DDEC® III/IV SINGLE ECM TROUBLESHOOTING GUIDE

5.2

READING CODES

For instructions for using the DDR or Pro-Link 9000®, ( see Figure 5-2), refer to the Pro-Link Users Manual. For a list of Flash Codes and SAE Fault Codes, refer to section 5.3. Refer to flowchart.

Figure 5-2

Pro-Link 9000

All information subject to change without notice.

(Rev. 3/01)

6SE497 0006 Copyright © 2001 DETROIT DIESEL CORPORATION

From Bulletin 1–SECM-01 Rev.

5-5

Inactive codes will be flashed on the CEL. or intercooler. 5-6 From Bulletin 1–SECM-01 Rev. coolant. The cycle will repeat until the operator releases the diagnostic request switch. intake manifold. Flash Codes 11 12 13 14 15 16 17 18 21 22 23 24 25 26 27 28 31 32 33 34 35 36 37 38 39 41 42 43 44 45 46 VSG sensor input voltage low VSG sensor input voltage high Coolant level. intake manifold. temp high Oil pressure low Battery. valve position sensor input voltage low TPS input voltage high TPS input voltage low Fuel temperature or oxygen sensor input voltage high Fuel temperature or oxygen sensor input voltage low No active codes Auxiliary shutdown #1. 3/01) All information subject to change without notice. temperature sensor input voltage low Coolant level. or intercooler. sensor supply. or clock backup battery voltage low DDEC Description (Rev. coolant. or #2. temperature sensor input voltage high Oil.5. or second coolant level sensor input voltage low Oil. coolant. engine at idle or not running. valve position sensor input voltage high Bypass or throttle. Flash codes and descriptions are listed in Table 5-1.3 DDEC DESCRIPTIONS 5. Active codes will be flashed on the SEL.3 DDEC DESCRIPTIONS To read codes. or ambient air temp input voltage high Air temp. or second coolant level sensor input voltage high Bypass or throttle. input active Air temp. 6SE497 0006 Copyright © 2001 DETROIT DIESEL CORPORATION . use the diagnostic data reader or depress and hold the diagnostic request switch with the ignition ON. intercooler or intake air. or ambient air temp input voltage low Auxiliary high side output open circuit or short to ground CEL or SEL short to battery (+) or open circuit Turbo boost sensor input voltage high Turbo boost sensor input voltage low Oil pressure sensor input voltage high Oil pressure sensor input voltage low Fuel pressure or fuel restriction sensor input voltage high Fuel pressure or fuel restriction sensor input voltage low EGR valve or VNT vanes not responding Too many SRS (missing TRS) Too many SRS (missing SRS) Coolant level low Oil.

exhaust temp. air inlet. or air restriction sensor fault Knock sensor fault. or oil filter restriction high Battery. or oil filter restriction sensor fault Coolant or air inlet. crankcase pressure. or ESS fault Optimized idle safety loop short to ground. (Rev. or Turbo speed circuit failed Throttle valve fault. or missing ECU information J1587 data link fault J1922 data link fault Torque overload Injector response time long Auxiliary output short to battery (+) or open circuit. EGR temp/pressure input voltage low Oil level. exhaust temperature. crankcase pressure. gas valve fault. or mechanical fault PWM drive short to battery (+) or open circuit Turbo overspeed. crankcase pressure. 5-7 . exhaust temp. EGR temp/pressure input voltage high Oil level. or EGR temp low ECM A/D conversion fault ECM non volatile memory fault Vehicle speed sensor fault J1939 data link fault. pressure sensor input voltage fault TPS idle validation switch open circuit or short to ground Injector response time short Vehicle overspeed. sensor supply. or clock backup battery voltage high Engine overspeed with engine brake Fuel temperature high Cruise Control / Adaptive cruise control Oil level.DDEC® III/IV SINGLE ECM TROUBLESHOOTING GUIDE Flash Codes 47 48 52 53 54 55 56 57 58 61 62 63 64 65 66 67 68 71 72 73 74 75 76 77 78 81 82 83 84 85 86 87 88 DDEC Description Fuel. or oxygen content fault Air filter restriction high. pressure high Fuel. EGR pressure. or external pump pressure high Oil level or crankcase pressure low Engine overspeed External pump or barometer pressure sensor input voltage high External pump or barometer pressure sensor input voltage low Coolant pressure low Table 5-1 Flash Codes and Descriptions All information subject to change without notice. air inlet. or turbo boost. 3/01) 6SE497 0006 Copyright © 2001 DETROIT DIESEL CORPORATION From Bulletin 1–SECM-01 Rev.

