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B+v Manual - Power Slip, Hydraulic Op. PS 500 - Rev007 Valid From SN 45561-August 2008

B+v Manual - Power Slip, Hydraulic Op. PS 500 - Rev007 Valid From SN 45561-August 2008

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Sections

  • HCS Lock/Unlock
  • Mounting the Guide Plates
  • Transportation of Guide Plates
  • Carrier Lifting Tool
  • Carrier Case
  • Insert Carriers
  • Installation of the B+V Pipe Wiper System
  • Pipe Wiper System (optional)
  • General Information
  • Features
  • Installation of pipe wiper
  • Hand slip insert bowls
  • No. 3 (optional)
  • Assembling Handslip Insert Bowl No.3
  • Handling the Bowl No.3
  • Order of Assembling
  • Assembling Right Half
  • Finalized assembly
  • Disassembling Bowl No.3 from PS 500
  • Hinge casing spider
  • Hinge Casing Spider
  • Assembly of the hinge casing spider
  • Handling the hinge casing spider
  • Installation of the hinge casing spider
  • Installation PS 500
  • Hydraulic Connections
  • Function test
  • Safety
  • Operation
  • Removing the PS when pipe is in the hole
  • Removing the PS from drill pipe (in rotary)
  • Dis-connection hoses in slips up position
  • 4. OPERATIONS
  • Use of handslips
  • Using handslips
  • General
  • Lubrication and Central-Grease- System
  • Manual lubrication
  • 5. MAINTENANCE AND INSPECTION
  • Grease daily
  • Grease quality
  • Lubrication
  • Lubrication of the Pipe Wiper System
  • Lubrication check list PS
  • Frequency
  • Periodic inspection
  • Non-periodic inspection
  • Inspection
  • Inspection of Hydraulic System
  • Inspection categories acc. to API RP 8B
  • Dismantling Inspection
  • Inspection check lists
  • Check List Category I
  • Check List Category II
  • Check List Category III
  • Check List Category IV
  • Wear data criteria
  • Critical Areas
  • Critical Areas Centre Frame
  • Critical Areas Carier
  • Wear data Guide plates
  • Critical area drawings of lifting eyes
  • 6. SIZE COMPONENTS
  • Casing
  • Drill Pipe
  • Drill Collar without ZIP groove
  • Drill Collar with ZIP groove
  • 7. DRAWINGS AND SPARE PARTS PS 500
  • 757000-E Parts list
  • 757000-E PS 500 for Emsco RT
  • 757000-N PS 500 for National RT
  • 757000-N Parts list
  • 757000-OW PS 500 for Oilwell RT
  • 757000-OW Parts list
  • 756020 Parts list
  • 756020 PS 500 Slip assembly
  • 756030-BC* Parts list
  • 756050-BC* Parts list
  • 756630-BC* Parts list
  • 756650-BC* Parts list
  • 756670-BC* Parts list
  • 756690-BC* Parts list
  • 756018 Carrier securing Assembly
  • 756018 Parts list
  • 756009 Door Assembly
  • 756330 Hydraulic Centring System Assembly
  • 756330 Parts list
  • 756720 Locking Device for Cover
  • 756720 Parts list
  • 756800 Hydraulic assembly schematic
  • 756800 Parts list
  • 756800 Parts list (continued)
  • 756800-1 Hydraulic connection assembly
  • 756800-1 Parts list
  • 756801 Valve block
  • 756801 Parts list
  • 756802 Distribution plate
  • 756802 Parts list
  • 757030 Hydraulic cover assembly
  • 757030 Parts list
  • 756094 Assembly for Feedbackvalve
  • 756094 Parts list
  • 757060 Greasing System
  • 757060 Parts list
  • 757006 Bolt Assembly
  • 757006 Parts list
  • 775810 Air Operated Greasing System
  • 775810 Parts list
  • Instructions grease pump
  • 775820 Tool kit for PS
  • 775008 Carrier Box
  • 775820 Parts list
  • 775008 Parts list
  • 756757 Wiper Tool
  • 756070 Carrier Lifting Tool
  • 756070 Parts list
  • 553200 Solid adapter 37.5“-49.5“
  • 553455 Bit Breaker Adapter Plate
  • 553200 Parts list
  • 553210 Hinged adapter 37.5“-49.5“
  • 553210 Parts list
  • 756750 Pipe wiper assembly
  • 756750 Parts list
  • 756751 Pipe Wiper Left Part (optional)
  • 756751 Parts list

Blohm+Voss Pipe Handling Equipment PS 500 Technical Documentation

A Company of ThyssenKrupp Marine Systems

Blohm + Voss Repair
1

Manual Rev 007, August 2008

GENERAL INFORMATION
Warnings and Note
WARNING: A “WARNING”
INdIcAtes A defINIte RIsk of equIpmeNt dAmAGe oR dANGeR to peRsoNNel.

Intended use of this manual
This manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. Blohm + Voss Repair GmbH, will not be held liable for errors in this material, or for consequences arising from misuse of this material. Anyone using service procedures or tools, whether or not recommended by Blohm + Voss Repair GmbH, must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized.

Intellectual property
All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Repair GmbH. All information contained in this manual is based upon the latest product information available at any time of printing. Dependent on ongoing technical improvements (ISO 9001) “Blohm + Voss Repair GmbH” reserves the right to change the design and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible. NOTE: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below.

CE Marking
The tool complies with the Machinery Directive 98/37/ EC. For machines containing any hydraulic or pneumatic powered parts, the Directive 94/9/EC “Equipment and protective systems in potentially explosive atmospheres” applies. The marking is as follows: CE Ex II 2G T5 (hydraulic tools) or CE Ex II 2G T6 (pneumatic tools).

fAIluRe to obseRve

ANd folloW pRopeR pRoceduRes could Result IN seRIous oR fAtAl INjuRy to peRsoNNel, sIGNIfIcANt pRopeRty loss, oR sIGNIfIcANt equIpmeNt dAmAGe.

NOTE: A “note” indicates that additional information is provided about the current topics. WARNING: thIs techNIcAl
documeNtAtIoN coNtAINs INstRuctIoNs oN sAfety, INstAllAtIoN, opeRAtIoN ANd

blohm + voss RepAIR Gmbh tool . It must
mAINteNANce foR the be studIed befoRe WoRkING WIth the tool.

Manufacturer & Agents World wide
Blohm + Voss Repair GmbH Oil Tool Division Hermann-Blohm-Straße 2 20457 Hamburg Germany Phone: +49(0)40/3119-1826/1162 Fax: +49(0)40/3119-8194 info@blohmvoss-oiltools.com www.blohmvoss-oiltools.com Gray EOT, Inc. P.O. Box 79485 Houston, Texas 77279-9485 United States of America Phone: +1-713-952 0266 Fax: +1-713-952 2807 grayeot@wt.net www.grayeot.com Premier Sea & Land Pte. Ltd. 1, Scotts Road #19-12 Shaw Centre Singapore 228208 Republic of Singapore Phone: +65-6734-7177 Fax: +65-6734-9115 ironside@premier-ips.com.sg

2

WARNING
THIS PRODUCT COULD BE HAZARDOUS IF IMPROPERLY USED. MISUSE OF THIS TOOL COULD CAUSE SERIOUS INJURY TO PERSONNEL. THIS MUST BE PROPERLY INSTALLED AND MAINTAINED IN FIRST CLASS CONDITION. DO NOT REMOVE OR ALTER ANY PARTS. DO NOT WELD OR ALTER WITHOUT FACTORY AUTHORIZATION. ALL REPLACEMENT PARTS MUST BE OF BLOHM & VOSS MANUFACTURE Warning plate

Warnings and Note
WARNING: oNe should AvoId cReAtING IGNItIoN souRces, lIke heAt, As A Result of the use of
the tool WIth otheR tools oR equIpmeNt.

WARNING: If ANy sAfety elemeNts (lIke sAfety Ropes, sAfety sheets, plAtes oR WAsheRs) WeRe dIsAssembled due to mAINteNANce WoRk, do Not Re- use them. AlWAys ReplAce
them WIth NeW sAfety elemeNts

WARNING: the WARNING plAtes
ANd lAbels must be pReseNt oN the tool.

do Not Remove the

WARNING: uNdeR No
cIRcumstANces should the slIp Assembly be RAIsed uNdeR loAd.

lAbels. If they ARe mIssING, ReplAcING Is mANdAtoRy.

WARNING: All WARNING plAtes,
sIGNs ANd lAbels AttAched to the equIpmeNt must be obseRved.

If the slIp Assembly Is put IN plAce, the tool cAN beAR the loAd of the dRIll pIpe. befoRe RAIsING the slIp Assembly,
mAke suRe thAt the elevAtoR used Is closed ANd thAt the elevAtoR beARs the loAd. WheN RAIsING It.

RestRIctIoN: do Not use the
tool foR ANy otheR puRpose thAN suspeNdING tubulAR WIthIN It’s specIfIcAtIoN.

the slIp Assembly

must be ReleAsed fRom ANy loAd

WARNING: fAIluRe to coNduct
RoutINe mAINteNANce could Result IN equIpmeNt dAmAGe oR INjuRy to peRsoNNel.

WARNING: All WARNING plAtes,
sIGNs ANd lAbels AttAched to the equIpmeNt must be obseRved.

WARNING: you must NeItheR Assemble NoR dIsAssemble slIps, GuIdes, INseRts, etc. WheN the poWeR slIp Is plAced IN the RotARy tAble. WARNING: All WARNING plAtes
ANd lAbels AttAched to the equIpmeNt must be obseRved.

WARNING: keep dIstANce fRom
the tool duRING opeRAtIoN ANd tRIAls

WARNING: the tool must oNly be seRvIced by tRAINed,
AuthoRIsed peRsoNNel

WARNING: WeAR peRsoNAl
pRotectIoN equIpmeNt WhIle WoRkING WIth the equIpmeNt.

especIAlly oIl uNdeR pRessuRe cAN cAuse seveRe INjuRy.

3

5 Adjusting Valve No. INSTALLATION Lifting and transport Hydraulic System Hydraulic connections Purging air Possible connection systems Aligning the Hydraulic Connection Installation Schematic Functional description of hydraulic system Set slips Raise slips Feedback Anti-lowering valve Adjusting Valve No. 6 Hydraulic centering system (HCS) HCS Opening/Closing 18 18 18 18 18 18 19 19 20 20 20 20 21 21 21 22 22 5. MAINTENANCE AND INSPECTION General Lubrication and Central-Grease-System Manual lubrication Grease daily Grease quality Lubrication Lubrication of the Pipe Wiper System Lubrication check list PS 40 40 40 40 41 41 41 41 42 4 .3 from PS 500 Hinge casing spider Identification Assembly of the hinge casing spider Handling the hinge casing spider Installation of the hinge casing spider Installation PS 500 Hydraulic Connections Function test 22 23 23 23 24 24 24 25 25 25 25 26 27 27 27 28 29 30 30 30 30 31 31 31 32 32 33 33 33 4. OPERATIONS Safety Operation Removing the PS when pipe is in the hole Removing the PS from drill pipe (in rotary) Connecting and disconnecting of the hydraulic hoses Dis-connection hoses in slips up position Handling the slip assembly during operation (Emergency) opening the door Use of handslips Using handslips 36 36 36 36 36 36 36 73 38 38 38 3. 3 (optional) Identification Assembling Handslip Insert Bowl No.3 Handling the Bowl No.3 Order of Assembling Assembling Right Half Finalized assembly Disassembling Bowl No. DESCRIPTION General Features Options Hydraulic connections Rotary tables Main assemblies Improper / Unsafe Use Limited Warranty Identification Technical Data Hook up kit pn 756007-HUK Available optional equipment Options Main Dimension Opening dimensions 4 8 8 8 8 8 8 8 9 9 9 10 10 10 11 12 14 2.TABLE OF CONTENTS DESCRIPTION COMMISSIONING INSTALLATION OPERATION MAINTENANCE & INSPECTION SIZE COMPONENTS DRAWINGS TABLE OF CONTENTS GENERAL INFORMATION Warnings and Note Intended use of this manual Intellectual property Manufacturer & Agents World wide CE Marking Warnings and Note 2 2 2 2 2 2 3 TABLE OF CONTENTS 1. COMMISSIONING Commissioning PS 500 Scope of supply Hydraulic Characteristics Check and Lubrication Commissioning PS 500 hand slip insert bowls Checklist PS 500 16 16 16 16 16 16 16 16 HCS Lock/Unlock Mounting the Guide Plates Transportation of Guide Plates Switching the hydraulic system on/off Insert Carriers Carrier Lifting Tool Carrier Case Pipe Wiper System (optional) General Information Features Installation of the B+V Pipe Wiper System Installation of pipe wiper Hand slip insert bowls No.

72 73 73 74 75 75 76 76 77 77 78 78 79 80 81 82 82 83 83 84 84 85 85 86 86 87 87 88 88 89 89 90 91 91 91 91 92 92 92 92 93 93 93 94 94 95 95 96 96 Inspection check lists Check List Category I Check List Category II Check List Category III Check List Category IV Wear data criteria Critical Areas Centre Frame Critical Areas Carier Critical Areas Centre Slip Critical Areas Left Slip Critical Areas Door and Hinge Pin Critical Areas Critical Areas Right Slip Critical area drawings of lifting eyes. to API RP 8B Frequency Periodic inspection Non-periodic inspection Inspection Inspection of Hydraulic System Dismantling Inspection 43 43 43 43 43 43 44 Casing .Second Upgraded Insert 756670-BC* Parts list 756670-BC* Carrier Assembly for Drill Pipe and Casing .First Upgraded Insert 756630-BC* Parts list 756630-BC* Carrier Assembly Drill Pipe and Casing . SIZE COMPONENTS Casing Drill Pipe Drill Collar without ZIP groove Drill Collar with ZIP groove 56 56 57 58 59 7.5“-49. Wear data Guide plates 45 46 48 50 51 52 53 53 53 53 53 53 53 54 54 6. DRAWINGS AND SPARE PARTS PS 500 757000-E PS 500 for Emsco RT 757000-E Parts list 757000-N PS 500 for National RT 757000-N Parts list 757000-OW PS 500 for Oilwell RT 757000-OW Parts list 756020 PS 500 Slip assembly 756020 Parts list 756030-BC* Carrier Assembly Drill Pipe and Casing .First Upgraded Insert Cont.Second Upgraded Insert Cont.Previous Insert 756030-BC* Parts list 756050-BC* Carrier Assembly Drill Collar Previous Insert 756050-BC* Parts list 756630-BC* Carrier Assembly Drill Pipe and Casing . 756650-BC* Carrier Assembly Drill Collar First Upgraded Insert 756650-BC* Parts list 756670-BC* Carrier Assembly for Drill Pipe and 62 62 62 63 63 64 64 65 65 66 66 67 67 68 68 69 70 70 5 DRAWINGS SIZE COMPONENTS MAINTENANCE & INSPECTION OPERATIONS INSTALLATION COMMISSIONING DESCRIPTION Inspection categories acc.5“ 553210 Parts list 756750 Pipe wiper assembly 756750 Parts list 756751 Pipe Wiper Left Part (optional) 756751 Parts list 71 71 TABLE OF CONTENTS . 756690-BC* Carrier Assembly for Drill Collar Second Upgraded Insert 756690-BC* Parts list 756690-BC* Carrier Assembly for Drill Collar Second Upgraded Insert Cont.5“-49. 756018 Carrier securing Assembly 756018 Parts list 756009 Door Assembly 756009 Parts list 756330 Hydraulic Centring System Assembly 756330 Parts list 756720 Locking Device for Cover 756720 Parts list 756800 Hydraulic assembly schematic 756800 Parts list 756800 Parts list (continued) 756800-1 Hydraulic connection assembly 756800-1 Parts list 756801 Valve block 756801 Parts list 756802 Distribution plate 756802 Parts list 757030 Hydraulic cover assembly 757030 Parts list 756094 Assembly for Feedbackvalve 756094 Parts list 757060 Greasing System 757060 Parts list 757006 Bolt Assembly 757006 Parts list 775810 Air Operated Greasing System 775810 Parts list Instructions grease pump 775820 Tool kit for PS 775008 Carrier Box 775820 Parts list 775008 Parts list 756070 Carrier Lifting Tool 756070 Parts list 756757 Wiper Tool 756757 Parts list 553455 Bit Breaker Adapter Plate 553200 Solid adapter 37.5“ 553200 Parts list 553210 Hinged adapter 37.

