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Mini System FWM583/55

TABLE OF CONTENTS
Page
Versions Variation ....................................................... 1-2
Specifications .............................................................. 1-3
Measurement Setup .................................................... 1-4
Service Aids, Safety Instruction, etc ............................ 1-5
CD Playability Check .........................................1-6 to 1-8
Disassembly Instructions ................................................ 2
Service Program Test .................................................... 3
Block & Wiring Diagram.....................................4-1 to 4-2
Front Board & Key Board ............................................... 5
MCU Board ..................................................................... 6
ECO6 Tuner Board : Systems Non-Cenelec ................ 7A
CD Board ....................................................................... 8
Mains Board & Mic Board .................................................... 9
High Amp Board & Power Board & USB Jack Board.... 10
AF9 Board .................................................................... 12
Mechanical Exploded View & Parts List ....................... 13
Electrical Parts List ....................................................... 14

CLASS 1
©
Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands LASER PRODUCT
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without
the prior permission of Philips.

Published by SL0728 Service Audio Printed in The Netherlands Subject to modification.


GB 3141 785 31980

Version 1.0
1-2

VERSION VARIATIONS

Type /Versions: FWM583


Features & /55
Board in used:
Karaoke
News
RDS
Rotary Encoder (volume control) x
Jog Shuttle
Voltage Selector
Aux Input x
Digital Output
Headphone Socket x
Line Output
Matrix Surround Loudspeakers
Standby - FTD Clock Display x
ECO Standby - LED Display x
ECO6 Tuner board - System Non-Cenelec x
ECO6 Tuner board - System Cenelec
ETF7 Tape Module: Non-Autoreverse Ferro
USB Direct x
1-3

SPECIFICATIONS

AMPLIFIER SPEAKERS
RMS output power System 2-way; double port bass reflex
LF channel .................................. 105 W per channel Impedance ........................................................................ 3 :
HF channel ................................. 105 W per channel Woofer ...................................................................... 1 x 5.5"
Total Bi-Amp power ......................................... 420 W Tweeter .......................................................................... 1 x 2"
Signal-to-noise ratio ............................. 60 dBA (IEC) Dimensions (w x h x d) . 248 x 310 x 195 (mm)
Frequency response .......................... 50 – 15000 Hz Weight ............................................................. 3.65 kg each
Input sensitivity
AUX .......................................................... 900/2400 mV GENERAL
Output Material/finish ................................... Polystyrene/Metal
Speakers ........................................................................ 3 : AC Power ........................... 110 – 127 / 220 – 240 V;
Headphones ............................................................. 32 : ....................................................... 50/60 Hz Switchable
(1) (3 :, 1 kHz, 10% THD) Power Consumption
Active ......................................................................... 90 W
CD/MP3-CD PLAYER Standby .................................................................. d 15 W
Number of programmable tracks ......................... 99 Dimensions (w x h x d) .. 265 x 310 x 367 (mm)
Frequency response ............. 50 – 20000 Hz -3dB Weight (without speakers) ................................. 9.1 kg
Signal-to-noise ratio ............................................ 60 dBA
Channel separation ......................... 60 dBA (1 kHz)
Total harmonic distortion ........................... < 0.003%
MPEG 1 Layer 3 (MP3-CD) .......... MPEG AUDIO
MP3-CD bit rate ....................................... 32-256 kbps
(128 kbps advised)
Sampling frequencies ....................... 32, 44.1, 48 kHz

TUNER
FM wave range ................................... 87.5 – 108 MHz
MW wave range (9 kHz) ............. 531 – 1602 kHz
MW wave range (10 kHz) ........... 530 – 1700 kHz
Tuning grid ............................................................ 9/10 kHz
Number of presets ........................................................ 40
Antenna
FM ....................................................................... 75 : wire
MW ............................................................ Loop antenna

USB PLAYER
USB ................................................................. 12 Mb/s, V1.1
......................................... support MP3 and WMA files
Number of albums/folders ................. maximum 99
Number of tracks/titles ...................... maximum 400
1-4

MEASUREMENT SETUP

Tuner FM

Bandpass
DUT 250Hz-15kHz LF Voltmeter
e.g. 7122 707 48001 e.g. PM2534
RF Generator
e.g. PM5326
Ri=50Ω

S/N and distortion meter


e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)
Bandpass
250Hz-15kHz LF Voltmeter
DUT e.g. 7122 707 48001 e.g. PM2534

RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Ri=50Ω

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD
Use Audio Signal Disc SBC429 4822 397 30184
(replaces test disc 3)

DUT
L

S/N and distortion meter


e.g. Sound Technology ST1700B

LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
1-5

SERVICE AIDS

Service Tools: Compact Disc:


Universal Torx driver holder .................................4822 395 91019 SBC426/426A Test disc 5 + 5A ...........................4822 397 30096
Torx bit T10 150mm ...........................................4822 395 50456 SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155
Torx driver set T6-T20 .........................................4822 395 50145 SBC429 Audio Signals disc .................................4822 397 30184
Torx driver T10 extended .....................................4822 395 50423 Dolby Pro-logic Test Disc ....................................4822 395 10216

GB WARNING ESD
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

GB
Safety regulations require that the set be restored to its original CLASS 1
condition and that parts which are identical with those specified,
be used LASER PRODUCT
Safety components are marked by the symbol ! .

Lead free
1-6

INSTRUCTIONS ON CD PLAYABILITY

Customer complaint
"CD related problem"

Set remains closed!


1
check playability

playability N
ok ?

Y 3
For flap loaders (= access to CD drive possible)
"fast" lens cleaning cleaning method 4 is recommended

check playability
Standard repair procedure

playability N
ok ?
4
clean the lens
Y

check playability
Play a CD
for at least 10 minutes

check playability
playability Y
ok ?

playability N
ok ? return set
5
check "EYE-Pattern"
Y

add Info for customer


"SET OK" 2 EYE-Pattern N
ok ?

Y
replace CD Drive
return set
6
check Laser current
return set

Laser current N
ok ?
1 - 7 For description - see following pages
Y
replace CD Drive

7
check CD Drive offsets
return set

Y CD Drive offsets N
ok ?

replace Signal Processor replace CD Drive

return set return set


1-7

INSTRUCTIONS ON CD PLAYABILITY

1 4
PLAYABILITY CHECK LIQUID LENS CLEANING
Before touching the lens it is advised to clean the
surface of the lens by blowing clean air over it.
For sets which are compatible with CD-RW discs
This to avoid that little particles make scratches on
use CD-RW Printed Audio Disc ....................7104 099 96611
the lens.
TR 3 (Fingerprint)
TR 8 (600µ Black dot) maximum at 01:00
Because the material of the lens is synthetic and coated
• playback of these two tracks without audible disturbance with a special anti-reflectivity layer, cleaning must be done
playing time for: Fingerprint ≥10seconds with a non-aggressive cleaning fluid. It is advised to use
Black dot from 00:50 to 01:10 “Cleaning Solvent B4-No2”, available with codenumber
• jump forward/backward (search) within a reasonable time 4822 389 10026.

The actuator is a very precise mechanical component and


may not be damaged in order to guarantee its full function.
For all other sets Clean the lens gently (don’t press too hard) with a soft and
use CD-DA SBC 444A..................................4822 397 30245 clean cotton bud moistened with the special lens cleaner.
TR 14 (600µ Black dot) maximum at 01:15
TR 19 (Fingerprint) The direction of cleaning must be in the way as indicated in
TR 10 (1000µ wedge) the picture below.

• playback of all these tracks without audible disturbance


playing time for: 1000µ wedge ≥10seconds
Fingerprint ≥10seconds
Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time

2
CUSTOMER INFORMATION

It is proposed to add an addendum sheet to the set which


informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.

The final wording in national language as well as the printing


is under responsibility of the Regional Service Organizations.

3
FAST LENS CLEANING (dry brush)

Use lens cleaning CD


SBC AC300 ...........................................9082 100 00043

Insert the lens cleaning CD, press PLAY and follow the
voice guide´s instructions on the CD.
1-8

INSTRUCTIONS ON CD PLAYABILITY

5 6
EYE-PATTERN SIGNAL – JITTER MEASUREMENT CD DRIVE – LASER CURRENT MEASUREMENT

Measure the signal on the input of the Signal processor The laser current can be measured as a voltage drop on a
using an analog oscilloscope. Please find the exact resistor. The resistor is marked in every Service Manual.
measuring point in your Service Manual. The value depends on the type of CD drive.
11 D4
EYE-PATTERN D3 typical value most probably defect
10 D3
D2 VAMxxxx : 150-230mV ≥350mV
800mVpp D1
9 D2
MCDxx : 170-230mV ≥300mV
3893
8 D1
DA1x : 210-250mV ≥350mV
TB = 0.5µs/div VrefCD10
7 VRIN
VREF GE
DA2x : 175-200mV ≥250mV
2818

470R 47n
3895

HF-Amplifier 27K 6 IREF Use SBC444A (CD-DA) for measurement.


