777-12-15 For evaluating space required for installing Heli-Coil inserts with standard manual.5 8751-4 8751-5 8751-6 8751-7 8751-8 8751-10 8751-12 8751-2.2 8776-2. eliminate waste and permit an accurate count.2 8777 8777 8777 8777 8777 8777 METRIC COARSE M2.5 8775-4 8775-5 8775-6 8777-7-10 8777-8-10 8777-10-10 8777-12-10 8776-2. pneumatic and electronic inserting tools and tang break-off tools.2 8775-2. 8 No.5x0.5 8751-3 8751-3. the diagrams on pages 27 & 29 give dimensions of standard Heli-Coil tooling.5 8769-4 8769-5 8769-6 8769-7 8769-8 8769-10 8769-12 8769-2.2-15 8769-2.5-15 8751-4-15 8751-5-15 8751-6-15 8751-7-15 – – – – 8769-2.75 METRIC FINE – 8751-2.5 8776-3 8776-3. For special variations or adaptions.5 8775-3 8775-3. reducing assembly costs substantially.5-15 8751-3-15 8751-3. All three components are ordered indiPREWINDERS FRONT END ASSEMBLY Nominal Thread Size P/N for Bulk Inserts (2 dia.

The tool holder also may be used with the Heli-Coil Electronic Inserting Tool. All are packed in a portable molded box with easyto-follow operating instructions. lightweight. Cordless Electric Tool Mandrel (see table) Mandrel Driver P/N 8050-400C Electronic Tool Mandrel Assembly 30 Insert Thread Size (UNC) Mandrel Assembly (for bulk inserts) 2(. a filterregulator-lubricator.5x0.45 air tools. M2.138)-32 8(. www. adapter.45 and M2.086)-56 4(. For Mandrel Assemblies to meet your special conditions. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 . has adjustable torque and uses standard Heli-Coil electronic tool installation mandrels for quick setup.164)-32 8051-02 8051-04 8051-06 8051-2 CERTIFIED ISO 9001 • OS 9000 ISO 14001 The Heli-Coil Cordless Tool is a complete kit that includes a driver. oil. Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.5 inches. and wrenches. The cordless tool is portable. Front End Assemblies may be ordered separately to fit the sizes of Heli-Coil inserts to be installed. The electronic tool is lighter to minimize operator fatigue. two quick disconnect fittings. Pneumatic Power Tool Installation Kit This Heli-Coil power tool installation kit contains an Air Motor 8510-1.emhart.com NOTE: This tool holder is recommended for use with the 2-56.112)-40 6(. The tool holder is capable of installing inserts within a radius of 23.2x0.Heli-Coil power inserting tools Power Tool Holder Electronic Power Inserting Tool Heli-Coil offers an electronic power tool where electric power is preferred over air. please contact Heli-Coil Applications Engineering Department at (203) 830-3274 Power Supply P/N 8050-50 The Power Tool Holder 13537 is mounted on a bench and the appropriate air motor is attached to a spring loaded air tube at the end of a movable arm. Example: Box shape configurations. This power tool holder configuration ensures accurate vertical (square to work surface) installations of Heli-Coil inserts in relatively large parts. The slender configuration of the mandrels allows them to reach into constricted areas. tools. 2 batteries. 15 minute charger and mandrels all in a durable metal box. Mandrel assemblies are available to install the sizes of Heli-Coil bulk loaded inserts listed below.5 inches as well as on planes differing by 3. Operators prefer electric power because it is quieter. A mounting arm is also provided for attaching reels of strip-feed inserts. Electric power meets the requirements of clean room operations. with the addition of an electronic tool adapter. Application Note: Variations in Mandrel Assembly dimensions and threads are available on special order to meet individual applications.