TABLE OF CONTENTS 756752 Pipe Wiper Right Part (optional) 756752 Parts list 756787 Interchange part 756787 Parts list 776750 Top Wear Guide 776750 Parts list 89207 Locking assembly 89207 Parts list 756850 Multi coupling kit for hydraulic connection (standard) 756850 Parts list 756860 Multi coupling kit for hydraulic connection above the iron roughneck rails 756860 Parts list 775325 Multi coupling assembly 775325 Parts list 553600 Hinge casing spider 553600 Parts list 757000-RSP-Spare parts for PS 500 (2 years operational) 757000-RSP Spare parts list for PS 500 (2 years operational) 756850-RSP Spare parts list for Multi coupling kit (2 years operational) 757000-RSP-H Spare parts list for hydraulics (2 years operational) 756750 RSP-Spare parts list for B+V Wiper System (2 years operation) 97 97 98 98 99 99 100 100 101 101 102 102 103 103 104 104 105 105 106 106 106 DESCRIPTION COMMISSIONING INSTALLATION OPERATION MAINTENANCE & INSPECTION SIZE COMPONENTS DRAWINGS 6 .

DESCRIPTION 7 DESCRIPTION .

DESCRIPTION Features • • • • • • • • Hydraulic operated flush mounted Power Slip Rapid changing of pipe sizes by means of Insert Carrier and Slip Assemblies. Door 3. The PS500 is used for suspending tubular like casing. drill pipe. Options Hydraulic connections Optional two different main hydraulic connection are possible: • Below the power slip in the rotary table • On top of the power slip above the drill floor with hydraulic hoses or multi-couplings. Main assemblies The power slips consist of the following main assemblies: 1. DESCRIPTION General The Blohm+Voss Powerslip PS500 is designed to be installed into 37. Hydraulic Centring Device 6. 5 6 Rotary tables The tool is available for the following Rotary Tables: Configuration National Emsco Oilwell Part number 757000-N 757000-E 757000-OW Other configurations on request. tubing and drill collars. Material and manufacturing standard in acc. A hydraulic feedback signal is available. Slip Assembly 4.1.5” rotary tables almost to flush level with the rig floor. Hydraulic operated Centring Device ( can be switched off if not needed) PS500 installed in the rotary table. to API 7K Central Slip Grease System Hydraulic system is completely integrated and covered into the PS500 body. The PS500 is rated for 500 short tons. Hydraulic Assembly 1 8 4 3 2 . Protector and centraliser can be used when Slip Assembly (without Insert Carrier) has been lifted. Insert Carrier 5. which shows that the Slip Assembly has been set. It lowers the casing connection for easier operation and eliminates the need for work platforms. Body 2.

It is important to keep this information ready for the purpose of servicing and repair work.3/8" . part number. material. type. P/N: 757000-N PS 500 S/N: 12010 7K 0039 2. API License No. the load of 500 sh tons must never be exceeded. Identification The identification area clearly identifies the Powerslip area (manufacturer. When using the PS500. date of manufacture).14" Size Safe working load Part No. Limited Warranty The warranty provided will be void if the Powerslip is either: a) repaired or serviced by a service facility which was not authorised by Blohm+Voss Repair GmbH b) replacement parts not manufactured by Blohm+Voss Repair GmbH are used c) modifications were made to the Powerslip which were not approved by Blohm+Voss Repair GmbH S W L 500 SH Tons Serial No. serial number. B+V 09/03 Date of manufacture Manufacturer .Improper / Unsafe Use DESCRIPTION 9 The PS500 must only be used for the designated purpose.

13.8.040 Psi) 300 bar (4. max 210 bar (3. 3/4“ * Reducing bushing 2. tubing and drill collar) Weight Power Slip w/o Carrier and Slips (incl. casing.3/4“. max 10 Gpm (37.950 kg 660 Lb / 300 kg Min 150 bar (2.4° F to 104° F + 60° C + 140° F DESCRIPTION Hook up kit pn 756007-HUK Grease pump Lift beam traverse 4 hydraulic Hoses 3 point Sling for slip ass’y 1 point Sling for slip ass’y Toolkit Cover for HCD Carrier lifting tool Service Box for Hook Up Kit Set of tools Bit breaker plate for 37.175 Psi).3/8” to 14” 4.Technical Data Rotary table: Maximum allowable working load Pipe size range (i.300 Lb / 1. hydraulic centring system) Weight Slips for Power Slip Working pressure Maximum allowed pressure Hydraulic Flow rate Hydraulic lines for operation Hydraulic line for feedback Grease line Minimum required clearness of hydraulic fluid Temperature working range ambient Max temp hydraulic fluid 37.3/8“ * Reducing bushing 9.5 MB Wire Rotator Tong Available for PS500 775810 775002-2 757008 755661 755662 775820 755670 756070 775008 675162 553455 675163 Available optional equipment Wiper Hinge adapter 375-495 National Solid adapter 375-495 National Hinged casing spider 200 Stons 11.350 Psi) Min 5 Gpm (18. supply 24VDC* Top wear guide Multi coupling kit for hydraulic connection Available for PS500 756750 553210 553200 553600 553610 553611 On request 757106 755107 755108 755105-7 755105-8 776750 756850 or 756860 * User’s manual available seperately (not included in this manual) 10 .5/8“ Hand slip insert bowl #3 * Electrical control unit * Pneumatic control unit * Manual control unit * Grease counter unit Ex II 2G.5” 500 sh tons 2.9 l/m).20° C to + 40° C . Drill pipe.3/8“ .e.10. supply 230VAC* Grease counter unit Ex II 2G.9 l/m) A+B C G NAS 9 .5/8“ .

Options DESCRIPTION Bit breaker plate .on request Top wear guide Service (carrier) box pn 775008 Hinge adapter 375-495 National PN 553210 Solid adapter 375-495 National PN 553200 Multi coupling kit Standard Hinge casing spider PN 553600 11 .

460 163 1451 1112 7 2 1 1 966 12 1600 Main Dimension A Drillfloor A ø948 PS500 for National PS 500 for National A-A Oilwell adapter PS500 for Oilwell PS 500 for Oilwell PS500 for Emsco PS 500 for Emsco A-A 3 1 ø1150 ø1014 ø1014 ø948 ø1014 ø1118 14 0 1273 966 Dimensions in mm. National Adapter National adapter DESCRIPTION ° .

282 Drillfloor 168 Hose Connection (across rig floor) BCGA Drillfloor Hose Connection (across rig floor) BCGA 984 1273 1024 ø1150 1273 PS500 for National with Multi-Coupling PS the for National above 500iron-roughneck with Multi-Coupling PS500 for National with Multi-Coupling above the iron roughneck rails PS 500 for National with Multi-Coupling DESCRIPTION 13 .

3 inch 270 mm / 10.5/8“ 9 5/8“ 13 3/8“ Drill pipe 3 ½“ 4 ½“ 5“ 5 ½“ 5 7/8“ 6.5 mm / 11.7 inch 372 mm / 14.5 inch 357 mm / 14 inch 14 .4 inch 323.5 mm / 11.Opening dimensions DESCRIPTION Ma x.6 inch 264.7 inch 333 mm / 13.5/8“ Drill collar 6 ¾“ 8“ 9 ½“ Opening dimension 288 mm / 11.4 inch 301 mm / 11.5 mm / 12.5 mm / 10.5 mm / 11.1 inch 262 mm / 10.4 inch 277 mm / 10.9 inch 282.5 inch 257 mm / 10.7 inch Max.6 inch 242 mm / 9.1 inch 297.3 inch 283.5 mm / 9.7 inch 314 mm / 12.6 inch 245.2 inch 296 mm / 11.3 inch 297 mm / 11.7 inch 314 mm / 12.5 mm / 12.6 inch 323.6 inch 281 mm / 11. diameter 322 mm / 12.1 inch 288 mm / 11. Di am e te r opening dimension Pipe Size Casing 7“ 7 5/8“ 8.8 inch 318.1 inch 357 mm / 14 inch 357 mm / 14 inch 423 mm / 16.5 mm / 12.

COMMISSIONING 15 COMMISIONING .

210 bar (1885.. the following checks must be carried out : Checklist OK o o o o o o o Cross check of all delivered parts PS 500 OK OK OK OK OK OK Check hydraulic Centering System is opened Check Guide Plates are removed from Hydraulic Centering System Check Slip is in raised Position Check Insert Carriers are removed from Powerslip Check Carrier Securing Assemblies on Slip (3x) are greased and functioning Check Hydraulic Centering System is turned off 16 . Prior to installation and use of the Blohm+Voss Hand Slip Insert Bowl..85 l/min (10 GPM) NAS 9 Check and Lubrication OK OK Check for correct seating of Door Hinge Pins Apply grease to all greasing Points (see manual ) until grease is visibly coming out of the bores Commissioning PS 500 hand slip insert bowls OK o Operating personnel is aware of all dangers that depends on handling the B+V Hand Slip Insert Bowls (see manual). COMMISSIONING Commissioning PS 500 Blohm + Voss strongly recommends to accomplish the Power Slip commissioning with the Blohm + Voss Commissioning Service...2.3040 PSI) 37. Read manual before first use ! OK o Operating personnel is aware of all danger that depends on handling the B+V tool (see manual first) ! Prior to use of the Blohm+Voss Power Slip following checks must be carried out : Scope of supply COMMISIONING OK o o o o o o Cross check of all delivered parts Hydraulic Characteristics OK OK OK Operating pressure Volumetric flow Minimum required hydraulic oil clearness 130.

INSTALLATION 17 INSTALLATION .

3. slips down and feed back signal) should be purged before connecting it to the power slip. INSTALLATION Hydraulic connections Purging air The air in the hydraulic system of a new Power Slip is shop-purged. Be aware that the hydraulic connection hoses (slips up. A = Pressure/return B = Pressure/return C = Feedback G = Grease Standard connections G C B Multi coupling connectors A 18 . which simplifies the connection. Lifting sling Possible connection systems One can connect the tool with the standard hydraulic connectors or using the optional Multicoupling kit. ( See Hook Up Kit PN 756007-HUK. INSTALLATION Lifting and transport Lift the PS with Lifting Eyes and Traverse (see Hook Up Kit) There are additional Sling Gears available.) Hydraulic System WARNING: befoRe stARt of WoRk WeAR youR peRsoNAl pRotectIoN equIpmeNt. especIAlly leAk oIl uNdeR pRessuRe cAN cAuse seveRe peRsoNAl INjuRy to the eyes.

Various Control Units (electrically.5mm² (Cable Glanddiameter 9.5mm² (Cable Glanddiameter 9.5mm² (Cable Glanddiameter 9.0mm) S5: 24VDC.250V. P and T NPT3/8”Male C NPT1/4”Male 19 INSTALLATION Electric connection .5mm² (Cable Glanddiameter 9. B.5mm² (Cable Glanddiameter 9.4ft 25ft DN13 F 1/4" F Legend A:Slip down B:Slip up C:Slip Feedback signal G:Grease connection P:Pressure T:Return S4:Slip up S5:Slip down S6:Signal Slips are up S3:Signal Slips are down S7:Signal for control unit grease system Hydraulic Air Grease Electric NOTE: • B + V does not supply electrical cable outside of the control unit and does not supply installation of electrical cable.250V. • Power supply of signal S3 / S6 through cable S3 / S6 (max voltage of pressure switches inside is 250V each. then B+V supplies complete couplings (both male and female) without side thread for connection.0mm) S7: 24VDC. 1. Hydr. Connection Threadsizes A. Pressure supply supply supply supply Hyraulic 160-210 bar Air 4-10 bar Grease 400 bar Control UnitUnit Control for for Air power slip Power Slip (optional) (OPTIONAL) 3/8" 3/8" M F Control circuitsupply Control circuit supply Signal SLIP Slip Slip SIGNAL Slip DOWN UP DOWN UP DOWN UP UP DOWN S3 S6 S4 S5 Power circuit supply Power circuit supply 24V DC Power supply 24V DC Powersupply Coupling Coupling 1/4" for pipe OD 8 mm Coupling 3/8" for pipe OD 12 mm F M T P Air In C F Control UnitUnitAir Control for operated grease for Air Operated system (optional) Grease System Input INPUT (OPTIONAL) Grease pump GREASE (Air) PUMPUp Kit Hook (Air) (HOOK UP KIT) Hose assembly (hoses icluded in Hook Up Kit) other length or needed piping to be specified.0mm) S6: max. 1. with switching capacity max. Power slip Iron roughneck rail system Power slip Installation Schematic The block diagram represents the connection of the PS.250V~1A/250V=0. Hose nipple Hose nipple DN 13 DN13 B M A F Air S7 Out Hose nipple DN 13 PS 500 M F M F 1/4" 3/8" 3/8" Hose nipple DN13 Output OUTPUT M M 1/4" 3/8" 3/8" 1/4" F M F M G A B C 25ft 25ft 25ft M F M Hoses included in Grease Pump Assembly (other length to be specified) 16.Wrong position Correct position Aligning the Hydraulic Connection The position of the hydraulic connection must be selected in such a way that no damage can occur to the connecting hoses/tubes due to external influence. see table for different thread sizes. S4: 24VDC.0mm) Air Air Hydr. pneumaticcally and manually controlled) are available. 1. 1. max.0mm) S3: max. 1.Control unit or Grease pump is delivered without hose assy. including lubricator control (grease interval counter optional available).25A) • If Power Slip.

Feedback The feedback signal shall only occur when both line A and B are pressurised. The plunger release an hydraulic signal C to the driller as an indication that the slips are set. pressure: 4350 Psi (300 bar) Flow rate: Min 10 Gpm (37. INSTALLATION Down down Closed closed Closed closed HCS HCS Valve no.Functional description of hydraulic system See hydraulic schematic below. Set slips To set the slips the hydraulic connection A is pressurised.6 Valve no. First the Centring system closes and centers the pipe. Raise slips To raise the slips the hydraulic connection B is pressurised. The Slip Assembly raises and releases the pipe. Then the slip assembly will be set and can take the load of the pipe. When the slips are fully set a plunger is actuated.5 Valve no.6 Slip l i p S Feedbacka c k down F e e d b slip Slip down A C B G Type of connections Connection A and B: Coupling complete G 3/8"with NPT 3/8”Male Power requirements Working pressure: 2175 -3040 Psi (150-210 bar) Max.5 Down down Slip l i p S Valve no.85 lpm) A: Center Hydraulic Guide System (if activated) and set teh slips B: Raise the slips C: Feedback signal of slips (UP/DOWN) Connection C and G: Coupling complete G 1/4"with NPT 1/4”Male Connection with multi coupling kit: Connection A and B: with G3/8"male Connection C and G: with G1/4"male 20 .

remove the cap nut and release the lock nut. 5 The valve can be adjusted by releasing the lock nut and secondly.5 prevents the slips from closing in case of a pressure loss. 6 Screw No.Anti-lowering valve The load Lowering Valve no.5 Screw No. If valve adjustment is needed. Make sure the adjusted Centering pressure is at least 10 to 20 bar higher than the working pressure. Adjusting Valve No.6 regulates the Hydraulic Pipe Centering force. Factorymade it is adjusted to 130 bar. Otherwise a sequence male function will occur. Pull tight the lock nut and cap nut after adjustment. INSTALLATION Sequence Valve no. 21 . Adjusting Valve No. by rotating the adjusting screw counterclockwise.6 If different Centering force is needed. start carefully with 1/4 rotation and test the valve function first. Afterwards make sure adjustment screw and lock nut are pulled tight. For lower force rotate counterclockwise. For higher force rotate the adjustment screw clockwise carefully.