+5V_HF 3896
+3.3V
5 VDDA1
Laser power control
2887
47n

100R
2817

4u7
680R
100R

3905
3920

4 VSSA1 U >250mV
->Laser damaged !
2814
3n3

3897
33K

3 ISLICE
2813 3898
3902
2885

220u

1K5

HFIN 2 HFIN 3820


2816 2815

100p

4n7 220R
2,4V
7876 2883 3903 3904 +5V_HF +5V
BC847B 1 HFREF
22n

2876
470n
4R7
3901 1,8V 470n 3K3 3K3 LDON
Σ (A-D)
2884

470n

560R 64
LDON
2882

1,2V
82p

2841

100n
470R to 3826,3827

3817

3819
3818
3909

47R

47R

47R

2877
3899

47u
3906
2,6V
CD_DA: 0V / CD_RW: 3V

3822
2878
100n
2881 2K7

10K
0,65V
7878 3923 4,6V
820R
3907

3908

560p
2K2

+3.3V

3821
BC847B

1R
7877 10K 3,9V 7811-A 3 0,17V
BC847B Sanyo 8
DA12T3 LM358D

2880
3,3V 3823 1

33p
Drive detection

See below examples of the signal. Amplitude should read at 7879


BC807-40
1K
3V
2 0,17V
2V 4
least 700mVpp using SBC444A. LASER DIODE

2879
2869

1n
47n

7
CD DRIVE – OFFSET MEASUREMENT

The photodiodes of the CD-drive may have an offset. These


offsets have to be compensated by the signal processor.
High offsets can lead to poor playability of some CDs
(skipping tracks).

To measure the offset values, start the Service Test


Program - section “Focus Test” without a CD.

The offsets can be measured with a DC Millivoltmeter


directly on the connector (see drawing below). Pin
numbering varies from drive to drive.

good The values from diode A-D should read 0±10mV.


Diodes E and F are less critical.

CD Drive
Sanyo DA12T3
1800
VREF 16
VrefCD10
VCC 15
+5V_HF
E 14 E
E
E
D 13 D
D
B
C A A 12 A
A
D 11 B
B B
F
C 10 C
C
F 9 F
F
GND 8
bad
If the oscilloscope shows a signal like the ‘bad’ one, and/or
the amplitude decreases within 1 minute - the CD drive has
If one of the offsets is higher than ±10mV the CD drive has
to be replaced.
to be replaced. Otherwise replace the Signal Processor.
2-1 2-1

DISMANTLING INSTRUCTIONS

Dismantling of the CDC Module and Front Panel Dismantling of the CDC Module and Front Panel

1) Loosen 4 screws to remove the Cover Top of the set. 4) Remove the Cover Tray CDC as indicated.
2) Loosen 2 screws to remove the Panel Left and 2 screws
to remove the Panel Right of the set.
3) Slide out the CDC Tray as shown in the diagram below with
the help of a flat head screw driver.

Sliding Out The CDC Tray

Remove Cover Tray CDC

5) Loosen 2 screws A and 2 screws B to remove the CDC


Module as indicated.
6) Remove 2 screws at the bottom to separate the
Front Panel Assembly from the Plate Bottom .

Front View CDC

Remove CDC Module


4-1 4-1

SET BLOCK DIAGRAM

74HCT04D + HEF4013BT
4-2 4-2

SET WIRING DIAGRAM


5-1 5-1

PCB LAYOUT - FRONT BOARD (TOP VIEW)


5-2 5-2

PCB LAYOUT - FRONT BOARD (BOTTOM VIEW)


5-4 5-4

CIRCUIT DIAGRAM - FRONT BOARD


C238 470pF G1 C250 470pF P1
JUMP16 JUMP15MM VFD201 VFD_AV_38P
JUMP6 JUMP15MM C239 470pF G2 C251 470pF P2
TP223 JUMP23 JUMP20MM
TP224 JUMP25 JUMP12.5MM C240 470pF G3 C252 470pF P3
TP225 JUMP26 NC ECO:100R
D200 C241 C253
TP226 470pF G4 470pF P4
TP227 R237 NC STANDBY
CN201 GND STANDBY_LED
TP228 GND C242 470pF G5 C254 470pF P5
JUMP19 JUMP19 JUMP20MM
D201 C243 C255
6 470pF G6 470pF P6
P6 LPC AD4 JUMP7 JUMP20MM R200 100 MAX
P5 5
4
NTC GND MAX_LED C244 470pF G7 C256 470pF P7
VFD_AV_38P
P4 JUMP15
P3 3 F2
2 STANDBY_LED JUMP20MM C245 470pF G8 C257 470pF P8
P2 R272 MAX_LED JUMP14 JUMP20MM -VKK JUMP18 JUMP12.5MM
P1 1 IR200
R267 330 HP_GND JUMP13 JUMP12.5MM C246 470pF G9 C258 470pF P9
-VKK JUMP27 JUMP20MM
C247 470pF G10 C259 470pF P10
CON_6PIN_FFC_1.27mm 22K -VKK JUMP28 JUMP12.5MM
R273 ZD201 F2_JU JUMP29 JUMP12.5MM TSOP34138 C248 470pF G11 C260 470pF P11

NoExt2
NoExt1
NoPin2

NoPin1
330 5.6V

Fila6
Fila5
Fila4

Fila3
Fila2
Fila1
F1

10G
11G
12G

P10
P11
P12
P13
P14
P15
P16
3
2
1
NTC JUMP8 JUMP17.5MM C249 470pF G12 C261 470pF P12

1G
2G
3G
4G
5G
6G
7G
8G
9G

P1
P2
P3
P4
P5
P6
P7
P8
P9
LPC JUMP9 JUMP17.5MM +3V3_CON
C262 470pF P13

9
8
7
6
5
4
3
2
1
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
-VKK VFD_CLKJUMP11 JUMP20MM +3V3_CON
VFD_DATA JUMP12 JUMP20MM C263 470pF P14 R274 3R3 1W R275 3R3 1W

P10
P11
P12
P13
P14
P15
P16
-VKK

P1
P2
P3
P4
P5
P6
P7
P8
P9
G10
G11
G12
GND

F2_JU
C200

G1
G2
G3
G4
G5
G6
G7
G8
G9
+
C201 0.1uF C264 470pF P15
JUMP12.5MM JUMP17 VFD_CS JUMP10 JUMP20MM 47uF F1_JU F2
C265 F1
470pF P16 R270 NC R271 NC
CN202 JUMP20MM JUMP1 JOG2 JUMP3 JUMP12.5MM L201 C266 + C267 +
10uH GND
1 +3V3_CON JOG2 JUMP4 JUMP12.5MM C203 C268

+
P1 R215 1K 4.7uF 4.7uF
2 100pF 4.7uF
P2 JOG1 JUMP2 JUMP12.5MM GND R216 1K
P3 3 LPC
4 R217 1K
P4
5 REMOTE NTC R218 1K
P5 VFD_CS R219 1K C269
6

+
P6

+
7 VFD_CLK C206 C205 R220 1K 4.7uF
P7 VFD_DATA 47uF 0.1uF R221 1K
P8 8
9 R222 1K
P9 AD0 R223 1K GND
P10 10
11 AD4
P11

R201
R202
R203
R204
R205
R206
R207
R208
R209
R210
R211
R212

R224
R225
R226
R227
R228
R229
R230
JOG1

12
13
14
15
16
17
18
19
20
21
22
P12 12
13 JOG2 GND
P13
14

VSS1
VDD1
SG1/KS1
SG2/KS2
SG3/KS3
SG4/KS4
SG5/KS5
SG6/KS6
SG7/KS7
SG8/KS8
SG9/KS9
P14 MIC1_DET
P15 15 MIC2_DET

1K
1K
1K
1K
1K
1K
1K
1K
1K
1K

1K

1K
1K
1K
1K
1K
1K
1K
2K2
TP208
TP209
TP210 CON_15PIN_FFC_1mm27 11 23
TP211 K2 SG10/KS10
10 K1 SG11/KS11 24
TP212 GND 100 R240 9 25
TP213 100 R241 STB SG12/KS12
8 CLK SG13/KS13 26
TP214 100 R243 7 27
TP215 +3V3_CON 100 R213 DIN U200 SG14/KS14
6 DOUT SG15/KS15 28
TP216 200K R234 5 29
TP217 OSC PT6315-LQFP SG16/KS16 L202 10uH
4 LED4 VEE 30 -VKK
TP218 R242 10K 3 31
TP219 LED3 SG17/GR12
MAX_LED 2 LED2 SG18/GR11 32
TP220 STANDBY_LED 1 33
TP221 R232 10K LED1 SG19/GR10

SG24/GR5
SG23/GR6
SG22/GR7
SG21/GR8
SG20/GR9
TP222
22pF

22pF

22pF

CN206

VDD2
JOG200 C233

VSS2

GR1
GR2
GR3
GR4

+
JOG 22uF
1

C230

C231

C232

P1 1 MIC1_DET
2 MIC2_DET

44
43
42
41
40
39
38
37
36
35
34
P2 GND
P3 3
4 C222 VOLUME C221 HP_GND
TP229 P4 0.1uF 0.1uF
TP230 TP1
TP231
L205 2.2uH C237 22pF
4

