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RENR6079-02 September 2008

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS
MAIN AUX

7 3 21 9 12 15 1 23 2 8 14

18 31 32 41 42

16 24 26 27 30 39 40 33

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

938G Series II Wheel Loader Hydraulic System


RTB1-UP CRD1-UP PHN1-UP B9Y1-UP

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

3 POSITION

2 POSITION

10 11 BB

19 13

29 20

34 22

2 25 36 37 38

GG JJ

HH

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW IN EITHER DIRECTION

2008 Caterpillar, All Rights Reserved

Printed in U.S.A.

7 3 21 9 12 15 2 25 36 37 38 1 23 14

18 31 32 41 42 4

16 24 26 27 30 39 40 6 33
Connector Cooler - Oil - Core Asy. Cylinder Gp. - Lift Cylinder Gp. - Steering Cylinder Gp. - Tilt Filter Element Metering Pump - HMU (Steering) Motor Gp. - Fan Pump Gp. - Piston (Hyd Fan) Pump Gp - Steerng, Impl, Brakes Tank - Hydraulic Valve - Ball (Pilot Shut Off) Valve - Brake (Tandem) Valve - Breaker Relief (Hyd Tank) Valve - Check (Lift Make Up) Valve - Check (Pilot) Valve - Check (Ride Control) Valve - Control (Reducing/Selector) Valve - Control (Steering) Valve - Cooler Bypass Valve - Diverter (Suplm Steering) Valve - Dual Accumulator Charge Valve Gp - Control (2V) Valve Gp - Pilot (2V single axis) Valve - Relief (Aux. Cyl) Valve - Relief (Aux Cyl) Valve - Relief (Main Impl) Valve - Relief (Steering Backup) Valve - Relief (Steering Crossover) Valve - Relief (Tilt Cyl - Dump) Valve - Relief (Tilt - Rackback) Accumulator Accumulator - Ride Control Cylinder Gp. - Auxiliary Pump Gp - Supplemental Steering Valve - Check (Ride Control) Valve - Control (Aux) Valve - Control (Lift) Valve - Control (Tilt) Valve Gp - Control (Aux) Valve Gp - Control (3V) Valve - Shuttle (Ride Control) Valve - Solenoid (Ride Control)

Component Locations
Description
Accumulator - Brakes

ELECTRICAL SYMBOLS TABLE


Schematic Location
D-7-D-8 E-4-E-5 D-4 F-4 F-2 F-4 A-4 D-2 D-5 B-5 B-7 A-4-A-5 E-6 E-7 B-4 F-4 C-7 F-4 E-6 E-2 C-4 C-2 D-7 E-4-E-5 E-4-E-5 E-5 E-5 E-5 E-2 E-2 E-4 E-4 F-3 F-3 F-5 B-2 E-3 E-5 E-4 E-4 E-5 E-4-E-5 E-3-F-3 F-3

Part Number
213-8773 113-9234 189-0224 128-7678 139-3312 137-7865 1R-0722 113-0061 191-2943 215-8298 105-2140 160-3408 156-5726 215-3687 133-1963 9T-7634 9T-3096 9T-3096 6E-3078 9T-7420 145-8983 141-2597 134-5106 133-4238 164-2796 186-0809 186-0809 108-6428 6E-3447 9T-7419 186-0809 185-7712 Attachments 221-1753 124-9439 Supplier 217-3015 104-7108 164-2800 164-2801 164-2797 6E-5958 133-4239 141-1481 149-2610

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 26 30 31 32 33 34 35 36 37 38 39 40 41 42

HYDRAULIC SYMBOLS (ELECTRICAL)

G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR

M
ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE SWITCH

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

WIRE NUMBER IDENTIFICATION CODES ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD


HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE
CIRCUIT NUMBER IDENTIFICATION

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

325-AG135 PK-14

WIRE COLOR

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE WIRE COLOR

325-PK-14

B
WIRE GAUGE

Chart D 938G Series II Hydraulic Pressure Tap Locations Pressure Tap BB Description Schematic Location E6 C7 C2 C7