The table in the overview of slips. Guide plate for different pipe sizes INSTALLATION HCS Opening/Closing WARNING: NeveR opeN oR close the coveR Assembly by hANd oR feet. The Hydraulic centring device is provided with replaceable guide plates so that different pipe diameters can be guided. Fig. use AlWAys A tuGGeR. 02: Cover Assembly locked 22 . • • • • First press the lock inwards. It is important that the appropriate guide plates for the pipe diameters are used The diameter is stamped on the guide plates (use guide plates of the same size and observe the marking). otheRWIse theRe Is RIsk of INjuRy oR dAmAGING the ps 500. Then lift the tool to unlock the cover assembly. Holes for B+V bit braker plate. Close the cover by use of a crane First unlock and then close. The HCS centres the pipe prior to setting the slip assembly. inserts and carriers shows which guide plates should be used for which pipe size. WARNING: use the coRRect GuIde plAtes foR the ApplIcAble pIpe dIAmeteR.Hydraulic centering system (HCS) The PS 500 is equipped with a Hydraulic Centring System (HCS) with replacable guide plates. HCS Lock/Unlock When the cover is fully opened it is locked automatically. The centring opens automatically after setting the slips. 01: Unlock tool Fig. Before closing the cover release the lock by foot.

Mounting the Guide Plates The Hydraulic Centring System must be opened for inserting / changing the Guide Plates. Fix the guide plate and insert them into the hydraulic centring system from the top and screw on using all screws. The indicator pin in the square shows the actual position (HCS ON / OFF) Hole for socket wrench Turn left: Turn right: ON OFF 23 . Transportation of Guide Plates Always grease the contact surfaces when changing the Guide Plates. (The Hexagonal Bore Wrench p/n 775813 is Part of the Toolkit p/n 775820) Transportation of Guide Plates INSTALLATION Use the attached lifting eyebolts as shown above to handle the Guide Plates (Lifting Eye bolts part of the Toolkit) Switching the hydraulic system on/off If the Hydraulic Centring System (HCS) is not needed it can be switched off by using the socket wrench (p/n 775812).

all contact surfaces of the slip assembly must be cleaned thoroughly. Identification Carrier B+V 775650-198 DC 9" 09/03 S/N: 12010 SWL 150 sht 250kg Safe working load Size Serial No. Before using the Insert carrier.Insert Carriers Manufacturer Date of manufacture The PS 500 can be adjusted to different pipe diameters quickly with the aid of the insert carrier. It is allowed to lubricate the insert dove tail slots with light oil. Unscrew Screw Carrier lifting tool 24 . INSTALLATION Carrier Lifting Tool The Carriers Lifting Tools P/N: 756070 are contained in the Hook Up Kit P/N: 756007-HUK Carrier Case Carrier and tools can be stored in the Carrier (service) box. Part No.

The 19” dual (split type) pipe wiper can be changed easily. the 19” dual (split type) pipe wiper opening diameter must be close to the pipe size used. First mount the left part of Pipe Wiper System to the PS 3. to eNsuRe coRRect fuNctIoN of the lockING devIces. It is optionally available. Finally secure all screws with securing wire 1 2 4 6 5 3 25 INSTALLATION . Then mount the right part of Pipe Wiper System to the PS 4. B+V Pipe Wiper System Installation of the B+V Pipe Wiper System 1. Close the Latch 6. Tighten the nut of the Latch. WARNING: do Not use ANy otheR tool foR hANdlING the pIpe WIpeR thAN the b+v pIpe WIpeR hANdlING tool. the PS stays in the rotary table. The usage of umbilical lines is not affected. Pick up the PS and lower it directly above the Pipe Wiper system 2.tool Pipe Wiper System (optional) B+V PS . Tighten all screws 5. For changing the pipe Wiper. 7. Features The B+V Pipe Wiper System can stay mounted to the PS for all drilling operations.500 General Information The B+V Pipe Wiper System is designed for a standard 19“ dual (split type) pipe wiper. When using the B+V Pipe Wiper System. WARNING: otheR pIpe WIpeR sIzes ARe Not peRmItted.

Installation of pipe wiper Installation of 19” Dual Type Pipe Wiper into B+V Pipe Wiper System.3/8" (Carrier can stay mounted) • Check with the handling tool that both tongues are in open position • Insert the 19” dual type Pipe Wiper • Put the handling tool in place at the bottom of the PS • The handling tool is centering itself through a self centering device • Press down the handling tool carefully. (only 14" and 13. Preparing Steps: • Open the Hydraulic Centering System (HCS) • Bring the slip in upper position • Remove all three Insert Carrier from the PS 500. • Make sure the tongue is locked and cannot be moved with the handling tool Pipe Wiper is locked in the Pipe Wiper system Tighten screws Lock wired screws INSTALLATION 2 Pipe wiper fitted into PS 3 open position locked position 19 26 . • The locking pin (2) now is unlocked • The tongue now can be turned to the inside about 19° • The second bolt (3) now locks the tongue as soon as the handling tool is lifted slightly.

2/8" .Hand slip insert bowls No. serial number.3. 3 (optional) Bowls No.3 is designed to use hand slips in combination with the B+V PS750 and PS-500.8. date of manufacture). 9.. When using the Bowl No. 27 INSTALLATION .3 (manufacturer. type.3 set on top of the B+V PS 500 Identification The identification plate clearly identifies the Bowl No. It is important to keep this information ready for the purpose of servicing and repair work.3 Pipe Range: 2.1 ("Rotary slips shall have a taper of 4" per ft on the diameter..5/8" Safe Working Load: 350 t Bowls No.4."). the load of 350 tons must never be exceeded. material. part number. The Bowl No. Bowl No.3 is designed for Rotary Slips according to API 7K.

3 to the PS 500. 1. Raise slips to upper position 3. the following steps are to be carried out: 1.Assembling Handslip Insert Bowl No. 2. 4.3 Before assembling Bowl No. Remove all guide plates 4. Turn off Hydraulic Centering System 3. 5. Close Hydraulic Centering System 6. Open the Hydraulic Centering System 2. Remove insert carrier 5. INSTALLATION Grease the 4 connection blocks thoroughly every time before and after usage. Connection blocks 28 .

3 consist of two half that are connected by connection blocks.Handling the Bowl No. Always use both lifting eyes to handle one half of the Bowl 29 INSTALLATION . • • Handle only one half of the Bowl at the same time.3 The bowl No.

. Finalized assembly Now the PS 500 is assembled with the Bowl No.Order of Assembling Mount the left half of Bowl first Then assemble the right half of Bowl Assembling Right Half Position the right half of Bowl just above the left half .3 and Hand Slips can be used. INSTALLATION 30 Lower the right half carefully by crane.3 from PS 500 Disassembling Bowl No.3: Carry out the same steps described above in reverse order. Disassembling Bowl No.

13.Hinge casing spider Hinge Casing Spider The hinge casing spider (PN 553600) can be used on top of the power slip when using hand slips. material. Power Slip Identification The identification plate clearly identifies the hinge casing spider (manufacturer. the following steps need to be carried out: 1.10. 3. 5. The maximum allowable working load is 200 STons. Open the Hydraulic CenteringSystem Raise Slips to upper position Remove All Guide Plates Remove Insert Carrier Close Hydraulic Centering System Turn Off Hydraulic Centering System 31 . For smaller sizes use the hinge casing spider in combination with the following reducing bushings: Casing 9. part number. date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work. 4.8. 2. 5. serial number. 2.3/8“. Assembly of the hinge casing spider Before assmbly of the hinge casing spider to the PS 500. Casing 2. 3/8“. type. For casing size 11. 6. 1.5/8“ use PN 553611. 4. use the hinge casing spider.3/4“ use PN 553610.5/8“.3/4“. INSTALLATION 3.

It must be lined up with the center of the power slip. 32 . Bowl fitting handle Lifting eye Installation of the hinge casing spider INSTALLATION The hinge casing spider is being mounted on top of the centereing device of the power slip.Handling the hinge casing spider Always use a four lifting eyes or both handles.

Installation PS 500 Basically the PS 500 has to be installed as shown in the manual Before installation into rotary table make sure. that the proper RT-Adapter is installed to the PS 500. PS 500 installed into the rotary table OK OK OK OK OK o o o o o Hydraulic Centring Device centers the pipe prior to setting the slip Slip down Feedback signal: Slips are Set The Hydraulic Centring Device opens automatically after setting the slips Slip up 33 INSTALLATION Hydraulic Connections . PS 500 standing on the floor WARNING: do Not cARRy out the fuNctIoN test WIth the dooR opeN 2. OK OK OK OK OK OK o o o o o o o o o o Make sure the required Insert Carrier is installed before first use Make sure the required Guide Plates are installed before first use The Guide Plates are fixed with the screws Hydraulic Centring Device is turned on if necessary Cover is closed Door is closed OK OK OK OK PS 500 is installed into Rotary Table Control Unit connected to Hydraulic Power Unit (HPU) PS 500 connected to Control Box All Hydraulic Lines are connected Function test There are two possibilities to carry out the function test: 1.

Installation Hand Slip Bowls OK OK OK OK OK OK OK OK o o o o o o o o o o o o o o o o Installation and Removal Tool is ready for use Check if the three segments of the bowl are installed and visibly locked Check the slips are set Check the cover is closed Check if the retaining ring is set on top of Powerslip Check if hinge pins are inserted in retaining ring Check if Retaining Ring is tightened with Safety Clamp Screw Check if Hydraulic Power supply to powerslip is turned off (Control Unit) Installation Hinge casing spider OK OK OK OK OK OK OK OK INSTALLATION Installation and Removal Tool is ready for use Check if the hinge pin is installed correctly Check the correct reducing bushing is installed Check the carriers and guide plates have been removed Check if the hydraulic centering system is turned ON Check if the slips are in the upper position Check if Retaining Ring is tightened with Safety Clamp Screw Check if Hydraulic Power supply to powerslip is turned off (Control Unit) 34 .

OPERATIONS 35 OPERATIONS .

5. 7. 6. 4. and handle it. 7. The rotary locks in the outside of the PS may only be needed on semisubmersible rigs or while floating in pipe when there is a chance the PS could come out of the rotary table. 2. When the rotary table and the PS have to be rotated. 5. OPERATIONS Removing the PS when pipe is in the hole WARNING: lIft the ps out of the RotARy tAble oNly WIth the 4 WAy lIftING slING WIth the lIftING bRAcket. It is recommended to have the PS operated by the driller. make up or break the upper stand or joint. 5. Operation 1. 3. For smooth operation. For smooth operation. always uncouple the quick disconnects on the PS prior to rotation. Removing the PS from drill pipe (in rotary) 1. The PS is set when the slips down feedback signal comes on. 3. 36 . Check slips/carriers are set on correct section of the pipe. Pick up the weight of the pipe string with the elevator. Set the PS before releasing the elevator. 4. Connect all hydraulic equipment and check correct functioning of the tool. before raising the PS slips. mAke suRe pRessuRe Is of the hoses ANd the WeIGht of the stRING cANNot GeNeRAte pRessuRe Dis-connection hoses in slips up position 1. 3. With the pipe string being suspended by the PS slips. 8. Disconnect Quick Disconnects. it is recommended to slightly raise the pipe with the elevator while releasing the PS slips. 4. Make sure that ALL hydraulic lines are isolated before any work is carried out in the PS.4. if needed. 2. OPERATIONS WARNING: do Not touch the ps. 6. it is recommended to slightly lower the pipe with the elevator while setting the PS slips. Set PS in neutral position 2. WARNING: NeveR RAIse the slIps WheN the pIpe loAd Is stIll suspeNded by the slIps. Take the load from the slips Raise the slips Depressurize the PS hook up hoses Depending on the pipe size. Safety 1. Place the PS in the rotary table using all 4 lifting eyes and the lifting bracket. 2. Set the slips of the PS and then release the elevator. remove the insert carrier Remove the removable hinge pin from the PS door Lift the PS from the rotary table by using the four way lifting bracket Open the PS door Move the PS away from the pipe / well center Connecting and disconnecting of the hydraulic hoses WARNING: be cAReful WheN dIscoNNectING hydRAulIc hoses.

WARNING: WheN closING the ceNtRING system. WARNING: WIth the poWeR slIp INstAlled IN the RotARy theRe Is the RIsk of smAll pARts fAllING INto the poWeR slIp oR boRe hole. WARNING: WheN usING the hydRAulIc ceNtRING system theRe Is A dANGeR of peRsoNs GettING jAmmed betWeeN the GuIde plAtes ANd the pIpe. WARNING: If the slIp Assembly Is set the ps cAN beAR the loAd of the pIpe. theRe Is A RIsk of peRsoNs GettING jAmmed betWeeN the ps ANd the ceNtRING system. mAke suRe thAt the elevAtoR Is closed ANd suspeNds the WeIGht of the pIpe. use AlWAys the coveR plAte (p/N 755670) must be used foR coveRING the poWeR slIp opeNING. WARNING: befoRe RAIsING the slIp Assembly. 37 OPERATIONS . WARNING: theRe Is A RIsk of INjuRy (dANGeR of tRIppING) WheN the ps top coveRs ARe opeN.Handling the slip assembly during operation WARNING: the slIp Assembly should NeveR be RAIsed uNdeR loAd. Cover plate WARNING: NeveR opeRAte the slIp Assembly WIth the dooR opeN. WARNING: NeveR set the slIps As loNG As the elevAtoR /top dRIve Is stIll lIftING oR loWeRING the pIpe.

tAke sAfety Using handslips • • • • Install the hand slip bowls Check the PS-slips for proper setting Check the slips & bowls They have to match. • They cannot be lost due to securing rings (2). eNsuRe the hANdslIps ARe INstAlled pRopeRly befoRe suspeNdING the loAd. WARNING: WheN RuNNING devIAted pIpe. • The securing block (3) is secured by a steel rope (4) 2. The PS act as a conventional master bushing with insert bowl. • 38 . OPERATIONS 4 3 1 2 5 6 Securing block Use of handslips Hand slips can be used to prevent the pipe from slipping through the PS. e. at the start or finish of a trip. pRecAustIoNs. Removing Hinge Pin • The door hinge pin (5) must be lifted (use a crane) completely out of the Powerslip.(Emergency) opening the door • • • Move Slip to upper position Remove all three Insert Carrier Open the Hydraulic Centering System (HCD). 1. Ensure the pressure remains on the PS. Start running as usual with master bushing. bowl and hand slips. Unlock the Securing Block • Loosen both screws (1) completely. Open the Door • Opening of the door now is possible 4. 3. • Never disassemble the securing rings. Close the Door • Do the same operating steps backwards.g. • Use the lifting eye (6). Close the power supply to the PS by a ball valve to prevent inadvertent opening of the PS.

MAINTENANCE & INSPECTION 39 MAINTENANCE & INSPECTION .

