~0/31/2002

oAAR COMPOSITES

17:35

FAX 7275307381

AAR COMPOSITES

J4J 02

PANELPINS®

0175 .63" through I .75 ·8 oz.5~ .75" ATI~-525 1.1125" 5116" N/A N/A N/A N/A ." .065" 6061·16 .25' 12.035" .3125" .7S·· through l~ None N/A N/A ATR·300·5000 3~ S' 1.25" Ihrough None N/A .065" 6061-T6 . FL 33760 Telephone: v-. Tubes 6.0897 .aarcorp..0412 .:. 0 0 ... 8 oz. _" 14201 Mylerlake Circle (727) 539-8585 COMP-14 7198 Fax: (727) 539-0316 We.3125" .s IQnge Inset Part Number Inset Material Insert Thread Size Hole Size Drill Bit Size Test Pin Number Minimum Edge Distance -Recommended Adhesivt! Quantity B oz.0057 .4375" .8 oz. Tubes --_ .-l:r .5" ]r2" N/A PPT·210-103-101 1.5" through 1" None S' th rough ] .3 .75 .com . . Tubes 3.0022 .0287 . Tubes 6. Tubes 10.035" ..1875" 3/16PPT -2 10-104 . -.0705 .--0 Part Number ungth Diameter Wall Thickness Material Weight Ibs Installed Weight Ibs Panel Thicknes.25" ATR-525 ..0097 . Tubes/lOO' ATR-150-1875F ATR-200-3125F 2~ .6 .. . ATI~-Tl-50 7075·16 ·3 is 8-32 -4 is 10-3'2 ·5 i5114·28 6061.Hl1 .3125" 5/16" PP'f-0210-103-101 71:.0210 .3 .1875" JJ3S' 6061. .2 • B oz.:> . ':: RED GREEN BLUE .-\TR-525 oAAR COMPOSITES CI~rWilter.0312 .10/3112002 17:35 FAX 7275307381 AAR COMPOSITES 141 03 5'E~LECTORGUIDE GOLD COLD . but may require iI decrease should shear Or tension loadine On individual pins require an increase pin count to react the calculated loads to curnply wiLh the load factor being calculated. ATR-525 .___ ATR-200-JI25 2" ATR-250-4375F 2-5" . The pitch between pins in the same row should nurmally be 3-112 to 4-]f~ inches. ATR-525 . hTR·Tl·40 Hardened Steel ·4 is 8·32 . .8 oz.16 .b address: www.16 6061·T6 .4375" 7tlfj" ..

or 8 oz.10/31/2002 17:35 FAX 7275307381 AAR COMPOSITES 141 04 oAAR COMPOSITES PANEL PIN INSTALLATION Panel Pin Installation Instructions PREPARADON Betore in. away rrom the edge of the hole. comb cells. If test pins are to be used. 3. Put Once the pin placement has been laid out and the panels the Panel Pilu In place. .. Q 2. Puncture the honeycomb. specification sheet COMp·16. Se. INSTALLING PANEL PINS 1. fixtured in place. Tap the pins into the holes until the flared end dimples the outer skin. Panels may be joined together at angles from 90 to 30°.. . see -Jn~tal1inll Panel Pins wiL!) Test rins··. ell to " jained. The panels being joined must he dean sawn. or use a drill fixture • Have fixturing apparatus to hold the panels in place during installation MATERIALS I lave the following materials on hand: • Correct quantity/size of Panel Pins • ATR-525 Adhesive packaged in 2. The Panel Pins as received from MR Composites are dean and ready for installation. Prepare all the pins to be installed in the structure to this point. The edges may be edge-filled if desired. have them cleaned and ready. Fixture the panels as they will be when joined..125 in. "rill the holes through the tip panel and into the second pane.talling Panel Pin •• do the following: • Determine the size by referring to the table at the front of this material • Determine the pitch (spacing) • La)' out Pin placement manually.mkit tube • ATR-350 Dispensing Hand Gun • Laquer thinner or 50/50 (50% denatured alcohol150% • Drill and bit appropriate to Panel Pin size (see the table at the front of this material) • Putty knife • Awl acetone) for clean up 1f)'l)\. away from the edge of the hole. With acute angles.5 oz. and the top of the pin is flush with the surface of the panel. The hole should be approximately . DrUllhe holu. 4. To gain better penetration by the adhesive into the honey. Prepare the .375 in. insert the awl In the drilled holes and puncture the honeycomb cells at least .I wish 10 v~Tifytht I'in in~~llatinn. it may be necessary to use a longer pin to achieve the panel penetration needed to carry the loads.