5-8 From Bulletin 1–SECM-01 Rev. 6SE497 0006 Copyright © 2001 DETROIT DIESEL CORPORATION .3 DDEC DESCRIPTIONS SAE faults and flash codes with descriptions are listed in Table 5-2.5. 3/01) All information subject to change without notice. SAE Faults p018 3 p018 4 p019 3 p019 4 p020 3 p020 4 p051 0 p051 1 p051 2 p051 3 p051 4 p051 7 p052 0 p052 3 p052 4 p070 4 p072 3 p072 4 p073 0 p073 3 p073 4 p084 0 p084 11 p084 12 p086 14 p091 3 p091 4 p092 0 p094 0 p094 1 p094 3 p094 4 p095 0 p095 3 p095 4 Flash Code 37 38 35 36 67 67 65 65 65 17 18 65 44 14 15 74 17 18 83 86 87 72 72 54 78 21 22 58 47 48 37 38 89 37 38 DDEC Description High range fuel pressure input voltage high High range fuel pressure input voltage low High range oil pressure input voltage high High range oil pressure input voltage low High range coolant pressure sensor input voltage high High range coolant pressure sensor input voltage low Throttle valve position above normal range Throttle valve position below normal range Throttle position erratic Throttle valve input voltage high Throttle valve input voltage low Throttle valve not responding Intercooler temperature high Intercooler sensor input voltage high Intercooler sensor input voltage low Optimized idle safety loop short to ground Bypass position sensor input voltage high Bypass position sensor input voltage low External pump pressure high Pump pressure sensor input voltage high Pump pressure sensor input voltage low Vehicle overspeed (fueled) Vehicle overspeed (absolute) Vehicle speed sensor failure Cruise Control / Adaptive cruise control Throttle position sensor input voltage high Throttle position sensor input voltage low Torque overload Fuel pressure high Fuel pressure low Fuel pressure sensor input voltage high Fuel pressure sensor input voltage low Fuel filter restriction high Fuel filter restriction sensor input voltage high Fuel filter restriction sensor input voltage low (Rev.

DDEC® III/IV SINGLE ECM TROUBLESHOOTING GUIDE SAE Faults p098 0 p098 1 p098 3 p098 4 p099 0 p099 3 p099 4 p100 1 p100 3 p100 4 p101 0 p101 1 p101 3 p101 4 p102 0 p102 3 p102 4 p103 0 p103 8 p105 0 p105 3 p105 4 p106 0 p106 1 p106 3 p106 4 p107 0 p107 3 p107 4 p108 3 p108 4 p109 1 p109 3 p109 4 p110 0 p110 3 Flash Code 83 84 81 82 74 66 66 45 35 36 83 84 81 82 47 33 34 64 64 44 27 28 47 48 67 67 73 65 65 86 87 88 67 67 44 14 Oil level high Oil level low DDEC Description Oil level sensor input voltage high Oil level sensor input voltage low Oil filter restriction high Oil filter restriction sensor input voltage high Oil filter restriction sensor input voltage low Oil pressure low Oil pressure sensor input voltage high Oil pressure sensor input voltage low Crankcase pressure high Crankcase pressure low Crankcase pressure sensor input voltage high Crankcase pressure sensor input voltage low Turbo boost pressure high Turbo boost pressure sensor input voltage high Turbo boost pressure sensor input voltage low Turbo overspeed Turbo speed sensor input failure Intake air temperature high Intake air temperature sensor input voltage high Intake air temperature sensor input voltage low Air inlet pressure high Air inlet pressure low Air inlet pressure sensor input voltage high Air inlet pressure sensor input voltage low Air filter restriction high Air filter restriction sensor input voltage high Air filter restriction sensor input voltage low Barometer pressure sensor input voltage high Barometer pressure sensor input voltage low Coolant pressure low Coolant pressure sensor input voltage high Coolant pressure sensor input voltage low Coolant temperature high Coolant temperature sensor input voltage high All information subject to change without notice. (Rev. 3/01) 6SE497 0006 Copyright © 2001 DETROIT DIESEL CORPORATION From Bulletin 1–SECM-01 Rev. 5-9 .