Lubrication and Central-GreaseSystem The PS 500 includes a central grease system. excessive wear etc. Manual lubrication (1) Lubricate the frame on both sides as follows: • Each time before installing the PS into the Rotary Table (1 and 2) Lubricate the door hinge pins on both sides • Each time before installing the PS into the Rotary Table (3) Lubricate the hinge pin for the Centring System and the locking device for the Centring System on both sides • Each time before using the PS (4) Lubricate the Carrier securing bolts (3 plc) • Each time before using the PS (5) Lubricate the Cylinder Pin (2 plc) • Each time before using the PS Lubricate the locking device • Each time before using the PS Greasing Points 3 3 MAINTENANCE & INSPECTION 4 5 1 1 1 2 1 1 1 40 .5. Do not apply grease to the following areas: • Back side of inserts • Inside of slips ( contact area of the insert carrier) • The Powerslip should be greased for a minimum of 15 seconds after max. Weldings of the castings should be done only by Blohm + Voss Repair GmbH or an authorised service company in according to Blohm + Voss welding procedure. 30 actuations. contact Blohm + Voss Repair GmbH or an authorised service company. The slip assembly and the Feedback valve are supplied by this and via a nozzle system with grease. is recognised. MAINTENANCE AND INSPECTION General If cracks.

It can be necessary to carry this out more often depending on use. use EP gear lubricating grease for greasing ”non-oil tight gear trains” NESSOS SF0 NLGI 0 DIN 51 826 GPOF-25 DIN 51 502 GPOF-25 For higher ambient temperature up to 30° Celsius / 86° Fahrenheit we recommend to use NLGI 2 1 3 Lubrication Lubrication of the Pipe Wiper System The pipe wiper system needs to be lubricated daily (when in use).Grease daily All greasing points. we recommend the following grease types should be used (obtainable from Blohm + Voss Repair GmbH): Low-Viscosity grease Type AVIATICON Grease XRF NLGI 0 Alternatively. Greasing points (2 plc): 1) Area above tongue 2) Area below tongue 3) Hinge pin Pipe Wiper Assembly 2 41 MAINTENANCE & INSPECTION . which are labelled “Grease Daily“. must be greased at least once a day. Grease quality In order to achieve efficient greasing even at different environmental temperatures.

Lubrication check list PS Greasing Points: Pos. 1 2 3 4 5 6 Pos. 7 8 9 10 11 12 13 14 Greased Location o o o o o o Door Greased o o o o o o o o o o o o o o o o o o o o o o o Location 7 8 9 1 2 3 4 5 6 11 12 13 14 Frame 10 15 17 Pos. 15 16 17 18 Pos. 19 20 21 22 23 24 25 26 27 28 29 Greased Location Hinge Pin for Cover 19 20 21 22 Greased Location 16 26 28 29 18 27 Locking device for Cover MAINTENANCE & INSPECTION Carrier Securing Assembly Left and right hand cylinder bolts 23 24 25 42 .

Inspection categories acc. to API RP 8B

Category I This category involves observing the equipment during operation for indications of inadequate performance. When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of part, and other signs of wear, corrosion or overloading. Any parts found to show cracks, excessive wear, etc., shall be removed from service for further examination. The equipment shall be visually inspected by a person knowledgeable in that equipment and its function. Category II This is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration, proper lubrication, visible external cracks, and adjustment. Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. Category III This is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting) Category IV This is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary-load-carrying components.

Equipment shall be: • disassembled in a suitableequipped facility to the extent necessary to permit full inspection of all primary-loadcarrying components and other components that are critical to the equipment. • inspected for excessive wear, cracks, flaws and deformation. Procedure • Corrections shall be made in accordance with the manufacturer’s recommendations. • Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paintstripping, steam-cleaning, gritblasting)

• • • • • • •

environment load cycles regulatory requirements operating time testing repairs re manufacture

Non-periodic inspection
A complete, on-job, shut-down inspection equivalent to the periodical Category III or Category IV should be made before (if anticipated) and after critical jobs (e.g., running heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating at extreme low temperatures) <20° C (<68° F)

Inspection
A thorough inspection should be carried out periodically (every 3 months) or as special circumstances may require. Before starting an inspection disconnect hydraulic system and remove all foreign materials (dirt, paint, grease Oil, scale, etc.) from surface by a suitable method. After a field inspection, it is advisable to record the extent of testing and testing results. Conduct the periodic or critical load inspection in the field by the crew with the supervisor. If cracks, excessive wear etc. is recognized, contact Blohm + Voss Repair GmbH or an authorized service company.

Frequency
Periodic inspection
The recommended schedule for inspection of all kind of Elevators, Spiders, Slips and Power Slips is as follows: Daily: • Inspection category I Weekly: • Inspection category II Every 6 months: • Inspection category III Every 2 years: • Inspection category IV The recommended frequencies apply for equipment in use during the specified period. The inspection frequencies are only recommendations. The schedule of inspection heavily depends on the following factors:

Inspection of Hydraulic System
Check for leakage every day. Should internal or external leakage reach an unacceptable high level, contact Blohm + Voss Repair GmbH or an authorized service company.

43

MAINTENANCE & INSPECTION

Critical Load Inspection
Critical loads may occur. For example: impact loads such as jarring, pulling on stuck pipe, etc. If critical loads occurred unexpectedly, conduct the inspection immediately.

Dismantling Inspection
Generally, when the equipment returns to base, warehouse, etc. Carry out the PS inspection, immediately. Furthermore, control it prior to its being sent on the next job. • The PS should be dismantled and inspected in a suitably equipped facility for excessive wear, cracks, flaws or deformations. • Corrections should be made in accordance with recommendations which can be obtained from Blohm + Voss Repair GmbH. • Weldings at the castings should be done only by Blohm + Voss Repair GmbH or an authorized service company in according to Blohm+Voss welding procedure. • When need is shown in a field inspection, dismantle the PS and arrange an inspection in a suitably equipped facility. • Springs should be carefully visually inspected for excessive wear and obvious weakness. MAINTENANCE & INSPECTION 44

Inspection check lists

CHECK LIST FRONT PAGE

TYPE OF EQUIPMENT

SERIAL NUMBER

PART NUMBER

SUPERVISOR

DATE OF INSPECTION

INSPECTION CATEGORY

PLACE OF INSPECTION

45

MAINTENANCE & INSPECTION

insert carrier and guide plates 3 Check correct function of Slips and Hydraulic Centring Device 4 Check function of feedback signal (slips set / raised) 5 Check function of grease system Remarks CHECKED OK OK OK OK OK SIGNATURE CHECK FOR LOOSE ITEMS.Check List Category I (During operation . ESPECIALLY FOR: DESCRIPTION 1 Hinges and bolts of cover assembly 2 Cover Locking device 3 Fixation of guide plates 4 Top cover screws 5 Lifting eyes for Cover Assembly 6 Lifting eyes for Power Slip Remarks CHECKED SIGNATURE OK OK OK OK OK OK MAINTENANCE & INSPECTION CHECK FOR CRACKS. ESPECIALLY FOR: DESCRIPTION 1 Power Slip Body – Hinges of Cover Assembly 2 Hinges and bolts of cover assembly 3 Cover Locking device 4 Guide plates 5 Lifting eyes for Cover Assembly 6 Lifting eyes for Power Slip Remarks CHECKED SIGNATURE OK OK OK OK OK OK 46 . Cover is closed) GENERAL DESCRIPTION 1 Complete front page of check list for the records 2 Check for correct size of slips. ELONGATION. DAMAGE AND CORROSION.Power Slip is placed in the Rotary Table.

pipes.CHECK FOR WEAR . Remarks CHECKED OK SIGNATURE HYDRAULIC DESCRIPTION 1 Check for loose fittings. See "Wear data Guide Plates". valves and cylinders) 3 Check condition of hydraulic couplings and connection hoses Remarks CHECKED SIGNATURE OK OK OK _________________________________ _______________________________ SUPERVISOR DATE 47 MAINTENANCE & INSPECTION . valves 2 Check for hydraulic leaks (hoses. ESPECIALLY FOR: DESCRIPTION Hydraulic guide plates: Check wear at inside surface Replace the guide if wear is more than 10 mm at the bevel inside the guide 1 plate.

Insert Carrier disassembled) GENERAL DESCRIPTION 1 Complete front page of check list for the records 2 Check for correct size of slips. ESPECIALLY FOR: DESCRIPTION 1 Hinges and bolts of cover assembly 2 Cover Locking device 3 Fixation of guide plates 4 Top cover screws 5 Carrier Securing Assembly 6 Lifting eyes for Cover Assembly 7 Lifting eyes for Power Slip 8 Transportation beam 9 Securing of Door Assembly 10 Fixation of Hydraulic Cylinder 11 Fixation of Hydraulic Hoses below Cover Assembly Remarks MAINTENANCE & INSPECTION CHECK FOR CRACKS. Set Slips 3. ELONGATION. insert carrier and guide plates Check correct function of Slips and Hydraulic Centring Device: Set Slips cycle: 1. ESPECIALLY FOR: DESCRIPTION 1 Power Slip Body – Hinges of Hydraulic Cylinder 2 Power Slip Body – Hinges of Cover Assembly 3 Power Slip Body – Outside Body surface / contact areas to rotary table 4 Hinges and bolts of cover assembly 5 Cover Locking device 6 Guide plates 7 Lifting eyes for Cover Assembly 8 Lifting eyes for Power Slip 9 Transportation beam 10 Insert Carrier – Check condition of Insert Retainer Plates and Screws 11 Insert Carrier – Check teeth of insert dies 12 Insert Carrier – Check load recess at bottom 13 Slip Assembly – Hinges for Hydraulic Cylinder 14 Slip Assembly – Hinges and bolts between Center/Left/Right-segments 15 Slip Assembly – Load recess at bottom (Insert Carrier is disassembled) 16 Slip Assembly – Carrier Securing Assembly Remarks CHECKED SIGNATURE OK OK OK OK OK OK OK OK OK OK OK CHECKED SIGNATURE OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK 48 . Center Hydraulic Guides 3 2. Open Hydraulic Guides Raise Slips cycle: Raise Slips without any movement of hydraulic Guides 4 Check function of feedback signals (slips set / raised) Remarks CHECKED SIGNATURE OK OK OK OK CHECK FOR LOOSE ITEMS. DAMAGE AND CORROSION.Check List Category II (Power Slip is out of Rotary Table. Cover is open.

CHECK FOR WEAR . pipes. ESPECIALLY FOR: DESCRIPTION Hydraulic guide plates: Check wear at inside surface Replace the guide if wear is more than 10 mm at the bevel inside the guide 1 plate See "Wear data Guide Plates". valves and cylinders 3 Check condition of hydraulic couplings and connection hoses 4 Check hydraulic fittings and hoses in rotary table Remarks REMARKS _________________________________ ________________________ SUPERVISOR DATE 49 MAINTENANCE & INSPECTION CHECKED SIGNATURE OK OK OK OK . 2 Check wear of insert dies 3 Check for wear at insert carrier Remarks CHECKED SIGNATURE OK OK OK GREASING DESCRIPTION Check that grease system and grease points get grease to all needed areas 1 (as far as observable) – especially for: 2 Slip Assembly – back side 3 Slip Assembly – Carrier Securing Assembly 4 Cover Assembly – Hinges 5 Cover Assembly – Locking Device 6 Feedback signal 7 Door Assembly – Hinges at Door and Body Remarks CHECKED SIGNATURE OK OK OK OK OK OK OK HYDRAULIC DESCRIPTION 1 Check for loose fittings. valves 2 Check for hydraulic leaks of all hoses.

Check List Category III (Power Slip is out of Rotary Table.INSPECTION NDT all critical areas with die penetrant REMARKS CHECKED SIGNATURE OK OK OK OK MAINTENANCE & INSPECTION _________________________________ __________________________ SUPERVISOR DATE 50 .) 3 Clean tool thoroughly NDT . part number. Cover is open. date of 2 manufacture etc. Slip Assembly and Insert Carrier disassembled) USE CHECK LIST OF CATEGORY II WITH FOLLOWING ADDITIONAL ITEMS: DESCRIPTION GENERAL 1 Check completeness and condition of warning plates and labels Check condition of identification plate (serial number.

Check List Category IV (Power Slip is out of Rotary Table. Slip Assembly and Insert Carrier disassembled) USE CHECK LIST OF CATEGORY III WITH FOLLOWING ADDITIONAL ITEMS: HYDRAULICS 1 Change all hydraulic hoses and fittings 2 Check condition of hydraulic valves and replace if necessary 3 Check condition of hydraulic pipes and replace if necessary REMARKS CHECKED OK OK OK SIGNATURE _________________________________ __________________________ SUPERVISOR DATE 51 MAINTENANCE & INSPECTION . Cover is open.

A Door Hinge Pin Door/body hinge Door/Body Hinge dimensions MAINTENANCE & INSPECTION 52 .120 mm 80.Wear data criteria Bore of Door and Body Hinges PS 500 Dimension worn max: Dimension new max: Dim.804 mm 79.804 mm Dim.106 mm Hinge pin min dia new: Hinge pin min dia worn min: 79. A 81.

Critical Areas Critical Areas Centre Frame Hatched area is critical area Critical Areas Door and Hinge Pin Critical Areas Carier Critical Areas Centre Slip Critical Areas Left Slip Critical Areas Right Slip 53 MAINTENANCE & INSPECTION .

5 40 140 55 45 175 160 155 145 min. Wear data Guide plates Guide plate PN New a (mm) 153 147 125 105 137. worn b new a max.Critical area drawings of lifting eyes.5 50 150 65 55 185 170 165 155 Min worn b (mm) 143 137 115 95 127.5 115 87.5 72.5 105 77. worn ID new ID MAINTENANCE & INSPECTION 755720 or 756420 755721 or 756421 755722 or 756422 755723 or 756423 755724 or 756424 755725 or 756425 755726 or 756426 755727 or 756427 755728 or 756428 755770 or 756470 755771 or 756471 755772 or 756472 755773 or 756473 755774 or 756474 755775 or 756475 755776 or 756476 54 .5 62.

SIZE COMPONENTS 55 SIZE COMPONENTS .