112)-40 3695-04 5 (.25 M12x1. use long nose pliers. Emhart Teknologies Heli-Coil Bulletin 2003 • Tel. Maintaining a steady pressure of blade against insert.5 thru M4 #10 thru 3/8" M5 thru M10 7/16" thru 1" M11 thru M24 1-1/8" thru 1-1/2" M27 thru M39 Extracting Tool Part No.4375)-14 3695-7 1/2 (.75 4238-2 4238-2.emhart. Replacement Punch Part No.216)-24 3695-3 1/4 (.4 M2.2 #3 thru #8 M2. easily triggered punch that strikes a sharp.125)-40 3695-04 6 (.8 M6x1 M7x1 M8x1.6 M4x0. For sizes larger than 1/2" or 12mm.3125)-24 3692-5 3/8 (.2500)-28 3695-4 5/16 (.5x0. Inserts may be removed manually with little effort.5 M3.3125)-18 3695-5 3/8 (.45 M3x0. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 RIGHT WRONG www. uniform blow against the tang of the installed insert.190)-24 3695-3 12 (.5x0. Punch Part No.190)-32 3695-3 1/4 (. This is done by inserting the blade of the extracting tool into the Heli-Coil insert so that a flat side of the blade is toward the top end of the insert.3750)-16 3695-6 7/16 (.112)-48 3695-04 6 (.138)-40 3695-06 8 (.164)-32 3695-2 10 (.2500)-20 3695-4 5/16 (. Their operation is automatic.25 M12x1.2x0 45 M2.086)-64 3695-02 3 (. Strike the head of the tool with a light blow.2 4238-2. Heli-Coil tang break-off tools are available for use with inserts through 1/2 inch and 12mm metric nominal diameter.164)-36 3695-2 10 (. The tool can be operated with one hand.5 4238-8 4238-10 4238-10 4238-12 4238-12 3643-5 4436-10 4436-10 4436-12 4436-12 Note: Tang break-off tools will breakoff tangs thru 2 diameter lengths.2 4238-3 4238-3 4238-4 4238-5 4238-6 4238-7 4238-8 4238-10 4238-12 3697-01 3697-02 3697-02 3697-04 3697-04 3697-2 3697-3 3697-4 4436-7 3643-5 4436-10 4436-12 METRIC FINE M8x1 M10x1 M10x1.7 M5x0.099)-48 3695-02 4 (.099)-56 3695-02 4 (.5000)-20 3692-8 3697-01 3697-02 3697-02 3697-04 3697-04 3697-06 3697-2 3697-3 3697-3 3697-4 3643-5 3643-6 3643-7 3643-8 3697-02 3697-02 3697-04 3697-06 3697-2 3697-3 3697-4 3645-5 3645-6 3645-7 3645-8 Nominal Thread Tool Replacement Part No.25 M12x1. turn the extracting tool counterclockwise until the insert is removed. Nominal Thread Size Inch Metric #1 M2 #2 M2.086)-56 3695-02 3 (.Heli-Coil tang removal/extraction tools Nominal Thread Size Heli-Coil Tang Break-Off Tools The driving tangs of Heli-Coil inserts must be removed to eliminate their interference with the end of the assembled bolt. having a spring loaded.com CERTIFIED ISO 9001 • OS 9000 ISO 14001 31 . 1227-01 1227-02 1227-06 1227-6 1227-16 1227-24 Top View Shown Right & wrong blade positions of insert extracting tool.073)-64 3695-01 2 (. UNIFIED FINE 1 (. Bend tang up and down to snap off at notch.25 M10x1.3750)-24 3692-6 7/16 (.4375)-20 3692-7 1/2 (. Size METRIC COARSE M2x0. Tool Part No. Heli-Coil Extracting Tools Occasionally Heli-Coil inserts must be removed.5000)-13 3695-8 UNIFIED FINE 2 (.138)-32 3695-06 8 (.