To check to see if the cells are filled adequately. --. r~l'.'~ J ~·........ Helieve the pressure occasionally to vent trapped air..InJect the adhesive. /'o-. Stop when cells and Panel Pins are filled.. Adhesive which has squeezed out of the Pin or hole may be cleaned LL~iflg solvent-dampened raR or the putty knife.C"" .. away from each side of the Panel Pin hole the full length of the pin.. ~J INSTALLING PANEL PINS WITH INSERTS The Panel Pins with threaded inserts are designed for applications requiring hardware to be installed into the etlge of a honeycomb pane... Fill the remaining pins in the same manner. Follow the preceding installation procedures.....··r.... . sufficient adhesive has been injected.. This forces adhesive into all open cells surrounding the Panel Pin..v·._. it may be caused by insufficient adhesive pressure..· ...aarcorp..." :~J~'.~ -~-.. Drill two 3132 in... 10/31/2002 17:35 FAX 7275307381 AAR COMPOSITES III 05 5.. If the dark pattern is not uniform. Cleau up.... 7...---. JIb: the .. or unpunctured cells... ... _l.._'· ....:...__. FL 33760 Telephone: (727) 539-8585 Fax: (727) 539-0316 Web address.. Place release paper and weights or clamps over the inserts to keep the pressure of the curing adhesive from pushing them out of place...·· ········-._.. The ATR-525 should appear through most panel skins as a darker area. "...--..... www.......-...r-v~"" _ _.--..-~-.. ------r-·-..L •. .~C'g:.. 1 --_..............-T .. look at the panels. but mask the threads of the inserts to prevent adhesive contamination. J. trapped air. _ 1 • ·----. ...dhatw.\..':. holes 1/4 in.J O· . ...!.!...-' .. .... Mix the ATR·525 according to the: directions in the Allhesive section of this notebook and insert in the adhesive gun.~--':'.··--... 6• .. Panels with non-porous skins (such as aluminum) must be vented to prevent air entrapment.__ __ ~.. When adhesive issues from these holes._..)--~-..... --! .......l~.-.. continue injecting adhesive....• )-.. inject the ATR-525 with a firm pressure...-.com COMP·I5 7/98 .. :-..-..=i.. .... L • __ ·-... (Ensure that the nozzle tip does not extend down into the pin bore and cover the upper holes in the pin wall when injecting the adhesive). ............... a Adhesive that expands out of the hole during cure can be ground flush with the surface after it has fully cured. oAAR COMPOSITES 142()1 Mylerl~ke Circle Clearwater.'"iwt ...--.. Keeping the gun nozzle firmly seated a~inst the Panel Pin. .....~.....