5/8” 14” x 14” 756630243 756630270 756630259 756630255 .3/4” 11.3/4” 12.5/8” x 6.7/8” 11.3/8” x 75603012.3/4” 12.3/4” 13.3/8” 14” x 13.5/8” 7.3/4” 7.7/8” 12.3/4” x 10.3/8” - 756030243-1 756030243 - 13.3/4” 12.1/2” 14” x 13.3/4” 9.5/8” x 9.5/8” - 756030234 756030236 - 9.3/4” 241 - 13.3/4” x 11.5/8” 7.7/8” - - 10” 6 755158 4 755771 755772 755728-2 755158 756472 755728-2 755727 755728-2 756427 755726 725465 755157 756426 - - 10.3/4” x 10” 10.5/8” x 7.7/8” 12.5/8” 9.3/4” 11.5/8” 9.5/8” x 7” 7.3/4” x 11.5/8” x 8.3/4” x 9. SIZE COMPONENTS 7.3/4” x 10.5/8” x 6.3/4” x 12.3/8” 13.3/8” 14” x 13.5/8” 10.5/8” x 7.3/4 x 9.5/8” x 8.5/8” 7.3/4” 755158 756030238 756030239 - 12.3/4” x 10” 10.5/8” x 7” 7.3/4” 11.5/8” x 9.5/8” 14” x 14” 756670243 756670270 756670259 756670255 56 First Upgraded Insert Series Range P/N 7.3/4” 756670228 756670229-1 756670229 756670231 756670269 756670234 756670236 756670236-1 756670265 756670237 756670238 756670239 756670262 756670241 756670241-1 755728-2 755728 755728-2 755158 756428 755158 ø 410 14” x 13.3/4” - 756630228 756630229-1 756630229 756630231 756630269 756630234 756630236 756630236-1 756630265 756630237 756630238 756630239 756630262 756630241 756630241-1 - 14” x 13.3/4” 14” x 12.5/8” 7”x7” 12 - 756030228 - 7” 7.3/4” x 12.5/8” x 7” 7.3/4” x 11.5/8” x 6.5/8” x 7.5/8” 7”x7” 7.5/8” 10 755158 8 756423 755158 756477 755723 755725 755169 755157 756425 725465 755157 - 6.5/8” 10.5/8” 259 14” x 14” 756030255 SIZE COMPONENTS Second Upgraded Insert Series Range P/N Previous Guide Plate Series Guide Plate Series ø 300 ø 310 ø 335 ø 365 755728-2 756471 ø 400 ø 380 7.5/8” 9.1/2” 14” x 13.5/8” x 7.3/4” x 10.7/8” 10.5/8” 9.3/4” x 9.5/8” 10.3/4” 9.5/8” x 75603013.1/2” 14” x 13.5/8” x 9.3/8” 13.5/8” 7.3/4” x 11.7/8” 10.3/4” 12.5/8” ø 280 756030229 756030231 - 8.5/8” 2 14” 13.3/4” x 11.5/8” x 8.5/8” 9.5/8” x 7.3/8” x 13.5/8” 10.Casing Previous Insert Series Range P/N No Guide P/N 755722 756422 12 755722 755722-1 755157 755158 ø 260 755722-1 755157 755158 Screw P/N Nut P/N Washer P/N Guide P/N Screw P/N Nut P/N Washer P/N Diameter Pipe Diameter ø 6.3/4 x 9.3/4” 14” x 12.

906” 756630101 756630103 756630105 756630105-1 756630106 756630107 756630107-1 756630109 756630111 756630115 756630114 756630112 756630112-1 3.1/2” 4.1/2” x 5” 5.7/8” 3.Drill Pipe Pipe Diameter ø 755773 755157 755158 755774 756474 755153-1 755776 755776 755770 16 14 755724 755721 755159 755157 755158 755159-1 755169 756421 756424 755153-1 756470 756476 725465 755157 755158 755775 756475 755159-1 755156-1 756473 Previous Insert Series Range P/N No.7/8” 7” x 6.7/8” 7” x 6.1/2” x 3.906” - 756422 ø 260 - - 3.1/2” x 4” 4.1/2” x 4” 4.1/2” x 4.906” 7.5/8” x 6.906” 7.1/2” x 4.1/2” x 4” 5.1/2” 5.1/2” x 2.7/8” x 5.1/2” x 2.1/2 7” x 5.1/2” x 2.5/8” 7” x 6.1/2” x 5.1/2” 5.1/2” 756030106 756030107 ø 180 - - 755157 755158 ø 200 5” 5.1/2” 4.1/2” 3.1/2” x 2.1/2” x 5” 5.1/2” x 4. Guide P/N Screw P/N Nut P/N Washer P/N Guide P/N Screw P/N Nut P/N Washer P/N First Upgraded Insert Series Range P/N Second Upgraded Insert Series Range P/N Previous Guide Plate Series Upgraded Guide Plate Series Diameter 2.1/2” x 3.3/8” ø 140 2.5/8” 5.1/2” 4.1/2” x 3.1/2” 756030101 756030102 756030105 ø 170 - - 4” 4.1/2” x 5.1/2 5.1/2” 4.1/2” x 5.1/2” 4.5/8” x 6.906” 756670101 756670103 756670105 756670105-1 756670106 756670107 756670107-1 756670109 756670111 756670115 756670114 756670112 756670112-1 57 SIZE COMPONENTS .5/8” 755722 - 756030109 756030111 756030115 756030228 - - 6.1/2” x 5” 5.1/2” x 3.7/8” 3.1/2” x 4.1/2 7” x 5.1/2” x 2.1/2” x 2.1/2” x 4.7/8” 6.7/8” 3.7/8” 7.1/2” x 3.3/8” 3.7/8” 3.1/2” 5.1/2” ø 210 ø 216 ø 235 5.5/8” x 6.3/8” 3.3/8” 3.5/8” 7” x 6.1/2” 5.

1/2” x 295 8.1/4” 8.1/2” 9” - 9.3/4” plain 6.1/2” x 4.1/2” x 8” 293 plain 756050.1/2” x 276 4.1/2” plain 756050.1/2” x 8.1/2” x 9” plain 756050.3/4” x 6.3/4” - 6.1/2” plain 9.3/4” plain 756690308 756690309 756690276 756690284 756690286 756690287 8.1/2” x 8.1/4” plain 6.3/4” plain 756050288 756050.1/4” plain 756050.3/8” 18 725465 756424 14 756424 12 756422 756425 755725 756425 755723 755169 755157 755158 756423 ø 300 756423 755169 725465 755157 755158 ø 280 755722 755722-1 755157 755158 ø 260 755724 755154-1 ø 235 756421 755157 755158 ø 216 755720 755159-1 755157 755158 756420 ø 204 - 4.1/4” plain 8.9.3/4” Drill Collar without ZIP groove 7” 7” x 7” 8” 8” x 8” 8.5.1/2” 6.3/4” 6.6.1/8” plain 3.1/4” plain 756050.1/2 x 3.3/4” 4.1/2” SIZE COMPONENTS Previous Guide Plate Series Upgraded Guide Plate Series 3.1/2” x 8.3/4” x 286 6.1/2” 6.1/8” plain 3.1/2” x 9” plain 9.3/4” plain 6.3/4” x 6.1/2” plain - 756650293 756650295 756650296 756650297 756650298 .1/2” x 296 8.1/2” x 9.1/2” x 3.1/4” - 6.3/4” x 6.1/2” x 8.1/2” plain 756690293 756690295 10 756690296 756690297 7566908 298 58 First Upgraded Insert Second Upgraded Series Insert Series Range P/N Range P/N - 756650308 756650309 756650276 756650284 756650286 756650287 3.3/4” x 6.1/2” x 3.3/8” plain 5.3/4” x 6.3/4” x 287 6.1/4” 8.8.1/2” 8.6.1/2” x 298 9.1/8” - 3.1/2” plain 6.3/4” x 4.1/2” x 9.1/2” 9.8.3/8” plain 756050.8.Pipe Diameter ø 756476 ø 200 Previous Insert Series Range P/N No Guide P/N Screw P/N Nut P/N Washer P/N Guide P/N Screw P/N Nut P/N Washer P/N Diameter 3.1/2 x 3.1/2” x 8” plain 8.1/2” plain 9.3/4” x 6.

3/4” DC) 9.1/2” 9.3/4” x 4.1/4” - 6.1/8” zip 183 (5.1/4” 8.1/2” x 9.3/4” 7” 7” x 7” 8” 8” x 8” Drill Collar with ZIP groove 8.3/4” 4.1/4” zip 197 (8.1/2” zip 198 (9” DC) 9.3/4” x 5.3/4” zip (6.1/4” DC) 8.1/8” zip (5.3/4” x 6” 756650zip (6.1/4” DC) 6.1/4” DC) 6.1/2” zip 194 (8” DC) 8.1/2” x 7560504.3/4” 6.1/2” x 8.3/4” - 9” - 9.1/2” x 7560507.1/2” zip 190 (7” DC) 8.1/2” x 8.1/4” DC) 6.1/2” 188 DC) 6.1/2” x 7566507.1/2” 188 DC) 6.3/4” DC) 5.1/2” x 8.1/2” 8.3/4” zip 195 (8.3/4” DC) 9.1/2” zip 202 (10” DC) 59 SIZE COMPONENTS .1/2” x 7560507.1/2” x 8” 756650zip (8.3/4” 5.1/2” x 7566509.3/4” x 7566506.3/4” - 10” - 4.3/4” DC) 9.1/2” x 9” 756050zip (9.1/2” x 8.3/4” x 7560506.3/4 DC) 6.3/4” DC) 9.1/2” 9.1/2” zip (9” DC) 9.1/2” x 7566509.1/2” x 9.1/2” zip (10” DC) 4.1/2” x 9” 756650zip (9.1/2” 199 DC) 9.1/4” zip 189 (6.3/4” x 7566505.3/4 DC) 6.1/4” DC) 8.1/2” x 7566508.1/4” zip 189 (6.1/2” 196 DC) 8.1/2” 6.3/4” zip 187 (6.3/4” zip 195 (8.3/8” zip 182 (4.1/2” x 7566508.3/4” x 6.1/4” zip 203 (9.1/4” - 6.1/4” DC) 6.3/4” x 6” 756050zip (6.Pipe Diameter ø 75669018 182 755720 755159-1 755157 755158 756420 ø 204 756690183 756690187 756690188 14 756690189 756690190 12 756690194 725465 756690195 10 756690196 756690197 756690198 7566908 199 756690203 756690202 755723 755169 755157 755158 756423 ø 300 755725 755169 756425 ø 260 755157 755158 ø 280 755722 755722-1 755157 755158 756422 ø 260 755724 755154-1 756424 ø 235 756421 ø 216 Previous Insert Series Range P/N Nr.1/4” zip (8.1/2” x 8” 756050zip (8.1/2” x 7566507.1/2” 199 DC) 9.1/4” 8.3/4” x 7560506.1/2” zip 190 (7” DC) 8.3/4” DC) 5.3/4” x 6.3/8” zip 182 (4.1/2” 8. Guide P/N Screw P/N Nut P/N Washer P/N Guide P/N Screw P/N Nut P/N Washer P/N Diameter First Upgraded Insert Second Upgraded Series Insert Series Range P/N Range P/N Previous Guide Plate Series Upgraded Guide Plate Series 4.1/2” 196 DC) 8.1/2” x 9.1/2” 6.1/4” zip (9.1/2” x 5.1/2” x 7566505.3/4” x 7566506.1/2” x 7566504.1/2” zip 194 (8” DC) 8.

SIZE COMPONENTS 60 .

DRAWINGS & SPARE PARTS 61 DRAWINGS & SPARE PARTS .

756005 756009 756094 756330 756720 756006 756800 756800-1 757030 757060 755116 Description Body Door Assembly Assembly for Feedbackvalve Hydraulic Centering System Assembly Locking Device for Cover Bolt Assembly Hydraulic Assembly Hydraulic Connection Assembly Hydraulic Cover one Set Greasing PS-500 Lifting Eye DRAWINGS & SPARE PARTS 7 8 9 10 11 62 . drill pipe and drill collar 7 8 5 5 4 11 6 4 2 1 3 10 757000-E Parts list Pos. 1 1 1 1 2 1 1 1 1 1 4 Part no.7. 1 2 3 4 5 6 Qty. DRAWINGS AND SPARE PARTS PS 500 757000-E PS 500 for Emsco RT 755670 cover for HCS 755620 slip assembly 9 Carrier for casing.

1 2 2.3 Qty.1 2.2 2. 1 1 2 8 8 Part no.2 2.757000-N PS 500 for National RT 2. 757000-E 756161 756162 755167 755168 Description PS 500 Adapter assembly for National Adapter for National Screw Securing Ring 63 DRAWINGS & SPARE PARTS .3 1 757000-N Parts list Pos.1 2.

757000-E 756163 756164 725465 755168 Description PS 500 Adapter assembly for Oilwell Adapter for Oilwell Screw Securing Ring DRAWINGS & SPARE PARTS 64 .757000-OW PS 500 for Oilwell RT 2.2 2. 1 2 2.3 Qty.1 2.1 2.3 1 757000-OW Parts list Pos.2 2. 1 1 2 8 8 Part no.

1 2 3 4 5 6 7 8 9 10 Qty. 756021 756022 756023 756014 756014-1 756018 756096-4 752210 613720 70116 Description Center Slip Slip left Part Slip right Part Hinge Pin Hinge Pin Spring Carrier Securing Assembly Bolt for Roller Roller Retaining Ring Washer 65 DRAWINGS & SPARE PARTS .756020 PS 500 Slip assembly 6 4 9 8 7 10 9 6 4 5 1 6 5 2 3 756020 Parts list Pos. 1 1 1 2 2 3 2 2 4 2 Part no.

752901 775056 756045 756057-1 756044 756030-255 14“ x 14“ csg 63.5/8“ x 9.4 Part-No. 671130 775056 756048 775057 756032 756030-105 3.3/8“ csg 72.8 Part-No.3/4“ x 11. 671129 775056 756049 775057 756034 756030-106 4.2 Part-No.7/8“ x 5.5/8“ x 6. 752954 775056 756047 756057 756046 756030-241 13. 671131 775056 775034 775057 756033 756030-115 5.3 QTY 45 6 3 3 3 Part-No.5 QTY 30 6 3 3 3 Part-No.3/4“ csg 107.7/8“ dp 132.3/8“ dp 154.5/8“ csg 117.5 Part-No. 752954 775056 756045 756057-1 756044 756030-243-1 14“ x 13. 752953 775056 775037 775057 756036 756030-229 7.2 Part-No.1/2“ dp 140 Part-No. 671132 775056 775032 775057 756031 756030-111 5.1/2“ dp 138.3/8“ csg 68.1/2“x 5.8 Part-No.3 QTY 30 6 3 3 3 Part-No.3/4“ csg 104.5 QTY 30 6 3 3 3 Part-No. 752952 775056 775042 775057 756041 756030-234 9.8 Part-No.4 Part-No. 752952 775056 756043 756057 756042 756030-238 11.5/8“ dp+csg 119.1/2“ x 5“ dp 139.1/2“ x 2.3/4“x 10. 752951 775056 775032 775057 756031 756030-107 5.8 QTY 45 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg) QTY 75 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg) QTY 105 9 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg) QTY 135 9 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg) Pos 5 4 3 2 1 QTY 45 6 3 3 3 QTY 45 6 3 3 3 QTY 60 6 3 3 3 QTY 75 6 3 3 3 Pos 5 4 3 2 1 QTY 75 6 3 3 3 QTY 105 6 3 3 3 QTY 105 6 3 3 3 QTY 105 9 3 3 3 Pos 5 4 3 2 1 QTY 135 9 3 3 3 QTY 135 9 3 3 3 QTY 135 9 3 3 3 QTY 135 9 3 3 3 DRAWINGS & SPARE PARTS * Bore Code for Pipe *² Weight of one carrier with all accessiories 66 . 671129 775056 756048 775057 756032 756030-102 3.3/8“x12. 671131 775056 775032 775057 756031 756030-109 5. 752901 756056 756043 756057 756042 756030-239 11. 752952 775056 775037 775057 756036 756030-228 7.5/8“ x 8.5/8“ x 7“ csg 118.1/2“ x 3.6 Part-No. 752901 775056 756047 756057 756046 756030-243 13.5/8“ csg 134 Part-No.3/8“x13.1/2“ x 4.756030-BC* Carrier Assembly Drill Pipe and Casing .1/2“ x 4“ dp 147.Previous Insert 3 2 4 5 1 756030-BC* Parts list Pos 5 4 3 2 1 Part-No.5/8“x 13.2 Part-No.9 Part-No. 671132 775056 775037 775057 756036 756030-231 7.1/2“ x 2.5 Part-No.1 Part-No.3/4“ csg 74.5/8“ csg 66.5/8“ x 7.5/8“ csg 135. 752901 775056 775042 775057 756041 756030-236 9.1/2“ dp 151. 671128 775056 756048 775057 756032 756030-101 3.7/8“ dp 152. 752901 775056 756038 775057-1 756037 756030-259 13.