1 1/2 Dia. and are available in three lengths: 1. • STRONGER ASSEMBLIES Tapped threads are strength ened because the inherent flexibility of the insert provides a more balanced distribution of static and dynamic loads throughout the engagement length.190 .250)-20 T1185 T1185 T1185 T1185 T1185 T1185 T3585 T3585 T3585 T3585 T3585 T3585 02C* 04C* 06C* 2C* 3C* 4C* .244 . UNC T1191 Free Running.119 . • POSITIVE SELF-LOCKING TORQUE.193 . 1-1/2 and 2 diameters. • BI-DIRECTIONAL DESIGN Installs quickly and easily from either end.112)-40 6 (.Heli-Coil Tangless® Inserts Heli-Coil Tangless® Inserts eliminate tang break-off and retrieval and are easily adjusted or removed after installation.172 . UNF SIZE MATERIAL See Chart See Chart C . 2 Dia.086 .164)-32 10 (.138 . swaging or keying in place is required.207 . Dry Film Lube. • MINIMIZE SPACE AND WEIGHT.No Finish *FINISH Blank .178 .310 . UNC T3591 Screw-Lock. or no finish.256 4-1/8 6-7/8 9-1/2 Unified Coarse Thread (UNC) 2 (.205 .144 .086)-56 4 (.168 .emhart. 1 1/2 Dia.Strip Feed Complete Part Number Example – 4-40 x .375 . “B” Free Outer Dia.328 . Number of Coils Nominal Length 1 Dia. Requires smaller boss than solid inserts.380 Tangless® is a registered trademark of Advanex Inc. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 .330 3 2-3/4 2-3/4 3-1/2 2-7/8 3-3/8 5-1/4 4-3/4 4-3/4 6 5 5-3/4 7-3/8 6-3/4 6-7/8 8-3/8 7-1/8 8 .236 . UNF T3585 Screw-Lock.190 . .com . • CONFORM TO NAS1130 Selecting a Heli-Coil Tangless® Insert Heli-Coil Tangless® inserts are made from 304 Stainless Steel per AS7245 (see chart below for thread size designation).276 .Stainless Steel (Size Designation) LENGTH PACKAGING Y .190) 32 T1191 T3591 3C* .220 . Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.138)-32 8 (.112 . on Strip Feed.Bulk S .164 .224 .246 . A B Side View Nominal Thread Size Type Free ScrewRunning Lock Size Designation Top View “A” Normal Length 1 Dia. Heli-Coil Tangless® screw-lock inserts provide a positive. minimize total in-place cost.190)-24 1/4(.Dry Film Lube Blank .259 .129 . • ELIMINATE STRESS.112 Screw-Lock Insert. Dry Lube finish (W). Min.159 . Virtually no stress is induced into the parent material as no staking.250 10(.500 Unified Fine Thread (UNF) Note: Contact your local distributor for specific product availability 32 CERTIFIED ISO 9001 • OS 9000 ISO 14001 www.285 . Max.Cadmium See Chart W . The following is an example of how to order the Heli-Coil Tangless® insert: T3585-04 C W 112S TYPE T1185 Free Running. self-locking torque complying with the requirements of NASM8846.285 .110 . 2 Dia.380 . Tangless® inserts can be ordered with a Cadmium Plate finish (Y).

43 5.emhart.38 .375 A Nose Diameter Installation mandrel w/handle assembly A .53 5.00 3.51 .51 .53 2.22 Installation Tool Dimensions Installation mandrel only Nominal Thread Size B .15 .370 .42 .562 Adjusting/removal tool (shown w/o handle) 2.15 3. Hand installation tool Heli-Coil Tangless® Insert Tooling Nominal Thread Size Hand Installation Tool 2-56 4-40 6-32 8-32 10-24 10-32 1/4-20 7571-02 7571-04 7571-06 7571-2 7571-3 7572-3 7571-4 Replacement Installation Blade Kit** 7571-02-5 7571-04-5 7571-06-5 7571-2-5 7571-3-5 7572-3-5 7571-4-5 * An electronic driver requires a power Removal Tool (with handles) Heli-Coil Tangless® Power Tooling*** Nominal Thread Size Electronic Driver* 7570-02 7570-04 7570-06 7570-2 7570-3 7570-3 7570-4 8050-400C 8050-400C 8050-400C 8050-400C 8050-650C 8050-650C 8050-650C 2-56 4-40 6-32 8-32 10-24 10-32 1/4-20 1/4-28 * *Includes blade.53 5.00 3.32 .00 “C” Spinner Diameter .240 .19 .90 3.50 . • Tooling utilizes a “blade” that applies torque to a notch in the end of the coil for installation.360 . Emhart Teknologies Heli-Coil Bulletin 2003 • Tel.00 3.53 5.240 .35 .80 2.25 .68 5.360 . spring and pin.13 .370 . Electronic tool & power supply • Driving blades are replaceableand increase the overall life of the tool. part number 8050-50.40 .370 Note: Installation mandrel and adjusting/removal tool designed for use with both handle and electronic tool.164 C .38 .25 .32 .14 .51 .32 . available in all sizes Tangless® inserts may be installed by hand or power tooling with the same mandrel assembly. Front End Assembly Dimensions Nominal 2-56 4-40 6-32 8-32 10-24 10-32 1/4-20 B C Body Diameter Prewinder Tip Length .15 .33 5.com CERTIFIED ISO 9001 • OS 9000 ISO 14001 33 . Front End Assembly Replacement Mandrel Assembly Replacement Blade 18551-02-15 18551-04-15 18551-06-15 18551-2-15 18551-3-15 18552-3-15 18551-4-15 18552-4-15 18551-02-30 18551-04-30 18551-06-30 18551-2-30 18551-3-30 18552-3-30 18551-4-30 18552-4-30 18551-02-2 18551-04-2 18551-06-2 18551-2-2 18551-3-2 18552-3-2 18551-4-2 18552-4-2 ***For use with Heli-Coil Pneumatic Installation Tools & Adapters supply.250 2-56 4-40 6-32 8-32 10-24 10-32 1/4-20 “A” Overall Length (reference) “B” Mandrel Length 5.Heli-Coil Tangless tools Installation and Removal Tools Strip-feed reels. • Installation depth can be adjusted easily for virtually any application.63 . (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 www.09 .

