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40417444-Audi-A4-B6-B7-Repair-Manual-2002-2008-Excerpt

40417444-Audi-A4-B6-B7-Repair-Manual-2002-2008-Excerpt

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Published by: djbobo1 on May 14, 2012
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03-50

Maintenance
3.2L
Open retaining clips (4) and disconnect air intake hose.

Air filter, replacing (6-cylinder)


A00-10094

Unclip fuel line retaining clip (3). Release hose clamp and disconnect hose (1). Remove mounting screws (2) for upper air filter housing. Remove upper part of air filter from bracket and pivot toward engine.

– – –

Remove air filter element (13) from lower air filter housing (15). 1. Screw 2. Air duct A24-10087 3. Screw 4. Air guide 5. Air guide 6. Strainer 7. O-ring 8. Air intake hose 9. Rubber grommet 10. Expanding anchor 11. Screw 12. Upper filter housing 13. Air filter element 14. Rubber grommet 15. Lower air filter housing

– –

Clean filer housing and install new air filter. • Make sure air filter is correctly installed and seated into housing. Install in reverse order of removal.

079 in) When brake pads have reached their wear limit. 03 . Wear limit VJ0646008 Rear brake pad. To accurately check inner and outer brake pad thickness. Lower vehicle. checking Periodic maintenance of the brake system includes inspection of front and rear brake for pads thickness. it is necessary to remove the wheels. – Remove wheel bolt caps and alloy wheel center cap as required. If using a lift or hoist. be sure to inspect brake discs (rotors) for wear. See 46 Brakes–Mechanical. – – – VJ0646005 Alternatively. Raise vehicle and support safely. Stow jack. checking 03-51 Brake pads. minimum thickness (without backing plate) 2 mm (0. replace them. Measure inner and outer front brake pad thickness (distance between arrows). The key for the locks is usually stored in the vehicle tool kit. Before removing a wheel. When replacing brake pads. See Lifting Vehicle in this repair group. Checking the outer pad thickness can be accomplished without removing the wheels. – Install wheel noting reference mark made on removal. and locking wheel bolt key in trunk. See Tire and wheel service in this repair group. Tightening torque Wheel bolts to hub 120 Nm (89 ft-lb) – – Install wheel bolt caps and alloy wheel center cap as required. Remove wheel bolts and wheel. Install wheel bolts and torque to specification in proper sequence. tools. looking through brake caliper opening: Measure inner and outer rear brake pad thickness (distance between arrows). remove tool kit before raising vehicle. Loosen wheel bolts slightly before raising vehicle. mark it’s position in relation to brake rotor so wheel can be reinstalled in same position. Vehicles covered by this manual may use wheel locks.Maintenance UNDER CAR MAINTENANCE Brake pads.

Ensure that boots are correctly seated. left front outer is similar. See 40 Front Suspension and Drive Axles for suspension component replacement. leaks and corrosion. deterioration and chafing. visual inspection Check power brake servo (booster) and brake master cylinder. checking boots Inspect front outer constant velocity (CV) joint boots (arrow) for leakage. inspect rear outer (arrow) and inner constant velocity (CV) joint boots for leakage. cuts and damage. • Check brake connections and attachments for correct seating. • Brake hoses must not touch any part of the vehicle when steering is at full lock and suspension is at the limits. ABS / ESP hydraulic unit. . Brake system. leakage or damage as outlined above. cuts and damage. Ensure that boots are correctly seated. replacement is indicated. Right rear is shown. cuts and damage. Also inspect brake cables and parking brake for proper operation and damage. Right side inner is shown. • Check hoses and lines for porosity. front and rear brake calipers and hoses. AT0603085. left rear is similar. For parking brake adjustment.tif On quattro equipped vehicles.tif Inspect front inner constant velocity (CV) joint boots (arrow) for leakage. left side inner is similar. and brake lines for leaks and damage. visual inspection Drive axles. Right front outer shown. Ensure that boots are correctly seated. Note the following: • Brake hoses must not be twisted. AT0603082. AT0603086.03-52 Maintenance Brake system. Correct problems noted during the visual inspection immediately.tif – If inspection of drive axle components reveals wear. see 46 Brakes–Mechanical.

Fluid leaks attract dust and dirt making them somewhat easier to spot. pipes and connections for routing. Front suspension components. determine cause and repair. See appropriate section for additional information. porosity and brittleness. especially around axle and pulley seals since the contained fluid helps the seal work properly. If fluid losses are greater than can be reasonably expected. checking A00-10097 When vehicle is safely raised and wheels are off the ground. visual inspection . along with components in the engine compartment should be visually inspected for leakage and damage. Ensure that boot is correctly seated. A00-10096 • Observe lower ball joint while checking. • Allow for any wheel bearing or upper strut mount “play”. chafing. Many expensive repairs can be avoided by prompt repair of minor fluid leaks. A visual inspection should include: • Engine • Transmission (manual and automatic) • Fuel system • Cooling and heating systems • Brake system • Exhaust system Check engine and components in engine compartment from above and below for leaks and damage.Maintenance 03-53 Fluid and exhaust leaks. Inspect lower ball joint axial play: • Move wheel up and down (lower arrow). abrasions. inspect rubber boots protecting suspension and steering and drive axle components as noted. visual inspection The engine and transmission. A small amount of dampness may be considered normal in some cases. There should be no noticeable or visible up/down “play” in joint (upper arrow). Check hoses. signs of leaks. cuts and damage. 03 Fluid and exhaust leaks. Inspect lower ball joint boots (arrows) for leakage.