6 QTY 45 6 3 3 3 Part-No.1/2“x8. 752954 775056 775042 775057 756055 756050-199 9.6 QTY 45 6 3 3 3 Part-No.756050-BC* Carrier Assembly Drill Collar .3/4“x 6.1/2“ dc 129.1 Part-No. 671133 775056 775052 775057 756056 756050-196 8.1/2“ dc 126.1/4“ dc 146.9 Part-No.3/4“ dc 137.2 QTY 45 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight* (kg) Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight* (kg) Pos 6 5 4 3 2 1 QTY 45 6 3 3 3 QTY 45 6 3 3 3 QTY 63 6 3 3 3 * Bore Code for Pipe *² Weight of one carrier with all accessiories 67 DRAWINGS & SPARE PARTS . 752951 775056 775216 775057 756054 756050-182 4.Previous Insert 2 3 4 1 5 756050-BC* Parts list Pos 5 4 3 2 1 Part-No. 752954 775056 775035 775057 756051 756050-188 6. 671133 775056 775035 775057 756051 756050-189 6.8 Part-No.7 QTY 45 6 3 3 3 Part-No.3/4“x 6. 671132 775056 756039 775057 756053 756050-194 8“x8“ dc 116.1/2“x 9.1/2“x8.1/2“ dc 140.3/4“ dc 126.1 QTY 27 6 3 3 3 Part-No. 752953 775056 756063 775057 756052 756050-190 7” x 7” dc 115. 752954 775056 775052 775057 756056 756050-195 8.3/4“x4.

350112 775056 775637-1 775057 756637 756630-238 10.1/2” dp 230 Part-No.3/4” csg 214 QTY 45 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² QTY 75 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² QTY 75 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² QTY 105 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² QTY 135 9 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² Pos 5 4 3 2 1 QTY 45 6 3 3 3 QTY 4 6 3 3 3 QTY 45 6 3 3 3 QTY 45 6 3 3 3 Pos 5 4 3 2 1 QTY 75 6 3 3 3 QTY 75 6 3 3 3 QTY 75 6 3 3 3 QTY 75 6 3 3 3 Pos 5 4 3 2 1 QTY 75 6 3 3 3 QTY 75 6 3 3 3 QTY 75 6 3 3 3 QTY 105 6 3 3 3 Pos 5 4 3 2 1 QTY 105 6 3 3 3 QTY 105 6 3 3 3 QTY 105 6 3 3 3 QTY 105 6 3 3 3 DRAWINGS & SPARE PARTS 68 .5/8” csg 274 Part-No. 350602 775056 775651-1 775057 756631 756630-103 3.First Upgraded Insert 3 4 5 1 2 756630-BC* Parts list Pos 5 4 3 2 1 Part-No. 350504 775056 775632-1 775057 756632 756630-106 4. 350105 775056 775633-1 775057 756633 756630-111 5. 350506 775056 775633-1 775057 756633 756630-109 5.5/8”x9.5/8” csg 270 Part-No. 350610 775056 75635-1 775057 756635 756630-229 7.1/2”x3.5/8” dp 212 Part-No. 350912 775056 775638-1 775057-1 756638 756630-239 12.1/2”x4.756630-BC* Carrier Assembly Drill Pipe and Casing . 350911 775056 775636-1 775057 756636 756630-234 9. 350103 775056 775651-1 775057 756631 756630-105 3.3/4”x10” csg 253 QTY 30 6 3 3 3 Part-No.5/8”x6. 350210 775056 775634-1 775057 756634 756630-112 7”x6.5/8”x6.7/8” dp 253 Part-No.1/2” dp 244 Part-No.1/2”x3.1/2”x2.5/8” csg 200 Part-No.5/8” dp 204 Part-No.1/2”x5.1/2” dp 240 Part-No. 351001 775056 775651-1 775057 756631 756630-101 3.5/8”x8.5/8”x7. 350409 775056 775634-1 775057 756634 756630-114 7”x6.1/2” dp 234 Part-No.7/8” dp 215 Part-No.5/8” csg 255 QTY 30 6 3 3 3 Part-No.7/8” csg 254 QTY 30 6 3 3 3 Part-No. 350710 775056 775635-1 775057 756635 756630-112-1 7.906” dp 211 Part-No.1/2”x5” dp 232 Part-No. 351008 775056 775634-1 775057 756634 756630-115 7”x5.5/8”x7” csg 202 Part-No.3/4” csg 199 Part-No.1/2”x4” dp 242 Part-No. 350010 775056 75635-1 775057 756635 756630-269 7.3/4”x10.3/4” csg 250 QTY 45 6 3 3 3 Part-No. 350905 775056 775633-1 775057 756633 756630-107-1 5. 350105 775056 775632-1 775057 756632 756630-107 4.3/4”x9.3/4”x11.1/2”x2. 350110 775056 775634-1 775057 756634 756630-229-1 7”x7” dp 210 Part-No.1/2”x4. 350909 775056 775635-1 775057 756635 756630-228 7.3/8” dp 255 Part-No. 350712 775056 775637-1 775057 756637 756630-237 10.906” dp 203 Part-No. 350811 775056 775637-1 775057 756637 756630-265 10. 350111 775056 75635-1 775057 756635 756630-231 7.3/4”x9. 351011 775056 775637-1 775057 756637 756630-236-1 10. 350111 775056 775636-1 775057 756636 756630-236 9.5/8”x7.1/2” dp 250 Part-No. 350903 775056 775632-1 775057 756632 756630-105-1 4.

3/4”x12. 350612 775056 775639-1 775057-1 756639 756630-243 14”x13. 350413 775056 775639-1 775057-1 756639 756630-259 14”x13.3/4” csg 160 QTY 135 9 3 3 3 Part-No.3/8” csg 158 QTY 135 9 3 3 3 Part-No.3/4” csg 210 Part-No.756630-BC* Carrier Assembly Drill Pipe and Casing .1/2” csg 157 QTY 135 9 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Pos 5 4 3 2 1 QTY 135 9 3 3 3 QTY 135 9 3 3 3 * Bore Code for Pipe *² Weight of one carrier with all accessiories 69 DRAWINGS & SPARE PARTS .7/8” csg 213 Part-No. Pos 5 4 3 2 1 Part-No. 350112 775056 775638-1 775057-1 756638 756630-241 12. 350812 775056 775638-1 775057-1 756638 756630-262 12. 351112 775056 775639-1 775057-1 756639 756630-241-1 14”x12.3/4”x11.First Upgraded Insert Cont. 350113 775056 775639-1 775057-1 756639 756630-255 14”x14” csg QTY 135 9 3 3 3 Part-No.5/8” csg QTY 135 9 3 3 3 Part-No. 350513 775056 775639-1 775057-1 756639 756630-270 14”x13.

1/2”x9” plain 262 QTY 36 6 3 3 3 Part-No.3/4” zip (8.756650-BC* Carrier Assembly Drill Collar .1/4”DC) 219 Part-No.3/8” plain 250 Part-No.1/2”x9” zip (9.First Upgraded Insert 2 3 4 1 5 756650-BC* Parts list Pos 5 4 3 2 1 Part-No.1/8” plain 251 QTY 36 6 3 3 3 Part-No.1/2”x8. 350311 775056 775655-1 775057 756655 756650-295 8. 350310 775056 775654-1 775057 756654 756650-286 6. 350111 775056 775656-1 775057 756656 756650-298 9.1/2”x9.1/2”x8” zip (8.1/2” zip (9”DC) 264 Part-No.3/4”x6. 350510 775056 775654-1 775057 756654 756650-284 6.1/2”x4.1/2”DC) 218 Part-No. 350511 775056 775655-1 775057 756655 756650-293 8. 350911 775056 775655-1 775057 756655 756650-194 8. 350406 775056 775633-1 775057 756653 756650-183 5. 350911 775056 775656-1 775057 756656 756650-198 9.1/4” zip (9.1/2”x8.1/4”DC) 293 Part-No.3/8” zip (4. 350403 775056 775651-1 775057 756651 756650-308 3.3/4”x6.1/2” zip (7”DC) 216 Part-No.1/2”x3.1/2” plain 260 QTY 36 6 3 3 3 QTY 36 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² QTY 45 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² QTY 18 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² Pos 5 4 3 2 1 QTY 36 6 3 3 3 QTY 45 6 3 3 3 QTY 45 6 3 3 3 QTY 45 6 3 3 3 Pos 5 4 3 2 1 QTY 45 6 3 3 3 QTY 45 6 3 3 3 QTY 45 6 3 3 3 QTY 45 6 3 3 3 Pos 5 4 3 2 1 QTY 18 6 3 3 3 QTY 27 6 3 3 3 QTY 36 6 3 3 3 Pos 5 4 3 2 1 QTY 45 6 3 3 3 QTY 45 6 3 3 3 QTY 45 6 3 3 3 QTY 45 6 3 3 3 QTY 45 6 3 3 3 DRAWINGS & SPARE PARTS * Bore Code for Pipe *² Weight of one carrier with all accessiories 70 .1/2”x3.3/4”x6.3/4”DC) 261 Part-No. 350205 775056 775632-1 775057 756652 756650-182 4.1/2”x7.1/4” zip (8. 350311 775056 775655-1 775057 756655 756650-197 8.3/4”DC) 217 Part-No. 350111 775056 775655-1 775057 756655 756650-296 8.1/2”DC) 292 Part-No.3/4” plain 230 Part-No.1/2” zip (10”DC) 260 Part-No.1/2”DC) 262 Part-No.1/2”x9. 350311 775056 775656-1 775057 756656 756650-203 9.3/4”x6. 350203 775056 775651-1 775057 756651 756650-309 3. 350510 775056 775654-1 775057 756654 756650-189 6.3/4” plain 215 Part-No. 350706 775056 775653-1 775057 756653 756650-276 5.1/2”x8” plain 292 QTY 27 6 3 3 3 Part-No.1/4” zip (6.1/2”x5.1/2” plain 216 Part-No.1/4” plain 291 QTY 27 6 3 3 3 Part-No.3/4”x6” zip (6.3/4”x5.1/2”x4.1/2”x8.1/2” plain 290 QTY 36 6 3 3 3 Part-No.1/4” plain 217 Part-No.3/4”x6.1/2”x9. 350710 775056 775654-1 775057 756654 756650-188 6.1/2”x7.3/4” zip (6.1/4”DC) 228 Part-No. 350511 775056 775655-1 775057 756655 756650-196 8.1/2” zip (8”DC) 294 Part-No. 350910 775056 775654-1 775057 756654 756650-187 6.3/4”DC) 240 Part-No. 350711 775056 775655-1 775057 756655 756650-195 8.1/2”x8. 350511 775056 775656-1 775057 756656 756650-297 9. 350310 775056 775654-1 775057 756654 756650-190 6.1/8” zip (5. 350111 775056 775656-1 775057 756656 756650-202 9. 350110 775056 775654-1 775057 756654 756650-287 6. 350511 775056 775656-1 775057 756656 756650-199 9.3/4”DC) 291 Part-No.

3/8” dp 170 Pos 6 5 4 3 2 1 Part-No. 775673-2 350105 775056 775633-1 756057 756673 756670-111 5.5/8” dp 133 QTY 3 60 15 3 3 3 QTY 3 45 15 3 3 3 Part-No.Second Upgraded Insert 3 4 5 1 2 756670-BC* Parts list Pos 6 5 4 3 2 1 Part-No. 775672-2 350105 775056 775632-1 756057 756672 756670-107 4.1/2”x4.1/2” dp 163 Part-No.7/8” dp 168 Part-No. 775673-2 350506 775056 775633-1 756057 756673 756670-109 5. 775674-2 350409 775056 775634-1 756057 756674 756670-114 7”x6. 775672-2 350903 775056 775632-1 756057 756672 756670-105-1 4.1/2”x4” dp 164 Part-No.906” dp 135 QTY 3 60 15 3 3 3 QTY 3 30 15 3 3 3 Part-No.1/2” dp 151 Part-No. 775672-2 350504 775056 775632-1 756057 756672 756670-106 4.1/2”x5.5/8”x6.7/8” dp 141 Part-No.1/2”x2. 775675-2 350909 775056 775635-1 756057 756675 756670-228 7.1/2”x2. 775675-2 350710 775056 775635-1 756057 756675 756670-112-1 7. 775674-2 350210 775056 775634-1 756057 756674 756670-112 7”x6.1/2”x3.5/8”x6.1/2” dp 167 Part-No.5/8” dp 137 QTY 3 45 15 3 3 3 QTY 3 30 15 3 3 3 Part-No. 775673-2 350905 775056 775633-1 756057 756673 756670-107-1 5.1/2”x5” dp 153 Part-No.1/2”x3.906” dp 132 QTY 3 75 15 3 3 3 QTY 3 45 15 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² QTY 3 75 15 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² Pos 6 5 4 3 2 1 QTY 3 75 15 3 3 3 QTY 3 75 15 3 3 3 QTY 3 75 15 3 3 3 QTY 3 75 15 3 3 3 * Bore Code for Pipe *² Weight of one carrier with all accessiories 71 DRAWINGS & SPARE PARTS . 775671-2 351001 775056 775651-1 756057 756671 756670-101 3.1/2” dp 159 Part-No.756670-BC* Carrier Assembly for Drill Pipe and Casing . 775671-2 350602 775056 775651-1 756057 756671 756670-103 3.1/2” dp 155 Part-No. 775674-2 350110 775056 775634-1 756057 756674 756670-229-1 7”x7” dp 135 QTY 3 60 15 3 3 3 QTY 3 30 15 3 3 3 6 Part-No. 775671-2 350103 775056 775651-1 756057 756671 756670-105 3.1/2”x4. 775674-2 351008 775056 775634-1 756057 756674 756670-115 7”x5.

3/8” csg 59 QTY 3 105 15 3 3 3 Part-No.7/8” csg 120 Part-No. 775676-2 350111 775056 775636-1 756057 756676 756670-236 9. Pos 6 5 4 3 2 1 Part-No.3/4”x11.3/4” csg 88 Part-No. 775677-2 350712 775056 775637-1 756057 756677 756670-237 10.7/8” csg 86 Part-No. 350112 775056 775638-1 756057-1 756678 756670-241 12.3/4”x9. 350612 775056 775639-1 756057-1 756679 756670-243 14”x13. 775677-2 350112 775056 775637-1 756057 756677 756670-238 10.5/8” csg 128 Part-No.Second Upgraded Insert Cont.1/2” csg 58 QTY 3 105 15 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² QTY 135 9 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² QTY 135 9 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² Pos 6 5 4 3 2 1 QTY 3 105 15 3 3 3 QTY 3 105 15 3 3 3 QTY 3 105 15 3 3 3 QTY 3 105 15 3 3 3 Pos 6 5 4 3 2 1 QTY 135 9 3 3 3 QTY 135 9 3 3 3 QTY 135 9 3 3 3 QTY 135 9 3 3 3 Pos 6 5 4 3 2 1 QTY 135 9 3 3 3 QTY 135 9 3 3 3 DRAWINGS & SPARE PARTS * Bore Code for Pipe *² Weight of one carrier with all accessiories 72 .5/8” csg 56 QTY 3 75 15 3 3 3 Part-No. 775675-2 350111 775056 75635-1 756057 756675 756670-231 7.5/8”x7. 350113 775056 775639-1 756057-1 756679 756670-255 14”x14” csg 53 QTY 3 75 15 3 3 3 Part-No.5/8” csg 130 Part-No.5/8”x7” csg 132 Part-No. 775677-2 350811 775056 775637-1 756057 756677 756670-265 10. 350812 775056 775638-1 756057-1 756678 756670-262 12.3/4” csg 65 QTY 3 75 15 3 3 3 Part-No.756670-BC* Carrier Assembly for Drill Pipe and Casing .3/4” csg 127 Part-No.5/8”x7.5/8” csg 138 Part-No. 350513 775056 775639-1 756057-1 756679 756670-270 14”x13.3/4”x10.3/4”x11. 775675-2 350610 775056 775635-1 756057 756675 756670-229 7. 351112 775056 775639-1 756057-1 756679 756670-241-1 14”x12.5/8” csg 122 Part-No. 775675-2 350010 775056 75635-1 756057 756675 756670-269 7. 775677-2 351011 775056 775637-1 756057 756677 756670-236-1 10. 350912 775056 775638-1 756057-1 756678 756670-239 12.3/4” csg 76 Part-No.3/4”x10” csg 122 Part-No.3/4”x12.5/8”x8. 775676-2 350911 775056 775636-1 756057 756676 756670-234 9.3/4” csg 113 Part-No. 350413 775056 775639-1 756057-1 756679 756670-259 14”x13.3/4”x9.5/8”x9.