. Thread in the appropriate test pin.sert the test pin."""--" :~ . TesL Engage the lest pin stern with the pop-rivet handgun. • Determine which test pin is required (see the table in the Panel Pin Data sheet) • ":n~ure that the test pins Me clean. and the Panel 3.1 procedure: L Consult the table followinA:for hole sizes and taps It is possible to test the cure of an adhesive in a Panel Pin Gold Panel Pin ned Panel Pin Pa. Pin instal- TESTING PREVIOUSLY INSTALLED PANEL PINS in which 00 test pin has been installed. allowing the ATR·525 to cure. L In. . Each of the Panel rim injected with the same batch of mixed adhesive as the failed test pin is considered to have failed. 5. including the ones to be tested. 1. determine the co rrective installation). The 6061-16 alloy and diameter of the test pin's necked-down section is calculated to fail in tension before the lowest average tension-tested Panel Pin instillation. Pe. wont' IHrF 2.I. 'I '! I'~D=: ~ :! __ ~ ~ rnjectATR-525 into all the Panel Pins. CORRECTIVE ACTION Before bel!ioning any corrective action. l. l= ~::-. the need arises to v~ri(y whether Panel Pins are instaued propat the conclusion of an employee training session. mixed or cured improperly. A test pin is inserted into the Panel Pin immediately after the adhesive is injected.d ~rilll!l hOlltiguti.75 in.Lm adhesive fails lind the entire test pin pulls out of the center of the Panel Pin.tre 50vF 10 da~s 75"F ~I J=. I. Prtpare to test.·10/31/2002 17:35 FAX 7275307381 AAR COMPOSITES III 06 oAAR COMPOSITES PANEL PIN INSTALLATION TESTING INSTALLING PANEL PINS WITH TEST PINS Occasionally.HlL the 3. PREPARATION • Determine the number of Polnel Pins to be tested. I'erform the foHowinJ. the adhesive mix is satisfactory.4 sl. Follow the cure schedule below. U the Panel Pin pulls out of the panel.~ properly mixed.rform the tension lest as described previously. Drill the hole through the adhesive the lenp.nell·il1 Blue Panell'jll DriU Size #47 (-0785) #25 (. 24 hours 10 hours 140°F Once the adhesive had 1. 11It 1r51 wilT not dlmJRgtt Q JI~" ~(>(/"" ~ pm.th of the pin in i the center of the mstalled Panel Pin.mdd.1 6houn 3 hours Jt-C"~? 1111111~ . the Panel Pin has failed . stem protrudes through the hole in the test base bearing red. it has successfully passed its test..1. to salisfy an inspector's query or to provide tangible proof that the adhesive i. Tap the drilled hole. Install a new Panel Pin at IQSt one inch away from the center of each pin injected with the failed batch of adhesive.75 in. This might he done t . This indicates that the adhesive was either measured.. Or the whole test pin pulls out. cause of the auhe!>Ne failure (so that it is not duplicated in the 2. then the pins installed with the particular batch of adhesive are not acceptable.I')C. la Lion is accepta ble.1495) 1. Insert the test pin into the throat of the Panel Pins until the necked-down portion ofthe pin is below the flare at the head of the Panel Pin. Cycle the handle of the rivet gun until either the stern breaks at the necked-down section. position the test base over the test pin so that the plate. Temperature Time for Full Ct. Retest if desired. If the test pin breaks at the necked area. fi.. . If the test pin fails.5 in.dt~ (:lmt~r o( th~ pin thrr. ~:. . Or until the If the adhesive in the Panel Pin (ails.. 4. 1. 4. lesl {lItIS /JIId test tase is Ih~ ai/V ftlUipmmt rt«tkd to wrform me test.1495) Deplh #25 (. Results. After the adhesive cures the pin is pulleCl using the pop-rivet gun. erly. Another Panel Pin must be installed to carTYthe load the failed pin was to have carried. approprtate to each fane! fin.