CON_4PIN_FFC_1.27mm
C204 C236 100pF
GND 0.1uF
GND
GND GND GND
GND C235 C234 J201
R253 R264 R261 R262 R254 R263 R260 R251 R255 R250 R245 R252 Phone Jack
GND
2200pF 2200pF 9
7
100 1K 1K 1K5 2K2 2K7 3K6 5K6 8K2 20K 47K 120K 8

3
6
5
4
0.022uF
C220 0V 0. 3V 0. 572V 0. 873V 1. 211V 1. 516V 1. 806V 2. 108V 2. 380V 2. 709V 2. 979V 3. 151V
SW224 SW215 SW221 STOP
RECORD REPEAT STANDBY SW222 SW223 DBB PLAY/PAUSE ALBUM- SW219 MAX SW211 SW212
SW214 SW216 SW218 VAC PROGRAM SW210 CLOCK DSC TP236
HP_GND TP235
TP234
MIC1_DET JUMP20 JUMP20MM TP233
+3V3_CON L204 2.2uH 4
MIC2_DET JUMP21 JUMP20MM P4 HP_RIGHT
3 P3
L203 2.2uH 2 HP_GND
CN203 P2 HP_LEFT
REMOTE JUMP22 JUMP12.5MM 1
TITLE- GND R266 P1 HP_DET
TUNER CD USB AUX ALBUM+ TITLE+

3
SW217 4 5K6
SW208 SW206 SW207 SW209 SW213 SW220 P4 TP207
C219 3 1 Q1
P3 TP206 BC817-25
F1_JU JUMP24 JUMP20MM 0.022uF 0V 0. 3V 0. 572V 0. 873V 1. 211V 1. 516V 1. 806V 2 CN205
P2 CON_4PIN_FFC_1.27mm
1

2
F1 JUMP30 JUMP7MM5 P1
R258 R238 R257 R239 R259 R265 R248
GND HP_GND HP_GND
CON_4PIN_FFC_1.27mm
100 1K 1K 1K5 2K2 2K7 3K6
5-5 5-5

PCB LAYOUT - KEY BOARD

CIRCUIT DIAGRAM - KEY BOARD

CN204

4 TP200
P4 TP201
3 P3
2 TP202
P2 TP203
1 P1

CON_4PIN_FFC_1.27mm

SW201
OPEN/CLOSE SW205
DISC2 SW203 SW202
DISC3
SW204 DISC1 DS_CHANGE
2. 108V 2. 380V 2. 709V 2. 979V 3. 151V

R244 R256 R246 R247 R249

5K6 8K2 20K 47K 120K


6-1 6-1

PCB LAYOUT - MCU BOARD (TOP VIEW)


6-2 6-2

PCB LAYOUT - MCU BOARD (BOTTOM VIEW)


6-4 6-4

CIRCUIT DIAGRAM - MCU BOARD PART1

VDD33D
VCC33D VDD33D VDD18D
LM1117-ADJ U7
L5 L6
3 2

GND
R159 IN OUT
TAB 4
NC SZ1608K102 SZ1608K102

1
R56

+
220 C18 C19 C45
J0
100uF 0.1uF 1000pF

+
VDD18D C15 C16 C17 9

+
0.1uF 100uF 0.1uF C14 R60
R160 10uF 120
NC
VDD18D VDD33D C43
0.1uF GND GND GND GND GND GND GND GND
XD[0..15] GND

D20
A10

D21
A11
A15

A14

A13

A9

A8

A7
A12

0.1uF
XD0

A6

A5

A3
A4

A1

A0
A2

J4

J0

J3

J2

J1
XD1 GND
XD2
XD3 ⃻⌆῵ᓣR159䗝47K,R160䗝NC

C35
㕢⌆῵ᓣR159䗝NC,R160䗝47K C65 100pF TRAY_SW4
C66 100pF TRAY_SW3
GND GND
C74 100pF VDD33D
TRAY_SW2

128

127

126

125

124

123

122

121

120

119

118

117

116

115

114

113

112

111

110

109

108

107

106

105

104

103

102

101

100
GND

99

98

97
U8 C73 100pF
TRAY_SW1

GPIO_D[20]/UART[1]_nRTS
GPIO_A[9]/SCL/BW
EXINT[3]/GPIO_A[15]

EXINT[2]/GPIO_A[14]

EXINT[1]/GPIO_A[13]

EXINT[0]/GPIO_A[12]

GPIO_A[2]/CLRCK

GPIO_A[1]/CBCLK

GPIO_A[0]/SPDIFTX
GPIO_A[11]/SCL

GPIO_A[10]/SDA

GPIO_A[8]/SDA

GPIO_A[4]/SDO_[1]
GPIO_A[7]/SDI_[1]

GPIO_A[6]/FRM_[1]

GPIO_A[5]/SCK_[1]

GPIO_A[3]/CDAI

TDO/GPIO_J[0]

TCK/GPIO_J[3]

TMS/GPIO_J[2]
VDD_COR_6

VDD_COR_5

TDI/GPIO_J[1]
VDDIO_5

VSS8

VSS7
XD[3]

XD[2]

XD[1]

XD[0]

nTRST/GPIO_J[4]

GPIO_D[21]
C30 100pF VFD_CS C41
U9
1000pF
C31 100pF VFD_CLK 1 8
A0 VCC
GND 1 VSS1 2 A1 WP 7 GND
C54 100pF VFD_DATA 3 6 1K R63
A2 SCL D17
2 4 5 1K R64
XD[4] Vss SDA D16
XD4 96 D19 C58 100pF JOG1
XD5 GPIO_[19]/UART[1]_RXD
3 XD[5] 24LC02
XD6 95 D18 C60 100pF GND
GPIO_D[18]/UART[1]_TXD JOG2
XD7 4 XD[6] C61 100pF
GPIO_D[17]/SCL 94 D17 TU_DATA
5 XD[7]
93 D16 C62 100pF
GPIO_D[16]/SDA TU_CLK
6 XD[8]
92 D15 C64 100pF
GPIO_D[15]/UART[1]_nCTS TU_STEREO VDD33D VDD33D
VDD18D 7 VDD_COR_0
C47 0.1uF 91 VDD18D C63 100pF
VDD_COR_4 TU_ENAB
GND 8 C52 0.1uF GND R61 10K A9
C33 0.1uF VSS2 C78 100pF
GPIO_B[25]/DAI 90 DAI 4094_DATA
VDD33D 9 R68 47K A4 R143 47K J1
XD8 VDDIO_0 C72 100pF
BM[2]/GPIO_B[24]/DAO 89 DAO 4094_CLK
XD9 10 R67 47K A5 R151 47K J2
XD10 XD[9] C71 100pF
GPIO_B[23]/MCLK 88 MCLK 4094_STROBE1
XD11 11 R82 47K A12 R144 47K J3
XD[10] C70 100pF
BM[1]/GPIO_B[22]/LRCK 87 LRCK 4094_STROBE2
12 R83 47K A13 R147 47K J4
XD[11] C69 100pF
BM[0]/GPIO_B[21]/BCLK 86 BCLK I2C_SCL
XD12 13 VDD33D R137 47K A14 R62 10K D16
XD13 XD[12] C36 0.1uF C68 100pF
VDDIO_4 85 I2C_SDA
XD14 14 R135 2K R140 10K
XD15 XD[13]
TCC8600 VDD_USB 84 C42 1000pF GND C67 100pF LPC
R138 47K
A15
R155 4K7
D17

15 XD[14] B8 A10
C56 100pF
16
QFP128 USBH[1]_D+/GPIO_B[26] 83 B26 NTC
R136 47K R156 4K7
XD[15] B9 A11
82 B27 C57 100pF REMOTE
XA[0..21] XA0 USBH[1]_D-/GPIO_B[27] R141 47K R59 47K
17 XA[0] B26 DAO
XA1 81 GND C59 100pF FALL_DET
XA2 VSS6 R139 47K R57 47K
18 XA[1] B27 LRCK
XA3 80 B28 C40 10pF CD_SCL
USBH[0]_D+/GPIO_B[28] R142 47K R58 47K
19 XA[2] B7 BCLK
79 B29 C32 10pF CD_SDA
USBH[0]_D-/GPIO_B[29] R152 47K
20 XA[3] B3
78 R93 10K GND C55 100pF MIC1_DET GND
MODE[1] R150 47K
21 XA[4] B2
77 RESET C76 100pF MIC2_DET
XA4 nRESET
22 XA[5]
XA5 76 C77 100pF HP_DET
XA6 VSSA_PLL
23 XA[6]
XA7 75 C84 390pF C75 100pF A9
XFILT
VDD18D 24 VDD_COR_1
C46 0.1uF 74 VDD18D
VDDA_PLL
GND 25 VSS3
C34 0.1uF 73 C50 0.1uF GND GND L13
VDDA_PLL1 SZ1608K471
VDD33D 26 VDDIO_1
72 1200pF C83
XFILT1 VDD33D
27 XA[7] USB_GND
71 C80 1000pF
XA8 VSSD_PLL1
28 XA[8]
XA9 70 GND CON_6PIN_JST_2mm
XA10 VSS_ADC C44 0.1uF R51 R49 TP72
29 XA[9] 6
XA11 69 VDD33D 10K R50 10K B28 R157 22R TP73 5
VDDA_ADC NC R158 22R TP74
30 XA[10] B29 4
nCS[0]/ND_nOE[0]/GPIO_B[2]

nCS[1]/ND_nOE[1]/GPIO_B[3]

nCS[2]/ND_nOE[2]/GPIO_B[4]

nCS[3]/ND_nOE[3]/GPIO_B[5]