3/4”DC) 119 Part-No.1/2”DC) 99 Part-No.1/2”x9.1/4” zip (9.1/2”DC) 121 Part-No. 350911 775056 775655-1 756057 756695 756690-194 8.1/2” zip (10”DC) 94 QTY 27 6 3 3 3 Part-No.Second Upgraded Insert 2 3 4 1 5 756690-BC* Parts list Pos 5 4 3 2 1 Part-No. 350311 775056 775656-1 756057 756696 756690-203 9. 350711 775056 775655-1 756057 756695 756690-195 8.1/2”x7.1/2”x8” zip (8.3/4”x6” zip (6.3/8” zip (4. 350710 775056 775654-1 756057 756694 756690-188 6.1/2”x8.1/2”x9” zip (9. 350311 775056 775655-1 756057 756695 756690-197 8.3/8” plain 161 QTY 36 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² QTY 45 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² QTY 45 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² QTY 18 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² Pos 5 4 3 2 1 QTY 36 6 3 3 3 QTY 36 6 3 3 3 QTY 45 6 3 3 3 Pos 5 4 3 2 1 QTY 45 6 3 3 3 QTY 45 6 3 3 3 QTY 45 6 3 3 3 Pos 5 4 3 2 1 QTY 45 6 3 3 3 QTY 45 6 3 3 3 QTY 18 6 3 3 3 * Bore Code for Pipe *² Weight of one carrier with all accessiories 73 DRAWINGS & SPARE PARTS .1/2”DC) 98 Part-No.1/4”zip (8.3/4” zip (6. 350203 775056 775651-1 756057 756691 756690-309 3.1/2” zip (8”DC) 114 Part-No. 350911 775056 775656-1 756057 756696 756690-198 9.3/4” zip (8.756690-BC* Carrier Assembly for Drill Collar .1/2”x7.1/2”x9.1/2”x4.1/8” zip (5. 350310 775056 775654-1 756057 756694 756690-190 6. 350406 775056 775633-1 756057 756693 756690-183 5.3/4”x6. 350511 775056 775656-1 756057 756696 756690-199 9. 350511 775056 775655-1 756057 756695 756690-196 8.3/4”DC) 97 QTY 27 6 3 3 3 Part-No. 350510 775056 775654-1 756057 756694 756690-189 6.3/4”DC) 157 Part-No. 350403 775056 775651-1 756057 756691 756690-308 3.3/4”x5. 350111 775056 775656-1 756057 756696 756690-202 9.1/4” zip (6.1/2”x5.1/2”x3.1/4”DC) 111 Part-No.1/2”x3.1/8” plain 161 QTY 36 6 3 3 3 Part-No. 350205 775056 775632-1 756057 756692 756690-182 4.1/2” zip (7”DC) 117 Part-No.1/4”DC) 123 Part-No.1/2” zip (9”DC) 104 Part-No.3/4”DC) 96 Part-No.1/4”DC) 151 Part-No.3/4”x6. 350910 775056 775654-1 756057 756694 756690-187 6.1/2”x8.

1/4” plain 129 Part-No.1/4” plain 106 QTY 36 6 3 3 3 Part-No.1/2”x9”plain 99 QTY 36 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*² Pos 5 4 3 2 1 QTY 45 6 3 3 3 QTY 45 6 3 3 3 QTY 45 6 3 3 3 QTY 45 6 3 3 3 Pos 5 4 3 2 1 QTY 45 6 3 3 3 DRAWINGS & SPARE PARTS * Bore Code for Pipe *² Weight of one carrier with all accessiories 74 . 350111 775056 775655-1 756057 756695 756690-296 8.1/2” plain 103 QTY 36 6 3 3 3 Part-No. 350110 775056 775654-1 756057 756694 756690-287 6.756690-BC* Carrier Assembly for Drill Collar . 350311 775056 775655-1 756057 756695 756690-295 8. 350511 775056 775655-1 756057 756695 756690-293 8.1/2”x4.3/4”plain 115 Part-No. 350111 775056 775656-1 756057 756696 756690-298 9.1/2” plain 95 QTY 27 6 3 3 3 Part-No.Second Upgraded Insert Cont. 350310 775056 775654-1 756057 756694 756690-286 6.3/4”x6. Pos 5 4 3 2 1 Part-No.3/4”x6.1/2”x9. 350706 775056 775633-1 756057 756693 756690-276 5.1/2”plain 117 Part-No.1/2”x8”plain 108 Part-No.3/4” plain 150 Part-No.3/4”x6. 350510 775056 775654-1 756057 756694 756690-284 6. 350511 775056 775656-1 756057 756696 756690-297 9.1/2”x8.1/2”x8.

1 1 1 1 1 1 1 1 1 1 1 Part-No.756018 Carrier securing Assembly 8 10 3 7 1 6 4 11 5 9 2 756018 Parts list Pos. 756024 756017 775026 775027 775028 775029 775015-1 612515 775019 775015-3 88240-4 Description Securing Latch Pin for Securing Latch Washer for Securing Latch Washer for Securing Latch Spring Stopper Nut Grease Nipple Screw Spring Type Pin Set Screw 75 DRAWINGS & SPARE PARTS . 1 2 3 4 5 6 7 8 9 10 11 Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Qty.756009 Door Assembly 14 11 12 13 10 9 7 6 8 18 17 15 5 16 4 2 1 3 756009 Parts list Pos. 1 2 8 1 1 3 3 5 1 1 2 2 2 2 2 1 5 1 Part no. 756010 756011 70064 755402 757014 615879 710542 645058 756015 645037 613548 675056 725433 613548 645026 641599 645059 757016 Description Door Hinge Pin Grease Nipple Ring Screw Door Plate Washer Cylinder head Screw Hexagon head Screw Securing Block Rope Hexagon head Screw Washer Washer Hexagon head Screw Securing Ring Clamping Sleeve Securing Door Hydraulic Cover DRAWINGS & SPARE PARTS 76 .

756330 Hydraulic Centring System Assembly 10 21 2 4 5 9 3 6 5 Guide Plate 12 11 7 8 756334 23 26 756338 756339 13 22 25 26 24 17 16 15 14 18 20 19 1 27 Lifting eye mit Loctite sichern 756330 Parts list Pos. 1 2 2 2 4 10 2 2 2 18 2 2 4 2 10 10 4 4 4 4 2 2 4 2 2 6 4 Part-No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Qty. 756331 756333 756335 755704 755705 755703-1 755708 70864 755710 612559 755703-2 755713 755712 756710 645054 756734 756730 756067 70064 612518 800100 710353 645073 756347 613894 735854 553468 Description Cover Cover plate Lever Hinge Bolt Washer Roller small Bolt Cotter Pin Bushing Screw Roller Bolt for Cylinder Washer Sheet Metal Screw Securing Ring Pin Hinge Pin for Cover Grease Fitting Protection Cap Antirutsch-grob-natur Screw Screw Plate Screw Washer Lifting eye 77 DRAWINGS & SPARE PARTS .

1 2 1 1 4 4 1 1 1 1 2 1 Part-No. 756721 756722 756723 756724 756725 756726 613721 756786 756728 756727 70064 756729 Description Pin for Snap Clamp.756720 Locking Device for Cover 4 12 3 2 7 11 2 1 5 10 9 8 5 6 11 6 756720 Parts list Pos. left + right part Snap for Cover Spring for Snap Screw Securing Ring Securing Ring Securing Ring Screw Bolt Grease Nipple Spring for snap DRAWINGS & SPARE PARTS 78 . 1 2 3 4 5 6 7 8 9 10 11 12 Qty.

5 8 27.25 8 13 15 34 27.6 8 B4 B7 A4 A8 Verteilerblock Verteilerblock 11 6 1 8 13 A10 HCS 27.24 27.7 A9 A10 A9 27.2 8 24 A9 A8 A6 A6 X A B Y B3 A3 B2 A2 P T M1 M2 B4 A4 B1 A1 27.17 15 R P 25 8 8 Feedback Feed back slips down Slip down Power requirements Type of connections A: Center Hydraulic Guide System (if activated) and set the slips B: Raise the slips C: Feedback signal of slips (UP/DOWN) Connection A and B: Coupling complete G 3/8"with NPT 3/8”Male Connection C and G: Coupling complete G 1/4"with NPT 1/4”Male Working pressure: 2175 -3040 Psi (150-210 bar) Max.10 8 8 C2 C1 G1 10 27.15 15 10 4 15 27. pressure: 4350 Psi (300 bar) Flow rate: Min 10 Gpm (37.13 27.25 10 HCS closed closed 10 27.12 12 Verteilerplatte Ventilblock 12 27.9 B5 A5 M6 B3 A3 B8 A10 26 27.19 15 19 19 27.26 8 B8 B7 27.22 7 down 22 10 Slip down 22 A C B M4 G 3 R2 22 11 8 27.11 12 13 15 27.16 M3 B7 B8 A8 A9 24 Verteilerblock 2 5 5 27.14 24 14 13 27.11 6 27.3 15 12 11 11 9 27.24 27.28 9 30 31 21 28 8 27.20 15 R2 R P P2 R1 P1 P2 Verteilerblock 8 15 2 Slip 27.29 8 32 33 16 29 8 27.18 Verteilerblock Türblech 27.21 27.1 27.29 8 33 32 16 29 9 27.4 17 18 A7 V1 C1 B5 A5-1 27.27 10 24 26 8 8 2 16 27.26 14 14 27.28 9 31 30 21 28 23 22 3 756800 Hydraulic assembly schematic 8 27.23 27.85 lpm) 79 DRAWINGS & SPARE PARTS .27 9 9 27.23 8 8 B8 B7 A10 10 8 M4 M5 B6 B6 A8 8 14 27.8 10 27.

17 Qty.7 27.3 27.14 27.6 27.10 27.1 27. 1 1 1 1 2 2 1 39 10 10 13 7 5 5 11 3 1 1 2 1 3 4 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Part-No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27.9 27.16 27.15 27. one set Stop cock Valve Distributor block 1 Distributor block Distributor block 2 Straight Connection 8L-1/4” Straight Male Stud Coupling Reducing nipple Blind screw Swivel Male Stud Coupling Pressure Coupling L-Adapter L-Adapter Straight connection Check valve T-Connection Weldable Bulkhead Coupling Connection 90 degree Fitting Banjo Coupling Adjustable Stud Elbow Plug Directional Poppet Valve Cylinder for HCS Set of Hydraulic Hose Assembly for PS 500 Hydraulic Hose Assembly for connection “A1” Hydraulic Hose Assembly for connection “B1” Hydraulic Hose Assembly for connection “A2” Hydraulic Hose Assembly for connection “B2” Hydraulic Hose Assembly for connection “A3” Hydraulic Hose Assembly for connection “B3” Hydraulic Hose Assembly for connection “A4” Hydraulic Hose Assembly for connection “B4” Hydraulic Hose Assembly for connection “A5” Hydraulic Hose Assembly for connection “B5” Hydraulic Hose Assembly for connection “A6” Hydraulic Hose Assembly for connection “B6” Hydraulic Hose Assembly for connection “A7” Hydraulic Hose Assembly for connection “A5-1” Hydraulic Hose Assembly for connection “C1” Hydraulic Hose Assembly for connection “C2” Hydraulic Hose Assembly for connection “R” DRAWINGS & SPARE PARTS 80 .2 27.4 27.11 27. 756801 756802 756099 645099 756338 756340 756339 612944 755373 613944 612929 756315 755361 645095 645096 613946 645110 645104 88226 645106 755738 755365 755367 645094 756088 756334 756800-40 756800-2 756800-3 756800-4 756800-5 756800-6 756800-7 756800-8 756800-9 756800-10 756800-11 756800-12 756800-13 756800-14 756800-15 756800-16 756800-17 756800-18 Description Valve block for Power Slips Distribution plate for Power Slips Hydraulic cylinder.756800 Parts list Pos.12 27.13 27.5 27.8 27.

29 28 29 30 31 32 33 34 Qty 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 Part-No.23 27.24 27.21 27.22 27.756800 Parts list (continued) Pos. 27. 756800-19 756800-20 756800-21 756800-22 756800-23 756800-24 756800-25 756800-26 756800-27 756800-28 756800-29 756800-30 645116 645117 1038-M 1038-F 1014-M 1014-F 611523 Description Hydraulic Hose Assembly for connection “P” Hydraulic Hose Assembly for connection “R1” Hydraulic Hose Assembly for connection “P1” Hydraulic Hose Assembly for connection “R2” Hydraulic Hose Assembly for connection “P2” Hydraulic Hose Assembly for connection “B7” Hydraulic Hose Assembly for connection “A8” Hydraulic Hose Assembly for connection “B8” Hydraulic Hose Assembly for connection “A9” Hydraulic Hose Assembly for connection “A10” Hydraulic Hose Assembly for connection “A” and “B” Hydraulic Hose Assembly for connection “C” and “G” Direct Pipe Fitting Direct Pipe Fitting Quick connect coupling Quick connect coupling Quick connect coupling Quick connect coupling Securing Ring 81 DRAWINGS & SPARE PARTS .19 27.25 27.27 27.18 27.28 27.20 27.26 27.

1 2 3 4 5 6 Qty 1 3 2 2 2 2 Part-No. 756803 613899 612671 613783 645671 645685 Description Plate Screw (with hole) Screw Washer Screw Lockwasher DRAWINGS & SPARE PARTS 82 .756800-1 Hydraulic connection assembly 3 4 645099 756801 2 1 756802 6 5 756005 756800-1 Parts list Pos.

1 2 3 4 5 6 7 8 9 10 Qty. 756801-1 2002 2002 2002 2008 2009 2010 2007 2012 613978 Description Block Pilot-to-Open Check 3-Port valve Pilot-to-Open Check 3-Port valve Pilot-to-Open Check 3-Port valve Check Valve Alternating Check Valve load-lowering valve Sequence Valve Blind Screw Blind Screw 83 DRAWINGS & SPARE PARTS .756801 Valve block 4 5 B3 A3 B1 A1 B5 A5 6 7 M1 M2 B4 A4 B2 A2 3 5 1 9 10 3 2 3 2 1 4 C2 C1 8 7 6 2 V1 C1 A7 G1 7 M3 A C B M4 G 756801 Parts list Pos. 1 1 1 1 1 1 1 1 18 1 Part no.

1 1 1 Part no. 756802-1 2008 2013 Description Block Check Valve Control Valve DRAWINGS & SPARE PARTS 84 .756802 Distribution plate 3 2 3 A6 B6 X P T A B 2 Y A5 B5 A3 B3 1 756802 Parts list Pos. 1 2 3 Qty.

