Date : 30-10-2011

Prepared by TCA Gafoor ( , http;// -------------------------------------------------------------------------------------------------------------------Choose the correct answer from the choice (answers on last page)
1. 1000 um =

a. b. c. d.

1cm 1mm 10mm 0.1mm

2. Which one is non metallic abrasive a) Iron Silica b) Steel Shot, c) Steel Grit, d) Grit-Shot Mix 3. VS% relate to a) b) c) d) Volatile Non volatile Total Paint volume Activator

4. Thixotrops are of _____________ type a) b) c) d) Liquid Solid Gel Gas

5. Addition of thixotropes helps to avoid _________ a) b) c) d) Blistering Sagging Cracking Flaking

6. Which coating fault occurs when over thinning a paint a) b) c) d) Pinholes Run Spot rusting Hair cracking

7. Which fault relate to Peeling a) b) c) d) Orange peel Flaking Wrinkling Cracking

8. Chemical cleaning is another name for a) b) c) d) Silver nitrate test Potassium ferry cyanide test Pickling Copper sulphate test

9. Which fault can be avoided when bitumen removed from paint system a) b) c) d) Bittines Blistering Cracking Bleeding

10. What is the actual DFT ,if banana gauge shows 335um when checked on galvanizing a) b) c) d) 335um 265um 235um 435um

11. Ford flow cup nozzle is made of

a) Aluminum alloy

b) Stainless steel c) Nickel d) Tungsten carbide

12. _______________ can be used to check pressure a. b. c. d. Hygrometer Surface profile needle gauge Hypodermic needle gauge Touch pyrometer

13. Dolly test used to check _____________ a) b) c) d) Hardness Flexibility DFT Adhesion

14. What will be the unit of viscosity of a thixotropes paint a) Second b) Centipoises c) Ns/m2 d) Stoke 15. How to use comb gauge on a pipe a) b) c) d) Perpendicularly Circumferentially Longitudinally Not possible

16. If the required DFT is 50um ,then the particle size in the paint should be _____ a) b) c) d) 50um Above 50um Below 50um All the above

17. which laminar pigment is best for UV protection

a) b) c) d)

Aluminum Flake MIO Glass Flake Graphite

18. Fe++ is ______________ a) b) c) d) An atom Molecule Ion Iron Substrate

19. Which is cathode in corrosion a) b) c) d) Water Oxygen Substrate Electrons released

20. Which one is more noble a) b) c) d) Silver Steel Magnesium Zinc

21. Hygroscopic slats cause a) b) c) d) Rash rusting Pinholes Rogue peak Blisters

22. Which pressure suitable for dry blasting a) 20psi b) 100psi c) 220psi d) 450psi 23. Degree of roughness related to

a) b) c) d)

Abrasive blasting Hand and power tool Anchor pattern Abrasive hardness

24. Un fused area in steel is _____________ a) b) c) d) Sliver Rogue Peak Hackle Pinhole

25. Transparent layer in replica tape is ____________ a) b) c) d) Milar Mylex Mylar Testex

26. ______________ NOT SUITABLE FOR PROFILE MEASURMENT a) b) c) d) Dial micrometer Surface profile needle gauge Surface comparator Corn plaster method

27. Burnishing occurs when a) b) c) d) High pressure Water blasting Flame cleaning Dry Abrasive blasting Needle Gunning

28. Which one is not quantitative

a) b) c) d)

Silver nitrate test Dolly test Bristle sample patch test Banana gauge test

29. Which is not a property of binder

a) b) c) d)

Cohesive strength Leafing effect Resist water Hold pigments in suspension

30. Which one is saturated a) b) c) d) Linceed oil Tung oil Palm oil China wood oil

31. Which one is not a pigment a) b) c) d) Coal tar Red lead MIO Silicone

32. Which one cannot be used for yellow colour paint a) b) c) d) Chromium Cobalt Calcium Iron

33. Which one is not toxic a) b) c) d) Zinc chromate Zinc phosphate Calcium plumbate Coal tar

34. Which property of a solvent is not best a) b) c) d) Low evaporation rate Low toxicity Low flashpoint High evaporation rate