".U0::50 l::Ol7 FPA-ll0-501-04T ATR-f'I'-SOIF! 352 '.."_.~".~_. '.oli:till· '-~A--'no-~ 1:.-llma 10flhe~.15 FPkUQ.91()-()1l.&)IJ. ... :..~lm:ool:m_ ATlHP-251 F2 FPA-llO-7U24t7 FPA-llO-501-047 PPA·ll0-501-Q. .t o AAR COMPOSITES 14201 Mylerlake Circle Clearwater.. 229' . 189' .:.':~'~'ATR'·raoo~ STD-910-0n·lOl FPA-ll0-702-051 .. :. 10/31/2002 17:35 FAX 7275307381 AAR COMPOSITES III 07 ----------_.llJf~ F'PA-UO· UO!-047 7 ATR·FJ>·5111 '2 ~ .2BE.TOJ-047 .FPA-llOcSOl-4\7 ATR·200-:n25F ~~ .oJ] -ATMl50-:18'l5V:!:~' ..150 .. --':...~~ ·sr:t9"ln.'.:.-9io. -"180-' '. _ ~ FPA-llO-:'102. STD-9IO 010 101 FPA-IIO-5()l-IH7 =F. ' _'_ .' 1M ":':5I!8!?:J.. .t.. !:iTD-910-011.mi S.: ..fJll~lOl. .I..:jJ!j." 460 .(l_ .-:OJ.W~"""__7Qi:IltT sm:.l49~..HO-AJ.1'0-910-011-101 STl)-910-0U-l01 . FL 33760 Telephone: (721) 539-8585 Fax: (727) 539-0316 !>Tn 910-010-101. ::... ATR-FJ>·501F2 _.." Jj5~. .F.zrc'" .910-011·IDl SIii-ilIO-OIO-IOI .\TR'200-31:lF S'!U·U6-tlll-10)· STU-YIU-Oll-IO I STn:.: f'PA:'1I~ FPA-ll0-502-051 -FPA-l10.MR-150-1 R75F STD·910-0IO-IOl STDt..----------------------. -37-4 - r--------.50)~7 ATR-FP-SOlf'l ·s'lD:ru.=--: 559 -"'t~~ S11f!!l.. -- 5TD-910-011-101 STD-910-011-101.10-102-051 1 '.:':nlt.aarcorp..' . __.1Ht':~5lf~"( ATfH'P-751 F2 sm::!ll~.'3113~ ..SI)2:li. 404 FPA-ll()$l4»l t-PA-lJO-502-051 - ~7~.f".. 1------.751 Pl ATR-FP·7SIf2 FPA-llO-702-047 WA-lln:~ ~11rroToi7.: 269 '.:"."a. .:m_I:'-~..}'P}.101 . 4J\I 137 132 c_ ..-. ATK-rp·S01Fl 239 . . 452 525 ~-..$AA.~_"'k 520 394 656 llIC. . Web address: www.2IIIIIr.s&$ . 146. '_S~l~ Shear F6 :\TK-200-3125F ATK:~r2:~i".:'3Ii5"!t405 .~" ._~._' ' 2.O 10-1 n 1 FJ>I\· 10-501-04 7 1 Sh~olIr r".-SOr.:':'::'~ 471 fPA-ll 0-501-1)45 __.F"l .:u70m7 STD'!lIU-Ull-IOl STO-910-011-101 rp"-l1()-702-OS1 . \."TR·200-l1Z5F Pln~1 Pin ror 1.sol::M1 STD·910·011-101 STD-910-ll1l-101 sTn.': :-._ ._..1$11 in Cr~phil~ JllIn~ls."... ..~1!l:!!lI _. ~ FPA-llO-702·047 140 1:>1:1 FPA~no-:ll)'J:(JLT-'" -'-135:--" --..1 .. ' AT:R-250-4J75F STU-91 0-011-10 I STD·910·011-101 STO-910-011-101 ATR·U'=751F2 ..011-1DL ·~~X·If~l:...':.":I06.:-lll)$.. 5TD-910 011-101 ATR"PP·251f.u hardceated versron "r /lTIl·I Sil-1875F Pand Pin lor use in I.. .n'l%.9lO.O:...llL_. FPA-llO--.glO:Olo=ror· .~'...100 of ..sTIl=910. .-.IilDM~ Nnell STD·910-011'(IIO is n hmJcwltd -". .·_. .:047 zap: m. .S:f2~~~STIHIO-OIHOI ATR-200-3125F STll-"""91ll:lU"ElDL ":'ii"lYA:'u1t..411 276 FPA-ll0c7D2...lD 1 :.. «:..lr1lbt(~ can he intcJ'ch~nge~.'