68 AD0 TP75 3
ADIN[0] TP77
31 2
XA[16]/ND_ALE/SD_nRAS

XA[11]

UART[0]_RXD/GPIO_B[9]
UART[0]_TXD/GPIO_B[8]
67 AD2 C81 TP76 1

+
ADIN[2] R95 R96 0.1uF 470uF
32 XA[12]
GPIO_B[6]/IDE_nCS

ND_nWE/GPIO_B[7] CN110
SD_CKE/GPIO_B[0]

15K 15K C120


SD_nCS/GPIO_B[1]

ADIN[4] 66 AD4 USB_GND


L16

READY/MODE[0]
XA[15]/SD_nCAS
XA[13]/SD_BA[0]

XA[14]/SD_BA[1]

XA[17]/ND_CLE

C82 C87 C93 GND


XA[20]/DQM[1]

XA[21]/DQM[0]

VDDIO_3 65 VDD33D USB_5V


VDD_COR_2

VDD_COR_3

1000pF 1000pF 1000pF SZ1608K471


VDDIO_2

SD_CLK

XTOUT
XA[18]

XA[19]

3
XOUT
VSS4

VSS5

GND GND GND


XTIN
nWE

nOE

XIN

R161 1K 1 Q103
USB_LED BC817-25
GND R162
33

34

35

36

37

38

39

0.1uF 40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

2
10K
0.1uF

VDD33D
33R

C49
22R

22R

22R

AD0
USB_GND
C48

C38

R46

R92

R90

R91

AD4
0.1uF

R94
10K
GND GND GND
VDD33D C94 C95
GND 0.1uF 0.1uF
MODE0
B3
OE

B2

B4

B6

B9
WE

B8
SD_CKE

NOR_CS

B7
SD_CLK

SD_CS

VDD18D

GND GND
VDD33D

VDD18D
RESET
XA12
XA13
XA14
XA15

XA16
XA17
XA18
XA19

XA20
XA21

SD_CKE
R98 10R VDD33D 3 2
B8 VDD RESET
R99 DNP

GND
R97 2M

Y1 12M DNP Y2 R47

1
C85 U10 C88 100K
10pF C89 C91 V809R 0.1uF
C92 C90
470pF 10pF DNP DNP

GND
GND GND GND GND GND
6-4 6-4

CIRCUIT DIAGRAM - MCU BOARD PART2

U1 U2
XA[0..21] XD[0..15] XA[0..21] XD[0..15] SD33D
U5
XA[0..21]
XA0 23 2 XD0 XA0 21 2 XD0
XA1 A0 DQ0 XD1 XA1 A0 DQ0 XD1 XA0
24 A1 DQ1 4 22 A1 DQ1 3 25 A0 VDD 37
XA2 25 5 XD2 XA2 23 5 XD2 XA1 24
A2 DQ2 A2 DQ2 A1 XD[0..15]
XA3 26 7 XD3 XA3 24 6 XD3 XA2 23
XA4 A3 DQ3 XD4 XA4 A3 DQ3 XD4 XA3 A2 XD0
29 A4 DQ4 8 27 A4 DQ4 8 22 A3 DQ0 29
XA5 30 10 XD5 XA5 28 9 XD5 XA4 21 31 XD1
XA6 A5 DQ5 XD6 XA6 A5 DQ5 XD6 XA5 A4 DQ1 XD2
31 A6 DQ6 11 29 A6 DQ6 11 20 A5 DQ2 33
XA7 32 13 XD7 XA7 30 12 XD7 XA6 19 35 XD3
XA8 A7 DQ7 XD8 XA8 A7 DQ7 XD8 XA7 A6 DQ3 XD4
33 A8 DQ8 42 31 A8 DQ8 39 18 A7 DQ4 38
XA9 34 44 XD9 XA9 32 40 XD9 XA8 8 40 XD5
XA10 A9 DQ9 XD10 XA10 A9 DQ9 XD10 XA9 A8 DQ5 XD6
22 A10/AP DQ10 45 20 A10/AP DQ10 42 7 A9 DQ6 42
XA11 35 47 XD11 43 XD11 XA10 6 44 XD7
XA12 A11 DQ11 XD12 XA13 DQ11 XD12 XA11 A10 DQ7 XD8
36 NC DQ12 48 19 BA DQ12 45 5 A11 DQ8 30
50 XD13 46 XD13 XA12 4 32 XD9
XA13 DQ13 XD14 XA20 DQ13 XD14 XA13 A12 DQ9 XD10
20 A13 DQ14 51 36 UDQM DQ14 48 3 A13 DQ10 34
XA14 21 53 XD15 XA21 14 49 XD15 XA14 2 36 XD11
A12 DQ15 LDQM DQ15 XA15 A14 DQ11 XD12
1 A15 DQ12 39
XA20 39 19 35 18 XA16 48 41 XD13
UDQM CS SD_CS SD_CLK CLK CS SD_CS A16 DQ13
XA21 15 16 34 15 XA17 17 43 XD14
LDQM WE WE SD_CKE CKE WE WE A17 DQ14
XA18 16 45 XD15
SD_CLK A18 DQ15
38 CLK RAS 18 XA16 1 VDD1 RAS 17 XA16
SD_CKE 37 CKE CAS 17 XA15 25 VDD2 CAS 16 XA15
NOR_CS 26 CE VSS1 27
1 28 WE 11 46
VDD1 VSS1 WE WE VSS2
14 41 7 26 OE 28
VDD2 VSS2 VDDQ1 VSS1 OE OE
27 VDD3 VSS3 54 13 VDDQ2 VSS2 50
38 GND
VDDQ3
3 VDDQ1 VSSQ1 6 SD33D 44 VDDQ4 VSSQ1 4 XA19 9 NC1 NC5 14
9 12 10 10 15 MODE0
VDDQ2 VSSQ2 VSSQ2 NC2 NC6 MODE0
43 VDDQ3 VSSQ3 46 33 NC VSSQ3 41 RESET 12 NC3 NC7 47
SD33D 49 VDDQ4 VSSQ4 52 37 NC2/RFU VSSQ4 47 13 NC4 SD33D
R52
40 0R R53
NC2 SST39VF800A 47K
GND M12L16161A GND

NC

GND

R125 3K R106 1K R55 C121


TU_ENAB B6 D16
47K 0.1uF CN106
TU_STEREO R65 1K
B7 R109
D17 1K R54 0R TP1 25 VDD33D TP57 1
4094_OE P25 P1
R123 3K A3 TP2 24 TP58 2
TU_CLK B4 CD_DATA 4094_STROBE1 P24 P2
TP3 23 TP59 3
4094_DATA P23 LPC P3
R124 3K A2 TP4 22 TP60 4
TU_DATA B3 CD_WCLK 4094_CLK P22 NTC P4
VCC33D TP5 21 TP61 5
R78 1K L101 SZ1608K102 L102 SZ1608K102 TP6 P21 REMOTE TP62 P5
HP_DET B2 CD_BCK A1 20 P20 VFD_CS 6 P6
VDD33D TP7 19 TP63 7
I2C_SCL P19 VFD_CLK P7
TRAY_SW1 R126 3K B8 TP8 18 TP64 8
I2C_SDA P18 VFD_DATA P8
TP9 17 9
P17 P9

+
R127 3K R86 3K C102 C103 C105 C106 TP10 16 TP66 10
TRAY_SW2 B9 JOG2 A0 FALL_DET P16 AD0 P10
0.1uF 47uF 0.1uF 0.1uF TP11 15 TP67 11
R128 3K R79 1K TP12 P15 AD4 TP68 P11
TRAY_SW4 B26 4094_DATA D21 VCC33D 14 P14 JOG1 12 P12
TP13 13 TP69 13
R129 3K R80 1K TP14 P13 JOG2 TP70 P13
TRAY_SW3 B27 4094_CLK D20 12 P12 MIC1_DET 14 P14
S_12V 11 TP71 15
R66 1K R81 1K GND AGND TP16 P11 MIC2_DET P15