5-10 From Bulletin 1–SECM-01 Rev. 3/01) All information subject to change without notice.5. 6SE497 0006 Copyright © 2001 DETROIT DIESEL CORPORATION .3 DDEC DESCRIPTIONS SAE Faults p110 4 p111 1 p111 3 p111 4 p111 5 p111 6 p111 12 p121 0 p153 1 p168 0 p168 1 p171 3 p171 4 p172 3 p172 4 p173 0 p173 3 p173 4 p174 0 p174 3 p174 4 p175 0 p175 3 p175 4 p187 3 p187 4 p187 7 p190 0 p251 10 p251 13 Flash Code 15 43 16 13 16 11 89 76 84 75 46 28 27 27 28 83 83 83 77 23 24 44 14 15 12 11 11 85 - DDEC Description Coolant temperature sensor input voltage low Coolant level low Coolant level sensor input voltage high Coolant level sensor input voltage low Second coolant level sensor input voltage high Second coolant level sensor input voltage low Maintenance alert coolant level fault Engine overspeed with engine brake Extended range crankcase pressure low ECM battery voltage high ECM battery voltage low Ambient air temp input voltage high Ambient air temp input voltage low Air temperature sensor input voltage high Air temperature sensor input voltage low Exhaust temperature high Exhaust temperature sensor input voltage high Exhaust temperature sensor input voltage low Fuel temperature high Fuel temperature sensor input voltage high Fuel temperature sensor input voltage low Oil temperature high Oil temperature sensor input voltage high Oil temperature sensor input voltage low VSG sensor input voltage high VSG sensor input voltage low VSG switch system not responding Engine overspeed Clock module abnormal rate Clock module fault s001 0 s001 1 s002 0 s002 1 s003 0 s003 1 61 71 61 71 61 71 Injector #1 response time long Injector #1 response time short Injector #2 response time long Injector #2 response time short Injector #3 response time long Injector #3 response time short (Rev.

(Rev.DDEC® III/IV SINGLE ECM TROUBLESHOOTING GUIDE SAE Faults s004 0 s004 1 s005 0 s005 1 s006 0 s006 1 s007 0 s007 1 s008 0 s008 1 s009 0 s009 1 s010 0 s010 1 s011 0 s011 1 s012 0 s012 1 s013 0 s013 1 s014 0 s014 1 s015 0 s015 1 s016 0 s016 1 s020 3 s020 4 s021 0 s021 1 s025 11 s026 3 s026 4 s026 7 s040 3 s040 4 Flash Code 61 71 61 71 61 71 61 71 61 71 61 71 61 71 61 71 61 71 61 71 61 71 61 71 61 71 81 82 41 42 26 62 62 62 62 62 DDEC Description Injector #4 response time long Injector #4 response time short Injector #5 response time long Injector #5 response time short Injector #6 response time long Injector #6 response time short Injector #7 response time long Injector #7 response time short Injector #8 response time long Injector #8 response time short Injector #9 response time long Injector #9 response time short Injector #10 response time long Injector #10 response time short Injector #11 response time long Injector #11 response time short Injector #12 response time long Injector #12 response time short Injector #13 response time long Injector #13 response time short Injector #14 response time long Injector #14 response time short Injector #15 response time long Injector #15 response time short Injector #16 response time long Injector #16 response time short Dual fuel BOI input voltage high Dual fuel BOI input voltage low Too many SRS (missing TRS) Too few SRS (missing SRS) Auxiliary engine shutdown #1 input active Auxiliary output #1 short to battery (+) Auxiliary output #1 open circuit Auxiliary output #1 mechanical system not responding properly Auxiliary output #2 short to battery (+) Auxiliary output #2 open circuit All information subject to change without notice. 5-11 . 3/01) 6SE497 0006 Copyright © 2001 DETROIT DIESEL CORPORATION From Bulletin 1–SECM-01 Rev.