emhart. (203) 924-4737 • Fax (800) 732-3116 Mexico Tel 52-5-326-7100 • Fax 52-5-326-7141 . The Professional Kits* (shown in bold type) also includes a tang removal tool and quantities of three lengths of inserts. spark plug and pipe thread series.0mm 5523-10 1/2 24 12-1. 5/16-18.5 M12x1.25 5408-14 Short Normal Long 6 6 6 PIPE THREAD SERIES Metric Fine M8x1 M10x1 M10x1. They are available in inch. 3/8-24.25. metric. 7/16-14.5 5403-4 5403-5 5403-6 5403-7 5403-8 5403-9 5403-10 5403-11 5403-12 5403-14 5403-16 5403-18 5403-20 36* 36* 18* 18* 18* 18* 18* 12 18* 6 18* 12 6 6 4 Thread Size Part No.5 M18x1.com Emhart Teknologies Heli-Coil Bulletin 2003 • Tel. Inserts Per Kit 1/8-27 1/4-18 3/8-18 1/2-14 3/4-14 1-11-1/2 5407-2 5407-4 5407-6 5407-8 5407-12 5407-16 12 12 10 10 10 6 * The total quantity of inserts in the Professional Kits represents 3 lengths.25 M12x1. the proper size drill. 34 CERTIFIED ISO 9001 • OS 9000 ISO 14001 www.5 SPARK PLUG SERIES 5404-8 5404-10 5405-10 5405-12 5406-12 5406-14 5406-16 5406-18 18* 18* 18* 18* 18* 6 6 6 Thread Size Part No.8. Insert sizes included in set Inch Coarse Inch Fine Metric Metric 4934 4936 4937-125 4937-150 1/4-20.8. corrosion and overtorque.5 5403-3 5403-3. All kits have a Thread Size Kit P/N Inserts per Kit Inch Coarse 4-40 5-40 6-32 8-32 10-24 12-24 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13 9/16-12 5/8-11 3/4-10 7/8-9 1-8 1–1/8-7 1–1/4-7 1–3/8-6 1–1/2-6 Thread Size Kit P/N Inserts per Kit Metric Coarse 5401-04 5401-05 5401-06 5401-2 5401-3 5401-1 5401-4 5401-5 5401-6 5401-7 5401-8 5401-9 5401-10 5401-12 5521-14 5521-16 5521-18 5521-20 5521-22 5521-24 36* 36* 36* 36* 36* 36* 36* 36* 18* 18* 18* 6 6 4 6 6 5 4 4 4 5402-06 5402-2 5402-3 5402-4 5402-5 5402-6 5402-7 5402-8 5402-9 5402-10 5402-12 5528-14 5528-16 5528-161 5528-18 5528-20 5528-22 5528-24 36* 36* 36* 36* 36* 18* 18* 18* 6 6 4 6 6 6 5 4 4 4 Inch Fine 6-40 8-36 10-32 1/4-28 5/16-24 3/8-24 7/17-20 1/2-20 9/16-18 5/8-18 3/4-16 7/8-14 1-14 1-12 1–1/8-12 1–1/4-12 1–3/8-12 1–1/2-12 quantity of inserts. M3x0. high speed steel HeliCoil tap and an installation tool. M6x1.8 M6x1 M7x1 M8x1.7 M5x0.25 M10x1. * The total quantity of inserts in the Professional Kits represents 3 lengths. M8x1. M10x1. M8x1. tool and inserts for each size listed above. tap. See Heli-Coil Bulletin 998 for a complete listing of all Heli-Coil thread repair products. 5/8-11 10-32.25.25mm 5523-14 3/8 7/16 1/2 3/4 .25mm 5523-12 1/2 3/4 12 12 6 6 6 6 6 14-1.5 All sets contain a drill. M6x1.5 M14x1.25 M9x1.472 18-1. 1/2-13. MASTER THREAD REPAIR SETS Type Part No.5 M20x2.5 M16x1. 1/4-28. 7/16-20. Reach Inserts Per Kit 10-1. 1/2-20 M5x0.Thread repair kits & master sets Heli-Coil inserts are available in thread repair kits and sets for repairing tapped holes which have been stripped or damaged due to wear.25 M5x0.50mm 7/8-18 5523-18 550 1/2 1/2-5/8 24 10 M14x1. 5/16-24. 3/8-16.5x0.5 M11x1.5 M3.25 M12x1.75 M14x2 M16x2 M18x2.6 M4x0. M10x1.