27

14
NTC A15 4094_STROBE1 D19 U100 10 P10

8
USB_5V TP17 9
R69 1K R84 1K P9
A14 8

AVDD
DCVDD

DBVDD

HPVDD
REMOTE 4094_STROBE2 D18 P8
26 TP19 7 CON_15PIN_FFC_1mm27
XTO DAC_R P7
FALL_DET R70 1K A13 R130 1K D17 24 6 GND
I2C_SCL R101 SCLK P6
MCLK 1K 25 23 TP21 5
XTI/MCLK SDIN DAC_L P5
JOG1 R71 1K A12 I2C_SDA
R131 1K D16
R102 1K MODE 21 R108 47K GND
TP23
4 P4 729)'B.(<
BCLK 3 BCLK REC_R
3 P3
R133 100 A11 R85 1K R104 1K 4 TP24 2
CD_SCL LPC D15 DAO DACDAT P2
R103 0R 6 12 C107 1uF TP25 1
DAI ADCDAT LOUT DAC_L REC_L P1
R134 100 A10 5 WM8731 13 C108 1uF
CD_SDA R105 1K DACLRC ROUT DAC_R
LRCK 7 ADCLRC CON_25PIN_FFC_1.27MM
9 CN109
R73 1K C109 1uF LHPOUT GND 12V_GND USB_GND AGND
VFD_CS A8 REC_L 20 LLINEIN RHPOUT 10

R74 1K
REC_R
C110 1uF 19 RLINEIN 72) D101
VFD_CLK A7 18 MICIN

CLKOUT

HPGND
MICBIAS 17

DGND
AGND
R132 470 A6 R87 3K J4 16

CSB
VFD_DATA CD_STATUS VMID
R75 3K R122 0R LL4148 TP45
MIC1_DET A5 POWER_LIMITED AD2 1 P1
TP46 2

22
2

11
15
28
R76 3K POWER_LIMITED P2
MIC2_DET A4 3 P3
4 P4

+
C101 C100 5
0.1uF 47uF TP50 P5
SA_IN 6 P6
C111 C104 R107 CN104 TP51 7
0.1uF 0.1uF 47K TP35 HP_DET TP52 P7
CD_DATA 1 P1 8 P8
TP36 2 TP53 9
CD_WCLK P2 TU_ENAB P9
TP37 3 TP54 10
CD_BCK P3 TU_DATA P10
TP38 4 TP55 11
CD_RESET P4 TU_CLK P11
AGND GND GND AGND GND AGND AGND TP39 5 TP56 12
CD_SDA P5 TU_STEREO P12
TP40 6
CD_SCL P6
TP41 7
CD_STATUS TP42 P7
P_CD 8 P8 CN101
S_12V TP43 9 GND TU_GND
TP44 P9
12V_GND 10 P10
TP26 11
TRAY_SW1 P11
TP27 12 CON_12PIN_FFC_1.27mm
SD33D TRAY_SW2 P12
TP28 13
TRAY_SW3 P13
L7
TRAY_SW4
TP29
TP30
14 P14 72
VCC33D TRAY_IN1+ 15 P15
TP31 16
SZ1608K102 TRAY_IN1- TP32 P16
TRAY_IN2+ 17 P17
TP33 18
TRAY_IN2- TP34 P18
GND 19 P19
+

C20 C21 C22 C23 C24 C25 C26 C27 C28


100uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF
CON_19PIN_FFC_1.27MM

GND GND GND GND GND GND GND GND GND

72&'

D100 1N4148

R145 4.7K
RESET 4094_OE U101

4094_DATA 2 D Q1 4 TRAY_IN1+
Q2 5 TRAY_IN1-
4094_CLK 3 CLK Q3 6 TRAY_IN2+
Q4 7 TRAY_IN2-
15 OE Q5 14 CD_RESET
4094_STROBE2 1 STR Q6 13 P_CD
Q7 12 USB_LED
VDD33D 16 VCC Q8 11

QS1 9
8 GND QS2 10
+

C39 C119 R148 C29 R146 C37


0.1uF 47uF 47K 0.1uF 47K 0.1uF
74HC4094

GND GND GND GND GND


9-1 9-1

LAYOUT DIAGRAM - MAINS BOARD (TOP VIEW)


7A-1 7A-1

BLOCK DIAGRAM

TUNER BOARD
ECO 6 Systems
MPX Vcc1
buffer ampl.
VStabA VStabB 5
Discriminator Vdd

FM-RF FM-IF 1 FM-IF 2


RDS
(MPX) Vcc2
1101 VLoop
VCO
(1102) 10,7 MHz 10,7 MHz 10,7 MHz LF filter
1120
D
4 left 1
A FM 3 39 37 35 33 18 10 11 9
left 14
43 FM FM FM Stereo right 15 4 right
IF1 IF2 Decoder
Frontend Mixer Det.
stereo Vcc
FM-Osc. 24
VLoop
5 FM Pre- RADIO IC
Osc. scaler TEA 5757H Version
RDS
Multi- (MPX)
AM-Osc. plexer
enable 29 enable
6 AM
VLoop Osc.
AM-FRAME AERIAL data 28 data
1103 AM-RF
clock
2 AM AM AM IF AM clock 27
CONTROL
Frontend Mixer Det. stereo
8
C
VLoop
AGC P1 31 3
programmable
output ports P0 30
1 8 Charge
B
VLoop pump

VStabA 38
AFC Reference
34 Stabilizer Oscillator
VStabB

AFC +
AFC -
23 7 22 40 41 36 44 32 19 20 25

AM-IF 1 AM-IF 2 AM-AFC


Vdd Vcc1 Vcc2 75kHz
450kHz 450kHz 450kHz
2
VStabA VStabB VStabB
ECO6 Systems, 140499

ECO6 Tuner Board


version: SYSTEMS non-CENELEC

TABLE OF CONTENTS

Blockdiagram ..................................................................7A-1
Schematic Diagram .........................................................7A-2
Component Layout..........................................................7A-3
Adjustment table .............................................................7A-3
Electrical Partslist ............................................................7A-4
7A-2 7A-2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1101 A1
1102 B1
1103 F2
1120 E14
1130 A2

TUNER BOARD ECO6 / SYSTEMS NON CENELEC 1131 B2


1132 G13
2101 B3
VERSION PROGRAMMING COMPONENTS 2102 B1
1101USA USA 2103 C7
3 2105 AM-IF1 2104 B3
1130 2105 A2
2 100n 5111 450kHz VERSION 2106 F3
C-PAD 4 3 6120 3156 3157 3170 7111
2107 F4
1 2 2119 H6
/00 /02 FM/MW/LW
A YKD21
T113
2150
A 2120 G6
2124 H6
6 1 /00 /02 FM/MW
2125 H6

330R
3104
2126 F7
A 100n

3119J
AM-IF2 /01 FM/MW

330R
FM 75 OHM 8 7 2127 E7
FM-IF1 5112 450kHz 2128 C8
T115 4103 /14 FM-OIRT/MW
5109 2129 C7
3 4 2130 F11
0R I 1 O 3 /17 FM/AM
T114

2112J
not USA 2131 G8

100p
1102 2
/06 FM-Japan/AM 2132 G8
2104 G 2 2133 G8
1 1
7119J 6 component mounted 2134 H8
T102 100p 2135 H9

3113J
BFS20 7 8
6103 7P 2136 G14

1K
2 IF-AMP.
2101

B B
47p

BAV99 printed
FM-IF2 2137 G13
5110 2138 F9
C
2102

100n

2139 G9
1 3 2140 G9
1131 T103 I O
AM-AFC 2141 F10
5114 450kHz VERSION DETECTION

0.7V 1.1V
G 2 2143 G12
3105 T109 2144 G11
3 4

0.2V 2128
10u
C-PAD
2145 F12

1.4V
1.4V
1.4V

1.4V

0.7V
6120

1.4V
220R 7101 2146 E12
BAS216

1V
0.8V
P1
6106

TEA5757H 2147 E12


FM-RF TEA5759H J 44 43 42 41 40 39 38 37 36 35 34 BAS216

3103

8K2
1 2148 E12
2165

3156
6 0.2V 2149 H7

AM-MIXOUT

FM-MIXOUT

100K
FM-IF2
FM-IN

RF-GND2

AM-IF1-IN

FM-IF1-IN

AM-IF2
AGC

VSTABB
VSTABA
7 8 2150 A10
0.6V 100n 7P
C Q-multiplier 2129
AM DET
1.2V 7111
BC847C
C 2152 E4
2153 E5
2V 0.7V 2154 D5