35. Paint is a _________________ a) Solution

b) Solute c) Solvent d) Dispersion 36. Which one is convertible a) b) c) d) CR Vinyl Natural Resin Emulsion

37. Which one is not a direct charge mill a) b) c) d) Ball mill Attritor Mill Bead mill High Speed Disperser

38. Reccova valve is ____________ a) b) c) d) Control abrasive transfer Stores abrasives Removes water Control air from compressor

39. Specular Hematite is other name a) b) c) d) Rust Millscale MIO Steel flex

40. Toxicity measured in a) b) c) d) Mph Psi Ppm Cfm

41. Mixing of two pack can be calculated by a) b) c) d) Pykno meter Closed Abel Cup Pyro meter Crypto meter

42. Approx viscosity of paint is a) b) c) d) 1 centi poise 1 stoke 2.4 Ns/m2 1.2 gm/cc

43. Air temperature can be calculated by a) b) c) d) Hygro meter Thermo stat Limpet gauge Strobo scope

44. Chalking occurs due to a. Coating age b. Weathering c. Shelf life problem d. Hygro scopic salts 45. Vaccume blasting is a. Water blasting b. Abrasive blasting c. Closed blasting d. Air blasting with water 46. Inclusion is defect related to a. Rogue peak b. Lamination c. Hackle d. High thickness profile 47. Which fault happens when over apply zinc silicate a. Sagging b. Run c. Mud cracking d. Holidays 48. Lifting of coating material from surface is ______

a. b. c. d.

Wrinkling Lifting Flaking Mud cracking

49. _______________ not a destructive test a. PIG b. Saberg Thickness Drill c. Koenig Albert d. Horse Shoe

50. How much air suppled ,if nozzle size is ½ inch a. 450 cfm b. 413 cfm c. 100 cfm d. 220 cfm 51. __________ can be applied when Relative humidity = 100% a. Epoxy b. CR c. Poly urethane d. Zinc Rich Epoxy 52. Which PH range is required after chemical cleaning of steel substrate a. 7 b. 7 - 14 c. 4.5 – 7 d. 0 53. Which Abrasive is preferred to use on stainless steel a. Copper slag b. Steel Grit c. Steel Shot d. Aluminium oxide 54. Which one is not a property of binder a. Adhesion b. Cohesion c. Evaporation d. Dielectric strength 55. Metal sprayed surfaces can be sealed with a. Phenolics

b. Silicones c. Cellulose Resins d. Vinyl 56. A saturated oil can be used in binder for a. Fast drying b. Shelf life c. Flexibility d. Anti skinning
57. Bittiness fault can be happened by a. Millscale b. Soluble Salts c. Uneven Profile d. Contamination 58. Which one is a non compliance? a. Coating with added thinners b. Coating which suitable with the requirements of the EPA c. Coating which suitable for the steel substrate d. Coating with non recommended thinner

1. 1mm 2. Iron Silica
3. 4. 5. 6. 7. 8. 9. Non volatile Gel Sagging Run Flaking Pickling’ Bleeding

10. 235um (deduct 100um) 11. Stainless steel 12. Hypodermic needle gauge 13. Adhesion 14. Stoke 15. Longitudinally 16. Below 50um 17. Aluminum Flake 18. Ion 19. Electrons released 20. Silver 21. Blisters 22. 100psi 23. Anchor pattern 24. Sliver 25. Mylar 26. Surface comparator (assessment only) 27. Needle Gunning 28. Silver nitrate test 29. Leafing effect 30. Palm oil 31. Silicone 32. Cobalt 33. Zinc phosphate 34. Low flashpoint 35. Dispersion 36. Natural Resin 37. Bead mill 38. Removes water (another name of knockout pot) 39. MIO 40. Ppm 41. Pykno meter (density cup) 42. 2.4 Ns/m2 43. Hygro meter (whirling) 44. Coating age 45. Closed blasting 46. Lamination 47. Mud cracking 48. Flaking 49. Horse shoe 50. 413 cfm

51. Poly urethane 52. C 53. D 54. C 55. B 56. C 57. D 58. D

Prepared by TCA Gafoor ( , http;//


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