3/01) All information subject to change without notice.3 DDEC DESCRIPTIONS SAE Faults s040 7 s047 0 s047 1 s048 0 s048 1 s049 0 s049 1 s050 0 s050 1 s051 3 s051 4 s052 3 s052 4 s053 3 s053 4 s053 7 s054 3 s054 4 s054 7 s055 3 s055 4 s055 7 s056 3 s056 4 s056 7 s057 3 s057 4 s058 3 s058 4 s059 3 s059 4 s060 3 s060 4 s061 11 s065 0 s065 1 Flash Code 62 61 71 61 71 61 71 61 71 31 31 31 31 62 62 62 62 62 62 62 62 62 62 62 62 63 63 63 63 63 63 63 63 26 72 72 DDEC Description Auxiliary output #2 mechanical system not responding properly Injector #17 response time long Injector #17 response time short Injector #18 response time long Injector #18 response time short Injector #19 response time long Injector #19 response time short Injector #20 response time long Injector #20 response time short Auxiliary output #3 open circuit Auxiliary output #3 short to ground Auxiliary output #4 open circuit Auxiliary output #4 short to ground Auxiliary output #5 short to battery (+) Auxiliary output #5 open circuit Auxiliary output #5 mechanical system not responding properly Auxiliary output #6 short to battery (+) Auxiliary output #6 open circuit Auxiliary output #6 mechanical system not responding properly Auxiliary output #7 short to battery (+) Auxiliary output #7 open circuit Auxiliary output #7 mechanical system not responding properly Auxiliary output #8 short to battery (+) Auxiliary output #8 open circuit Auxiliary output #8 mechanical system not responding properly PWM driver #1 short to battery (+) PWM driver #1 open circuit PWM driver #2 short to battery (+) PWM driver #2 open circuit PWM driver #3 short to battery (+) PWM driver #3 open circuit PWM driver #4 short to battery (+) PWM driver #4 open circuit Auxiliary engine shutdown #2 input active Oxygen content too high Oxygen content too low (Rev. 6SE497 0006 Copyright © 2001 DETROIT DIESEL CORPORATION . 5-12 From Bulletin 1–SECM-01 Rev.5.

3/01) 6SE497 0006 Copyright © 2001 DETROIT DIESEL CORPORATION From Bulletin 1–SECM-01 Rev.DDEC® III/IV SINGLE ECM TROUBLESHOOTING GUIDE SAE Faults s065 3 s065 4 s072 0 s072 1 s073 0 s073 1 s074 0 s074 1 s075 0 s075 1 s076 0 s076 3 s076 4 s076 7 s077 0 s077 1 s077 3 s077 4 s077 7 s151 14 s152 7 s153 7 s154 1 s154 3 s154 4 s155 1 s155 3 s155 4 s214 0 s214 1 s216 14 s226 11 s227 4 s227 3 s227 2 s230 5 Flash Code 23 23 61 71 61 71 61 71 61 71 66 66 66 66 73 73 73 73 73 73 39 39 48 81 82 48 81 82 75 46 55 73 73 73 73 68 DDEC Description Oxygen sensor input voltage high Oxygen sensor input voltage low #21 injector response time long #21 injector response time short #22 injector response time long #22 injector response time short #23 injector response time long #23 injector response time short #24 injector response time long #24 injector response time short Engine knock level above normal range Engine knock sensor input voltage high Engine knock sensor input voltage low Engine knock sensor. 5-13 . intermittent or incorrect (ESS) TPS idle validation switch open circuit All information subject to change without notice. (Rev. no response Gas valve position above normal range Gas valve position below normal range Gas valve position input voltage high Gas valve position input voltage low Gas valve not responding System Diagnostic Code #1 (ESS) EGR valve not responding VNT vanes not responding EGR temperature low EGR temperature input voltage high EGR temperature input voltage low EGR delta pressure low EGR delta pressure input voltage high EGR delta pressure input voltage low RTC (real time clock) backup battery voltage high RTC (real time clock) backup battery voltage low Missing ECU Transmission Neutral Switch (ESS) Auxiliary analog input #1 voltage low (ESS) Auxiliary analog input #1 voltage high (ESS) Auxiliary analog input #1 data erratic.

5-14 From Bulletin 1–SECM-01 Rev. 3/01) All information subject to change without notice. 6SE497 0006 Copyright © 2001 DETROIT DIESEL CORPORATION .3 DDEC DESCRIPTIONS SAE Faults s230 6 s231 12 s232 0 s232 1 s238 3 s238 4 s239 3 s239 4 s240 2 s248 8 s248 9 s249 12 s250 12 s253 2 s253 12 s253 13 s254 0 s254 1 s254 6 s254 12 Flash Code 68 55 75 46 32 32 32 32 55 55 57 56 53 53 52 DDEC Description TPS idle validation switch short to ground J1939 data link fault Sensor supply voltage high Sensor supply voltage low SEL short to battery (+) SEL open circuit CEL short to battery (+) CEL open circuit Fram checksum incorrect Proprietary data link fault (master) Proprietary data link fault (slave) J1922 data link fault J1587 data link fault Non volatile memory data incorrect Non volatile memory fault Incompatible calibration version External failed RAM Internal failed RAM Entered boot via switches ECM A/D conversion fail Table 5-2 SAE Faults and Flash Codes (Rev.5.

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