OUTPUT PORTS
7102 1 RIPPLE AM-IF FM-IF2-IN 33 2155 D5
BF550 100u AGC P1

100K
0V

3170

3157
100K
2159 F6

PROGR.
FM

2103

2161 p
AM AM 2161 C11

1n
0V 2 IF1 32
0V AM-RF AM-AFC

100n
FRONTEND MIXER 2163 D11
5131 1.4V 2164 F10
CTRL 2165 C7
T128 P0
6131

3 FM-RF P1 31 7.9V
1SV228

AM FM 2166 E11

p
AM AGC
IF IF2 2167 E11

2163

100n
OSC
printed 2169 H8
p

3102 4 RF-GND1 FM P0 30 7.7V 3101 E4


D

CONTROL
2154

2155

11p
4p7 FRONTEND 3102 D4
FM 0.1V
D 100K 0.1V 5 FM-OSC FM
MIXER
AGC
CONTROL WRITE-EN 29 0V 3161 D 3103 C6
3104 A7
printed OSC PRE- MULTI-
22K 3105 B6
SCALER PLEXER
28 0V 3160 3132 G5
0V 6 AM-OSC
AGC
DATA
3134 H6
RIPPLE VSTABA VSTABB 3141 E7
470R
VCC1 7.6V 7 VCC1 VDD CLOCK 27 0V 3159 3142 E7
FM-OSCILLATOR 7.8V STABILIZER 152kHz, 50mVpp
3143 G7
AGC AM 3169 2166 470R 5V 3144 H7
1SV228

3145 F8
6130

220p
I-TUNE

2148

2146
1.6-8V 8 DET DIG-GND 26

2n2
CHARGE
150K

220p
1n 3146 G13

2147
3142 1-8V PUMP
3152 G14
12pE-EU

VCO 3141 FM 5121 2167 0V


1V 9 VCO XTAL 25 1.4V 3153 G13
stereo mono stereo
2p2 J

3101 DET 3154 G13


2153

E E
3181
5130
15p

1.3V VCC2
1K

OSC 12p
56K DT-381 75KkHz 3155 G11
560pE-EU

33K 100K
0.7V 10 AF-OUT MONO/ 24 stereo 0.2V 3 stereo 0.4V
3156 C12
3157 C12
2152
33n

STEREO mono 4.8V mono 4.8V 3158 E13


2127 23 1120
11 MPX-IN STEREO 3159 D13
VDD 3158 T123
9.6V 3160 D12

FIELDSTR-IND
1.2V AFC STEREO 8
220n DECODER VCC2 3161 D13

FM-DEMOD
AM-RF 9.5V
1 330p 470R T122
2126

0V CLOCK 7 3167 F12

220p
IF-GND

2145
RIGHT

FILTER
3168 F11

PILOT
MUTE
6105-1

AFC+
2

LEFT

AFC-
MW 0V T121

LPF
DATA 6 3169 E11
AM FRAME AERIAL T111 VDD
3170 C12
1103 5102 8 1 T120 ENABLE/MPX 5

to/from
7 7KL
HN1V02H 7 12 13 14 15 16 17 18 19 20 21 22 MPX 0V 3172 G12

11.1V
2 T105

0.15V

0.8V

0.6V

0.6V
0.8V

1V
6 1 3176 G7

T142 1.1V
T141 1.1V

2V
7.6V T140 3168 3167 from 2169

1V
0V
2u2 1.2V
T127
2107

F 12Vtyp VCC 4
F 3181 E6
1u

1 T106 T110 VCC1


2106

5 5102 F2
11p

2 7.8V 120R 120R (10-14V)


T126

2141 T116
2138
RIGHT 3 5109 B9
VCC2

2130

22n
5110 B10
2159

XH-S T125
33p

3145

2K2
4 3 GND 2 5111 A8

100n
5112 A11

1132

C-PAD
LEFT 1
5
T112

2164 5114 B11


AM-OSCILLATOR
470n
2131

470n 2133

1u
T117 3154 5119 G9
11.1V
470n VCC2 FE-BT-VK-N 5121 E11
3 6 11.1V 5123 G5
330R
2132

BZX284-C11
2139

15p
6105-2

5130 E5

3172

5K6
B
HN1V02H

T124 5131 C6

6107
6105
MW
5119
2 12V
4 6103 B2

470R

470R
5123 6105-1 F3

3153

3152
4 3
G RDS only 7112
G 6105-2 G5
3132

1 8
47R

4 3 BC547C 9.6V

2140
82p
2 6106 C3
VCC1 3155
2 7 9.6V T118 6107 G13
2120

18p

2
VDD 6120 C13

220n
1

22R
2143

3146
3 6 6 9.5V 220R 10.4V 6130 E5

220n

220n
3143

2136
22K
3176

33K

2137
1
6131 D5

2144
6 8 7

1u
4 5 7101 C8
8 7 7102 C6
p

HN1V02H 3144 2169 MPX DISCRIMINATOR


3134
560p

7103 H7
2119

2125

22K
10p

1.3V 7111 C13


1K 2n2 to 1120 7112 G12
0.7V pin 5 T102 B2
7103
BC857C T103 B2

H H T105 F2
2124

2149

T106 F2
22n

33p

MPX T109 B6
T110 F5
22n USA

22n USA

BUFFER AMPLIFIER T111 F4


2134

2135

T112 F7
15n

15n

T113 A8
T114 B10
T115 A8
T116 F10
T117 G13
T118 G11
ECO6 Sys-non Cenelec, 000911 T120 F13
T121 F13
T122 F13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 T123 E13
T124 G14
T125 F14
...V FM mode stereo T126 F13
LEGEND Signal path T127 F13
...V MW mode T128 D7
p ...for provision only FM T140 F11
USA ... for USA version only T141 F10
V EVM ...V LW mode AM T142 F10
E-EU ... for East European version only MPX (Audio Frequency)
voltages measured while
J ... for Japanese version only AF - left/right
set is tuned to a strong transmitter
7A-3 7A-3

1101 A6 1120 A4 1132 A5 2128 C4 2138 C2 3142 D2 5110 B3 5114 A2 5123 D5 7112 C1 9104 B5 9107 D4
1102 B6 1130 B5 2106 C5 2129 B4 2144 B2 5102 D6 5111 B4 5119 C2 5130 D3 9101 A2 9105 B1 9108 C4
TUNER ADJUSTMENT TABLE ( ECO6 FM/MW- and FM/MW/LW - versions with AM-frame aerial )
1103 D6 1131 D5 2107 B5 2133 D2 2155 C4 5109 A3 5112 A3 5121 B2 5131 D4 9103 B2 9106 B3 9109 D2

Waverange Input frequency Input Tuned to Adjust Output Scope/Voltmeter

TUNER BOARD ECO6 Systems non Cenelec / componentside view VARICAP ALIGNMENT
FM 108MHz 5130 8V ±0.2V
87.5 - 108MHz
A (65.81 - 74, 87.5 - 108MHz) 87.5MHz check 4.3V ±0.5V
(65.81MHz) (1.2V ±0.5V)
MW 1700kHz 5123 8V ±0.2V
FM/AM-version, 10kHz grid
530 - 1700kHz 530kHz check 1.1V ±0.4V

FM/MW-version, 9kHz grid 1602kHz 5123 6.9V ±0.2V


FM 75Ω 531 - 1602kHz 531kHz check 1 1.1V ±0.4V

LW 279kHz 5122 8V ±0.2V

153 - 279kHz 153kHz check 1.1V ±0.4V


MW 1602kHz 5123 8V ±0.2V
FM/MW/LW- version, 9kHz grid
AM FRAME AERIAL 531 - 1602kHz 531kHz check 1.1V ±0.4V

FM IF
IC 7101 21
10.7MHz, 45mV
B FM D shortcircuit 5119 2 0 ± 3 mV DC
continuous wave to block AFC
2141

FM RF
ECO6 System non Cenelec stage .3, 120900

FM 108MHz A 108MHz 2155


87.5 - 108MHz 4 MAX
2101 B4 2119 D3 2130 D5 2137 A4 2146 B7 2153 C5 2165 C4 3103 C4 3134 D3 3152 A4 3158 A4 3169 B6 4106 C4 6107 C7 7103 D7 (65.81 - 74, 87.5 - 108MHz) 87.5MHz mod=1kHz 87.5MHz 5131
2102 B1 2120 D3 2131 C5 2139 C6 2147 A5 2154 C4 2166 B6 3104 B4 3141 C5 3153 A4 3159 A5 3170 A6 4107 C5 6120 A6 7111 A5 (65.81MHz) ∆f=±22.5kHz (65.81MHz)
2103 D4 2124 D3 2132 D6 2140 C6 2148 B6 2159 C5 2167 B6 3105 C4 3143 D6 3154 C7 3160 A5 3172 C7 4108 C5 6130 D4 7119 B5
2104 B4 2125 D3 2134 D7 2141 C6 2149 D6 2161 A6 2169 A4 3113 B5 3144 B7 3155 C7 3161 A5 3176 D6 6103 B3 6131 C4 VCO
2105 C1 2126 D6 2135 D7 2143 C7 2150 B5 2163 B6 3101 D5 3119 B5 3145 C5 3156 A6 3167 B7 3181 D4 6105 C3 7101 C5
2112 B5 2127 C5 2136 A4 2145 A5 2152 C5 2164 C6 3102 C3 3132 D5 3146 C7 3157 A6 3168 C7 4103 B5 6106 C3 7102 D4
98MHz, 1mV
FM A 98MHz 3142 3 152kHz ±1kHz 1)
continuous wave