CIRCUIT NUMBER IDENTIFICATION

(EXAMPLE VALVE)

Implement Pilot Pump Pressure Steering Pump Pressure Hand Metering Unit Supply Pressure Implement Pump Pressure

10

11

BB

19 13

29 20

22

34

GG JJ

HH

GG HH JJ

COMPONENT LOCATIONS

30 Page,

RENR6079-02

(Dimensions: 39 inches x 28 inches)

5
CYLINDER GP (TILT) 137-7855 CYLINDER GP (AUX) (ATCH) RELIEF VALVE (LINE) 186-0908

2
STEERING

CYLINDER GP (LIFT) 128-7678

FIXED FRONT AXLE

RACKBACK

CHECK VALVE 9T-3096

SOLENOID VALVE (RIDE CONTROL) (ATCH) C1 149-2610 C2 P1

ACCUMULATOR (ATCH) 221-1753 124-9439

CYLINDER GP (STEERING) 139-3312

DUMP

T1 RAISE LOWER

TO XMISSON CONTROL

VALVE GP (MAIN IMPL RELIEF) 108-6428 TO STOP LAMP SWITCH (NC) VALVE GP (ATCH) 6E-5958 (1V)

RELIEF VALVE (LINE) 185-7712

CHECK VALVE 9T-7634

CHECK VALVE (RIDE CONTROL) (ATCH) 104-7108 SHUTTLE VALVE (ATCH) 141-1481 RELIEF VALVE (STEERING CROSSOVER) 9T-7419

LEFT AND RIGHT PEDAL ASSEMBLY NO

NC

TANDEM BRAKE VALVE 215-3687

MAIN CONTROL VALVE GP 133-4238 (2V) (ATCH) 133-4239 (3V) VALVE GP 6E-3078

BB

RELIEF VALVE (STEERING BACKUP) 6E-3447

CONNECTOR (6 PL) 113-9234

VALVE GP (STEERING CONTROL) 9T-7420

VALVE GP 156-5726

HYDRAULIC ACCUMULATOR 213-8773

TO AUDIBLE AND VISUAL SIGNLS SWITCH IS NORMALLY CLOSED 175-3244

VALVE GP (PILOT) 164-2796 (2V) (ATCH) 164-2800 (3V) (ATCH) 164-2801 (3V) (ATCH) 164-2797 (2V)

HMU 113-0061

DUAL ACCUMULATOR CHARGE VALVE 134-5106

HYDRAULIC ACCUMULATOR 213-8773

D
HYDRAULIC COOLING

MOTOR GP (FAN DRIVE) 191-2943

CORE AS. (HYD OIL COOLER) 189-0224

OSCILLATING REAR AXLE

(Dimensions: 39 inches x 28 inches)

BYPASS VALVE (HYD OIL COOLER) 145-8983

BRAKES

HH

RENR6079-02

C
DIVERTER VALVE GP (SUPPLEMENTAL STEERING) (ATCH) 141-2597

GG

CHECK VALVE 9T-3096

JJ
PISTON PUMP GP (HYD FAN) 215-8298 PUMP GP 105-2140

30 Page,

PUMP GP (SUPPLEMENTAL STEERING) (ATCH) 217-3015

LINE PATTERNS
Pressure Line

BREAKER RELIEF VALVE GP 133-1963 FILTER ELEMENT 1R-0722 HYD TANK GP 160-3408

Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor - by letter) Components (By number)

52

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


PILOT PUMP OUTPUT MAIN PUMP OUTPUT SUPPLEMENTAL STEERING PUMP OUTPUT STEERING CIRCUIT SCAVENGE PUMP SUPPLY LINE BRAKE CIRCUIT LIFT CIRCUIT DRAIN / RETURN LINE AUXILARY CIRCUIT TILT CIRCUIT

THIS SCHEMATIC IS FOR THE 938G SERIES II WHEEL LOADER


MEDIA NUMBER: RENR6079-02 PART NUMBER: 192-9949, CHANGE: 01, VERSION: (-)
Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.