providing exceptional performance and simplification of the assembly process.com. • Application and Product Development • Pre-production Prototyping and Sampling • Extensive Product Range • Installation Equipment Coordination Parker-Kalon Product Portfolio specialty threaded fasteners set the industry standard for quality and consistency. Emhart provides assembly solutions through computerbased modeling and value analysis from mobile and stationary innovation centers located around the Globe and online at www. • Application-Based Product Design • Full System Approach • Performance Monitoring.Emhart Teknologies Emhart applies unconventional thinking and innovation. Serviceable and Reusable • Designed For Specific Applications • Part of an Integrated System Gripco Prevailing torque nuts and assemblies are an integral part of OEM assembly operations. providing high performance assembly for metal. studs and TUCKER welding equipment to retain insulation. Focused on intimate customer relationships in every phase of the manufacturing process. • Design Flexibility • Snap-on. thread forming and self-drilling screws • Assembled screws • Weld screws and weld pins POP Blind Riveting Systems offer an extensive range of blind rivets. mold-in and self-threading. Vibration-proof Assembly • High Grip and Pull-up Strengths • Exceptional Versatility and Design Flexibility • Extensive Installation and Processing Equipment Tucker Assembly Systems from fully automated drawn ARC stud. plastic and masonry applications. handpowered and automated-setting systems for every blind rivet application.emhart. Dodge inserts are installed in a variety of ways including semi. Warren metal clips fasten plastic moldings and decorative parts. • Application and Standards Engineering • Extensive Product Selection • Cold and Hot Forming • Heat Treating and Plating . • Value-added design and engineering services • QS and ISO certified • Thread rolling. hot or cold press-in. fastening system combines plastic clips. POP’s extensive experience and commitment to product breakthroughs provide both onand off-the-shelf products and systems. Dodge Threaded Inserts for plastics are designed to provide strong metal threads in soft materials. routinely combining multiple technologies in new ways to create cost-effective assembly systems. SelfCompensation and Diagnostics • Production Line Integration Warren Metal and Plastic Clips The no-hole. • Lightweight. route wire or ground electrical systems.and full automation using ultrasonic welding. Tucker supplies the most innovative and cost-effective assembly systems in the world. Nut (Nut-fast) and bracket (Weldfast) welding to automatic plastic clip assembly and self-piercing riveting.

.in Emhart Teknologies Industrial Division 50 Shelton Technology Center P.COIL SALES & TECHNICAL SUPPORT ASIA – INDIA Noble Fastotech Pvt.in : www. 30-31 Nehru Place. 307 Raja House .41617274 : +91-11. Worldwide . Ltd. CT 06484 USA Heli-Coil is a Registered Trade Mark Of Emhart Teknologies Inc. New Delhi – 110019 INDIA Phone FAX E-Mail Website : +91-11.HELI.41617271 : helicoil@helicoil. Box 859 Shelton .O. +91-11.41617246 .helicoil.

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