TUNER BOARD ECO6 Systems - non Cenelec / copperside view AM IF


4 3 IC 7101 36
100nF
C 5111

220R
1 7

max.
2 8
MW 450kHz ∆f=±10kHz IC 7101 40
5
K VRF = 0.5mV
A connect pin 6 of
100nF 5112

220R
(as low as see fo
IC 7101 (AM Osc.) possible) remark 2) symmetric
A
with 3.3kΩ to Vcc
C AM AFC
C
5114 2 0 ± 2 mV DC
C Vdd MW continuous wave
B E VRF = 2mV
SMD jumper
AM RF 3)
41..
1 (not all items shown
in schematic diagram)
MW 4) 1494kHz 1494kHz 2106
FM/MW/LW- and FM/MW-version B
( 9kHz grid)
531 - 1602kHz 558kHz 558kHz 5102
Vcc2 2

max.
LW 198kHz 198kHz 5103 5
MW 1500kHz ∆f = ±30kHz 1500kHz 2106 fo
symmetric
FM/AM-version, 10kHz grid VRF as low as
530 - 1700kHz 560kHz possible 560kHz 5102
Vcc1 ECO6, Sys + PA with frame aerial, 070799
Use Service Testprogram. By selecting the TUNER TEST test frequencies will be stored as preset frequencies automatically.
D 5 ECO6 Systems non CENELEC stage .3, 120900 1) If sensitivity of frequency counter is too low adjust to max. channel separation 2) RC network serves for damping the IF-filter while adjusting the other one.
(input signal: stereo left 90% + 9%, adjust output on right channel to minimum)
3) For AM RF adjustments the original frame antenna has to be used ! 4) MW has to be aligned before LW.
These assembly drawings show a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist. Repeat
8-1 8-1

CD BOARD

TABLE OF CONTENTS Remark: This chapter is only for reference, the whole CD Board Ass'y can be orderd with
12nc: 9965 100 03995
PCB Layout .......................................................... 8-2 to 8-3
Circuit Diagram ..................................................... 8-4 to 8-5
8-2 8-2

LAYOUT DIAGRAM - CD BOARD (TOP VIEW)


8-3 8-3

LAYOUT DIAGRAM - CD BOARD (BOTTOM VIEW)


8-4 8-4

CIRCUIT DIAGRAM - CD BOARD (PART1)

CN802

TRAY_8V CD_8V MOTOR1 R805 3K3 R806 7K5 JUMP19 JUMP7MM5 TP25 1
HOME_SW TP26 2
S_12V C813 HOME_SW SL- TP27 3
0.1uF GND SL+ TP28 4
U807 LM7808 R804 SP- TP29 5
Q803 2R2 2W SP+ TP30 6
KTA1273 GND
L812
1 3 SL R807 5K1 R808 5K1
VIN OUT CON_6PIN_JST_2mm

GND
C801 C814
U805
+
C800 C802C803 C823 C804C805 C806 C807 0.1uF

+
0.1uF 0.1uF C824

2
C839 1uF 1000pF 470uF 0.01uF 0.1uF 1000pF 15 14 1500pF
470uF R802 GND OPIN- OPOUT
28uH_1.2A_715R 16 OPIN+ GND2 13
1K 470uF FO R809 3K9 R810 10K JUMP10 17 12
12V_GND GND JUMP15MM DO3.1 DO2.2
18 DO3.2 DO2.1 11
GND GND C815 19 10
DI3.1 DI2.2

3
GND 2200pF 20 9
GND JUMP29 JUMP7MM5 R801 10K Q804 DI3.2 DI2.1
P_CD 1 21 VCC1 GND1 8
S_12V JUMP3 JUMP15MM BC817-25 CD_3V3 CD_8V
GND JUMP4 JUMP7MM5 GND 30 29

2
GND JUMP5 JUMP7MM5 R803 RA R811 3K9 R812 8K2 JUMP11 JUMP10MM GND5 GND4 Q805
CD_8V JUMP6 JUMP7MM5 22 7 R863 NC BC807-25
SP+ JUMP7 JUMP12.5MM 47K C816 VCC2 MUTE GND
23 VREF REO 6 3 2
SP- JUMP8 JUMP12.5MM 2200pF 24 5 C822
GND JUMP9 JUMP17.5MM CD_3V3 CD_3V3 DI4.1 REG
25 DI4.2 DI1.2 4
GND JUMP12 JUMP12.5MM 26 3 1000pF

1
HOME_SW JUMP13 JUMP15MM GND DO4.1 DI1.1
27 DO4.2 DO1.2 2
HOME_SW JUMP14 JUMP15MM GND R814 R827 28 1
VREF JUMP15 JUMP7MM5 10R 10R CD_8V GND3 DO1.1 GND
CD_RESET JUMP16 JUMP10MM CD_3V3 Q806 CD_1V8
GND JUMP17 JUMP10MM BC817-25 R813 470 VREF GND
D9258PH C825 C826 C827
3 2

+
CD_RESET JUMP20 JUMP10MM R836 C817 C818 C819 C820 C821 47uF 0.1uF 0.01uF

+
GND JUMP21 JUMP12.5MM C811 C812
1
CD_3V3 JUMP22 JUMP7MM5 R816 330 R815 0.1uF 0.01uF 470 47uF 0.1uF 47uF 0.1uF 0.01uF
LD JUMP23 JUMP7MM5 C809 C810

P_MUTE
C JUMP25 JUMP7MM5 R817 10K GND
VCC JUMP26 JUMP12.5MM C808 47uF 0.1uF
VC JUMP27 JUMP10MM 1K GND GND GND GND
GND JUMP32 JUMP10MM 0.1uF
CD_3V3
HOME_SW
STATUS Pin: Normaly can be NC,
CN804
reserved for debuging
1 TP31 GND GND R825 1R CD_3V3 R833
P1

JUMP10MM
TP32 2R2
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
P2 2 TRAY_IN2-

JUMP40
3 TP33 TRAY_IN2+ C842 C836 C835
P3

+
4 TP34 TRAY_IN1-
RA

LASE
DOBM
VSD2

FO

TEST1
TEST2
TEST3
TEST4
SL
MOTO1
MOTO2
VSD3

V1
V2
V3
V4
V5
VDD1

VDD2
P4 TP35 0.1uF 47uF 0.047uF
P5 5 TRAY_IN1+
6 TP36 CD_3V3 C831 C830 C829 C833
P6 TRAY_SW4

+
7 TP37 TRAY_SW3 60 1
P7 TP38 SBSY LPWR GND GND GND 1000pF 47uF 0.1uF 47uF
P8 8 TRAY_SW2 59 SFSY EXTF 2
9 TP39 TRAY_SW1 R824 58 3
P9 TP40 10R SUB MONITOR CN803
P10 10 12V_GND 57 RCK SENSE 4
11 TP41 S_12V 56 5 GND GND
P11 TP42 P_CD STATUS VSSA1 R835 24K VC TP9
P12 12 P_CD 55 SILD IREF 6 GND 16 16
13 TP43 STATUS R829 NC 54 7 VCC TP10 15
P13 TP44 I2C_SCL R818 0R RAB VDDA1 E TP11 14 15
P14 14 53 SCL VRFO 8 14
15 TP45 I2C_SDA R819 0R 52 U806 9 D TP12 13
P15 TP46 CD_RESET R820 0R JUMP18 SDA SAA7824HL D1 A TP13 12 13
P16 16 51 RESET D2 10 12
17 TP47 JUMP7MM5 50 11 B TP14 11
P17 TP48 CLK12 D3 C TP15 10 11
P18 18 49 CLK16 D4 12 10
19 TP49 CD_BCK R821 0R 48 13 JUMP24 F TP16 9
P19 CD_WLCK R822 0R SCLK R1 JUMP7MM5 TP17 9
47 WCLK R2 14 8 8
CD_DATA R823 0R 46 15 LD TP18 7
CON_19PIN_FFC_1.27MM DATA CEQ C834 C832 TP19 7
45 EF VDDA2 16 6 6
44 17 0.022uF NOP MD TP20 5
SCLI VSSA2 R831 10R F+ TP21 5
43 WCLI OSCO 18 4 4
R864 42 19 T+ TP22 3
SDI OSCIN T- TP23 3
3K3 41 VDDD VSSA3 20 2 2
R832 1M F- TP24
BUGND

1
DAREF

P_MUTE 1
BUOR
CRDY

DARN
DARP
RKILL
CDAT

BUOL

BUVP
DAVP
VSSD

CCLK
CFLG

DALN
DALP
LKILL

GND GND
BUIR
BUIL

DAG

C845 C846 C843 C844 GND Y801 R834


C865 C828 CON_16PIN_FFC_1mm
+

0.01uF 0.01uF 0.1uF 1000pF 0R


40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21

47uF CD_3V3 8.4672Mhz 0.1uF


DA11
C838 C837

R826 33pF 33pF


GND GND GND GND GND GND GND 0R GND GND

GND
GND JUMP42 JUMP7MM5 C841 C840
GND JUMP33 JUMP7MM5
CD_3V3 JUMP28 JUMP15MM 0.1uF 1000pF
CD_3V3 JUMP34 JUMP10MM
CD_3V3 JUMP35 JUMP7MM5
GND JUMP36 JUMP10MM
GND JUMP37 JUMP12.5MM
GND JUMP38 JUMP7MM5
VCC JUMP39 JUMP7MM5 GND
GND JUMP41 JUMP7MM5
8-5 8-5