-i' . '" ':.'FPA. S1't).OSl FPA-llO-H2-04T .PA-1lD-501~Q47 ~"f'A-lID-501-047 F.o-:-'.0lI-IU! sTO-9f~n:j. ::.G4$ FPA. ".:"ZO'R6l . I'.FPA·lm:'102B ·~-mJ~3 =FPA: UE70Z:mi1 ATlHI'-5n IF2 ATlHP.:....o. FPA 110. _ .'l '3&'~ .. .:.50l. .... ' ...-~AtJf-l!'«OOlF~' I:" FPA-ll0-501·047 S1n:91MHcll'lX_ wA:ml .7:il.__FrA:nthllMP A"rR-·FP~5OiF"j'· FPA-ll U-702-051 ..':_...~.J:£PA-. ):..-ppA-lm-702~7 S'I'lf91~n-10l' ATR-Ft:stJl'3ll..~..U!)-702." _..\Tk·25H-4375F pari: number Panel Pin . .. "I'A-llO· 702-047 ~450:__ .A!l1_.-.'- lIIIL~ 4.il' . FPA-llO·500-045 FPA-'llJt.rt rl\.Am-:JiE1O'!:-03 ~m:9J~J=J. .: . .__ ..·FPA-Il0:-702-051 FI'A-llO-703-0S1 ATR-pp.: :~~ tl'A-ll0-501-O-t7 lD. :::_J._ .. ~__..:m501F2:· ATR-FP-501Fl Sm:.TWIl!E!Il.2i.:t!il~ __.2LQtf· '2Bt.... ":FPA~llD:5OHIJ7 ..PA-1ii)..: :iI'PP&:m. .0-H~lOl_' .com COMP-16 7198 . 129 .:~62=Ul7 FPA-IIO-702-043 ~12.lOl STIJ-!lIU-OII-101 S~lO-Oll·lDl" ..~ . '..'.1:MTl. '-~"':'! FPlI.5M ~~I.1". 0 1. . ~ 166 302 . ~.. 362 PPA. FPA-U0-702-{l-\3 FPA-ll0-702-047 .2l8'.tlO:All:lDl::_~~~.. _ ~._P.'i9 285 2A8 ..263 -'-'-' FPA-IJO-412-047 An~~'" FPA-llO-501-051 304 "..oo FJ>"-ll 0.. FP~1l0-s01.J85_~ .lIil!: .1l0:702-Q47 FPA-IID. part Dumber T1Pmd polrt numlKrr T2 Panel "A" Allowable "0" Allowablr (1b5) Ubi) AJml50-1815f - Tl S1O-910 010 101 S~lO-tllQ-.-~.PA~n~z.:PPA-Ilo:.11I1 STIl-gIO-Oll·101 ATR-200-3125F ~3125r.o17 STO-91 f}.:os1 FPA-llO-703·051 ...I'~UO:4U~7 FPA-ll O·702-047 FPA-IIO .lHtl1l:lUl' ATR-2S0-4375f 5T\)-91U-U10-101 .047 FPA-1l0-5QI-047 FPA-llO-501-047 FPA-UI}-SOl-Ql . . _~TH-2003125F . .(.:"_:~'.::!III1i':.J~ 406 'jDt.702~051 FPA-1l0-702-047 ..70'lW STD-910-011-101 FPA-llO-7QZ-()47 . ~~...I7 5 ~'PA-lI0-501-047 ·STD:-910:. ATR~15O-11l1SP STn-91 0-010-101 SID-910. ".7IJ2-(l47 ~"I'.

' In the meantime. I'll probably get an answerback on that tomorrow and will contact you. please contact me if I can be of further assistance...----_ . than the copy you have.. Following is some information on our panel pins._--_ ..... FL 33160 Tel (727) 539-8585 Fax (727) 539~316 Fax: 360-752~3419 Britax Heath Teena Date~ Attn: 10/31/02 To: From: Steve Novak Heather Ream Number of pages including this: 7 FOR RETRANSMlSSION CALL (727) 533-3289 RE: Panel Pin data sbeets -------_ .. Heather Ream Ph: 727-533-3289 Sales Fax: 727-530-7381 Email.... _-------- Hello Steve.----.. I am still researching whether or not we have a newer release of the Installation Procedure. Best regards. heathcr.ream@aarcorp-com Form 1638 ..10/31/2002 oAAR COMPOS1711S 17:35 FAX 7275307381 AAR COMPOSITES !4J 01 14201 Myerlake Circle Clemw:def..

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