replacing Fuel filters do not have a specific replacement interval but should be replaced as conditions or situations dictate. and sill/rocker panels for damage to underbody sealants and coatings. Inspection should also be made after major repairs to vehicle systems. See 20 Fuel Storage and Supply. Tie rods are equipped with similar boots at their inner junctions which should be inspected in the same manner. wheel wells. If valve extensions are used (as on steel wheels and . leakage or damage as outlined above. visual inspection The factory recommends that underside of vehicle be inspected for damage. Ensure that boots are correctly seated. Pressures should be checked more often and it should be remembered that pressures will change with seasonal temperature changes. replacement is indicated. Refer to data label on driver’s side “B” pillar for proper inflation pressures. Fuel filter. Fuel filter. Tire and wheel service Tire maintenance Tire maintenance should be carried out at least as often as every maintenance service. Whenever vehicle is raised on a lift or a hoist. Damage can be caused by normal wear and tear or by driving over road debris. Use a mirror for inspection if necessary. Check with an authorized Audi dealer parts department for appropriate sealing compounds. is advisable before vehicle operation.03-54 Maintenance Inspect outer tie rod end boots (arrow) for leakage. A “walk around” visual vehicle inspection including the tires. Use wax-based or tarbased anti-corrosion compounds as specified. it is advisable to visually inspect underbody. Check tire pressures when the tires are cold due to the normal pressure rise associated with heat generated by driving. See 40 Front Suspension and Drive Axles and 48 Steering for Underbody. Promptly repair any damage or defects found. Always replace dust caps on tire valves when checking tire pressures. Be sure to also check spare tire pressure. Tightening torque Lock nut on tie rod 40 Nm (30 ft-lb) If inspection of front suspension components reveals wear. Inspect underbody components such as plastic panels to be sure they are securely attached and there is no fluid leakage anywhere. See Identification Plates and Labels at the beginning of this section. replacing A02-0041 – Check that lock nut (1) is tight. Do not use oil-based anti-corrosion sprays due to possible incompatibility with factory applied protection. Tire pressures vary between vehicle with different engine types and between different model years. cuts and damage.

multi-link elements and wheel bearings. 2610 photos. including brake system inspection and service 03 Maintenance Wiring diagrams and component locations EWD Electrical Wiring Diagrams Engines covered: 1. including intake manifold removal and installation. including struts. • Maintenance procedures from routine oil changes to brake pad and rotor inspection and replacement. care for and repair your Audi. • Engine and cylinder head service. • Suspension component replacement. x 11 in. including timing belt and brake booster vacuum pump replacement. MA 02138-1804 USA Tel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235 http://www. including doors.pdf . Cambridge. • Body adjustment and repairs.8L turbo. • Audi OBD II diagnostic trouble code section.com Audi A4 (B6. Case quantity: 1 1430 pages. removal and installation for engine lubrication. 3. turbocharger and exhaust systems.95 Bentley Stock Number: A408 Publication Date: 2010. 01A) 6-speed Manual (transmission codes: 01E.dec. troubleshooting. stabilizer bar. sunroof and seats.announcement. • Fuel injection and ignition system component identification and technical data. 01W. service and repair information for Audi A4 models from 2002 to 2008 built on the B6 or B7 platforms. BGN) 3.2L including Avant and Cabriolet Price: $149. 8 3/8 in.0L turbo FSI gasoline (engine codes: BGP. • Heating and air-conditioning repair. Whether you’re a professional or a do-it-yourself Audi owner.com/contact-sales bentley_a408_new. cooling. dashboard.20 ISBN: 978-0-8376-1574-5 Hardcover.2L gasoline (engine codes: BKH) Transmissions covered: 5-speed Manual (transmission codes: 012.0L gasoline (engine codes: AVK.8L turbo gasoline (engine code: AMB) 2. • Repair information for ABS brake systems. Technical features: • Covers Audi A4 Sedan. including A/C component replacement such as evaporator housing. • Component testing. component locations and a general explanation of electrical circuitry. gearshift linkage and axles. 2. including fuel pump delivery volume test. adjustment and repair. BWT) 3. • Includes factory wiring diagrams.bentleypublishers. (Does not cover S4 or RS4 sport models.product. fenders. 01X. Technical model introduction information in full color 02 Product Familiarization Preventative maintenance procedures.) • Audi A4 product familiarization section in full color. • Drivetrain maintenance.0L. EVAP system component locations and electronic power control (EPC). this manual will help you understand. 3. including SAE and manufacturer defined P-codes. • Fuel supply system service.0L turbo. illustrations and diagrams The Audi A4 Service Manual: 2002-2008 contains in-depth maintenance. front radiator support. Service to Audi owners is of top priority to Audi and has always included the continuing development and introduction of new and expanded services. B7) Service Manual: 2002-2008 1. year-to-year changes and application information. A4 Avant (station wagon) and A4 Cabriolet models including quattro versions. 02X) 5-speed Automatic (transmission code: 01V) 6-speed Automatic (transmission code: 09L) CVT (transmission code: 01J) Bentley Publishers.established 1950 Automotive Reference™ BentleyPublishers . including hydraulic clutch. highlighting technical features. 1734 Massachusetts Avenue.

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