CIRCUIT DIAGRAM - CD BOARD (PART 2)

SW801 Switch

L813
R899 4R71W TRAY_8V
100uH

+
C870 C869 C868 SW802 Switch
TRAY_IN1- JUMP30 JUMP7MM5 220uF 0.1uF 0.1uF
TRAY_SW4 JUMP31 JUMP7MM5

GND GND GND


GND

TRAY_SW1
GND GND TRAY_SW2

R891 R890 TRAY_SW3


47K 47K TRAY_SW4

R882 5K6
TRAY_IN1-
CN821
U808 TP1 1
R888 C866 1 16 R895 22R 1/8W TP2 2
5K6 0.022uF IN1- OUT1+ TP3 3
R883 5K6 2 15 TP4 4
TRAY_IN1+ IN1+ NC5 TP5 5
3 NC1 GND1 14 GND

GND 4 13 R896 22R 1/8W CON_5PIN_FFC_1mm27


NC2 OUT1-
5 12 R897 22R 1/8W
VP OUT2- GND
R884 5K6 6 11
TRAY_IN2+ IN2+ NC4
7 10 GND CN822
R889 C867 IN2- GND2 JUMP1 JUMP15MM TP7 1 P1
5K6 0.022uF 8 9 R898 22R 1/8W JUMP2 JUMP15MM TP6
R885 5K6 NC3 OUT2+
TRAY_IN2- 2 P2
TDA7073A
CON_2PIN_JST_2.54mm

R893 R892
47K 47K

GND GND
9-1 9-1

LAYOUT DIAGRAM - MAINS BOARD (TOP VIEW)


9-2 9-2

CIRCUIT DIAGRAM - MAINS BOARD


9-3 9-3

LAYOUT DIAGRAM - MIC BOARD (TOP VIEW) LAYOUT DIAGRAM - MIC BOARD (BOTTOM VIEW)
9-4 9-4

CIRCUIT DIAGRAM - MIC BOARD

MIC_VCC

+12V MIC_VCC
R355A ECHO_VCC
2K7 U353 LM78L08 U352 LM78L05
R394 R395
3 1 3 1 ECHO_VCC
R353A R354A VIN OUT VIN OUT

GND

GND
C355A
330K 2K7 + 51R 51R

+
C380 C599 C598

2
J350A C354A 0.01uF 100uF 0.1uF
2 100uF
Phone Jack 0.47uF
C352A

1
9 L350A R351A

MIC1_out
7 2 Q350A Q351A
8 + BC547B BC557B
10uH 2K2

3
0.47uF AGND AGND AGND AGND AGND
4
5
6
3

R350A C350A R352A C353A


47K 4700pF 56K 1000pF R370A R371A
47R 47R DET
+12V
MIC_VCC
AGND
AGND +12V
R356A R359A
PADS
MIC1_DET 3K9
GND
1K
D351A R358A GND

1
Q352A 2 RV591
TP304 BC547B 50K

A2
TP305
1
AGND
TP306

3
CN351 IN4148 Q353A IN4148 1K
2 A3 A1
D352 BC547B B3 B1

+
1 R357A C356A
MIC1_DET
3

P1 1M 4.7uF C588 R591 15K


2 MIC2_DET 1.0uF

B2
P2 +
P3 3
P4 4
R369A R589 C587
3K9 100K 3900pF
AGND AGND
CON_4PIN_FFC_1.27mm
MIC_VCC R592 10K C586 4.7uF
AGND AGND +
C585
560pF R593 10K
R365A
2K7 R594 4K7 C584 10uF DET
ECHO_VCC +
U599
R363A
C360A
330K R364A 1 16 R595 5K6 C589 10uF
+ VCC LPF1_IN
2K7 +

3
47uF C597 2 15 R590
J351A C383 0.01uF + REF LPF1_OUT R596 15K E_OUT 20K
2 0.47uF
Phone Jack 3 14
AGND LPF2_OUT
1

9 L350A1 R361A C358A Q355A C590


1
7 2 Q354A BC557B 4 13 560pF R597 10K
+ BC547B DGND LPF2_IN
8
10uH 2K2 5 12 R598 10K
3

0.47uF R362A C359A CLK_O OP2_OUT RV592


4
5
6
3

R360A C357A 56K 1000pF R599 15K 6 11 C593 0.082uF 50K


47K 4700pF R372A R373A VCO OP2_IN
47R 47R 7 10 C594 0.082uF
CC1 OP1_IN
8 CC0 OP1_OUT 9
AGND MIC_VCC C592 C591
3300pF 0.01uF
AGND PT2399S
MIC2_DET R366A
1K C596 C595
0.1uF 0.1uF
D354A R368A
1

Q357A 2
BC547B
IN4148
1

D353 Q356A IN4148 1K


2
BC547B
+

R367A C361A AGND DGND AGND AGND AGND AGND AGND


3

1M 1.0uF

AGND

JUMP5 JUMP11
JUMP3
MIC_VCC AGND AGND
DGND AGND

JUMP12.5MM JUMP12.5MM JUMP7MM5

JUMP2 JUMP6
MIC_VCC AGND
DET JUMP4
JUMP20MM JUMP12.5MM
JUMP17.5MM
10-1 10-1

LAYOUT DIAGRAM - HIGH AMP & USB JACK BOARD (TOP VIEW)
10-2 10-2

LAYOUT DIAGRAM - HIGH AMP & USB JACK BOARD (BOTTOM VIEW)
10-3 10-3

LAYOUT DIAGRAM - POWER BOARD (TOP VIEW)


10-4 10-4

LAYOUT DIAGRAM - POWER BOARD (BOTTOM VIEW)


10-3 10-3

CIRCUIT DIAGRAM - HIGH AMP BOARD & POWER BOARD


12-1 12-1

BRIEF INTRODUCTION OF THE AF9 BOARD

The AF9 Board consists of the following features :

a. TDA7468D IC
TDA7468D IC (7501) which includes functions such as source selection, loudness control, dynamic bass control, treble
control, volume control and muting function. Sound features such as ALC, DBB, DSC and IS are controllable via I2C Bus
from the microprocessor.

The TDA7468D IC caters for 4 input sources namely TUNER, TAPE, CD and AUX. It also has a Mic mix input. In our
application, software will switch the input source to previous source MUTE during STANDBY mode and some other
occasions where noise from other input source is undesirable.

AF9 BOARD Note that the input to the TDA7468D IC must be ac coupled to prevent 'polp' noise.
Input networks are included to provide appropriate attenuation for various sources.

b. SIMPLE MIC MIXING


The AF9 Board has provisions which can be configured to cater for one of the following:
MM : which caters for Mic mixing with additional Mic amplifier board.
NM : non Mic mixing.

c. DOLBY PRO LOGIC (DPL) INTERFACE


The AF9 Board has provisions which can be configured to cater for DPL.

d. LINE OUT
Line out cinch socket for connection to external amplifier.
TABLE OF CONTENTS

e. SUB-WOOFER OUT
Brief Introduction of the AF9 Board ............................... 12-1
Sub-woofer out cinch socket for connection to active sub-woofer speaker.
AF9 Board - Component layout ..................................... 12-2
AF9 Board - Chip layout ................................................ 12-3
f. INCREDIBLE SURROUND
AF9 Board - Circuit Diagram (Part 1) ............................ 12-4
Incredible surround effect using transistor circuit to create phase shifting and spatial effect.
AF9 Board - Circuit Diagram (Part 2) ............................ 12-5

g. HEADPHONE AMPLIFIER
Headphone amplifier to drive 32 ohm to 1kohm headphone.

h. CD STANDBY CONTROL
CD Standby Control circuit which switches on the supply to CD servo control IC, digital out buffer IC, HF circuit and the laser
light pen in CD mode only.

i. ATTENUATION NETWORK
Attenuation network is provided at the output of the AF9 Board for interfacing with power board of different output power.

j. CD DIGITAL OUT
CD Digital out cinch socket for connection to external digital audio decoders.
12-2 12-2

CHIP LAYOUT

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

3139 113 3435 pt4 dd wk0142


12-3 12-3

COMPONENT LAYOUT

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

3139 113 3435 pt4 dd wk0142


12-4 12-4

SOURCE SELECTION & SOUND PROCESSING CIRCUIT


12-5 12-5

HEADPHONE AMPLIFIER & I2C EXPANDER CIRCUIT

1K
12-6 12-6

DIGITAL OUT & INTERCONNECTION CIRCUIT

1100 F6 T054 C1
1 2 3 4 5 6 7 8 9