757030 Hydraulic cover assembly 6 1 7 2 756801 3 7 5 4 756802 756005 757030 Parts list Pos. 1 2 3 4 5 6 7 Qty. 757031 757032 757033 757032-1 757033-1 776304 645028 Description Cover Plate for Hydraulic Block Hydraulic Cover. left Hydraulic Cover. right Spacer Spacer Screw Screw 85 DRAWINGS & SPARE PARTS . 1 1 1 2 2 2 4 Part no.

1 1 1 1 1 2 3 4 4 4 Part no. 1 2 3 4 5 6 7 8 9 10 Qty.756094 Assembly for Feedbackvalve 9 8 4 7 8 3 6 PN 775088 10 1 2 5 756094 Parts list Pos. 756091-1 775090 756192 756092 756093 612577 645028 612576 775092-1 725136 Description Actuating Pin Spring Connection Plate for Pocket Valve Plate Cover for Pocket Valve Screw Screw Screw Screw Washer DRAWINGS & SPARE PARTS 86 .

4 12 6 6 1 1 1 1 1 4 2 3 6 Part no.5 775048-2. 1 2 3 4 5 6 7 8 9 10 11 12 13 Qty. 612929 771108 70064 612518 757060-1 757060-2 757060-3 757060-4 757060-5 2101 2102 775048-1.757060 Greasing System 1 9 10 5 11 6 7 3 4 2 3 4 2 12 13 1 8 757060 Parts list Pos.0 Grease nozzle Grease nozzle Description Blind Screw Blind Screw Grease Fitting Protection Cap for Grease Fitting Grease Hose Assembly for Connection “G1” Grease Hose Assembly for Connection “G2” Grease Hose Assembly for Connection “G3” Grease Hose Assembly for Connection “G4” Grease Hose Assembly for Connection “G5” Coupling 87 DRAWINGS & SPARE PARTS .

1 2 3 4 5 6 7 8 9 10 Qty. 1 2 2 2 2 2 2 2 2 4 Part no.757006 Bolt Assembly 10 3 5 6 2 4 1 10 7 9 8 757006 Parts list Pos. 757097-1/-2 756095 756096 756096-1 755334 725348 756025 775096-3 70864 70064 Description Set Guide Plate tor Center Slip Upper Bolt Part 1 Upper Bolt Part 2 Washer Cotter Pin Screw Lower Bolt Washer Cotter Pin Grease Fitting DRAWINGS & SPARE PARTS 88 .

1 2 3 4 5 6 7 8 9 10 11 Qty.5 1 1 1 1 1 1 Part no. 612957-1 1014-M 612645 612644-1 612677 88229-8 613811 612644 775810-1 775810-2 775810-3 775811 Description U-Seal Quick Connect Coupling Straight-Flange R1/4” Straight-Connection Air-Hose Hose nipple Clutch Hose Coupling Straight Connection Trolley for 50kg Grease Barrel Grease Pump. 1 1 1 2 0.775810 Air Operated Greasing System 8 7 6 4 10 11 9 3 4 5 1 2 775810 Parts list Pos. air operated Hydraulic Hose Grease Barrel (50kg) 89 DRAWINGS & SPARE PARTS .

eine Kolbenstange aus gehärtetem Edelstahl sowie hochwertige robuste Synthetik-Steuerelemente. dass die Pumpe vor dem Öffnen und Überprüfen der Pumpeneinheit drucklos ist. dass die zugeführte Druckluft nicht verunreinigt ist und mit dem empfohlenen Druck eingeleitet werden kann. damit keine Schmutzpartikel in das Ansaugrohr gelangen und das Schmiermittel im neuen Behälter verunreinigen. um eine problemfreie Verwendung der Pumpe zu gewährleisten. Außengewinde 78 dB(A) (2 m Abstand) Empfohlene Anwendung Konstruktion zur problemfreien Schmierung mit Schmiermitteln bis NLGI Grad 2 und Verteilungsleitungen mittlerer Länge. Die Rundringe und Unterlegscheiben aus Polyurethan oder Buna N erfüllen die Betriebsbedingungen der Pumpe. empfehlen wir die Verwendung eines Kombinationsfilters in der Druckluftleitung sowie einer Druckminder. Motor Pumpenleistung bei 8 bar (freier Auslass) Pumpendruck bei 8 bar Druckluft Luftverbrauch bei 8 bar Druckluft Anschluss Druckluftzufuhr G Anschluss Schmierfettzuführung Druckseite G Geräuschpegel ohne Belastung entsprechend ISO 9614-2 50:1 10 bar 2 bar 8 bar 220 cm3 1100 g/min 400 bar 400 l/min 1/4“. Innengewinde 1/4“. Betriebsbedingungen Um unnötige Schäden zu vermeiden und die Lebensdauer der Pumpe zu verlängern. Dazu 2 bis 3 Tropfen hochwertigen Öls über den Drucklufteinlassanschluss in regelmäßigen Abständen einleiten. Gewährleistung Die Pumpen sollten innerhalb des Gewährleistungszeitraums nur vom autorisierten PRESSOLWartungspersonal geöffnet oder repariert werden. wenn die Pumpe nicht verwendet wird.Instructions grease pump Technische Anleitung Pneumatische Schmierpumpe 50:1 Beschreibung Die Pumpe besitzt ein Gehäuse aus Zink-Druckguss. Neue Installationsleitungen sollten gereinigt werden. um sicherzustellen. Technische Daten Übersetzungsverhältnis Maximaler Druckluftdruck Mindestdruckluftdruck Empfohlener Druckluftdruck Schluckvolumen. Wartung Den Schalldämpfer und Drucklufteinlassfilter regelmäßig reinigen. Wenn keine Schmiervorrichtung in der Druckluftleitung installiert ist. Sicherheit VORSICHT! Die Druckluftleitung muss getrennt und die Steuerungsvorrichtung des Schmiermittels betätigt werden. da sonst der Druck in der Pumpe erhalten bleibt. um die Beschädigung einzelner Komponenten in der Pumpe durch zurückgebliebene Metallteilchen zu vermeiden. um sicherzustellen. Beim Austausch der Behälter das Ansaugrohr abdecken.und Schmiervorrichtung. Die Pumpe kann auch in nicht-vertikalen Anlagen verwendet werden. DRAWINGS & SPARE PARTS 90 . Die Verteilungsleistung hängt von der Viskosität und Temperatur des Schmiermittels ab. die Pumpe häufig schmieren. Aus Sicherheitsgründen die Druckluftleitung trennen.

1 2 3 4 5 Qty 1 4 3 1 1 775008 Parts list Pos. 20l Grease Safety Spring 91 DRAWINGS & SPARE PARTS . 775814 755719 755402 775813 775812 5 Description Box Screw Lifting Eye Bolt Square Bore Wrench Turnscrew 775820 Parts list Pos. 1 2 3 4 5 6 7 8 Qty 1 6 4 2 2 2 2 1 Part-No.775820 Tool kit for PS 775008 Carrier Box 2 3 6 1 4 7 Part-No. 775008-1 70323 620415 725443 70324 660414-4 645037 755667 Description Box Die Retainer Pin Washer Cotter Pin Link Chain Rope Grease Filling Device Assembly incl.

756070 Carrier Lifting Tool 5 4 3 2 1 756070 Parts list Pos. QTY 1 1 1 2 1 Part-No. 1 2 3 4 5 QTY 1 1 1 2 1 Part-No. 756071 756072 756782 756783 775087 Description Disk Rod Handle Tube Lifting Hook 756757 Wiper Tool 4 3 1 2 5 756757 Parts list Pos. 756780 756781 756782 756783 756792 Description Rod Adapter Handle Bushing Straight Pin DRAWINGS & SPARE PARTS 1 2 3 4 5 92 .

1 2 3 4 5 Qty.5“ 1 5 2 3 4 553200 Parts list Pos.5“-49. 1 2 8 8 4 Part no. 553201 553202 725465 755168 553468 Description Adapterring Adapter Plate Screw Securing Ring Lifting Eye 93 DRAWINGS & SPARE PARTS .553455 Bit Breaker Adapter Plate 553200 Solid adapter 37.

553210 Hinged adapter 37.5“-49.5“
10 11 12 2 9 8 7 3 4 5 6 1

553210 Parts list
Pos. 1 2 3 4 5 6 7 8 9 10 11 12 Qty. 2 2 2 8 8 4 2 4 4 2 2 4 Part no. 553211 553212 553202 725465 755168 755116 553213 615158 613825 70064 612518 71626 Description Hinged Adapter Hinge Pin Adapter Plate Screw Securing Ring Lifting eye Securing Plate Screw Safety Sheet Grease nipple Protection Cap Set Screw

DRAWINGS & SPARE PARTS 94

756750 Pipe wiper assembly

9 8 1 4 3

12

2

Dual Type „Heliwipe“
PN PN PN PN PN PN 775930 775931 775932 775933 775934 775935 19"x2.3/8" 19"x2.7/8" 19"x3.1/2" 19"x5" 19"x5.1/2" 19"x6.5/8"

5
756750 Parts list
Pos. 1 2 3 4 5 6 7 8 9 10 11 12 QTY 1 1 1 1 1 1 1 1 1 10 1 1 Part-No. 756751 756752 756753 756754 756793-3 756785 645181 756775 756757 645602-11 755127 756790

6
Description

7

10

11

Assembly, housing left Assembly, housing right Hinge Pin Screw Bolt Nut Cotter pin Bolt Tool Screw Securing Wire Grease nipple

95

DRAWINGS & SPARE PARTS

756751 Pipe Wiper Left Part (optional) 10 4
7

3 2 9 5 1 8

6

756751 Parts list
Pos. 1 2 3 4 5 6 7 8 9 10 QTY 1 1 1 1 1 3 3 3 3 5 Part-No. 756761 756762-1 756763 756764-1 756787 756791 756790 756759 756789 756766 Description Housing, left part Tongue Screw Cover Retainer for locking pin Grease nipple Grease nipple Pin Screw Screw

DRAWINGS & SPARE PARTS 96

right part Tongue Screw Cover Retainer for locking pin Grease nipple Grease nipple Pin Screw Screw 97 DRAWINGS & SPARE PARTS . 1 2 3 4 5 6 7 8 9 10 QTY 1 1 1 1 1 3 3 3 3 5 Part-No.756752 Pipe Wiper Right Part (optional) 10 7 4 3 8 2 9 5 1 6 756752 Parts list Pos. 756767 756762-2 756763 756764-2 756787 756791 756790 756759 756789 756766 Description Housing.

1 2 QTY 1 2 Part-No. 756788 756795 Description Bushing Bolt DRAWINGS & SPARE PARTS 98 .756787 Interchange part 1 2 756787 Parts list Pos.

5/8" PN 776752 for 5. 1 2 3 4 5 6 7 8 Qty.776750 Top Wear Guide 6 5 2 8 7 Bushing: PN 776751 for 6.7/8" 4 3 PN 89207 1 3 4 776750 Parts list Pos. 776750-13 752337 752338 611009 776750-7 755621 752301 776570-15 Description Frame Assembly Screw Castle nut Cotter pin Hinge pin Sling chain 0.2m Safety spring Screw 99 DRAWINGS & SPARE PARTS . 1 1 5 5 1 1 1 4 Part no.

89207-01 89207-02 89207-03 89207-04 89207-05 89207-041 725443 620609 Description Bushing Excenter Locking Handle Locking Spring Pin Nut Washer Cotter Pin DRAWINGS & SPARE PARTS 100 . 1 1 1 1 1 2 1 1 Part no. 1 2 3 4 5 6 7 8 Qty.89207 Locking assembly 2 8 7 1 6 4 5 6 3 89207 Parts list Pos.

1 2 3 4 5 6 7 8 9 10 11 12 Qty. 1 1 4 4 2 6 2 4 1 1 1 1 Part no. 775325 756801 645672 617520 613944 612944 755374 755373 756855-1 756855-2 756855-3 756855-4 Description Multi coupling assembly Adapter for Multi coupling Hexagon screw Washer Reducing nipple Straight connection Straight connection Straight connection Hydraulic hose assembly “A” Hydraulic hose assembly “B” Hydraulic hose assembly “C” Hydraulic hose assembly “G” 101 DRAWINGS & SPARE PARTS .756850 Multi coupling kit for hydraulic connection (standard) 2 6 757008-G see HUK UP KIT 9 6 9 12 6 8 5 1 G A C B 11 10 4 3 PS 500 7 757008 see HUK UP KIT 1 Park-Station 756850 Parts list Pos.

756860 Multi coupling kit for hydraulic connection above the iron roughneck rails Power Slip 500 2 5 1 8 6 11 9 6 8 6 12 10 4 755008 see HUK UP KIT 615949-G see HUK UP KIT 7 1 Park-Station 3 PS 500 Pos 13 not visible Pos. 13 not visible 756860 Parts list Pos 1 2 3 4 5 6 7 8 9 10 Qty 1 1 4 4 2 6 2 4 1 1 1 1 1 Part No 775325 756861 645672 617520 613944 612944 755374 755373 756862-1 756862-2 756862-3 756862-4 756852 Description Multi-coupling-Assembly Adapter for Multi-coupling Hexagon screw Washer Reducing Nipple Straight Connection Straight Connection Straight Connection Hose Assembly for Connection “A” Hose Assembly for Connection “B” Hose Assembly for Connection “C” Hose Assembly for Connection “G” Emergency Hose Assembly DRAWINGS & SPARE PARTS 11 12 13 102 .

775325 Multi coupling assembly 2 8 7 6 9 10 1 5 4 3 775325 Parts list Pos. 775330 775360 775380 775333 775363 775334 775364 775362 775332 775340 Description Take off side Supply side Parking station Socket Plug Socket Plug Locking unit Guide unit O-ring 103 DRAWINGS & SPARE PARTS . 1 1 1 3 3 1 1 1 1 4 Part no. 1 2 3 4 5 6 7 8 9 10 Qty.

5/8" 2 1 553600 Parts list Pos. 1 2 3 4 Qty.553600 Hinge casing spider 3 Reducing Bushing: PN 553610 for 9. 553601 553602 553468 613903 4 Description Body Hinge Pin Assembly Lifting Eye Bowl Fitting Handle DRAWINGS & SPARE PARTS 104 .3/4" PN 553611 for 2.5/8" .10. 2 2 4 4 Part no.8.3/8" .

757006 756018 757091 757092 757093 Description Cylinder Locking Assembly Carrier Securing Assembly Spare Parts for Feedback Assembly Spare Parts for Slip Assembly 105 DRAWINGS & SPARE PARTS Spare Parts for HCS Assembly .757000-RSP-Spare parts for PS 500 (2 years operational) 2 5 1 4 3 757000-RSP Spare parts list for PS 500 (2 years operational) Item 1 2 3 4 5 Qty. 1 1 1 1 1 Part no.

D. 1 1 Part no. 757000-RSP-H Spare parts list for hydraulics (2 years operational) Qty. Dual.756850-RSP Spare parts list for Multi coupling kit (2 years operational) Pos. 756760 756757 756753 645602-11 756791 756790 756787 755127 756789 Description Pipe Wiper 19“ O. 4 5 6 7 8 9 10 Qty. Split Type Tool Hinge Pin Screw Grease Nipple Grease Fitting Retainer for locking pin Safety Rope for Screws Screw DRAWINGS & SPARE PARTS 106 . 757095 757096 Description Spare Parts for Hose Assembly Spare Parts for Valves 756750 RSP-Spare parts list for B+V Wiper System (2 years operation) Qty. 775333 775363 775334 775364 775362 775332 775340 Description Socket Plug Socket Plug Locking unit Guide unit O-ring For position numbers see view elsewhere in this manual. 2 1 1 10 6 8 1 5 3 Part no. 3 3 1 1 1 1 4 Part no..

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